Component Locations UENR6630

Part Schematic Machine May 2016

Description
Number Location Location FLUID POWER SYMBOLS
Connector - Boom (Down) 112-2628 E-5 1
AA 1 CC Connector - Boom (Up) 9X-2067 C-5 2
BASIC COMPONENT SYMBOLS

Connector - SWG BM L 9X-2067 C-8 3 MAIN AUX

Connector - SWG BM R 9X-2067 E-8 4 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE

22 Connector - Swing L
Connector - Swing R
9X-2067
9X-2067
E-7
C-7
5
6
COMPENSATED)

Cores As - Oil 380-3496 A-6 7

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Cylinder Gp - Blade 266-6979 F-4 8 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
Cylinder Gp - Boom 284-0420 F-5 9
5 Cylinder Gp - Bucket 461-0516 E-6 10
VALVE ENVELOPES VALVES VALVE PORTS

Cylinder Gp - Stick 284-0863 F-6 11

Cylinder Gp - Swing Boom 376-0171 E-8 12
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Drive Gp - Final (LH) 417-1113 F-2 13
3 Drive Gp - Final (RH) 417-1113 F-3 14 CONTROL VALVES CHECK VALVES
Drive Gp - Swing 266-6396 F-7 15 AB A B

Manifold - Drain 293-9743 A-5 16

P T P T
Manifold - Pilot Pressure 293-9743 B-5 17 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC SPRING SHUTTLE PILOT
SYMBOL LOADED CONTROLLED
Orifice - PLS 51-3050 C-3 18
Pump Gp - Main Hydraulic 461-0539 B-8 19 FLUID STORAGE RESERVOIRS

Sensor Gp - Pressure (Main Pump) 344-7391 B-8 20

Swivel Gp 191-7516 E-8 21
Tank Gp - Hydraulic 367-1050 A-8 22 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Valve As - Ball (Attachment - A5)

Valve As - Ball (Attachment - B5)
362-1009
362-1009
E-1
E-1
23
24 303.5E2 CR Mini Hydraulic Excavator MEASUREMENT ROTATING SHAFTS

Valve As - Ball (Attachment - Return) 362-1008 D-1 25

Valve Gp - Joystick (LH)
Valve Gp - Joystick (RH)
467-3071
467-3071
B-4
B-3
26 Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
27
COMBINATION CONTROLS
Valve Gp - Main Control 467-3055 E-3 28
Valve Gp - Pilot (Blade) 438-8362 A-3 29
DWD1-UP
Valve Gp - Pilot (Travel) 416-2294 A-3 30 CR61-UP
Valve Gp - Selector (2-Way) 438-8359 A-1 31 SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
OR MANUAL & PILOT PILOT OR MANUAL
Valve Gp - Selector (4-Way) 268-3579 C-1 32
MANUAL CONTROL SYMBOLS
Valve Gp - Solenoid (Manifold) 359-7225 B-6 33
Valve Gp - Mounting (Quick Coupler) 449-1589 F-1 42
For Crane:
Bleeder - Screw 9F-2167 E-5 34 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Cylinder Gp - Boom (BLCV) 273-7034 F-4 35 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Cylinder Gp - Stick (SLCV) 273-7035 F-6 36
Sensor Gp - Pressure (Boom Head) 344-7391 F-5 37
Sensor Gp - Pressure (Bucket Rod) 344-7391 B-3 38
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
Valve Gp - Pilot (BLCV) 237-4406 E-5 39 SUPPLY PRESSURE
Valve Gp - Pilot (SLCV) 237-4406 E-6 40 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
25 Valve Gp - Solenoid (Bucket Lock) 289-9317 A-2 41

41 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

Tap Locations
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
7 4
Pressure, Sampling, and Sensor DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

Tap Schematic
Description
18 6 Number
AA Main Pump Pressure
Location
B-8
UNIDIRECTIONAL UNIDIRECTIONAL

DD CC Main Control Valve Drain Pressure C-5 FLOW IN ONE PARALLEL CROSS FLOW IN

28 2 33
DD ACC Pressure A-6
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

© 2016 Caterpillar, All Rights Reserved Printed in U.S.A.

