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The digital revolution

Mining starts to reinvent the future


February 2017
The digital revolution | Contents

Contents

Success for mining companies Introduction 4


Why should the mining sector pay attention? 7

is not about adopting the latest A new era of business 7

applications or technology An opportunity for mining organisations


to reduce waste and create value 7

solutions, these will continue to What will the future digital mine look like?
Core mining processes – automating physical
8

develop and evolve. They must operations and digitising assets 10

instead embed digital thinking


The digital mine nerve centre – data-driven
planning, control, and decision making 12

into the heart of their business Support processes – re-imagined ERP


and automated support processes  14

strategy and practices in order How can mining companies achieve true digital transformation?
A measured and agile approach
19
19
to completely transform the way The time to act is now 22

corporate decisions are made Where to start


References 22
22

across the enterprise. Authors 23

2 3
The digital revolution | Introduction

Introduction
The disruption of business models through
the advancement of digital technology has
Building upon this innovation theme
to focus on digital, we explore:
Digital is now
been a reality for other industries for many • Why digital is now a reality for mining impacting the mining
years. Digital is now impacting the mining
industry. Technology has advanced such
• What the future might look like and
what is possible
industry. Technology
that the barriers of high cost of entry, and
a very physical value chain are no longer • How mining organisations can take has advanced such
protection against large scale disruption. steps to protect themselves from
disruption and falling behind the
that the barriers of
By bringing together our understanding industry or new entrants, while also high cost of entry,
protecting against poor investments
of shareholder value, mining operations,
technology and analytics, we have developed or failure, through: and a very physical
an approach to the “digital mine” which • Developing a digital strategy value chain are no
helps mining organisations make the most and proactively managing digital
of the digital opportunity and avoid the transformation longer protection
many potential pitfalls that come with the
adoption of new technologies.
• Automating operations and against large scale
digitising assets
• Building a “digital mine nerve disruption.
Our recent “Innovation in mining” studies
centre” for data-driven planning,
examined current perspectives on mining
control and decision-making
innovation around the world.1 Among the 31
mining companies involved in the Australian • Implementing supporting
study, most agreed that successfully platforms and enablers
navigating the industry’s mounting • Leading a diverse, distributed
challenges and ensuring the long-term and connected workforce.
sustainability of the sector requires moving
beyond the status quo – doing things
differently by embracing innovation.1

4 5
The digital revolution | Why should the mining sector pay attention?

Why should the


mining sector
pay attention?

Digital disruption has been changing businesses


and operating models, reshaping competitive
differentiators and in some cases, completely
altering the entire fabric of an industry.
A new era of business An opportunity for mining organisations
Digital is a new era of business, a stepping to reduce waste and create value
stone in the evolution of the industrial For miners, the commodity cycle, cost
world enabled by the exponential use and productivity pressure means that in
of technology. Digital disruption has been many cases the easily attainable savings
changing businesses and operating models, have gone. As such, innovation is needed
reshaping competitive differentiators and to deliver the next wave of improvements.
in some cases, completely altering the
entire fabric of an industry. The potential for digital capabilities to
create value by reducing waste is massive:
For example, 10 years have passed since eradicating execution waste by reducing
the launch of the first full touchscreen process variability, eliminating process
smartphone. This single innovation is now waste by enhancing decision making,
regarded as a pivotal game changer – having reducing structural waste by automating
fundamentally changed the way people processes and improving systems, and
communicate, consume information, removing design waste by using digital
and enabling the creation of entirely new technologies in the design of new assets.
billion-dollar businesses such as Uber.
Beyond these cost and productivity
While the biggest impact has been benefits (typically targeted at 10-20%
in consumer-facing industries, there are improvement), the digital revolution
growing examples of digital transformation represents a terrific opportunity to forge
in asset-intensive industries such as much closer relationships with stakeholders,
advanced manufacturing and natural facilitate knowledge sharing and training,
resources. As industries become more drive new revenue streams, provide access
data intensive, disruptive technologies to new markets and most importantly, make
are increasingly taking a digital form. day-to-day operations safer for employees.
Data and specifically the ability to organise,
manage, process and utilise that data
has become a competitive differentiator.

