Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
In Partnership with
Turkish Gold Miners Association
and Turkish Association of
Economic Geologists
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8-9 May 2018 | Ankara
Seminar & Workshop
GEOVIA Mine Technology
GEOVIA Mine Technology
Seminar & Workshop
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WELCOME ADDRES
Ahmet ŞENTÜRK
Turkish Association of Economic
Geologists, Chairman
Muhterem KÖSE
Turkish Gold Miners Association
Chairman
GEOVIA Mine Technology
Seminar & Workshop
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Introduction to GEOVIA
Klaus HANSSON
GEOVIA Managing Director – EURASIA
M.Burak EMCİ
GEOVIA Sales Manager
Our Company
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3D PLM
3D DMU Product Lifecycle Business Experience
3D CAD Management
Digital Mock-up
Computer-Aided Design
1980’s 1990’s 2000’s 2010’s
Our Clients: Industry leaders at the heart of innovation
Transportation & Mobility
Industrial Equipment
High-Tech
Life Sciences
Natural Resources
belief : the
Our purpose digital world
: harmonize extends
product, and improves
nature and life the real world
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A New Era…
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Consists in multiple applications and contents to serve multi disciplinary requirements of Mining Industry
3DEXPERIENCE Mine – A Platform for Digital Mining
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Modeling & Design Simulation Data Analytics Business Operations Any Application Technology Suite
Business
Collaborative 3DEXPERIENCE Platform
Platform
Dynamic Semantic Data Model
Data Capturing | Data Storage | Data Aggregation | Data Analytics | Data Visualization | Data Security | Data Warehousing
Creative
Image Analytics Experiences
Big Data Analytics
Geospatial and Semantic
Modeling of Mining Data
Geomechanical
Parametric Mine Mine Planning Simulation
Design Scenario Analysis
3DEXPERIENCE Powers our Portfolio
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QUINTIQ
INTEGRATED CONSTRUCTION
NATURAL RESOURCES BUSINESS Delivering on time and on budget
EXCELLENCE
Define, plan, and manage your surface
and mining business
INTEGRATED LOGISTICS
Managing delivery to your customer INTEGRATED EXECUTION
Deliver on your promises across
your operations
Integrated Mine Planning
Efficiently define your reserves and deliver integrated plans
Mine Planning Production Management
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Deliver executable plans & schedules with Increase the confidence in your
continuity from strategic to tactical horizons mining & processing operations
5
4
Mine Design
Efficiently design your surface
or underground development
3
Enterprise Collaboration
Knowledge Acquisition & Sharing, Collaborative
File Sharing, Communication
2 1
Resource Modeling
Efficiently model ore quality
& perform risk analysis
Enterprise Collaboration
Geologist /
Engineer
Knowledge Collaborative File
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GEOVIA Surpac™
Integrated Geology, Resource Modeling,
Mine Planning and Production
GEOVIA Surpac™ is the world’s most popular geology and mine planning software. It delivers
efficiency and accuracy through ease-of-use, powerful 3D graphics, and workflow automation.
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Benefits include:
• Comprehensive tools support all mining processes
assuring data integrity.
• Increased efficiency from better sharing of data,
skills and project knowledge.
• Automated tasks offer higher productivity.
• Ease-of-use for better understanding of the
system and of project data quickly.
• Modular and easily customized for greater flexibility.
• Reduces data duplication by connecting to RDBMS
and interfacing with common file formats from GIS, CAD, etc.
www.geovia.com/surpac
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Who are our Target Customers?
A solution for Geologist, Mining Engineers and Surveyors
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Critical Issues
What is preventing mining companies from greatness?
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Our value proposition
Fast, accurate, & repeatable resource estimations for almost any type of deposit.
