PT.

INOFAB
PROPOSED WELDING PROCEDURE SPECIFICATION (pWPS)

Organization Name PT. INOFAB By Eka Yulizal Putra

WPS No. 001/WPS/IF/ASME/2015 Date 10-Mar-16 Page No. 1 of 3
Revision No. 1
Supporting PQR No.(s) 001/PQR/IF/ASME/2015
Welding Process(es) GTAW + SMAW Type(s) Manual
Automatic, Manual, Machine or Semi-Automatic

JOINTS (QW-402) Detail

Joint Design *see below

Root Spacing 2 - 5 mm 60o - 70o
Backing: No for GTAW, Yes for SMAW
Backing Material (Type) Weld Metal
Refer to both backing & retainers
SMAW
Metal Non fusing Metal
Non Metallic ✘ Other (Weld Metal)
GTAW
Sketches, Production Drawing, Weld Symbol or Written Description
should show the general arrangement of the parts to be welded. Where
2 - 5 mm

1.5 - 2 mm
applicable, the detail of weld groove may be specified.

*Refer to Page 3 of 3 for other joint configurations qualified

* BASE METAL (QW-403)

P No. 1 Group No. 1 to P No. 1 Group No. 1

OR
Specification and type/grade or UNS No. N/A
to Specification and type/grade or UNS No. N/A
OR
Chem. Analysis and Mech. Prop. N/A
to Chem. Analysis and Mech. Prop. N/A
Thickness Range
Base Metal: Groove 5 - 28.54 mm (without Impact) (6" Sch.120) Fillet
Maximum Pass Thickness ≤ ½ in. (13 mm) (Yes) (No)
Other -

* FILLER METAL (QW-404) GTAW SMAW

Spec. No. (SFA) SFA-5.18 SFA-5.1

AWS No. (Class) ER70S-6 E7018
F No. 6 4
A No. 1 1
Size of Filler Metal Ø2.4 mm Ø3.2 mm
Filler Metal Product Form Bare (Solid) N/A
Supplemental Filler Metal None None
Weld Metal
Deposited Thickness
Groove
Fillet All All
Addiltion of Flux None None
Electrode-Flux (Class) N/A N/A
Flux Type N/A N/A
Electrode/Wire Trade Name TG-S51T LB-52-18
Consumable Insert None N/A
 Other (Manufacturer) KOBE STEEL, LTD. or Eq. KOBE STEEL, LTD. or Eq.
* Each base metal-filler metal combination should be specified individually
 PT. INOFAB

PROPOSED WELDING PROCEDURE SPECIFICATION (pWPS)

WPS No. 001/WPS/IF/ASME/2015 Page No. 2 of 3

Revision No. 1

POSITION (QW-405) POST WELD HEAT TREATMENT (QW-407)

Position(s) of Groove All Positions Temperature Range None

Welding Progression Uphill Time Range None
Position(s) of Fillet All Positions Other None

Other None

PREHEAT (QW-406) GAS (QW-408)

Preheat Temperature, Minimum 20 oC Percent Composition

Interpass Temperature, Maximum 250 Co
Gas(es) (Mixture) Flow Rate

Preheat Maintenance None Shielding Argon 99.96% 10 - 15 LPM

Other None Trailing None None None
(Continuous or special heating, where applicable, should be specified) Backing None None None

Other None None None

ELECTRICAL CHARACTERISTICS (QW-409)

Filler Metal
Weld Current Type Amps. Volts Travel Speed Heat Input
Process
Pass(es) & Polarity (Range) (Range) (mm/min.) (kJ/mm)
Classification Diameter (mm)

Root Pass GTAW ER70S-6 2.4 DCSP 100 ~ 130 10 ~ 16 40 ~ 70 0.86 ~ 3.12
Hot Pass GTAW ER70S-6 2.4 DCSP 100 ~ 130 10 ~ 16 40 ~ 70 0.86 ~ 3.12
Fill Pass SMAW E7018 2.6 DCRP 70 ~ 90 10 ~ 12 60 ~ 80 0.53 ~ 1.08

Fill Pass SMAW E7018 3.2 DCRP 110 ~ 130 22 ~ 30 120 ~ 160 0.91 ~ 1.95
Fill Pass SMAW E7018 4.0 DCRP 130 ~ 190 22 ~ 32 130 ~ 170 1.01 ~ 2.81
Cap Pass SMAW E7018 3.2 DCRP 110 ~ 130 22 ~ 30 120 ~ 160 0.91 ~ 1.95

Pulsing Current N/A Heat Input (max.) 2.81 kJ/mm

Tungsten Electrode Size and Type Ø2.4 mm, 2% Thoriated Tungsten
(Pure Tungsten, 2% Thoriated, etc.)

Mode Metal Transfer for GMAW (FCAW) N/A

(Spray Arc, Short Circuiting Arc, etc.)

