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2 www.naffco.com
UL LISTED ELECTRIC MOTOR
MICROPROCESSOR BASED CONTROLLER
MODEL NFY-SDM1 REDUCED VOLTAGE/
STAR – DELTA (OPEN TRANSITION)
MODEL NFY-DOM1 DIRECT ON LINE
NAFFCO Electric Motor Controllers for fire pumps are listed Power ratings vary from 40 to 400 horsepower, 230 /
by Underwriters Laboratories (UL file number EX15064), 380 / 415 VAC, 50/60 Hz.
in accordance with UL218 (Standard for Fire Pump Con-
troller), UL508a (Standard for Industrial Control Panel), Only high quality UL listed or UL recognized compo-
NFPA20 (National Fire Protection Association Pamphlet nents are used in these panels to guarantee the best
20- Standard for Centrifugal Fire Pumps), NFPA70 (Na- possible reliability. Also high quality UL listed enclo-
tional Electric Code) and NEMA. sures are used.
Also approved by FM approvals (Factory Mutual), in ac- This controller is completely wired, assembled, pro-
cordance with FM standard 1321 / 1323 (Standard for Fire grammed and tested at the factory before shipment,
Pump Controller). and ready for immediate installation.
STANDARD FEATURES
• 230 / 380 / 415 VAC, 50/60 Hz main 3 phase system
power.
• Voltage Surge Protector.
• Main disconnecting switch with rotary handle sized for
disconnecting motor horsepower and voltage.
• Circuit breaker with shunt trip coil and rotary handle.
• Rated motor contactors.
• Emergency run mechanism to mechanically close motor
contactor contacts to start motor in case of emergency
cases.
• Manual start and stop push buttons.
• 20x4 LCD display showing all system parameters and
variables.
• User friendly software enable user to program all related
parameters like timers, pressure, inputs, outputs … etc.
• Showing 3 phase line voltages.
• Showing 3 phase line motor currents.
• Showing real value of discharge pressure.
• Showing motor running hours.
• Showing ambient temperature.
• Starting delay timer (programmable) for sequence multi-
ple pumps starting.
• Automatic or manual shutdown after automatic start (se-
lectable).
• Automatic shutdown mode enabled/disabled indicator.
• Power ON/Healthy indicator.
• Automatic mode indicator.
• Manual mode indicator.
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STANDARD FEATURES
• Motor Run indicator/free contact. • Remote start on alarm / indicator / free contact (pro-
• Phase Loss/Failure alarm / indicator / free contact. grammable).
• Phase sequence error alarm/indicator / free contact. • Manual local start on alarm/ indicator / free contact
• System error alarm / indicator / free contact. (programmable).
• Fail to start alarm / indicator. • Fail while run alarm / indicator / free contact (pro-
• System error alarm / indicator. grammable).
• Pump lockout indicator / free contact. • Emergency start on alarm / indicator / free contact
• Push button for alarm silence (programmable).
• (only for additional alarms). • Test on alarm/ indicator / free contact (programma-
• Motor locked rotor trip at 600% of FLA, after program- ble).
mable time delay. • 10 additional programmable indicators (LED’s).
• Programmable automatic test, which can be pro- • 10 additional programmable auxiliary digital inputs.
grammed to start at any desired day, hour and minute • 7 additional programmable output relays (free con-
• in the week. tacts).
• Manual test push button. • Pressure transducer with analog voltage output.
• Motor overload alarm/ indicator / free contact (program- • Data logging system for pressure and events.
mable). • USB port for saving recorded pressure and events
• Over voltage alarm/indicator / free contact (program- on USB memory, and can be viewed with MS
mable). • word and Excel.
• Under voltage alarm/ indicator / free contact (program- • Electrically actuated built in discharge solenoid valve.
mable). • Electrical alarm bell.
• Low discharge pressure alarm / indicator / free contact • UL listed enclosure.
(programmable).
• Deluge valve on alarm / indicator / free contact (pro-
grammable).
Fig (1)
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SEQUENCE OF OPERATION AUTOMATIC MODE
This controller is working under both automatic and • In this mode, if pressure goes down till the cut-in pres-
manual modes with manual or automatic shut down sure point then motor will start automatically.
(automatic shut down is possible only after automatic • If the N/C contact of the deluge valve is opened, this
start). will cause the pump to start automatically exactly as if
the pressure goes down to starting pressure.
