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SNOWMAN CORPORATION
FLAKE-ICE TECHNIC
Manual for SEC Evaporative condenser
If the manual is missing or tore, pls ask for it from our company
1. Preface or agency immediately.
The manual is an instruction to safe use of the product in fields Turn over the manual to new user after staff replacement.
which applys SEC series evaporative condenser such as food
processing, refrigeration, beer, drink, oil, chemical industry and
medicine, etc.
2. safety precautions
observe the manual and fully understand the operation, inspection,
maintainance and fittings before using.
2.1 classification of warning signs
There may be difference between the manual and indications on To better understand the manual and warning signs, they are
the machine due to improvement to the machine, pls study it in devided into the following 3 types, pls act in accordance with them.
advance.
Any operation inconformity with the manual may cause serious Danger!
injury, death, etc. Dangers may cause serious injury or death, to ensure safety, use
The following precautions are mentioned in many places in this precaution or waring signs in emergency and dangerous places.
manual, especially those concerning safety, pls make sure fully
understand them before operation. Warning!
Dangers may cause serious injury or death, to ensure safety, use
precaution or waring signs in potentially hazardous places.
Warning
Carelessness during operation may cause serious injury, death, Attention!
etc. Dangers may cause slight or medium injury, to ensure safety, use
Operators and maintainance personnel must observe the manual precaution or waring signs in potentially hazardous places.
in advance before operation.
Keep the manual near the machine for observance anytime.
No operations and maintainance before fully understand the
manual.
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SNOWMAN CORPORATION
FLAKE-ICE TECHNIC
Manual for SEC Evaporative condenser
and assets.
2.2 precautions during installation
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SNOWMAN CORPORATION
FLAKE-ICE TECHNIC
Manual for SEC Evaporative condenser
16) Don’t stand on the top of the condenser or put things on it, 25) Remake of machine is absolutely forbiddened, or it may
otherwise it may turn over and cause injury. cause electric shock, fire and running faults, etc.
17) Use correct fuse, copper wire, or it may cause fire.
18) Don’t put vaporizer in places near cooling tower or where in Attention!
can be blowed directly to evaporative condenser, or it may cause fire. 26) Stop running when short curcuit occurs in protective device,
19) Use supply water and cooling water in confomity with water or it may cause fire, etc.
quality requirements, or water deterioration may cause running 27) Pls do not change the settings of protective device, or it may
malfunction. cause fire, etc.
20) Clean the internal condenser at least once a month, or it may
lead to bacterial growth and efficiency of electrical heater decline and
damage the pipes.
21) Inject unfrozen liquid into the pipe or drain the water inside
the machine if it stops using for a long time or during winter season.
Otherwise it may cause water leakage,etc.
22) Lukewarm water and cooling water is harmful to health, do
not use it for household water.
23) Do not touch the high temperature parts of motor and
electrical heater, or it may cause burn
.
Warning!
24) Switch off and cut off power when maintaining. Blower runs
high speed inside machine or stops suddenly in control state, may
cause injury or electric shock, etc.
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SNOWMAN CORPORATION
FLAKE-ICE TECHNIC
Manual for SEC Evaporative condenser
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SNOWMAN CORPORATION
FLAKE-ICE TECHNIC
Manual for SEC Evaporative condenser
condensing coil pipe uses phosphoric aciless copper seamless steel 8) water stop plate
pipe and is with slope which can Use hard PVC resin of which the purpose is to reduce sprayed
2) framework water amount that is taken out of tower with air due to the effect of air
Hot galvanized steel which takes into consideration the antirust fan.
property. 9)water pump
3) water tank, shell plate, fan unit Use low noise pipe pump that dosen’t need foundation, the motor
The material adopts imported galvanized steel (British Standar is closed type for outdoor use with air fan placed outside.
G235).
4) air fan
Using cooling tower with exclusive low noise axial flow fan
5. Moving
specially developed by NS. The following points must be paid special attention to during
The material of blade adopts aluminum alloy hollow injection, moving:
low noise and extremly high anticorrosion effect. (1) Use cradle for lifting during unloading instead lifting by
The space between blades can be changed, as to angle change pls thread steel wire through eyebolt, pay attention that no crash, and
contact with our company. handle carefully, don’t scratch the outside surface of the tower body.
Moreover, the motor is closed type designed for outdoor use and (2) when lifting by cradle, pay attention not to cause loosen in
adopt direct driven method. the steel wire, etc.
