Mechanical Calculation

Mechanical Calculation
Poor Boy
Cover Sheet ............................................................................................................................................................. 3
Title Page................................................................................................................................................................ 4
Warnings and Errors : ..................................................................................................................................... 6
Input Echo : ........................................................................................................................................................... 7
XY Coordinate Calculations : .................................................................................................................. 15
Internal Pressure Calculations : ......................................................................................................... 16
External Pressure Calculations : ......................................................................................................... 25
Element and Detail Weights : .................................................................................................................. 30
Nozzle Flange MAWP : ...................................................................................................................................... 34
Natural Frequency Calculation : ........................................................................................................... 35
Wind Load Calculation : .............................................................................................................................. 36
Earthquake Load Calculation : ................................................................................................................ 42
Wind/Earthquake Shear, Bending : ......................................................................................................... 43
Wind Deflection : ............................................................................................................................................. 44
Longitudinal Stress Constants : ........................................................................................................... 46
Longitudinal Allowable Stresses :....................................................................................................... 47
Longitudinal Stresses Due to . . . : ............................................................................................... 48
Stress due to Combined Loads : .............................................................................................................. 51
Center of Gravity Calculation : ........................................................................................................... 58
Basering Calculations : .............................................................................................................................. 59
Nozzle Calcs. : N3 .......................................................................................................................................... 63
Nozzle Calcs. : N1 .......................................................................................................................................... 74
Nozzle Calcs. : MH .......................................................................................................................................... 90
Nozzle Calcs. : N2 ........................................................................................................................................ 106
Nozzle Schedule : ........................................................................................................................................... 117
Nozzle Summary : ............................................................................................................................................. 119
MDMT Summary : .................................................................................................................................................. 121
Vessel Design Summary : ............................................................................................................................ 123
Cover Page 3

DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2015
Analysis Performed by : SPLM Licensed User
Job File : F:\WBS\01. PROJECT\POORBOY.Pvdb
Date of Analysis : May 10,2017 10:56am
PV Elite 2016, January 2016

PV Elite 2016 Licensee: SPLM Licensed User 6
FileName : Poorboy
Warnings and Errors : Step: 0 10:56am May 10,2017

Class From To : Basic Element Checks.
==========================================================================
Class From To: Check of Additional Element Data
==========================================================================
There were no geometry errors or warnings.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

FileName : Poorboy
Input Echo : Step: 1 10:56am May 10,2017

PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest) 100.00 psig
Design Internal Temperature 120 °F
Type of Hydrotest UG-99(b)
Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0.0000 in.
Projection of Nozzle from Vessel Bottom 0.0000 in.
Minimum Design Metal Temperature -20 °F
Type of Construction Welded
Special Service None
Degree of Radiography RT 1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 0.0000 psig
User defined MAWP 0.0000 psig
User defined MAPnc 0.0000 psig
Load Case 1 NP+EW+WI+FW+BW
Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI

FileName : Poorboy

Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code ASCE-7 93
Basic Wind Speed [V] 70.000 mile/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 0.0000 ft.
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code UBC 94
UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) 0.000
UBC Importance Factor 1.000
UBC Soil Type S1

FileName : Poorboy

UBC Horizontal Force Factor 3.000
UBC Percent Seismic for Hydrotest 0.000
Design Nozzle for Des. Press. + St. Head Y
Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No
Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
Using Metric Material Databases, ASME II D No
Complete Listing of Vessel Elements and Details:
Element From Node 10
Element To Node 20
Element Type Skirt Sup.
Description SKIRT
Distance "FROM" to "TO" 5.9055 ft.
Skirt Inside Diameter 49.213 in.
Diameter of Skirt at Base 87.008 in.
Skirt Thickness 0.4724 in.
Internal Corrosion Allowance 0.1250 in.

FileName : Poorboy

Nominal Thickness 0.4724 in.
External Corrosion Allowance 0.0000 in.
Design Temperature Internal Pressure 120 °F
Design Temperature External Pressure 95 °F
Effective Diameter Multiplier 1.2
Material Name SA-36
Allowable Stress, Ambient 16606. psi
Allowable Stress, Operating 16606. psi
Allowable Stress, Hydrotest 21581. psi
Material Density 0.2800 lb./in³
P Number Thickness 1.2200 in.
Yield Stress, Operating 35127. psi
UCS-66 Chart Curve Designation A
External Pressure Chart Name CS-2
UNS Number K02600
Product Form Plate, sheet
Efficiency, Longitudinal Seam 0.85
Efficiency, Head-to-Skirt or Circ. Seam 0.85
--------------------------------------------------------------------
Element To Node 30
Element Type Elliptical
Description HEAD_LOWER
Inside Diameter 49.213 in.
Element Thickness 0.3937 in.

FileName : Poorboy

Design Internal Pressure 100.00 psig
Design External Pressure 14.997 psig
Material Name SA-516 70
Allowable Stress, Ambient 20000. psi
Allowable Stress, Operating 20000. psi
Allowable Stress, Hydrotest 26000. psi
Material Density 0.2800 lb./in³
P Number Thickness 1.2500 in.
Yield Stress, Operating 37080. psi
UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0
Detail Type Nozzle
Detail ID N3
Dist. from "FROM" Node / Offset dist 0.0000 in.
Nozzle Diameter 8.0 in.
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.0000 lb.
Grade of Attached Flange GR 1.1

FileName : Poorboy

Nozzle Matl SA-106 B
--------------------------------------------------------------------
Element To Node 40
Element Type Cylinder
Description SHELL
Detail Type Nozzle
Detail ID N1
Dist. from "FROM" Node / Offset dist 9.8425 ft.
Nozzle Schedule 80
Nozzle Class 150
Layout Angle 180.0

FileName : Poorboy

Detail Type Nozzle
Detail ID MH
Dist. from "FROM" Node / Offset dist 9.8425 ft.
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 0.0
--------------------------------------------------------------------
Element To Node 50
Element Type Elliptical
Description HEAD_UPPER

FileName : Poorboy

Elliptical Head Factor 2.0
Detail Type Nozzle
Detail ID N2
Dist. from "FROM" Node / Offset dist 0.0000 in.
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 0.0

FileName : Poorboy
XY Coordinate Calculations : Step: 2 10:56am May 10,2017

XY Coordinate Calculations
| | | | | |
From| To | X (Horiz.)| Y (Vert.) |DX (Horiz.)| DY (Vert.) |
| | ft. | ft. | ft. | ft. |
--------------------------------------------------------------
SKIRT| ... | 5.90551 | ... | 5.90551 |
HEAD_LOWER| ... | 6.15551 | ... | 0.25000 |
SHELL| ... | 20.9193 | ... | 14.7638 |
HEAD_UPPER| ... | 21.1693 | ... | 0.25000 |

FileName : Poorboy
Internal Pressure Calculations : Step: 3 10:56am May 10,2017

Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr| Element | Allowable |
From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | psig | in. | in. | in. | psi |
---------------------------------------------------------------------------
SKIRT| ... | 0.47244 | 0.12500 | 49.2126 | ... |
HEAD_LOWER| 100.000 | 0.39370 | 0.12500 | 49.2126 | 20000.0 |
SHELL| 100.000 | 0.47244 | 0.12500 | 49.2126 | 20000.0 |
HEAD_UPPER| 100.000 | 0.39370 | 0.12500 | 49.2126 | 20000.0 |
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Minimum | Required |
From| To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | psig | psig | psig | in. | in. |
----------------------------------------------------------------------------
SKIRT| ... | No Calc | No Calc | 0.47244 | No Calc |
HEAD_LOWER| 100.000 | 215.889 | 319.489 | 0.39370 | 0.24789 |
SHELL| 100.000 | 278.624 | 379.627 | 0.47244 | 0.24903 |
HEAD_UPPER| 100.000 | 215.889 | 319.489 | 0.39370 | 0.24789 |
Minimum 215.889 285.000
Note : The M.A.P.(NC) is Governed by a Flange !
MAWP: 127.754 psig, limited by: Nozzle Reinforcement.
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2015

FileName : Poorboy

Elliptical Head From 20 To 30 SA−516 70 , UCS−66 Crv. B at 120 °F
HEAD_LOWER
Longitudinal Joint: Full Radiography per UW−11(a) Type 1
Circumferential Joint: Full Radiography per UW−11(a) Type 1
Material UNS Number: K02700
Required Thickness due to Internal Pressure [tr]:
= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (100.000*49.4626*0.993)/(2*20000.00*1.00-0.2*100.000)
= 0.1229 + 0.1250 = 0.2479 in.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*20000.00*1.00*0.2687)/(0.993*49.4626+0.2*0.2687)
= 218.520 psig
Maximum Allowable Pressure, New and Cold [MAPNC]:
= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*20000.00*1.00*0.3937)/(1.000*49.2126+0.2*0.3937)
= 319.489 psig
Actual stress at given pressure and thickness, corroded [Sact]:
= (P*(Kcor*D+0.2*t))/(2*E*t)
= (100.000*(0.993*49.4626+0.2*0.2687))/(2*1.00*0.2687)
= 9152.471 psi
Straight Flange Required Thickness:

FileName : Poorboy

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (100.000*24.7313)/(20000.00*1.00-0.6*100.000)+0.125
= 0.249 in.
Straight Flange Maximum Allowable Working Pressure:
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (20000.00 * 1.00 * 0.2687 )/(24.7313 + 0.6 * 0.2687 )
= 215.889 psig
Factor K, corroded condition [Kcor]:
= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 49.463/( 2 * 12.428 ))2)/6
= 0.993312
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 3.448 %
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 0.394 , tr = 0.157 , c = 0.1250 in. , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.584 , Temp. Reduction = 43 °F
Min Metal Temp. w/o impact per UCS-66, Curve B -20 °F
Min Metal Temp. at Required thickness (UCS 66.1) -55 °F
MDMT Calculations in the Head Straight Flange:

FileName : Poorboy

Cylindrical Shell From 30 To 40 SA−516 70 , UCS−66 Crv. B at 120 °F
SHELL
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (100.000*24.7313)/(20000.00*1.00-0.6*100.000)
= 0.1240 + 0.1250 = 0.2490 in.
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (20000.00*1.00*0.3474)/(24.7313+0.6*0.3474)
= 278.624 psig
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (20000.00*1.00*0.4724)/(24.6063+0.6*0.4724)
= 379.627 psig
= (P*(R+0.6*t))/(E*t)
= (100.000*(24.7313+0.6*0.3474))/(1.00*0.3474)
= 7178.130 psi
Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 0.951 %

FileName : Poorboy

Minimum Design Metal Temperature Results:
Min Metal Temp. w/o impact per UG-20(f) -20 °F
Elliptical Head From 40 To 50 SA−516 70 , UCS−66 Crv. B at 120 °F
HEAD_UPPER
= (100.000*49.4626*0.993)/(2*20000.00*1.00-0.2*100.000)
= 0.1229 + 0.1250 = 0.2479 in.
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*20000.00*1.00*0.2687)/(0.993*49.4626+0.2*0.2687)
= 218.520 psig
= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)

FileName : Poorboy

= (2*20000.00*1.00*0.3937)/(1.000*49.2126+0.2*0.3937)
= 319.489 psig
= (P*(Kcor*D+0.2*t))/(2*E*t)
= (100.000*(0.993*49.4626+0.2*0.2687))/(2*1.00*0.2687)
= 9152.471 psi
Straight Flange Required Thickness:
= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (100.000*24.7313)/(20000.00*1.00-0.6*100.000)+0.125
= 0.249 in.
Straight Flange Maximum Allowable Working Pressure:
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (20000.00 * 1.00 * 0.2687 )/(24.7313 + 0.6 * 0.2687 )
= 215.889 psig
Factor K, corroded condition [Kcor]:
= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 49.463/( 2 * 12.428 ))2)/6
= 0.993312
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 3.448 %
MDMT Calculations in the Knuckle Portion:

