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RTA48T-B

Maintenance 0330–1/A1

Clearance Table
Main Bearing and Thrust Bearing

d
d1
d2

98.7511 f
f1
f

Clearance Clearance

Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear

d = 200 d1+d2= 20 i1+i2 = 6

– 0.5 f1 = 0.8–1.3 2.5


f = 55 – 0.6

Wärtsilä Switzerland Ltd 1 11.01


0330–1/A1 Maintenance RTA48T-B

Clearance Table
Crankshaft and Main Bearing

a1
b1

A
B
b

Hauptlager Nr. 2... Hauptlager Nr. 1


MAIN BEARING NO. 2... MAIN BEARING NO. 1

Alle Hauptlagerspiele gelten nur


bei angezogenen Zugankern und
Hauptlagerbolzen.
ALL MAIN BEARING CLEARANC-
ES ARE ONLY VALID WITH TIE
RODS AND MAIN BEARING
STUDS TIGHTENED.

98.7513

Clearance Clearance

Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear
A = 585 B = 585

0 0
a = 585 a1 = 0.40–0.80 1.0 b = 585 b1 = 0.30–0.70 0.90
– 0.08 – 0.08

2.06 2 Wärtsilä Switzerland Ltd


RTA48T-B
Maintenance 0330–1/A1

Clearance Table
Crosshead Guide

e
Abgasseite
EXHAUST SIDE

c1
B

C
b
A

c
a
b1

95.7723
d d1

Zum Messen der Spiele siehe Angaben in Gruppe 3326–1.


Das Spiel ’b1’ gilt nur bei angezogenen Zugankern.
FOR MEASURING CLEARANCES SEE INSTRUCTIONS IN GROUP 3326–1.
CLEARANCE ’b1’ IS ONLY VALID WITH TIE RODS TIGHTENED.

Clearance Clearance

Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear

+ 0.052
A = 480 C = 270 0

0 –0.03
a = 480 – 0.08 c = 270 –0.06
c1 = 0.03–0.112 0.25

+ 0.25
B = 820 0 d = 462.3–463.3 d1 = 0.6–1.8 2.20

–0.20
b = 820 –0.31 b1 = 0.2 –0.9 1.1 e = 0.2–0.4

Wärtsilä Switzerland Ltd 3 2.06


0330–1/A1 Maintenance RTA48T-B

Clearance Table
Cylinder Liner

A
a1 (a2)
B C
b1 (b2)

approx. 65 – 110 mm
F
f1 (f2)

d1 (d2)
D
e1 (e2)
E

g1 (g2)
G

* Für Zylindereinsatz mit O-Ring Ø 12 mm


00.7643
* FOR CYL. LINER WITH O-RING Ø 12 mm

Clearance Clearance

Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear
+ 0.6 + 0.2
A = 730 + 0.4 a1+a2 = 0.7–1.1 F = 597.5 0 f1+f2 = 1.0–1.4

+ 0.65 + 0.2
B = 670 +0.5 b1+b2 = 0.8–1.15 G = 571 0 g1+g2 = 0.65–1.05

C = 480 483.36
+ 0.6
D = 700 + 0.4 d1+d2 = 0.6–1.0 *f1 + f2 = 1.3–1.7

+ 0.6
E = 730 + 0.4 e1+e2 = 0.6–1.0 *g1 + g2 = 1.2–1.6

10.00 4 Wärtsilä Switzerland Ltd


RTA48T-B
Maintenance 0330–1/A1

Clearance Table
Cylinder Liner (with Vertical Cooling Groove)

A
a1 (a2)
B C
b1 (b2)

approx. 96 – 150 mm
F
f1 (f2)

d1 (d2)
D
e1 (e2)
E

VERTICAL
COOLING GROOVE

010.934/03

Clearance Clearance

Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear
+ 0.6 + 0.2
A = 730 a1+a2 = 0.7–1.1 F = 640 f1+f2 = 1.7–2.1
+ 0.4 0

+ 0.65
B = 670 b1+b2 = 0.8–1.15
+ 0.5

C = 480 483.36
+ 0.6
D = 700 d1+d2 = 0.6–1.0
+ 0.4

+ 0.6
E = 730 e1+e2 = 0.6–1.0
+ 0.4

Wärtsilä Switzerland Ltd 5 2003


0330–1/A1 Maintenance RTA48T-B

Clearance Table
Piston Rod Gland

a a1

b1

b
c1
b
d1

d1

c
d1

d1

d1

d1
006.097/99

013.747/06
Ring wear
The differential value between nominal
dimension and max. wear is equal for
all rings, i.e. also for undersize rings.

