sjzl20092133-ZXUPS S606S610 (V1.1) User Manual PDF

ZXUPS S606/S610
Uninterruptible Power Supply

User Manual
Version 1.1
ZTE CORPORATION
ZTE Plaza, Keji Road South,
Hi-Tech Industrial Park,
Nanshan District, Shenzhen,
P. R. China
518057
Tel: (86) 755 26771900 800-9830-9830
Fax: (86) 755 26772236
URL: http://support.zte.com.cn
E-mail: doc@zte.com.cn
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Revision History
Date Revision No. Serial No. Description

Operating principles in dual hot
2009-04-8 R1.0 sjzl20092133
backup mode is added
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Contents
About this Manual................................................................... i

Purpose of this Manual .......................................................................i
What is in this Manual .......................................................................ii
Typographical Conventions ............................................................... iii
Safety Signs ....................................................................................iv
How to Get in Touch..........................................................................v
Customer Support .........................................................................................v
Documentation Support .................................................................................v
Chapter 1................................................................................ 1
Safety Instructions ................................................................ 1
Chapter 2................................................................................ 5
System Overview................................................................... 5
Introduction .................................................................................... 5
Application ...................................................................................... 6
Features.......................................................................................... 6
System Configuration....................................................................... 7
Component Description .................................................................... 8
Panel............................................................................................................ 8
Switches and Interfaces ................................................................................ 9
Chapter 3.............................................................................. 13
Operations Description........................................................ 13
Starting Up The UPS........................................................................13
Starting up The Load.......................................................................15
Shutting down the UPS....................................................................15
Observing Indicators .......................................................................16
Learning About the Main Interface Information..................................16
Learning About the System Operation Modes ....................................17
Chapter 4 ............................................................................. 21
LCD Information Description .............................................. 21
Introduction ...................................................................................21
Basic Operation ..............................................................................22
Menu Description ........................................................................................22
Entering Main Menu.....................................................................................24
Parameter Query ............................................................................25

Setting Parameter...........................................................................27
Setting Output F..........................................................................................29
Setting Sync F. Range .................................................................................30
Setting Battery Ah.......................................................................................31
Setting Running Mode .................................................................................32
Setting New Password .................................................................................33
Battery Test ................................................................................................35
Switching to Bypass Mode and Invert Mode..................................................36
Restoring Default Settings ...........................................................................37
Setting Neutral Alarm ..................................................................................38
Battery Maintenance....................................................................................39
Alarm Query...................................................................................40
Version Query.................................................................................41
Chapter 5 ............................................................................. 43
Maintenance ........................................................................ 43
Common Troubleshooting................................................................43
Alarm Level ....................................................................................45
Routine Maintenance requirements.............................................................. 46
Battery Maintenance ................................................................................... 47
UPS Online Maintenance ............................................................................. 49
Single UPS Maintenance Mode..................................................................... 51
Dual UPS Hot Backup Maintenance Mode ..................................................... 53
Emergency Handling .......................................................................56

Solution to Power Failure............................................................................. 56
AC Over/Under-Voltage Protection............................................................... 56
Precautions against Disastrous Accidents ..................................................... 57
Storage Requirements.....................................................................57
Appendix A........................................................................... 59
Technical Specifications ...................................................... 59
Compliant Standards:......................................................................62
Appendix B........................................................................... 63
Operating Principles ............................................................ 63
Single UPS Operating Principles........................................................63
Dual hot backup UPS Operating Principles .........................................65
Appendix C ........................................................................... 67
Calculation of Load Capacity ............................................... 67
Appendix D........................................................................... 69
Alarm Code........................................................................... 69
Appendix E ........................................................................... 73
Term List .............................................................................. 73
Figures ................................................................................. 75
Tables ................................................................................... 77
This page is intentionally blank.
About this Manual
Purpose of this Manual

This manual applies to ZXUPS S606 and ZXUPS S610 uninterruptible
power supply (hereinafter referred to as ZXUPS S606/S610). Manual
suite of ZXUPS S606/S610:
1. ZXUPS S606/S610 (V1.0) Uninterruptible Power Supply

Installation Manual
This manual provides the information to install the UPS,
including installation preparations, installation procedure,
electrical connections, and equipment debugging.
2. ZXUPS S606/S610 (V1.0) Uninterruptible Power Supply User
Manual
This manual details the functions and features, technical
specifications, the operation instructions and alarm codes of the
monitoring unit, and routine operation & maintenance of the UPS;
ain addition, it introduces the operating principles of the UPS,
and calculation of the load capacity.
Note:
After reading the two manuals, please keep them properly
for later reference.
Caution:
Both the input voltage and output voltage of the UPS are
high voltage. Improper operations will endanger personal
safety. Read this manual carefully before installation and
any operation, and please pay attention to the warning
signs and remarks on the equipment. Only professional
maintenance staff with authorization are allowed to
dismantle the UPS cabinet.
Confidential and Proprietary Information of ZTE CORPORATION i

ZXUPS S606/S610 (V1.0) User Manual
What is in this Manual

This manual contains the following chapters/appendixes:
TABLE 1 CHAPTER/APPENDIX SUMM ARY
Chapter/Appendix Summary
Chapter 1 Safety Instructions Describes safety instructions and precautions.

Before any operation, always read the
instructions in this chapter carefully.
Chapter 2 System Overview Introduces the functions & features, system

configuration and component functions of the
UPS.
Chapter 3 Operations Describes the operation of the UPS.
Chapter 4 Interfaces and Describes the interfaces and operations of the

Operations monitoring unit of the UPS.
Chapter 5 Maintenance Introduces UPS maintenance and

management, including common
troubleshooting and precautions.
Appendix A Technical Specifications Provides the equipment technical

specifications.
Appendix B Operating Principles Describes the UPS operating principles.
Appendix C Calculation of Load Provides the method to calculate load

Capacity capacity.
Appendix D Alarm Code Provides the alarm codes and solutions.
Appendix E Term List Provides a list of terms.
ii Confidential and Proprietary Information of ZTE CORPORATION

About this Manual
Typographical Conventions
ZTE documents employ the following typographical conventions.
TABLE 2 TYPOGRAPHICAL CONVENTIONS
Typeface Meaning
Italics References to other guides and documents; parameter values
“Quotes” Links on screens
Bold Menus, menu options, input fields, radio button names, check
boxes, drop-down lists, dialog box names, window names
CAPS Keys on the keyboard and buttons on screens and company name
Constant Text that you type, program code, files and directory names, and
width function names
[] Optional parameters
{} Mandatory parameters
| Select one of the parameters that are delimited by it
Note: Provides additional information about a certain topic
Checkpoint: Indicates that a particular step needs to be checked

before proceeding further
Tip: Indicates a suggestion or hint to make things easier or more

productive for the reader
Confidential and Proprietary Information of ZTE CORPORATION iii

Safety Signs
TABLE 3 S AFETY SIGNS
Safety Signs Meaning
Danger: Indicates an imminently hazardous situation, which if not

avoided, will result in death or serious injury. This signal word
should be limited to only extreme situations.
Warning: Indicates a potentially hazardous situation, which if not

avoided, could result in death or serious injury.
Caution: Indicates a potentially hazardous situation, which if not

avoided, could result in minor or moderate injury. It may also be
used to alert against unsafe practices.
Erosion: Beware of erosion.
Electric shock: There is a risk of electric shock.
Electrostatic: The device may be sensitive to static electricity.
Microwave: Beware of strong electromagnetic field.
Laser: Beware of strong laser beam.
No flammables: No flammables can be stored.
No touching: Do not touch.
No smoking: Smoking is forbidden.
iv Confidential and Proprietary Information of ZTE CORPORATION

About this Manual
How to Get in Touch

The following sections provide information on how to obtain support
for the documentation and the software.
Customer Support
If you have problems, questions, comments, or suggestions
regarding your product, contact us by e-mail at support@zte.com.cn.
You can also call our customer support center at (86) 755 26771900
and (86) 800-9830-9830.
Documentation Support
ZTE welcomes your comments and suggestions on the quality and
usefulness of this document. For further questions, comments, or
suggestions on the documentation, you can contact us by e-mail at
doc@zte.com.cn; or you can fax your comments and suggestions to
(86) 755 26772236. You can also explore our website at
http://support.zte.com.cn, which contains various interesting
subjects like documentation, knowledge base, forum and service
request.
Confidential and Proprietary Information of ZTE CORPORATION v

vi Confidential and Proprietary Information of ZTE CORPORATION

Chapter 1
Safety Instructions
This chapter describes the safety instructions for the installation,

maintenance and operation of the UPS.
Note:
To use the equipment safely, always read the safety
instructions before any operation.
Safety instructions described in this manual are only supplementary

to the local safety specifications.
This equipment involves high temperature and high voltages. Only

qualified professionals can install, operate and maintain the
equipment. The installation, operation and maintenance of this
equipment must comply with local safety specifications and related
operating procedures to reduce the risk of personal injury or
equipment damage.
ZTE shall not bear any liabilities incurred by violation of the universal
safety operation requirements or violation of the safety standards for
designing, manufacturing and using the equipment.
Electric shock:
The high voltage danger exists in the installation and
maintenance of UPS system. Direct contact or contact with
high voltage and mains through damp object will cause vital
danger. Pay attention to caution sings and sentences on the
equipment.
Confidential and Proprietary Information of ZTE CORPORATION 1

1. Both the input voltage and output voltage of UPS are high
voltage. Direct contact or contact with high voltage and mains
through damp object will cause vital danger.
2. The UPS has multiple power supplies. Switch off AC power and
DC power before maintenance. Even if all power supplies are
switched off, the internal capacitance of UPS will have charge on
it. So, wait for the release of charge more than 10 minutes
before dismantling the cabinets.
It is recommended to check the power input of UPS and the
internal parts that may be contacted with a voltmeter before
maintenance, to ensure that all power supplies are switched off
and in the safe state.
3. Do not wear any conductive object like watch, hand chain,
bracelet and finger ring, during operations.
Caution: Use special tool.