Other None

TECHNIQUE (QW-410)

String or Weave Bead String and/or Weave Bead Max. 3 x Core OD

Orifice, Cup, or Nozzle Size Gas Cup Size No. 5, 6, 7 & 8
Initial and Interpass Cleaning (Brushing, Grinding, etc.) Chipping, Wire Brushing and/or Grinding at Start & Stop of Weldment

Method of Back Gouging Carbon Arc Gouging and/or Grinding ( if needed)

Oscillation N/A
Contact Tube to Work Distance N/A

Multiple or Single Pass (Per Side) Multi Pass Per Side

Multiple or Single Electrodes Single Electrode
Electrode Spacing N/A

Peening None
Use of thermal processes None
Closed to out chamber None
Other None
 PT. INOFAB
PROPOSED WELDING PROCEDURE SPECIFICATION (pWPS)

WPS No. 001/WPS/IF/ASME/2015 Page No. 3 of 3

Revision No. 1

JOINT CONFIGURATION QUALIFIED

30o ±5o 45o ±5o

T T

1.5 - 2 mm 1.5 - 2 mm
2 - 5 mm 2 - 5 mm

Note : Refer to Page 1 of 3 for T Range Note : Refer to Page 1 of 3 for T Range

30o ±5o
(Typ) 30o ±5o
(Typ)

1.5 - 2 mm 1.5 - 2 mm
T T

2 - 5 mm 2 - 5 mm

Note : Refer to Page 1 of 3 for T Range Note : Refer to Page 1 of 3 for T Range

All sizes

Note: "T" is unlimited Note: "T" is unlimited

Action Approved

Signature & Date

Name Eka Yulizal Putra

Designation Welding Engineer
 PT. INOFAB

PROCEDURE QUALIFICATION RECORDS (PQR)

Organization Name PT. INOFAB Date 27-Jan-15 Page No. 1 of 2

PQR No. 001/PQR/IF/ASME/2015
WPS No. 001/WPS/IF/ASME/2015
Welding Process(es) GTAW + SMAW
Types (Manual, Automatic, Semi-Automatic) Manual

JOINTS (QW-402)
60o
3 mm

7 8 9
SA 106 Gr. B

SA 106 Gr. B
SMAW:
1 mm

5 6
10.77 mm
4
3
2 GTAW:3.5 mm
1
3.5 mm
1.5 mm

Groove Design of Test Coupon

(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal and process used.)

BASE METAL (QW-403) POSTWELD HEAT TREATMENT (QW-407)

Material Spec. SA 106 Temperature None

Type/Grade, or UNS Number Grade B Time None
P No. 1 Group No. 1 to P No. 1 Group No. 1 Other -

Thickness of Test Coupon 14.27 mm (Sch. 120)

Diameter of Test Coupon 168.28 mm (NPS 6")
Maximum Pass Thickness 4 mm

Other -

FILLER METALS (QW-404) GTAW SMAW GAS (QW-408)

SFA Specification SFA-5.18 SFA-5.1 Percent Composition

AWS Classification ER70S-6 E7018 Gas(es) (Mixture) Flow Rate
Filler Metal F No. 6 4 Shielding Argon 99.96% 14 LPM
Weld Metal Analysis A-No. 1 1 Trailing None None None
Size of Filler Metal Ø2.4 mm Ø3.2 mm Backing None None None
Filler Metal Product Form Bare (Solid) N/A Other None None None

Suplemental Filler Metal None N/A

Electrode Flux Classification N/A N/A ELECTRICAL CHARACTERISTIC (QW-409)
Flux Type None N/A Current DC
Electrode/Wire Trade Name TG-S51T LB-52-18 Polarity GTAW: Straight Polarity & SMAW: Reverse Polarity

Weld Metal Thickness 3.5 mm 10.77 mm Amps. GTAW: 106-130 ; SMAW: 94-119 Volts GTAW: 10-12 ; SMAW: 21-26

Other - - Tungsten Electrode Size EWTh-2 ; Ø2.4 mm

Mode of Metal Transfer for GMAW (FCAW) N/A

POSITION (QW-405) Heat Input (kJ/mm) GTAW: 0.96 - 1.07 ; SMAW: 1.22-2.22

Position(s) 6G Other GTAW Cup Size No. 6

Weld Progression Uphill
Other -

PREHEAT (QW-406) TECHNIQUE (QW-410)

Preheat Temperature 32 C (Ambient)

o
Travel Speed (mm/min.) GTAW: 66 - 88 and SMAW: 69 - 105
Interpass Temperature Max. 126 C o
String or Wave Bead String and Weave

Other - Oscillation None

Multipass or Single Pass (Per Side) Multipass
Single or Multiple Electrode Single Electrode
Other -
 PT. INOFAB

PROCEDURE QUALIFICATION RECORDS (PQR)

PQR No. 001/PQR/IF/ASME/2015 Page No. 2 of 2

Tensile Test (QW-150)

