Teves 04 ABS and ABS/EDL electrical test Стр.

1 из 38

01-41

Teves 04 ABS and ABS/EDL

electrical test
Electrical test steps (from Page 01-44 ) are
valid when:

On Board Diagnostic (OBD) test program gives

no indication of the source of the malfunction:

- Work through complete electrical test.

On Board Diagnostic (OBD) provides direct

indication of the source of the malfunction:

- Only carry out test steps recommended in

Diagnostic Trouble Code (DTC) table (pin-
pointed entry).

Note:

Test steps that are necessary only for vehicles

with ABS/EDL have an addendum "EDL" in the
"Test step" column.
Teves 04 ABS and ABS/EDL electrical test Стр. 2 из 38

01-42

Test requirements

Fuses -S4-, -S20-, -S53-, -S54- OK.

ABS control module -J104- Ground

(GND) wires OK:

Up to 01.93:

Under the right sill panel trim.

From 01.93:

Under rear seat near ABS control

module
Teves 04 ABS and ABS/EDL electrical test Стр. 3 из 38

01-43

Electrical consumers switched-off

before beginning test (headlights,
lighting, fan, etc.).

Disconnect multi-pin harness connector

from ABS control module -J104- (
Page 01-71 ) and connect VAG 1598
test box with VAG 1598/10 adapter -1-
to harness connector -2-.

Note:

The control module -3- is not connected!

CAUTION!

The specifications listed in the electrical

test table are matched to the specified
multimeter (Fluke 83 or equivalent) and
are not necessarily valid for other test
equipment.

Test equipment and aids required:

Test box VAG 1598 with adapter VAG

1598/10
VW 1594 connector test kit
Multimeter (Fluke 83 or equivalent)
Teves 04 ABS and ABS/EDL electrical test Стр. 4 из 38

01-44

Electrical test table

Notes:

The socket number designations on the VAG 1598 test box are identical to the terminal
designations on the ABS control module -J104- Electrical Wiring Diagrams,
Troubleshooting & Component Locations binder.

If the measured values deviate from the specifications, repair the malfunction as described
in the right-hand column of the table Electrical Wiring Diagrams, Troubleshooting &
Component Locations binder.

If the measured values deviate only slightly from the specifications, clean sockets and
connectors for tester and adapter cables (with contact spray G 000 700 04 ) and repeat the
test.

Before replacing components, check wiring and connections and also, particularly for
specifications of less than 10 , repeat the resistance test on the component.

Switch to voltage measuring range - 20 V

Test VAG 1598 Test of Test Specified Repairing
step1) sockets conditions value malfunction

- Additional
operations
1 35 + 1 Voltage supply 10.0 - 14.5 - Check wire from
Ignition
(terminal 30) at V
switched terminal 1 to Ground
ABS control
module -J104-
off (GND) point2)

EDL - Check wire from

terminal 35 via ABS
valves fuse -S54- to
battery pos. (B+)
2 53 + 1 Voltage supply 10.0 - 14.5 - Check wire from
Ignition
(terminal 15) at V
switched terminal 1 to Ground
ABS control
module -J104-
off (GND) point2)

- Check wire from

terminal 53 to terminal
Teves 04 ABS and ABS/EDL electrical test Стр. 5 из 38

D/7 (relay panel)

1) Page 01-41 , electrical testing.
2) Up to 01.93 under right sill panel trim; from 01.93 under rear seat near ABS control module
Page 01-42
Teves 04 ABS and ABS/EDL electrical test Стр. 6 из 38

01-45

Switch to voltage measuring range - 20 V

Test VAG Test of Test Specified Repairing
step1) 1598 conditions value malfunction
sockets
- Additional
operations
3 33 + 1
Function of Ignition - Check wire from
ABS relay - switched off terminal 1 to
J102- Ground (GND)
point2)

Voltage - Bridge sockets - Check wire from

supply at 19 and 34 on terminal 33 via -
ABS control VAG 1598 J102- and -S54- to
module - battery positive
J104- (B+)

- Switch ignition 10.0 - 14.5 If ABS relay -J102-

V does not operate,
on: ABS relay -
check activation:
J102- operates
ABS - Check wire from
warning light terminal 34 to -
-K47- goes J102- terminal 4
out and -J102-

