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SERVICE MANUAL
ORIGINAL MANUAL ISSUE DATE: 8/2010 AZ1-H CHASSIS
Segment: 2a-2.5
Version Date Subject
1.0 08/2010 No revisions or updates are applicable at this time.
2.0 11/2010 Correct error to item numbers in exploded view (P.75).
3.0 05/2011 Update Troubleshooting Flowchart to improve serviceability (P53 ~ 67)
4.0 06/2011 Update screw part numbers (P19, P21, P22, P34, P36, P37)
KDL-40/46NX710,713,715(AEP/UK/RUSS) 9-888-360-04
SERVICE MANUAL
AZ1-H CHASSIS
Segment: 2a-2.5
KDL-40/46NX710,713,715(AEP/UK/RUSS) 9-888-360-04
MODEL LIST
MODEL COLOR COMMANDER DEST. MODEL COLOR COMMANDER DEST.
KDL-40NX710 Black RM-ED030 AEP
Russia
KDL-40NX713 Black RM-ED030 UK
KDL-40NX715 Black RM-ED030 AEP
KDL-40/46NX710,713,715(AEP/UK/RUSS) 3
WARNINGS AND CAUTIONS - ENGLISH
CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to
do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.
CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
• Carry the TV with an adequate number of people; larger size TVs require two or more people.
• Correct hand placement while carrying the TV is very important for safety and to avoid damages.
KDL-40/46NX710,713,715(AEP/UK/RUSS) 4
WARNINGS AND CAUTIONS - FRENCH
ATTENTION!!
Ces instructions de service sont à l’usage du personnel de service qualifi é seulement.
Pour prévenir le risque de choc électrique, ne pas faire l’entretien autre que celui contenu dans le Mode d’emploi à moins que vous soyez qualifi é
faire ainsi.
WARNING!!
Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout
dépannage. Le chássis de ce récepteur est directement raccordé à l’alimentation du secteur.
ALERTE!!
Afi n d’eviter tout risque d’electrocution provenant d’un chassis sous tension, un transformateur d’isolement doit etre utilise lors de tout
depannage. Le chassis de ce recepteur est directement raccorde a l’alimentation du secteur.
KDL-40/46NX710,713,715(AEP/UK/RUSS) 5
WARNINGS AND CAUTIONS
1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within the module.
6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.
KDL-40/46NX710,713,715(AEP/UK/RUSS) 6
WARNINGS AND CAUTIONS
• Wear anti static gloves to avoid leaving finger prints on the glass.
• Use a dry, soft Micro Fiber cloth, such as a lint free polishing cloth, to gently wipe the glass to remove any dust or dirt particles.
• If the glass needs additional cleaning, slightly moisten the cloth with a diluted mild soap or mild detergent solution, or use a compressed
air duster (spray can type).
CAUTION:
• Do Not use paper towels, any type of abrasive pad, rags, rubber or vinyl materials to clean the screen. Using these materials could easily
scratch the screen which may result in permanent damage.
• Do Not use any cleaning product containing alkaline/acid cleaner, scouring powder, or volatile solvent, such as alcohol, ammonia,
benzene, thinner or insecticide. Using any of these harsh cleaners may result in permanent damage to the screen.
• Do Not spray water or detergent directly onto the TV screen . If liquid drips into the bottom of the screen it may cause a failure.
KDL-40/46NX710,713,715(AEP/UK/RUSS) 7
WARNINGS AND CAUTIONS
- 200mm or more from the short side, and hold the long side.
- Hold where palm of the hand covers rear cover side.
KDL-40/46NX710,713,715(AEP/UK/RUSS) 8
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before
releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire
board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage
resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been
replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a
previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out
to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line
cord to the customer.
7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed
metal parts for AC leakage. Check leakage as described below.
8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.
KDL-40/46NX710,713,715(AEP/UK/RUSS) 9
SAFETY CHECK-OUT
Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to
any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the
manufacturers’ instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable
for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC
voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low
voltage scale.
The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable.
Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see
Figure A).
KDL-40/46NX710,713,715(AEP/UK/RUSS) 10
SELF DIAGNOSIS FUNCTION
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash.
The number of times the LED flashes translates to a probable source of the problem.
A definition of the STANDBY LED flash indicators is listed in the instruction manual for the user’s knowledge and reference.
If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past
problems and how often these problems occur.
