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CAUTION: Ensure the model numbers shown above correspond to the machine
model. If you receive the incorrect installation instructions, contact Ag Leader
Technology Technical Support at (515) 232-5363 ext. 1.
Direction words (LEFT and RIGHT) are commonly used when describing an
installation procedure. Interpret direction words as if sitting in operator seat.
• NOTE – The preferred signal word to address practices not involving property
damage, or personal injury.
NOTE: The display brackets have several mounting slots for flexibility
in mounting. Determine which combination is most desirable before
tightening cap screws.
2. Position bracket assembly along right side of cab. Move assembly forward or
backward to obtain optimum position for viewing as shown in Figure 2.
3. Using bracket as template, mark (3) mounting holes on cab wall above right
window.
4. Center punch and drill mounting holes with provided 13/64 in. drill bit.
5. Attach bracket to cab wall with (3) 1/4 x 3/4 in. self-tapping screws.
Step-by-Step 1. Connect smaller round connector of display cable to mating connector on back
Procedure of display.
2. Route opposite end of display cable to right-rear corner of cab floor. Secure
with adhesive backed cable clips as necessary.
4. Lift floor mat to expose round hole in right-rear corner of cab. If necessary,
remove seal that may be covering hole.
5. Align wall plate on cab floor so that the center hole of floor plate is centered in
hole in cab floor. Mark locations for (4) mounting holes of square plate onto
cab floor using a permanent marker or scribe.
6. Punch and drill mounting holes using provided punch and 13/64 in. drill bit.
Secure plate to floor using provided 1/4 x 3/4 in. self-tapping screws.
7. Pass ethernet connector of display cable down through hole in square plate
first, then pass remaining connectors down through cab floor. Power control
relay, 9-pin GPS, and 2-pin power-out pigtails of display cable should remain
inside cab.
8. Cut provided 3/4 in. I.D. x 1-7/16 in. P.H.D. grommet and install it around
wires exiting cab. Insert grommet into hole in wall plate.
Batteries
3. Route power cable forward to area under cab where display cable is located.
5. Secure power cable with provided zip ties as necessary to keep it clear of
moving parts.
Step-by-Step 1. Position Speed Sensor module on side of chassis beneath cab as shown in
Procedure Figure 5. Module should be positioned near display cable as it exits cab.
2. Mark locations for middle holes in each flange of Speed Sensor module onto
picker chassis.
3. Punch and drill (2) holes using provided punch and 13/64 in. drill bit.
4. Secure Speed Sensor module using provided 1/4 in. self-tapping screws and
flat washers.
Step-by-Step 1. Locate shaft speed sensor at front end of fan as shown in Figure 6.
Procedure
Shaft sensor
connector
2. Install tee end of fan speed cable between existing wiring harness and fan
speed sensor as shown in Figure 6.
3. Route fan speed cable to Speed Sensor module located beneath cab as shown
in Figure 5. Route cable along existing wires, hoses, or tubes. Secure with
cable ties to keep clear of moving parts.
4. Connect fan speed cable to 6-pin “Shaft Speed” connector of Speed Sensor
module. Coil and secure excess cable with cable ties.
Step-by Step 1. Locate ground speed sensor on top of transmission as shown in Figure 7.
Procedure
Sensor
connector
2. Install tee end of ground speed cable between existing wiring harness and
sensor.
3. Route ground speed cable to Speed Sensor module located beneath cab as
shown in Figure 5. Route cable along existing wires, hoses, or tubes. Secure
with cable ties to keep clear of moving parts.
2. Determine best location for mounting and mark locations for (2) slots of
header sensor frame onto mounting bracket.
4. Install header sensor using (2) 5/16 x 1 in. cap screws, washers and lock nuts.
5. Install arm assembly into hole of sensor pivot shaft using a nut and lock
washer on each side of shaft.
8. If header sensor does not move adequately when row units are raised and
lowered, adjust travel by removing chain links as necessary.
10. Route header sensor cable back to where Speed Sensor module is located.
11. Connect header sensor to 8-pin “Position Sensor” connector of Speed Sensor
module.
