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Assessment report on the evolution of elevation of
Span P30‐P31 (Cross Over bridge No.2)
PURPOSE
This report is to show the development of elevations on above mentioned span from the casting
concrete stage up to now. Through below data, MRB/PIC can assess the structural behavior under
the acting loads especially the time‐dependent effect. Based on DLM’s analysis, the structurability is
acceptable, consequently MOA of Completion works of CP01 (until finishing concrete parapet) can
be closed. Beside, all parties can draw a picture of elevations for next stages.
The considering object is span P30‐P31 (Cross Over No.2), which is the very first Cast‐in‐place (CIP)
girder is casted on site (casting date 23rd Jun 2017) therefore the Creep‐Shrinkage (CR&SH) effect is
noticeable, and concrete parapet already finished.
CALCULATION MODEL
In the CDR of this span, DLM created a model by RM space frame program.
Figure 1 – The nodes and elements in RM model of span P30‐P31
Regarding the Loads acting on the structure, the Dead load of superimposed dead load (DW) of
double track single cross over is 54kN/m, which is following the TDR “Crossover – 25m span ‐
Longitudinal flexure analysis”, ref. PIC‐TEC‐TRE‐ZDO‐J00‐22021‐E/V‐2A and is activated at the same
moment of DW of concrete parapet activated. Creep and Shrinkage (CR&SH) is modelled in
accordance with CEB‐FIB Model code 90 in which the parameters are 80% for Humidity and 27°C for
average temperature.
Page 1 of 10
Figure 2 – The Material properties in RM model of span P30‐P31
Construction Sequence is divided into 4 stages including,
1. Stage 1: Complete construction all pier. Installing scaffolding and formwork for construction
of deck slab girder. Casting concrete;
2. Stage 2: Stressing tendons;
3. Stage 98: Casting concrete parapet and Track plinth at 100th day from Stage 1;
4. Stage 99: 10000th day from the Stage 1.
After analyzed by RM, the deflections are tabulated as herewith. (the below table is extracted from
the CDR)
Load (“‐“ is downward deflection)
LC102 LC602 LC899‐1 LC899‐2 LC899 LC699
Station LC502
Node Selfweight of CR&SH until Dead load of Conc. Dead load of Total Dead CR&SH until
Prestressing
girder 100th day Parapet (DW) Track plinth (DW) load of DW 10000th day
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
101 0 3.2 ‐7.7 ‐3.5 0.4 1.0 1.4 ‐1.9
102 330 1.8 ‐4.3 ‐1.9 0.2 0.5 0.8 ‐1.1
Page 2 of 10
Load (“‐“ is downward deflection)
LC102 LC602 LC899‐1 LC899‐2 LC899 LC699
Station LC502
Node Selfweight of CR&SH until Dead load of Conc. Dead load of Total Dead CR&SH until
Prestressing
girder 100th day Parapet (DW) Track plinth (DW) load of DW 10000th day
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
103 750 0.0 0.0 0.0 0.0 0.0 0.0 0.0
104 1450 ‐3.1 7.0 3.1 ‐0.4 ‐0.9 ‐1.3 1.6
105 2450 ‐7.4 16.5 7.2 ‐1.0 ‐2.2 ‐3.2 3.7
106 3450 ‐11.6 25.4 11.0 ‐1.6 ‐3.5 ‐5.0 5.5
107 4450 ‐15.5 33.7 14.4 ‐2.1 ‐4.7 ‐6.8 7.0
108 5450 ‐19.2 41.3 17.4 ‐2.6 ‐5.7 ‐8.3 8.3
109 6450 ‐22.5 48.0 20.0 ‐3.0 ‐6.7 ‐9.8 9.4
110 7450 ‐25.3 53.8 22.3 ‐3.4 ‐7.6 ‐11.0 10.3
111 8450 ‐27.7 58.6 24.1 ‐3.8 ‐8.3 ‐12.1 11.0