Special tool is a must in the high voltage and AC power
operations. Before operation, make sure that all the tools
are in good insulation condition, for example, wrap metal
part with insulating tape to avoid short circuit or danger
to personnel safety in case that the tool contacts
electriferous things.
Danger: Never drill.

Never drilll on the UPS cabinet if not authorized. Improper
drilling will damage the components and cables in the
cabinet and the metal scraps will drop into the cabinet
and cause short circuit.
Electric shock: Never perform any operation during

lightning storm.
Never performe high voltage and AC power operations or
operations on iron tower and master during lightning
storm. In addition, take measures for lightning protection
and grounding in advance to avoid equipment damage
due to lightning storm.
2 Confidential and Proprietary Information of ZTE CORPORATION

Chapter 1 - Safety Instructions
Danger: No operation for live cable.

Never connect and disconnect live power cables. Before the
operations to power cable, switch off the UPS and make
sure that the cables and cable labels comply with the
installation requirements.
Caution: Safety precautions for battery.

Use the batteries of the same model; otherwise,
battery will be damaged.
Improper operations of battery will cause danger. Avoid
short circuit and overflow of electrolyte in operation. The
overflow of electrolyte may risk the equipment. It will
corrode metal object and circuit board, and damage the
equipment and cause short circuit.
Warning: Attend rotating fan.

When dismantling fan, do not put finger or tools into the fan
before it totally stops rotating; otherwise, it will cause
equipment damage and human injury. Keep the screws and
tools properly and do not drop them into a rotating fan;
otherwise, it will damage the fan or relevant equipment.
Caution: Only proper load can be connected.

It is not recommended to use UPS to power inductive load,
such as printer and duplicating machine. Never use UPS to
power conductive load with high surge current, such as air
conditioner, blower, starter, electrical drill, motor and
fluorescent lamp, to avoid UPS damage.
Caution: Keep good ventilation.

Make sure that the ventilation hole of the UPS cabinet and
the fan are not blocked by anything to keep good ventilation.


Chapter 2
System Overview
This chapter describes the system functions and features, system

configuration and functions of the components.
Introduction
ZXUPS S606/S610 are digitized, intelligent, high-frequency and on-
line UPS. Their appearance is shown in Figure 1.
FIGURE 1 APPEAR ANCE OF ZXUPS S606/S610

Application
ZXUPS S606/S610 applies to the power distribution system of 220
VAC and 50/60 Hz and adopts the single-phase input/single-phase
output mode. The output capacities are listed as follows,
ZXUPS S606: 6 kVA/4.2 kW

ZXUPS S610: 10 kVA/7 kW
ZXUPS S606/S610 is used to provide high-quality power supply to
such electrical equipment as servers, computers, hubs and telecom
systems. ZXUPS S606/S610 applies to many fields including telecom
industry, financing industry, Internet, transportation industry.
Features
Adopts advanced active power factor correction (APFC) technology:
The input power factor is higher than 0.98, thus reducing
interference with AC source, which makes ZXUPS S606/S610 a
new generation of “green” power supply.
With advanced DSP, the UPS provides high-quality power with
waveform distortion of less than 2% and voltage stability of 1%.
Large range of AC input voltage.
Adopts advanced phase-locked loop (APLL) technology.
Automatic shut-down and power-on: If the UPS runs in the battery
mode with low battery voltage, it will shut down automatically to
protect the batteries from over-discharging; and it will start up
automatically upon the mains supply recovery.
The UPS supports dual-UPS hot backup mode.
Automatic bypass function: The UPS automatically switches to the
bypass mode in case of its overload, failure or protection mode.
For maintenance, the maintenance switch enables the user to stop
the output of the UPS, and let the loads be powered by mains
directly.
Friendly user interfaces: The operating status, parameters and alarm
information are displayed in terms of figure and text on the LCD.

Chapter 2 - System Overview
Intelligent battery management function: The UPS can

automatically perform battery charging/discharging, generate
battery low voltage alarm, and determine the end voltage
according to the load capacity.
Intelligent monitoring and communication function: provides the
RS232/RS485 interfaces and supports background power supply
monitoring software. The UPS running status and alarm are
monitored through relay contact.
Fan speed control function: The embedded DSP adjusts the fan
speed according to the temperature inside the UPS and output
power, to control the noise and extend the fan life span.
Self-diagnosis function: The system takes security protection
measures; meanwhile, the LCD displays the alarm information
when a fault occurs.
System Configuration
ZXUPS S606 includes standard duration type and long duration type.
ZXUPS S610 includes only long duration type. The system
configuration is shown in Figure 2.
FIGURE 2 SYSTEM CONFIGURATION
Component Description
UPS ZXUPS S606/610 (V1.1)
Communication RS232 interface, output relay, SNMP card (optional).The

interface SNMP card and the RS232 interface cannot be configured
simultaneously.
Storage batteries External lead-acid batteries 12V/38AH or 12V/100 AH

(optional).
Battery rack For storage batteries.
Distribution unit Optional, the ZXDP04 U101 power distribution unit is

recommended.

Component Description
The front side of the UPS system mainly consists of a panel and
indicators, as shown in Figure 3.
FIGURE 3 UPS FRONT P ANEL
Panel
Foot
Figure 4 shows the equipment panel.
Panel
FIGURE 4 P ANEL OF ZXUPS S606/S610

LCD
Output indicator Normal

Fault indicator Fault On/off key
Esc Enter Information

operation keys
• Indicators: please refer to Table 7 for more details.
• Information operation keys: include Esc, Enter, ▲ and ▼

keys. Refer to Table 10 for more details.
• The On/Off key is used to start /shutdown the system.
Switches and Interfaces

Figure 5 shows the switches and interfaces on the back of the UPS.
Refer to Table 4 for the description of switches and interfaces.

FIGURE 5 SWITCHES AND INTERFACE ON THE BACK OF THE UPS
2
3
4 5
TABLE 4 SWITCHES AND INTERFACE ON THE BACK OF THE UPS
Serial Designation Description

No.
1 BATTERY INPUT Battery interface, used in connecting the battery

packs.
2 VOLT.FREE Output relay interface, used in background

CONTACT monitoring.
3 RS-232 Serial communication interface, used in

background monitoring. When SNMP card
is configured, the RS232 interface is
replaced by the SNMP interface.

Serial Designation Description

No.
4 AC INPUT AC input switch, used to turn on/off the AC

input power
5 AC OUTPUT AC output switch, used to turn on/ off the AC

power output of the UPS
6 - Reserved for AC input/output interface, used in

connecting the AC distribution cables
The battery interface is composed of three connection terminals as

shown in Figure 6 and Table 5 describes the battery interface
connection terminals.
FIGURE 6 BATTERY INTERFACE CONNECTION TERMINALS
TABLE 5 DESCRIPTION OF BATTERY INTERFACE CONNECTION TERMINALS
Designation Description
+ (+) terminal of the battery pack
BATTERY INPUT
- (-) terminal of the battery pack
Figure 7 shows the AC input/output interface connection terminals

(nine in total). Refer to Table 6 for description of the connection
terminals.

FIGURE 7 AC INPUT /OUTPUT INTERFACE CONNECTION TERMINALS
Short-circuit cable
TABLE 6 CONNECTION TERMINALS DESCRIPTION
Designation Description
L AC input live wire

AC IN N AC input neutral wire
PE Protection earth
PE Protection earth
AC OUT N AC output neutral wire
L AC output live wire
N Bypass input neutral wire

BYPASS
L Bypass input live wire
AUX Bypass auxiliary
Note:
When the UPS works in single UPS mode, before
equipment delivery the BYPASS L terminal should be
connected to the AUX terminal through a cable.
When the UPS works in dual-UPS hot backup mode,
disconnect the short-circuit cable of the master UPS
between the two terminals and the cable of the slave UPS
should not be disconnected.

Chapter 3
Operations Description
This chapter describes the equipment operations after installation.
Starting Up The UPS
Caution: It is recommended to start slave UPS before

the master, in dual-UPS hot backup mode, to avoid
the master UPS alarms at start-up.
d To start up the UPS:

1. Make sure that the AC OUTPUT switch is turned OFF.
2. Turn ON the AC input switch QF1.
3. Turn ON the input switch of the battery rack.
4. Turn ON the AC INPUT switch on the back of the UPS.
5. Press on the panel.

6. The LCD displays the start-up interface (refer to Figure 8). Press
▼ to move the cursor to “1 Yes” and press Enter. (The UPS will
shut down automatically if “2 No” is selected, or if no operation
is performed within one minute.)

FIGURE 8 START-UP INTERFACE
Turn on UPS?
1 Yes 2 No
7. The system performs self-test and the LCD displays the self-test
progress bar, as shown in (with ZXUPS S610 as an example).
FIGURE 9 SYSTEM SELF-TEST PROGRESS BAR
ZXUPS S610
Initializing…
FIGURE 10 M AIN INTERFACE (LINE MODE))
- +
LINE MODE
220V/50.0Hz
8. The LCD displays the main interface, which indicates that the
system has been completely started up.