If there is more than one error, the LED will identify the first of the 2 MAIN_POWE Main Power Over Voltage Protection
3 DC_ALERT DC_ALERT
problem areas.
DTT_WDT DTT Error
Result for all of the following diagnostic items are displayed on
AUD_PROT Audio Abnormal Detection
screen.
4 BALANCER_ Panel Balancer Error
If the screen displays a “0”, no error has occurred . 5 TCON_ERR T-CON Error
HFR_ERR HFR Error
P_ID_ERR Panel ID NVM Error
6 BACKLITE_ Back Light Error (Panel Inverter)
7 TEMP_ERR Thermal Error
FAN_ERR FAN Error (Not Detected. Display Only)
8 - Not used
9 - Not used
10 - Not used
11 - Not used
12 - Not used
- RGB_SEN RGB Sensor ACK Error
KDL-40/46NX710,713,715(AEP/UK/RUSS) 11
SELF DIAGNOSIS FUNCTION
0.5
0.5
3
KDL-40/46NX710,713,715(AEP/UK/RUSS) 12
SELF DIAGNOSIS FUNCTION
KDL-40/46NX710,713,715(AEP/UK/RUSS) 13
SELF DIAGNOSIS FUNCTION
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.
After you have completed the repairs, clear the result display to “0”.
KDL-40/46NX710,713,715(AEP/UK/RUSS) 14
SEC 1. DISASSEMBLY
1-1. KDL-40NX710/713/715
1-1-1. FLOW CHART
START
STAND ASSY
STAND HEAD
SP-BOX (Woofer)
TERMINAL COVER
G9A BOARD
LCD PANEL
KDL-40/46NX710,713,715(AEP/UK/RUSS) 15
DISASSEMBLY
STAND ASSY
KDL-40/46NX710,713,715(AEP/UK/RUSS) 16
DISASSEMBLY
BASE ASSY
NECK
KDL-40/46NX710,713,715(AEP/UK/RUSS) 17
DISASSEMBLY
STAND HEAD
KDL-40/46NX710,713,715(AEP/UK/RUSS) 18
DISASSEMBLY
AC COVER
2 Screws (SCREW, +PSW M4X10) P/N: 4-159-298-01 9 Screws (SCREW, +PSW M3X8) P/N: 4-167-019-12
KDL-40/46NX710,713,715(AEP/UK/RUSS) 19
DISASSEMBLY
FRAME BOTTOM
KDL-40/46NX710,713,715(AEP/UK/RUSS) 20
DISASSEMBLY
SP-BOX
SPEAKER
KDL-40/46NX710,713,715(AEP/UK/RUSS) 21
DISASSEMBLY
ATTACHMENT GL ATTACHMENT GL
LATCH LATCH
KDL-40/46NX710,713,715(AEP/UK/RUSS) 22
DISASSEMBLY
HLT BOARD
HLT BOARD
KDL-40/46NX710,713,715(AEP/UK/RUSS) 23
DISASSEMBLY
CONNECTOR ASSY
SWITCH UNIT
POWER SWITCH
KDL-40/46NX710,713,715(AEP/UK/RUSS) 24
DISASSEMBLY
KDL-40/46NX710,713,715(AEP/UK/RUSS) 25
DISASSEMBLY
BEHT BOARD
TERMINAL LABEL
KDL-40/46NX710,713,715(AEP/UK/RUSS) 26
DISASSEMBLY
G9A BOARD
KDL-40/46NX710,713,715(AEP/UK/RUSS) 27
DISASSEMBLY
ANTENNA
ANTENNA
KDL-40/46NX710,713,715(AEP/UK/RUSS) 28
DISASSEMBLY
Note: When replacing LCD Panel, please also attach the new following labels on the back of LCD Panel.