MACHINE - RIGHT SIDE VIEW

36 11 ELECTRICAL SYMBOLS TABLE

40 HYDRAULIC SYMBOLS (ELECTRICAL)

G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

(Dimensions: 39 inches x 28 inches)

35 10
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH
9

UENR6630
ELECTRICAL SYMBOLS (ELECTRICAL)

38

24 PRESSURE TEMPERATURE LEVEL FLOW

23 SWITCH SWITCH SWITCH SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD CURRENT STANDARD

26 HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS “AG”
39 WIRE

30 Page,
CIRCUIT NUMBER
29 325-AG135 PK-14 IDENTIFICATION WIRE COLOR

17 34 CIRCUIT NUMBER
IDENTIFICATION
WIRE
COLOR
WIRE GAUGE
325-PK

27 PREVIOUS STANDARD

16 37 WIRE WIRE COLOR

8 325-PK-14 B A
20
CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
IDENTIFICATION

13 19

21

30
31

32
42 12
15
14

CAB - FRONT VIEW MACHINE - RIGHT REAR VIEW

 8 7 6 5 4 3 2 1
IDENT CONNECTOR (14) DRIVE GP (13) DRIVE GP
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
1 AUTO DECEL PRESS. SW FINAL (RH) FINAL (LH)
2 HYD LOCK SOL
PILOT PRESSURE OUTPUT
417-1113 417-1113 C2 C3
MAIN PUMP OUTPUT
BLADE CONTROL CIRCUIT
3 PLT PRIM. PRESS. SOL LEFT TRAVEL CONTROL CIRCUIT (RH) (LH)
SWING COOM CONTROL CIRCUIT (42) 449-1589 QUICK COUPLER
4 PTO PLT SOL RED RED
SUPPLY LINE
(35) CYLINDER GP DR2 DR2 VALVE GP - MOUNTING
STICK CONTROL CIRCUIT MADE BY
5 PTO PLT SOL (9) CYLINDER GP (QUICK COUPLER)
QUICK COUPLER ATTACHEMENT BOOM (BLCV) WEDGE LOCK CO
ATTACHMENT AND PTO CONTROL CIRCUIT
6 SWG BM L PLT SOL BOOM 273-7034
SWING CONTROL CIRCUIT DR1 DR1
7 SWG BM R PLT SOL DRAIN / RETURN LINE 284-0420 NOTE A
F SWING BRAKE CONTROL CIRCUIT F
8 SPEED SELECT SOL LOAD SENSE CONTROL CIRCUIT
TRAVEL SPEED CONTROL CIRCUIT
9 TRVL PRESS. SW BUCKET CONTROL CIRCUIT
NOTE A 16
SV2
RIGHT TRAVEL CONTROL CIRCUIT
10 TORQUE LIMITER. SW BOOM CONTROL CIRCUIT (11) CYLINDER GP (36) CYLINDER GP C1
14 BKT LOCK SOL DR STICK BOOM (SLCV)
284-0863 (37) SENSOR GP SV1
15 SAFETY SOL 273-7035 15
PRESSURE (BOOM HEAD)
16 WEDGE SOL RED. 344-7391
NOTE A
(15) DRIVE GP (34) BLEEDER - SCREW T P
SWING 9F-2167 (8) CYLINDER GP
266-6396 BLADE
NOTE A 266-6979 CONTROL VALVE SIDE
NOTE A QUICK COUPLER ATTACHMENT
(40) VALVE GP PL B
B PL (39) VALVE GP (FOR STD MACHINE AFTER MINOR CHANGE)
(12) CYLINDER GP PILOT (SLCV) PILOT (BLCV)
BOOM (SWING) 237-4406 (24) VALVE AS (23) VALVE AS
237-4406
376-0171 B A PP B A PP BALL (ATTACHMENT - B5) BALL (ATTACHMENT - A5)
NOTE A DR PB (RVS) (FWD) 362-1009 362-1009
DR
PB
E E
(8) CYLINDER GP
PP PB A T B BUCKET F E G G B D P P A C
(L) (R) (21) SWIVEL GP
376-0170
A 191-7516
A

F E G B D P A C B3 PORT
PTO SECTION PLT MANF
Pb5 B5 A5
(4) CONNECTOR (5) CONNECTOR (1) CONNECTOR
(R) SWING L (L) BOOM (DOWN)
SWG BM R (OUT) (DOWN) (28) VALVE GP
Pb9 Pb8 (IN) 112-2628 (DOWN) (FWD) (FWD)
9X-2067 9X-2067 Pb7 Pb4 MAIN CONTROL
Pb6 Pb3 Pb2 Pb1
Pb5 B5 A5 467-3055
B9 A9 B8 A8 B7 A7 B6 A6 Pi Dr1 A4 B4 B3 A3 B2 A2 B1 A1
PPS2 P