FileName : Poorboy

MDMT Calculations in the Head Straight Flange:
Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F
Hydrostatic Test Pressure Results:
Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 166.080 psig
Pressure per UG99b[36] = 1.3 * Design Pres * Sa/S 130.000 psig
Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 370.500 psig
Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 140.529 psig
Pressure per PED = 1.43 * MAWP 182.688 psig
Pressure per App 27-4 = 1.3 * M.A.W.P. * Sa/S 166.080 psig
UG-99(b), Test Pressure Calculation:
= Test Factor * MAWP * Stress Ratio
= 1.3 * 127.754 * 1.000
= 166.080 psig
Horizontal Test performed per: UG−99b
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
FileName : Poorboy

on the MAWP of the vessel.
Stresses on Elements due to Test Pressure:
From To Stress Allowable Ratio Pressure
----------------------------------------------------------------------
HEAD_LOWER 10507.9 26000.0 0.404 167.86
SHELL 8843.3 26000.0 0.340 167.86
HEAD_UPPER 10507.9 26000.0 0.404 167.86
----------------------------------------------------------------------
Stress ratios for Nozzle and Pad Materials:
Description Pad/Nozzle Ambient Operating ratio
----------------------------------------------------------------------
N3 Nozzle 17100.00 17100.00 1.000
N3 Pad 20000.00 20000.00 1.000
N1 Nozzle 17100.00 17100.00 1.000
N1 Pad 20000.00 20000.00 1.000
MH Nozzle 17100.00 17100.00 1.000
MH Pad 20000.00 20000.00 1.000
N2 Nozzle 17100.00 17100.00 1.000
N2 Pad 20000.00 20000.00 1.000
----------------------------------------------------------------------
Minimum 1.000
Stress ratios for Vessel Elements:
Description Ambient Operating ratio
----------------------------------------------------------------------
SKIRT 16606.24 16606.24 1.000

FileName : Poorboy

HEAD_LOWER 20000.00 20000.00 1.000
SHELL 20000.00 20000.00 1.000
HEAD_UPPER 20000.00 20000.00 1.000
----------------------------------------------------------------------
Minimum 1.000
Elements Suitable for Internal Pressure.

FileName : Poorboy
External Pressure Calculations : Step: 4 10:56am May 10,2017

External Pressure Calculation Results :
Elliptical Head From 20 to 30 Ext. Chart: CS−2 at 95 °F
HEAD_LOWER
Elastic Modulus from Chart: CS-2 at 95 °F : 0.290E+08 psi
Results for Maximum Allowable External Pressure (MAEP):
Tca OD D/t Factor A B
0.269 50.00 186.08 0.0007464 10822.67
EMAP = B/(K0*D/t) = 10822.6689/(0.9000 *186.0806 ) = 64.6235 psig
Results for Required Thickness (Tca):
0.129 50.00 386.26 0.0003596 5213.88
EMAP = B/(K0*D/t) = 5213.8843/(0.9000 *386.2550 ) = 14.9984 psig
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design
pressure for this head.
= (25.045*49.4626*0.993)/(2*20000.00*1.00-0.2*25.045)
= 0.0308 + 0.1250 = 0.1558 in.

FileName : Poorboy

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*20000.00*1.00*0.2687)/(0.993*49.4626+0.2*0.2687))/1.67
= 130.850 psig
Maximum Allowable External Pressure [MAEP]:
= min( MAEP, MAWP )
= min( 64.62 , 130.8504 )
= 64.624 psig
Thickness requirements per UG-33(a)(1) do not govern the required
thickness of this head.
Cylindrical Shell From 30 to 40 Ext. Chart: CS−2 at 95 °F
SHELL
Tca OD SLEN D/t L/D Factor A B
0.347 50.16 191.37 144.36 3.8153 0.0001879 2724.71
EMAP = (4*B)/(3*(D/t)) = (4*2724.7092 )/(3*144.3626 ) = 25.1654 psig
0.280 50.16 191.37 178.89 3.8153 0.0001388 2012.22
EMAP = (4*B)/(3*(D/t)) = (4*2012.2167 )/(3*178.8916 ) = 14.9977 psig
Results for Maximum Stiffened Length (Slen):

FileName : Poorboy

0.347 50.16 307.78 144.36 6.1363 0.0001120 1624.45
EMAP = (4*B)/(3*(D/t)) = (4*1624.4486 )/(3*144.3626 ) = 15.0034 psig
Elliptical Head From 40 to 50 Ext. Chart: CS−2 at 95 °F
HEAD_UPPER
0.269 50.00 186.08 0.0007464 10822.67
EMAP = B/(K0*D/t) = 10822.6689/(0.9000 *186.0806 ) = 64.6235 psig
0.129 50.00 386.26 0.0003596 5213.88
EMAP = B/(K0*D/t) = 5213.8843/(0.9000 *386.2550 ) = 14.9984 psig
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design
pressure for this head.
= (25.045*49.4626*0.993)/(2*20000.00*1.00-0.2*25.045)
= 0.0308 + 0.1250 = 0.1558 in.
= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)

FileName : Poorboy

= ((2*20000.00*1.00*0.2687)/(0.993*49.4626+0.2*0.2687))/1.67
= 130.850 psig
Maximum Allowable External Pressure [MAEP]:
= min( MAEP, MAWP )
= min( 64.62 , 130.8504 )
= 64.624 psig
Thickness requirements per UG-33(a)(1) do not govern the required
thickness of this head.
External Pressure Calculations
| | Section | Outside | Corroded | Factor | Factor |
From| To | Length | Diameter | Thickness | A | B |
| | ft. | in. | in. | | psi |
---------------------------------------------------------------------------
10| 20| 5.90551 | ... | ... | No Calc | No Calc |
20| 30| No Calc | 50.0000 | 0.26870 | 0.00074639 | 10822.7 |
30| 40| 15.9473 | 50.1575 | 0.34744 | 0.00018791 | 2724.71 |
40| 50| No Calc | 50.0000 | 0.26870 | 0.00074639 | 10822.7 |
| | External | External | External | External |
From| To | Actual T. | Required T.|Des. Press. | M.A.W.P. |
| | in. | in. | psig | psig |
----------------------------------------------------------------
10| 20| ... | No Calc | ... | No Calc |
20| 30| 0.39370 | 0.25445 | 14.9972 | 64.6235 |
30| 40| 0.47244 | 0.40538 | 14.9972 | 25.1654 |

FileName : Poorboy

40| 50| 0.39370 | 0.25445 | 14.9972 | 64.6235 |
Minimum 25.165
| | Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.| Required | Available |
| | ft. | ft. | in**4 | in**4 |
-------------------------------------------------------------------
10| 20| 5.90551 | No Calc | No Calc | No Calc |
20| 30| No Calc | No Calc | No Calc | No Calc |
30| 40| 15.9473 | 25.6486 | No Calc | No Calc |
40| 50| No Calc | No Calc | No Calc | No Calc |
Elements Suitable for External Pressure.

FileName : Poorboy
Element and Detail Weights : Step: 5 10:56am May 10,2017

Element and Detail Weights
| | Element | Element | Corroded | Corroded | Extra due |
From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | lb. | in³ | lb. | in³ | lb. |
---------------------------------------------------------------------------
10| 20| 2697.89 | ... | 2397.50 | ... | ... |
20| 30| 376.206 | 21308.0 | 256.761 | 21605.1 | ... |
30| 40| 3658.13 | 336993. | 2697.02 | 340426. | ... |
40| 50| 376.206 | 21308.0 | 256.761 | 21605.1 | ... |
Total | 7108 | 379609 | 5608 | 383636 | 0 |
Weight of Details
| | Weight of | X Offset, | Y Offset, |
From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | lb. | ft. | ft. |
-------------------------------------------------
20|Nozl| 64.3685 | ... | -1.02526 | N3
30|Nozl| 36.6631 | 2.29057 | 9.84252 | N1
30|Nozl| 389.869 | 2.99327 | 9.84252 | MH
40|Nozl| 87.3721 | ... | 2.02526 | N2
Total Weight of Each Detail Type
Total Weight of Nozzles 578.3
---------------------------------------------------------------
Sum of the Detail Weights 578.3 lb.
Weight Summation: lb.

FileName : Poorboy

Fabricated | Shop Test | Shipping | Erected | Empty | Operating |
------------------------------------------------------------------------------
7108.4 | 7686.7 | 7108.4 | 7686.7 | 7108.4 | 7686.7 |
... | 13708.1 | ... | ... | ... | ... |
578.3 | ... | 578.3 | ... | ... | ... |
... | ... | ... | ... | ... | ... |
... | ... | ... | ... | ... | ... |
... | ... | ... | ... | 578.3 | ... |
7686.7 | 21394.8 | 7686.7 | 7686.7 | 7686.7 | 7686.7 |
Note:
The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary
Fabricated Wt. - Bare Weight W/O Removable Internals 7686.7 lb.
Shop Test Wt. - Fabricated Weight + Water ( Full ) 21394.8 lb.
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 7686.7 lb.
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 7686.7 lb.
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 7686.7 lb.
Operating Wt. - Empty Wt + Operating Liq. Uncorroded 7686.7 lb.
Field Test Wt. - Empty Weight + Water (Full) 21394.8 lb.
Mass of the Upper 1/3 of the Vertical Vessel 2014.1 lb.
Outside Surface Areas of Elements
| | Surface |
From| To | Area |
FileName : Poorboy

| | in² |
----------------------------
10| 20| 11166.7 |
20| 30| 3181.20 |
30| 40| 27916.7 |
40| 50| 3181.20 |
Total 45445.820 in² [315.6 Square Feet ]
Element and Detail Weights
| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |
From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
| | lbm | lbm | lbm | ft.lb. | lbm |
---------------------------------------------------------------------------
10| 20| 2697.89 | 2697.89 | 2697.89 | ... | 2697.89 |
20| 30| 440.574 | 440.574 | 1210.03 | ... | 440.574 |
30| 40| 4084.66 | 4084.66 | 16253.9 | 1250.96 | 4084.66 |
40| 50| 463.578 | 463.578 | 1233.03 | ... | 463.578 |
Cumulative Vessel Weight
| | Cumulative Ope | Cumulative | Cumulative |
From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
| | lbm | lbm | lbm |
-------------------------------------------------------
10| 20| 7686.70 | 7686.70 | 21394.8 |
20| 30| 4988.81 | 4988.81 | 18696.9 |
30| 40| 4548.24 | 4548.24 | 17486.9 |
40| 50| 463.578 | 463.578 | 1233.03 |

FileName : Poorboy

Note: The cumulative operating weights no liquid in the column above
are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
| | Cumulative | Cumulative |Cumulative |
From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
| | ft.lb. | ft.lb. | ft.lb. |
-------------------------------------------------
10| 20| 1250.96 | 1250.96 | 1250.96 |
20| 30| 1250.96 | 1250.96 | 1250.96 |
30| 40| 1250.96 | 1250.96 | 1250.96 |
40| 50| ... | ... | ... |

FileName : Poorboy
Nozzle Flange MAWP : Step: 6 10:56am May 10,2017

Nozzle Flange MAWP Results :
Nozzle Flange Rating
Description Operating Ambient Temperature Class Grade/Group
psig psig °F
----------------------------------------------------------------------------
N3 280.0 285.0 120 150 GR 1.1
N1 280.0 285.0 120 150 GR 1.1
MH 280.0 285.0 120 150 GR 1.1
N2 280.0 285.0 120 150 GR 1.1
----------------------------------------------------------------------------
Minimum Rating 280.000 285.000 psig (for Core Elements)
Note: ANSI Ratings are per ANSI/ASME B16.5 2013 Edition

FileName : Poorboy
Natural Frequency Calculation : Step: 7 10:56am May 10,2017

The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
The Natural Frequency for the Vessel (Empty.) is 22.8689 Hz.
The Natural Frequency for the Vessel (Ope...) is 22.8689 Hz.