6 7
The digital revolution | What will the future digital mine look like? The digital revolution | What will the future digital mine look like?

What will the The digital mine


Drones for inspection, Integrated

future digital
stock and safety monitoring remote operations

Autonomous Wearables for field maintenance Diverse mobile


equipment and operator safety connected workforce

mine look like?


Digitised Geological IoT sensors for real time ‘Digital Twin’ –
Data data capture Digitised engineering and
asset information

The question for business leaders is


“I think the industry “Harnessing the potential
how to turn potential benefits into reality.
Success for mining companies is not has not really embraced of digital technology will DISCOVER & ESTABLISH EXPLOIT RESOURCES BENEFICIATE ORE MOVE PRODUCT SHIP TO CUSTOMER
about adopting the latest applications or
technology solutions, these will continue
what digitisation and unlock value across our
to develop and evolve. They must instead technology can do. And business, helping us INTEGRATED OPERATIONAL PLANNING, CONTROL AND DECISION SUPPORT

embed digital thinking into the heart of


their business strategy and practices in
I think that is the next grow our free cash flow
order to completely transform the way piece we have to get our per share. In so doing,
corporate decisions are made across
the enterprise.
mind around and where we will make ourselves REAL TIME
Real time sensor data to
DATA PLATFORMS
Integrated well governed
drive short interval control in execution, data platforms support all processes
you should expect to see into a leading twenty-first reduce variability, and shorten and all time horizons
To “begin with the end in mind”, we have planning cycles
envisaged the future state digital mining a quantum change in century company—
organisation and how this might transform how we do things.“ enhancing productivity
the core mining processes, the flow of
information, and supporting back-office Graham Kerr, South32 and efficiency at our
processes. This vision of the future state The Australian Financial Review,
20 February 2017 mines, and improving HISTORICAL
Reporting and analysis of historical
FUTURE
Future insight derived from
is not based on theoretical concepts or
unproven technologies – it is based on decision-making and data and insight gained from
analysing trends, patterns and DIGITAL MINE NERVE CENTRE
historical analysis to improve planning,
simulate the integrated supply chain,
capabilities which exist now and are already performance across every opportunities for improvement
learned from experience
Data driven insights drive improved
planning control and decision
and predict future outcomes,
using analytics and AI tools
being applied within energy and resources
businesses, but no organisation is yet doing area of our business.“ support across the mining
value chain
it all in an integrated way.
John L. Thornton, INTEGRATED ENTERPRISE PLANNING AND SUPPORT PROCESSES
Barrick Gold Corporation
To effectively lead in a digital mining Businessweek, 13 September 2016
environment, leaders needs to be adept MAINTENANCE SUPPLY ENERGY MANAGEMENT HSE & COMMUNITY FINANCE HR IT MARKETING

at understanding and driving this change,


using data insights to support effective and
rapid decision making, and leading a more
distributed workforce with fewer people
based ‘on site’.
Reimagined core systems RPA for IT/OT Integrated communications Diverse & inclusive Shared Services
on cloud platforms support process convergence network with cyber security workforce & COEs
As the location of work becomes more
flexible, this enables a more diverse
workforce to become involved in what
traditionally would have been considered
core mining, which also requires new skills
and new practices for effective leadership
and management.

8 9
The digital revolution | What will the future digital mine look like? The digital revolution | What will the future digital mine look like?