Chapter 3 - Operations Description
Starting up The Load

After the UPS start-up without any alarm/fault, follow the procedure
below to start up the load.
Caution:
Do not start up the load until the UPS start-up process is
complete.
d To start up load:
1. Turn ON the AC OUTPUT switch on the back of the UPS.
2. Start up the load according to Figure 11.
Some loads involve high starting current. Starting such a load
may cause overload protection. Therefore, it is recommended to
start such loads at first.
FIGURE 11 FLOW OF STARTING THE LOAD
Start high-power load Start low-power load
Start high starting Start low starting

current load current load
Shutting down the UPS

Follow the procedure below to shut down the system.
Caution: It is recommended to start slave UPS before

the master, in dual-UPS hot backup mode, to avoid
the master UPS alarms at start-up.

d To shut down the UPS:
1. Shut down all the UPS loads.
2. Turn OFF the AC OUTPUT switch at the back of the UPS.
3. Press the button to pop it up. The UPS is shut down when the
backlight goes out completely.
4. Turn OFF the AC INPUT switch on the back of the UPS.
5. Turn OFF the switch of the battery rack.
6. Turn OFF the AC input switch QF1.
Observing Indicators
When the UPS is operating, observe the indicator on the panel to
know the operation mode of the UPS as shown in Table 7.
TABLE 7 DESCRIPTION OF THE INDICATORS ON THE P ANEL
Indicator Description
Normal Glows green, indicating normal UPS output
Fault Glows or flashes red, indicates that the UPS is faulty
Learning About the Main Interface

Information
The following describes the UPS main interface (refer to Figure 12
and Table 8), with “BATTERY MODE” taken as an example.

FIGURE 12 M AIN INTERFACE (BATTERY MODE)
1 2 3
- +
BATTERY MODE 4
220V/50.0Hz !
5 6
TABLE 8 M AIN INTERFACE DESCRIPTION
No. Item Description
Indicates that the buzzer is mute. When the buzzer is

1 Mute icon
ringing, press Esc to mute it.
Available
battery One lit LED means 25%. In Figure 12, the available battery
2
capacity capacity percentage is 100%.
percentage
Load One lit LED means 25%. In Figure 12, the load capacity
3
percentage percentage is 25%. Four LED lit mean full load.
Operation Includes “LINE MODE”, “LINE MODE (Asyn)”, “BATTERY

4
mode MODE” and “BYPASS MODE”
Voltage/ Output voltage and frequency. In Figure 12, the UPS output
5
Frequency voltage is 220 V, and the frequency is 50.0 Hz.
Indicates that alarm occurs. The Alarm Query menu allows

6 Alarm icon
the user to query the alarm.
Learning About the System Operation

Modes
ZXUPSS606/ S610 system operation modes Include “LINE MODE”,
“LINE MODE (Asyn)”, “BATTERY MODE” and “BYPASS MODE”. Please
refer to Figure 13 and Table 9 for more details.

FIGURE 13 UPS WORK FLOW
Start-up
AC restart
Self-test
Standby
Cold start Normal start
AC input fault Mains invert mode

Battery invert mode (Synchronous/
AC input recovery Asynchronous)
UPS failure
Bypass mode
Critical fault
Critical fault System Critical fault

shutdown
TABLE 9 OPERATION MODE DESCRIPTION
Operation Mode Description
LINE MODE is a line mode type.

When the following conditions are satisfied, the UPS works in
LINE MODE:
1. No UPS failure;
2. The UPS AC input voltage is within the allowed range;
LINE MODE 3. The UPS input frequency is within the phase-locked range;
4. No overload.
In the LINE MODE, the UPS provides high-quality AC power
through rectifier and inverter and adjusts the output
frequency according to the mains frequency; meanwhile, the
UPS charges batteries through the charger.

Operation Mode Description
LINE MODE (Asyn) is a line mode type.

When all the following conditions are ready, the UPS works in
LINE MODE (Asyn):
1. No UPS failure;
2. The UPS AC input voltage is within the allowed range;
LINE MODE (Asyn) 3. The UPS input frequency is beyond the phase-locked range
but within the input frequency range;
4. No overload.
In the LINE MODE (Asyn), the UPS provides high-quality AC
power through rectifier and inverter and keeps the output
frequency to 50 Hz/60 Hz ± 0.1 Hz; meanwhile, the UPS
charges batteries through the charger.
In case of mains input failure, the UPS automatically switches

to the battery mode. In this mode, batteries power the load
through the inverter, and the buzzer rings intermittently.
1. In battery mode, if AC input recovers and the battery
voltage is not too low, the UPS will switch to the line mode.
2. If the battery voltage is too low, the LCD displays the
alarm information and the UPS generates visual/audible
alarm. If the mains supply does not recover in a short time
BATTERY MODE and if battery energy drops to the threshold, the UPS
automatically shut down to prevent battery from over-
discharge.
3. If the mains supply recovers and the voltage is not less
than 170 V, the UPS will automatically start up; the UPS does
not start up if the voltage is less than 170 V.
Note: In battery mode, the UPS operating time depends on
the configured battery capacity. Incomplete charge reduces
the operating time.
In case of overload, over-temperature or inverter fault, the

UPS switches to the bypass mode if the bypass voltage is
within the allowed range, If the voltage exceeds the allowed
BYPASS MODE range, the UPS cut off the input and has no output.
In this mode, most components inside the UPS stop working;
the bypass powers the load. Please query the alarm through
Alarm Query menu and troubleshoot it.


Chapter 4
LCD Information Description
This chapter describes the LCD interfaces functions.
Introduction
The UPS front panel consists of indicators, LCD and operation
buttons. The panel enables the user to query the operating data,
alarm information and to set system parameters.
Details about the keys on the panel are described in Table 10.
TABLE 10 DESCRIPTION OF THE KEYS ON THE P ANEL
Button Description
To start up and shut down the equipment
▲ To increase the value/ move the menu items frontward or

leftward
▼ To decrease the value/ move the menu items

backward/rightward
Esc To exit to upper-level menu/ mute the buzzer (from the main
menu interface).
Enter To confirm a parameter / save parameter setting.

Basic Operation
Menu Description
Figure 14 shows the interface hierarchy. Each main menu item
involves several sub-menu items.

Chapter 4 - LCD Information Description
FIGURE 14 MENU HIERARCHY
1 Input V. & F.
225V/50.0Hz
2 Output V. & F.
220V/50.0Hz
3 Output Power
10kVA/7kW
4 Load Percent
Main menu
20 %
Press Enter
Parameter Query 5 Battery V.
241V
6 Radiator Temp.
27 ℃
7 Battery Ah
007 Ah
8 Sync F. range
±2 Hz 1 Output F.
2 Sync F. Range
1 Parameter set
2 New password 3 Battery Ah
4 Run Mode
3 Battery test
Press Enter Password
Parameter Set 4 To Bypass
0 000
5 To Normal
6 Default Set
7 Neutral Alarm
8 Maintain
Press Enter 1, ! alarm code

Alarm Query Total N alarm
Alarm information
Press Enter ZXUPS S610

Version Query
V2.11T V3.00W

Entering Main Menu

1. With the main interface, press Enter to enter the main menu.
Parameter Query interface is displayed, as show in Figure 15.
There are four items in the main menu, as described in Table 11.
FIGURE 15 MAIN MENU INTERFACE (PARAMETER QUERY)
Parameter Query
TABLE 11 FUNCTIONS OF THE M AIN MENU ITEMS
Item Function
Parameter Query To query real-time operation data of the system
Parameter Set To set the system parameters
Alarm Query To query real-time alarm information
Version Query To query the equipment model and software version
2. Press ▲ or ▼ (located on the UPS panel ) to move the cursor to

the other item. For example, move the cursor to Parameter Set
interface, as shown in Figure 16.
FIGURE 16 MAIN MENU INTERFACE (PARAMETER SET)
ParameterSet
3. Press Enter to access the lower-level menu.
Note:
Please refer to the following contents for detailed
operation of each menu item.

Parameter Query
Figure 17 shows the operation related to the Parameter Query
lower-level interface.
FIGURE 17 OPERATION OF “P AR AMETER QUERY”
Parameter Query
<Enter> <Esc>
1 Input V. & F.
2 Output V. & F.
3 Output Power n
4 Load Percent
5 Battery V. Press Press
6 Radiator Temp.
7 Battery Ah n+1
8 Sync F. range
Query parameters (refer to Table 12) after entering the lower-level

interface of Parameter Query.
Operation instructions:
Press ▼ or ▲ to switch to the menu interfaces.

Press Esc to exit to the main menu interface.

