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M0097309

September 2018 Harness And Wire Electrical Schematic Symbols


Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

312E, 312F, 313F, 316E, 316F, 318E,


Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

318F, 320E, 320F, 323E, 323F, 325F,


Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

335F, 336F, 340F, 349F, 352F, Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The

374F and 390F Excavator electromagnet can open or close the switch part of the relay.

Air Conditioning Electrical System


Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
Machine with Stacked Condenser 325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

© 2018 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

(Dimensions: 39 inches x 28 inches)


M0097309
30 Page,
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3 CONTROL PANEL AS.

Blower Motor OFF Relay


Ambient Air Temp SNSR

Intake Air Temp Sensor

Blower Voltage Monitor


DC24v (Amp Power)

Water Temp Sensor

Fan Control Output


Evaporator Sensor
Air Outlet Output 1
Air Outlet Output 2

Compressor Relay
Air Blend Output 1
Air Blend Output 2

Illumination Signal
Air Inlet Output 1
Air Inlet Output 2

Pressure Switch
Air Outlet PTC
Air Blend PTC
Sensor GND

Air Inlet PTC


GND (Amp)
BLU/RD-20 YL/BLU-20

PTC GND
RD/YL-20 GRN/YL-20 BR/WH-20 WH-20 BR/WH-20 L-GRN/RD-20 BR/WH-20
WH/BLU-20 RD/WH-20 BR/WH-20

DC5v
GRN/ORN-20 BLU/WH-20
WH/GRN-20 YL/GRN-20 L-GRN-20 YL/BK-20
BR/RD-20 RD/BK-20 BK/WH-20

DETAIL OF CONN K
F DETAIL OF CONN L
F
BR-20 DETAIL OF CONN M

L-GRN/RD-20
WH-20 DETAIL OF CONN N

GRN/ORN-20

ORN/BLU-20
CONN A

WH/GRN-20

GRN/WH-20
BLU/WH-20

WH/BLU-20
YL/GRN-20

GRN/YL-20
BLU/RD-20

BLU/BK-20
BK-20 CONN B

YL/BLU-20
RD/WH-20
BR/WH-20

BK/WH-20
GRN/YL-20 GRN/WH-20

BR/RD-20

L-GRN-20
RD/BK-20

RD/YL-20

YL/BK-20
BR/WH-20

WH-20
L-GRN/RD-20 YL-20

BR-20
BK-20

YL-20
BLU/BK-20
RD/WH-20 ORN/BLU-20

DETAIL OF CONN B
DETAIL OF CONN A

CONN DD
CONN CC
BLU/WH-20
WH/GRN-20 YL/GRN-20 YL/GRN-20
BLU/WH-20
RD/YL-20 GRN/ORN-20 GRN/ORN-20 WH/GRN-20
BLU/BK-20 RD/BK-20 RD/BK-20 RD/YL-20
BR/RD-20 BLU/RD-20 BR/RD-20
BLU/RD-20

L-GRN/RD-20
GRN/ORN-20
RD/WH-20

ORN/BLU-14
WH/GRN-20

GRN/WH-20
BLU/WH-20
CONN D

GRN/YL-20
YL/GRN-20

BLU/RD-20

WH/BLU-20
BLU/BK-20
CONN C

RD/WH-20
BR/WH-20

YL/BLU-20
BR/RD-20
RD/BK-20

BK/WH-20
RD/YL-20

L-GRN-20
6

YL/BK-20
BK-20 BK-20

WH-20
RD/WH-20

BK-20
L-GRN/RD-20

BR-20
YL-20
WH-20 L-GRN/RD-20
BR/WH-20 BLU/BK-20
GRN/YL-20 BR/WH-20 CONN P
WH-20
GRN/YL-20 CONN K
RECIRC TEMP SENSOR
RD/GRN-14 363-9477
DETAIL OF CONN C DETAIL OF CONN CC GRN/WH-20 GRN/YL-20
E RD/BK-20
L-GRN/BK-14
BR/WH-20
9 E
COMPRESSOR RELAY
553-9997
14 CONN L
AMBIENT TEMP SENSOR
CONN U
RD/WH-20
BR/WH-20
L-GRN-20
BK-20 7
PRESSURE SW.
10
CONN M WATER TEMP SENSOR
363-9478
WH-20
BR/WH-20

RD/GRN-18
L-GRN-20
WH/BLU-20 L-GRN-20
YL/BK-20 WH/BLU-20
YL/BLU-20 BK/WH-20
BK/WH-20 YL/BLU-20 FROST SENSOR
CONN N
363-9476
L-GRN/RD-20

5A
YL/BK-20 BR/WH-20
BR-20
GRN/WH-20
ORN/BLU-14
YL-20
ORN/BLU-20 BR-20
GRN/WH-20
8
YL-20

RD/GRN-18
D D
DETAIL OF CONN D DETAIL OF CONN DD

RD/BK-20 RD/GRN-14 L-GRN-20 BK-20

GRN/WH-20 L-GRN/BK-14

DETAIL OF CONN P DETAIL OF CONN U

SERVO MOTOR (AIR MIX)