- TAPE PWB (H)
- SIDE JACK LABEL
- TERMINAL LABEL
KDL-40/46NX710,713,715(AEP/UK/RUSS) 29
DISASSEMBLY
1-2. KDL-46NX710/713/715
1-2-1. FLOW CHART
START
STAND ASSY
STAND HEAD
SP-BOX (Woofer)
TERMINAL COVER
G9B BOARD
LCD PANEL
KDL-40/46NX710,713,715(AEP/UK/RUSS) 30
DISASSEMBLY
STAND ASSY
KDL-40/46NX710,713,715(AEP/UK/RUSS) 31
DISASSEMBLY
BASE ASSY
NECK
KDL-40/46NX710,713,715(AEP/UK/RUSS) 32
DISASSEMBLY
STAND HEAD
KDL-40/46NX710,713,715(AEP/UK/RUSS) 33
DISASSEMBLY
AC COVER
2 Screws (SCREW, +PSW M4X10) P/N: 4-159-298-01 11 Screws (SCREW, +PSW M3X8) P/N: 4-167-019-12
KDL-40/46NX710,713,715(AEP/UK/RUSS) 34
DISASSEMBLY
FRAME BOTTOM
KDL-40/46NX710,713,715(AEP/UK/RUSS) 35
DISASSEMBLY
SP-BOX
SPEAKER
KDL-40/46NX710,713,715(AEP/UK/RUSS) 36
DISASSEMBLY
BEZEL BOTTOM
ATTACHMENT GL ATTACHMENT GL
LATCH LATCH
KDL-40/46NX710,713,715(AEP/UK/RUSS) 37
DISASSEMBLY
HLT BOARD
HLT BOARD
KDL-40/46NX710,713,715(AEP/UK/RUSS) 38
DISASSEMBLY
CONNECTOR ASSY
SWITCH UNIT
POWER SWITCH
KDL-40/46NX710,713,715(AEP/UK/RUSS) 39
DISASSEMBLY
KDL-40/46NX710,713,715(AEP/UK/RUSS) 40
DISASSEMBLY
BEHT BOARD
TERMINAL LABEL
KDL-40/46NX710,713,715(AEP/UK/RUSS) 41
DISASSEMBLY
G9B BOARD
KDL-40/46NX710,713,715(AEP/UK/RUSS) 42
DISASSEMBLY
ANTENNA
ANTENNA
KDL-40/46NX710,713,715(AEP/UK/RUSS) 43
DISASSEMBLY
Note: When replacing LCD Panel, please also attach the new following labels on the back of LCD Panel.
- TAPE PWB (H)
- SIDE JACK LABEL
- TERMINAL LABEL
KDL-40/46NX710,713,715(AEP/UK/RUSS) 44
SEC 2. ADJUSTMENT
HOW TO ENTERING SERVICE MODE
1) Turn on the main power switch to place this set in standby mode.
2) Press the buttons on the remote commander as follows, and entering service mode.
<MAIN> <SUB>
DM1.301J00AA SM1.010W00AA
M2.105C SB1.000W00AA
DD1.016J00AA SD1.010W00AA Press “OPTIONS”
(DM1.301J00AA) RF01.05 or “JUMP” button
WP00.521J00AA ID1C117081
Category name Data
ID1C117081 LTY320AB01
PID04020000
WF:2.0.0.99 <BEM>
WF:0B BM1.012W00LU
Camera FW BB1.000W00LU
Camera FW BD1.011J46LUX
---.---------
KDL-40/46NX710,713,715(AEP/UK/RUSS) 45
ADJUSTMENT
5) After entering service mode, then turn off the power switch.
KDL-40/46NX710,713,715(AEP/UK/RUSS) 46
ADJUSTMENT
PEM SERVICE
010 WB_GAIN2_A
000
R_DRV 000 R_DRV 128
128 001 G_DRV 128
002 B_DRV 128
003 R_BKG 128
004 G_BKG 128
005 B_BKG 128
KDL-40/46NX710,713,715(AEP/UK/RUSS) 47
ADJUSTMENT
CHASSIS WRITE
000 CXD2813R
000 H_DET_NOSIG_CNT 1
KDL-40/46NX710,713,715(AEP/UK/RUSS) 48
ADJUSTMENT
CHANGE DATA
Note: “Digital” service mode don’t have to Save. (except “002 MODEL” category)
1) Change Data of “Digital” service mode. (except “003 DIG_SRV_MODE” category) DIGITAL SERVICE
a. Press “2 / 5” on remote to select (up / down) category. 004 TUNER
b. Press “1 / 4” on remote to select (up / down) Item. 000 A_NOSIG_DET 001
c. Press “0 / 10” on remote to select item.
DIGITAL(DIG_SRV_MODE) SERVICE
TEST_PATTERN
*1 Video
2 Audio
KDL-40/46NX710,713,715(AEP/UK/RUSS) 49
ADJUSTMENT
DIGITAL SERVICE
002 MODEL
000 SEG 01 : 2a-3
Write
KDL-40/46NX710,713,715(AEP/UK/RUSS) 50
ADJUSTMENT
KDL-40/46NX710,713,715(AEP/UK/RUSS) 51
ADJUSTMENT
PEM SERVICE
009 3D
000
EMIT_STR
1
KDL-40/46NX710,713,715(AEP/UK/RUSS) 52
SEC 3. TROUBLE SHOOTING
3-1. TRIAGE CHART
Note: Power board is different in name every inch. Therefore this section displays difference point in "*".
