Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Development Phase
Workovers
s
r
e “…any work performed after the initial
v
o
k
r
completion that alters the well performance or
o
W mechanical structure”.
&
n
o
ti
n
e
rv
e
t
nI
ll
e
W
Types of Operations
Measurements
Maintenances
Workover
rs
e
v
o
r k
o
W
&
n
io
t
n
e
v
r
te
n
I
ll
e
W
Types of Operations
Measurements
– May involve the status of equipment
– Quality of pay zones-borehole connections
– Status of reservoir and well equipments etc.
s Maintenances
r
e
v – Simple operations that can be done on a well during
o
k
r production operations
o
W
&
n Workovers
o
ti
n
e – Heavier operations that might require the well to be
rv
e
t killed
nI
ll – Sometimes carried out with the well under pressure
e
W
Measurement Operations
At the Wellhead
– Pressure and temperat ures, variation would mean
modification in production conditions.
– Pressures or loss in pressur es in the annulus to check
integrity of packers, casing and production strings.
– In artificial lift operatio ns to monitor stress on rods,
pumps or gas lift valves.
rs – Safety valve testing etc.
e
v
o
r k
o At the Tubing
W
& – Calibrations and checks
n
io
t – Corrosion or deposit prob lems etc.
n
e
v
r
te At the Bottom hole
n
I
ll – Checking top of sediments
e
W – Production logs –density, flow rate or temperature
Maintenance Operations
At the Wellhead
– Routine operations such as adjusting flow rates
– Opening and shutting in well.
– Replacing faulty parts downstream
– Periodic verification of safety valves etc
s At the Tubing
r
e
v – Operations connected with problems of deposits,
o
k
r corrosions etc
o
W – Injection of inhibitors, chemicals, de-emulsifiers, anti
&
n
o
foaming agents etc.
ti
n – Operations for exchange of equipments downhole etc.
e
rv
e
t At the Bottom hole
nI
ll – Sand control, further perforations etc
e
W – Pumping chemicals etc.
Workover Operations
At the Wellhead
– Leaks in lower master valves, tubing hanger.
– Problems with SSSV control lines etc
– Damaged back pressure valves and other wellhead components.
At the Tubing
– Casing or tubing problems/leaks
– Collapsed, burst or broken pipe
– Tubing partially or totally plugged.
rs At the Bottom hole
e
v
o – Leaks in equipments that has seals such as packe rs, locators, slip
r k
o joints etc.
W – Gas lift valves, fish, broken rod, pumping problems
& – Miscellaneous faulty downhole equipment such as sensors, control
n
io
t lines etc.
n
e Modification in production conditions
v
r
te Restoration to pay zone –bore hole con ditions
n
I
ll Change in purpose of well
e
W Fishing
Poor Permeability:
Wellbore Restrictions:
Fingering
– Water migrating along a high
permeability streak.
Water Conning
– water is drawn up from the
s
r
e aquifer either across bedding
v
o planes leading to coning.
k
r
o
W
&
n How to solve it:
o
ti – Reduce off take from wells
n
e
rv – plugging back and re-
e
t
nI completion
ll
e
W
With pressure decline in saturated oil reservoirs, the gas evolved across
the reservoir may migrate to the gas cap.
However, the gas evolv ed near the well bore as the oil is produced causes
rs an increase in gas saturation and allows the gas to be produced with the
e
v oil.
o
r k
o
W How to solve it :
&
n
io
t
n – High gas/oil ratios (GORs) in this case are a function of the res ervoir
e
v
r drive mechanism and cannot usually be remedied by a workover.
te
n
I
ll
– An increase in GOR can also occur from a lowering of the gas cap
e into the producing zone and through channels in the cement or
W casing leaks. This increase in GOR can be temporarily remedied by
squeeze cementing and lowering the perforated interval.
A poor primary cement job which leav es channels behind
the casing can lead to the influx of unwanted fluids and
in certain instances casing collapse.
rs
e
v How to solve it:
o
r k
o – Squeeze cementing
W
& – Scab liners
n
io
t – Expandables
n
e
v
r
te
n
I
ll
e
W
Wireline Operations
Wireline Operations
Advantages
– Work can be done inside tubing without killing
the well.
– Operations performed quickly due to lightweight
and mobile units.
rs – Pay zone not damaged during operation
e
v
o – Relatively easy to handle, saving money and
r k
o number of resources to operate.