12. Coil and secure excess cable with cable ties as necessary.
General Information
• Each duct requires an Emitter and Detector to sense cotton flow as shown in
Figure 10. Each Emitter has (5) individual infrared light emitters within each
housing. Likewise, each Detector has (5) individual sensors to correspond
with each emitter.
Detector Emitter
(Back of Hood) (Front of Hood)
• For a 2-row monitoring system, install sensors on the following ducts for best
performance.
• When ducts are referenced by a number, they are numbered from left to right
across machine as if sitting in operator seat as shown in Figure 11.
Duct #s
• The Flow Sensor installation is split into several sections due to variations in
ducts and the ability to monitor 2-Rows vs. All-Rows. Refer to Table 1 and
proceed to the applicable section.
1. Front and back walls of ducts on 9900-9950 models may not be parallel due to
tapered design. If they are not parallel, shims must be used to properly align
front and back mounting brackets for flow sensors.
NOTE: It does not matter where the top measurement is taken. If the
length measurement is accurate, the angle of taper can be calculated.
Top
Length
Bottom
b. Subtract 0.12 in. from value calculated in step (a) to account for integral
shim of mounting plate.
c. Provided shims are 1/16 in. (.063) thick. Calculate number of shims
required to add up to dimension calculated in step (b).
d. When installing sensors, use number of shims calculated in step (c) on both
front and back mounting brackets of tapered ducts. Shims should be
installed on bottom end of mounting brackets as shown in Figure 13.
Shims
1. Remove ladder duct from machine. Place back side of duct on floor.
2. Measure 51 in. up from bottom of ladder as shown in Figure 14. Make a mark
on each sidewall of ladder. Connect marks with a straight line across duct.
3. Measure 5 in. down (toward bottom of ladder) from previous line as shown in
Figure 14. Make a mark on each sidewall and then draw a straight line as in
previous step.
4. Using a cutting tool, cut along marked lines to completely remove a 5-inch
section from each ladder rail shown in Figure 14.
5. Center a ladder replacement rail over section that was removed. See Figure 15.
6. With replacement rail centered in position, mark locations for mounting holes
onto existing ladder rail. Repeat procedure for other side of ladder rail.
7. Center punch and drill (8) mounting holes using provided 9/32 in. drill bit.
NOTE: Set replacement rails aside for now. They will be installed later.
Ladder rails
8. Position a mounting bracket on duct so that top edge of bracket is in-line with
top edge of removed rail section as shown in Figure 15. Threaded studs of
bracket should be toward outlet (or top) of duct. Center mounting bracket
side-to-side on duct by marking a vertical centerline on duct and positioning
center holes of mounting bracket over centerline.
9. With mounting bracket firmly held in position, mark center rectangular hole
and (6) mounting holes using a permanent marker.
10. Remove bracket. Center punch and drill (6) mounting holes using provided
punch and 9/32 in. drill bit.
11. Cut rectangular hole using a plasma cutter if available. If not, a high-speed air,
or electric cutting disk will work fine. Saber and jigsaws are not recommended
because they do not make as clean of a cut.
12. When cutting and drilling is complete, file perimeter of rectangular hole to
remove sharp edges.
14. With mounting bracket securely fastened to front side of duct, attach hinged
template to mounting bracket as shown in Figure 16. Ensure hinged template
is fully engaged into hinge, then install (2) nuts to secure template to mounting
bracket.
15. Attach another mounting bracket to template flat strap using (2) nuts as shown
in Figure 17.
16. Slide assembly shown in Figure 17 onto U-shaped shown in Figure 16.
Template assembly should be slid on until bracket is tight against duct.
17. With back bracket in position, mark locations for (6) mounting holes and
rectangular cutout just as was done for bracket on front side of duct. Remove
template.
18. Drill and cut holes just as was done for bracket on front side of duct. Remove
burrs.
19. Secure mounting bracket using (6) 1/4 x 3/4 in. truss head screws with lock
washers and nuts. Install screws from inside so nuts are on outside of duct.
It is a good idea to use template to double check alignment before tightening
fasteners. With optimum alignment achieved, securely tighten fasteners.