MANUAL MODE • In case of multiple pumps, it may be necessary to de-
• In this mode, there will be no effect of pressure sensor lay the starting of each motor to prevent simultane-
and deluge valve. ous starting of all motors. Sequential starting can be
• Manual start of motor can be done by pressing start P.B. adjusted by a programmable timer. User has to
• Manual start can also be done by pushing emer- specify if the pump is connected as single/parallel
gency start mechanical handle. with other pumps, or if the pump is connected in
• This handle provides direct on line continuous starting series with other pumps (programmable). In the
• In this mode motor can be stopped only manually by first case (single or parallel), system may delay start-
pressing Stop P.B. ing in automatic mode only, but starting in manual
• All alarm signals are operational in this mode. mode will not be delayed. In the second case (se-
ries), system may delay starting in automatic mode
and in manual mode, and this is to avoid dry running
of pump (see table 1) Notice that in case no time delay
is required before starting (for example when pump is
single), then time delay can be programmed to zero.
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TIME DELAY BEFORE STARTING THE FIRE PUMP
Table (1)
• If remote start switch was momentarily actuated, • Two ways of shutdown are possible in this mode (op-
motor will start directly and automatically, and it will erator have to select one of them by software):
not stop unless operator presses stop push button on
the panel’s door. In this mode (remote start mode) there 1. Manual shutdown: After automatic start, motor can
will be no effect of deluge valve signal and low pressure be stopped in this mode only by pressing manual
stop push button. If the pump was on demand (low
signal. pressure or deluge valve active), and in auto mode,
• Motor automatic start by pressure sensor and deluge then pump cannot be stop manually, unless it is not on
valve can be disabled by pump lockout contact (exter- demand any more.
nal contact) which can be connected with controller (this 2. Automatic shutdown: After automatic start, control-
ler will keep motor running for a period (pro-gramma-
option can be used in case of having a stand-by pump, ble). After that, if the pump was not any more on
where it is not desired both pumps to start automatically demand, then controller will automatically shutdown
at the same time). the motor. If within this period, the pump became not
on demand, operator can shut it down manually by
pressing manual stop push button.
YES - selectabl
Drop in pressure YES - selectable
(After running hold time)
YES - selectable
Deluge valve YES - selectable
(After running hold time)
Remote start NO YES
Manual start NO YES
Table (2)
• All alarm signals are operational in auto mode. • Manual test is operational in auto mode only, and it
• Automatic weekly test is only operational at auto can be applied by pressing test ON/OFF push button.
mode and can be enabled or disabled (operator selec- Test can be terminated by pressing Test ON/OFF push
tion). If enabled, then user has to program the delay time button again.
before starting the test. Also to program the day,
hour and minute where the weekly automatic test is
desired to start. Test can be terminated by pressing Test
ON/OFF push button.
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FUNCTIONALITY
• During operation of the system, controller will be • If the controller closed contactors to start the motor
reading voltages, currents, pressure, and sensing many (due auto or manual start), but the motor didn’t start
input signals. These reading can be monitored on the after some delay (programmable time delay), then
LCD display. controller will give alarm (fail to start alarm). Control-
• If controller detected loss of one phase or more, then it ler will sense if motor started or not by sensing the
will give an alarm and will prevent the motor from start- motor current.
ing, but if the loss of phase happened while the motor • If the controller closed contactors to start the motor
was running, then controller will give alarm butwill not (due auto or manual start), but the motor didn’t start
stop the motor. after some delay (programmable time delay), be-
• If controller detected phase reversal, it will give alarm cause of LOCKED ROTOR, then controller will ac-
and will not start the motor. tivate the shunt trip coil of the MCCB and shut it
• Controller will detect over voltage, under voltage and down. Controller will sense if motor is in locked rotor
overload (over current), and will give alarms showing situation or not by sensing the motor current.
these errors.
RATING
Table (3)
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UL LISTED DIESEL ENGINE
MICROPROCESSOR BASED CONTROLLER
MODEL NFY-DM1
NAFFCO Fire Diesel Engine Controller are listed by Un- volts DC operating voltage, 110 / 220 volts AC input
derwriters Laboratories (UL file number EX15064), in voltage, 50/60 Hz. These controllers are compatible
accordance with UL218 (Standard for Fire Pump Con- with most types of fire fighting diesel engines.
troller), UL508a (Standard for Industrial Control Panel),
NFPA20 (National Fire Protection Association Pamphlet Only high quality UL listed or UL recognized compo-
20 – Standard for Centrifugal Fire Pumps), NFPA70 (Na- nents are used in these panels to guarantee the best
tional Electric Code) and NEMA. possible reliability. Also high quality UL listed enclo-
sures are used.This controller is completely wired, as-
Also approved by FM approvals (Factory Mutual), in sembled and tested at the factory before shipment,
accordance with FM standard 1321 / 1323 (Standard for and ready for immediate installation.
Fire Pump Controller). Power ratings suitable for 12/24
STANDARD FEATURES
• System error alarm / indicator.
• AC power healthy indicator.
• DC power healthy indicator / free contact.
• Speed switch error or failed while running alarm /
indicator.