W
&
n Limitations
io
t
n
e
– Highly skilled personal required to operate.
v
r
te – Risky to work in highly deviated wells
n
I
ll
e
– Can work in tension and moderate loads, no
W rotation and circulation possible.
Wireline Operations
Classification
– Checking and cleaning tubing or bottom hole
(checking corrosion, clogging, top of sediment
etc.
– Carrying out measurements (BHT and Pressure,
s
r
e locating surfaces, production logging etc)
v
o – Running & retrieving operations (setting and
k
r
o pulling SSSV, plugs, chokes, gas lift valves etc)
W
&
n
o
ti
n
e
rv
e
t
nI
ll
e
W
Wireline Operations
Slickline.
– This is a solid single strand of wire, the commonest
size being 0.108in
Braided line.
– This wireline consists of stranded wire resulting in a
higher load capacity than slickline. Commonly used
rs sizes are 3/16 and 5/16in
e
v – commonly used in fishing operations where slickline
o
r k has insufficient strength to impart the required loads.
o
W Electric line.
&
n – This consists of stranded wire and a conductor
io
t capable of transmitting an electrical signal to the
n
e
v
surface.
r
te – any application where an electrical signal needs to be
n
I transmitted up or down the well.
ll
e
W
Wireline Operations
Wireline Equipment
rs
e
v
o
r k
o
W
&
n
io
t
n
e
v
r
te
n
I
ll
e
W
Wireline Equipment
Wireline Equipment
Winch and Motor
– Steel drum that holds length of wire
– Driven by a diesel or gasoline engi ne or sometimes electrically
operated.
– Engines rated outp ut depends on working depth .
– Winches are either single or double drum. One spool wi th slickline and
other with braided line used for considerable tension strength.
– The most comm on wireline winch unit is skid mounted and has a
rs double drum, one with 20 000 ft of 0.108in wire and the second with
e
v 15 000 ft of 7/32in wire.
o
r k
o
W
&
n
io
t
n
e
v
r
te
n
I
ll
e
W
Source :United drilling
Wireline Equipment
Cable
– Steel wire drawn in one piece without any welding or
brazing in accordance with API SPEC 9 A.
– Common diameters are 0.066”,0.072”,0.082”,0.092”
and 0.105”.
– Three types of wires are used
Ordinary steel
s
r
e Galvanized steel
v
o
k
r
Stainless steel with good H 2S resistance.
o
W The measuring device
&
n – as the name implies , provides the operato r with the
o
ti
n location of his tool relative to some datum, usually the
e
rv swab valve.
e
t
nI – The operator uses this device to locate the tool string,
ll
e monitor the speed, and to avoid running the tool
W
string into the stuffing box when pulling out of the
hole.
©2005 Abalt Solutions Limited. All rights reserved
Wireline Equipment
o
k changes in fluid density
r
o losses or increases in weight when setting or
W retrieving downhole equipment.
&
n
io
t
n
e
v
The hay pulley
r – guides the wire down from the lubrica tor
te
n
I and out parallel to the floor to the winch
ll drum.
e
W – The hay pulley is attach ed to the Xmas tree
via the load cell for the weight indicator.
©2005 Abalt Solutions Limited. All rights reserved
Wireline Equipment
Lubricator
– Placed on top of the x-mas tree to allow tools to
be run into pressurized well.
– Serves as intermediary between surface and
well. Lower part has quick union on end.
s
r
e – Common sections are 8ft long and depend upon
v
o length of string that is going to be run.
k
r
o
W
– Widespread diameters are 2” to 4”and series
& from 3000 to 10,000 psi.
n
o
ti – At the base there is a ½” bleed off valve, used
n
e
rv when BOP is closed
e
t
nI
ll
e
W
Wireline Equipment
Wireline Equipment
BOP or wireline valve
– Located between lubricator and top of well head.
– provides a means of well control in emer gency situations. BOPs
can either be single or double.