20. Install replacement ladder rails. Fasten the ladder rails using (6) 1/4 x 3/4 in.
truss head screws with lock washers and hex nuts. Do not install screws in
positions indicated in Figure 18 yet. A shield must be installed that will utilize
indicated mounting holes.
21. Install (2) 1/4 x 1 in. cap screws into remaining mounting holes that were left
open in step 20. Screws should be inserted from outside with hex nuts loosely
installed on inside edge of rail.
22. Position sensor shield so that loosely installed cap screws will engage pivot
holes near top of shield.
23. With cap screws partially engaged in pivot holes of sensor shield, tighten hex
nuts on each side to secure shield on cap screws.
24. Install lock nuts on each pivot screw to ensure that shield will not fall off.
25. After shield is securely in place, install emitter (sensor with integral cable)
assembly to mounting bracket. Hinge up and fasten captive nuts to check for
interference. Remove emitter.
Shield mtg
holes
Figure 18. Complete assembly with emitter and ladder rails installed
26. Seal gaps between mounting plates and duct with provided RTV silicon. This
is most easily done before ducts are reinstalled on machine.
28. Install emitter in front mounting bracket and detector in back mounting
bracket. Hinge up and tighten captive nuts.
1. Before removing ducts from machine, measure 43 inches from bottom of duct
on front side. Place top of mounting bracket (with sensor installed) at this
mark. Make certain there is no interference on front or back of duct. If there
are obstructions that cannot be moved, adjust sensor location accordingly.
Check for interference in harvest and transport mode. The goal is to mount
sensor as high as possible on duct to prevent interference from lower
telescoping duct.
2. Remove duct from machine. Place back side of duct on floor. Measure 43 in.
from lower end of duct as shown in Figure 19 and make (2) marks across
width of duct. Using a straight edge, connect marks with a straight line across
duct.
3. Line up top of mounting bracket with line on duct. Orient bracket so studs of
bracket are toward outlet (or top) of duct. Center mounting bracket side-to-
side on duct by marking a vertical centerline on duct and positioning center
holes of mounting bracket over centerline.
5. Remove bracket. Center punch and drill (6) mounting holes using provided
punch and 9/32 in. drill bit.
6. Cut rectangular hole using a plasma cutter if available. If not, a high-speed air,
or electric cutting disk will work fine. Saber and jigsaws are not
recommended because they do not make as clean of a cut.
8. Fasten mounting bracket to duct using (6) 1/4 x 3/4 in. truss head screws with
lock washers and hex nuts. Install screws from inside so nuts are on outside
of duct.
9. With mounting bracket securely fastened to front side of duct, attach hinged
template to mounting bracket as shown in Figure 20. Ensure hinged template
is fully engaged into hinge, then install (2) nuts to secure template to mounting
bracket.
10. Attach another mounting bracket to template flat strap using (2) nuts as shown
in Figure 21.
11. Slide assembly shown in Figure 21 onto U-shaped strap shown in Figure 20.
Template assembly should be slid on until bracket is tight against duct.
12. With back bracket in position, mark locations for (6) mounting holes and
rectangular cutout just as was done for bracket on front side of duct. Remove
template.
13. Drill and cut holes just as was done for bracket on front side of duct. Remove
burrs.
14. Secure mounting bracket using (6) 1/4 x 3/4 in. truss head screws with lock
washers and nuts. Install screws from inside so nuts are on outside of duct.
It is a good idea to use template to double check alignment before tightening
fasteners. With optimum alignment achieved, securely tighten fasteners.
15. Seal gaps between mounting plates and duct with provided RTV silicon. This
is most easily done before ducts are reinstalled on machine.
17. Install emitter in front mounting bracket and detector in back mounting
bracket. Hinge up and tighten captive nuts.
2. Measure 45-1/4 in. from bottom of duct as shown in Figure 22. Make (2)
marks across width of duct. Using a straight edge, connect marks with a
straight line across duct.
3. Line up top of mounting bracket with line on duct. Orient bracket so studs of
bracket are toward outlet (or top) of duct. Center mounting bracket side-to-
side on duct by marking a vertical centerline on duct and positioning center
holes of mounting bracket over centerline. See Figure 23.
4. With mounting bracket held firmly in position, mark center rectangular hole
and (6) mounting holes using a permanent marker.