- Remove bridge
after check
1) Page 01-41 , electrical testing.
2) Up to 01.93 under right sill panel trim; from 01.93 under rear seat near ABS control module
Page 01-42 .
Teves 04 ABS and ABS/EDL electrical test Стр. 7 из 38

01-46

Switch to voltage measuring range - 20 V

Test VAG 1598 Test of Test Specified Repairing
step1) sockets conditions value malfunction

- Additional
operations
4 3+1 Function of
Ignition - Check wire from
ABS relay - switched off terminal 3 via -J102-
J102-
and -S54- to battery
positive (B+)

(Reference - Bridge sockets

voltage) 19 and 34 on
VAG 1598
10.0 - 14.5 If -J102- does not
- Switch ignition
V operate, check
on: ABS relay -
activation:
J102- operates
ABS warning - Check wire from
light -K47- terminal 34 to -J102-
goes out terminal 4- and ABS
relay -J102-

- Remove bridge
after the check
1) Page 01-41 , electrical testing.
Teves 04 ABS and ABS/EDL electrical test Стр. 8 из 38

01-47

Switch to voltage measuring range - 20 V

Test VAG 1598 Test of Test Specified Repairing
step1) sockets conditions value malfunction

- Additional
operations
5 32 + 1 Function of After operating - Check fuse -S20-
Ignition
brake light the brake light and brake light
switched off
switch -F- switch: switch -F-
- Check wire from
terminal 1 to Ground
(GND) point2)
10.0 - 14.5V
- Depress and - Check wire from
hold brake terminal 32 to
pedal terminal W/4 (relay
panel)
1) Page 01-41 , electrical testing.
2) Up to 01.93 under right sill panel trim; from 01.93 under rear seat near ABS control module
Page 01-42 .
Teves 04 ABS and ABS/EDL electrical test Стр. 9 из 38

01-48

Switch to resistance measuring range - 2 k

Test VAG 1598 Test of Test Specified Repairing
step1) sockets conditions value malfunction

- Additional
operations
6 47 + 29 Resistance of 1.0 - 1.3
Ignition - Check connector T2
right front ABS k
switched
wheel speed off
sensor -G45-

- Check resistance of
speed sensor (1.0 -
1.3 k )

- Check wire to speed

sensor, move wire
while checking (loose
connection)
7 48 + 30 Resistance of left Ignition 1.0 - 1.3 - Check connector T2
front ABS wheel k
switched
speed sensor - off
G47-

- Check resistance of
speed sensor (1.0 -
1.3 k )

- Check wire to speed

sensor, move wire
while checking (loose
connection)
1) Page 01-41 , electrical testing.
Teves 04 ABS and ABS/EDL electrical test Стр. 10 из 38

01-49

Switch to resistance measuring range - 2 k

Test VAG 1598 Test of Test Specified Repairing
step1) sockets conditions value malfunction

- Additional
operations
8 45 + 27 Resistance of 1.0 - 1.3
Ignition - Check connector T2
right rear ABS k
switched
wheel speed off
sensor -G44-

- Check resistance of
speed sensor (1.0 -
1.3 k )

- Check wire to speed

sensor, move wire
while checking (loose
connection)
9 46 + 28 Resistance of left Ignition 1.0 - 1.3 - Check connector T2
rear ABS wheel k
switched
speed sensor - off
G46-

- Check resistance of
speed sensor (1.0 -
1.3 k )

- Check wire to speed

sensor, move wire
while checking (loose
connection)
1) Page 01-41 , electrical testing.
Teves 04 ABS and ABS/EDL electrical test Стр. 11 из 38

01-50

Switch to resistance measuring range - 2 M

Test VAG Test of Test Specified Repairing
step1) 1598 conditions value malfunction
sockets
- Additional
operations
10 1 + 29 Insulation Min. 2 M
Ignition - Check shielding for
resistance of )
switched damage (chafing),
shielding for right off move wire while
front ABS wheel checking (loose
speed sensor - connection)
G45-
11 1 + 30 Insulation Min. 2 M
Ignition - Check shielding for
resistance of )
switched damage (chafing),
shielding for left
off move wire while
front ABS wheel
checking (loose
speed sensor -
connection)
G47-
1) Page 01-41 , electrical testing.
2) Multimeter (Fluke 83 or equivalent) indicating "1" signifies infinite resistance and is OK.
Teves 04 ABS and ABS/EDL electrical test Стр. 12 из 38