Clearance Clearance

Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear

a = 31 min. = 25 c = 22 min. = 20.20

a1 = 0.10–0.26 0.50 c1 = 0.05–0.16 0.40

b = 31 min. = 25 d=5 min. = 3.20

b1 = 0.10–0.26 0.50 d1 = 0.10–0.17 0.40

2.06 6 Wärtsilä Switzerland Ltd


RTA48T-B
Maintenance 0330–1/A1

Clearance Table
Exhaust Valve

Ventilspindel Luftzylinder
VALVE SPINDLE AIR CYLINDER

Führungsbüchse
GUIDE BUSH

~ 2/3 L
A

LENGTH
Länge
L=
~ 1/3 L

93.7092

Clearance Clearance

Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear
– 0.19
a = 48 – 0.23 47.40

+ 0.025
A = 48 0 48.25

+ 0.025
B = 48 0 49.10

+ 0.040
C = 160 0 160.20

Wärtsilä Switzerland Ltd 7 4.03


0330–1/A1 Maintenance RTA48T-B

Clearance Table
Top and Bottom End Bearings to Connecting Rod

b1
10 mm
f2 f1

b
B
d2 d1

10 mm h1 h2

10 mm

m2 m1
A
a

n2 n1
10 mm

a1

g1
g2
98.7517

Clearance Clearance

Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear
A = 585 f1+f2 = 0.39–0.53
0
a = 585 – 0.08 a1 = 0.35–0.55 0.70 g1+g2 = 12

B = 480 h1+h2 = 0.40–0.80 1.20


0
b = 480 – 0.08 b1 = 0.25–0.46 0.62 m1+m2 = 0.50–0.70

d1+d2 = 0.25–0.41 n1+n2 = 0.50–0.70

4.03 8 Wärtsilä Switzerland Ltd


RTA48T-B
Maintenance 0330–1/A1

Clearance Table
Piston Cooling and Crosshead Lubricating Link

c1 c c2

a1
a

c1 c c2
a1
a

b1 b b2
a1
a

95.7726

Clearance Clearance

Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear

a = 48 a1 = 0.025–0.075 0.2 c = 128 c1+c2 = min. 1.0

b = 128 b1+b2 = min. 2.0

Wärtsilä Switzerland Ltd 9 4.03


0330–1/A1 Maintenance RTA48T-B

Clearance Table
Piston and Piston Rings

a H
b j1
C
c m J
d

k1
B A
m K

40
l 40
e

The ring width at the positions A, B and C is the decisive


criterion for re-fitting of used piston rings. Used piston
rings may be re-fitted if they will keep within their min.
ring width till the next overhaul (for judging and re-using
the piston rings see also group 3425–1)

[mm]
16
lmin
15

Piston ring
width ’I’ 14
l
min N
13

12
480 481 482 483 484 [mm]
Cylinder liner bore ’a’

Clearance Clearance

Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear
a = 480 H = 16.5
+0.38
b = 476.2 3.8–4.155 J = 15 +0.33
j1 = 0.33–0.41 0.55

+ 0.33
c = 477 3–3.55 K = 15 + 0.28 k1 = 0.28–0.36 0.50

d = 478.2 1.8–2.155
e = 479.3 0.7–1.055 dmin. = 478.3 l = 16 " 0.25 see diagram
– 0.050 0
g = 182 – 0.096 dmin. = 181.4 m = 15 – 0.03

4.03 10 Wärtsilä Switzerland Ltd


RTA48T-B
Maintenance 0330–1/A1

Clearance Table
Wheels for Camshaft Drive

b1 b b2

+0.08
1416 0

a1
2
A
a

95.7727

Clearance Clearance

Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear

A = 180 Tooth backlash


normal max.