Core mining processes – automating A connected network of low cost, highly Remote operations, combined with all of the
physical operations and digitising assets capable sensors using Internet of Things Digital in action above, will result in fewer people in hands-on Digital in action
The core operational processes in the (IoT) technology will capture data in real Rio Tinto’s Mine of the FutureTM operational roles, which will improve A Canadian synthetic oil producer’s existing solutions for management of asset
time, to enable integrated planning, program centres upon driving productivity, safety, and reduce overall cost.
future mining value chain will be highly information were not delivering value to the business. The data managed within
control and decision support. production while improving health,
automated, a wide range of digital capabilities the existing systems was often difficult to find, incomplete or viewed as
will be deployed.
A “digital twin” is a digital model of the
safety and environment performance
through greater automation. Rio Tinto
Globally, 69% of mining untrustworthy. Clean-up efforts were met with limited long-term success due
to lack of data integrity controls, validation and enforcement within the systems.
Autonomous vehicles will improve safety,
physical environment constructed using
geological, engineering and asset information
has the largest fleet of autonomous
trucks in the Pilbara, and is widely
companies are looking
To address these issues, the company developed asset and enterprise information
productivity, and reduce cost (through fuel
and maintenance savings). Drones will be
such as ore body models, engineering recognised as a leading innovator at remote operation and management strategies, and selected and implemented a new engineering
drawings, parts catalogues and service and as one of the lowest cost
used for data collection, inspection, stock manuals. Data from sensors and location- producers of iron ore in the world. monitoring centres, 29% information platform. The next-generation template solution for management
of asset information has been developed and proven at scale through pilot
control, condition and safety monitoring.
3D printing of critical spare parts will
aware mobile devices can then continuously
improve the ‘digital twin’, as an accurate Earlier this month, Rio’s driverless at robotics and 27% at implementation at a major facility, built on principles of supportability, maintainability
and minimal customisation.
reduce lead times and inventory holding
cost. Wearable technologies will be used
reflection of the physical environment.
This begins by implementing standardisation
train program made its first complete
journey without driver assistance, unmanned drones. 3

Consistency of information management at the pilot facility has improved through


for field maintenance and real-time machine of data formats to allow ongoing interaction although there was a driver on board
to take over if things went awry. enhanced business processes supporting creation, update and usage of asset
inspection instructions, improving between systems across the mining
Quoted recently, Rio’s CEO Jean- information. Data quality has also been enhanced, and leading edge information
operator-based care and safety. value chain.
Sébastien Jacques said he took a ride management tools which enforce information quality at source have been deployed.
on one of the driverless trains in the
Pilbara in September. “It is working
very well; we just have to ramp up the
entire system, which we want to do in
a very safe and structured way.”2

Drones for inspection, Integrated


stock and safety monitoring remote operations
Autonomous
equipment
Digitised geological Wearables for field maintenance Diverse mobile
data IoT sensors for real time and operator safety connected workforce
data capture ‘Digital Twin’ –
Digitised engineering and
asset information

DISCOVER & ESTABLISH EXPLOIT RESOURCES BENEFICIATE ORE MOVE PRODUCT SHIP TO CUSTOMER

INTEGRATED OPERATIONAL PLANNING, CONTROL AND DECISION SUPPORT

10 11
The digital revolution | What will the future digital mine look like? The digital revolution | What will the future digital mine look like?

The digital mine nerve centre – Real time data derived from processing Central to enabling this will be an integrated
data-driven planning, control, equipment and machinery sensors during and well governed data platform to support Digital in action
and decision making operation will enable short interval control analysis across all time horizons, and a A major global miner with multiple iron ore mines in one Australian region moved its short-term production, planning and control
The direct benefits of automation and to identify key drivers of process variability, centre of excellence in data management, activities from the mine sites to its new remote operations centre.
digitisation in execution will be significant, and drive rapid and focused operational reporting and analytics, which employs
improvements. specialist data scientists and analysts. The new operations centre included the implementation of a supply chain visualisation tool that represents an end-to-end (pit to
and even greater value realised when the Drones for inspection, Integrated
data is used to plan, optimise and integrate stock and safety monitoring remote operationsport) view of the iron ore supply chain, showing key operational metrics in near-real-time, permanently displayed on large screens,
the activity across the value chain. More timely data from across the value with data sourced from 16 disparate systems. This was the first time that the client was able to see its total supply chain in one place,
chain will also enable ore-body models, Digital in action assisting decision-making for the whole business.
To fully leverage the automation Autonomous
of core mine plans, and financial models
Wearables for field to be
maintenance
equipment
Dundee PreciousDiverse
Metalsmobile
- a Canadian-
and operator safety connected workforce Pit Hub Rail Port Harbour
Pit to Hub (monthly) 80% Hub to Rail (monthly) 80% Rail to Port (mobthly) 80% Port to Harbour (monthly) 80%

operations, companies will need to rethink updated more frequently, and shorten the based international mining company Pit to Hub (daily) 80% Hub for Rail (daily) 80% Rail to Port (daily) 80% Port to Harbour (daily) 51%

the way in which they generate and process planning cycles. has combined innovative thinking ‘Digital Twin’ – Shipping Yard 1
Digitised IoT sensors for real time U PvP

and Geological
U PvP U PvP U PvP

information, utilise data-driven analytics data capture and integrated technology in one of engineering and
Digitised
20% 40% 20% 40%
15% 24% 30% 26%