PPS1

D CONT VALVE D
T2 PORT

(25) VALVE AS
BALL (ATTACHMENT - RETURN)
362-1008
RETURN LINE T6
1
PP2
P
PP1
(DIMENSIONS: 39 INCHES X 28 INCHES)

T3 T1
UENR6630

T2 PLS Pa5
C (6) CONNECTOR Pa6 Pa5 Pa2 Pa1 C
(3) CONNECTOR Pa7 (2) CONNECTOR Pa3
SWING R Pa8 (OUT) (RVS) (RVS)
SWG BM L Pa9 (IN) BOOM (UP) (UP) (18) ORIFICE - PLS
(L) 9X-2067 (R) Pa4 A3 PORT
9X-2067 9X-2067 5I-3050
[SWG BM] [SWG] [STK] [BM] [TRVL RH]
(UP) PLT MANF
[BKT] [PTO] [BL]
[TRVL LH]
L1
CC AUXILIARY CONTROL ATTACHMENT
J/S VALVE LH JOYSTICK VALVE SIDE
L3
L1
L4
L2 (32) VALVE GP
R3
R1 SELECTOR (2-WAY)
R4
R2
268-3579
(19) PUMP GP P4
(33) VALVE GP P3 P5 ISO PATTERN H PATTERN M PATTERN K
MAIN HYDRAULIC
461-0539 SOLENOID (MANIFOLD) P1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
X X1 6 4
AA 359-7225
8 Pa9 Pa5 (26) VALVE GP (27) VALVE GP
P JOYSTICK (RH) P
(20) SENSOR GP P2 JOYSTICK (LH)
30 PAGE,

467-3071 467-3071
PRESSURE (MAIN PUMP) J2 T1 T2 J3 A1 A2 A3 (17) MANIFOLD T T
344-7391 J1 PILOT PRESSURE (LH) (RH) 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1

293-9743
B 2 Pb6
4 WAY PATTERN CHANGER ATTACHMENT B
Pa6
B Pa4
Pb4
T Pb8
Pa8
[STK] [SWG] [BM] [BKT] Pa7
10 Pb7
L3 L1 L2 L4 R3 R1 R2 R4 CONTROL VALVE SIDE
CONTROL VALVE SIDE
Pb7
35 bar Pb7 Pa7 Pb8 Pa8 Pb4 Pa4 (38) SENSOR GP TRAVEL VALVE Pa8
Pa7
T
(OUT) (IN) (L) (R) (DOWN) (UP) PRESSURE (BUCKET ROD) Pb8
(31) VALVE GP
P BRK ACC DIAG B1 B2 B3 344-7391
T2 T1 SELECTOR (2-WAY)
438-8359
Pb9 Pb5 T A B C D
P2 P1
P Pb6
3 7 5
S L2 L1 L T (IN)
DD TRAVEL VALVE
P
PP

(29) VALVE GP A1 1 2 3 4
(7) CORE AS PILOT (BLADE) 14 (41) VALVE GP
438-8362 Pa6 SOLENOID (BUCKET LOCK) L2
OIL
(22) TANK GP T6 T7 380-3496 P NOTE A 282-9317 L4
L1

T4 L3
HYDRAULIC T2
367-1050 T5 J/S VALVE SIDE
T3
A T A
2 WAY PATTERN CHANGER ATTACHMENT
2 1

T3 T1 T5 [RH] [LH] Pb3 Pa3 NOTE A: FOR CRANE

T1 T2 1 2 5 3 4 (DOWN) (UP)
(16) MANIFOLD - DRIAN (30) VALVE GP THIS SCHEMATIC IS FOR THE 303.5E2 CR MINI HYDRAULIC EXCAVATOR HYDRAULIC SYSTEM
T4
293-9743 Pa2 Pb2 P Pa1 Pb1
PILOT (TRAVEL) MEDIA NUMBER: UENR6630
416-2294 SCHEMATIC PART NUMBER: 467-3062, CHANGE: 02, VERSION: X
9 Components are shown installed on a fully operable machine with the key and engine off, with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

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