– The BOP can isol ate pressure with or without wire in the well . The
BOP rams have resilient seals which can close and seal around a
wire, without damaging or cutting the wire.
s
r
e – Dual BOPs are normall y employed for braided line or fishi ng
v operations.
o
k
r
o
W
&
n
o
ti
n
e
rv
e
t
nI
ll
e Source: Well completions-Perrin
W
along
It with them.
is connected to the wire by
special socket.
rs
e
v
o
r k
o Rope Socket
W
& – Threaded on its lower end and
n
io
t
connected to the wire by a knot
n
e – Spring placed in machine cavity
v
r
te acts as shock absorber.
n
I
ll – Used to connect the tools to
e
W wireline.
Knuckle Joint
– Provides flexibility to the tool strin g in deviated
holes etc.
– Prevents wire from twisting around due to tool
string dragging against wall
Jars
– Makes it possible to hammer with stems at end
s
r
e of stroke
– Use to shear pin.and fishing operations.
for maintenance
v
o – Mechanical jars can move upwar ds/downwards
k
r
o by sudden pulling
W – Hydraulic jars allow only upward pulling
&
n
o
ti Wireline stem or sinker bars
n
e – Heavy bars that al low string to be run into we ll
rv
Knuckle
despite wellhead pressure and friction. Mechanical Jar
e
t Joint
n – Aids in the jarring of tools.
I
ll – Available in sizes of 2,3 or 5 fee t.
e
W
Wireline Tools
Wireline Tools
Checking and maintenance tools
– Tools screwed directly on the bottom of
wireline tool string.
– Checking and cleaning inside of tub ing &
bottom of well
Swaging tools
– Straighten tubing walls that have bee n
s slightly deformed allowing free passage of
r
e wireline tools
v
o
k
r
o Gage Cutters
W – Run prior to wire line operations to check the
& way is clear.
n
o – Allows some deposits to be cleared.
ti
n – Remove corrosion, paraffin etc.
e
rv
e
t
nI
ll
e Source:
W www.rebcooiltools.com
Wireline Tools
Sand Bailers
– Used to take sediment fill
at the bottom of the well
or even clean the bottom
– Equipped with a check
rs
valve
e
v
o – Mechanical or
r k
o hydraulically activated.
W
&
n
io
t
n Scratchers
e
v
r
te
– Used to clean the inside
n
I of tubing.
ll Source:
e
www.rebcooiltools.com
W
Wireline Tools
Running and Pulling tools
– Specialized tools for pulling and retrievin g downhole tools.
– Downhole tools are attached to the tool string by mean s of the
standard landing and fishing heads located in the upper part
of each tool
Running tools
s
r
e – Run and set downhole tools in well.
v – Holding on to them by retain er pins and gripp ing dogs
o
k
r
o – Allow downhole tools to be landed an d locked, then to free
W them by jarring
&
n
o Pulling tools
ti
n – Gripping and retrieving downhole tools from wel l to surface.
e
rv – Gripping dogs latch onto fis hing head that can be unseated
e
t
nI and pulled up by jarring.
ll
e
W
Combination tools
©2005 Abalt Solutions Limited. All rights reserved
Wireline Tools
rs
e
v
o
r k
o
W
&
n
io
t
n
e
v
r
te
n
I
ll
e
W
Source: D PERRIN
Wireline Tools
Other Tools
Locking Mandrel
– Carry tools screwed on under them.
– Landed and locked into landin g nipples integr ated in the
tubing or sometimes directly on tubing walls.
s
r
e
Equalizing subs
v
o – Inserted between mandrel and plug and allows pressu re
k
r
o differential to be equalized across assembly before it is
W unseated.
&
n
o
ti
n
e
Kick over tools for installing side pocket mandrels in gas
rv lift operations
e
t
nI
ll
e Swabbing tools to start and kick off well
W
Wireline Tools
Fishing Tools
Wireline cutters
– Designed to cut the wire flush with rope
socket when string is stuck.
Wireline finders
– To find upper end of a broken wireline and
tamp it down to make it into a nest.
– Bell shaped and very close to tubing
rs diameters
e
v Wireline grabs
o
r k – Serve to catch wire and bring it to su rface.
o – Consist of 2 or 3 branc hes with teeth and
W diameter corresponding to inside tubing.
&
n Impression blocks
io
t Impression Overshot
n – Identify shape and condition of the head Wireline
block
e of fish grab
v
r
te
– Bell shaped and filled with lead
n
I Overshot
ll
e – Allows broken equipment to be fished.
W – Bowl equipped with a grapple (basket)
that latches onto head of fish.