TABLE 12 DESCRIPTION OF P AR AMETER QUERY SUBMENU INTERFACE
Submenu Item Description
1 Input V. & F.
AC input voltage (V) and frequency (Hz)
225V/50.0Hz
2 Output V. & F.
AC output voltage (V) and frequency (Hz)
220V/50.0Hz
3 Output Power
Output apparent power (kVA) and master power (kW)
10kVA/7kW
4 Load Percent Load percent: ratio of the load power to the rated UPS
20% output power
5 Battery V.
Battery voltage
241V
6 Radiator Temp.
Radiator temperature
27oC
7 Battery Ah Battery capacity (to be set through Parameter Set

007Ah menu
8 Sync F. range Synchronous frequency range (to be set through

±2Hz Parameter Set menu)

Setting Parameter
The Parameter Set menu allows the user to set the UPS
parameters.
Caution:
Parameter Set applies to the system debugging (refer to
ZXUPS S606/S610 (V1.1) Uninterruptible Power Supply
Installation Manual). Be cautious when using this menu to
avoid system faults.
Figure 18 shows the operation related to the Parameter Set

submenu interface. The system checks the password accuracy
before accessing the Parameter Set submenu interface.
FIGURE 18 OPERATION OF “P AR AMETER SET”
Parameter Set
Press Enter Press Esc
Press Enter
1 Parameter Set 1 Output F.
2 New password Press Esc 2 Sync F. Range
3 Battery test 3 Battery Ah
n 4 To Bypass 4 Run Mode
5 To Normal
Press Press 6 Default Set
7 Neutral Alarm
n+1 8 Maintain
Users are able to access the Parameter Set submenu interface only
when a correct password is input. The Password interface is as
shown in Figure 19:

FIGURE 19 PASSWORD INTERFACE
Password:
0 000
The default password is “0000”. To enter “0000”, press Enter four

times.
To enter a password other than “0000”:

1. Press ▲ or ▼ to modify the highlighted digit, and press Enter. If
there is no need to modify the highlighted digit, press Enter to
modify the next digit.
Pressing Enter automatically moves the cursor rightward;
pressing Esc moves the cursor leftward. Keep pressing Esc to
exit to the upper-level interface.
2. Repeat Step 1 to set the four numbers.
3. The system verifies the password. The user enters the first
submenu interface if the password is correct, as shown in Figure
20 (if the password is incorrect, the LCD will display “Password
Err.1”. The Parameter Set menu will be deactivated if an
incorrect password is entered for three times. In this case,
restart the UPS to activate the menu.)
FIGURE 20 1ST SUBM ENU INTERF ACE OF “P AR AM ETER SET”
1 Parameter set
2 New password
Operation instructions:
Press ▼ or ▲ to switch to the menu item. The serial number of

the selected item is highlighted.
Press Enter to access the lower-level menu.
Press Esc to ext to the upper-level menu.

Setting Output F.
By default, the rated system input/output frequency is 50 Hz. If the
AC source frequency is 60 Hz, the output frequency must be set to
60 Hz through “1. Output F.”.
To set the output frequency to 60 Hz:

1. Select Parameter Set > 1 Parameter set > 1 Output F., as
shown in Figure 21.
FIGURE 21 SELECTING “1 OUTPUT F.”
1 Output F.
2 Sync F. Range
2. Press Enter to access the 1 Output F. interface with 50 Hz

highlighted, as shown in Figure 22.
FIGURE 22 “1 OUTPUT F.” INTERFACE
50 Hz 60 Hz
3. Press ▼ to move the cursor to 60 Hz, and press Enter.

Setting Sync F. Range

2 Sync F. Range allows the user to set the input phase-locked
frequency range. With the input/output frequency of 50 Hz as
example, when 2 Sync F. Range is set to ±2 Hz, the input phase-
locked frequency range is (50 ± 2) Hz.
When the input frequency is within the range (50 ± 5) Hz, the
system compares bypass input frequency with phase-locked
range, and determines the UPS operation mode accordingly.
¾ If the bypass input frequency is within the phase-locked
range (50 ± 2) Hz, the UPS works in line mode
(synchronous), and the output frequency is the same with
bypass input frequency.
¾ If the bypass input frequency is over the phase-locked range
(50 ± 2) Hz but below (50±5) Hz then, the UPS works in the
line mode (asynchronous), and the output frequency is
constantly (50 ± 0.1) Hz even if the bypass input frequency
changes.
When the input frequency is over the range (50 ± 5) Hz, the
UPS switches to the battery mode.
To set Synchronous frequency range:

1. Select Parameter Set > 1 Parameter set > 2 Sync F. Range,
as shown in Figure 23.
FIGURE 23 SELECTING “2 SYNC F RANGE”
1 Output F.
2 Sync F. Range
2. Press Enter to access the 2 Sync F. Range interface with ±2

Hz highlighted, as shown in Figure 24.

FIGURE 24 “2 SYNC F. RANGE” INTERFACE
±1 Hz ±2 Hz
3. Press ▲ to move the cursor to ±1 Hz, and press Enter.
Caution:
Restart the UPS for the setting to take effect. Be cautious
when modifying 2 Sync F. Range if the UPS is operating,
Setting Battery Ah
3 Battery Ah allows the user to set the battery capacity (Ah). The
default value is “007 Ah”.
Caution:
Set 3 Battery Ah consistent with the actual battery
capacity of the UPS. Otherwise, the system cannot reliably
manage battery.
To set battery Ah:

1. Select Parameter Set > 1 Parameter set > 3 Battery Ah, as
shown in Figure 25.
FIGURE 25 SELECTING “3 BATTERY AH”
3 Battery Ah
4 Run Mode

2. Press Enter to access the “3 Battery Ah” interface, with the

first number highlighted, as shown in Figure 26.
FIGURE 26 “3 BATTERY AH” INTERFACE
0 0 7 Ah
3. Press ▲ or ▼ to modify the highlighted number, and press

Enter/ press Enter to move the cursor to the next digit.
4. Repeat Step 3 to modify the three digits. Then the system saves
the set parameter and exits to the upper-level menu.
Setting Running Mode

The default running mode is “Slave”.
For a single UPS system, the user does not need to change the
running mode.
For a dual-UPS hot backup system, change the running mode of
the master UPS to “Master”; do not change the running mode of
the slave UPS.
Warning:
A dual-UPS hot backup system has no output with the
master UPS shut down if both the running modes of the
master UPS and that of the slave UPS are set to “Slave”.

To set running mode:

1. Select Parameter Set > 1 Parameter set > 4 Run Mode, as
shown in Figure 27.
FIGURE 27 SELECTING “4 RUN MODE”
3 Battery Ah
4 Run Mode
2. Press Enter to access the “4 Run Mode” interface, with Slave

highlighted, as shown in Figure 28.
FIGURE 28 “4 RUN MODE” INTERFACE
Slave Master
3. Press ▼ to move the cursor to Master and press Enter.
Caution:
Restart the UPS once the UPS is operating for the setting to
take effect. Be cautious when modifying the 4 Run Mode.
Setting New Password

The default password to enter the Parameter Set menu is “0000”.
It is recommended to change this password to prevent the UPS
parameters from being changed.

Caution:
Please remember the new password for later

operations.
To set new password:

1. Select Parameter Set > 2 New Password, as shown in Figure
29.
FIGURE 29 SELECTING “2 NEW P ASSWORD”
1 Parameter set
2 New password
2. Press Enter to access the 2 New Password interface with the

first number highlighted, as shown in Figure 30.
FIGURE 30 “2 NEW P ASSWORD” INTERFACE
Password:
0 0 00
3. Press ▲ or ▼ to modify the highlighted digit, and press Enter.

Or press Enter to move the cursor to the next digit.
4. Repeat Step 3 to set the four digits. Then the system saves the
new password and exits to the upper-level interface.

Battery Test
3 Battery test is used to check whether battery works normally in
battery mode.
To perform battery test

1. Select Parameter Set > 3 Battery test, as shown in Figure 31.
FIGURE 31 SELECTING “3 BATTERY TEST”
3 Battery test
4 To Bypass
2. Press Enter to start battery test.

Normally, the LCD displays the following interfaces in turn (refer
to Figure 32). After a while, it will exit to the main menu.
FIGURE 32 BATTERY TEST INTERFACES WITH NORM AL BATTERY
test 10s, test ok,

Check Battery
wait… wait…
If battery is damaged, the LCD displays the following interfaces

and exits to the main menu. In this case, the system generates
an alarm, and “!” sign appears in the main menu interface.
FIGURE 33 BATTERY TEST INTERFACES WITH ABNORM AL BATTERY
Check Battery test failure

Switching to Bypass Mode and Invert Mode

4 To Bypass enables the UPS switch to the bypass mode and 5 To
Normal enables the UPS switch to the line mode.
Warning:
Only the 4 To Bypass menu is allowed to be used in
online maintenance. When the UPS works in the bypass
mode, the bypass powers the load and the load may not
be powered in case of mains failure. Be cautious when
using this menu.
To make the UPS switch to bypass mode:

1. Select Parameter Set > 4 To Bypass, as shown in Figure 34.
FIGURE 34 SELECTING “4 TO BYPASS”
3 Battery test
4 To Bypass
2. Press Enter, and the UPS will switch to the bypass mode. Then
the main interface will display “BYPASS MODE”.
To make the UPS switch to line mode:

1. Select Parameter Set > 5 To Normal, as shown in Figure 35.
FIGURE 35 SELECTING “5 TO NORM AL”
5 To Normal
6 Default Set
2. Press Enter, and the UPS will switch to the main invert mode
from the bypass mode. Then, the main interface will display
“LINE MODE”.

Restoring Default Settings

6 Default Set restores the default parameter settings and 4 Run
Mode remains unmodified. Restart the UPS for the default setting to
take effect. The default parameter settings are shown in Table 13.
TABLE 13 DEFAULT P AR AMETER SETTINGS
Item Modifiable? Need to Restart Default

UPS?
1 Output F. Yes Yes 50 Hz
2 Sync F. Range Yes Yes ± 2 Hz
3 Battery Ah Yes No 007 Ah
4 Run Mode No Yes Slave
2 New password Yes No 0000
7 Neutral Alarm Yes No Enable
To restore default setting:

1. Select Parameter Set > 6 Default Set, as shown in Figure 36.
FIGURE 36 SELECTING “6 DEFAULT SET”
5 To Nomal
6 Default Set
2. Press Enter and the parameter is set to its default value.