5) sprayed water tank
The nozzle used enable water to be sprayed evenly and large
orifice prevents blockage.
6. Precautions during installation
6) Louvre blade To assure the maxium efficiency of condenser, pls select a site
It adopts FRP material which can prevent relatively large rubbish with the following features for installation.
to enter, the blades can also be dismantled one by one. 6.1 installation site
7) feeding 1) clean place with good ventilation
Use hard PVC sheet by vacuum forming, it is good at 2) the hot air from evaporative condenser will not be recycled.
inoxidability. 3) If it is applied in a place with much dust, sulfinic acid, etc, it
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SNOWMAN CORPORATION
FLAKE-ICE TECHNIC
Manual for SEC Evaporative condenser
may cause damage in heat exchanger, pipes. height) shall be lower than that of evaporative condenser, otherwise it
could cause backflow due to wind direction and lead to capacity
Outside liquid (circulating Outside fog decline.
water) 8) The distance between ventilation vent of evaporative
Sulphur Thermal water Thermal water area with condenser and barriers should be more than 5m.
content Water that can absorb much sulphur content 6.2 body installation
much oxide, sulphurous Area with much industrial 1) Construct foundation according to sample or reference dwg. in
acid gas smoke and sulphurous acid the drawings provided after the installation site is confirmed.
gas 2) Make sure that the anchor bolts are fixed on the horizontal
foundation securely, otherwise it will fall down due to earthquake,
salinity Thermal water, brine Area near coast which can strong wind etc and cause serious accidents.
Well water near coast blow sea wind 6.3 distribution pipe
1) For convenience in cleaning distribution pipe during operation,
acid Water of low PH value Area with much chemical pls set a bypass loop.
strong (take measures for PH and concrete 2) Considering the necessity of cleaning filler, it is hoped to
acid value under 6.3) Near ventilated places that install a T-type tube before cooling tower.
Water of high PH value discharge NH3 3) To prevent water pipe from freezing in winter season, pls
(above 11, except for NH3) install a drain tap at the bottom of the intermediate part between water
supply joint and valve.
4) keep away from places near kitchen, toilet and Ammonia 6.4 Electrical wiring
copier vent; The wiring project of the motor should in accordance with
5) keep away from places near chimney or can be heated by Equipment Technical Standar and correct installation method as
other heat sources; specified by Electric Power Bureau.
6) place in an open place without reflection sound; 1) Make sure to use correct breaker, fuse, switch and wire.
7) leave a distance of above 4m between air inlet of evaporative 2) Pls proceed with the 3rd kind of grounding engineering for the
condenser (air suction port) and wall. The height of wall (overall earth wire. Poor earthing will cause running accidents like electric
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SNOWMAN CORPORATION
FLAKE-ICE TECHNIC
Manual for SEC Evaporative condenser
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SNOWMAN CORPORATION
FLAKE-ICE TECHNIC
Manual for SEC Evaporative condenser
and corrosion due to external air. Therefore, it is necessary to test the Table2 circulating water quality standar (reference value)
water quality in advance, and proceed with changing water or water Item Sprayed water Circulating possibility
treatment, etc according to test results. (reference water(reference
The quality standar of supply water is shown in the table 1 for value) value) corrosion Wate
your reference, for further information pls refer to item 10. r rust
Maintainance & Inspection. PH(25℃) 6.5~8.0 6.5~8.0 O O
Electric conductivity under 600 under 600 O O
(25℃)( μS/cm) ﹛ total under 50 O
Chloride ion Cl- under 200﹜ under 50 O
-
Table1 supply water quality standar (reference value) (mg Cl /I) under 100 under 100 O
2-
Item Basic value Sulphate ion SO 4 under 200 under 200 O
2-
PH(25℃) 6.5~8.0 (mg SO 4 /I)
Electric conductivity(25℃)( μS/cm) under 200 Acid consumption
- - (PH 4.8)
Chloride ion Cl (mg Cl /I) under 50
2- 2- (mg CaCO3/I)
Sulphate ion SO 4 (mg SO 4 /I) under 50
Acid consumption (PH 4.8)(mg CaCO3/I) under 50 Full hardness
Full hardness (mg CaCO3/I) under 50 (mg CaCO3/I)
Iron Fe (mg Fe/I) Under 0.3 Iron Fe (mg Fe/I) Under 1.0 Under 1.0 O O
-
Sulfide ion S2 (mg S2 /I)-
Can not be tested Sulfide ion S2- Can not Can not be O
+
Ammonia ion NH4 (mg NH4 /I) +
Under 0.2 (mg S2-/I) be tested tested O
+
Silicon ion SiO2 (mg SiO2/I) Under 30 Ammonia ion NH4 Under 1.0 Under 1.0 O
+
(mg NH4 /I) Under 50 Under 50
Silicon ion SiO2
(mg SiO2/I)
Remarks:’O’ in table2 stands for possibility of causing corrosion or rust water
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SNOWMAN CORPORATION
FLAKE-ICE TECHNIC
Manual for SEC Evaporative condenser
Warning
Don’t put hand or stick into fan, or it may cause injury.