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Benefits to the mining value chain
Part of GEOVIA’s comprehensive mining platform
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Faults
Red Major Fault Planes (3DM)
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Surface Geotechnical Samples – Bedding Planes
3D Symbols Stereographic Projection
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2D Symbols
Bedding Planes
Contains British Geological Survey materials © NERC
Contains OS data © Crown copyright and database right 2017
Contains OS data © Crown copyright and database right 2013
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Surface Geotechnical Samples - Faults
3D Symbols
Stereographic Projection
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Bedding Planes
Downhole Geotechnical Samples
Stereographic Projection
2018 Surpac Releases
The Journey to 3DEXPERIENCE continues
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2018 Surpac Releases
Stope Optimisation
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The state of the industry
A mature, trusted and reliable geology and mine planning platform
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Surpac is part of a comprehensive solution for mining companies looking for geology
and mine planning, scheduling and optimization.
Many competitors provide geology and mine planning, but no scheduling.
Other competitors server either geologists or engineers, but not both.
Their solutions would need to be part of a greater, multi-vendor solution.
High degree of adaptability – no other geology and mine planning solution has the
level of scriptability of Surpac
Popular and trusted – being one of the most trusted Geology and Mine Planning
products means that trained experts are readily available
Ease of Use: Our users insist that Surpac is considered truly easy to use
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Customer Case Study
Rheinkalk GmbH
“Surpac provides a wide range of content, flexibility and functionality, allowing us to increase the
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Pre-screening at the Wülfrath-Flandersbach plant. Aerial view of the Asbeck quarry at the Menden-Hönnetal property – Germany.
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GEOVIA MineSched™
Mine scheduling depends crucially on having access to the right data to set up
short term planning solutions quickly and reliably
It takes as inputs the results of a strategic plan containing pit designs based on
an ultimate pit shape.
It answers two simple questions: “Which blocks do I mine, and when do I mine
them?”
The answers to these questions take several forms, such as graphical mining
sequence, reports and Gantt charts. These outputs need to be in open formats
that can be consumed by popular project management tools.
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GEOVIA MineSched™– The most innovative scheduling software experience for mining
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puts you back in the driver’s seat to maximize productivity and profits.
Benefits include:
• Broad set of capabilities, proven scheduling
algorithms, and ability to output results in a wide variety
of formats offers the flexibility to meet any number of
project requirements.
• Offers the ability to create schedules that improve
productivity and profits quickly and easily, beyond what
could be achieved by manual scheduling.
• Offers the flexibility to work with a number of different
GMP products, including Surpac, Minex and GEMS.
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Flexibility and openness
Benefits of MineSched
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Mine Planning Engineers can achieve their scheduling objectives by quickly and
easily creating and comparing different scenarios.
Reduce mining costs by preparing practical schedules with rules, constraints and
capacity scenarios.
Lower processing costs by meeting feed grade requirements with target scheduling
algorithms.
Validate schedules by visualizing them in 3D animations and sharing them via an
interactive viewer.
Publish schedule results to a variety of different outputs, such as Excel, MS Project,
any database, or mine production management solutions like GEOVIA InSite™.
Accept any popular GMP file formats for creating a mine schedule.
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Versatility and robustness
Benefits of MineSched
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MineSched will accept and schedule any number of open pit mines
For underground mines, MineSched supports scheduling of development
advance as well as stope production
Manages stockpiles
Calculates haulage requirements
Development / Production
All minerals
All mining methods
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MineSched: Inputs
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Surpac
Datamine
GEMS
Vulcan
Whittle
Minex
CSV
String
Material
Surfaces
Solids
Polygons
Block Attributes
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MineSched: Graphical Interface
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MineSched: Graphical Interface
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MineSched: Graphical Interface
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MineSched: Graphical Interface
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MineSched: Excel Reports
Surface Mine Scheduling Pit_West
W
Pit_East
Wa
as
te
HG
ste
LG
HG
LG
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LG
HG
Long to short-term Reporting
process_Mill
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Surface Mine Scheduling Benefits
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Controlling costs
Confidence in results delivered
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Underground Mine Scheduling
Development & Production Material Movement • Graphical Output
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Long to short-term
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Underground Mine Scheduling Benefits
Development and production for long and short term
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Material flow through re-mucks, ore passes, material
transport levels
Setup primary and secondary stope dependencies
Ancillary activities: drilling, charging, blasting, stope
barricading, backfilling
Schedule development from a centerline model
Precise development intersection rules
End of period solids representing development and
stopes
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Underground Mining with MineSched 9.1.0
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MineSched Haulage Support
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Empowers planners to utilize their trucking Will determine the shortest route each block
data, haulage designs and operational should take once it is mined in the schedule.