01-51

Switch to resistance measuring range - 2 M

Test VAG Test of Test Specified Repairing
step1) 1598 conditions value malfunction
sockets
- Additional
operations
12 1 + 27 Insulation Min. 2 M
Ignition - Check shielding for
resistance of )
switched damage (chafing),
shielding for right off move wire while
rear ABS wheel checking (loose
speed sensor - connection)
G44-
13 1 + 28 Insulation Min. 2 M
Ignition - Check shielding for
resistance of )
switched damage (chafing),
shielding for left
off move wire while
rear ABS wheel
checking (loose
speed sensor -
connection)
G46-
1) Page 01-41 , electrical testing.
2)
If multimeter (Fluke 83 or equivalent) indicates "1", this signifies infinite resistance and is
OK.
Teves 04 ABS and ABS/EDL electrical test Стр. 13 из 38

01-52

Switch to resistance measuring range - 200

Test VAG 1598 Test of Test Specified Repairing
step1) sockets conditions value malfunction

- Additional
operations
14 53 + 34 winding 50 - 100
Ignition - Check wire from
resistance of switched terminal 53 without -
ABS relay -J102- off J102- to terminal 34

- Check -J102-
winding resistance
(50 - 100 ), replace
if necessary
15 15 + 33 winding 50 - 100
Ignition - Check wire from
resistance of switched terminal 33 without -
ABS hydraulic off J185- to terminal 15
pump relay -
J185-

- Check -J185-
winding resistance
(50 - 100 ), replace
if necessary
16 7 + 33 winding 50 - 100
Ignition - Check wire from
resistance of switched terminal 33 without -
EDL relay -J310- off J185- to terminal 7
EDL - Check -J310-
winding resistance
(50 - 100 ), replace
if necessary
1) Page 01-41 , electrical testing.
Teves 04 ABS and ABS/EDL electrical test Стр. 14 из 38

01-53

Switch to resistance measuring range - 200

Test VAG 1598 Test of Test Specified Repairing
step1) sockets conditions value malfunction

- Additional
operations
17 20 + 3 Resistance of 6.5 - 10
Ignition - Check wire from
left front ABS switched terminal 20 without -
inlet valve - off N101- to terminal 3
N101-

- Check resistance of -
N101- (6.5 - 8 ), if
necessary replace
ABS hydraulic unit
Repair Manual,
Suspension, Wheels,
Brakes, Steering,
Repair Group 45
18 38 + 3 Resistance of 6.5 - 10
Ignition - Check wire from
right front ABS switched terminal 38 without -
inlet valve -N99- off N99- to terminal 3

- Check resistance of -
N99- (6.5 - 8 ), if
necessary replace
ABS hydraulic unit
Repair Manual,
Suspension, Wheels,
Brakes, Steering,
Repair Group 45
1) Page 01-41 , electrical testing.
Teves 04 ABS and ABS/EDL electrical test Стр. 15 из 38

01-54

Switch to resistance measuring range - 200

Test VAG 1598 Test of Test Specified Repairing
step1) sockets conditions value malfunction

- Additional
operations
19 54 + 3 Resistance of 6.5 - 10
Ignition - Check wire from
left rear ABS switched terminal 54 without -
inlet valve - off N134- to terminal 3
N134-

- Check resistance of -
N134- (6.5 - 8 ), if
necessary replace
ABS hydraulic unit
Repair Manual,
Suspension, Wheels,
Brakes, Steering,
Repair Group 45
20 55 + 3 Resistance of 6.5 - 10
Ignition - Check wire from
right rear ABS switched terminal 55 without -
inlet valve - off N133- to terminal 3
N133-

- Check resistance of -
N133- (6.5 - 8 ), if
necessary replace
ABS hydraulic unit
Repair Manual,
Suspension, Wheels,
Brakes, Steering,
Repair Group 45
1) Page 01-41 , electrical testing.
Teves 04 ABS and ABS/EDL electrical test Стр. 16 из 38

01-55

Switch to resistance measuring range - 200

Test VAG 1598 Test of Test Specified Repairing
step1) sockets conditions value malfunction