: doubtful part
: Few pos s ibility
KDL-40/46NX710,713,715(AEP/UK/RUSS) 53
TROUBLE SHOOTING
START
Yes Yes
No
Yes
Yes
Do the buttons
No See
on the TV & Remote
TV/ Commander
Commander work
button malfunction
properly?
Yes
KDL-40/46NX710,713,715(AEP/UK/RUSS) 54
TROUBLE SHOOTING
3-3. NO POWER
No Power
OK OK
Harness
BEHT Board
KDL-40/46NX710,713,715(AEP/UK/RUSS) 55
TROUBLE SHOOTING
2 times Flashing
12V OK OK
KDL-40/46NX710,713,715(AEP/UK/RUSS) 56
TROUBLE SHOOTING
2) 3 times flashing LED (DC Alert, Audio Error and Communication Error)
Check +12.5V NG
DC_ALERT at pin 2 of
G* Board
CN3800 on
Check D+3.3V at NG the BEHT Board
JL3715 or JL3716 F3700,IC3700,etc
(Q3703 pin 5&6) (BEHT Board) OK
on the BEHT Board
OK NG
Check +12.5V_AU1
F4200,IC4200,etc
at F4200 on
(BEHT Board)
Check +5V_MAIN the BEHT Board
NG
at JL3731 or JL3732 F3701,IC3701,etc
(Pin 1 of IC3701) (BEHT Board) OK
on the BEHT Board
FE/BE Communication
OK
IC9000,etc
(BEHT Board)
KDL-40/46NX710,713,715(AEP/UK/RUSS) 57
TROUBLE SHOOTING
4 times Flashing
OK
NG
Change the LED driver T-con Board
board (Panel). (Panel)
OK
KDL-40/46NX710,713,715(AEP/UK/RUSS) 58
TROUBLE SHOOTING
5 times Flashing
Check PANEL_VCC NG NG
at JL3806 Panel (T-con)
G* Board BEHT Board
(Pin 1 of CN3800) change
on the BEHT Board
NG Panel (T-con)
Between G* to Panel
harness check Harness
(a)
NG
LVDS Harness
LVDS Harness
check
OK
KDL-40/46NX710,713,715(AEP/UK/RUSS) 59
TROUBLE SHOOTING
6 times Flashing
NG OK
Check the harness
Change the LED LED Driver Board
between the T-con board Harness
driver board (Panel) (panel)
and the LED driver board
OK NG
Light Source
OK (inside Panel Module)
Change G* board G* Board
NG
OK
KDL-40/46NX710,713,715(AEP/UK/RUSS) 60
TROUBLE SHOOTING
7 times Flashing
Setting circumstance NO
is OK? Set to another
Temperature, Location, etc.
Ventilation, etc.
YES
OK
BEHT Board
KDL-40/46NX710,713,715(AEP/UK/RUSS) 61
TROUBLE SHOOTING
3-5. NO PICTURE
No Picture
No OK NG NG
Press HOME Key Replace
Check the harness Change BEHT board
XMB (Menu) displayed? the LVDS harness
Yes NG OK OK
Harness
BEHT Board Harness BEHT Board
(LVDS)
NG
LCD Panel
Change G* board
(T-con, LED Driver)
OK
G* Board
KDL-40/46NX710,713,715(AEP/UK/RUSS) 62
TROUBLE SHOOTING
3-6. NO SOUND
No Sound
“Audio System”
Check the Change to
“Speakers setting” “TV Speaker”
“TV Speakers”
OK OK
Check the Speaker Replace
BEHT Board
Harness the BEHT Board
NG NG
KDL-40/46NX710,713,715(AEP/UK/RUSS) 63
TROUBLE SHOOTING
Button malfunction
on the TV
OK OK
BEHT to Switch Unit
Switch Unit change Switch Unit
harness check
NG NG
KDL-40/46NX710,713,715(AEP/UK/RUSS) 64
TROUBLE SHOOTING
TV isn’t controlled
by remote commander
NG NG
NG
OK
Exchange the Harness Harness
NG
Exchange the OK
HLT Board
HLT Board
NG
BEHT Board
KDL-40/46NX710,713,715(AEP/UK/RUSS) 65
TROUBLE SHOOTING
OK NO
OK NO
BEHT Board
NG
Connection result
Proxy setting
Internet Access
KDL-40/46NX710,713,715(AEP/UK/RUSS) 66
TROUBLE SHOOTING
3-9. 3D MALFUNCTION
3D malfunction
3D Menu
does not appear No IR has been output Yes
in Option Menu on 3D Sync Transmitter, Panel (T-con)
with connecting during 3D displaying.
