TA2 English - Wheel Tractor Scraper

TA-1 Visual & Technical Inspection for
Wheel Tractor-Scrapers
SMCS - Job Code - 540 Component Code - 753T
Cat dealer Customer

Address Address
Contact Contact
Serial Number : Inspector : Temperature :

Model : Work Order : Time :
Engine S/N: SMU: Date :
Manufacturer : Unit Location:
Note: Review Machine & S·O·S History and check for Active Service Letters prior to inspection.
Status of the Machine

Normal
The status recommendation of your Wheel Tractor-Scraper is:
Normal
The status recommendation of your Wheel Tractor-Scraper is:
Visual Inspection for Wheel Tractor Scrapers
Status assessment ü– Normal M – Monitor A – Action Blank – Not Applicable
1. Prepare Machine Inspection

# Status Description Comments
1.1 Check with customer for operator complaints
1.2 Perform walk-around inspection
1.3 Perform machine inspection preparation
1.4 Download machine fault codes

1.5
1.5 Check Product Link
1.6 Is machine equipped with PL?
1.7 Is PL activated?
1.8 Is PL functioning properly?
1.9 Observe engine exhaust colors
1.10 Listen for unusual noises
1.11
1.12
1.13
Item No. Additional Comments

2. Tractor
2.1 Tractor - Lower Level Inspection
2.1.1 Tires and rims
2.1.2 Final drives

Front differential, wheel spindles & service brake
2.1.3
housing
2.1.4 Brake actuators
2.1.5 Tractor frame & bottom guards
2.1.6
2.1.7
2.1.8

2.2 Tractor - Middle Level Inspection
2.2.1 Torque converter, transmission & transfer gears
Transmission pump, transmission oil filter & hydraulic
2.2.2
system pilot oil filter
2.2.3 Elevator pump & cushion hitch pump
2.2.4 Implement/steering pump
2.2.5 Bail & bail cylinder
2.2.6 Air tank & air dryer
2.2.7 Steps and handrails
2.2.8 Work lights and hazard lights
2.2.9 Battery and battery cables
2.2.10 HAADADHAYHEAHAH
2.2.11
2.2.12

2.3 Tractor - Upper-Level Inspection
2.3.1 Rediator, oil cooler & condenser
2.3.2 Radiator cap
2.3.3 Hoist/ejector & brake system hydraulic tank
2.3.4 Electric starting motor
2.3.5 Alternator, compressor, pulleys, belts & belt tensioner
2.3.6 Brake pump & ATAAC fan pump
2.3.7 Fuel lines, fuel pump, fuel filters & filter bases
2.3.8 Cylinder heads & valve covers
2.3.9 Fan motor, fan, fan guard & shroud
2.3.10 Steering system hydrauilc tank & fuel tank
2.3.11 Steering check and combiner valve
2.3.12 Air cleaner assembly
2.3.13 Brake valve & HMU
2.3.14 Turbocharger
2.3.15 Exhaust manifold
2.3.16 Transmission, brake & engine oil coolers
2.3.17 Water pump
2.3.18 ATAAC & inlet manifold lines
2.3.19 ATAAC fan motor, fan, fan guard & shroud
2.3.20 Coolant lines & hoses
2.3.21 Cab exterior
2.3.22 Cab interior
2.3.23
2.3.24

3. Scraper
3.1 Scraper - Lower Level Inspection
3.1.1 Ejector
3.1.2 Ejector cylinder
3.1.3 Ejector support rollers, carrier rollers & guide rollers
3.1.4 Floor cylinder (Elevating Scraper)
3.1.5 Floor rollers (Elevating Scraper)
3.1.6 Cutting edges & side cutters
3.1.7 Auger seal (Auger Scraper)
3.1.8 Auger shoes & cutters (Auger Scraper)
3.1.9 Rear frame
3.1.10
3.1.11
3.1.12

3.2 Scraper - Middle Level Inspection
3.2.1 Push plate & hook
3.2.2 Draft arm frame & bearings
3.2.3 Draft arm wear plates
3.2.4 Bowl lift cylinders
3.2.5 Apron
3.2.6 Apron lift arm
3.2.7 Apron lift cylinders
3.2.8 Elevator frame & linkage (Elevating Scraper)
3.2.9 Elevator chains & flights (Elevating Scraper)
3.2.10 Elevator chain adjustment idlers (Elevating Scraper)
3.2.11 Elevator chain rollers (Elevating Scraper)
3.2.12
3.2.13
3.2.14