10. Maintainance
Check evaporative condenser regularly.
10.1 Air fan
9. Precautions during running Cut off power and pull the plug before checking air fan. Sudden
running of air fan will cause injury.
Warning 1) Check that if dust adhere to the surface of air fan and therefore
1) make sure that the circulatin water amount reaches the value cause failure of balance control.
as specified which will affect the capacity of evaporative condenser. 10.2 Evaporative exhaust pipe
Moreover, check that if each nozzle distributes evenly. 1) check on leakage;
2) check on blockage of nozzle and that if sprayed water amount 2) check the exhaust pipe on corrosion, rust and growth of algae.
is correct. It can be checked from internal tank and dismantle louvre blade and
3) check that if the water tank level is too low, or it may cause water stop plate when checking. Take measures if there is abnormity
water pump to cavitation corrosion. after confirming the causes.
4) check on leakage, ect of water pump. 3) Pay special attention to water quality management, and
5) Pay attention to noise, vibration and current value, deal with running with specified water quality standar.
abnormities in time according to Disturbance Cause and Solution. 4) Pay attention not to mix with corrosive gas and foreign
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SNOWMAN CORPORATION
FLAKE-ICE TECHNIC
Manual for SEC Evaporative condenser
matters come from the outside. and pressure to increase inside tank, wind amount to decrease and
5) Pay full attention to the balance of circulating water, excessive current of motor to rise, etc. which will therefore result in motor
water will cause corrosion on metal surface. overload and cooling capacity decline. So it’s important for adequate
6) Pay attention to leakage, blockage by barriers , bend and water quality management to avoid rust and algae. In addition, the
damage, etc. installation direction is from tilted chute under feeding to louvre blade
10.3 Water quality management as shown in the following figure when feeding.
Check circulating water quality once or twice monthly according 10.5 Water tank
to standars in table 2. Check items incl. PH value and electric The blockage of hole in water tank will cause level rise
conductivity, it is hoped to keep the check recordings. abnormally, if it is not deal with in time, the water will overflow to
Even if the testing value within standar range, pls replace the internal cooling tower. Thus check the hole on blockage and get rid of
water as the following frequency: around once a month for water it immediately if there is.
tank. 10.6 Tank body, framework and spray water tank body
Handle in the following sequences if there is any testing value Proceed with hot galvanizing for tank body, framework and
doesn’t in accordance with standar: spray water tank body after processing. It has corrosion resistance in
1) Test all checking items normal water quality and atmospheric condition. Check in due time,
2) Adjust discharge water amount, feeding water amount get rid of the rust and then spray Zinc.
according to water quality and concentration degree, normally The garbage and sundries accumulate in the water tank shall be
1.5%-2.0% of sprayed water. drained off through drainage plug irregularly, because most of these
3) For better maintainance, pls consult water treatment specilist sediments are strongly corrosive and will damage the surface of the
for proper inhibitor which must be safe to hot galvanized steel and tank.
iron and do as what specilist instructs. 10.7 Float ball valve
4) When water is contaminated by organisms such as bacteria 1) If sand or trimming of side cutting for tube enter rubber valve
and algae, etc, handle as the aforementioned item 3). of float ball valve, it will cause damage and can not cut off water, pls
10.4 feeding and water stop sheet check it regularly.