Ultimate Total Ultimate Unit Stress,

Specimen No. Width (mm) Thickness (mm) Area (mm2) Type of Failure and Location
Load (kN) (MPA)

TS-1 19.34 14.36 277.72 144 520 Ductile and Base Metal

TS-2 19.43 14.42 280.18 141 504 Ductile and Base Metal

Guided-Bend Tests (QW-160)

Specimen No. Thickness (mm) Width (mm) Type of Bend Result Remark

SB-1 14.27 10 Side Bend Accepted (No Discontinuity Disclosed)

SB-2 14.27 10 Side Bend Accepted (No Discontinuity Disclosed) See Report No.
TR/LAB/01-15/0082
SB-3 14.27 10 Side Bend Accepted (No Discontinuity Disclosed) Page 3 of 3

SB-4 14.27 10 Side Bend Accepted (No Discontinuity Disclosed)

Toughness Tests (QW-170)

Impact Values
Test Drop Weight Break
Specimen No. Notch Location Specimen Size
Temperature (Y/N)
ft-lb or J % Shear Mils (in.) or mm

N/A

Comments -

Fillet-Weld Test (QW-180)

Result — Satisfactory: Yes N/A No - Penetration into Parent Metal Yes - No -

Macro - Results N/A

Other Tests

i. Radiography: Accepted to QW-191.1.2.2 Report No. 06/RT/WI/I/15 By PT. WISMAR INSPECSINDO

Welder's Name Endang Stamp No. -

Test Conducted by Mr. H. Ateman Laboratory Test No. TR/LAB/01-15/0082

We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the

requirements of Section IX of the ASME Boiler and Pressure Vessel Code.

Action Certified by

Signature & Date

Name Eka Yulizal Putra

Designation Welding Engineer
 PT. INOFAB
PROCEDURE QUALIFICATION RECORDS (PQR)
RUN SHEET
Welder's Name : Endang WPS No. : 001/WPS/IF/ASME/2015
Manufacturer : PT. INOFAB PQR No. : 001/PQR/IF/ASME/2015
Test Location : Workshop Date : 13-Jan-15
Welding Machine : ESSAB LHE 400 Electrode/Wire Class : GTAW= ER70S-6 & SMAW= E7018
Ampere Range : 5 - 400A El. / Wire Manufacturer : KOBE STEEL, LTD
Volt Range : 2 - 35 V Length of Weld : 529 mm
Welding Process(es) : GTAW & SMAW Type of Clamp : Tack Weld
Current : Direct Current (DC) Clamp Release : Grinding
Polarity : GTAW: SP & SMAW: RP Groove Angle : 60o
Shielding Gas(es) : GTAW = ARGON 99.96% Root Opening : 3.5 mm
Flow Rate : 14 LPM Root Face : 1 mm
Backing Gas : None Preheat : 32 oC
Welding Position : 6G Interpass Temp. : Max. 126 oC
Weld Progression : Uphill Root Penetration : 1 mm
Material Spec./Grade : SA 106 Grade B Capping Height : 3 mm
Material's Mill : Sumitomo Metal Industries, LTD. PWHT : None
Diameter : 168.26 mm (NPS 6")
Material Thickness : 14.27 mm (Sch. 120)

DETAIL SKETCH

Number of Pass 1 2 3 4 5
Welding Process GTAW GTAW SMAW SMAW SMAW
Electrode/Wire AWS Classification ER70S-6 ER70S-6 E7018 E7018 E7018
Size of Electrode/Wire (mm) Ø2.4 Ø2.4 Ø3.2 Ø3.2 Ø3.2
Start Welding (Time) 10:08 10:23 10:39 11:00 11:27
Finish Welding (Time) 10:20 10:35 10:54 11:19 11:48
Ampere 106 - 107 129 - 130 94 - 100 112 - 118 110 - 116
Volt 10 - 11 11 - 12 21 - 24 22 - 26 22 - 25
Travel Speed (mm/min.) 66 88 69 83 96
Time Elapsed Between Pass (minute) - 3 4 6 8
Heat Input (kJ/mm) 0.96 - 1.07 0.97 - 1.06 1.72 - 2.09 1.78 - 2.22 1.51 - 1.81

Number of Pass 6 7 8 9
Welding Process SMAW SMAW SMAW SMAW
Electrode/Wire AWS Classification E7018 E7018 E7018 E7018
Size of Electrode/Wire (mm) Ø3.2 Ø3.2 Ø3.2 Ø3.2
Start Welding (Time) 12:54 13:18 13:38 13:56
Finish Welding (Time) 13:10 13:34 13:50 14:15
Ampere 112 - 119 102 - 108 103 - 109 104 - 110
Volt 22 - 25 21 - 24 21 - 24 22 - 25
Travel Speed (mm/Min) 85 105 103 105
Time Elapsed Between Pass (minute) 6 8 4 6
Heat Input (kJ/mm) 1.74 - 2.10 1.22 - 1.48 1.26 - 1.52 1.31 - 1.57