112 9450 ‐29.6 62.3 25.5 ‐4.0 ‐8.9 ‐12.9 11.5
113 10450 ‐31.0 65.0 26.5 ‐4.2 ‐9.3 ‐13.5 11.8
114 11450 ‐31.9 66.6 27.1 ‐4.3 ‐9.5 ‐13.9 11.9
115 12450 ‐32.1 67.1 27.2 ‐4.4 ‐9.6 ‐14.0 12.0
116 13450 ‐31.9 66.5 27.0 ‐4.3 ‐9.5 ‐13.9 11.9
117 14450 ‐31.0 64.9 26.4 ‐4.2 ‐9.3 ‐13.5 11.7
118 15450 ‐29.6 62.2 25.4 ‐4.0 ‐8.9 ‐12.9 11.3
119 16450 ‐27.7 58.4 24.0 ‐3.8 ‐8.3 ‐12.1 10.8
120 17450 ‐25.3 53.5 22.1 ‐3.4 ‐7.6 ‐11.0 10.1
121 18450 ‐22.5 47.7 19.8 ‐3.0 ‐6.7 ‐9.8 9.2
122 19450 ‐19.2 41.0 17.2 ‐2.6 ‐5.7 ‐8.3 8.1
123 20450 ‐15.5 33.5 14.2 ‐2.1 ‐4.7 ‐6.8 6.8
124 21450 ‐11.6 25.3 10.8 ‐1.6 ‐3.5 ‐5.0 5.3
125 22450 ‐7.4 16.4 7.1 ‐1.0 ‐2.2 ‐3.2 3.6
126 23450 ‐3.1 6.9 3.1 ‐0.4 ‐0.9 ‐1.3 1.6
127 24150 0.0 0.0 0.0 0.0 0.0 0.0 0.0
128 24570 1.8 ‐4.2 ‐1.9 0.2 0.5 0.8 ‐1.0
129 24900 3.2 ‐7.6 ‐3.4 0.4 1.0 1.4 ‐1.9
It is a CIP simple span, thus formwork is only setting at once based on Pre‐camber and at each
stages, a Control line to be checked due to the presence of loads. In principle, the Pre‐camber value
of a point on a structure is the reverse value of total deflections of all stage. And, Control line of a
stage is the sum of Pre‐camber value and total deflections until this stage.
Pre‐camber + Control line (CL)
Station CL Stage 98‐1 CL Stage 98‐2
Node Pre camber CL Stage 1 CL Stage 2 CL Stage 99
(only Conc. Parapet) (only Track plinth)
value (mm)
(mm) (mm) (mm) (mm) (mm) (mm)
101 0 8.5 8.5 0.6 1.0 1.9 0.0
102 330 4.7 4.7 0.3 0.5 1.1 0.0
103 750 0.0 0.0 0.0 0.0 0.0 0.0
104 1450 ‐7.3 ‐7.3 ‐0.3 ‐0.7 ‐1.6 0.0
105 2450 ‐16.7 ‐16.7 ‐0.5 ‐1.5 ‐3.7 0.0
106 3450 ‐25.2 ‐25.2 ‐0.4 ‐2.0 ‐5.5 0.0
107 4450 ‐32.8 ‐32.8 ‐0.2 ‐2.3 ‐7.0 0.0
108 5450 ‐39.4 ‐39.4 0.1 ‐2.5 ‐8.3 0.0
109 6450 ‐45.2 ‐45.2 0.4 ‐2.7 ‐9.4 0.0
110 7450 ‐50.0 ‐50.0 0.7 ‐2.7 ‐10.3 0.0
111 8450 ‐53.9 ‐53.9 1.1 ‐2.7 ‐11.0 0.0
112 9450 ‐56.8 ‐56.8 1.4 ‐2.6 ‐11.5 0.0
113 10450 ‐58.7 ‐58.7 1.7 ‐2.5 ‐11.8 0.0
114 11450 ‐59.9 ‐59.9 1.9 ‐2.4 ‐11.9 0.0
115 12450 ‐60.2 ‐60.2 2.0 ‐2.4 ‐12.0 0.0
116 13450 ‐59.7 ‐59.7 2.0 ‐2.4 ‐11.9 0.0
117 14450 ‐58.4 ‐58.4 1.8 ‐2.4 ‐11.7 0.0
118 15450 ‐56.3 ‐56.3 1.6 ‐2.4 ‐11.3 0.0
119 16450 ‐53.3 ‐53.3 1.3 ‐2.5 ‐10.8 0.0
120 17450 ‐49.4 ‐49.4 0.9 ‐2.5 ‐10.1 0.0
121 18450 ‐44.5 ‐44.5 0.6 ‐2.4 ‐9.2 0.0
122 19450 ‐38.8 ‐38.8 0.3 ‐2.3 ‐8.1 0.0
123 20450 ‐32.2 ‐32.2 0.0 ‐2.1 ‐6.8 0.0
124 21450 ‐24.7 ‐24.7 ‐0.3 ‐1.8 ‐5.3 0.0
125 22450 ‐16.4 ‐16.4 ‐0.4 ‐1.4 ‐3.6 0.0
Page 3 of 10
Pre‐camber + Control line (CL)
Station CL Stage 98‐1 CL Stage 98‐2
Node Pre camber CL Stage 1 CL Stage 2 CL Stage 99
(only Conc. Parapet) (only Track plinth)
value (mm)
(mm) (mm) (mm) (mm) (mm) (mm)
126 23450 ‐7.1 ‐7.1 ‐0.3 ‐0.7 ‐1.6 0.0
127 24150 0.0 0.0 0.0 0.0 0.0 0.0
128 24570 4.6 4.6 0.3 0.5 1.0 0.0
129 24900 8.4 8.4 0.5 0.9 1.9 0.0
Figure 3 – The Pre‐camber and Control lines of span P30‐P31
As shown above, all the values are output data of software, which are based on many assumptions
such as
a. Elastic behavior of material;
b. Creep & Shrinkage model 90, especially the time (day) loads applying is very important to
calculation;
c. In the model, the girder is modelled as beams behaving only on the longitudinal direction.