3. Restart the UPS for the setting to take effect.

Setting Neutral Alarm

7 Neutral Alarm allows the user to enable/disable the system to
generate visual/audible alarm when the voltage between AC input
neutral cable and the ground is over the required voltage.
To set Neutral Alarm:

1. Select Parameter Set > 7 Neutral Alarm, as shown in Figure
37.
FIGURE 37 SELECTING “7 NEUTRAL AL AR M”
7 Neutral Alarm
8 Maintain
2. Press Enter to access the 7 Neutral Alarm interface with 1

Enable highlighted, as shown in Figure 38.
FIGURE 38 “7 NEUTRAL AL ARM” INTERFACE
1 Enable 2 Disable
3. Press ▼ to move the cursor to 2 Disable, and press Enter.

Battery Maintenance
8 Maintain is for routine battery maintenance; therefore to make
battery discharge when mains supply is normal and the UPS works
with low load.
To start maintenance:
1. Select Parameter Set > 8 Maintain, as shown in Figure 39.
FIGURE 39 SELECTING “8 MAINTAIN”
7 Neutral Alarm
8 Maintain
2. Press Enter to start battery maintenance process.

3. Select Parameter Set > 8 Quit maintain to quit battery
maintenance.
During battery maintenance, the UPS switches to battery mode,
and battery starts to discharge. When the battery voltage drops
to the low-voltage threshold, the UPS automatically switches to
the line mode, and battery stops discharging.
When the battery is damaged, the LCD will display maintenance
failure information and exit to the main interface.
Note:
The red alarm indicator (Fault) flashes once every second
during battery maintenance, but no alarm information is
generated.

Alarm Query
The Alarm Query menu allows the user to query real-time alarm
information. When n (n = 1 ~ 10) alarms occur, Alarm Query
interface consists of n submenus. Figure 40 shows the operation
related to the Alarm Query interface.
FIGURE 40 OPERATION OF “ALARM QUERY”
Alarm Query

n
1 Alarm n_1
2 Alarm n_2 Press Press
……
n Alarm n_n n+1
To query alarms:
1. Select Alarm Query and press Enter. The LCD displays the
number of alarms, as shown in Figure 41, with three alarms as
an example.
FI G U R E 4 1 AL AR M N U M B E R
Total 3 alarm
2. Press Enter to query detailed alarm information, as shown in

Figure 42. Refer to “Appendix D Alarm Code” for alarm code and
descriptions.

FI G U R E 4 2 AL AR M I N T E R F AC E
1, !20H Alarm code

Serial No.
Battery under-voltage Alarm information
Pagedown icon
3. Press ▼ or ▲ to turn page downward or upward.

4. Press Esc to exit to the main menu.
Version Query
The Version Query menu allows the user to query equipment
model and software version. Figure 43 shows the operation related
to the Version Query submenu interface.
FIGURE 43 OPERATION OF “VERSION QUERY”
Version Query
Version
information
interface
To query equipment model and software version:

1. Select Version Query and press Enter to access the version
information interface, as shown in Figure 44 (as an example).
The equipment model and software version in this interface vary
with DSP software and MCU software upgrade.

FIGURE 44 VERSION INFORMATION INTERFACE
2. Press Esc to exit to the main menu.

Chapter 5
Maintenance
This chapter describes the UPS maintenance and troubleshooting.
Common Troubleshooting
In case of a fault, first check whether it is caused by external factors,
such as temperature, humidity and load. If not, troubleshoot it
according to the methods listed in Table 14.
Caution:
The manual covers some common troubleshooting methods.
It is recommended to contact the maintenance personnel if
you cannot troubleshoot the fault, especially when some
equipment need to be replaced. Only qualified professionals
are allowed to perform equipment maintenance.
TABLE 14 COMMON TROUBLESHOOTING
S. N. Item Description
Upon closing the air switch or starting the UPS, the fuse
Symptom
burn out or the switch trips
1 The input/output cables of UPS are not reliably
Cause
connected.
Troubleshooting Correct the connection of related cables.

The red Fault indicator on the panel glows, and the

Symptom
buzzer rings.
Cause The UPS system is abnormal or faulty.

2
Query the alarm through Alarm Query menu, and
Solution refer to “Appendix D Alarm Code” to learn about the
causes and troubleshoot.
After starting, the UPS has normal display and output,

Symptom
but stops output immediately when the load is started.
Serious overload or output short-circuit occurs; the

Cause 1 frequent cause is the output socket short circuit or input
short circuit due to equipment damage.
3 Reduce the load capacity; check to find out the short-
Solution 1
circuit causes.
The load is not started in the order from high-power

Cause 2
load to low-power load.
Restart UPS. Start the high-power load and then the

Solution 2
low-power load after the UPS operates stably.
The UPS works normally, but has no output upon power

Symptom
failure.
Cause 1 The battery leads are improperly connected.
Shut down the UPS and make sure that battery leads
Solution 1
are properly connected.
The charger is faulty. And the battery has not been

4
Cause 2 charged; therefore the power capacity of the battery is
insufficient.
Check whether the “Charger Fault” alarm occurs. If yes,

Solution 2
replace the charger.
Cause 3 The battery is damaged.
Solution 3 Replace battery.
One PC is powered by the UPS. If the mains supplies

Symptom normally, the PC works normally. But in case of mains
failure, the UPS works normally and the PC is off.
5 The grounding of the UPS is not in a good condition,
Cause which makes the voltage between the neutral cable and
the ground too high.
Solution Improve the grounding quality of the input socket.

Chapter 5 - Maintenance
Symptom The Fault indicator glows, but the buzzer does not ring.
The buzzer is muted (the main interface displays the

Cause
6 mute icon); or the buzzer might be damaged.
Contact maintenance personnel for repair and replace

Solution
the buzzer.
Alarm Level
ZXUPS S606/S610 involves four alarm levels, and a higher alarm
level indicates a more emergent alarm. The state of indicators, LCD
and buzzer varies with alarm level, as listed in Table 15.
TABLE 15 ALARM LEVELS
Alarm Level Symptom
Minor Alarms
The red indicator flashes: ON for 0.5 s and OFF for 3.5
Indicator
s; the green indicator glows.
Buzzer The buzzer rings for 0.5 s and does not ring for 3.5 s.
Level 1 alarm
LCD The main interface displays the alarm icon “!”.
System
None
response
Indicator
s; the green indicator glows.
Level 2 alarm
LCD The main interface displays the alarm icon “!”.
System
None
response
Major Alarms
Indicator
Level 3 alarm s; the green one glows.

Alarm Level Symptom
LCD Displays the alarm information interface.
System The system stops inverter output and switches to the

response bypass mode.
Indicator The red indicator is on; the green indicator is off
Buzzer The buzzer rings continuously.

Level 4 alarm LCD Displays the alarm information interface.
System
The system turns OFF the output and the load.
response
Routine Maintenance requirements

Proper maintenance is very important to enable the UPS to work
normally and extends the equipment life span.
1. Keep the equipment room free from dust.

2. Monthly check the system operating state. Deal with
Troubleshooting in case of any fault or alarm.
3. Monthly check the fan. Make sure that the fan is not blocked and
the UPS is provided with good ventilation. In case of fan failure,
troubleshoot it in time.
4. Quarterly check whether the input and output cables are
connected properly. In case of cable damage, replace it in time.
5. Yearly check whether all the air switches can be flexibly closed
and opened and check the state of the switches.
(Closing/opening the air switches may affect the system
operation.)
6. Check batteries periodically (Refer to the following section
“Battery Maintenance”).

Battery Maintenance
Normally, new battery life span ranges from three to five years. It
is gradually affected by factors such as environment, battery model
and proper/improper operation.
Routine Maintenance
The following items only serve as supplement to the battery manuals.
1. Quarterly start up the UPS and charge them over 24 hours if the
batteries are not used for long.
2. Before using the UPS, start it up and charge batteries for 24
hours. During charging, the UPS can operate. But battery backup
time will be less than the rated value if mains power fails during
charging.
3. Discharge and then recharge batteries once in every four to six
months. For standard configuration UPS type, charge batteries at
least 24 hours each time.
Refer to the “Battery Maintenance” section for more details.
4. In high temperature area, discharge and then recharge batteries
once bimonthly. For standard configuration UPS type, charge
batteries for at least 24 hours.
5. Periodically check the battery charger. Make sure that batteries
are not over-charged or not completely charged for long. Make
sure that they are not over-discharged. Recharge batteries in
time (recommended within 24 hours) after discharge. Never
discharge any battery before charging it completely; otherwise,
battery capacity will be reduce and even battery will be damaged.
6. When the UPS is not in use for long, discharge and recharge
batteries periodically to prevent battery from being damaged
due to self discharge.
7. yearly check whether battery cables are reliably connected.

8. For long-duration UPS, measure and record the parameters

quarterly: single battery voltage, battery pack voltage and
environment temperature. Adjust them if needed. Measure each
battery voltage after complete charge. Single battery voltage
should approximate each other; otherwise, replace all the
batteries in the battery pack with new ones of the same model
and same capacity.
9. Use a duster cloth and water to clean battery cover. Never use
any oil or organic solvent, such as petrol and thinner.
Precautions
Warning:
Only qualified personnels are allowed to replace batteries.
The following precautions should be taken when replacing batteries:
1. Never put any battery into fire to avoid explosion.

