Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Workshop Manual
Arteon 2018 ➤ , Passat 2015 ➤ ,
Passat Variant 2015 ➤ , Tiguan 2016 ➤ ,
Tiguan RUS 2017 ➤
7-speed dual clutch gearbox 0DL
Edition 07.2018
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
Repair Group
ot p
wit
, is n
00 - Technical data
h re
hole
spec
30 - Clutch
es, in part or in w
t to the co
34 - Controls, housing
35 - Gears, shafts
rrectness of i
39 - Final drive - differential
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
Contents
00 - Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 General safety provisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Safety measures when working on vehicles with a start/stop system . . . . . . . . . . . . . . . . 2
1.3 Notes on tow-starting/towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 Safety precautions when using testers and measuring instruments during a road test . . . . 2
2 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Gearbox identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Repair notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2 Rules for cleanliness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.3 General repair instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.4 Gaskets and seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.5 Nuts and bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.1 Allocation gearbox - engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.2 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5 Electrical components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.1 Overview of fitting locations - electrical components ..............................
G. Volkswagen
10
nA AG do
wage es n
olks
30 - Clutch . . . . . . . . . . . . . . . . . . . .e.d b.y . . . . . . . . . . . . .
V . . . . . . .o.t g.ua.ra. . . . . . . . . . . . . 11
is nt
1 Clutch . . . . . . . . . . . . . . . . u.th.o.r . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . e.e .or. . . . . . . . . . . 11
sa a
1.1 Assembly overview - dual sclutch ................. .. . . . . . . . . . . . . . . . .c . . . . . . . . . 11
ce
e
pt
du
an
1.3 Removing dual clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
itte
y li
erm
ab
1.4 Installing dual clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
ility
ot p
wit
34 - Controls, housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
, is n
h re
hole
1 Mechatronic unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
spec
es, in part or in w
1.1 Removing and installing mechatronic unit for dual clutch gearbox J743 (gearbox installed)
t to the co
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1.2 Removing and installing gearbox input speed sender G182 and oil temperature sender in
multi-plate clutch G509 up to gearbox date 05/15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
rrectness of i
2 Bevel box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
l purpos
atio
3 Selector mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
om
n in
c
thi
e
sd
iva
cu
o
m
f
t.
yi Co
3.5 Removing and installing selector mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Cop py
t. rig
3.6 Removing and installing gear selector cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
gh ht
pyri by
Vo
o
3.7 Checking selector mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
c by lksw
cted agen
Prote
3.8 Checking and adjusting selector lever cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
AG.
Contents i
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
pt
du
an
y li
erm
ab
h re
spec
t to the co
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
ii Contents
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
00 – Technical data
1 Safety information
(VRL011986; Edition 07.2018)
⇒ “1.1 General safety provisions”, page 1
⇒ “1.2 Safety measures when working on vehicles with a start/
stop system”, page 2
⇒ “1.3 Notes on tow-starting/towing”, page 2
⇒ “1.4 Safety precautions when using testers and measuring in‐
struments during a road test”, page 2
WARNING
pt
an
d
y li
rm
ab
ility
ot
h re
hole
spec
Caution
es, in part or in w
t to the co
a
com
tion in
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
1. Safety information 1
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
WARNING
ce
e
nl
pt
du
50 km.
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
Note
hole
spec
es, in part or in w
It is not possible to tow-start the engine, e.g. if the battery is too t to the co
flat or the starter is not functioning.
rrectness of i
atio
n in
or c
thi
e
WARNING
t
sd
iva
o
r
rp
cu
o
en
ng
t.
yi
test and measuring equipment.
Co
Cop py
t. rig
gh
Danger as a result of activation of front passenger airbag in
ht
pyri by
event of an accident.
o Vo
by c lksw
cted agen
Prote AG.
• Operating test instruments and measuring equipment
while driving can cause distraction.
• Greater injury hazard as a result of unsecured test and
measuring equipment.
♦ Always strap in place test and measuring equipment on
rear seat and have a 2nd person sitting on the rear seat
to operate them.