5. Remove bracket. Center punch and drill (6) mounting holes using provided
punch and 9/32 in. drill bit.
6. Cut rectangular hole using a plasma cutter if available. If not, a high-speed air,
or electric cutting disk will work fine. Saber and jigsaws are not
recommended because they do not make as clean of a cut.
8. Fasten mounting bracket to duct using (6) 1/4 x 3/4 in. truss head screws with
lock washers and hex nuts. Install screws from inside so nuts are on outside
of duct.
10. Attach another mounting bracket to template flat strap using (2) nuts as shown
in Figure 25.
11. Slide assembly shown in Figure 25 onto U-shaped strap shown in Figure 24.
Template assembly should be slid on until bracket is tight against duct.
12. With back bracket in position, mark locations for (6) mounting holes and
rectangular cutout just as was done for bracket on front side of duct. Remove
template.
13. Drill and cut holes just as was done for bracket on front side of duct. Remove
burrs.
14. Secure mounting bracket using (6) 1/4 x 3/4 in. truss head screws with lock
washers and nuts. Install screws from inside so nuts are on outside of duct.
It is a good idea to use template to double check alignment before tightening
fasteners. With optimum alignment achieved, securely tighten fasteners.
15. Seal gaps between mounting plates and duct with provided RTV silicon. This
is most easily done before ducts are reinstalled on machine.
17. Install emitter in front mounting bracket and detector in back mounting
bracket. Hinge up and tighten captive nuts.
1. Raise ducts into harvesting position and lock into place for safety.
2. Drill hole for duct restraint as shown in Figure 26. Measure up 16-1/4 in.
from existing hole in tubing and make a mark centered on SIDE of tube.
Center punch and drill a hole through both sides of tube using provided punch
and 11/32 in. drill bit.
Angle
adjustment
3. Install provided 5/16 x 2 in. cap screw through drilled hole and install a lock
nut.
NOTE: For now, the duct restraint installation is complete. After the
flow sensors have been installed and all ducts in place on machine, the
ducts may require adjustment as detailed in the following steps.
a. It is likely that interference is between basket and only (1) duct. If so, it
may be possible to place washers or spacers between duct and its
mounting plate. This fix will work for outside ducts, which are more
likely to cause interference.
Step-by-Step CAUTION: The CAN Bus harness must be secured with cable ties
Procedure to prevent damage from cotton and other debris. When securing CAN
Bus to machine, make sure it will move appropriately when ducts are
raised or lowered when switching to and from transport mode. CAN
Bus harness may be damaged if care is not taken when securing it.
1. Locate end of CAN Bus harness that is labeled “Sensor 1.” Connect “Sensor
1” connector of CAN Bus harness with mating connector of left-most detector
installed on machine.
3. Proceed to connect CAN Bus harness to corresponding sensor sets from left to
right across machine until all sensor sets have been connected.
4. Route remainder of CAN Bus harness down to display cable that was routed
through cab floor in a previous section.
5. Plug CAN Bus into display cable. Black female connector of display cable
mates with black male connector of Y-Splice on CAN Bus.
6. Plug black female connector of speed module stub into remaining male
connector (light color) of Y-Splice on CAN Bus.
7. Plug gray female connector of speed module stub into 4-pin “CAN Bus”
connector of Speed Sensor module.
8. Coil and secure excess CAN Bus harness near display cable.
10. Remove nut from mounting plate for each detector and attach lug of static
ground cable as shown in Figure 28.
Emitter
Pigtail
Ground
Wire
CAN Bus
Harness
Figure 28. CAN Bus harness and ground wire connected to Sensor 1
• All cap screws and captive nuts are tight on sensor mounts.
4. From RUN screen, touch SYSTEM button in top right corner of screen.
Touch CAN tab. All modules should be displayed in the list. You should see
(1) Speed Sensor module and as many Flow Sensor modules as are installed
on the machine. If all modules are not in list, cycle power to display. A
machine monitoring (2) rows should have a list that looks like this:
Revision History
Date Revision Initials Changes
Jan 2007 N/C SLH - Initial release of instructions
Jan 2010 A WDS - Changed display cable