This is very common in the structural analysis. DLM therefore inherits this conservative way
and applies to CIP spans model. The deflections of span are calculated based on the nodes in
the center line of cross section. The displacements of other points on cross sections are
considered as same as center points no matter where they are locating.
ACTUAL CONSTRUCTION ON SITE
After load testing of scaffolding for construction of this span, DLM setup the formwork with above
precamber value. Actually, these cambers are compensated by the displacement of scaffolding
under load test. However, compensation values are negligible to impact to total deflection over all
stages. In detail, the MOA “Internal Construction record for installation formwork of cast‐in‐situ deck
slab”, ref. DLM‐MOA‐26524‐17, was signed by PIC in which formwork was adjusted following the
precamber value. As shown in this MOA, there are differences of coordinates including elevation
between the design (considering the camber) and actual on each control points. They are called the
Page 4 of 10
Tolerances for Construction. For the formwork of superstructure, as stated in Technical
Requirements, Article 6.3.4, the requirement is ±10mm.
Figure 4 – MOA of installation of formwork
The next construction stage is stressing tendons. In this stage, the control points go upward under
the effect of prestressing force. Basically, to control stressing process, a record of Post‐Tensioning to
be made. In this document, the elongation of tendon to be measured on each force step and then
total actual elongation to be compared with designed one. The difference of 2 said values shall be
under the requirement of which is 5%. In the MOA “Record of Post‐Tensioning”, ref. DLM‐MOA‐
28059‐17, DLM exposes the differences of all tendons under stressing, and all of them meet the
Requirement. This MOA was signed by PIC as acceptance to this work on site.
Page 5 of 10
Figure 5 – MOA of Post‐tensioning
Besides, the evolution of elevations of some special points are recorded under stressing.
Figure 6 – Report on elevation during tensioning
As recorded, DLM did some analysis and tabulated as herewith.
Page 6 of 10
The maximum difference between RM model and Actual is 8.3mm. Actually, in this Record, no
Requirement was mentioned to be a basis to compare. Also, Technical Requirement does not clearly
state the tolerance for camber and only instructs to refer to the PCI Industry Handbook, chapter 8
for this type of structure.
After checking this reference, Tolerance for Camber is ±3/4 in ⩰19mm.
And a remarkable recommendation is Camber should be measured immediately after tensioning the
last tendon. This moment is the common base to evaluate the camber. There is no mention about
the camber variation due to long‐term effects as well as acting loads in later stages.
Thus, for this span, the maximum difference of Camber (8.3mm) is under the Requirement (19mm).
So far, a point on the structure is involved 2 different type of Tolerance including Tolerance for
Construction/ Formwork and Tolerance for Camber. Therefore, the maximum total Tolerance of
point should be the accumulation of all Tolerance.
Maximum Tolerance = Tolerance for Construction/ Formwork (10) + Tolerance for Camber (19)
= 29mm
Page 7 of 10
On 23rd September 2017, in order to record the actual conditions of CIP span before casting concrete
parapet in which the actual coordinates to be shown and compared to design/final coordinates, DLM
made 2 records named “Construction record for checking Cast‐in‐situ Deck slab concrete structure
(exclude concrete parapet) after removal formwork” and “Construction record for Cast‐in‐situ Deck
slab completed (exclude concrete parapet)”.