Mine A
Data Site 1

techniques to optimise their complex


30%

its underground mines. Through anasset information


30%

Reporting and analysis of historical data will Broken Stock 75% 38%
Truck Crusher Stockpile 75% 38% 18% 10%
15%

Stockpile
27% 28%
Vessel
systems all the way from pit to customer.
T X T X
X X

enable insight from trends, patterns and


T T

initiative called ‘Taking the Lid Off’, it Digger Train Loadouts


Port Departures
Car Dumper Ship Loader

opportunities for improvement learned exhibited the way in which a myriad Shipping Yard 2

The information layer or “nerve centre” from experience. of communication and location
Site 2

Mine B
50% 50%

of a digital mine will bring together data technologies, as well as software Broken Stock Digger Truck Crusher Stockpile Train Loadouts
Junction1
Car Dumper Stockpile Ship Loader Vessel

across the mining value chain in multiple Future insight will be derived from systems, can combine to create an
time-horizons, to improve planning, control historical analysis to improve planning,
Shipping Yard 3

intelligent mine management system,


and decision-making, in order to optimise
Site 3

simulate the integrated supply chain, and including features such as real time

Mine C
50%
50%

volume, cost and capital expenditure, and


predict future outcomes. Increasing use production management, tracking
Broken Stock Digger Truck Crusher Stockpile Train Loadouts Car Dumper Stockpile Ship Loader Vessel

also improve safety.


of analytics and artificial intelligence (AI) and monitoring.4 Note: This sanitised image is illustrative of the client’s actual supply chain visualisation tool.
tools will support knowledge workers.

DISCOVER & ESTABLISH EXPLOIT RESOURCES BENEFICIATE ORE MOVE PRODUCT SHIP TO CUSTOMER

INTEGRATED OPERATIONAL PLANNING, CONTROL AND DECISION SUPPORT


Digital in action
A major global miner was seeking opportunities
to identify latent system potential across their pit,
rail and port network.
REAL TIME DATA PLATFORMS Data-driven analysis generated over two million
Real time sensor data to Integrated well governed
drive short interval control in execution, data platforms support scenarios to identify significant unrealised value
reduce variability, and shorten all processes and in the system and tested each of them against
planning cycles all time horizons operational reporting data to measure the
feasibility of the proposed changes (i.e. based on
historical performance, the analysis determined
if it was possible to process, move, or operate
in each scenario). This determined the most
achievable scenario with the greatest potential
HISTORICAL FUTURE
increase in value.
Reporting and analysis of historical Future insight derived from
data and insight gained from historical analysis to improve The analysis highlighted that higher production
analysing trends, patterns and DIGITAL MINE NERVE CENTRE planning, simulate the
and greater shareholder return could be achieved
opportunities for improvement Data driven insights drive improved integrated supply chain,
learned from experience and predict future outcomes, by adjusting traditional assumptions in the mine
planning control and decision
support across the mining using analytics and AI tools and system planning. All of this within a system
value chain which was previously considered as “at
maximum capacity”.
INTEGRATED ENTERPRISE PLANNING AND SUPPORT PROCESSES
This rapid scenario based analysis is now being
used to augment planning decisions on an
MAINTENANCE SUPPLY ENERGY MANAGEMENT HSE & COMMUNITY FINANCE HR IT MARKETING ongoing basis.

12 13
Digitised Geological IoT sensors for real time ‘Digital Twin’ –
Data data capture Digitised engineering and
asset information
The digital revolution | What will the future digital mine look like? The digital revolution | What will the future digital mine look like?