- Additional
operations
21 2+3 Resistance of 3-7
Ignition - Check wire from
left front ABS switched terminal 2 without -
outlet valve - off N102- to terminal 3
N102-

- Check resistance of -
N102- (3 - 5 ), if
necessary replace
ABS hydraulic unit
Repair Manual,
Suspension, Wheels,
Brakes, Steering,
Repair Group 45
22 21 + 3 Resistance of 3-7
Ignition - Check wire from
right front ABS switched terminal 21 without -
outlet valve - off N100- to terminal 3
N100-

- Check resistance of -
N100- (3 - 5 ), if
necessary replace
ABS hydraulic unit
Repair Manual,
Suspension, Wheels,
Brakes, Steering,
Repair Group 45
1) Page 01-41 , electrical testing.
Teves 04 ABS and ABS/EDL electrical test Стр. 17 из 38

01-56

Switch to resistance measuring range - 200

Test VAG 1598 Test of Test Specified Repairing
step1) sockets conditions value malfunction

- Additional
operations
23 36 + 3 Resistance of 3-7
Ignition - Check wire from
left rear ABS switched terminal 36 without -
outlet valve - off N136- to terminal 3
N136-

- Check resistance of -
N136- (3 - 5 ), if
necessary replace
ABS hydraulic unit
Repair Manual,
Suspension, Wheels,
Brakes, Steering,
Repair Group 45
24 18 + 3 Resistance of 3-7
Ignition - Check wire from
right rear ABS switched terminal 18 without -
outlet valve - off N135- to terminal 3
N135-
- Check resistance of -
N135- (3 - 5 ), if
necessary replace
ABS hydraulic unit
Repair Manual,
Suspension, Wheels,
Brakes, Steering,
Repair Group 45
1) Page 01-41 , electrical testing.
Teves 04 ABS and ABS/EDL electrical test Стр. 18 из 38

01-57

Switch to resistance measuring range - 200

Test VAG 1598 Test of Test Specified Repairing
step1) sockets conditions value malfunction

- Additional
operations
25 37 + 3 Resistance of 6 - 10
Ignition - Check wire from
differential lock switched terminal 37 without -
valve 1 -N125- off N125- to terminal 3
EDL
- Check resistance of -
N125- (6 - 8 ), if
necessary replace
ABS hydraulic unit
Repair Manual,
Suspension, Wheels,
Brakes, Steering,
Repair Group 45
26 40 + 3 Resistance of 6 - 10
Ignition - Check wire from
differential lock switched terminal 40 without -
valve 2 -N126- off N126- to terminal 3
EDL - Check resistance of -
N126- (6 - 8 ), if
necessary replace
ABS hydraulic unit
Repair Manual,
Suspension, Wheels,
Brakes, Steering,
Repair Group 45
1) Page 01-41 , electrical testing.
Teves 04 ABS and ABS/EDL electrical test Стр. 19 из 38

01-58

Switch to resistance measuring range - 200

Test VAG 1598 Test of Test Specified Repairing
step1) sockets conditions value malfunction

- Additional
operations
27 31+49 Resistance of 29 - 40
Ignition - Check wire from
hydraulic pump switched terminal 49 without -
sensor -G101- off G101- to terminal 31

- Check resistance of -
G101- (29 - 40 ), if
necessary replace
ABS hydraulic unit
Repair Manual,
Suspension, Wheels,
Brakes, Steering,
Repair Group 45
Teves 04 ABS and ABS/EDL electrical test Стр. 20 из 38

01-59

Switch to resistance measuring range - 200

Test VAG Test of Specified Repairing
Test conditions
step1) 1598 value malfunction
sockets - Additional operations
28 16+41 Resistance of Ignition switched - Check wire from
brake pedal off terminal 16 without
position -G100- to terminal
sensor - 41
G100-
-G100- has variable
- Check resistance
resistance. The of -G100- (with
following resistance
adapter cable VW
values are specified, 1594/23), if faulty,
depending on pedal
replace brake
position as the pedal is
pedal position
depressed from rest:
sensor
Repair Manual,
Suspension,
Wheels, Brakes,
Steering, Repair
Group 45
-Stage 1 230 - 270

(Rest position)
-Stage 2 410 - 460

-Stage 3 540 - 600

-Stage 4 650 - 730

-Stage 5 770 - 860

-Stage 6 980 -1100

-Stage 7 2)

1) Page 01-41 , electrical testing.