• Automatic shutdown enabled/disabled indicator.
• Low discharge pressure alarm / indicator / freecon-
tact (programmable).
• Deluge valve on alarm / indicator / free
contact(programmable).
• Remote start on alarm / indicator / free
contact(programmable).
• 10 additional programmable indicators.
• 11 additional programmable digital inputs.
• 8 additional programmable output relays (free con-
tacts).
• Common alarm free contact.
• Electrical alarm bell.
• Push button for alarm silence (only for additional
alarms).
• Pressure transducer with analog voltage output.
• Data logging system for pressure and events.
• USB port for saving recorded pressure and events
on USB memory, and can be viewed with MS word
and Excel.
• Electrically actuated built in discharge solenoid valve.
• UL listed enclosure.
• 220 / 110 VAC main line system power.
• 12 / 24 VDC system control voltage.
• Automatic / Manual / OFF mode (selectable).
• Two 12 / 24 VDC, 10 Amps smart automatic micropro-
cessor battery chargers.
• Protection circuit breakers before and after battery-
chargers.
• 20x4 LCD display showing all system parameters and
variables.
• User friendly software enable user to program allrelat-
ed parameters like timers, pressure, inputs,outputs …
etc.
• Showing battery 1 and 2 voltages.
• Showing battery 1 and 2 charging currents.
• Showing real value of discharge pressure.
• Showing engine running hours.
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STANDARD FEATURES
• Showing ambient temperature. • Engine run indicator / free contact.
• Automatic cranking from two different batteries. • Test running indicator / free contact.
• Two push buttons for manual cranking from two dif- • Automatic mode indicator / free contact.
ferent batteries. • Manual mode indicator.
• Manual stop push button. • Battery Charger1 error indicator.
• Programmable automatic weekly test, which can • Battery Charger2 error indicator.
be programmed to start at any desired day, hour • Battery1 failure alarm / indicator.
and minute in a week. • Battery2 failure alarm / indicator.
• Manual test push button. • Low oil pressure alarm / indicator.
• Starting delay timer (programmable) for sequence • High water temperature alarm / indicator.
multiple pumps starting. • Over speed shut down alarm / indicator.
• Automatic or manual shutdown after automatic start • Engine failed to start alarm / indicator.
(selectable). • Cranking coil 1 failure alarm / indicator.
• Compatible with fuel solenoid engines and stopped • Cranking coil 2 failure alarm / indicator.
solenoid engines.
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• If remote start switch was momentarily actuated, troller (this option can be used in case of having a
the diesel engine will start directly and automatically, stand-by pump, where it is not desired both pumps
and it will not stop unless operator presses stop push to start automatically at the same time).
button on the panel’s door. In this mode (remote • Automatic starting for the diesel engine will be done
start mode) there will be no effect of the low oil pres- by automatic cranking from battery 1, and if failed
sure alarm, high water temperature alarm, and also will from battery 2, with certain cranking and rest
be no effect of deluge valve signal and low pressure period (period is programmable). Controller will try
signal. to crank engine up to six times, but if engine did
• Engine automatic start by pressure sensor and del- not start after these six attempts, “Failed To
uge valve can be disabled by pump lockout contact Start Alarm” will be activated, as shown in fig (2):
(external contact) which can be connected with con-
Figure (2)
• If remote start switch was momentarily actuated, troller (this option can be used in case of having a
the diesel engine will start directly and automatically, stand-by pump, where it is not desired both pumps
and it will not stop unless operator presses stop push to start automatically at the same time).
button on the panel’s door. In this mode (remote • Automatic starting for the diesel engine will be done
start mode) there will be no effect of the low oil pres- by automatic cranking from battery 1, and if failed
sure alarm, high water temperature alarm, and also will from battery 2, with certain cranking and rest
be no effect of deluge valve signal and low pressure period (period is programmable). Controller will try
signal. to crank engine up to six times, but if engine did
• Engine automatic start by pressure sensor and del- not start after these six attempts, “Failed To
uge valve can be disabled by pump lockout contact Start Alarm” will be activated, as shown in fig (2):
(external contact) which can be connected with con-
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METHODS OF STOPPING THE FIRE PUMP
YES - selectable
Drop in pressure With delay
(After running hold time)
YES - selectable
Deluge valve With delay
(After running hold time)
• If one of the batteries was dead or disconnected, the alarms was activated, and alarm will remain until op-
controller will automatically crank all six attempts from erator resets it by pressing reset PB.
the healthy battery and ignore the dead battery. • In this mode (auto), operator can’t start the diesel
• Two ways of shutdown are possible in this mode (opera- engine by the manual cranking push buttons.
tor have to select one of them by software): • Over speed alarm is functional in this mode, and will
stop the pump directly and automatically and actu-
1. Manual shutdown: After automatic start, engine can ate alarm, and controller will not start engine again
be stopped in this mode only by pressing manual
stop push button, but engine can’t be stopped if unless operator resets the over speed relay at
the pump was still on demand (pressure still low or diesel engine, and then resets the Over Speed
deluge valve still active), unless user put the switch on Alarm by pressing reset PB of the controller.