Support processes – re-imagined A lean set of corporate processes will be Shared services centres and Centres
ERP and automated support processes assisted by robotic process automation of Expertise will employ a mix of on-shore, Digital in action Digital in action
Finally, the effects of digitisation will extend (RPA), which will automate repetitive human off-shore and robotic workforce, with Automation is transforming the labour market. A global mining and metals organisation has
beyond the core operations and the flow of activities to reduce costs and errors, and increased human-machine interaction
DISCOVER & ESTABLISH EXPLOIT RESOURCES Deloitte estimates ORE
BENEFICIATE that by 2035 approximately
MOVE PRODUCT SHIP
been a relatively early TO CUSTOMER
adopter of RPA within the
artificial intelligence (AI) which will closely and new and different skills.
information to the supporting processes 35% of current jobs in the UK will be automated.5
support knowledge workers. mining industry. After an initial proof of concept
and systems of functions such as supply, Similar trends are expected in Australia and focused on the invoicing process in its global
HR, and finance.
The convergence of information technology A diverse, distributed South
INTEGRATED OPERATIONAL Africa. Robotic
PLANNING, Process
CONTROL Automation
AND DECISION (RPA)
SUPPORT shared services centre, it is now applying
tools provide the ability to automate repetitive
Mining organisations are going to be
(IT) and operational technology (OT), and
the integrated management of these
and connected processes including data gathering and data entry
automation within its supply function.

challenged to completely re-think their The objective was to automate the manual work
corporate structures, as new entrants
historically separate domains, is an enabler
for automation and digitisation of both core
workforce will expect by ‘doing what the user would do’ via a software
robot which securely logs into applications and of the supply team in expediting the material
to the mining industry without existing
corporate infrastructure are able to
and support processes. an enhanced user REAL TIME
works with the visible user interface to enter orders and to seek to increase expediting coverage
DATA PLATFORMS
information, navigate through screens and extract to more than what is currently just the top 25
establish new and innovative models for Fully integrated communications networks, experience consistent
Real time sensor data to
drive short interval control in execution, and process the results. vendors
Integrated well governed
due to thesupport
data platforms manual all
time consuming process,
processes
delivering their non-mining requirements. leveraging the Long Term Evolution (LTE)
spectrum, will support the mobile workforce
with the homereduce variability, and shorten
planning cycles
In other industries such as financial services, where
high volume of work and frequency
and all time horizons of updates.

There is a strong and growing trend


towards not simply upgrading, but
across all platforms, and cyber security will consumer experience. RPA has been widely applied in shared service
centres, processing efficiency improvements from
The solution included automation of SAP
supply data into an integrated data platform,
mitigate the risks of greater connectivity.
fundamentally “re-imagining” Enterprise RPA have typically been a factor of three to seven the development of a dashboard for inventory
Resource Planning (ERP) and other support Technologies will enable work to be moved to times: in other words, a robot typically processes expediting analysis and reporting to site
systems, using cloud-based solutions locations which can support a more diverse five times what a full-time equivalent (FTE) supervisors, and RPA for automation of the
that have a low cost of ownership and and inclusive workforce, including primary employee would achieve. vendor communication process.
contemporary user interfaces. carers and people with physical disabilities. HISTORICAL FUTURE
Reporting and analysis of historical Future insight derived from
data and insight gained from historical analysis to improve planning,
analysing trends, patterns and DIGITAL MINE NERVE CENTRE simulate the integrated supply chain,
opportunities for improvement Data driven insights drive improved and predict future outcomes,
learned from experience planning control and decision using analytics and AI tools
support across the mining
value chain

INTEGRATED ENTERPRISE PLANNING AND SUPPORT PROCESSES


Digital in action
An Australian state government infrastructure agency
established a core system program to create one common MAINTENANCE SUPPLY ENERGY MANAGEMENT HSE & COMMUNITY FINANCE HR IT MARKETING
platform, with one standard set of back-office processes
(finance, HR, procurement). This became the foundation for
an asset management program to establish a single source
of truth for assets.