2) Stage 7 is only achieved if a malfunction exists (pressure loss); Specification: min. 2M .
Teves 04 ABS and ABS/EDL electrical test Стр. 21 из 38

01-60

Switch to resistance measuring range - 200 (Note change to 2 M range during test
step 29)
Test VAG Test of Specified Repairing
Test conditions
step1) 1598 value malfunction
sockets - Additional
operations
29 13 + 26 Function of Ignition - Check wire from
ABS pressure switched off terminal 13 without -
control switch - F137- to terminal 26
F137-3)
EDL Min. 1.5
Brake pedal not - If resistance is too
depressed high replace ABS
hydraulic unit
- Select (2 M )
measuring range Repair Manual,
on multimeter Suspension, Wheels,
(Fluke 83 or Brakes, Steering,
equivalent) Repair Group 45

Min. 2 M
- Depress brake
pedal fully and
hold
30 1+3 Resistance of Max. 1.5
Ignition - Check wire from
ABS relay -
switched off terminal 3 and
1 + 33 J102-
terminal 33 without -
J102- to Ground
(GND)
1 + 19 Resistance of - Check wire from
Ground (GND) terminal 1 and
connections terminal 19 via
Ground
connections2) to
battery - (GND)
1) Page 01-41 , electrical testing.
2) Up to 01.93 under right sill panel trim; from 01.93 under rear seat near ABS control module
Page 01-42 .
3) Applies to ABS control modules 1H0 907 379A/B/C only.
Teves 04 ABS and ABS/EDL electrical test Стр. 22 из 38

01-61

Switch to voltage measuring range - 2 V

Test VAG 1598 Test of Test Specified Repairing
step1) sockets conditions value malfunction

- Additional
operations
31 45 + 27 Right rear
Vehicle raised - Check connector
ABS wheel T2, installation of
speed sensor Ignition speed sensor and
-G44- voltage switched off impulse wheel
signal

- Rotate rear right Min. 65 mV - Check whether

wheel at approx. alternating speed sensor has
voltage
1 rev./sec. been interchanged
32 46 + 28 Left rear ABS
Vehicle raised - Check connector
wheel speed T2, installation of
sensor -G46- Ignition speed sensor and
voltage switched off impulse wheel
signal
Min. 65 mV
- Rotate rear left - Check whether
alternating
wheel at approx. speed sensor has
voltage
1 rev./sec. been interchanged
1) Page 01-41 , electrical testing.
Teves 04 ABS and ABS/EDL electrical test Стр. 23 из 38

01-62

Switch to voltage measuring range - 2 V

Test VAG 1598 Test of Test Specified Repairing
step1) sockets conditions value malfunction

- Additional
operations
33 47 + 29 Right front
Vehicle raised - Check connector
ABS wheel T2, installation of
speed sensor Ignition speed sensor and
-G45- voltage switched off impulse wheel
signal
Min. 65 mV
- Rotate front - Check whether
alternating
right wheel at speed sensor has
voltage
approx. 1 been interchanged
rev./sec.
34 48 + 30 Left front ABS - Check connector
Vehicle raised
wheel speed T2, installation of
sensor -G47- Ignition speed sensor and
voltage switched off impulse wheel
signal
Min. 65 mV
- Rotate front left - Check whether
alternating
wheel at approx. speed sensor has
1 rev./sec. voltage been interchanged
1) Page 01-41 , electrical testing.
Teves 04 ABS and ABS/EDL electrical test Стр. 24 из 38

01-63

CAUITON!:

On no account must the brake pedal be depressed during this check!