FileName : Poorboy
Wind Load Calculation : Step: 8 10:56am May 10,2017

Wind Analysis Results
User Entered Importance Factor is 1.000
Gust Factor (Gh, Gbar) Static 1.283
Shape Factor (Cf) for the Vessel is 0.566
User Entered Basic Wind Speed 70.0 mile/hr
Exposure Category C
Table Lookup Value Alpha from Table C6 7.0000
Table Lookup Value Zg from Table C6 900.0000
Table Lookup Value Do from Table C6 0.0050
Wind Load Results per ASCE−7 93:
Sample Calculation for the First Element:
Rougness Factor = 1.000
Values [cf1] and [cf2]
Because RoughFact = 1 and DQZ > 2.5 and H/D < 7.0
Interpolating to find the final cf:
Because H / D < 7.0
CF = CF1 + (CF2-CF1)*( H/D - 1) / (7 - 1)
= 0.500 + (0.600 -0.500 )*( 4.931 - 1)/(7 - 1)
= 0.566
Value of Alpha, Zg is taken from Table C6−2 [Alpha, Zg]
For Exposure Category C:
Alpha = 7.000 , Zg = 900.000 ft.
Height of Interest for First Element [z]

FileName : Poorboy

= Centroid Hgt + Base Height
= 2.680 + 0.000 = 2.680 ft.
but: z = Max(15.000 , 2.680 ) = 15.000 ft.
Note: Because z < 15 feet, use 15 feet to compute kz.
Velocity Pressure Coefficient [kZ]:
= 2.58( z/zg )2/Alpha : z is Elevation of First Element
= 2.58( 15.000/900 )2/7.0
= 0.801
Determine if Static or Dynamic Gust Factor Applies
Height to Diameter ratio :
= Maximum Height(length)^2 / Sum of Area of the Elements
= 22.227 (^2)/100.198
= 4.931
Vibration Frequency = 22.869 Hz
Because H/D < 5 And Frequency > 1.0: Static Analysis Implemented
The following two calculations allow for any user units
Compute [tz]
= 2.35 * Sqrt(DO / VesselHtg/30(feet)1/Alpha
= 2.35 * Sqrt(0.005/22.227 )1/30.000
= 0.173
Compute [Gh]
= 0.65 + 3.65 * tz
= 0.65 + 3.65 * 0.173 = 1.283

FileName : Poorboy

Wind Pressure − (performed in Imperial Units) [qz]
Importance Factor: I = 1.000
Wind Speed = 70.000 mile/hr
qz = 0.00256 * kZ * (I * Vr)²
= 0.00256 * 0.801 *(1.000 * 70.000 )² = 10.046 psf
Force on the First Element [Fz]
= qz * Gh * CF * Wind Area
= 10.046 * 1.283 * 0.566 * 5872.404
= 297.275 lb.
Element z GH Area qz Force
ft. in² psf lb.
------------------------------------------------------------------------
SKIRT 2.7 1.283 5872.4 10.0 297.3
HEAD_LOWER 6.0 1.283 180.0 10.0 9.1
SHELL 13.5 1.283 10663.4 10.0 539.8
HEAD_UPPER 21.5 1.283 778.3 11.1 43.7
Wind Vibration Calculations
This evaluation is based on work by Kanti Mahajan and Ed Zorilla
Nomenclature
Cf - Correction factor for natural frequency
D - Average internal diameter of vessel ft.
Df - Damping Factor < 0.75 Unstable, > 0.95 Stable
Dr - Average internal diameter of top half of vessel ft.

FileName : Poorboy

f - Natural frequency of vibration (Hertz)
f1 - Natural frequency of bare vessel based on a unit value of (D/L²)(104)
L - Total height of structure ft.
Lc - Total length of conical section(s) of vessel ft.
tb - Uncorroded plate thickness at bottom of vessel in.
V30 - Design Wind Speed provided by user mile/hr
Vc - Critical wind velocity mile/hr
Vw - Maximum wind speed at top of structure mile/hr
W - Total corroded weight of structure lb.
Ws - Cor. vessel weight excl. weight of parts which do not effect stiff. lb.
Z - Maximum amplitude of vibration at top of vessel in.
Dl - Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vp - Vib. Chance, <= 0.200E+02 (High); 0.200E+02 < 0.250E+02 (Probable)
P30 - wind pressure 30 feet above the base
Check other Conditions and Basic Assumptions:
#1 - Total Cone Length / Total Length < 0.5
0.000/21.169 = 0.000
#2 - ( D / L² ) * 104 < 8.0 (English Units)
- ( 4.62/21.17² ) * 104 = 103.066 [Geometry Violation]
Compute the vibration possibility. If Vp > 0.250E+02 no chance. [Vp]:
= W / ( L * Dr²)
= 6186/( 21.17 * 4.122² )
= 0.17200E+02
Compute the damping factor Df which is a measure of instability [Df]:
= W * Dl/ ( L * Dr² )
= 6186 * 0.03/( 21.17 * 4.122² )
= 0.516
FileName : Poorboy

Compute the critical wind velocity [Vc]:
= 3.4 * f * Dr
= 3.4 * 22.869 * 4.122
= 320.494 mile/hr
Compute the velocity at the top of the tower [Vw]:
= V30 * ( L / ( 30 + BaseHeight ))0.143
= 70.00 * ( 21.17/( 30 + 0.0 ))^0.143
= 66.596 mile/hr
Compute the maximum gust velocity using the gust response factor Gh [Vg]:
= Vw * Gh
= 66.596 * 1.283
= 85.447 mile/hr
Since Vc is greater than Vg the dynamic deflection Z, does not
need to be computed.
Wind Load Calculation
| | Wind | Wind | Wind | Wind | Element |
From| To | Height | Diameter | Area | Pressure | Wind Load |
| | ft. | ft. | in² | psf | lb. |
---------------------------------------------------------------------------
10| 20| 2.67967 | 6.90551 | 5872.40 | 10.0464 | 297.275 |
20| 30| 6.03051 | 5.00000 | 180.000 | 10.0464 | 9.11203 |
30| 40| 13.5374 | 5.01575 | 10663.4 | 10.0464 | 539.807 |
40| 50| 21.4856 | 5.00000 | 778.325 | 11.1327 | 43.6608 |

FileName : Poorboy


FileName : Poorboy
Earthquake Load Calculation : Step: 9 10:56am May 10,2017

Earthquake Analysis Results
The UBC Zone Factor for the Vessel is ............. 0.0000
The Importance Factor as Specified by the User is . 1.000
The UBC Frequency and Soil Factor (C) is ......... 2.750
The UBC Force Factor as Specified by the User is .. 3.000
The UBC Total Weight (W) for the Vessel is ........ 7686.7 lb.
The UBC Total Shear (V) for the Vessel is ......... 0.0 lb.
The UBC Top Shear (Ft) for the Vessel is .......... 0.0 lb.
Earthquake Load Calculation
| | Earthquake | Earthquake | Element | Element |
From| To | Height | Weight | Ope Load | Emp Load |
| | ft. | lb. | lb. | lb. |
--------------------------------------------------------------
10| 20| 2.95276 | 2697.89 | ... | ... |
20| 30| 6.03051 | 440.574 | ... | ... |
30| 40| 13.5374 | 4084.66 | ... | ... |
40| 50| 21.0443 | 463.578 | ... | ... |
Top Load 22.19 0 0

FileName : Poorboy
Wind/Earthquake Shear, Bending : Step: 10 10:56am May 10,2017

The following table is for the Operating Case.
Wind/Earthquake Shear, Bending
| | Distance to| Cumulative |Earthquake | Wind | Earthquake |
From| To | Support| Wind Shear | Shear | Bending | Bending |
| | ft. | lb. | lb. | ft.lb. | ft.lb. |
---------------------------------------------------------------------------
10| 20| 2.95276 | 889.855 | ... | 9178.40 | ... |
20| 30| 6.03051 | 592.580 | ... | 4801.13 | ... |
30| 40| 13.5374 | 583.468 | ... | 4654.12 | ... |
40| 50| 21.0443 | 43.6608 | ... | 24.7251 | ... |
Note:
The Wind Shears/Moments and the Earthquake Shears/Moments calculated
and printed in the Wind/Earthquake Shear and Bending report have
been factored by the input Scalar/Load reductions factors of;
Wind: 1.000; Earthquake: 1.000.

FileName : Poorboy
Wind Deflection : Step: 11 10:56am May 10,2017

Wind Deflection Calculations:
The following table is for the Operating Case.
Wind Deflection
| | Cumulative | Centroid | Elem. End | Elem. Ang. |
From| To | Wind Shear | Deflection |Deflection | Rotation |
| | lb. | in. | in. | |
--------------------------------------------------------------
10| 20| 889.855 | 0.00004 |0.00015023 | ... |
20| 30| 592.580 | 0.00015615 |0.00016240 | ... |
30| 40| 583.468 | 0.00086557 | 0.0018581 | 0.00001 |
40| 50| 43.6608 | 0.0018754 | 0.0018926 | 0.00001 |
Critical Wind Velocity for Tower Vibration
| | 1st Crit. | 2nd Crit. |
From| To | Wind Speed | Wind Speed |
| | mile/hr | mile/hr |
-------------------------------------
10| 20| 536.933 | 3355.83 |
20| 30| 388.771 | 2429.82 |
30| 40| 389.995 | 2437.47 |
40| 50| 388.771 | 2429.82 |
Allowable deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)
Allowable deflection : 1.270 Actual Deflection : 0.002 in.

FileName : Poorboy
Wind Deflection : Step: 11 10:56am May 10,2017

FileName : Poorboy
Longitudinal Stress Constants : Step: 12 10:56am May 10,2017

Longitudinal Stress Constants
| | Metal Area | Metal Area |New & Cold | Corroded |
From| To | New & Cold | Corroded |Sect. Mod. | Sect. Mod. |
| | in² | in² | in.³ | in.³ |
--------------------------------------------------------------
10| 20| 76.3456 | 56.2921 | 939.476 | 696.285 |
20| 30| 61.3556 | 41.9808 | 754.962 | 519.149 |
30| 40| 73.7433 | 54.3685 | 907.440 | 672.367 |
40| 50| 61.3556 | 41.9808 | 754.962 | 519.149 |

FileName : Poorboy
Longitudinal Allowable Stresses : Step: 13 10:56am May 10,2017

Longitudinal Allowable Stresses
| | | Hydrotest | | Hydrotest |
From| To | Tensile | Tensile | Compressive | Compressive |
| | psi | psi | psi | psi |
-------------------------------------------------------------------
10| 20| 16938.4 | 22012.5 | -17472.0 | -18669.8 |
20| 30| 24000.0 | 31200.0 | -16335.4 | -17995.2 |
30| 40| 24000.0 | 31200.0 | -17472.0 | -18669.8 |
40| 50| 24000.0 | 31200.0 | -16335.4 | -17995.2 |

FileName : Poorboy
Longitudinal Stresses Due to . . . Step: 14 10:56am May 10,2017

Longitudinal Stress Report
Note: Longitudinal Operating and Empty Stresses are computed in the
corroded condition. Stresses due to loads in the hydrostatic test
cases have been computed in the new and cold condition.
Longitudinal Stresses Due to . . .
| | Long. Str. | Long. Str. |Long. Str. |
From| To | Int. Pres. | Ext. Pres. |Hyd. Pres. |
| | psi | psi | psi |
-------------------------------------------------
10| 20| ... | ... | ... |
20| 30| 4582.01 | -701.440 | 5156.79 |
30| 40| 3539.06 | -545.036 | 4291.79 |
40| 50| 4582.01 | -701.440 | 5156.79 |
| | Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |
From| To | Empty | Operating |Hydrotest | Emp. Mom. | Opr. Mom. |
| | psi | psi | psi | psi | psi |
---------------------------------------------------------------------------
10| 20| -88.6237 | -88.6237 | ... | 21.5595 | 21.5595 |
20| 30| -118.836 | -118.836 | ... | 28.9157 | 28.9157 |
30| 40| -83.6558 | -83.6558 | ... | 22.3264 | 22.3264 |
40| 50| -11.0426 | -11.0426 | ... | ... | ... |