Check on rust, algae on feeding & water stop plate, adhesion of 2) Clean the strainer regularly on the float ball valve.
large amount of foreign matters will cause bending and deformation 3) If water leaks from the upper seal, screw the bolt (setting
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SNOWMAN CORPORATION
FLAKE-ICE TECHNIC
Manual for SEC Evaporative condenser
screw returns) right until water stops, (but if too tight, the water will The blockage in filter will cause reduce in water amount from
leak from bottom) nozzle and decline in capacity. Clear the filter once a week in heavily
4) If water leaks from the lower seal, loosen nut by turning it left contaminated and dusty place while check once a month in places
until the upper and lower leakage stops simultaneously. If leakage can where there is little dust and rubbish.
not stop yet, then there is foreign objects in seal ring, clean or replace Clear the filter in time if the filter is found dirty.
it. The replacement method is removing cylinder and oscillating rod 10.9 water pump
first, then pull out the seal ring under the situation of 25A. 1) Pay attention to vibration, sound, voltage, current and heat, etc
When dismantling and assembling, pay attention not to damage at usual time, check the causes of abnormity occurs and take
the O-ring and supporting part of valve base. corresponding measure.
2) Mechanical seal is consumable, long term use will cause
leakage due to wear, its durability will be affected by water quality
and service time, etc. Pls prepare spare parts.
3) Idling will cause fetal damage to pump, it must be prevented.
4) For details pls refer to attached instruction to pump.
10.10 Surface and louvre blade cleaning
Water tank surface and louvre blade, etc are easily contaminated
by rubbish and duse in the air, pls clean it frequently with water.
Dismantle the louvre blades as the following instructions if
necessary when checking internal machine.
The louvre blades can be removed one by one. Firstly, lift the
louvre blade,
If put the dismantled louvre blade against
10.11 Coating
The proposed coating parts shall be coated once a year.
10.8 filter
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SNOWMAN CORPORATION
FLAKE-ICE TECHNIC
Manual for SEC Evaporative condenser
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SNOWMAN CORPORATION
FLAKE-ICE TECHNIC
Manual for SEC Evaporative condenser
Remarks:
1) mark: eye check; mark, disassemble check.
2) annual running 8000 hours
3) replace period by different water quality, ambient setting, service condition, maintenance care to different design plan.
4) standard rolling part see P16, standard part of pump see pump instruction.
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SNOWMAN CORPORATION
FLAKE-ICE TECHNIC
Manual for SEC Evaporative condenser
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SNOWMAN CORPORATION
FLAKE-ICE TECHNIC
Manual for SEC Evaporative condenser
environmental conditions aforementioned, pay special attention to the remain from circulation water of solution ingredient and
maintainance and water quality management. concentrated. The concentration ratio is water circulation's
2) When doing welding, etc near evaporative condenser, pay solution ingredient and make up water of solution ingredient , which
attention not to splash the sparks to tank body, and take protective is called weight concentration o f water circulation.
measure. So as to make circulation water running in the condition of
weight concentration, discharge a part of circulation water to outside,
to keep a certain water quality. This is called discharging.
15. About make up water flow Discharging amount should be lower than weight
There are three reasons that causing water reduce in the tank of concentration of make up water quality, setting environment and
evaporative condenser, thus the reduced portion must be added. setting of use mode. Generally, in order to make circulation water
1) A part of the circulating water evaporates from the surface of running in a certain weight concentration, the discharge capacity
coil pipe, which cause the tank water reduced. can be calculated by following formula.
2) Water droplet is taken out with air through air fan and cause B(%)= N: weight concentration
water reduced which is called drop loss. (general N= 3 around )
3) normally, some part of water evaporated from the nozzle,
solid matter of water from nozzle dissolve to residue and (4) make up water
concentrated, which leads to nozzle water highly corrosion or easy to Make up water M (kg/h) = ++
be water rust. In order to prevent these, it is necessary to discharge a
part of tank water.
(1) evaporative loss
A part of water evaporate from the evaporator.
(2) drop loss
The loss amount is the discharge with air of drop flow from
running fan and splash water from intake.
(3) discharge
As the condensor often evaporate some part of water, which
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SNOWMAN CORPORATION
FLAKE-ICE TECHNIC
Manual for SEC Evaporative condenser
SNOWMAN CORPORATION
FLAKE-ICE TECHNIC
Manual for SEC Evaporative condenser
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SNOWMAN CORPORATION
FLAKE-ICE TECHNIC
Snowkey
Address:Binhai Industrial Zone, Fuzhou, Fujian
Website:www.snowkey.com
Snowman Refrigeration Equipment Co.,Ltd E-mail: info@snowkey.com