Functional check: ABS hydraulic pump -V64-

Test VAG Test of Test Specified Repairing malfunction
step1) 1598 conditions value
sockets
- Additional
operations
35 Bridge: Function of After
Ignition - Check wire from
ABS switching
switched off battery positive (B+) via
19 = 34 hydraulic ignition on: ABS hydraulic pump
pump -V64- fuse -S53-, -J185- and -
19 = 15 V64- to battery - (GND)

- Switch ignition ABS - If no open circuit,

hydraulic
on for max. 30 replace ABS hydraulic
pump -V64-
sec. unit
must run
audibly Repair Manual,
Suspension, Wheels,
Brakes, Steering, Repair
Group 45

- Remove
bridge after test
36 Bridge: EDL Ignition After - Check wire from
function of switched off switching battery positive (B+) via
19 = 34 ABS ignition on: ABS hydraulic pump
hydraulic fuse -S53-, -J310-, -
19 = 7 pump -V64- N159- and -V64- to
battery - (GND)
EDL - Switch ignition ABS - If no open circuit,
on for max. 30 hydraulic replace ABS hydraulic
pump -V64-
sec. unit
must run
audibly Repair Manual,
Suspension, Wheels,
Brakes, Steering, Repair
Group 45

- Remove
bridge after test
1) Page 01-41 , electrical testing.
Teves 04 ABS and ABS/EDL electrical test Стр. 25 из 38

01-64

Functional check: Left front ABS inlet and outlet valves -N101-/-N102-
Test VAG Test of Test Specified Repairing
step1) 1598 conditions value malfunction
sockets
- Additional
operations
37 Bridge: Function of left
Vehicle - Check that brake
front ABS inlet
raised lines are correctly
19 = 34 and outlet connected
valves (-N101- Ignition
19 = 20 /-N102-) switched off Repair Manual,
Suspension,
19 = 2 Wheels, Brakes,
Steering, Repair
Group 45
Left front wheel
- Depress - ABS hydraulic unit
locks
brake pedal faulty; replace
and hold Repair Manual,
Suspension,
Wheels, Brakes,
Steering, Repair
Group 45

- Switch ignition
on for max. 30
sec.
Left front wheel
- Depress
must rotate
brake pedal
freely; pedal
and hold
must not give

- Remove
bridge after
check
1) Page 01-41 , electrical testing.
Teves 04 ABS and ABS/EDL electrical test Стр. 26 из 38

01-65

Functional check: Right front ABS inlet and outlet valves -N99-/-N100-
Test VAG Test of Test Specified Repairing
step1) 1598 conditions value malfunction
sockets
- Additional
operations
38 Bridge: Function of
Vehicle - Check that brake
right front ABS
raised lines are correctly
19 = 34 inlet and outlet connected
valves (-N99-/- Ignition
19 = 21 N100-) switched off Repair Manual,
Suspension,
19 = 38 Wheels, Brakes,
Steering, Repair
Group 45
Right front
- Depress - ABS hydraulic unit
wheel locks
brake pedal faulty, replace
and hold Repair Manual,
Suspension,
Wheels, Brakes,
Steering, Repair
Group 45

- Switch ignition
on for max. 30
sec.
Right front
- Depress
wheel must
brake pedal
rotate freely;
and hold
pedal must not
give

- Remove
bridge after
check
1) Page 01-41 , electrical testing.
Teves 04 ABS and ABS/EDL electrical test Стр. 27 из 38

01-66

Functional check: Left rear ABS inlet and outlet valves -N134-/-N136-
Test VAG Test of Test Specified Repairing
step1) 1598 conditions value malfunction
sockets
- Additional
operations
39 Bridge: Function of left
Vehicle - Check that brake
rear ABS inlet
raised lines are correctly
19 = 34 and outlet connected
valves (-N134- Ignition
19 = 36 /-N136-) switched off Repair Manual,
Suspension,
19 = 54 Wheels, Brakes,
Steering, Repair
Group 45

- Depress brake Left rear wheel - ABS hydraulic unit

pedal and hold locks faulty, replace
Repair Manual,
Suspension,
Wheels, Brakes,
Steering, Repair
Group 45

- Switch ignition
on for max. 30
sec.