3D Sync Transmitter
Yes No
KDL-40/46NX710,713,715(AEP/UK/RUSS) 67
SEC 4. DIAGRAMS
4-1. BLOCK DIAGRAM
TU_VIDEO_DET
ASW_IN5_L/R
D_IF TS
Tcon Board
Tuner TITAN
SCL0/SDA0
LVDS VIDEO
TS DiSEqC
TS
LVDS
AEP only TS DRC NSC TDL
CI CI_ADD/DAT
CI_CTRL
VSW_RF_Digital_CV
PEM TCON FPGA
VSW_VIDEOMON_OUT_CV
J/GA/UC : VSW_SC1-V_CV
Component AV1 M_SCART1 Video
ASW_IN0_L/R
ASW_SCART1_LR M_MAIN_CVBS
AEP : SCART SW
[CXA2241]
AEP/GA/UC : AV2/
M_COMP
Component Component ASW_IN3_L/R
J : D Terminal
PC_RGB
PC PC_IN_L/R
HDMIA_TMDS [MIMAS]
PANEL_SCL/SDA
HDMI1 DCCA_I2C
CEC Power
HDMI HDMI_TMDS
HDMID_TMDS
SW / EQ
HDMI2 DCCD_I2C
[Superman]
HDMI_SCL/SDA
EMMA3TH2 Mimas
[MB91F313]
HDMIC_TMDS RF_TXD/RXD
SPI
HDMI3 DCCC_I2C
ARC UART2_TXD/RXD
HDMIB_TMDS USB2.0_1
DCCB_I2C
HDMI4
USB2.0_2 DEVICE_SCL/SDA
SP OUT
D Amp
[TAS5707]
MUXOUT_L/R ADC
[CS5343]
Luminance Sensor
Audio
SW HP/LINEOUT_L/R
AEP/GA/J : With HP OUT
DAC TVOUT_L/R
UC : Without US model : no
AMP SCL1/SDA1
UC/GA/J : With [Inlay]
LINE OUT
AEP : Without MS
Eco Switch
KDL-40/46NX710,713,715(AEP/UK/RUSS) 68
DIAGRAMS
(1) KDL-40NX710/713/715
SP-BOX (Woofer)
BEHT Board
G9A Board
T-CON
(2) KDL-46NX710/713/715
SP-BOX (Woofer)
G9B Board
BEHT Board
T-CON
Switch Unit
WIRELESS
LAN CARD
KDL-40/46NX710,713,715(AEP/UK/RUSS) 71
EXPLODED VIEWS
5-1. KDL-40NX710/713/715
5-1-1. CHASSIS-1
11
3
8
7 9
4 6
10
5
KDL-40/46NX710,713,715(AEP/UK/RUSS) 72
EXPLODED VIEWS
5-1. KDL-40NX710/713/715
5-1-2. CHASSIS-2
21
KDL-40/46NX710,713,715(AEP/UK/RUSS) 73
EXPLODED VIEWS
5-2. KDL-46NX710/713/715
5-2-1. CHASSIS-1
11
3 8
9
7
6
4
10
5
KDL-40/46NX710,713,715(AEP/UK/RUSS) 74
EXPLODED VIEWS
5-2. KDL-46NX710/713/715
5-2-2. CHASSIS-2
21
KDL-40/46NX710,713,715(AEP/UK/RUSS) 75
5-3. OTHER PARTS
40 INCHES
46 INCHES
KDL-40/46NX710,713,715(AEP/UK/RUSS) 76
5-3-3. REMOTE COMMANDER
5-3-4. MISCELLANEOUS
KDL-40/46NX710,713,715(AEP/UK/RUSS) 77
END
English
Sony Corporation 11FP7100-1
Sony UK Made in U.K.
9-888-360-04 Service Promotions Dept. © 2011. 06
KDL-40/46NX710,713,715(AEP/UK/RUSS) 78