Figure 7 – Construction record for checking Cast‐in‐situ Deck slab concrete structure (exclude
concrete parapet) after removal formwork
However, as listed in this document, there are many points of which tolerance for elevation is over
10mm so that Inspectors refused to sign due to over tolerance (±10mm) ‐ Tolerance for
Construction/ Formwork.
In DLM’s viewpoint, this is the confusion of application Tolerance from Inspector in Terminology. It
should be 29mm as above analyzed instead of 10mm.
It is also worth noting that the record date is about 3 months from the casting date so that long‐term
effect (CR&SH) significantly influence to structure resulting additional camber. Consequently, a
tolerance for the new arisen camber should be considered. DLM, in a conservative approach, did not
take into consideration this tolerance in MOAs.
Up to now, to complete the construction under CP01’s scope of work (after concrete parapet), DLM
will survey again and record all coordinates in the MOA of final completion.
On 23rd August 2018, DLM internally surveyed the span P30‐P31 to evaluate structure after such a
long time of construction and to have data for this Assessment Report. Because, the points on edge
Page 8 of 10
of span covered by the concrete parapet after casting, therefore, these points to be changed by the
inner points on the foot of parapet.
Figure 8 – Measuring points in the MOA of Final completion
The below table shows the comparison of the control line between actual and model.
Design Actual Actual Node in Predicted control
Points Differences
elevation elevation camber model line in model
(1) (2) (3)=(2)‐(1) (4) (5)=(3)‐(4)
T1.0 19.322 19.308 ‐14 ‐15
C1.0 19.202 101 1.0
P1.0 19.322 19.312 ‐10 ‐11
T1.1 19.327 19.321 ‐6 ‐5
C1.1 19.207 19.211 5 104 ‐0.7 5
P1.1 19.327 19.323 ‐3 ‐3
T1.2 19.333 19.316 ‐17 ‐15
C1.2 19.213 19.213 1 106 ‐2.0 2
P1.2 19.333 19.319 ‐14 ‐12
T1.3 19.339 19.309 ‐30 ‐27
C1.3 19.219 19.201 ‐17 108 ‐2.5 ‐15
P1.3 19.339 19.316 ‐22 ‐20
T1.4 19.345 19.321 ‐24 ‐21
C1.4 19.225 19.199 ‐25 110 ‐2.7 ‐23
P1.4 19.345 19.329 ‐16 ‐13
T1.5 19.351 19.318 ‐32 ‐30
C1.5 19.231 19.211 ‐20 112 ‐2.6 ‐17
P1.5 19.351 19.332 ‐19 ‐16
T1.6 19.357 19.324 ‐33 ‐31
C1.6 19.237 19.225 ‐11 114 ‐2.4 ‐9
P1.6 19.357 19.364 8 10
T1.7 19.363 19.337 ‐25 ‐23
C1.7 19.243 19.229 ‐14 116 ‐2.4 ‐11
P1.7 19.363 19.365 2 5
T1.8 19.369 19.353 ‐15 ‐13
C1.8 19.249 19.241 ‐7 118 ‐2.4 ‐5
P1.8 19.369 19.343 ‐25 ‐23
T1.9 19.375 19.356 ‐19 ‐16
C1.9 19.255 19.250 ‐4 120 ‐2.5 ‐2
P1.9 19.375 19.355 ‐20 ‐17
T1.10 19.381 19.352 ‐29 ‐27
C1.10 19.261 19.245 ‐15 122 ‐2.3 ‐13
P1.10 19.381 19.363 ‐17 ‐15
T1.11 19.387 19.366 ‐20 ‐18
C1.11 19.267 19.266 0 124 ‐1.8 1
P1.11 19.387 19.357 ‐30 ‐28
T1.12 19.393 19.381 ‐12 ‐11
C1.12 19.273 19.282 10 126 ‐0.7 10
P1.12 19.393 19.372 ‐21 ‐20
T1.13 19.397 19.383 ‐14 ‐15
C1.13 19.277 129 0.9
P1.13 19.397 19.364 ‐33 ‐34
Page 9 of 10
In this table, almost the differences are less than 29mm, which should be the maximum tolerance
as above analyzed by DLM. Only a few points are slightly over 29mm, these can be considered as
abnormalities due to local surface defect.
