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Pour molten liquid into mold Pour molten liquid into opening
FAILURES SUCCESS
- molten metal had too much - design works, as proven
surface tension not allowing it with water.
to flow into hole.
-if put into larger scale, a
- 1mm slot is too small for much greater chance of
metal to be poored into unless success would be achieved.
pressurized into it.
- accurate dimensions
- working mold would not fit because of machined would
in furnace thus heat needed allow for accurate test
was harder to achieve. results.
Special Wheatstone Bridge used
resistances <1 Ohm
Sand Molding -
Liquid Would Seep out of mold.
Would absorb particles into mixture
Solidified before reached end of mold
Metal Molding:
Molten Metal had strong tension on metal molding
Would not drain into opening
Would solidify the opening closed.
Plan Two: Hardness Curve
K 1/8 10 140 150 130 HRM . . . . . . . . Soft bearing metals, plastics and
other very soft materials
L 1/4 10 50 60 130
M 1/4 10 90 100 130
P 1/4 10 140 130
R 1/2 10 50 130
S 1/2 10 90 130
V 1/2 0 140 130
Problems with Hardness Testing
The
largest diameter indenter with
the smallest load we had
available to us pushed through
metal on setup.
- melt each allow into a liquid state and measure the temp.
using logger pro until the liquid turns to a solid state and
low enough temp. that the phase diagram shows nothing
more is going on.
(1) (2)
- in graph (1) the pure form of the metal is measured and only
one temperature is taken, at the flat part of the slope.
1 100 0 1 10 0
3 95 5 3 9.5153 0.4999
4 90 10 4 9.039 1.0065
5 70 30 5 7.0023 2.9719
6 50 50 6 5.0119 5.0162
7 30 70 7 3.018 7.0189
8 10 90 8 1.0171 9.0079
9 5 95 9 0.4925 9.4979
11 0 0 11 0 10
LOGGER PRO GRAPHS
(1)
(4)
(2) (5)
(3) (6)
LOGGER PRO GRAPHS cont.
(7)
( 10 )
(8)
( 11 )
(9)
Temperature Readings
Sample # % Tin T1 T2 T3
1 0 270 270
3 5 252.2 137.8
4 10 237.6 139.5
5 30 172.2 140.3
6 50 141.2 136
7 70 198 136.9
Experimental
Theoretical
Potential Error
Unable to get the low T3's due to cooling curve slope
being similar to slow of T2-T3 line.
Metals may have not mixed 100%, so may have been
partial nodes of pure metals.
Since weight percentages were such little samples slight
miscues in weighing could have a greater effect.
- Younes Ataiiyan
http://www.allaboutcircuits.com/vol_1/chpt_8/10.html
SPECIAL THANKS
-Agilent Technologies
(machine and design of mold for wire)
-Rob Wenrich
-Ron Toy
-Ryan Basch
-Younes Ataiiyan
(supervising, masterminding new experiments
after failures of old, helping conduct experiment)