2. Never dismantle any battery, for there are heavy metal and acid
inside a battery and electrolyte is harmful to human skin and
eyes.
3. Please properly handle used storage batteries according to
related requirements.
4. Replace the whole set of batteries of the same model, of the
same life span and from the same manufacturer.
5. Dangerous voltage may exist between battery polarity and the
ground; therefore measure the voltage before replacing battery.

UPS Online Maintenance

Precautions
Warning:
Only qualified maintenance professionals are allowed to
perform UPS online maintenance.
This section shows how to proceed to UPS online maintenance in

case of charger, rectifier or inverter failure. Make sure that the UPS
is powered off before performing maintenance operation.
The maintenance switch is not configured; therefore the UPS

maintenance Bypass function is performed through the ZXDP04
U101 power distribution unit (The UPS and the ZXDP04 U101 power
distribution are interconnected). The operations of UPS system and
the ZXDP04 U101 power distribution unit are coordinated during UPS
online maintenance.
Refer to Figure 45 for single UPS maintenance mode / dual-UPS hot

backup maintenance mode.

FIGURE 45 ONLINE M AINTENANCE FLOW
From the power

From UPS system to The UPS is
Prerequisite Bypass output
distribution unit
powered off
to bypass output
The process take more than 5 minutes. Make sure that there is no
electric charge before removing the external cover the cabinet .
Maintenance Before touching any internal components, use a voltmeter to
measure the voltage of the components and the voltage of UPS
input terminals to make sure that the power is off.
From the UPS to From the power

UPS invert
Postrequisite Start up the UPS the bypass distribution unit to
output
output the bypass output

Single UPS Maintenance Mode

In this mode, the connection between the maintenance switch of the
power distribution unit and the UPS distribution unit is shown in
Figure 46.
FIGURE 46 CONNECTION BETWEEN M AINTENANCE SWITCH AND UPS
Perform the following operations before equipment maintenance:
1. Check whether the UPS is in bypass mode. If not then select

Parameter Set > 4 To Bypass to make the UPS work in
bypass mode.
In case of rectifier/ inverter failure, the UPS switches
automatically to bypass mode; the main interface is shown in
Figure 47.
FIGURE 47 M AIN INTERFACE IN BYPASS MODE
- +
BYPASS MODE
220V/50.0Hz !

2. Turn on the maintenance switch QF11 inside the power

distribution unit. The mains power the load through the
maintenance bypass of the power distribution unit and the
load is no longer under the UPS protection.
3. Turn off the AC output terminal switch QF3 to ensure that
the UPS output loop is off.
4. Perform the following steps to shutdown the UPS:
i. Press the button on the panel. The UPS is shut down

when the LCD backlight turns off.
ii. Turn off the AC input switch (AC INPUT) and the AC
output switch (AC OUTPUT) at the back of the UPS.
5. Turn off the AC input terminal switch QF1 and then turn off
the battery rack switch.
Perform the following operations to restart the UPS after equipment

maintenance:
1. Turn on the QF1 switch and the AC INPUT switch,

then the mains powers the UPS.
2. Turn on the battery rack switch, and let the DC

current powers the UPS.
3. Press the button on the panel, and select “1

Yes” to start up the UPS. After the UPS is
started up it enters in synchronization mode.
4. Select Parameter Set > 4 To Bypass to make

the UPS switch to the bypass mode.
5. Turn on the AC OUTPUT switch and the QF3

switch to connect the UPS output loop.
6. Turn off the switch QF11, and the mains power

the load through the bypass.
7. Select Parameter Set > 5 To Normal to make

the UPS work in invert mode.

Dual UPS Hot Backup Maintenance Mode

A dual UPS hot backup system consists of a master UPS and a slave
UPS. The connection between the maintenance switch of the power
distribution unit and the UPS distribution unit is shown in Figure 48.
FIGURE 48 CONNECTION BETWEEN M AINTENANCE SWITCH AND UPS
Perform the following operations before equipment maintenance:
1. Perform the following steps when the UPS system is in

bypass mode:
i. Check whether the master UPS is in bypass mode.

If not then select Parameter Set > 4 To Bypass
to make it work in bypass mode.
ii. Check whether the slave UPS is in bypass mode. If

not then select Parameter Set > 4 To Bypass to
make it work in bypass mode.
2. Turn on the maintenance switch QF11 inside the power

distribution unit. The mains power the load through the
maintenance bypass of the power distribution unit and the
load is no longer under the UPS protection.
3. Turn off the QF3 switch to ensure that the output of the UPS
loop is cut off.

4. Shut down the UPS:
i. Press the button on the panel of the master UPS. The

master UPS is shut down when the LCD backlight turns
off.
ii. Turn off the AC INPUT and AC OUTPUT switches at the
back of the master UPS.
iii. Press the button on the panel of the slave UPS. The
slave UPS is shut down when the LCD backlight turns off.
iv. Turn off the AC INPUT and AC OUTPUT switches at the
back of the slave UPS.
5. Turn off the AC input terminal switch QF1 and then turn off
the two battery rack switches.
Perform the following operations to restart the UPS after equipment

maintenance:
1. Turn on the QF1 switch and the AC INPUT switch,

then the mains power the UPS.
2. Turn on the battery rack switches, and the DC

current powers the UPS.
3. Start up the UPS:
i. Press the button on the panel of the slave

UPS, and select “1 Yes” to start it up. After
the slave UPS is started up it enters in
synchronization mode.
ii. Press the button on the panel of the

master UPS, and select “1 Yes” to start it up.
After the master UPS is started up it enters in
synchronization mode.
4. Perform the following to switch to the bypass mode :

i. Select Parameter Set > 4 To Bypass to make

the master UPS switch to the bypass mode.
ii. Select Parameter Set > 4 To Bypass to make

the slave UPS switch to the bypass mode.
5. Turn on the AC OUTPUT switches on the master and

the slave UPS. Turn on the QF3 switch to connect the
UPS output loop.
6. Turn off the QF11 switch and the mains supplies the
load through the bypass.
7. Perform the following to switch the UPS to invert

mode:
i. On the slave UPS, Select Parameter Set > 5 To

Normal.
ii. On the master UPS, Select Parameter Set > 5

To Normal.

Emergency Handling
The UPS generates an alarm in case of any fault. If the fault affects
the UPS operations/ the output voltage, it will switch to the bypass
mode and the bypass will power the load.
In case of emergencies such as smoke, fire or high sound, press the

button (on the panel) in time and cut off all the external powers
(included the AC INPUT switch and external battery rack switch)
Solution to Power Failure

Power failure may occur when the UPS is operating. If power failure
time is less than the battery backup time, the battery rack powers
the load. It is recommended to start up generator if power failure
time is too long or if the cause is unknown.
ZXUPS S606/S610 have one mains input. With generator configured,

the switching between mains and generator should be performed
outside the UPS before the AC supply is input.
Follow the instructions below for starting up and shutting down the
generator:
To start up the generator:

It is recommended to first start up the generator and then let it
power the UPS after it works stably (the process takes more than
two minutes), otherwise the generator may affect the UPS start-up.
To shut down the generator:

Stop the generator from powering the UPS, and then shut down the
generator.
AC Over/Under-Voltage Protection
The UPS switches automatically to the bypass mode when the AC
input voltage is over the upper limit, or when the AC input voltage
and the capacity are below the lower limit. In each of these cases,
the battery powers the load through the inverter. There is no need
to perform any operation.

Shut down load or start up the standby diesel generator if the AC

input over/under-voltage lasts for long.
Precautions against Accidents

Accidents/disasters include lightning strike, flood, earthquake, and
fire, which may seriously affect the equipment safety. The basic
protection measures against disasters are preventive. In addition,
emergency measures should be taken in case of any accident and
formulated in advance.
Storage Requirements
The following precautions for equipment storage should be taken:
1. Maintain the original package. Follow the direction instructions

on the packing box.
2. The equipment should be stored in a dry warehouse free from
direct sunshine and rain. The warehouse should also be free
from harmful gas, flammable, expositive and corrosive objects.
In addition, there should be no shock or magnetic field.
3. The storage temperature and humidity of the equipment should
meet the following requirements.
Storage temperature for the UPS: -25oC ~ +55oC (15oC ~ 25oC
recommended);
The storage temperature for a battery is 0oC ~ 40oC (20oC ~
25oC recommended);
Relative humidity: ≤ 93% (40oC ± 2oC, without condensation).
4. If the storage environment meets the above requirements, the
storage duration is six months if there are no other regulations.
It is necessary to charge/discharge the batteries quarterly


Appendix A
Technical Specifications
Model ZXUPS S606 ZXUPS S610
Capacity 6 kVA/4.2 kW 10 kVA/7 kW
Input mode Single-phase three-wire (L/N/PE)
Rated input
220 VAC
voltage
• 110 VAC±5 VAC~140 VAC±5 VAC

(with 33% load)
• 140 VAC±5 VAC~170 VAC±5 VAC
Input voltage (with 67% load, otherwise switches
AC Input
range to battery invert mode).
• 170V AC±5V AC~264V AC±5V AC
(with 100% load, otherwise l
switches to bypass mode.
Frequency
50/60 Hz ± 10% (60 Hz is optional)
range
Power factor > 0.99
Input mode Single-phase
Rated input
220 VAC
voltage
Bypass Voltage range 170 VAC±5 VAC~264 VAC±5 VAC

Input
Frequency
50/60 Hz ± 10% (60 Hz is optional)
range
overload
>125%, 4m; >150%, 1m; >200%，1s
capacity
Output mode Single-phase three-wire (L/N/PE)

Output voltage 220 VAC
Output 50/60 Hz ± 0.2% (battery invert mode, mains

frequency frequency, LINE mode).
Constant
Invert Voltage ±1%
output
precision
Transient
±5% (0~100% load)
voltage
Transient
60 ms
response time
Synchronous 50/60 H z± 2 Hz (default);

frequency
range 50/60 Hz ± 1 Hz (optional)
Frequency
synchronization < 1 Hz/s
rate
Output current
≥ 3:1
peak coefficient
Voltage
< 2% (linear load), <6% (non-linear load)
distortion
101%~125%, 1 min;
Overload
126%~150%, 10 s;
capability
> 150%, 2 s, switches to bypass
Switching time
between mains
0 ms
mode and
battery mode
Switching time
to bypass < 4 ms
invert mode
Power factor 0.7
Rated battery
Battery 240 VDC
voltage
Standard configuration: 2 A/240 VDC;

Charging
current Optional configuration: adding one 4 A/240 VDC
charging board.