Please note the following to avoid personal injury and damage to,
or destruction of, electrical and electronic components:
♦ Connect and disconnect measuring and testing devices only
n AG. Volkswagen AG do
with the ignition
olkswitched
swage off. es n
o
yV t gu
db ara
ir se nte
ut Caution
ho eo
a ra
ss c
To prevent damage to the electronic components when dis‐
ce
e
nl
pt
du
an
itte
y li
erm
ab
♦ Take the necessary measures when disconnecting the
ility
ot p
battery.
wit
, is n
h re
♦ Disconnect battery only after the ignition has been switch‐
hole
ed off.
spec
es, in part or in w
t to the co
– Disconnect battery ⇒ Electrical system; Rep. gr. 27 ; Battery;
Disconnecting and reconnecting battery .
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
1. Safety information 3
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
2 Identification
1 - Gearbox code
2 - Day of production
3 - Month of production
4 - Year of production
5 - Serial number
6 - Minute of production
7 - Hour of production
8 - Factory
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Note t. Cop py
rig
gh ht
yri by
The gearbox code is also indicated on the vehicle data stickers.
op Vo
by c lksw
cted agen
Prote AG.
ce
le
un
pt
an
d
3 Repair notes
itte
y li
rm
ab
pe
ility
⇒ “3.1 General information”, page 5
ot
wit
, is n
h re
⇒ “3.2 Rules for cleanliness”, page 5
hole
spec
⇒ “3.3 General repair instructions”, page 6
es, in part or in w
t to the co
⇒ “3.4 Gaskets and seals”, page 7
⇒ “3.5 Nuts and bolts”, page 7
rrectness of i
3.1 General information
l purpos
Gearbox
nform
ercia
♦ The torque of the engine is transmitted via the flywheel to the
m
dual clutch gearbox. The flywheel and the dual clutch are
a
com
ti
joined together by a toothed connection. Together they take
on in
on the function of the dual-mass flywheel.
r
te o
thi
s
iva
do
♦ The gearbox is structured like a manual gearbox. Through op‐
r
rp
c
posed hydraulic actuation of the dual clutch, it is operated like
um
fo
en
g
t.
yi Co
automatically or manually via the Tiptronic system. There is no Cop py
t. rig
clutch pedal. opyri
gh by
Vo
ht
by c lksw
Selector mechanism Prote
cted AG.
agen
The feedback for the gearbox concerning the selector lever po‐
sition is not transferred by mechanical means via the selector
lever cable and the multifunction switch (gear sensor) any more,
as is the case for the automatic gearbox. The information con‐
cerning selector lever positions or shifting operations are trans‐
ferred to the gearbox control unit via a separate control unit in the
selector mechanism and the CAN data bus. That is, gears are
shifted without any mechanical cables being involved. Only for
selector lever position “P” the parking lock is engaged mechani‐
cally via the selector lever cable.
Gear change point variations for gradients
An additional gear change map automatically selects gear
changes for gradients dependent upon accelerator pedal position
and driving speed.
• Gear change map for extreme uphill stretches is matched to
engine output.
• Gear change map for extreme downhill gradients is matched
to the braking efficiency of the engine.
• If a gear is selected directly via the Tiptronic system, it is also
possible to use the braking effect of the engine in a specific
gear, e.g. when driving down a slope with a trailer attached.
3. Repair notes 5
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
ce
le
un
pt
an
d
itte
y li
♦ Before performing repairs to the gearbox, determine the cause
rm
ab
pe
ility
ot
wit
, is n
h re
or Test Instruments .
hole
spec
Special tool
es, in part or in w
t to the co
For a complete list of special tools used in this workshop manual,
see ⇒ "Workshop equipment and special tools" .
rrectness of i
Gearbox
l purpos
nform
ercia
a
com
cum
fo
t.
yi
tween the engine and gearbox are correctly located.