3.3 Scraper - Upper Level Inspection
Elevator speed reducer & drive sprockets (Elevating
3.3.1
Scraper)
3.3.2 Auger motor & drive gear (Auger Scraper)
3.3.3 Fuel tank & fuel lines
3.3.4
3.3.5
3.3.6
4. Scraper Power Pack

4.1 Scraper Power Pack - Lower Level Inspection
4.1.1 Tires and rims
4.1.2 Final drives
4.1.3 Brake actuators
4.1.4 Differential & bevel gear housing
4.1.5 Driveshaft
4.1.6 Torque converter, transmission & transfer gear
4.1.7
4.1.8
4.1.9

4.2 Scraper Power Pack - Upper Level Inspection
4.2.1 Steps & handrails
4.2.2 Hood & platform
4.2.3 Power pack control panel
4.2.4 Radiator & aftercooler
4.2.5 Upper and lower radiator & aftercooler lines
4.2.6 Radiator cap
4.2.7 Fan, fan guard & shroud
4.2.8 Belts & belt tensioner
4.2.9 Front engine mounts
4.2.10 Water pump
4.2.11 Fuel lines, fuel priming pummp, fuel filters & filter bases
4.2.12 Engine wiring harness
4.2.13 Electric starting motor
4.2.14 Engine air cleaner and precleaner
4.2.15 Transmission oil filter and filter base

Transmission pump & transmission hydraulic control
4.2.16
valve
4.2.17 Alternator
4.2.18 Engine oil filters and filter base
4.2.19 Turbocharger
4.2.20 Exhaust manifold & muffler
4.2.21 Engine oil pan
4.2.22 Transmission oil tank
4.2.23 Batteries & battery cables
4.2.24
4.2.25
4.2.26
6. Site Conditions
# Status Description
5.1 Ambient Temperature
NORMAL: -18° to 32°C (0° to 90°F)
MONITOR: 32° to 46°C or -18° to -29°C (90° to 115°F or 0° to -20°F)

ACTION: Above 46°C or Below -29°C
(Above 115° or Below -20°F)
5.2 Altitude
NORMAL: 0 to 1524 m (0 to 5000 ft)
MONITOR: 1524 to 3048 m (5000 to 10,000 ft)
ACTION: Above 3048 m (Above 10,000 ft)
5.3 Haul Road Grade
NORMAL: Flat
MONITOR: Mild
ACTION: Steep
5.4 Haul Road Condition
NORMAL: Positive Banking, Gradual Turns, Good Erosion Control
ACTION: Negative Banking, Sharp Turns, Poor Erosion Control
5.5 Humidity
NORMAL: Below 25%
MONITOR: 25 to 60%
ACTION: Above 60%
5.6 Air Quality
NORMAL: No Dust
MONITOR: Light Dust
ACTION: Heavy Dust

5.7 Underfoot Condition
NORMAL: Dry Flat Surface
MONITOR: Moderate Grades, Mixture of Muddy / Dry Surfaces
ACTION: Steep Grades, Muddy, Snow, Ice
5.8 Machine Utilization
NORMAL: 0 to 10 Hours
ACTION: Above 10 hours
5.9 Equipment Role
NORMAL: Utility
MONITOR: Support
ACTION: Production
5.10 Working Material
NORMAL: Uncompacted, Low Abrasion
MONITOR: Moderately Compacted, Moderate Abrasion
ACTION: High Abrasion, Compacted, Dense
5.11 Maintenance Practices
NORMAL: Excellent
MONITOR: Good
ACTION: Poor
5.12 Primary Industries
5.13
5.14
5.15
Other Remarks
on for Wheel Tractor Scrapers
Blank – Not Applicable
Comments
2. Tractor
2.1 Tractor - Lower Level Inspection
Comments
2.2 Tractor - Middle Level Inspection
Comments
2.3 Tractor - Upper-Level Inspection
Comments
3. Scraper
3.1 Scraper - Lower Level Inspection
Comments
3.2 Scraper - Middle Level Inspection
Comments
3.3 Scraper - Upper Level Inspection
Comments
Scraper Power Pack