Appendix A - Technical Specifications
Charging
Float charging mode
management
Discharging The available capacity is displayed, and the end

management voltage varies with load.
Conversion
Double conversion online mode
mode
System
≥ 86%
Overall efficiency
system
Battery invert
parameters 83%
efficiency
Input over-/under-voltage protection, over-

Protection temperature protection, output over-voltage
functions protection, output short-circuit protection and
output overload protection
Display mode LCD + LED
> 100,000 hours (single UPS system), 1,000,000

MTBF
hours (dual hot backup UPS system)
Security
Comply with CE standard
requirements
Transmission: CLASS A
Radiation: CLASS A
EMC/EMI
Harmonic current < 10%
Interference-proof: Level A
Insulation
2 MΩ
resistance
Insulating
2800 V DC /min, without breakdown
intensity
Electric surge
Level D
protection
Safety
Comply with IP20
requirements
Operating
0°C ~ 40°C
temperature

Storage • -40°C ~ 70°C (without battery)

temperature • -20°C ~55°C ((with battery)
Relative
5% ~ 95% (non-condensing).
humidity
Cooling mode Air cooling
Cabling mode Bottom cabling
Altitude 1500 m
Noise < 55 dB @1 m
Outer
Dimensions 678 mm × 226 mm × 585 mm (H × W × D)
dimensions
& Weight
Weight 50 kg 60 kg
Note: The above technical specifications can be changed without notice.
Compliant Standards:
z YD/T 1095-2000
z GB 7260.2-2003
z GB 7260.3-2003.

Appendix B
Operating Principles
This section details the operating principles for Single UPS system
and for dual hot backup UPS system.
Single UPS Operating Principles

ZXUPS S606/S610 is an online system. The output is sine waveform.
ZXUPS S606/S610 has automatic bypass and maintenance bypass,
uses double conversion technology and DSP control technology,
which enable the UPS to provide high-quality power.
The operating principles are shown in Figure 49.

FIGURE 49 OPERATING PRINCIPLES
Maintenance
bypass
Automatic
bypass
Power factor
AC IN EMI filter and Output AC OUT
correction Inverter
surge suppression EMI filter
(PFC)
CONTROL
CPU DSP Communication IN/OUT
Battery Charger
interface
Control units
1. Mains power passes through EMI filter and surge suppression

part into the PFC part.
2. When the mains power meets the requirements, the PFC
converts the AC power into stable DC power. The inverter
converts the DC power to high-quality sine waveform power of
50 Hz/60 Hz. Meanwhile, the charger charges battery.
3. In case of abnormal mains power (voltage over-threshold or
frequency over-threshold), the UPS switches to the battery mode.
The power flows from battery, through BOOST part and inverter,
and the inverter converts it to high-quality sine wave of 50
Hz/60 Hz; the AC power is provided to the load through a control
switch.
The UPS will not work in battery mode until the battery voltage
drops to the threshold or the mains recover. When the mains
recover, the UPS monitors the mains power and switches to line
mode after the UPS keeps synchronous with the mains frequency.
4. If problems such as overload, over-temperature, faulty inverter,
and if the bypass voltage is within the required range, the UPS
switches to the bypass mode uninterruptedly.
5. The programs in MCU and DSP control the UPS operations, as
mentioned above.

Appendix B - Operating Principles
Dual hot backup UPS Operating

Principles
To provide high reliability of the system, two UPS can be combined
to form a dual hot backup system.
1. When the system is working normally, the master UPS powers
the load (the route is illustrated by the straight line), the slave
UPS is in idle mode. The mains supply is taken as an example,
when operating normally, the working principle of the dual hot
backup system is as shown in Figure 50.
FIGURE 50 DUAL HOT BACKUP OPERATING PRINCIPLES 1
Bypass input
BYPASS
Mains
Slave AC DC DC AC
BATTERY
UPS2
Bypass input
BYPASS
Mains AC DC
Master DC AC Load
BATTERY
UPS1
2. When a fault occurs in the master UPS, it switches to the bypass,

making the slave UPS to power the load (the route is illustrated
by the straight line), the working principle of the dual hot backup
system is as shown in Figure 51.

FIGURE 51 DUAL HOT BACKUP OPERATING PRINCIPLES 2
Bypass input
BYPASS
Mains AC DC
Slave DC AC
BATTERY
UPS2
Bypass input
BYPASS
Master Mains AC DC
DC AC Load
BATTERY
UPS1

Appendix C
Calculation of Load Capacity
Before starting up the UPS with load, please calculate the load
capacity according to the following methods:
1. Check the nameplate of a load for the rated capacity (VA). If the
rated capacity is marked as W, convert it into VA according to
the following formula:
Apparent power (VA) = Active power (W) ÷ output power factor
2. The sum of the rated capacity (VA) of all the loads should be less
than the rated output capacity of the UPS. Calculate the
maximum number (n) of the loads of the UPS using the following
formula:
n
∑Pi P
i=1
Here, P is the UPS output capacity (VA) and Pi is the rated
capacity (VA) of Load i.

The following is an example of load capacity calculation.
One ZXUPS S606 is installed on site, its rated output capacity is

6000 VA. Meanwhile, loads with the following rated capacity are
equipped on site:
Load Rated capacity Load Rated capacity
Computer 220 V/1.5 A (330 VA) 14" monitor 70 W
Printer 220 V/1.0 A (220 VA) - -
1. Total load capacity = 330 VA + 220 VA + (70/0.7) VA = 650 VA

2. 650 VA × n ≤ 6000 VA
n ≤ 6000 VA ÷ 650 VA ≈ 9
Therefore, one ZXUPS S606 can bear at most nine sets of the
computer equipment mentioned above.
3. With the surge upon startup and life span of the UPS considered,
it is recommended that the optimal total load capacity should be
about 70% of the rated UPS output power.
6000 VA × 70% ÷ 650 VA ≈ 6
Optimal configuration: One ZXUPS S606 bears at most six sets
of the computer equipment mentioned above.

Appendix D
Alarm Code
Alarm
Description
Code/Information
Minor Alarms
Cause: The AC input voltage exceeds the allowed

01H range of 110 V to 300 V.
Mains Abnormal Solution: The mains is abnormal and do not perform
any UPS operation.
Cause: The input frequency exceeds the allowed

02H range of 50 Hz ± 5 Hz or 60 Hz ± 5 Hz.
Mains Abnormal Solution: The mains is abnormal and do not perform
any UPS operation..
03H Cause: Mains input is not available.

Mains Abnormal Solution: Check if the mains input is faulty.
Cause: The mains input voltage is less than 170 V,

11H and the load is over 66%.
Mains Abnormal Solution: Reduce load capacity, and then the alarm
stops.
Cause: The mains input voltage is less than 140 V,

12H and the load is over 33%.
Mains Abnormal Solution: Reduce load capacity, and then the alarm
stops.
20H
Cause: Battery under-voltage.
Battery Low Solution: Battery is about to run out of electricity; it is

recommended to save data in time.

Alarm
Description
Code/Information
21H Cause: Battery over-voltage (> 296 VDC)

Battery High Solution: Check if the battery is faulty.
Cause: During battery test, the battery voltage is

abnormal.
23H
Battery Replace Solution: Charge batteries for 24 hours, and then
perform battery test again. After that, if the fault
persists, check if the battery is damaged.
24H
Cause: Battery test fails.
Test Failure Solution: Check whether battery is normal and battery

air switch is closed.
Cause: Bypass frequency exceeds the phase-locked

25H range.
Bypass abnormal Solution: No need to perform any operation upon the
UPS.
Cause: The voltage between the neutral wire and the

ground is too high.
28H
Neutral Alarm Solution: Check grounding wire and measure the
voltage between the neutral wire and the ground; if
the voltage is over 80 V, check distribution part.
29H Cause: EEPROM read/write fails.

EEPROM Error Solution: Contact maintenance personnel for repair.
30H Cause: Charger of standard-configuration UPS fails.

Charger Fault Solution: Contact maintenance personnel for repair.
31H Cause: Charger 1 fails.

32H Cause: Charger 2 fails.

Major Alarms
Cause: The load is over the rated load capacity; in this

40H case, the system switches to the bypass mode after
Overload 100% 60 s.
Solution: Reduce the load capacity.

