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Batch Filters
Equations (37) and (38) are directly applicable for use in the design of batch
filters. The constants a’, S, and V, must be evaluated experimentally, and the
general equations can then be applied to conditions of varying A, AP, V, 8, w,
and p. One point of caution is necessary, however. In the usual situations, the
constants are evaluated experimentally in a laboratory or pilot-plant filter.
These constants may be used to scale up to a similar filter with perhaps 100
times the area of the experimental unit. To reduce scale-up errors, the constants
should be obtained experimentally with the same slurry mixture, same filter aid,
and approximately the same pressure drop as are to be used in the final
designed filter. Under these conditions, the values of a’ and s will apply
adequately to the larger unit. Fortunately, V, is usually small enough for
changes in its value due to scale-up to have little effect on the final results.
The following example illustrates the methods for determining the con-
stants and applying them in the design of a large plate-and-frame filter.
The slurry (with filter aid) was identical to that which is to be used in the large
filter. The filtrate obtained was free of solid, and a negligible amount of liquid was
retained in the cake.
Slope =
cc’wp(AP)’ Intercept =
a’w VW’Y,
Ap, psf O$,,(ft4~ (hNW/ft3
20 x 144 2380 70
30 x 144 2680 80
40 x 144 2920 90
FIGURE 14.59
Plot for evaluation of constants
0 04 0.6 i.2 4.6 2.0 for filtrate-rate equation in Elx-
V/A, f t ample 5.
better idea as to the reliability of the design constants is obtained by using the
following procedure:
Take the logarithm of the expressions for the slope and the intercept in Fig.
14-59. This gives
2000
1500
2000 3000 4000 50006000 8000 10,000
FIGURE 14-60
Secondary plot for evaluation of constants for filtrate-rate equation in Example 5.
On the basis of the Fig. 14-59 intercept for the 30-psi line,
80 80
v, =
a’wp( AP)” = (36)(5)(2.42)(30 x 144)“.3
= 0.015 fP/sq ft
Substitution of the constants into Eq. (38) gives the final equation for use in
evaluating the total filtering area needed for the large filter:
V2 + o.03Av = 2A2(AP)1-o.3e
36~~
For the conditions of this problem,
v=4ooft3
A P = 25 x 144 psf
w = 5 Ib/ft3
p = 2.42 lb/(h)(ft)
8=2h
Substituting the indicated values gives
2A2(25 x 144)‘.‘(2)
VW2 + (0.03)(4OO)A = (36)(5)(2 42)
Solving for A,
A = 240 ft2
The total area of filtering surface required is approximately 240 ft2.