Scraper Power Pack - Lower Level Inspection
Comments
Scraper Power Pack - Upper Level Inspection
Comments
6. Site Conditions
Other Remarks
Technical Inspection for Wheel Tractor-Scrapers
Status assessment ü- Normal M - Monitor A - Action Blank – Not Applicable
1. Engine (Tractor)
1.1Cooling System
Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.1.1 Radiator Pressure Relief (Radiator Cap)
1.1.2
1.1.2 Test Engine Coolant
Check Freezing Point of Engine Coolant
Test Engine Coolant Conditioner
1.1.3 Check Belt Tension
1.1.4 Engine Coolant Temperature

1.1.5
1.1.5 Radiator Temperature Drop
Upper Tank Temperature
Lower Tank Temperature

1.2 Fuel System
*Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.2.1
1.2.1 Engine Speed - Check
No Load High Idle
No Load Low Idle
1.2.2 1.Fuel System Pressure - Test
Fuel Pressure at Low Idle
Fuel Pressure at High Idle

1.3 Lubrication System
# *Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.3.1
1.3.1 Engine Oil Pressure - Test
Oil Pressure at Low Idle
Oil Pressure at High Idle

1.4 Basic Engine
1.4.1 Cylinder Cutout Test
1.4.2 Engine Crankcase Pressure (Blowby) Test

1.5 Air Inlet and Exhaust System
Status Description Units Observed Minimum Maximum Comments
1.5.1 1.5.1 Torque Converter Stall Test (from T&A Power Train System)
Torque Converter Oil Temperature
Units Observed Specified (+)Tol (-)Tol
Boost Pressure (Adjusted Boost Pressure from TMI)
Engine Speed (from T&A Power Train System)

*Status Description Comments
1.5.2 Exhaust Temperature - Test (Measure at Each Cylinder) Units Cyl Observed Cyl Observed
#1 #2
#2 #3 #4
#4 #5 #6
#6 #7 #8
1.6 Miscellaneous Engine
1.6.1
1.6.2
1.6.3
2. Performance Checks
2.1 Hydraulic Performance Checks
2.1.1 Ejector Clearance Check
2.1.2
2.1.2 Cylinder Speed Checks
Bowl Raise (Ground Level to Maximum Height)
Apron Lift (Full lowered to Maximum Height)
Floor Travel (Full Forward to Full Rearward)
Ejector Travel (Full Forward to Rear Position)

Ejector Travel (Full Fo
Bail Cylinder
Full Raise
Full Lower
Full Lower
Elevator Speed (One Revolution)
Forward
Reverse
2.1.3 2.1.3 Cylinder Drift Check Units Observed Oil Temperature Ranges
Oil Temperature ??° to ??° ??° to ??° ??° to ??°
Units Observed Maximum Minimum Allowable Minimum Allowable Minimum Allowable

Allowable Time (sec) Time (sec) Time (sec)
Movement
Bowl Cylinders
Apron Cylinder
2.2 Brake Performance Checks
2.2.1 Service Brake - Check (Test from OMM)
2.2.2 Parking Brake - Check (Test from OMM)

2.3 Steering Performance Checks
2.3.1 Steering Wheel Slip Test
2.3.2
2.3.2 Steering Time - Check
Left Steering Time (High Idle)
Right Steering Time (High Idle)
3. Hydraulic System
3.1 Hydraulic System
3.1.1 Main Relief Valve - Test
3.1.2
3.1.2 Pressure Reducing Valve (Pilot, Implement) - Test
Bowl RAISE
Bowl LOWER
Ejector FORWARD
Ejector REVERSE
Apron RAISE
Apron LOWER
3.1.3 Pump Control Valve (Cushion Hitch) - Test

3.1.4
3.1.4 Elevator Stall (if equipped)
Forward
Reverse
3.1.5 Piston Pump (Elevator) Test
3.1.6. Sequence and Pressure Control Valve (Apron) - Test

3.2 Miscellaneous Hydraulic System
3.2.1
3.2.2
3.2.3
4. Auger System
4.1 Auger Hydraulic System
4.1.1 Auger Drive - Test
4.1.2 Auger Charging System - Test
4.1.3 4.1.3 Crossover Relief Valve - Test
Crossover Relief Valve Pressure
Pressure Override Valve Pressure
4.1.4 Auger Piston Motor - Test