FileName : Poorboy

| | Wght. Str. | Bend. Str. |Bend. Str. | Bend. Str. | Bend. Str. |
From| To | Hyd. Mom. | Oper. Wind |Oper. Equ. | Hyd. Wind | Hyd. Equ. |
| | psi | psi | psi | psi | psi |
---------------------------------------------------------------------------
10| 20| ... | 82.7442 | ... | ... | ... |
20| 30| ... | 110.977 | ... | ... | ... |
30| 40| ... | 83.0639 | ... | ... | ... |
40| 50| ... | 0.57151 | ... | ... | ... |
| | Long. Str. | Long. Str. |Long. Str. | EarthQuake |
From| To | Vortex Ope.| Vortex Emp.|Vortex Tst.| Empty |
--------------------------------------------------------------
10| 20| ... | ... | ... | ... |
20| 30| ... | ... | ... | ... |
30| 40| ... | ... | ... | ... |
40| 50| ... | ... | ... | ... |
| | Long. Str. | Long. Str. |
From| To | Y Forces W | Y ForceS S |
| | psi | psi |
-------------------------------------
10| 20| ... | ... |
20| 30| ... | ... |
30| 40| ... | ... |
40| 50| ... | ... |

FileName : Poorboy

Long. Stresses due to User Forces and Moments
| |Wind For/Mom| Eqk For/Mom|Wnd For/Mom| Eqk For/Mom|
From| To | Corroded | Corroded | No Corr. | No Corr. |
--------------------------------------------------------------
10| 20| ... | ... | ... | ... |
20| 30| ... | ... | ... | ... |
30| 40| ... | ... | ... | ... |
40| 50| ... | ... | ... | ... |

FileName : Poorboy
Stress due to Combined Loads : Step: 15 10:56am May 10,2017

Stress Combination Load Cases for Vertical Vessels:
Load Case Definition Key
IP = Longitudinal Stress due to Internal Pressure
EP = Longitudinal Stress due to External Pressure
HP = Longitudinal Stress due to Hydrotest Pressure
NP = No Pressure
EW = Longitudinal Stress due to Weight (No Liquid)
OW = Longitudinal Stress due to Weight (Operating)
HW = Longitudinal Stress due to Weight (Hydrotest)
WI = Bending Stress due to Wind Moment (Operating)
EQ = Bending Stress due to Earthquake Moment (Operating)
EE = Bending Stress due to Earthquake Moment (Empty)
HI = Bending Stress due to Wind Moment (Hydrotest)
HE = Bending Stress due to Earthquake Moment (Hydrotest)
WE = Bending Stress due to Wind Moment (Empty) (no CA)
WF = Bending Stress due to Wind Moment (Filled) (no CA)
CW = Longitudinal Stress due to Weight (Empty) (no CA)
VO = Bending Stress due to Vortex Shedding Loads ( Ope )
VE = Bending Stress due to Vortex Shedding Loads ( Emp )
VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )
FW = Axial Stress due to Vertical Forces for the Wind Case
FS = Axial Stress due to Vertical Forces for the Seismic Case
BW = Bending Stress due to Lat. Forces for the Wind Case, Corroded
BS = Bending Stress due to Lat. Forces for the Seismic Case, Corroded
BN = Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
BU = Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
General Notes:
FileName : Poorboy

Case types HI and HE are in the Un-Corroded condition.
Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding
stress comprising those components that did not contribute to that
type of stress.
An asterisk (*) in the final column denotes overstress.
Analysis of Load Case 1 : NP+EW+WI+FW+BW
From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 15.68 16938.36 -192.93 17472.05 0.0009 0.0110
20 21.06 24000.00 -258.73 16335.38 0.0009 0.0158
30 21.73 24000.00 -189.05 17472.05 0.0009 0.0108
40 24000.00 -11.61 16335.38 0.0007
Analysis of Load Case 2 : NP+EW+EE+FS+BS
10 16938.36 -110.18 17472.05 0.0063
20 24000.00 -147.75 16335.38 0.0090
30 24000.00 -105.98 17472.05 0.0061
40 24000.00 -11.04 16335.38 0.0007
Analysis of Load Case 3 : NP+OW+WI+FW+BW

FileName : Poorboy

10 15.68 16938.36 -192.93 17472.05 0.0009 0.0110
20 21.06 24000.00 -258.73 16335.38 0.0009 0.0158
30 21.73 24000.00 -189.05 17472.05 0.0009 0.0108
40 24000.00 -11.61 16335.38 0.0007
Analysis of Load Case 4 : NP+OW+EQ+FS+BS
10 16938.36 -110.18 17472.05 0.0063
20 24000.00 -147.75 16335.38 0.0090
30 24000.00 -105.98 17472.05 0.0061
40 24000.00 -11.04 16335.38 0.0007
Analysis of Load Case 5 : NP+HW+HI
10 0.00 22012.47 0.00 18669.79 0.0000 0.0000
20 0.00 31200.00 0.00 17995.21 0.0000 0.0000
30 0.00 31200.00 0.00 18669.79 0.0000 0.0000
40 0.00 31200.00 0.00 17995.21 0.0000 0.0000
Analysis of Load Case 6 : NP+HW+HE
10 0.00 22012.47 0.00 18669.79 0.0000 0.0000
20 0.00 31200.00 0.00 17995.21 0.0000 0.0000
30 0.00 31200.00 0.00 18669.79 0.0000 0.0000
40 0.00 31200.00 0.00 17995.21 0.0000 0.0000
Analysis of Load Case 7 : IP+OW+WI+FW+BW

FileName : Poorboy

10 15.68 16938.36 -192.93 17472.05 0.0009 0.0110
20 4603.07 24000.00 16335.38 0.1918
30 3560.80 24000.00 17472.05 0.1484
40 4571.54 24000.00 16335.38 0.1905
Analysis of Load Case 8 : IP+OW+EQ+FS+BS
10 16938.36 -110.18 17472.05 0.0063
20 4492.09 24000.00 16335.38 0.1872
30 3477.74 24000.00 17472.05 0.1449
40 4570.97 24000.00 16335.38 0.1905
Analysis of Load Case 9 : EP+OW+WI+FW+BW
10 15.68 16938.36 -192.93 17472.05 0.0009 0.0110
20 24000.00 -960.17 16335.38 0.0588
30 24000.00 -734.08 17472.05 0.0420
40 24000.00 -713.05 16335.38 0.0437
Analysis of Load Case 10 : EP+OW+EQ+FS+BS
10 16938.36 -110.18 17472.05 0.0063
20 24000.00 -849.19 16335.38 0.0520
30 24000.00 -651.02 17472.05 0.0373
40 24000.00 -712.48 16335.38 0.0436

FileName : Poorboy

Analysis of Load Case 11 : HP+HW+HI
10 0.00 22012.47 0.00 18669.79 0.0000 0.0000
20 5156.79 31200.00 17995.21 0.1653
30 4291.79 31200.00 18669.79 0.1376
40 5156.79 31200.00 17995.21 0.1653
Analysis of Load Case 12 : HP+HW+HE
10 0.00 22012.47 0.00 18669.79 0.0000 0.0000
20 5156.79 31200.00 17995.21 0.1653
30 4291.79 31200.00 18669.79 0.1376
40 5156.79 31200.00 17995.21 0.1653
Analysis of Load Case 13 : IP+WE+EW
10 16938.36 -110.18 17472.05 0.0063
20 4492.09 24000.00 16335.38 0.1872
30 3477.74 24000.00 17472.05 0.1449
40 4570.97 24000.00 16335.38 0.1905
Analysis of Load Case 14 : IP+WF+CW
10 16938.36 -65.35 17472.05 0.0037
20 4500.70 24000.00 16335.38 0.1875
30 3477.39 24000.00 17472.05 0.1449
40 4574.46 24000.00 16335.38 0.1906

FileName : Poorboy

Analysis of Load Case 15 : IP+VO+OW
10 16938.36 -110.18 17472.05 0.0063
20 4492.09 24000.00 16335.38 0.1872
30 3477.74 24000.00 17472.05 0.1449
40 4570.97 24000.00 16335.38 0.1905
Analysis of Load Case 16 : IP+VE+EW
10 16938.36 -110.18 17472.05 0.0063
20 4492.09 24000.00 16335.38 0.1872
30 3477.74 24000.00 17472.05 0.1449
40 4570.97 24000.00 16335.38 0.1905
Analysis of Load Case 17 : NP+VO+OW
10 16938.36 -110.18 17472.05 0.0063
20 24000.00 -147.75 16335.38 0.0090
30 24000.00 -105.98 17472.05 0.0061
40 24000.00 -11.04 16335.38 0.0007
Analysis of Load Case 18 : FS+BS+IP+OW
10 16938.36 -110.18 17472.05 0.0063
20 4492.09 24000.00 16335.38 0.1872
30 3477.74 24000.00 17472.05 0.1449

FileName : Poorboy

40 4570.97 24000.00 16335.38 0.1905
Analysis of Load Case 19 : FS+BS+EP+OW
10 16938.36 -110.18 17472.05 0.0063
20 24000.00 -849.19 16335.38 0.0520
30 24000.00 -651.02 17472.05 0.0373
40 24000.00 -712.48 16335.38 0.0436
Absolute Maximum of the all of the Stress Ratio's 0.1918
Governing Element: HEAD_LOWER
Governing Load Case 7 : IP+OW+WI+FW+BW

FileName : Poorboy
Center of Gravity Calculation : Step: 16 10:56am May 10,2017

Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Nozzles 15.810 ft.
Center of Gravity of Bare Shell New and Cold 9.417 ft.
Center of Gravity of Bare Shell Corroded 8.896 ft.
Vessel CG in the Operating Condition 9.542 ft.
Vessel CG in the Fabricated (Shop/Empty) Condition 9.898 ft.
Vessel CG in the Test Condition 12.230 ft.

FileName : Poorboy
Basering Calculations : Step: 17 10:56am May 10,2017

Skirt Data :
Skirt Outside Diameter at Base SOD 87.9528 in.
Skirt Thickness STHK 0.4724 in.
Skirt Internal Corrosion Allowance SCA 0.1250 in.
Skirt External Corrosion Allowance 0.0000 in.
Skirt Material SA-36
Basering Input: Type of Geometry: Simple Basering No Gussets
Thickness of Basering TBA 1.5000 in.
Design Temperature of the Basering 100.00 °F
Basering Matl SA-36
Basering Operating All. Stress BASOPE 16606.24 psi
Basering Yield Stress 35126.90 psi
Inside Diameter of Basering DI 87.0079 in.
Outside Diameter of Basering DOU 97.0079 in.
Nominal Diameter of Bolts BND 2.0000 in.
Bolt Corrosion Allowance BCA 0.0000 in.
Bolt Material SA-193 B7
Bolt Operating Allowable Stress SA 25000.00 psi
Number of Bolts RN 8
Diameter of Bolt Circle DC 92.9803 in.
Are Gussets to be used ( Yes/No ) GUSYN N
External Corrosion Allowance CA 0.0000 in.
Dead Weight of Vessel DW 7686.7 lb.
Operating Weight of Vessel ROW 7686.7 lb.