Co
Cop py
t. rig
Locking devices
gh ht
pyri by
Vo
o
by c lksw
♦ Do not overstretch retaining rings. cted agen
Prote AG.
pt
an
d
itte
♦ Specified torques given are for unoiled nuts, bolts and screws.
y li
erm
ab
ility
wit
fluid using a wire brush. Then insert bolts with locking fluid -
is n
h re
spec
urposes, in part or in wh
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
3. Repair notes 7
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
ce
le
un
pt
an
d
itte
y li
4.1.1 Passat 2015 ►, Passat Estate 2015 ►
erm
ab
ility
ot p
wit
Take account of the gearbox code if spare parts are required for
is n
h re
a repair.
ole,
spec
urposes, in part or in wh
t to the co
Identification code QAX, RCG, SDR, QBB, SDM
TJG, TJM
rrectne
Engine 2.0 l - 176 kW TDI 2.0 l - 162 kW TSI
ss o
cial p
f in
Take account of the gearbox code if spare parts are required for
form
mer
a repair.
atio
om
n
c
i
or
n thi
e
sd
va
o
pr
cum
r
en
ng
4.2 Capacities
Capacity Dual clutch gearbox 0DL
Initial filling 7.0 l ± 0.1 l
Changing approx. 5.5 litres
♦ Change interval: ⇒ Maintenance manual and/
or ⇒ service tables “ELSA”
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
4. Technical data 9
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
5 Electrical components
AG . Volkswagen AG
1 - Mechatronic unit for dual ksw
agen does
not
l
clutch gearbox - J743- yV
o gu
db ara
rise
❑ Removing and installing nte
ho eo
⇒ page 26 s aut ra
c
s
2 - Gearbox input speed send‐
ce
le
un
pt
er - G182- and oil temperature
an
d
itte
y li
sender in multi-plate clutch -
erm
ab
G509-
ility
ot p
wit
❑ Both senders are com‐
is n
h re
bined in one component
ole,
spec
urposes, in part or in wh
gether only.
t to the co
❑ Removing and installing
⇒ page 32
rrectne
❑ Before removal of the
sender, the mechatronic
unit for dual clutch gear‐
ss
box - J743- must be re‐
o
cial p
f
moved ⇒ page 26 .
inform
mer
❑ Discontinued as of gear‐
box date 06/15 atio
om
n
c
i
or
sd
a
o
pr
t.
yi Co
noid - N110- and selec‐ Cop py
tor lever locked in posi‐
t. rig
gh ht
yri
tion P switch - F319-
p by
co Vo
by lksw
cted
❑ The components are in‐
agen
Prote AG.
tegrated into the printed
circuit of the selector
mechanism and cannot
be renewed separately
❑ Checking ⇒ vehicle di‐
agnostic tester
❑ Removing and installing
selector mechanism ⇒ page 71
30 – Clutch
1 Clutch
⇒ “1.1 Assembly overview - dual clutch”, page 11
⇒ “1.2 Removing and installing clutch end cover”, page 12
⇒ “1.3 Removing dual clutch”, page 15
⇒ “1.4 Installing dual clutch”, page 18
Caution
The
♦ drive plate has to re‐
main engaged betweenAG. Volkswagen A
the teeth of theolkouter
swa
gen G do
es n
plate carrier.
d by V ot g
ua
r
e an
ris tee
If♦theutdrive
ho plate de‐ or
taches,
ss
a the plates in the ac
dual clutch can shift. It
ce
e
nl
pt
an
itte
ab
wit
, is n
h re
5 - Shims
hole
spec
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
1. Clutch 11
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
Caution
ce
e
nl
pt
scratched sleeve.
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
Brief description
nf
ercia
orm
The cover is held in its seat by a retaining ring. After the retaining
m
atio
m
ring has been removed, the cover can be levered out of its seat.
o
n in
c
thi
a new cover with a hammer and never oil the centre seal or touch
te
sd
a
o
r
rp
cu
to leak!
o
m
f
en
ng
t.
yi
Removing
Co
Cop py
ht. rig
The gearbox must be removed for work on cover.
rig ht
py by
co Vo
by lksw
– Drain gear oil ⇒ page 165 .
cted agen
Prote AG.