- Depress brake Left rear wheel

pedal and hold must rotate
freely; pedal
must not give

- Remove
bridge after
check
1) Page 01-41 , electrical testing.
Teves 04 ABS and ABS/EDL electrical test Стр. 28 из 38

01-67

Functional check: Right rear ABS inlet and outlet valves -N133-/-N135-
Test VAG Test of Test Specified Repairing
step1) 1598 conditions value malfunction
sockets
- Additional
operations
40 Bridge: Function of rear
Vehicle - Check that
right ABS inlet
raised brake lines are
19 = 55 and outlet correctly
valves (-N133- Ignition connected
19 = 34 /-N135-) switched off
Repair Manual,
19 = 18 Suspension,
Wheels, Brakes,
Steering, Repair
Group 45
Right rear
- Operate brake - ABS hydraulic
wheel locks
pedal and hold unit faulty,
replace
Repair Manual,
Suspension,
Wheels, Brakes,
Steering, Repair
Group 45

- Switch ignition
on for max. 30
sec.
Right rear
- Operate brake
wheel must
pedal and hold
rotate freely;
pedal must not
give

- Remove
bridge after
check
1) Page 01-41 , electrical testing.
Teves 04 ABS and ABS/EDL electrical test Стр. 29 из 38

01-68

Functional check: Differential lock valves 1 + 2 -N125-/-N126-

Test VAG Test of Test Specified Repairing
step1) 1598 conditions value malfunction
sockets
- Additional
operations
41 Bridge: Functional
Vehicle - ABS hydraulic unit
check of raised faulty, replace
1=7 differential lock
valves 1, 2 (- Repair Manual,
1 = 34 N125-, -N126-) Suspension,
Wheels, Brakes,
1 = 40 Steering, Repair
Group 45
1 = 37
EDL - Switch ignition It must not be
possible to
on for max. 30
turn front
sec.
wheels

- Remove
bridge after
check
1) Page 01-41 , electrical testing.
Teves 04 ABS and ABS/EDL electrical test Стр. 30 из 38

01-69

Switch to voltage measuring range 20 V in test step 42

Resistance measuring range (20 ) in test step 43

Test VAG Test of Specified Repairing
Test conditions
step1) 1598 value malfunction
sockets - Additional operations
42 - Voltage supply
- Connect multimeter - Check wire
for VAG 1551 (Fluke 83/equivalent) to from T16/4 to
scan tool, data data link connector T16 Ground (GND)
link connector using adapter cables from
T16 - Check wire
VW 1594 connector test
from T16/16
kit2): via -S22- to
terminal 30
10.0 -
Terminal 4: Ground
14.5 V
Terminal 16: positive
(B+)
43 - Resistance of
Ignition switched off - Check wire
K wire for OBD
from T2d to
data link terminal 42
connector T16,
terminal 7
Max. 1.5
- Connect multimeter - Check wire
(Fluke 83/equivalent) to from T16/7 via
VAG 1598 test box socket TV14 to
42 and data link terminal 42
connector T16 terminal 7
using adapter cables from
VW 1594 connector test
kit2)
1) Page 01-41 , electrical testing.

2) Page 01-75 , terminal assignment of connectors for voltage supply and On Board
Diagnostic (OBD) with the VAG 1551 scan tool.
Teves 04 ABS and ABS/EDL electrical test Стр. 31 из 38

01-70

Functional check: ABS warning light -K47-

Test VAG Test of Specified Repairing malfunction
Test conditions
step1) 1598 value
sockets - Additional
operations
44 - Function of Ignition - Check wire from
ABS switched off terminal W/2 (relay
warning panel) via ABS relay -
light -K47- J102- (diode) to Ground
(GND)

- Switch ignition ABS - Check wire from

warning
on terminal X/8 (relay
light -K47- panel) via -K47- to
lights up terminal X/4 (relay
panel), -K47- (12 V, 1,2
W) replace if necessary
ABS
- Bridge VAG - Check wire from
warning
1598 test box terminal 52 to terminal
light -K47-
sockets 1 and 34 W/2 (relay panel)
goes out
(-J102- operates)
ABS
- Bridge sockets 1
warning
and 52 on VAG
light -K47-
1598
lights up

- Remove bridge
after check
1) Page 01-41 , electrical testing.
Teves 04 ABS and ABS/EDL electrical test Стр. 32 из 38

01-71

ABS control module, removing and

installing
Location:

Up to 01.93: in left front footwell under floor

covering in front of passenger seat

From 01.93: under rear seat, right side

CAUTION!

Switch ignition off before disconnecting or

connecting the ABS control module
connector.

Removing:

- Press ABS control module securing clip togethe

and pull out.