FileName : Poorboy

Earthquake Moment on Basering EQMOM 0.0 ft.lb.
Wind Moment on Basering WIMOM 9178.4 ft.lb.
Percent Bolt Preload ppl 100.0
Use AISC A5.2 Increase in Fc and Bolt Stress No
Use Allowable Weld Stress per AISC J2.5 No
Factor for Increase of Allowables Fact 1.0000
Results for Basering Analysis : Analyze Option
Basering Thickness Calculation method used : Simplified (Steel on Steel)
Calculation of Load per Bolt [W/Bolt],
W = TW M = Test Moment
= (( 4 * M/DC ) - W ) / RN per Jawad & Farr, Eq. 12.3
= (( 4 * 0/92.980 ) - 0 )/8
= 0.0000 lb. [** No Uplift ** ]
Required Area for Each Bolt, Based on Max Load 0.0000 in²
Area Available in a Single Bolt (Corr) 2.3000 in²
Area Available in all the Bolts (Corr) 18.4000 in²
Bolt Stress Based on Simplified Analysis 0.0 psi
Allowable Bolt Stress 25000.0 [Fact] 25000.00 psi
Concrete Contact Area of Base Ring CCA 1445.26 in²
Concrete Contact Section Modulus of Base Ring 31623.40 in.³
Concrete Load (Simplified method), Wind in Operating Condition [Sc]:
= ((ppl/100*(Abt*Sa)+W)/Cca) + M/CZ per Jawad & Farr Eq. 12.1

FileName : Poorboy

= (1.000 (18.4000 *25000 +7687 )/1445.26 ) + 110141/31623.40
= 327.08 psi
Allowable Stress on Concrete 1200.00 psi
Determine Maximum Bending Width of Basering Section [Rw1,Rw2]:
Rw1 = (Dou - SkirtOD)/2, Rw2 = ( SkirtID - Di + 2*Sca )/2
Rw1 = (97.008 -87.986 )/2, Rw2 = (87.008 -87.008 + 2*0.125 )/2
Rw1 = 4.511 , Rw2 = 0.125 in.
Calculation of required Basering Thickness, (Simplified) [Tb]:
Allowable Bending Stress 1.5 Basope = 24909.355 psi
= Max(Rw1,Rw2) * ( 3 * Sc / S )½ + CA per Jawad & Farr Eq. 12.12
= Max(4.5111 ,0.1250 ) * ( 3 * 327.084/24909.355 )½ + 0.0000
= 0.8953 in.
Basering Stress at given Thickness [Sb]
= 3 * Sc * ( Max[Rw1, Rw2]/(Tb - Ca) )²
= 3 * 327.084 * ( Max[4.511 , 0.125 ]/(1.500 - 0.000 ) )²
= 8874.700 , must be less than 24909.355 psi
Summary of Basering Thickness Calculations:
Required Basering Thickness (simplified) 0.8953 in.
Actual Basering Thickness as entered by user 1.5000 in.
Weld Size Calculations per Steel Plate Engineering Data − Vol. 2
Compute the Weld load at the Skirt/Base Junction [W]
= SkirtStress * ( SkirtThickness - CA )
= 192.927 * ( 0.472 - 0.125 )

FileName : Poorboy

= 67.03 lb./in.
Results for Computed Minimum Basering Weld Size [BWeld]
= W / [( 0.4 * Yield ) * 2 * 0.707]
= 67/[( 0.4 * 35127 ) * 2 * 0.707]
= 0.003 in.
Summary of Required Weld Sizes:
Required Basering to Skirt Double Fillet Weld Size 0.1875 in.

FileName : Poorboy
Nozzle Calcs. : N3 Nozl: 5 10:56am May 10,2017

INPUT VALUES, Nozzle Description: N3 From : 20
Pressure for Reinforcement Calculations P 100.000 psig
Temperature for Internal Pressure Temp 120 °F
Design External Pressure Pext 15.00 psig
Temperature for External Pressure Tempex 95 °F
Shell Material SA-516 70
Shell Allowable Stress at Temperature Sv 20000.00 psi
Shell Allowable Stress At Ambient Sva 20000.00 psi
Inside Diameter of Elliptical Head D 49.2126 in.
Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 0.3937 in.
Head Internal Corrosion Allowance c 0.1250 in.
Head External Corrosion Allowance co 0.0000 in.
Distance from Head Centerline L1 0.0000 in.
User Entered Minimum Design Metal Temperature -20.00 °F
Type of Element Connected to the Shell : Nozzle
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 17100.00 psi
Allowable Stress At Ambient Sna 17100.00 psi
Diameter Basis (for tr calc only) ID

FileName : Poorboy

Layout Angle 0.00 deg
Diameter 8.0000 in.
Size and Thickness Basis Nominal
Nominal Thickness tn 40
Flange Material SA-105
Flange Type Weld Neck Flange
Corrosion Allowance can 0.1250 in.
Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 5.9055 in.
Weld leg size between Nozzle and Pad/Shell Wo 0.3937 in.
Groove weld depth between Nozzle and Vessel Wgnv 0.4724 in.
Inside Projection h 0.0000 in.
Weld leg size, Inside Element to Shell Wi 0.0000 in.
Pad Material SA-516 70
Pad Allowable Stress at Temperature Sp 20000.00 psi
Pad Allowable Stress At Ambient Spa 20000.00 psi
Diameter of Pad along vessel surface Dp 12.5984 in.
Thickness of Pad te 0.3937 in.
Weld leg size between Pad and Shell Wp 0.3150 in.
Groove weld depth between Pad and Nozzle Wgpn 0.3937 in.
Reinforcing Pad Width 1.9867 in.
ASME Code Weld Type per UW-16 None
Class of attached Flange 150
Grade of attached Flange GR 1.1

FileName : Poorboy

The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
| |
| |
__________/| |
____/|__________\| |
| \ | |
| \ | |
|________________\|__|
Insert/Set-in Nozzle With Pad, no Inside projection
Reinforcement CALCULATION, Description: N3
ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45
Actual Inside Diameter Used in Calculation 7.981 in.
Actual Thickness Used in Calculation 0.322 in.
Nozzle input data check completed without errors.
Reqd thk per UG−37(a)of Elliptical Head, Tr [Int. Press]
= (P*K1*D))/(2*Sv*E-0.2*P) per UG-37(a)(3)
= (100.00*0.896*49.4626)/(2 *20000.00*1.00-0.2*100.00)
= 0.1108 in.
FileName : Poorboy

Reqd thk per UG−37(a)of Nozzle Wall, Trn [Int. Press]
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (100.00*4.12)/(17100*1.00-0.6*100.00)
= 0.0242 in.
Required Nozzle thickness under External Pressure per UG-28 : 0.0236 in.
UG-40, Limits of Reinforcement : [Internal Pressure]
Parallel to Vessel Wall (Diameter Limit) Dl 16.4620 in.
Parallel to Vessel Wall, opening length d 8.2310 in.
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 0.6718 in.
Weld Strength Reduction Factor [fr1]:
= min( 1, Sn/Sv )
= min( 1, 17100.0/20000.0 )
= 0.855
= min( 1, Sn/Sv )
= min( 1, 17100.0/20000.0 )
= 0.855
= min( 1, Sp/Sv )
= min( 1, 20000.0/20000.0 )
= 1.000
= min( fr2, fr4 )
= min( 0.855 , 1.000 )
= 0.855
FileName : Poorboy

Results of Nozzle Reinforcement Area Calculations: (in²)
AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|
---------------------------------------------------------------
Area Required Ar | 0.918| 0.536| NA|
Area in Shell A1 | 1.291| 1.138| NA|
Area in Nozzle Wall A2 | 0.199| 0.199| NA|
Area in Inward Nozzle A3 | 0.000| 0.000| NA|
Area in Welds A41+A42+A43 | 0.220| 0.220| NA|
Area in Element A5 | 1.173| 1.173| NA|
TOTAL AREA AVAILABLE Atot | 2.883| 2.731| NA|
The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 90.00 Degs.
The area available without a pad is Sufficient.
The area available with the given pad is Sufficient.
Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (8.2310*0.1108*1.0+2*0.1970*0.1108*1.0*(1-0.86))
= 0.918 in²
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 8.231 ( 1.00 * 0.2687 - 1.0 * 0.111 ) - 2 * 0.197
( 1.00 * 0.2687 - 1.0 * 0.1108 ) * ( 1 - 0.855 )

FileName : Poorboy

= 1.291 in²
Area Available in Nozzle Wall Projecting Outward [A2]:
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 0.672 ) * ( 0.1970 - 0.0242 ) * 0.8550
= 0.199 in²
Area Available in Welds [A41 + A42 + A43]:
= (Wo² - Ar Lost)*Fr3+((Wi-can/0.707)² - Ar Lost)*fr2 + Wp²*fr4
= (0.1416 ) * 0.86 + (0.0000 ) * 0.86 + 0.0992² * 1.00
= 0.220 in²
Area Available in Element [A5]:
= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 12.5984 - 8.6250 ) * 0.3937 * 1.0000
= 1.173 in²
Note: Per user request, A5 multiplied by 0.75, see UG-37(h).
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]
Wall Thickness for Internal/External pressures ta = 0.1492 in.
Wall Thickness per UG16(b), tr16b = 0.1875 in.
Wall Thickness, shell/head, internal pressure trb1 = 0.2479 in.
Wall Thickness tb1 = max(trb1, tr16b) = 0.2479 in.
Wall Thickness, shell/head, external pressure trb2 = 0.1434 in.
Wall Thickness per table UG-45 tb3 = 0.4069 in.
Determine Nozzle Thickness candidate [tb]:
= min[ tb3, max( tb1,tb2) ]
= min[ 0.407 , max( 0.2479 , 0.1875 ) ]

FileName : Poorboy

= 0.2479 in.
Minimum Wall Thickness of Nozzle Necks [tUG-45]:
= max( ta, tb )
= max( 0.1492 , 0.2479 )
= 0.2479 in.
Available Nozzle Neck Thickness = 0.875 * 0.322 = 0.282 in. --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of the Nozzle Neck to Flange Weld, Curve: B
----------------------------------------------------------------------
MDMT of Nozzle Neck to Pad Weld for the Nozzle, Curve: B
----------------------------------------------------------------------
MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B
----------------------------------------------------------------------

FileName : Poorboy

MDMT of Shell to Pad Weld at Pad OD for pad, Curve: B
----------------------------------------------------------------------
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B
----------------------------------------------------------------------
Governing MDMT of the Nozzle : -155 °F
Governing MDMT of the Reinforcement Pad : -55 °F
Governing MDMT of all the sub-joints of this Junction : -55 °F
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -20 °F
Flange MDMT with Temp reduction per UCS-66(b)(1)(b) -55 °F
Flange MDMT with Temp reduction per UCS-66(b)(1)(c) -155 °F
Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :

FileName : Poorboy

Design Pressure/Ambient Rating = 100.00/285.00 = 0.351
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.
Weld Size Calculations, Description: N3
Intermediate Calc. for nozzle/shell Welds Tmin 0.1970 in.
Intermediate Calc. for pad/shell Welds TminPad 0.2687 in.
Results Per UW-16.1:
Required Thickness Actual Thickness
Nozzle Weld 0.1379 = 0.7 * tmin. 0.2783 = 0.7 * Wo in.
Pad Weld 0.1344 = 0.5*TminPad 0.2227 = 0.7 * Wp in.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (0.9184 - 1.2906 + 2 * 0.1970 * 0.8550 *
(1.00 * 0.2687 - 0.1108 ) ) * 20000
= 0.00 lb.
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 0.1985 + 1.1733 + 0.2203 - 0.0000 * 0.86 ) * 20000
= 31841.90 lb.
Weld Load [W2]:

FileName : Poorboy

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 0.1985 + 0.0000 + 0.1325 + ( 0.0905 ) ) * 20000
= 8431.85 lb.
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 0.1985 + 0.0000 + 0.2203 + 1.1733 + ( 0.0905 ) ) * 20000
= 33652.25 lb.
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 8.6250 * 0.3937 * 0.49 * 17100
= 44693. lb.
Shear, Pad Element Weld [Spew]:
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 12.5984 * 0.3150 * 0.49 * 20000
= 61083. lb.
Shear, Nozzle Wall [Snw]:
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 4.2140 ) * ( 0.3220 - 0.1250 ) * 0.7 * 17100
= 31218. lb.
Tension, Pad Groove Weld [Tpgw]:
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 8.6250 * 0.3937 * 0.74 * 20000
= 78942. lb.
FileName : Poorboy

Tension, Shell Groove Weld [Tngw]:
= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 8.6250 * ( 0.4724 - 0.1250 ) * 0.74 * 20000
= 69666. lb.
Strength of Failure Paths:
PATH11 = ( SPEW + SNW ) = ( 61083 + 31218 ) = 92301 lb.
PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 44693 + 78942 + 69666 + 0 ) = 193301 lb.
PATH33 = ( Spew + Tngw + Sinw )
= ( 61083 + 69666 + 0 ) = 130749 lb.
Summary of Failure Path Calculations:
Path 1-1 = 92300 lb., must exceed W = 0 lb. or W1 = 31841 lb.
Maximum Allowable Pressure for this Nozzle at this Location:
Converged Max. Allow. Pressure in Operating case 127.754 psig
Nozzle is O.K. for the External Pressure 14.997 psig
The Drop for this Nozzle is : 0.2090 in.
The Cut Length for this Nozzle is, Drop + Ho + H + T : 6.5082 in.