Note
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
– Lever out retaining ring -2- of clutch end cover using screw‐
. Cop py
driver -1- -arrow- and remove.
ht rig
rig ht
py by
co Vo
Cover can be levered out with a screwdriver.
by lksw
cted agen
Prote AG.
Note
Installing
Caution
1. Clutch 13
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
Note
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
– The running surface on the end of the shaft
aut of the clutch ra
c
-arrow- must be free of oil and dry. ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
WARNING
ot p
wit
, is n
h re
The centre seal of the new cover must be »preformed« before
hole
spec
installing:
es, in part or in w
t to the co
rrectness of i
l purpos
nform
ercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
– Guide cover horizontally and evenly over entire sleeve
-as shown in this figure-. This will bring the sealing lip into in‐
stallation position.
– Remove sleeve upwards out of cover and set sleeve on end
of clutch shaft.
– Moisten outer seal of cover with oil.
Caution
Moisten only the outer seal of the cover with oil. Oiling the inner
seal will always cause leaks.
– Guide cover horizontally over sleeve and press evenly onto its
seat.
Caution
n AG. Volkswagen AG do
wage es n
Work carefully. Any sort of blow to the ycover
Vol
ks is certain to cause ot g
ua
leaks. ris
ed b ran
tee
tho or
s au ac
s
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
-screwdriver- until »new« retaining ring can be installed.
hole
spec
– Install new retaining ring.
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
riv
cum
for
en
g
t.
yi Co
Cop py
t. rig
gh ht
yri
WARNING
p by
co Vo
by lksw
cted agen
Prote AG.
Do not start engine if there is no oil in gearbox.
1. Clutch 15
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
♦ Puller - T10055-
♦ Puller - T10525-
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
e
nl
pt
Brief description
du
an
itte
y li
erm
ab
ility
procedure.
ot p
wit
, is n
h re
hole
at
If there is no marking:
om
ion
c
in t
r
his
te
do
riv
tration.
p
cum
for
en
g
t.
yi Co
op
marked position. C py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Note Prote AG.
The retaining ring is renewed together with the clutch. If the clutch
which is removed is reinstalled, the securing ring is to be used
again as well.
ce
e
nl
pt
du
an
– Lever out retaining ring -2- of drive plate using screwdriver
itte
y li
erm
-1- -arrow-.
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
op
– Apply puller - T10525- together with puller - T10055- on
C py
ht. rig
splines and carefully pull drive plate off its seat -arrows-. rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Note
1. Clutch 17
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
Caution
Carefully remove the dual clutch. Take care that no parts fall
out. Therefore, do not turn the clutch over!
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
ho eo
– Engage 2 hooks - 3438- ons a opposite sides of clutch -arrow-.
u t ra
c
s
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectne
– Remove dual clutch using hooks - 3438- .
ss o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
♦ Retaining pins - T10524-
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
♦ Drift sleeve - 40-21-
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Caution
Brief description
• To remove or install the clutch, the gearbox must be securely
attached to an assembly stand in vertical position.
• The large plate carrier goes through all plates inside the clutch.
It must not slip out of the lowest plate.
1. Clutch 19
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
Installing
– Take great care when removing the dual clutch from its pack‐
age.
– Turn piston rings by hand. They must move freely and must
not bind.
– Ensure that piston rings -1-, -2-, -3- and -4- are seated cor‐
rectly. The ring butts -arrows- of piston rings -1- and -3- should
align.