The solution is based on the core SAP business suite


(ECC 6.0) on premise, cloud-based solutions for HR
Reimagined core systems RPA for IT/OT Integrated communications Diverse & inclusive Shared Services
(SuccessFactors) and procurement (Ariba), and HANA on cloud platforms support process convergence network with cyber security workforce & COEs
Cloud services for selected external applications. The new
core systems platform enables and supports the mobile
workforce, with a simplified user interface that was not
possible with the legacy, end-of-life systems.

Common standardised processes, combined with greater


integration between applications, founded on a single source
of data, enable a more holistic view across the organisation,
and improved reporting and decision-making. The improved
reliability and efficiency of assets is potentially worth billions
to the state government over 10 years, in terms of avoidance
of new capital from Treasury.

14 15
The digital revolution | What will the future digital mine look like?

Digital in action
The convergence of IT and OT has been an increasing conversation point within the mining industry in recent years, and we are now
seeing many of the large global miners evolving towards organisational alignment – to remove the historical separation between IT and OT
environments – in search of lower operating costs and more efficient teams. Effectively delivering IT/OT convergence is as much a people,
culture and change management challenge as it is a technology project.

1960 - 1979 1980 - 1999 2000 - 2010 Today 2020

OT Application
OT COMMON

OT OT
Technology
Environment
Database
Middleware Technology
Operating System
IT IT Hardware

COMMON
IT
IT Application

Analog operational Compute technology IP technology arrives to • Prevalence of networks


processes (terminal arrive into industrial industrial controls along (3G/4G/WiFi)
blocks and relays) operations (PLC, DCS, PC) with network connectivity • Sensor prices decrease
(WAN/Internet) • Cyber risks increase

Digital in action
BHP launches online freight platform
to sink shipping costs
Reuters, 26 January 2017

“BHP Billiton has launched an online system


under which shippers compete to offer the best
price to haul cargoes of commodities such as
iron ore and copper to the mining giant’s
customers. BHP this week allocated its first cargo
using the auction-style platform, which it hopes
will save money as it bypasses brokers who
traditionally help negotiate vessel-hire rates
between cargo owners and shippers. Such
platforms could potentially overhaul the way
miners contract freight services, reducing their
costs at a time when commodity markets appear
to be picking up following years of low prices.”

16 17
The digital revolution | How can mining companies achieve true digital transformation?

How can mining


companies achieve
true digital
transformation?
A measured and agile approach To thrive in the digital future, mining
Although it can seem daunting to organisations should approach digital
execute on an effective digital strategy, transformation by considering the following
embracing the digital future should not five areas of focus:
be a make-or-break proposition. Agility 1. Developing a digital strategy and
will be key, and will likely be a buzzword, managing digital transformation
but it must be combined with ruthless 2. Automating operations and digitising
discipline in driving and demanding value assets
from digital initiatives. This means that 3. Delivering the “digital mine nerve
strategies that fail are quickly shelved, centre” for data-driven planning,
while strategies that deliver can be rolled control, and decision making
out in phases. 4. Implementing supporting platforms
and enablers
A holistic organisational perspective will 5. Leading a diverse, distributed and
also be necessary: To leverage the power connected workforce.
of digital transformation, miners cannot
afford to get caught up in the widgets and
toys. Instead, they need to embed digital
thinking, processes and structures into
their entire organisation in an effort to take
corporate decision-making to the next level.

18 19
The digital revolution | How can mining companies achieve true digital transformation? The digital revolution | How can mining companies achieve true digital transformation?

We consider the typical challenges faced by mining organisations,


and suggested approaches:

#1 #2 #3 #4 #5
Developing a digital strategy Automating operations Delivering the digital mine Implementing supporting Leading a diverse, distributed
and managing digital transformation and digitising assets nerve centre platforms and enablers and connected workforce
Rather than spawning disconnected From our experience with major To deliver on the digital mine nerve centre, Today, many roads to digital transformation As the digital mine becomes a reality, our Executives serious about reaping
initiatives, digital strategy has to be mining organisations in programs such companies must establish a capability are blocked by core systems such as ERP, interpretation of what work is and how it the benefits of the digital future must
motivated from the enterprise level and as autonomous haulage and remote to use data to resolve a wide range of which are often expensive to run and gets done is constantly changing. The consequently ask some hard questions:
clearly define the value of digital initiatives operations, we understand the benefits business problems. In essence, intelligent maintain, and inflexible for future changes. future of work needs to consider the impact • Can current incumbents make
to the organisation as a whole. and key considerations for successful business decisions will ultimately hinge on Upgrading core systems to cloud-based of human machine interaction on future this transition?
implementation. In this context, access to timely and relevant information, applications and platforms can deliver work, workforce, and workplace. The future
Digital initiatives are often focused on • How can they train for new skills
collaboration is critical as companies in all time horizons. total cost of ownership (TCO) benefits workforce will demand and expect an
the technical solution and are not always and capabilities?
will need to operate in an ecosystem (typically in the range of 20-40%) and improved user experience, based on their
driven by a well-articulated vision and of providers and partners, and will also • How can they foster a supporting
Most organisations only use a fraction improved user experience, as the capability experience as consumers.
strategy, nor a direct link to business value. need strong program management and inclusive culture?
of the data they are already collecting, let of these solutions, and the associated “as
Digital transformation should begin with and integration capabilities. alone the potential real-time volume that a service” business models, have matured. 74% of global business executives surveyed
an understanding of the desired future
state, and the value to be created. A key question is how many mining
could be captured via IoT, and many are still by Forrester state that they have a digital 74% of global business
struggling with limited business intelligence Around the edges of core systems there strategy, but only 15% believe they have the
A key challenge in this new digital era is the
organisations have really delivered on the
promise of remote operations centres to
capability from historical ERP environments are typically many manual processes and necessary capabilities and skills to execute executives surveyed
ability to deliver change at the pace that challenge and change their operations,
and non-integrated operational systems. spreadsheets. Complementary to core
system changes, RPA can replace some
that strategy.6
by Forrester state that
achieves short-term results (within existing including taking advantage of a global
constraints) while maintaining flexibility to skillset (most operations centres are still
Skills and experience in data science tasks currently performed by humans, The digital mine is an organisation they have a digital
enable longer-term transformation. New and analytics are in demand and scarce. presenting an opportunity for cost transformation, it requires a new approach
approaches can be tested in a pilot or
single product/single country focused).
Establishing the capability for an insight- reduction in support processes and to leadership, a culture which embraces strategy, but only 15%
sandbox environment, rolled out in phases,
or easily shelved.
Most asset-intensive organisations
driven organisation requires developing
and embedding data science and analytic
shared services. Mining companies should
embark on proof of concept and pilot
data-led decision making and diversity,
a new way of operating and diverse and
believe they have the
face challenges with management of
engineering and asset information
skills across the organisation, as well implementations to test the potential different skills and capabilities. This is no necessary capabilities
Another key challenge is the large number as the foundational data platforms and benefits and gain experience in a rapidly easy task for mining companies, which will
of vendors offering products and platforms
throughout the asset lifecycle, including
data integrity issues and time wasted
analytic tools. growing domain. increasingly find themselves competing for and skills to execute
to provide solutions for many digital
opportunities, but no single vendor has a
looking for documents. An initial step
scarce digital talent. To succeed, companies
must bring in these new skills whilst also
that strategy. 6

towards the creation of a “digital twin”


complete solution for the entire future supporting their current high talent pipeline
digital mine - organisations will need to be should be an assessment of engineering Shareholder Value 5
to successfully make the transition.
able to manage an ecosystem of providers, data management (EDM) capabilities and
which will evolve over time. maturity, to highlight the gaps and focus Revenue Growth Operating Margin Asset Efficiency Sustainability

digitisation efforts on the areas of greatest Selling, Property,


Production Plant & Receivables Company Business Safety & External
Reserves Volume Price General Income Tax Reserves & Inventory Funds
value and impact. Cost
& Admin Resources
Equipment & Payables Strengths Continuity Wellbeing Factors