FileName : Poorboy

Inside Diameter of Cylindrical Shell D 49.2126 in.
Design Length of Section L 191.3675 in.
Shell Finished (Minimum) Thickness t 0.4724 in.
Shell Internal Corrosion Allowance c 0.1250 in.
Shell External Corrosion Allowance co 0.0000 in.
Distance from Bottom/Left Tangent 10.0925 ft.
Material SA-106 B

FileName : Poorboy

Diameter 6.0000 in.

FileName : Poorboy

| |
| |
| |
| |
__________/| |
____/|__________\| |
| \ | |
| \ | |
|________________\|__|
Reqd thk per UG−37(a)of Cylindrical Shell, Tr [Int. Press]
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (100.00*24.7313)/(20000*1.00-0.6*100.00)
= 0.1240 in.
FileName : Poorboy

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (100.00*3.01)/(17100*1.00-0.6*100.00)
= 0.0176 in.
UG-40, Limits of Reinforcement : [External Pressure]
= min( 1, Sn/Sv )
= min( 1, 17100.0/20000.0 )
= 0.855
= min( 1, Sn/Sv )
= min( 1, 17100.0/20000.0 )
= 0.855
= min( 1, Sp/Sv )
= min( 1, 20000.0/20000.0 )
= 1.000
= min( fr2, fr4 )
= min( 0.855 , 1.000 )
= 0.855
FileName : Poorboy

---------------------------------------------------------------
Area Required Ar | NA| 0.855| NA|
Area in Shell A1 | NA| 0.397| NA|
Area in Nozzle Wall A2 | NA| 0.426| NA|
Area in Inward Nozzle A3 | NA| 0.000| NA|
Area in Welds A41+A42+A43 | NA| 0.232| NA|
Area in Element A5 | NA| 1.183| NA|
TOTAL AREA AVAILABLE Atot | NA| 2.237| NA|
Area Required [A]:
= 0.5( d * tr*F + 2 * tn * tr*F(1-fr1) ) per UG-37(d)
= 0.5(6.0110*0.2804*1+2*0.3070*0.2804*1(1-0.86))
= 0.855 in²
= 6.011 ( 1.00 * 0.3474 - 1.0 * 0.280 ) - 2 * 0.307
( 1.00 * 0.3474 - 1.0 * 0.2804 ) * ( 1 - 0.855 )
= 0.397 in²
FileName : Poorboy

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 0.869 ) * ( 0.3070 - 0.0202 ) * 0.8550
= 0.426 in²
= Wo²*fr3+(Wi-can/0.707)²*fr2+Wp²*fr4
= 0.3937² *0.86 + (0.0000 )² *0.86 + 0.3150² * 1.00
= 0.232 in²
= ( 10.6299 - 6.6250 ) * 0.3937 * 1.0000
= 1.183 in²
= min[ 0.370 , max( 0.2490 , 0.1875 ) ]
= 0.2490 in.
FileName : Poorboy

= max( ta, tb )
= max( 0.1452 , 0.2490 )
= 0.2490 in.
----------------------------------------------------------------------
----------------------------------------------------------------------
----------------------------------------------------------------------

FileName : Poorboy

----------------------------------------------------------------------
Govrn. thk, tg = 0.394 , c = 0.1250 in. , E* = 1.00
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)
----------------------------------------------------------------------

FileName : Poorboy

Nozzle Calculations per App. 1-10: Internal Pressure Case:
Thickness of Nozzle [tn]:
= thickness - corrosion allowance
= 0.432 - 0.125
= 0.307 in.
Effective Pressure Radius [Reff]:
= Di/2 + corrosion allowance
= 49.213/2 + 0.125
= 24.731 in.
Effective Length of Vessel Wall [LR]:
Note : Pad Thk >= 0.5T and Pad Width < 8(Shell Thk + Pad Thk)
= 10 * t
= 10 * 0.347
= 3.474 in.
Thickness Limit Candidate [LH1]:
= t + 0.78 * sqrt( Rn * tn )
= 0.347 + 0.78 * sqrt( 3.006 * 0.307 )
= 1.097 in.
= Lpr1 + T
= 5.906 + 0.347
FileName : Poorboy

= 6.253 in.
= 8( t + te )
= 8( 0.347 + 0.394 )
= 5.929 in.
Effective Nozzle Wall Length Outside the Vessel [LH]:
= min[ LH1, LH2, LH3 ]
= min[ 1.097 , 6.253 , 5.929 )
= 1.097 in.
Effective Vessel Thickness [teff]:
= t
= 0.347 in.
Determine Parameter [Lamda]:
= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (6.01 + 0.307 )/( sqrt((49.46 + 0.347 ) * 0.347 )) )
= 1.519
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
Area Contributed by the Vessel Wall [A1]:
= t * LR * max( Lamda/4, 1 )
= 0.347 * 3.474 * max( 1.519/4, 1 )
= 1.207 in²
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:
= tn * LH
= 0.307 * 1.097
FileName : Poorboy

= 0.337 in²
Area Contributed by the Pad Fillet Weld [A42]:
= 0.5 * Leg422
= 0.5 * 0.3152
= 0.050 in²
Area Contributed by the Outside Fillet Weld [A41]:
= 0.5 * Leg412 - Area cut by thickness limit
= 0.5 * 0.3942 - 0.001
= 0.077 in²
Area Contributed by the Reinforcing Pad [A5]:
= min( W * te , LR * te )
= min( 2.002 * 0.394 , 3.474 * 0.394 )
= 0.788 in²
The total area contributed by A1 through A5 [AT]:
= A1 + frn( A2 + A3 ) + A41 + A42 + A43 + frp( A5 )
= 1.207+1.000(0.337+0.000)+0.077+0.050+0.000+1.000(0.788)
= 2.459 in²
Allowable Local Primary Membrane Stress [Sallow]:
= 1.5 * S * E
= 1.5 * 20000.000 * 1.000
= 30000.0 psi
Determine Force acting on the Nozzle [fN]:
= P * Rn( LH - t )
= 100.000 * 3.006 ( 1.097 - 0.347 )
= 225.2 lb.
FileName : Poorboy

Determine Force acting on the Shell [fS]:
= P * Reff( LR + tn )
= 100.000 * 24.731 ( 3.474 + 0.307 )
= 9351.9 lb.
Discontinuity Force from Internal Pressure [fY]:
= P * Reff * Rnc
= 100.000 * 24.731 * 3.006
= 7433.0 lb.
Area Resisting Internal Pressure [Ap]:
= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 3.006 ( 1.097 - 0.347 ) + 24.731 ( 3.474 + 0.307 + 3.006 )
= 170.1 in²
Maximum Allowable Working Pressure Candidate [Pmax1]:
= Sallow /( 2 * Ap/AT - Rxs/teff )
= 30000.000/( 2 * 170.101/2.459 - 24.731/0.347 )
= 446.5 psig
= S[t/Reff]
= 20000.000 [0.347/24.731 ]
= 281.0 psig
Maximum Allowable Working Pressure [Pmax]:
= min( Pmax1, Pmax2 )
= min( 446.480 , 280.973 )
= 280.973 psig
FileName : Poorboy

Average Primary Membrane Stress [SigmaAvg]:
= ( fN + fS + fY ) / AT
= ( 225.185 + 9351.917 + 7432.992 )/2.459
= 6918.676 psi
General Primary Membrane Stress [SigmaCirc]:
= P * Reff / teff
= 100.000 * 24.731/0.347
= 7118.1 psi
Maximum Local Primary Membrane Stress [PL]:
= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 6918.676 - 7118.130 , 7118.130 )
= 7118.1 psi
Summary of Nozzle Pressure/Stress Results:
Allowed Local Primary Membrane Stress Sallow 30000.00 psi
Local Primary Membrane Stress PL 7118.13 psi
Maximum Allowable Working Pressure Pmax 280.97 psig
Strength of Nozzle Attachment Welds per 1-10 and U-2(g)
Discontinuity Force Factor [ky]:
= ( Rnc + tn ) / Rnc
= ( 3.006 + 0.307 )/3.006
= 1.102 For set-in Nozzles
Weld Length of Nozzle to Shell Weld [Ltau]:
= pi/2 * ( Rn + tn )
= pi/2 * ( 3.006 + 0.307 )
= 5.203 in.
FileName : Poorboy

Weld Length of Pad to Shell Weld [LtauP]:
= pi/2 * ( Rn + tn + W )
= pi/2 * ( 3.006 + 0.307 + 2.002 )
= 8.349 in.
Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:
= 0.278, 0.223, 0.000, in.
Weld Load Value [fwelds]:
= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(7433*1.10,1.5*17100.0(0.337+0.000),pi/4*100.0*3.01^2*1.10^2)
= 861.790 lb.
Discontinuity Force [fws]:
= fwelds * t * S/( t * S + te * Sp )
= 861.8*0.35*20000/(0.347*20000+0.394*20000)
= 404.000 lb.
Discontinuity Force [fwp]:
= fwelds * te * Sp / ( t * S + te * Sp )
= 861.8*0.39*20000/(0.347*20000+0.394*20000)
= 457.790 lb.
Shear Stress [tau1]:
= fws / ( Ltau * ( 0.6 * tw1 + 0.49 * L43T ) )
= 404.000/( 5.203 * ( 0.6 * 0.347 + 0.49 * 0.000 ) )
= 372.455 psi
= fwp / ( Ltau * ( 0.6 * tw2 + 0.49 * L41T ) )

FileName : Poorboy

= 457.790/( 5.203 * ( 0.6 * 0.394 + 0.49 * 0.278 ) )
= 236.110 psi
= fwp / ( Ltau * ( 0.49 * L42T ) )
= 457.790/( 8.349 * ( 0.49 * 0.223 ) )
= 502.474 psi
Maximum Shear Stress in the Welds:
= max( tau1, tau2, tau3 )
= max( 372.455 , 236.110 , 502.474 )
= 502.5 must be less than or equal to 20000.0 psi
Note: The MAWP of this junction was limited by the parent Shell/Head.

FileName : Poorboy


FileName : Poorboy
Nozzle Calcs. : MH Nozl: 7 10:56am May 10,2017

INPUT VALUES, Nozzle Description: MH From : 30
Inside Diameter of Cylindrical Shell D 49.2126 in.
Design Length of Section L 191.3675 in.
Shell Finished (Minimum) Thickness t 0.4724 in.
Shell Internal Corrosion Allowance c 0.1250 in.
Shell External Corrosion Allowance co 0.0000 in.
Distance from Bottom/Left Tangent 10.0925 ft.
Material SA-106 B

FileName : Poorboy

Diameter 24.0000 in.