- Release connector latch to allow it to be

disconnected from ABS control module (fold
down retaining clip).

Installing:

Installation is the reverse order of the removal

sequence.

- Place connector retaining lugs into groove on

ABS control module (arrow -A-), push connector
on (arrow -B-), and fasten with latch (arrow -C-).
Teves 04 ABS and ABS/EDL electrical test Стр. 33 из 38

01-72

Multi-pin connectors, terminal

assignment

Note:

All terminals not listed are currently not

assigned!

ABS control module harness connector

T55

Terminal Connected to component ...

1 Ground (GND) (terminal
31)
2 Left front ABS outlet valve
-N102-
3 Terminal 30 via ABS relay
-J102-
7 Electronic differential lock
cut-off relay -J263-
13 ABS pressure control
switch -F137-
15 ABS hydraulic pump relay
-J185-
16 Brake pedal position
sensor -G100-
18 Right rear ABS outlet
valve -N135-
19 Ground (GND) (terminal
31)
20 Left front ABS outlet valve
-N101-
21 Right front ABS outlet
valve -N100-
26 ABS pressure control
switch -F137-
27 Right rear ABS wheel
speed sensor -G44-
28 Left rear ABS wheel
speed sensor -G46-
Teves 04 ABS and ABS/EDL electrical test Стр. 34 из 38

29 Right front ABS wheel

speed sensor -G45-
Teves 04 ABS and ABS/EDL electrical test Стр. 35 из 38

01-73

30 Left front ABS wheel speed sensor -

G47-
31 Hydraulic pump sensor -G101-
32 Brake light switch -F-
33 Terminal 30 via ABS relay -J102-
34 ABS relay -J102-
35 Battery positive (B+) via ABS valves
fuse -S54-
36 Left rear ABS outlet valve -N136-
37 Differential lock valve 1 -N125-
38 Right front ABS inlet valve -N99-
40 Differential lock valve 2 -N126-
41 Brake pedal position sensor -G100-
42 Connector T2z/2 (K wire)
45 Right rear ABS wheel speed sensor -
G44-
46 Left rear ABS wheel speed sensor -G46-

47 Right front ABS wheel speed sensor -

G45-
48 Left front ABS wheel speed sensor -
G47-
49 Hydraulic pump sensor -G101-
52 ABS warning light -K47-
53 Terminal 15 via connector T1
54 Left rear ABS inlet valve -N134-
55 Right rear ABS inlet valve -N133-
Teves 04 ABS and ABS/EDL electrical test Стр. 36 из 38

01-74

ABS hydraulic unit -N55- harness

connector

Terminal Connected to component ...

1 To -J104- via T55/36
2 To -J104- via T55/38
3 To -J104- via T55/54
4 To -J104- via T55/2
5 To -J104- via T55/20
6 Terminal 30 via -J102-
7 To -J104- via T55/21
8 To -J104- via T55/18
9 To -J104- via T55/55
10 Terminal 30 via -J102-
11 To -J104- via T55/37
12 To -J104- via T55/26
13 To -J104- via T55/13
15 To -J104- via T55/40
Teves 04 ABS and ABS/EDL electrical test Стр. 37 из 38

01-75

ABS hydraulic pump -V64- harness

connector

Terminal Connected to component ...

1 Terminal 30 via ABS
hydraulic pump relay -
J185-
2 To -J104- via T55/49
3 To -J104- via T55/31
4 Ground (GND) (terminal
31)

Data link connector (DLC) for voltage

supply and On Board Diagnostic (OBD)
with the VAG 1551 scan tool (from
08.93)

Terminal = Ground (GND) (terminal

4 31)
Terminal = K wire via junction box
7 TV14 (above relay panel),
connector T2d/2 to ABS
control module -J104-
terminal 42
Terminal = Battery positive voltage (B+)
16 (terminal 30) via -S22-
Teves 04 ABS and ABS/EDL electrical test Стр. 38 из 38

01-76

Brake light switch, adjusting

Note:

Remove brake light switch to adjust.

- Remove brake light switch by rotating 90 to

right.

- Pull brake light switch plunger fully out.

- Press brake pedal down as far as possible by

hand.

- Guide brake light switch through assembly

opening and reinstall by turning 90 to left.

- Release brake pedal.

- Check function of brake light switch.