a = 180 a1 = 0.122–0.207 0.30 1 = 0.24–0.39 0.55

b = 140 b1+b2 = 0.6–1.1 1.50 2 = 0.24–0.39 0.55

3 = 0.33–0.48 0.55

Wärtsilä Switzerland Ltd 11 4.03


0330–1/A1 Maintenance RTA48T-B

Clearance Table
Camshaft and Reversing Servomotor

f1

e1
d1

e
d2
a1
b1
b
B

A
a

96.7581

95.7728
c1 c2

Clearance Clearance

Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear
A = 180.5 c1+c2 = 0.30–0.54 0.65
a = 180 a1 = 0.544–0.681 d1 = 0.075–0.128 0.25
B = 180 d2 = 0.075–0.128 0.25
b = 180 b1 = 0.100–0.145 0.25 e = 402 e1 = 0.135–0.295
f1 = 0.10–0.20 0.30

4.03 12 Wärtsilä Switzerland Ltd


RTA48T-B
Maintenance 0330–1/A1

Clearance Table
Gearing for Auxiliary Drives (Driving End)

a1
a
2

b1

95.7731

Clearance Clearance

Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear
a = 22 a1 = 0.040–0.094 0.20

b1 = 0.20–0.50 Tooth backlash


normal max.
1 = 0.10–0.19 0.35

2 = 0.10–0.20 0.35

3 = 0.10–0.19 0.35

Wärtsilä Switzerland Ltd 13 4.03


0330–1/A1 Maintenance RTA48T-B

Clearance Table
Starting Air Distributor

2
3
1
a1

b1
a

98.7519

Clearance Clearance

Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear

∅ a = 100 a1 = 0.201–0.271 0.40 1 = 0.35–0.65 0.80

∅ b = 55 b1 = 0.06–0.09 0.15 2 = 1.00

3 = 0.20–0.50

4.03 14 Wärtsilä Switzerland Ltd


RTA48T-B
Maintenance 0330–1/A1

Clearance Table
Roller Guides for Injection and Actuator Pumps

a1
a

c1
d1
d2

C
c
d

95.7733

e1 e e2
E

b1 b b2
B

Clearance Clearance

Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear
– 0.025 0
a = 42 – 0.050 a1 = 0.025–0.075 0.30 d = 72 – 0.019 d1 = 0.025–0.074 0.10

– 0.22 + 0.055
b = 192 – 0.27 b1+b2 = 0.220–0.316 0.40 D = 72 + 0.025 d2 = 0.010–0.059 0.08

+ 0.046 –0.45
B = 192 0 e = 96 –0.75 e1+e2 = 0.35–0.85 1.30

– 0.07 + 0.10
c = 86 – 0.10 c1 = 0.070–0.135 0.17 E = 96 – 0.10

+ 0.035
C = 86 0

Wärtsilä Switzerland Ltd 15 4.03


0330–1/A1 Maintenance RTA48T-B

Clearance Table
Balancer of 2nd Order (Driving End)

Obere Ausgleichswelle
UPPER
COMPENSATING SHAFT
a1 a a2
b1
b

93.7102
2

Untere Ausgleichswelle
LOWER
COMPENSATING SHAFT
a1 a a2
b1
b

93.7102 98.7521

Clearance Clearance

Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear
– 0.2
a = 152 – 0.3 a1+a2 = 0.60–1.10 1.50

b = 135 b1 = 0.087–0.152 0.25 Tooth backlash


normal max.

1 = 0.33–0.48 0.60

2 = 0.24–0.38 0.55

4.03 16 Wärtsilä Switzerland Ltd


RTA48T-B
Maintenance 0330–1/A1

Clearance Table
ELBA (Electrical Balancer)

98.7315

Clearance Clearance

Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear

Tooth backlash
nominal

1 = 0.10–0.26

2 = 0.10–0.25

3 = 0.10–0.26

Wärtsilä Switzerland Ltd 17 u 4.03

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