4.2 Miscellaneous Auger System
4.2.1
4.2.2
4.2.3
5. Cushion Hitch System

5.1 Cushion Hitch Hydraulic System
5.1.1 Pump Control Valve - Test
5.1.2 Leveling Valve Linkage (Cushion-Hitch) - Adjust

5.2 Miscellaneous Cushion Hitch System
5.2.1
5.2.2
5.2.3
6. Steering System
6.1 Steering Tests
6.1.1 Pressure Reducing Valve - Test
6.1.2 6.1.2 Relief Valve (Steering Cylinder Crossover) - Test
Right
Left
6.1.3 6.1.3 Steering System Pressure
Low Idle
High Idle
6.1.4 6.1.4 Steering Stall:
Right
Left
Difference between Left and Right Stall Pressures

6.2 Miscellaneous Steering System
6.2.1
6.2.2
6.2.3
7. Air System and Brakes
7.1 Air System and Brakes Tests
7.1.1 7.1.1 Air Compressor Governor
Cut in Pressure
Cut out Pressure
7.1.2 Parking Brake Control - Test
7.1.3 Retarder Control Valve - Test

7.2 Miscellaneous Air System and Brakes
7.2.1
7.2.2
7.2.3
8. Power Train
8.1 Transmission Pressure Tests
8.1.1 8.1.1 Transmission Oil Pump
Low Idle
High Idle
8.1.2 8.1.2 Lubrication Oil Pressure
Low Idle
High Idle
8.1.3 8.1.3 Transmission Lubrication Relief Valve Pressure - Test
Low Idle
High Idle (Retarder Control Released)
High Idle (Retarder Control Fully Activated)
8.1.4 8.1.4 Torque Converter Outlet Relief Valve Pressure Test (at Stall)
Engine RPM
Outlet Relief Pressure at Stall
8.1.5 Pilot Pressure for Transmission Hydraulic Control - Test

8.1.6 8.1.6 Transmission Clutch Pressures
Clutch 1 Pressure
Clutch 2 Pressure
Clutch 3 Pressure
Clutch 4 Pressure
Clutch 5 Pressure
Clutch 6 Pressure
Clutch 7 Pressure
8.2 Miscellaneous Power Train
8.2.1
8.2.2
9. Engine (Scraper)
9.1 Engine Cooling System
9.1.1 Radiator Pressure Relief (Radiator Cap)
9.1.2
9.1.2 Test Engine Coolant
Check Freezing Point of Engine Coolant
Test Engine Coolant Conditioner
9.1.3 Check Belt Tension
9.1.4 Engine Coolant Temperature

9.1.5
9.1.5 Radiator Temperature Drop
Upper Tank Temperature
Lower Tank Temperature

9.2 Fuel System
9.2.1
9.2.1 Engine Speed - Check
No Load Low Idle
No Load High Idle
No Load High Idle
Maximum Speed with Load

9.2.2
9.2.2 Fuel System Pressure - Test
Fuel Pressure at Low Idle
Fuel Pressure at High Idle

9.2.3
9.2.3 Engine Oil Pressure - Test
Oil Pressure at Low Idle
Oil Pressure at High Idle

9.3 Basic Engine
9.3.1 Injector Solenoid Circuit Test (Cylinder Cutout Test)
9.3.2 Engine Crankcase Pressure (Blowby) - Test (Full Load)

9.4 Air Inlet and Exhaust System
9.4.1 Inlet Manifold Pressure - Test (Boost at Full Load)
9.4.2 Exhaust Temperature - Test (Measure at Each Cylinder) Units Cyl Observed Cyl Observed
Observed #1 #2
#2 #3 #4
#4 #5 #6
#6 #7 #8
9.5 Miscellaneous Engine
9.5.1
9.5.2
9.5.3
10. Power Train (Scraper)

10.1 Transmission Pressure Tests (Rear)
10.1.1 10.1.1 Transmission Lubrication Oil Pressure
Low Idle
High Idle
High Idle Forward
10.1.2 10.1.2 Transmission Oil Pump Pressure - Test
Low Idle Neutral
Low Idle Forward
High Idle Neutral
High Idle Forward

Retarder Operation - Test
RPM
Pressure
10.1.3 10.1.3 Torque Converter Outlet Pressure (at Stall)
Engine RPM
Outlet Relief Pressure at Stall