FileName : Poorboy

| |
| |
| |
| |
__________/| |
____/|__________\| |
| \ | |
| \ | |
|________________\|__|
Reinforcement CALCULATION, Description: MH
Reqd thk per UG−37(a)of Cylindrical Shell, Tr [Int. Press]
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (100.00*24.7313)/(20000*1.00-0.6*100.00)
= 0.1240 in.
FileName : Poorboy

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (100.00*11.44)/(17100*1.00-0.6*100.00)
= 0.0671 in.
UG-40, Limits of Reinforcement : [External Pressure]
= min( 1, Sn/Sv )
= min( 1, 17100.0/20000.0 )
= 0.855
= min( 1, Sn/Sv )
= min( 1, 17100.0/20000.0 )
= 0.855
= min( 1, Sp/Sv )
= min( 1, 20000.0/20000.0 )
= 1.000
= min( fr2, fr4 )
= min( 0.855 , 1.000 )
= 0.855
FileName : Poorboy

---------------------------------------------------------------
Area Required Ar | NA| 3.230| NA|
Area in Shell A1 | NA| 1.523| NA|
Area in Nozzle Wall A2 | NA| 0.771| NA|
Area in Inward Nozzle A3 | NA| 0.000| NA|
Area in Welds A41+A42+A43 | NA| 0.232| NA|
Area in Element A5 | NA| 1.167| NA|
TOTAL AREA AVAILABLE Atot | NA| 3.693| NA|
The area available without a pad is Insufficient.
SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness
Based on given Pad Thickness: 25.8125 0.3937 in.
Based on given Pad Diameter: 27.9528 0.1875 in.
Based on Shell or Nozzle Thickness: 25.4375 0.5000 in.
Area Required [A]:
= 0.5( d * tr*F + 2 * tn * tr*F(1-fr1) ) per UG-37(d)
= 0.5(22.8760*0.2804*1+2*0.5620*0.2804*1(1-0.86))
= 3.230 in²

FileName : Poorboy

= 22.876 ( 1.00 * 0.3474 - 1.0 * 0.280 ) - 2 * 0.562
( 1.00 * 0.3474 - 1.0 * 0.2804 ) * ( 1 - 0.855 )
= 1.523 in²
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 0.869 ) * ( 0.5620 - 0.0428 ) * 0.8550
= 0.771 in²
= Wo²*fr3+(Wi-can/0.707)²*fr2+Wp²*fr4
= 0.3937² *0.86 + (0.0000 )² *0.86 + 0.3150² * 1.00
= 0.232 in²
= ( 27.9528 - 24.0000 ) * 0.3937 * 1.0000
= 1.167 in²

FileName : Poorboy

= min[ 0.453 , max( 0.2490 , 0.1875 ) ]
= 0.2490 in.
= max( ta, tb )
= max( 0.1921 , 0.2490 )
= 0.2490 in.
----------------------------------------------------------------------
Min Metal Temp. w/o impact per UCS-66, Curve B 4 °F
----------------------------------------------------------------------
Govrn. thk, tg = 0.394 , c = 0.1250 in. , E* = 1.00

FileName : Poorboy

----------------------------------------------------------------------
Govrn. thk, tg = 0.394 , c = 0.1250 in. , E* = 1.00
----------------------------------------------------------------------
Govrn. thk, tg = 0.394 , c = 0.1250 in. , E* = 1.00
----------------------------------------------------------------------

FileName : Poorboy

Nozzle Calculations per App. 1-10: Internal Pressure Case:
Thickness of Nozzle [tn]:
= thickness - corrosion allowance
= 0.687 - 0.125
= 0.562 in.
Effective Pressure Radius [Reff]:
= Di/2 + corrosion allowance
= 49.213/2 + 0.125
= 24.731 in.
Effective Length of Vessel Wall [LR]:
Note : Pad Thk >= 0.5T and Pad Width < 8(Shell Thk + Pad Thk)
= 10 * t
= 10 * 0.347
= 3.474 in.
FileName : Poorboy

= t + 0.78 * sqrt( Rn * tn )
= 0.347 + 0.78 * sqrt( 11.438 * 0.562 )
= 2.325 in.
= Lpr1 + T
= 5.906 + 0.347
= 6.253 in.
= 8( t + te )
= 8( 0.347 + 0.394 )
= 5.929 in.
Effective Nozzle Wall Length Outside the Vessel [LH]:
= min[ LH1, LH2, LH3 ]
= min[ 2.325 , 6.253 , 5.929 )
= 2.325 in.
Effective Vessel Thickness [teff]:
= t
= 0.347 in.
Determine Parameter [Lamda]:
= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (22.88 + 0.562 )/( sqrt((49.46 + 0.347 ) * 0.347 )) )
= 5.634
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

FileName : Poorboy

Area Contributed by the Vessel Wall [A1]:
= t * LR * max( Lamda/4, 1 )
= 0.347 * 3.474 * max( 5.634/4, 1 )
= 1.700 in²
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:
= tn * LH
= 0.562 * 2.325
= 1.307 in²
Area Contributed by the Pad Fillet Weld [A42]:
= 0.5 * Leg422
= 0.5 * 0.3152
= 0.050 in²
Area Contributed by the Outside Fillet Weld [A41]:
= 0.5 * Leg412
= 0.5 * 0.3942
= 0.078 in²
Area Contributed by the Reinforcing Pad [A5]:
= min( W * te , LR * te )
= min( 1.976 * 0.394 , 3.474 * 0.394 )
= 0.778 in²
The total area contributed by A1 through A5 [AT]:
= A1 + frn( A2 + A3 ) + A41 + A42 + A43 + frp( A5 )
= 1.700+1.000(1.307+0.000)+0.078+0.050+0.000+1.000(0.778)
= 3.912 in²
FileName : Poorboy

Allowable Local Primary Membrane Stress [Sallow]:
= 1.5 * S * E
= 1.5 * 20000.000 * 1.000
= 30000.0 psi
Determine Force acting on the Nozzle [fN]:
= P * Rn( LH - t )
= 100.000 * 11.438 ( 2.325 - 0.347 )
= 2262.0 lb.
Determine Force acting on the Shell [fS]:
= P * Reff( LR + tn )
= 100.000 * 24.731 ( 3.474 + 0.562 )
= 9982.6 lb.
Discontinuity Force from Internal Pressure [fY]:
= P * Reff * Rnc
= 100.000 * 24.731 * 11.438
= 28287.7 lb.
Area Resisting Internal Pressure [Ap]:
= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 11.438 ( 2.325 - 0.347 ) + 24.731 ( 3.474 + 0.562 + 11.438 )
= 405.3 in²
= Sallow /( 2 * Ap/AT - Rxs/teff )
= 30000.000/( 2 * 405.322/3.912 - 24.731/0.347 )
= 220.5 psig

FileName : Poorboy

= S[t/Reff]
= 20000.000 [0.347/24.731 ]
= 281.0 psig
Maximum Allowable Working Pressure [Pmax]:
= min( Pmax1, Pmax2 )
= min( 220.540 , 280.973 )
= 220.540 psig
Average Primary Membrane Stress [SigmaAvg]:
= ( fN + fS + fY ) / AT
= ( 2261.975 + 9982.564 + 28287.658 )/3.912
= 10360.553 psi
General Primary Membrane Stress [SigmaCirc]:
= P * Reff / teff
= 100.000 * 24.731/0.347
= 7118.1 psi
Maximum Local Primary Membrane Stress [PL]:
= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 10360.553 - 7118.130 , 7118.130 )
= 13603.0 psi
Summary of Nozzle Pressure/Stress Results:
Allowed Local Primary Membrane Stress Sallow 30000.00 psi
Local Primary Membrane Stress PL 13602.98 psi
Maximum Allowable Working Pressure Pmax 220.54 psig
Strength of Nozzle Attachment Welds per 1-10 and U-2(g)

FileName : Poorboy

Discontinuity Force Factor [ky]:
= ( Rnc + tn ) / Rnc
= ( 11.438 + 0.562 )/11.438
= 1.049 For set-in Nozzles
Weld Length of Nozzle to Shell Weld [Ltau]:
= pi/2 * ( Rn + tn )
= pi/2 * ( 11.438 + 0.562 )
= 18.850 in.
Weld Length of Pad to Shell Weld [LtauP]:
= pi/2 * ( Rn + tn + W )
= pi/2 * ( 11.438 + 0.562 + 1.976 )
= 21.954 in.
Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:
= 0.278, 0.223, 0.000, in.
Weld Load Value [fwelds]:
= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(28288*1.05,1.5*17100.0(1.307+0.000),pi/4*100.0*11.44^2*1.05^2)
= 11309.732 lb.
Discontinuity Force [fws]:
= fwelds * t * S/( t * S + te * Sp )
= 11309.7*0.35*20000/(0.347*20000+0.394*20000)
= 5301.907 lb.
Discontinuity Force [fwp]:
= fwelds * te * Sp / ( t * S + te * Sp )
= 11309.7*0.39*20000/(0.347*20000+0.394*20000)
FileName : Poorboy

= 6007.826 lb.
= fws / ( Ltau * ( 0.6 * tw1 + 0.49 * L43T ) )
= 5301.907/( 18.850 * ( 0.6 * 0.347 + 0.49 * 0.000 ) )
= 1349.269 psi
= fwp / ( Ltau * ( 0.6 * tw2 + 0.49 * L41T ) )
= 6007.826/( 18.850 * ( 0.6 * 0.394 + 0.49 * 0.278 ) )
= 855.340 psi
= fwp / ( Ltau * ( 0.49 * L42T ) )
= 6007.826/( 21.954 * ( 0.49 * 0.223 ) )
= 2507.666 psi
Maximum Shear Stress in the Welds:
= max( tau1, tau2, tau3 )
= max( 1349.269 , 855.340 , 2507.666 )
= 2507.7 must be less than or equal to 20000.0 psi
Weld Size Calculations, Description: MH
Nozzle Weld 0.2500 = Min per Code 0.2783 = 0.7 * Wo in.

FileName : Poorboy


FileName : Poorboy

Inside Diameter of Elliptical Head D 49.2126 in.
Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 0.3937 in.
Head Internal Corrosion Allowance c 0.1250 in.
Head External Corrosion Allowance co 0.0000 in.
Distance from Head Centerline L1 0.0000 in.
Material SA-106 B

FileName : Poorboy

Diameter 10.0000 in.

FileName : Poorboy

| |
| |
| |
| |
__________/| |
____/|__________\| |
| \ | |
| \ | |
|________________\|__|
Reqd thk per UG−37(a)of Elliptical Head, Tr [Int. Press]
= (P*K1*D))/(2*Sv*E-0.2*P) per UG-37(a)(3)
= (100.00*0.896*49.4626)/(2 *20000.00*1.00-0.2*100.00)
= 0.1108 in.
FileName : Poorboy

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (100.00*5.14)/(17100*1.00-0.6*100.00)
= 0.0301 in.
UG-40, Limits of Reinforcement : [Internal Pressure]
= min( 1, Sn/Sv )
= min( 1, 17100.0/20000.0 )
= 0.855
= min( 1, Sn/Sv )
= min( 1, 17100.0/20000.0 )
= 0.855
= min( 1, Sp/Sv )
= min( 1, 20000.0/20000.0 )
= 1.000
= min( fr2, fr4 )
= min( 0.855 , 1.000 )
= 0.855
FileName : Poorboy

---------------------------------------------------------------
Area Required Ar | 1.146| 0.669| NA|
Area in Shell A1 | 1.611| 1.420| NA|
Area in Nozzle Wall A2 | 0.241| 0.245| NA|
Area in Inward Nozzle A3 | 0.000| 0.000| NA|
Area in Welds A41+A42+A43 | 0.220| 0.220| NA|
Area in Element A5 | 1.174| 1.174| NA|
TOTAL AREA AVAILABLE Atot | 3.245| 3.059| NA|
The Internal Pressure Case Governs the Analysis.
Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (10.2700*0.1108*1.0+2*0.2400*0.1108*1.0*(1-0.86))
= 1.146 in²
= 10.270 ( 1.00 * 0.2687 - 1.0 * 0.111 ) - 2 * 0.240
( 1.00 * 0.2687 - 1.0 * 0.1108 ) * ( 1 - 0.855 )

FileName : Poorboy

= 1.611 in²
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 0.672 ) * ( 0.2400 - 0.0301 ) * 0.8550
= 0.241 in²
= (Wo² - Ar Lost)*Fr3+((Wi-can/0.707)² - Ar Lost)*fr2 + Wp²*fr4
= (0.1416 ) * 0.86 + (0.0000 ) * 0.86 + 0.0992² * 1.00
= 0.220 in²
= ( 14.7244 - 10.7500 ) * 0.3937 * 1.0000
= 1.174 in²
= min[ 0.444 , max( 0.2479 , 0.1875 ) ]

FileName : Poorboy

= 0.2479 in.
= max( ta, tb )
= max( 0.1551 , 0.2479 )
= 0.2479 in.
----------------------------------------------------------------------
----------------------------------------------------------------------
----------------------------------------------------------------------

FileName : Poorboy

----------------------------------------------------------------------
----------------------------------------------------------------------

FileName : Poorboy

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (1.1458 - 1.6105 + 2 * 0.2400 * 0.8550 *
(1.00 * 0.2687 - 0.1108 ) ) * 20000
= 0.00 lb.
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 0.2411 + 1.1735 + 0.2203 - 0.0000 * 0.86 ) * 20000
= 32698.15 lb.
Weld Load [W2]:

