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Maintenance 0330–1/A1
Clearance Table
Main Bearing and Thrust Bearing
d
d1
d2
98.7511 f
f1
f
Clearance Clearance
Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear
Clearance Table
Crankshaft and Main Bearing
a1
b1
A
B
b
98.7513
Clearance Clearance
Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear
A = 585 B = 585
0 0
a = 585 a1 = 0.40–0.80 1.0 b = 585 b1 = 0.30–0.70 0.90
– 0.08 – 0.08
Clearance Table
Crosshead Guide
e
Abgasseite
EXHAUST SIDE
c1
B
C
b
A
c
a
b1
95.7723
d d1
Clearance Clearance
Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear
+ 0.052
A = 480 C = 270 0
0 –0.03
a = 480 – 0.08 c = 270 –0.06
c1 = 0.03–0.112 0.25
+ 0.25
B = 820 0 d = 462.3–463.3 d1 = 0.6–1.8 2.20
–0.20
b = 820 –0.31 b1 = 0.2 –0.9 1.1 e = 0.2–0.4
Clearance Table
Cylinder Liner
A
a1 (a2)
B C
b1 (b2)
approx. 65 – 110 mm
F
f1 (f2)
d1 (d2)
D
e1 (e2)
E
g1 (g2)
G
Clearance Clearance
Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear
+ 0.6 + 0.2
A = 730 + 0.4 a1+a2 = 0.7–1.1 F = 597.5 0 f1+f2 = 1.0–1.4
+ 0.65 + 0.2
B = 670 +0.5 b1+b2 = 0.8–1.15 G = 571 0 g1+g2 = 0.65–1.05
C = 480 483.36
+ 0.6
D = 700 + 0.4 d1+d2 = 0.6–1.0 *f1 + f2 = 1.3–1.7
+ 0.6
E = 730 + 0.4 e1+e2 = 0.6–1.0 *g1 + g2 = 1.2–1.6
Clearance Table
Cylinder Liner (with Vertical Cooling Groove)
A
a1 (a2)
B C
b1 (b2)
approx. 96 – 150 mm
F
f1 (f2)
d1 (d2)
D
e1 (e2)
E
VERTICAL
COOLING GROOVE
010.934/03
Clearance Clearance
Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear
+ 0.6 + 0.2
A = 730 a1+a2 = 0.7–1.1 F = 640 f1+f2 = 1.7–2.1
+ 0.4 0
+ 0.65
B = 670 b1+b2 = 0.8–1.15
+ 0.5
C = 480 483.36
+ 0.6
D = 700 d1+d2 = 0.6–1.0
+ 0.4
+ 0.6
E = 730 e1+e2 = 0.6–1.0
+ 0.4
Clearance Table
Piston Rod Gland
a a1
b1
b
c1
b
d1
d1
c
d1
d1
d1
d1
006.097/99
013.747/06
Ring wear
The differential value between nominal
dimension and max. wear is equal for
all rings, i.e. also for undersize rings.