requirements to define how many trucks are Once the haulage schedule has run, users
required to be available each period. can report truck hour requirements per period
Import of haulage design fully integrated with as well as the number of trucks required to
the Mine Planning Software used, ensuring meet the reported production rates.
they can be easily updated based on the Mine Planners can see the path every block
latest design and roadway velocity takes during the life of the schedule to
information. validate that the schedule is practical to
Once all routes defined, can define the range implement.
of available haulage routes trucks can choose
to move to the defined destination and back.
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Customer Case Study
www.geovia.com/sites/default/files/customer_stories/CSS_GoldenStar.pdf
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Mine Scheduling with GEOVIA MineSched™
Putting you back in the driver’s seat!
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Introducing Tactical Blending
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Delivers real benefits to Mining Companies
Direct Benefits
Optimize the use of material, according to:
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Mine
Availability of material by region Scheduling
Cost per mine/plant/or period
Technical plant requirements to grade, material type etc Availability of
Stock Capacity Each Lithology
Run more than one mine or one plant at the same time. per Period
Quick evaluation with different sets of optimisation criteria.
Quick reaction with a new mine planning according market price. Tactical Blending
Quick simulation of scenario with production increment or new plant
constrains
Plant Request
Indirect Benefits and Range of Availability of
Tolerance in resources
Improve final product quality the plant feed
Reduce cost of maintenance and stops of the plant Availability of
Additive
Reduce risk of cost by processing sub-grade Blending
Improve the final product Material
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Model
Full Setup
Parameters
Draft of Isight Setup
Light Setup
Sheet
NPV Spread
MineSched / Isight for Open Pit
Proof point: reduction in truck hours
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Inputs
Mining directions
Production rates
Plant throughput
Grade targets
Objective: minimize haulage costs
Result: 15% reduction in truck hours
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Example Use Cases
Use Cases Objective
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Dates for bringing pit phases online. Reduce mill feed target deviation
Positioning waste piles Reduce material re-handle & haulage
Development advance for bringing stopes online Optimize mill feed grade and reduce drill
requirements
Ventilation fan number & placement Reduce ventilation network requirements:
# of fans and power consumption
Bench start points Reduce haulage & stabilize grade
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Summary
Optimization by iteration Optimize for factors external to any one
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►
►
►
►
Pit Optimization
Strategy options
Use Whittle for:
Sensitivity Analysis
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Whittle Pit Optimizer - How big and where to mine?
Pit Optimizer engines
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► Lerchs-Grossmann
► Pseudoflow algorithm
► Maximises Cashflow
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Whittle - Economic evaluation tool
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Discounted Cashflow Analysis (DCF)
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Different timing of cash flows
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Nested Pits From Optimization
► Scaling Price by Revenue Factors
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Nested Pit Shells by Revenue Factors
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Or Directional Pit Shells
Pit by Pit Graph
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Final Pit - 8
Starter Pit
Options 4 & 5 Pit Sensitivity
$3,000
$2,500
B
$2,000
Pit Value
$1,500 A
$1,000
$500
$0
0 2,000 4,000 6,000 8,000 10,000 12,000
Pit Tonnes
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$45.2M NPV
Pit 4&8 Schedule
vs
$44.5M NPV
Pit 5&8 Schedule
Whittle Schedule Inputs:
Scenario: Schedule:
Mining Limit
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►
► Final Pit and Cutbacks (Stages)
► Process Method Limit ► Can be selected automatically
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Did we say Strategic?
Scenario Analysis to find optimal:
► Mill & Mining Capacity
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Whittle Schedule Outputs
Cutbacks modified by minimum mining width: Customisable Graphs and CSV Reports
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►
►
Pseudoflow
What's New
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Lerchs-Grossmann
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Lerchs-Grossmann
Lerchs-Grossmann
The objective of LG in it’s simplest form is to
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Determine the exact optimal shape for a Open Pit in three dimensions
Using the value of the block and subject to the required pit slopes
The shape
Includes every block that is "worth mining" when waste stripping is taken into account.