OFF position. • All alarm signals are operational in auto mode.
2. Automatic shutdown: After automatic start, controller
will keep engine running for a period varies from 1 to 120 • Automatic weekly test is only operational at auto
minutes (programmable). After that, if the pump was mode and can be enabled or disabled (operator
not any more on demand, then controller will auto- selection). If enabled, then user has to program the
matically shutdown the engine. If within this period, delay time before starting the test. Also to pro-
the pump became not on demand, operator can shut it gram the day, hour and minute where the weekly
down manually by pressing manual stop push button.
automatic test is desired to start. Test can be termi-
• When the engine is running because the pump be- nated by pressing Test ON/OFF push button.
ing on demand (due to low pressure or activation • Manual test is operational in auto mode only, and it
of deluge valve or remote start), it will not stop if there can be applied by pressing test ON/OFF push but-
was high water temperature alarm, or low oil pressure ton. Test can be terminated by pressing Test ON/
alarm, but if it was running and the reason of starting OFF push button again.
has gone then it will directly stop if any of these two
RATINGS
Figure (6)
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UL LISTED JOCKEY PUMP CONTROLLER
MODEL NFY-JSD1 REDUCED VOLTAGE/
STAR – DELTA (OPEN TRANSITION)
MODEL NFY-JDO1 DIRECT ON LINE
NAFFCO Jockey Pump Controllers for fire pumps are recognized components are used in these panels to
listed by Underwriters Laboratories (UL file number guarantee the best possible reliability. Also high qual-
E309408), in accordance with UL508a (Standard for ity UL listed enclosures are used.
Industrial Control Panel), NFPA70 (National Electric
Code) and NEMA. The controller is completely wired, assembled and
tested at the factory before shipment, and ready for
Power ratings vary from 1.5 to 40 horsepower, 380 to immediate installation.
415 volts, 50 or 60 Hz. Only high quality UL listed or UL
STANDARD FEATURES
• Main disconnected switch with rotary handle, sized for
disconnecting motor horsepower and voltage.
• Motor Starter rated to motor’s horse power, with ther-
mal and short circuit protection.
• Rated motor contactors.
• Circuit breaker for protection of control circuit.
• Selector switch for Hand—Off—Automatic operation.
• Star—Delta starting timer. ( in Model NFY-JSD1 )
• Power ON/Healthy indicator/free contact.
• Pump Run indicator/free contact.
• Pump Trip indicator/free contact.
• Adjustable pressure switch.
• UL listed enclosure.
SEQUENCE OF OPERATION
This controller is working under three modes automatic
off and manual mode.
AUTOMATIC START
In this mode, controller will start the Jockey pump
automatically and directly at low pressure detection by
the pressure switch, and will stop the pump automati-
cally and directly when the pressure goes up again.
MANUAL START
In this mode, controller will start the Jockey pump
directly, and will not stop until selector switch is
switched off or in Auto mode.
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RATING
Table (7)
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MANAGEMENT
SYSTEMS
QUALITY SYSTEM
NAFFCO FZCO is certified to ISO 9001 Quality system by UL DQS Inc, Loss Prevention Certification
Board UK & Bureau Veritas. Our manufacturing processes are based on a quality system that ensures
the use of raw material conforming to relevant International Standards. Our in process production is
monitored by work standards & quality plans conforming to relevant International Standards enabling
us to deliver quality products.
APPROVALS
NAFFCO has been maintaining ISO 9001 Quality Management system certified by UL, LPCB & BV.
Further we have achieved ISO14001 for Environmental Management & BS OHSAS 18001 for
occupational safety by UL management systems. We have also achieved product certifications from
UL, FM, LPCB, BSI, CE & SAI Global on wide range of products which include Fire Extinguishers, Fire
Hose Reels, Centrifugal Fire Pumps, Diesel Engine for driving Fire Pumps, Fire doors and Fire Fighting
Equipment. UL has authorized NAFFCO as service center for certifying signal and fire alarm equipment.
ENGINEERING CAPABILITIES
NAFFCO is backed by a team of professionals who are well qualified and specialized in their respective
field viz. - Design, Development, Production and Project Implementation. Our investment in applied
research and development program concentrates on innovations which meets customer needs.
PRODUCT RANGE
CAT.NO.NF/MBFPC/10/13
NAFFCO FZCO
WORLD HEADQUARTERS
Dubai, United Arab Emirates
Email: info@naffco.ae
www.naffco.com