10.1.4 10.1.4 Transmission Clutch Pressures
P1 Low Idle Neutral
P2 Low Idle Neutral
P1 Low Idle Any Gear
P2 Low Idle Any Gear
P1 High Idle Any Gear
P2 High Idle Any Gear

10.2 Miscellaneous Power Train
10.2.1
10.2.2
10.2.3
11. S·O·S
11.1 S·O·S Sampling
Status Description Obtain Comments
11.1.1 Engine Oil Sample (Tractor)
11.1.2 Engine Coolant Sample (Level II)(Tractor)
11.1.3 Transmission Oil Sample (Tractor)
11.1.4 Hydraulic Oil Sample
11.1.5 Right Front Final Drive Oil Sample (Tractor)
11.1.6 Left Front Final Drive Oil Sample (Tractor)
11.1.7 Differential Oil Sample (Tractor)
11.1.8 Engine Oil Sample (Scraper)
11.1.9 Engine Coolant Sample (Level II)(Scraper)
11.1.10 Transmission Oil Sample (Scraper)
11.1.11 Right Rear Final Drive Oil Sample (Scraper)
11.1.12 Left Rear Final Drive Oil Sample (Scraper)
11.1.13 Differential Oil Sample (Scraper)

TA2 English - Wheel Tractor Scraper

Caricato da

Informazioni sul documento

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

TA2 English - Wheel Tractor Scraper

Caricato da

Copyright:

Formati disponibili

TA-1 Visual & Technical Inspection for

Cat dealer Customer

Serial Number : Inspector : Temperature :

Status of the Machine

1. Prepare Machine Inspection

1.2 Perform walk-around inspection

1.3 Perform machine inspection preparation

1.4 Download machine fault codes

1.6 Is machine equipped with PL?

1.8 Is PL functioning properly?

1.9 Observe engine exhaust colors

1.10 Listen for unusual noises

Item No. Additional Comments

2.1.2 Final drives

2.1.5 Tractor frame & bottom guards

Item No. Additional Comments

2.2.4 Implement/steering pump

2.2.5 Bail & bail cylinder

2.2.6 Air tank & air dryer

2.2.7 Steps and handrails

2.2.8 Work lights and hazard lights

2.2.9 Battery and battery cables

Item No. Additional Comments

2.3.2 Radiator cap

2.3.3 Hoist/ejector & brake system hydraulic tank

2.3.4 Electric starting motor

2.3.5 Alternator, compressor, pulleys, belts & belt tensioner

2.3.6 Brake pump & ATAAC fan pump

2.3.8 Cylinder heads & valve covers

2.3.9 Fan motor, fan, fan guard & shroud

2.3.10 Steering system hydrauilc tank & fuel tank

2.3.11 Steering check and combiner valve

2.3.12 Air cleaner assembly

2.3.13 Brake valve & HMU

2.3.15 Exhaust manifold

2.3.16 Transmission, brake & engine oil coolers

2.3.17 Water pump

2.3.18 ATAAC & inlet manifold lines

2.3.19 ATAAC fan motor, fan, fan guard & shroud

2.3.20 Coolant lines & hoses

2.3.21 Cab exterior

2.3.22 Cab interior

Item No. Additional Comments

3.1.2 Ejector cylinder

3.1.3 Ejector support rollers, carrier rollers & guide rollers

3.1.4 Floor cylinder (Elevating Scraper)

3.1.5 Floor rollers (Elevating Scraper)

3.1.6 Cutting edges & side cutters

3.1.7 Auger seal (Auger Scraper)

3.1.8 Auger shoes & cutters (Auger Scraper)

3.1.9 Rear frame

Item No. Additional Comments

3.2.2 Draft arm frame & bearings

3.2.3 Draft arm wear plates

3.2.4 Bowl lift cylinders

3.2.6 Apron lift arm

3.2.7 Apron lift cylinders

3.2.8 Elevator frame & linkage (Elevating Scraper)

3.2.9 Elevator chains & flights (Elevating Scraper)

3.2.10 Elevator chain adjustment idlers (Elevating Scraper)

3.2.11 Elevator chain rollers (Elevating Scraper)

Item No. Additional Comments

3.3.3 Fuel tank & fuel lines

Item No. Additional Comments