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Received October 17, 2009; revised May 24, 2010; accepted June 10, 2010; published electronically June 11, 2010
Abstract: The current research of the aerostatic thrust bearing mainly focuses on the porous material bearing and inherent compensated
air bearing, which aims at obtaining small physical dimension and large load capacity. Although porous material bearing appears larger
load capacity, materials anisotropy itself and void content distortion caused in heat-treating, and machining processes add greater
complexity to internal flow transfer process. Inherent compensated air bearing has the advantages of simple structure and good stability,
but its load capacity and static stiffness is not worth somewhat. In this paper, based on hydrostatic lubrication theory, finite volume
method is presented for taking entrance effects into account in computing pressure distribution, load capacity and mass flow rates of
circular aerostatic thrust bearings. Technical analysis, numerical simulations and laboratory demonstration tests of influence of pocket
diameter and pocket depth on loading capacity of aerostatic thrust bearing are carried out on simple orifice compensated air bearings
with feeding pockets. The static parameters, such as air consumption and pressure distributions, are measured as a function of supply
pressure and air gap height for several different orifices and pockets size. Entrance effects are described in term of typical throttling
types, and the effect of pocket diameter and pocket depth on load capacity is systematically described respectively. The proposed
research results uncover the causation of throttling action of the orifice compensated air bearing with feed pocket and further develop
and improve the design theory of air bearing.
It is important to pay attention that since d0 4h is ïìï 0.11 < d 0 < 0.15
2 0.11 0.12 0.15 0.002 0.007 í
required in most conditions, the pocket diameter d0, as well ïïî δ < 0.18d 0 - 0.02
as orifice diameter d, should be very small especially in ìï 0.11 + 5.5δ < d 0 < 10
ïï
3 0.11 0.17 9.00 0.010 0.890 ïí d = 0.11 < d
small air gap. Too small values of d0 and d will not only ïï 0
bring great machinery difficulty, but also feed too small ïîï 0.007 5 < δ
4 0.04 Null
amount of pressurized air to the area in the bearing ìïï 0.151 25 < d0
clearance. In these states, the load capacity of the bearing is 5 0.11 0.15 5.61 0.020 9.000 í
ïïî 0.18d 0 - 0.02 < δ
limited.
To clarify the detailed restricting effects of the aerostatic
In steady state with small relatively velocity between the
bearings with orifice-feeding pocket structures, the author two surfaces of the air bearing, we can ignore the ratio of
builds a typical mathematic model according to hydrostatic velocity caused by velocity difference of flow. Eq. (1) can
lubrication theory, and deduces its Reynolds equations as be simplified as
LONG Wei, et al: Entrance Effect on Load Capacity of Orifice Compensated Aerostatic Bearing
YBIAN Keke, et al: Global Continuity Adjustment and Local
·454· Shape Optimization
with Feeding Pocket Technique for Complex Trimmed Surface ModelY
180° apart. This distribution of probes can eliminate error obtained with the pocket depth δ 10 μm for d1
due to tilting of the bearing. The measurement 0.11 0.15 mm. For small depth δ 10 μm, load
instrumentation is shown in Fig. 7. capacity rises rapidly with increase of pocket diameter d0,
and reaches maximum value Fmax 233.34 N at d0
0.126 mm. The radial pressure distribution at this time
is shown in Fig. 11. When d0 0.126 mm, the load
capacity almost keeps constant within decrement ΔF Fmax
2.57%.
when d0 0.15 mm, δ 30 μm value Fmax 222.77 N at d0 6 mm. The radial pressure
distribution of maximum load capacity is shown in Fig. 15.
such circumstances, any deliberate insertion of irregularity Lubr. Technol., 1974, 96(3): 329–336.
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compensated aerostatic bearing with the same geometric [12] VERSTEEG H K, Malalasekera W. A introduction to computational
dimensioning. However, additional chamber space may fluid dynamics[M]. London, UK: Longman Scientific & Technical,
introduce gas capacitor into air bearing system. The impact 1995.
on the stability of aerostatic bearing creates pressure wave Biographical notes
with huge energy. When the energy oversteps the mark, the LONG Wei, born in 1981, is currently a PhD candidate in School
of Mechatronics Engineering, Harbin Institute of Technology,
noise and even friction contact may appear. So, reasonable
China. She received his bachelor degree from Harbin Institute of
structural parameters and suitable pressure parameters Technology, China, in 2003. Her research interests include
should be prepared with specific analysis and design. aerostatic bearing and technique of air lubrication.
Tel: +86-451-86401428; E-mail: daifor@163.com
References
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[3] STIFFLER A K. Analysis of the stiffness and damping of an E-mail: baog@hit.edu.cn
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