Excludes every block that is not "worth mining".
The method uses the Values of the blocks and slopes, represented by “structure arcs”.
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Lerchs-Grossmann
This model is 17 blocks long and 5 blocks high.
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Lerchs-Grossmann
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Lerchs-Grossmann
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Lerchs-Grossmann
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Lerchs-Grossmann
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Lerchs-Grossmann
This is the ultimate Pit Shape for those parameters.
Lerchs-Grossmann
The previous problem covers off on a few different mathematical concepts
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Pseudoflow
The objective of Pseudoflow is to solve the same problem, but research has
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Pseudoflow
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Pseudoflow
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Pseudoflow
Whittle
Pseudoflow will be available as part of Whittle Core and in the Whittle 4.7.1
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From the Optimization Tab, the user will need to select Pseudoflow if they wish to
use it.
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Whittle – Timing Comparison with 1 Revenue Factor
15hrs 42mins
12mins 41secs
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Whittle – Timing Comparison with 9 Revenue Factors
20mins
24hrs 21mins
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RAM (GB)
Active Arcs (M)
103
8
Whittle – Memory Use
238
16
509
32
779
48
1,049
64
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Whittle – Differences in the results: LG Pit 1
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Whittle – Differences in the results: PS Pit 1
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Whittle – Differences in the results: LG Pit 2
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Whittle – Differences in the results: PS Pit 2
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Whittle
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Topics
Pseudoflow
CAPEX Optimization
Simultaneous Optimization – SIMO
- GEOVIA Whittle Advanced Strategic Scheduling tool
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History of Whittle SIMO implementation
Based on Prober B algorithm – Jeff Whittle AO (Officer in the General Division of the
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Order of Australia)
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Example 1: Dataset by Minelib
http://mansci-web.uai.cl/minelib/
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Study Inputs:
Mining cost $1.32/t Slope angle 45 degrees
Processing cost $19/t Mill capacity 3.3 Mt/year
Mining Dilution 5% Vertical Advance Rate 60 m
Mining Recovery 95% Disc. Rate 15%
Processing Recovery 90% Stockpile
$0.5/t
Au price $1300/oz Rehandling Cost
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NPV Practical Pushbacks (Mining Width 30m)
Step 1 – Pit Optimisation and Cutback selection
Milawa vs SIMO schedule comparison
Milawa NPV Schedule NPV $275M SIMO Schedule NPV $307M 12% increase
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25 1.8 25 1.8
Au Grade g/t
1.6 1.6
20 20
1.4 1.4
Au Grade g/t
15 15
1.2 1.2
Tonnage Mt
Tonnage Mt
1 1
10 10
0.8 0.8
5 5
0.6 0.6
0 0.4 0 0.4
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
Year Year
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Mining Limit Scenario Analysis – Contractor Mining
Assume No Capex
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310 $307M
305
300
295
NPV, M$
290
285
280
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Mining Limit, Mt
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Mining Limit Scenario Analysis – Owner Mining
Assume Capex $1/t
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288 $286M
286
NPV $282M
284
282
280
NPV, M$
278
276
274
272
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Mining Limit, Mt Mining fleet replacement in Year 6?
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Iterative
Time consuming
Multiple Scenarios
Traditional Mining Limit Scenario analysis
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Mining Capex Optimisation setup
Mining Limit – SIMO CAPEX Optimisation
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Schedule Results
NPV $285M
Mining Limit – SIMO CAPEX Optimisation
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Base Case: 60Mt Mining Limit
Example 2 – Marvin Dataset
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Mining Capex Optimisation: $1/t up to 100Mt
Example 2 – Marvin Dataset
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Example 2 – Marvin Dataset
Mining Capex Optimisation: $1.5/t up to 100Mt
Example 2 – Marvin Dataset
Mining Capex Optimisation: $2.0/t up to 100Mt
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Example 2 – Marvin Dataset
Mining Capex Optimisation: $2.0/t up to 100Mt and Process $10/t up to 10Mt
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Example 2 – Marvin Dataset
Mining Capex Optimisation: $2.0/t up to 100Mt
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Conclusions
CAPEX Optmisation in SIMO
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