CONN R 363-9459

CONN E
WH/GRN-20
GRN/ORN-20

1 BK-14 BLU/BK-20 MOTOR


2 RD/GRN-14 YL/BLU-20
3 L-GRN/BK-14 BR/RD-20
C 4 C
5 WH/RD-14
5A 6
7 GRN/WH-14
20 A 8 ORN/BLU-14 12
CONN J

CONN F SERVO MOTOR (AIR OUTLET MODE)


5 363-9459
GRN-16

POS NEG
BK-16

WH/RD-14
BR-20
RD/BK-20 BLU/RD-20
13
PK-14 RD/YL-20

1 BLOWER RELAY
553-9997
BLU/BK-20
WH/BLU-20
MOTOR

BR/RD-20

COMPRESSOR GP
MACHINE ECM
4
CONN S
(Dimensions: 39 inches x 28 inches)

LIGHT CONN G

MOTOR PK-14
BK/WH-14 SERVO MOTOR (AIR INTAKE MODE)
363-9459
B BLOWER MOTOR
B
M0097309

363-9457 Components List


BLU/WH-20
YL/GRN-20 Item
BLU/BK-20 MOTOR No. Description Part Number
CONN H YL/BK-20 (1)
1 Compressor GP
2 BR/RD-20

BK/WH-14 2 Control - Blower 356-4944


BK-14 CONN T (1)
YL-20 3 Control Panel Assembly
BLOWER CONTROL
356-4944 4 Motor - Blower 363-9457
11 5 Relay - Blower 553-9997
6 Relay - Compressor 553-9997
(1)
30 Page,

CONDITIONER GP-AIR(BASIC) 7 Sensor - Ambient Temperature


363-9496 8 Sensor - Frost 363-9476
BR/RD-20
9 Sensor - Recirc. Temperature 363-9477
BR/RD-20 BR/RD-20 10 Sensor - Water Temperature 363-9478
CALLOUT FORMAT IF APPLICABLE
BLU/RD-20 BLU/WH-20 Callout Number Component
11 Servo Motor (Air Intake Mode) 363-9459
(52) VALVE GP - CONTROL
WH/GRN-20 YL/BLU-20 WH/BLU-20 YL/BK-20
(Machine Location from Name

RD/YL-20 BLU/BK-20 YL/GRN-20


Component Locations Table)
138-1234 Part Number
12 Servo Motor (Air Mix) 363-9459
GRN/ORN-20 BLU/BK-20
BLU/BK-20
A SYMBOL DESCRIPTION ABBREV COLOR 13 Servo Motor (Air Outlet Mode) 363-9459 A
RD RED
DETAIL OF CONN R CIRCUIT CONNECTED (1)
DETAIL OF CONN S DETAIL OF CONN T WH WHITE 14 Switch - Pressure
CIRCUIT NOT CONNECTED
OR ORANGE
ELECTRICAL CONNECTION TO
(1) Refer to the parts manual for your machine for the current part numbers.
RD/GRN-14 L-GRN/BK-14 RD/BK-20 WH/RD-14
MACHINE STRUCTURE
YL YELLOW
PK-14 INTERNAL ELECTRICAL CONNECTION
BK-14 BK-14 TO SURFACE OF COMPONENT PK PINK
THIS SCHEMATIC IS FOR THE AIR CONDITIONING ELECTRICAL SYSTEM - 312E, 312F, 313F, 316E, 316F,
CONNECTOR BK BLACK

BK/WH-14 GRN-16 BK-16


318E, 318F, 320E, 320F, 323E, 323F, 325F, 335F, 336F, 340F, 349F, 352F, 374F AND 390F EXCAVATOR
WH/RD-14 ORN/BLU-14 BK/WH-14 YL-20 H# CIRCUIT GROUPING DESIGNATION
GY GRAY
BR-20 PK-14 Do not operate or work on this product unless you have ATTACHMENT: MACHINE WITH STACKED CONDENSER
PU PURPLE
GRN/WH-14 read and understood the instruction and warnings in the ATCH WIRE, CABLE, COMPONENT
relevant Operation and Maintenance Manuals and BR BROWN MEDIA NUMBER: M0097309
DETAIL OF CONN E DETAIL OF CONN F DETAIL OF CONN G DETAIL OF CONN H DETAIL OF CONN J relevant service literature. Failure to follow the instruc- SPLICE
tions or heed the warnings could result in injury or BLADE, SPADE, RING OR SCREW
GN GREEN
SCHEMATIC PART NUMBER: 372-9312, CHANGE: 01, VERSION: HE
death. Proper care is your responsibility. TERMINAL BU BLUE
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

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