Clearance Clearance
Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear
Clearance Table
Exhaust Valve
Ventilspindel Luftzylinder
VALVE SPINDLE AIR CYLINDER
Führungsbüchse
GUIDE BUSH
~ 2/3 L
A
LENGTH
Länge
L=
~ 1/3 L
93.7092
Clearance Clearance
Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear
– 0.19
a = 48 – 0.23 47.40
+ 0.025
A = 48 0 48.25
+ 0.025
B = 48 0 49.10
+ 0.040
C = 160 0 160.20
Clearance Table
Top and Bottom End Bearings to Connecting Rod
b1
10 mm
f2 f1
b
B
d2 d1
10 mm h1 h2
10 mm
m2 m1
A
a
n2 n1
10 mm
a1
g1
g2
98.7517
Clearance Clearance
Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear
A = 585 f1+f2 = 0.39–0.53
0
a = 585 – 0.08 a1 = 0.35–0.55 0.70 g1+g2 = 12
Clearance Table
Piston Cooling and Crosshead Lubricating Link
c1 c c2
a1
a
c1 c c2
a1
a
b1 b b2
a1
a
95.7726
Clearance Clearance
Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear
Clearance Table
Piston and Piston Rings
a H
b j1
C
c m J
d
k1
B A
m K
40
l 40
e
[mm]
16
lmin
15
Piston ring
width ’I’ 14
l
min N
13
12
480 481 482 483 484 [mm]
Cylinder liner bore ’a’
Clearance Clearance
Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear
a = 480 H = 16.5
+0.38
b = 476.2 3.8–4.155 J = 15 +0.33
j1 = 0.33–0.41 0.55
+ 0.33
c = 477 3–3.55 K = 15 + 0.28 k1 = 0.28–0.36 0.50
d = 478.2 1.8–2.155
e = 479.3 0.7–1.055 dmin. = 478.3 l = 16 " 0.25 see diagram
– 0.050 0
g = 182 – 0.096 dmin. = 181.4 m = 15 – 0.03
Clearance Table
Wheels for Camshaft Drive
b1 b b2
+0.08
1416 0
a1
2
A
a
95.7727
Clearance Clearance
Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear
3 = 0.33–0.48 0.55
Clearance Table
Camshaft and Reversing Servomotor
f1
e1
d1
e
d2
a1
b1
b
B
A
a
96.7581
95.7728
c1 c2
Clearance Clearance
Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear
A = 180.5 c1+c2 = 0.30–0.54 0.65
a = 180 a1 = 0.544–0.681 d1 = 0.075–0.128 0.25
B = 180 d2 = 0.075–0.128 0.25
b = 180 b1 = 0.100–0.145 0.25 e = 402 e1 = 0.135–0.295
f1 = 0.10–0.20 0.30
Clearance Table
Gearing for Auxiliary Drives (Driving End)
a1
a
2
b1
95.7731
Clearance Clearance
Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear
a = 22 a1 = 0.040–0.094 0.20
2 = 0.10–0.20 0.35
3 = 0.10–0.19 0.35
Clearance Table
Starting Air Distributor
2
3
1
a1
b1
a
98.7519
Clearance Clearance
Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear
3 = 0.20–0.50
Clearance Table
Roller Guides for Injection and Actuator Pumps
a1
a
c1
d1
d2
C
c
d
95.7733
e1 e e2
E
b1 b b2
B
Clearance Clearance
Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear
– 0.025 0
a = 42 – 0.050 a1 = 0.025–0.075 0.30 d = 72 – 0.019 d1 = 0.025–0.074 0.10
– 0.22 + 0.055
b = 192 – 0.27 b1+b2 = 0.220–0.316 0.40 D = 72 + 0.025 d2 = 0.010–0.059 0.08
+ 0.046 –0.45
B = 192 0 e = 96 –0.75 e1+e2 = 0.35–0.85 1.30
– 0.07 + 0.10
c = 86 – 0.10 c1 = 0.070–0.135 0.17 E = 96 – 0.10
+ 0.035
C = 86 0
Clearance Table
Balancer of 2nd Order (Driving End)
Obere Ausgleichswelle
UPPER
COMPENSATING SHAFT
a1 a a2
b1
b
93.7102
2
Untere Ausgleichswelle
LOWER
COMPENSATING SHAFT
a1 a a2
b1
b
93.7102 98.7521
Clearance Clearance
Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear
– 0.2
a = 152 – 0.3 a1+a2 = 0.60–1.10 1.50
1 = 0.33–0.48 0.60
2 = 0.24–0.38 0.55
Clearance Table
ELBA (Electrical Balancer)
98.7315
Clearance Clearance
Nominal normal, new max. due Nominal normal, new max. due
dimension to wear dimension to wear
Tooth backlash
nominal
1 = 0.10–0.26
2 = 0.10–0.25
3 = 0.10–0.26