FileName : Poorboy

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 0.2411 + 0.0000 + 0.1325 + ( 0.1103 ) ) * 20000
= 9677.42 lb.
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 0.2411 + 0.0000 + 0.2203 + 1.1735 + ( 0.1103 ) ) * 20000
= 34903.65 lb.
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 10.7500 * 0.3937 * 0.49 * 17100
= 55704. lb.
Shear, Pad Element Weld [Spew]:
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 14.7244 * 0.3150 * 0.49 * 20000
= 71390. lb.
Shear, Nozzle Wall [Snw]:
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 5.2550 ) * ( 0.3650 - 0.1250 ) * 0.7 * 17100
= 47427. lb.
Tension, Pad Groove Weld [Tpgw]:
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 10.7500 * 0.3937 * 0.74 * 20000
= 98391. lb.
FileName : Poorboy

Tension, Shell Groove Weld [Tngw]:
= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 10.7500 * ( 0.4724 - 0.1250 ) * 0.74 * 20000
= 86830. lb.
Strength of Failure Paths:
PATH11 = ( SPEW + SNW ) = ( 71390 + 47427 ) = 118818 lb.
PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 55704 + 98391 + 86830 + 0 ) = 240926 lb.
PATH33 = ( Spew + Tngw + Sinw )
= ( 71390 + 86830 + 0 ) = 158221 lb.
Summary of Failure Path Calculations:

FileName : Poorboy
Nozzle Schedule : Step: 22 10:56am May 10,2017

Nozzle Schedule:
Nominal Flange Noz. Wall Re-Pad Cut
Description Size Sch/Type O/Dia Thk ODia Thick Length
in. Cls in. in. in. in. in.
------------------------------------------------------------------------------
N1 6.000 80 WNF 6.625 0.432 10.63 0.394 6.60
N3 8.000 40 WNF 8.625 0.322 12.60 0.394 6.51
N2 10.000 40 WNF 10.750 0.365 14.72 0.394 6.62
MH 24.000 40 WNF 24.000 0.687 27.95 0.394 9.50
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:
Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle Material Weld Weld Weld Weld Weld
in. in. in. in. in.
------------------------------------------------------------------------------
N1 SA-106 B 0.472 0.394 0.315 0.394 -

FileName : Poorboy
Nozzle Schedule : Step: 22 10:56am May 10,2017

N3 SA-106 B 0.472 0.394 0.315 0.394 -
N2 SA-106 B 0.472 0.394 0.315 0.394 -
MH SA-106 B 0.472 0.394 0.315 0.394 -
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance Layout Projection Installed In
Nozzle From Datum Angle Outside Inside Component
ft. deg. in. in.
----------------------------------------------------------------------------
N1 9.843 180.00 5.91 0.00 SHELL
N3 0.00 5.91 0.00 HEAD_LOWER
N2 0.00 5.91 0.00 HEAD_UPPER
MH 9.843 0.00 5.91 0.00 SHELL

FileName : Poorboy
Nozzle Summary : Step: 23 10:56am May 10,2017

Nozzle Calculation Summary:
Description MAWP Ext MAPNC UG45 [tr] Weld Areas or
psig psig Path Stresses
---------------------------------------------------------------------------
N3 127.75 OK ... OK 0.248 OK Passed
N1 278.62 OK ... OK 0.249 OK Passed
MH 220.53 OK ... OK 0.249 OK Passed
N2 157.84 OK ... OK 0.248 OK Passed
---------------------------------------------------------------------------
Min. - Nozzles 127.75 N3
Min. Shell&Flgs 215.89 40 50 285.00
Computed Vessel M.A.W.P. 127.75 psig
Note: MAWPs (Internal Case) shown above are at the High Point.
Warning: A Nozzle Reinforcement is governing the MAWP of this Vessel.
Check the Spatial Relationship between the Nozzles
From Node Nozzle Description Y Coordinate, Layout Angle, Dia. Limit
20 N3 0.000 0.000 16.462
30 N1 121.110 180.000 13.574
30 MH 121.110 0.000 45.752
40 N2 0.000 0.000 20.540
The nozzle spacing is computed by the following:
= Sqrt( ll² + lc² ) where

FileName : Poorboy
Nozzle Summary : Step: 23 10:56am May 10,2017

ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.
No interference violations have been detected !

FileName : Poorboy
MDMT Summary : Step: 24 10:56am May 10,2017

Minimum Design Metal Temperature Results Summary :
Curve Basic Reduced UG-20(f) Thickness Gov E*
Description MDMT MDMT MDMT ratio Thk
Notes °F °F °F in.
----------------------------------------------------------------------------
HEAD_LOWER [10] B -20 -55 -20 0.584 0.394 1.000
HEAD_LOWER [7] B -20 -55 -20 0.590 0.394 1.000
SHELL [8] B -10 -55 -20 0.456 0.472 1.000
HEAD_UPPER [10] B -20 -55 -20 0.584 0.394 1.000
HEAD_UPPER [7] B -20 -55 -20 0.590 0.394 1.000
N3 [1] B -20 -55 -20 0.412 0.394 1.000
Nozzle Flg [4] -20 -155 0.154
N1 [1] B -20 -55 -20 0.357 0.394 1.000
Nozzle Flg [4] -20 -155 0.070
MH [1] B -20 -55 -20 0.357 0.394 1.000
Nozzle Flg [4] -20 -155 0.141
N2 [1] B -20 -55 -20 0.412 0.394 1.000
Nozzle Flg [4] -20 -155 0.155
----------------------------------------------------------------------------
Required Minimum Design Metal Temperature -20 °F
Warmest Computed Minimum Design Metal Temperature -55 °F
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.

FileName : Poorboy
MDMT Summary : Step: 24 10:56am May 10,2017

[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
UG-84(b)(2) was not considered.
UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

FileName : Poorboy
Vessel Design Summary : Step: 25 10:56am May 10,2017

Diameter Spec : 49.213 in. ID
Vessel Design Length, Tangent to Tangent 15.26 ft.
Distance of Bottom Tangent above Grade 5.91 ft.
Distance of Base above Grade 0.00 ft.
Specified Datum Line Distance 6.16 ft.
Skirt Material SA-36
Nozzle Material SA-106 B
Re-Pad Material SA-516 70
Internal Design Temperature 120 °F
Internal Design Pressure 100.000 psig
External Design Temperature 95 °F
External Design Pressure 14.997 psig
Maximum Allowable Working Pressure 127.754 psig
External Max. Allowable Working Pressure 25.165 psig
Hydrostatic Test Pressure 166.080 psig
Required Minimum Design Metal Temperature -20 °F
Warmest Computed Minimum Design Metal Temperature -55 °F
Wind Design Code ASCE-93
Earthquake Design Code UBC-94
Element Pressures and MAWP: psig

FileName : Poorboy

Element Desc | Design Pres. | External | M.A.W.P | Corrosion |
| + Stat. head | Pressure | | Allowance |
-----------------------------------------------------------------------
HEAD_LOWER | 100.000| 14.997| 215.889| 0.1250|
SHELL | 100.000| 14.997| 278.624| 0.1250|
HEAD_UPPER | 100.000| 14.997| 215.889| 0.1250|
Element "To" Elev Length Element Thk R e q d T h k Joint Eff
Type ft. ft. in. Int. Ext. Long Circ
-----------------------------------------------------------------------
Skirt -0.25 5.906 0.472 No Calc No Calc 0.85 0.85
Ellipse 0.00 0.250 0.394 0.248 0.254 1.00 1.00
Cylinder 14.76 14.764 0.472 0.249 0.405 1.00 1.00
Ellipse 15.01 0.250 0.394 0.248 0.254 1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Wind/Earthquake Shear, Bending
| | Distance to| Cumulative |Earthquake | Wind | Earthquake |
From| To | Support| Wind Shear | Shear | Bending | Bending |
| | ft. | lb. | lb. | ft.lb. | ft.lb. |
---------------------------------------------------------------------------
10| 20| 2.95276 | 889.855 | ... | 9178.40 | ... |
20| 30| 6.03051 | 592.580 | ... | 4801.13 | ... |
30| 40| 13.5374 | 583.468 | ... | 4654.12 | ... |
40| 50| 21.0443 | 43.6608 | ... | 24.7251 | ... |
Abs Max of the all of the Stress Ratio's : 0.1918

FileName : Poorboy

Basering Data : Simple Basering No Gussets
Thickness of Basering 1.5000 in.
Inside Diameter of Basering 87.0079 in.
Outside Diameter of Basering 97.0079 in.
Nominal Diameter of Bolts 2.0000 in.
Diameter of Bolt Circle 92.9803 in.
Number of Bolts 8
Basering Sketch
----->| |<----- 0.4724 in.
87.95 in. ----------->|
87.01 in. --------->| |
| |
| |
| |
| |
| |
| |
| |
| |
______| |__ _ ________ _
87.01 in. --->|___________|_|________| _ 1.5000 in.
92.98 in. ---------------->| |
97.01 in. -------------------------->|
Basering Cross Section View

FileName : Poorboy

Support Loads for Foundation Design:
Total Wind Shear on Support 890. lb.
Wind Moment on Support 9178. ft.lb.
Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Weights:
Fabricated - Bare W/O Removable Internals 7686.7 lbm
Shop Test - Fabricated + Water ( Full ) 21394.8 lbm
Shipping - Fab. + Rem. Intls.+ Shipping App. 7686.7 lbm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 7686.7 lbm
Empty - Fab. + Intls. + Details + Wghts. 7686.7 lbm
Operating - Empty + Operating Liquid (No CA) 7686.7 lbm
Field Test - Empty Weight + Water (Full) 21394.8 lbm

Mechanical Calculation

Caricato da

Informazioni sul documento

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

Mechanical Calculation

Caricato da

Copyright:

Formati disponibili

Mechanical Calculation

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2015

Analysis Performed by : SPLM Licensed User

Job File : F:\WBS\01. PROJECT\POORBOY.Pvdb

Date of Analysis : May 10,2017 10:56am

PV Elite 2016, January 2016

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 100.00 psig

Design Internal Temperature 120 °F

Type of Hydrotest UG-99(b)

Hydrotest Position Horizontal

Projection of Nozzle from Vessel Top 0.0000 in.

Projection of Nozzle from Vessel Bottom 0.0000 in.

Minimum Design Metal Temperature -20 °F

Type of Construction Welded

Special Service None

Use Higher Longitudinal Stresses (Flag) Y

Select t for Internal Pressure (Flag) N

Select t for External Pressure (Flag) N

Select t for Axial Stress (Flag) N

Select Location for Stiff. Rings (Flag) N

Consider Vortex Shedding N

Perform a Corroded Hydrotest N

Is this a Heat Exchanger No

User Defined Hydro. Press. (Used if > 0) 0.0000 psig

User defined MAWP 0.0000 psig

User defined MAPnc 0.0000 psig

Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS

Load Case 3 NP+OW+WI+FW+BW

Load Case 4 NP+OW+EQ+FS+BS

Load Case 5 NP+HW+HI

Load Case 7 IP+OW+WI+FW+BW

Load Case 8 IP+OW+EQ+FS+BS

Load Case 9 EP+OW+WI+FW+BW

Load Case 10 EP+OW+EQ+FS+BS

Load Case 11 HP+HW+HI

Load Case 12 HP+HW+HE

Load Case 13 IP+WE+EW

Load Case 14 IP+WF+CW

Load Case 15 IP+VO+OW

Load Case 16 IP+VE+EW

Load Case 17 NP+VO+OW

Load Case 18 FS+BS+IP+OW

Load Case 19 FS+BS+EP+OW

Wind Design Code ASCE-7 93

Basic Wind Speed [V] 70.000 mile/hr

Surface Roughness Category C: Open Terrain

Importance Factor 1.0

Type of Surface Moderately Smooth

Base Elevation 0.0000 ft.

Percent Wind for Hydrotest 33.0

Using User defined Wind Press. Vs Elev. N

Damping Factor (Beta) for Wind (Ope) 0.0100

Damping Factor (Beta) for Wind (Empty) 0.0000

Damping Factor (Beta) for Wind (Filled) 0.0000

Seismic Design Code UBC 94

UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) 0.000

UBC Importance Factor 1.000