CONCLUSIONS AND PROPOSAL
For span P30‐P31, based on the latest survey data, DLM would like to declare that structurability is
acceptable in term of technical aspect. Besides, DLM would like PIC to agree on applying the exact
Tolerance which is 29mm.
A number of points of which differences between actual and prediction are exceeding the Tolerance,
may be only considered as defect on structure and DLM will rectify these points.
Therefore, DLM would like PIC to instruct his Inspector to sign the MOA of final completion as soon
as possible to close the Construction phase.
Regarding the Handover works to other Packages, CP01 will proactively negotiate with them in case
of elevation differences and inform all Parties the appropriate remedy.
Appendix
Appendix 1: Signed MOA of Installation formwork of cast‐in‐situ deck slab;
Appendix 2: Signed MOA for Post‐tensioning of cast‐in‐situ deck slab;
Appendix 3: MOA of Construction record for checking Cast‐in‐situ Deck slab concrete structure
(exclude concrete parapet) after removal formwork and Construction record for Cast‐in‐situ Deck slab
completed (exclude concrete parapet).
Page 10 of 10
APPENDIX 1
APPENDIX 2
APPENDIX 3
Project: HANOI PILOT LIGHT METRO LINE, SECTION NHON - HANOI RAILWAY STATION
Dự án: TUYẾN ĐƯỜNG SẮT ĐÔ THỊ THÍ ĐIỂM HÀ NỘI, ĐOẠN NHỔN - GA HÀ NỘI
Package/ Gói thầu: HPLML/CP-01:Line- Elevated Section/ Tuyến- Đoạn trên cao
Location/ Địa điểm: National Road No.32, Ho Tung Mau, Xuan Thuy, Cau Giay, Kim Ma
Đường quốc lộ 32, Hồ Tùng Mậu, Xuân Thủy, Cầu Giấy, Kim Mã
Item/ Hạng mục: Superstructure/ Kết cầu phần trên
Sub-item: Cast-in-situ deck slab Span from P30 to P31
Tiểu hạng mục : Bản mặt cầu đúc tại chỗ Nhịp từ P30 đến P31
Location/ Địa điểm: Cross over bridge No.02/ Cầu chuyển làn số 02
Inspection of Completion Cast-in-situ deck slab(exclude concrete parapet)/ Nghệm thu hoàn thiện bản mặt cầu đúc tại chỗ(ngoại
Work/ Công việc:
trừ lan can bê tông)
Date/ Ngày: 23/09/2017 Attached with MOA/ Đính kèm tại MOA No/Số: DLM-MOA-34426-18
Construction record for checking Cast-in-situ Deck slab concrete structure(exclude concrete parapet) after removal
formwork
Bản ghi thi công kiểm tra kết cấu bê tông bản mặt cầu đúc tại chỗ(ngoại trừ lan can bê tông) sau khi dỡ ván khuôn
Plan/ hình vẽ
P30 PLAN OF DECK SLAB ON PIER P30-P31
P31
T1.0 T1.1 T1.2 T1.3 T1.4 T1.5 T1.6 T1.7 T1.8 T1.9 T1.10 T1.11 T1.12 T1.13
CONTROL POINT AT CROSS SECTION
CL OF DECK SLAB
CL OF DECK
C1.0 C1.1 C1.2 C1.3 C1.4 C1.5 C1.6 C1.7 C1.8 C1.9 C1.10 C1.11 C1.12 C1.13 5085 5085
10170
10170
C1.(i)
T1.(i) P1.(i)
100 0
BT1.(i) BP1.(i)
2000 2000
P1.0 P1.1 P1.2 P1.3 P1.4 P1.5 P1.6 P1.7 P1.8 P1.9 P1.10 P1.11 P1.12 P1.13
1450 11@2000=22000 1450
50 24900 50
Note/Ghi
(1) : Coordinate according to Approved CDD/ Toạ độ theo BVTC được phê duyệt
chú:
(2) : Elevation after tensioning according to Approved CDD/ Cao độ sau khi căng kéo theo BVTC phê duyệt
(3) : Camber is just after tensioning / Dộ vồng sau căng kéo
(4) : Actual coordinate and elevation after tensioning / Toạ độ và cao độ thực tế sau khi căng kéo
* Participants (full name and signature)/ Các bên tham gia (ký và ghi rõ họ tên):
Representative of PIC Representative of Daelim
Đại diện của PIC Đại diện của Daelim