Appendix D - Alarm Code
Alarm
Description
Code/Information
Cause: The load is over 125% of the UPS rated

41H output; in this case, the system l switches to the
Overload 125% bypass mode after 10 s.
Cause: The load is over 150% of the UPS rated

42H output; in this case, the system switches to the
Overload 150% bypass mode after 2 s.
43H
Cause: Overload makes the system switch to the
bypass mode.
Overload to Bypass
Solution: Reduce load capacity.
44H Cause: Overload occurs in the bypass mode.

Bypass overload Solution: Reduce the load capacity.
Cause: The internal temperature is over 75°C.

45H
Solution: Check if the environment temperature is too
Over- temperature high/ the fan does not work or is blocked/ whether an
overload occurs.
47H Cause: The AC input voltage is abnormal in the bypass

Bypass voltage mode.
abnormal Solution: Check mains circuit for any fault.
60H Cause: The inverter has no output.

Inverter fault Solution: Contact maintenance personnel for repair.
61H Cause: The inverter output voltage is too high.

Inverter fault Solution: Contact maintenance personnel for repair.
62H Cause: The inverter output voltage is too low.

Inverter fault Solution: Seek help from the maintenance personnel.
64H Cause: Battery slow start fault.

Inverter fault Solution: Seek help from the maintenance personnel.
65H Cause: ±BUS voltage imbalance is over 50 V.

Rectifier Fault Solution: Seek help from the maintenance personnel.
66H Cause: +BUS voltage is too high.


Alarm
Description
Code/Information
67H Cause: +BUS voltage is too low.

68H Cause: -BUS voltage is too high.

69H Cause: -BUS voltage is too low.

6aH Cause: The UPS has no output.

No Output Solution: Check the bypass voltage.
6bH
Cause: Loop short circuit.
Output short circuit Solution: Check if the output loop is overloaded or

there is a short circuit.
6cH Cause: A/D conversion fails.

Inner Error Solution: Seek help from the maintenance personnel.
6dH Cause: Communication between DSP and MCU fails.

Inner Error Solution: Seek help from the maintenance personnel.

Appendix E
Term List
Abbreviation Description
AC Alternating Current
A/D Analog to Digital
APFC Active Power Factor Correction
APLL Advanced Phase-Locked Loop
DC Direct Current
DSP Digital Signal Processing
EMI Electro Magnetic Interference
LCD Liquid Crystal Display
LED Light Emitting Diode
MCU Micro Control Unit
MTBF Mean Time Between Failures
PFC Power Factor Correction
THD Total Harmonic Distortion


Figures
Figure 1 Appearance of ZXUPS S606/S610 .................................. 5

Figure 2 System Configuration.................................................. 7
Figure 3 UPS Front Panel .......................................................... 8
Figure 4 Panel of ZXUPS S606/S610........................................... 8
Figure 5 Switches and Interface on the Back of the UPS .............. 10
Figure 6 Battery Interface Connection Terminals ........................ 11
Figure 7 AC Input /Output Interface Connection Terminals .......... 12
Figure 8 Start-up Interface ..................................................... 14
Figure 9 System Self-Test Progress Bar .................................... 14
Figure 10 Main Interface (Line Mode)) ...................................... 14
Figure 11 Flow of Starting the Load .......................................... 15
Figure 12 Main Interface (Battery Mode) ................................... 17
Figure 13 UPS Work Flow........................................................ 18
Figure 14 Menu Hierarchy ....................................................... 23
Figure 15 Main Menu Interface (Parameter Query) ..................... 24
Figure 16 Main Menu Interface (Parameter Set) ......................... 24
Figure 17 Operation of “Parameter Query” ................................ 25
Figure 18 Operation of “Parameter Set” .................................... 27
Figure 19 Password Interface .................................................. 28
Figure 20 1st Submenu Interface of “Parameter Set” .................. 28
Figure 21 Selecting “1 Output F.”............................................. 29
Figure 22 “1 Output F.” Interface ............................................. 29
Figure 23 Selecting “2 Sync F Range” ....................................... 30
Figure 24 “2 Sync F. Range” Interface ...................................... 31
Figure 25 Selecting “3 Battery Ah” ........................................... 31
Figure 26 “3 Battery Ah” Interface ........................................... 32
Figure 27 Selecting “4 Run Mode” ............................................ 33
Figure 28 “4 Run Mode” Interface ............................................ 33
Figure 29 Selecting “2 New Password” ...................................... 34
Figure 30 “2 New Password” Interface ...................................... 34
Figure 31 Selecting “3 Battery test”.......................................... 35
Figure 32 Battery Test Interfaces with Normal Battery ................ 35
Figure 33 Battery Test Interfaces with Abnormal Battery ............. 35
Figure 34 Selecting “4 To Bypass” ............................................ 36
Figure 35 Selecting “5 To Normal”............................................ 36
Figure 36 Selecting “6 Default Set” .......................................... 37

Figure 37 Selecting “7 Neutral Alarm” ....................................... 38

Figure 38 “7 Neutral Alarm” Interface ....................................... 38
Figure 39 Selecting “8 Maintain”............................................... 39
Figure 40 Operation of “Alarm Query” ....................................... 40
Figure 41 Alarm Number ......................................................... 40
Figure 42 Alarm Interface........................................................ 41
Figure 43 Operation of “Version Query” ..................................... 41
Figure 44 Version Information Interface .................................... 42
Figure 45 Online Maintenance Flow ........................................... 50
Figure 46 Connection Between maintenance Switch and UPS ........ 51
Figure 47 Main Interface in Bypass Mode ................................... 51
Figure 48 Connection Between Maintenance switch and UPS......... 53
Figure 49 Operating Principles.................................................. 64
Figure 50 Dual Hot Backup Operating Principles 1 ...................... 65
Figure 51 Dual Hot Backup Operating Principles 2 ...................... 66

Tables
Table 1 Chapter/Appendix Summary .......................................... ii

Table 2 Typographical Conventions ............................................iii
Table 3 Safety Signs ................................................................iv
Table 6 Switches and Interface on the Back of the UPS ............... 10
Table 7 Description of Battery Interface Connection Terminals .... 11
Table 8 Connection Terminals Description ................................. 12
Table 9 Description of the Indicators on the Panel ...................... 16
Table 10 Main Interface Description ......................................... 17
Table 11 Operation Mode Description ....................................... 18
Table 12 Description of the Keys on the Panel............................ 21
Table 13 Functions of the Main Menu Items ............................... 24
Table 14 Description of Parameter Query Submenu Interface ....... 26
Table 15 Default Parameter Settings ........................................ 37
Table 16 Common Troubleshooting .......................................... 43
Table 17 Alarm Levels ............................................................ 45

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ZXUPS S606/S610

Uninterruptible Power Supply

Copyright © 2008 ZTE CORPORATION.

Date Revision No. Serial No. Description

Equipment Installation Date

About this Manual................................................................... i

Parameter Query ............................................................................25

Emergency Handling .......................................................................56

Purpose of this Manual

1. ZXUPS S606/S610 (V1.0) Uninterruptible Power Supply

Confidential and Proprietary Information of ZTE CORPORATION i

What is in this Manual

TABLE 1 CHAPTER/APPENDIX SUMM ARY

Chapter 1 Safety Instructions Describes safety instructions and precautions.

Chapter 2 System Overview Introduces the functions & features, system

Chapter 3 Operations Describes the operation of the UPS.

Chapter 4 Interfaces and Describes the interfaces and operations of the

Chapter 5 Maintenance Introduces UPS maintenance and

Appendix A Technical Specifications Provides the equipment technical

Appendix B Operating Principles Describes the UPS operating principles.

Appendix C Calculation of Load Provides the method to calculate load

Appendix D Alarm Code Provides the alarm codes and solutions.

Appendix E Term List Provides a list of terms.

ii Confidential and Proprietary Information of ZTE CORPORATION

TABLE 2 TYPOGRAPHICAL CONVENTIONS

Italics References to other guides and documents; parameter values

“Quotes” Links on screens

| Select one of the parameters that are delimited by it

Note: Provides additional information about a certain topic

Checkpoint: Indicates that a particular step needs to be checked

Tip: Indicates a suggestion or hint to make things easier or more

Confidential and Proprietary Information of ZTE CORPORATION iii

Safety Signs Meaning

Danger: Indicates an imminently hazardous situation, which if not

Warning: Indicates a potentially hazardous situation, which if not

Caution: Indicates a potentially hazardous situation, which if not

Erosion: Beware of erosion.

Electric shock: There is a risk of electric shock.

Electrostatic: The device may be sensitive to static electricity.

Microwave: Beware of strong electromagnetic field.

Laser: Beware of strong laser beam.

No flammables: No flammables can be stored.

No touching: Do not touch.

No smoking: Smoking is forbidden.

iv Confidential and Proprietary Information of ZTE CORPORATION

How to Get in Touch

Confidential and Proprietary Information of ZTE CORPORATION v

This page is intentionally blank.

vi Confidential and Proprietary Information of ZTE CORPORATION

This chapter describes the safety instructions for the installation,

Safety instructions described in this manual are only supplementary

This equipment involves high temperature and high voltages. Only

Confidential and Proprietary Information of ZTE CORPORATION 1

Caution: Use special tool.

Danger: Never drill.

Electric shock: Never perform any operation during

2 Confidential and Proprietary Information of ZTE CORPORATION

Danger: No operation for live cable.

Caution: Safety precautions for battery.

Warning: Attend rotating fan.

Caution: Only proper load can be connected.

Caution: Keep good ventilation.

Confidential and Proprietary Information of ZTE CORPORATION 3

ZXUPS S606: 6 kVA/4.2 kW

Intelligent battery management function: The UPS can