Electric Line
rs
e
v
o
r k
o
W
&
n
io
t
n
e
v
r
te
n
I
ll
e
W
Injector head
– Uses friction drive system actuate d hydraulically.
– Directs tubing into the well and supp orts it
– Equipped with goosen eck (guide), straightener ,
depthometer and weight sensor.
Reel
s
r
e – Diameter
v hydraulic of about 8ft can contain s the tubing and driven by
motor.
o
k
r – Tubing up on the reel is connec ted by reel swivel to the
o rotation axis allowing pumping to continue
W
&
n Tubing
o
ti – Strip of mild steel rolle d cylindrically and welded
n
e longitudinally
rv
e
t – Several hundred meters butted togeth er by radial welding to
nI
ll
make up coils up to 20,000ft long.
e
W
rs
e
v
o
r k
o
W
&
n
io
t
n
e
v
r
te
n
I
ll
e
W
Safety Assembly
– Stripper with sealing
elements and stack of
safety rams.
– Stripper located above BOP,
sealing element actuated
s hydraulically at a pressure
r
e that depends on wellhead
v
o
k
r pressure.
o
W – BOP Stack consists of
&
n Pipe Rams-close and seal on
o
ti tubing
n
e
rv Slip rams-hold the tubing
e
t
nI Shear rams-cut the tubing
ll
e Blind rams-total closure
W
over cut tubing
Surface equipment
– Power pack consisting of diesel engine driving
hydraulic pump required for all equipment.
– Control cab with control unit, gages and warning
lights needed to operate and monitor.
rs – Hydraulic crane or mast to retrieve safety
e
v
o assembly and injector head.
r k
o
W
&
n
io
t
n
e
v
r
te
n
I
ll
e
W
Nitrogen Lifting
Sand Lifting
Clean Out
s
r
e
v
o
k
r
o
W
&
n
o
ti
n
e
rv
e
t
nI
ll
e
W
Circulating Fluids
Sand Control
Stimulation
Fishing Operations
Remedial Cementing
Remedial Cementing
Rig Workovers
Concentric Workovers
(HWU)
The primary use for HWU was for emergen cy and non-
routine well interventions.
This use has to so me extent tarnis hed the reputation of
HWU, in that most of the experience has been gained
under difficult or emergency situations.
Indeed, in many cases HWU wa s the only appropria te
s
r
e technique to control the well. However, for some of the
v reasons outlined above, the HWU is now becoming the
o
k
r
o preferred well servicing technique for certain situations.
W
&
n
o
ti
n
e
rv
e
t
nI
ll
e
W
– Cleaning
casing. out cemented solids in the tubing, liner or
– Drilling out bridge plugs.
– Washing out frac materials.
rs – Pressure control/well killing.
e
v
o – Circulating out heavy fluids.
r k
o – Acidising and washing.
W
& – Running macaroni tubing to pump nitrogen in wells
n where depth and pressure preclude the use of coiled
io
t
n
e
tubing.
v
r – Running completions under pressure.
te
n
I
ll
– Sand consolidation.
e
W – Squeeze cementing or plugging back.
rs
e
v
o
r k
o
W
&
n
io
t
n
e
v
r
te
n
I
ll
e
W
nI
ll
The stripper rams provide pressure integrity at
e pressures above 3000 psi
W
Facilitates the running of downhole tools.
©2005 Abalt Solutions Limited. All rights reserved
Safety Rams
– located below the strippe r rams and are used to contain the
well pressure in the event of a stripper ram failure or
change in the stack.
– Safety rams are pipe rams and the nu mber used in the
stack will depend on the well conditions and planned
operations.
s
r
e – At least one set of safet y rams must be contr olled from the
v
o
basket.
k
r – These are the sam e as blind rams used in a drilling BOP and
o
W are used to shut in the well when there is no pipe in the
& stack.
n
o
ti
n
e
rv
e
t
nI
ll
e
W
Outlet spools
rs – provide access to the wellb ore and sho uld always be
e
v
o located above at least one pipe ram preventer and
r k
o have double valve isolation.
W
&
n
io
t choke and kill lines
n
e – attached to an outlet spool or ram body and as the
v
r
te name suggests are used to pump fluid into, or take
n
I
ll
returns from the well.
e
W – These lines must have a working pressure equiv alent to
the BOPs.
©2005 Abalt Solutions Limited. All rights reserved