Digital in action | Deloitte Digital Agility TM Framework

Engagement
Intent and Scale Platforms
Strategic
Disruptors Operational
Perspective Evolution
Experience
Digital in action | Deloitte Enterprise Value Map for Mining Operational Eng.
Evolution Platforms
Business Value Strategic
Objectives Disruptors
Shareholder Value 5 Experience Experience
Operational
Evolution Strategic
Revenue Growth Operating Margin Asset Efficiency Sustainability Engagement
Platforms Disruptors
Selling, Property,
Production Plant & Receivables Company Business Safety & External
Reserves Volume Price General Income Tax Reserves & Inventory Funds
Cost Equipment & Payables Strengths Continuity Wellbeing Factors
& Admin Resources
INNOVATION STRATEGY AND BUSINESS DESIGN

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Deloitte Digital Transformation Copyright © 2015 Deloitte Consulting LLC. All rights reserved.
The digital revolution | The time to act is now The digital revolution | Authors

The time to act is now Authors


Digital disruption is absolutely a reality for
the mining sector. What we’re seeing is that
Where to start
With the technological For more information please contact a Deloitte mining professional:
By understanding the changing landscape
“the mining industry is going through one and the drivers of these changes, mining landscape rapidly
of the most intense periods of change we
have ever seen, and the ability to innovate
organisations can put their best foot
forward by equipping themselves with
evolving, there’s no
– to evolve, adapt, and improve – is
indispensable.”1
insights and practical steps on how to time to waste.
tackle the challenges and opportunities
of a digital revolution.
With the technological landscape rapidly
evolving, there’s no time to waste. It’s clear If not ready for a full enterprise-wide
that “organisations, big or small, that are digital strategy and transformation,
not able to adapt to this new era of mining organisations can start by
automation are likely to struggle. Although automating specific processes or digitising Steven Walsh Paul Klein George Simpson
their workforces may have scale, brawn or a pilot set of assets. It’s important to deliver Partner | National Consulting Lead, Partner | Technology, Strategy Director | Technology, Strategy
deep technical skills, they are unlikely to be solutions focused on business value as Energy & Resources and Architecture and Architecture
able to compete against the might of the quickly as possible, “fail fast, fail cheap”, D: +61 8 9365 7097 D: +61 8 9365 7060 D: +61 8 9365 7048
machines or organisations with a workforce and learn. It’s time to get on with it. M: +61 418 813 302 M: +61 419 013 405 M: +61 416 025 717
with more adaptable skills.” 7
swalsh@deloitte.com.au pauklein@deloitte.com.au georgesimpson@deloitte.com.au

References
Nicki Ivory Andrew Swart Julie Harrison
1. The Innovation in mining: Australia 2016 study, p 2, conducted by Deloitte in association with Diggers and Dealers Partner | National Mining Leader Partner | Global Mining Partner | Human Capital
and the Association of Mining and Exploration Companies (AMEC). Accessed at https://www2.deloitte.com/au/en/pages/ D: +61 8 9365 7132 Consulting Lead D: +61 8 9365 7061
energy-and-resources/articles/innovation-mining.html M: +61 422 024 597 D: +1 416 813 2335 M: +61 404 820 005
2. Rio chief spruiks value over volume, The Australian, 15 February, 2017. nivory@deloitte.com.au aswart@deloitte.ca juharrison@deloitte.com.au

3. IDC, September 1, 2015. “Robotics, Transparency, and Virtual Reality: The Critical Role of Digital Transformation in Mining.
Accessed at http://www.idc.com/getdoc.jsp?containerId=prAE25879615 on October 25, 2016

4. International Mining, November 9, 2016, “Rick Howes’ ‘Taking the lid off’ makes an Outstanding Innovator.”
Accessed at http://im-mining.com/2016/11/09/rick-howes-taking-the-lid-off-is-an-outstanding-innovator/

5. Agiletown: the relentless march of technology and London’s response, p 5, Accessed at https://www2.deloitte.com/uk/en/
pages/growth/articles/agiletown-the-relentless-march-of-technology-and-londons-response.html

6. Forrester, 2014. Referenced in Decoding Digital Leadership, Deloitte 2016. Accessed at https://www2.deloitte.com/uk/en/
pages/public-sector/articles/decoding-digital-leadership.html

7. Talent for survival, Essential skills for humans working in the machine age, 2016. Accessed at: https://www2.deloitte.com/
uk/en/pages/growth/articles/essential-skills-for-working-in-machine-age.html

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