– The ring butts -arrows- of piston rings -2- and -4- should align
and be offset 180° to the ring butts of piston rings -1- and -3-.
pt
an
d
itte
y li
rm
ab
pe
ility
wit
, is n
h re
spec
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
The dual clutch is properly ed bfitted if there is almost no play in the
y V gu
ara
retaining pin - T10524-hor.is nte
eo
ut ra
s a c
s
ce
le
Note
un
pt
an
d
itte
y li
rm
ab
♦ The retaining pin remains inserted until the clutch end cover
pe
ility
is installed.
ot
wit
, is n
h re
♦ The dual clutch must now not be rotated any more, as this can
hole
spec
es, in part or in w
t to the co
rrectness of i
– Lever out retaining ring -2- of drive plate using screwdriver
-1- -arrow-.
l purpos
Note
nform
mercia
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
1. Clutch 21
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
Note
Caution
Do not lift (not even slightly) or remove plate carrier! The plates
could turn.
AG. Volkswagen AG d
agen oes
olksw not
V gu
by
– Set -tip of dial gauge- on input shaft.
ised ara
nte
or eo
h
– Set ut
-dial gauge- to 0 with preload.
a ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
– Lift dual clutch with force -in direction of arrow- to stop using
hooks - 3438- and note measurement.
– Call this value “A”.
Note
This value will be needed later for the check measurement so G. Volkswagen
save value “A” until the last measurement has been performed.
lksw
agen
A AG do
es n
o ot g
yV ua
db ran
Second measurement ir se tee
ho
aut or
ac
• The retaining pin - T10524- remains installed!
ss
ce
le
un
pt
an
– Set tip of dial gauge -on hub of large plate carrier-. d
itte
y li
rm
ab
pe
ility
ot
wit
Note
, is n
h re
hole
spec
Tip must not sit on retaining ring.
es, in part or in w
t to the co
– Set -dial gauge- to 0 with preload again.
– Lift dual clutch with force to stop and note measurement.
rrectness of i
– Call this value “B”.
l purpos
nform
ercia
a
Value “B” minus value “A” minus 0.11 = thickness of shim to
com
tion in
be fitted.
r
te o
thi
– Note result.
s
iva
do
r
rp
cum
The shims are sized in 0.05 mm increments.
fo
en
ng
t.
yi Co
– Measure the shims and determine which one is closest to the . Cop py
result.
t rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote
WARNING
AG.
Example:
Calculated dimension for shim New shim
1.28 mm 1.3 mm
1.26 mm 1.3 mm
Note
1. Clutch 23
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
Note
pt
an
d
itte
y li
ab
pe
ility
wit
, is n
h re
spec
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
ce
e
nl
pt
du
an
– Install drive plate retaining ring.
itte
y li
erm
ab
– Starting at the opening, press retaining ring in clockwise di‐
ility
ot p
wit
, is n
h re
• The retaining ring must be fully engaged.
hole
spec
es, in part or in w
t to the co
and engaged.
– Now remove retaining pin - T10524- from between dual clutch
and housing.
rrectness of i
– Install clutch end cover ⇒ page 12 .
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
1. Clutch 25
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
34 – Controls, housing
1 Mechatronic unit
n AG. Volkswagen AG do
⇒ “1.1 Removing and installing mechatronic unit for dual clutch lkswage es n
gearbox J743 (gearbox installed)”, page 26 d byV
o ot g
ua
ran
ir se tee
⇒ “1.2 Removing and installing gearbox input speed sender G182
utho
or
and oil temperature sender in multi-plate clutch G509 up to
ss gear‐
a ac
box date 05/15”, page 32
ce
le
un
pt
an
d
1.1 Removing and installing mechatronic
itte
y li
erm
ab
unit for dual clutch gearbox - J743-
ility
ot p
wit
(gearbox installed) is n
h re
ole,
spec
Special tools and workshop equipment required
urposes, in part or in wh
t to the co
♦ Up to gearbox date 05/15 release tool - T10465-
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
♦ Torque wrench - V.A.G 1331- t. Cop py
rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Note
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Remove electrical wiring and retainer from front of sump
-arrows- (2 x M6 nuts).
rrectness of i
– Raise wiring in area of sump and secure it.
l purpos
– Place used oil collection and extraction unit - V.A.G 1782- be‐
low gearbox.
nform
ercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
. rig
– Remove securing clip -3-.
t
gh ht
pyri by
Vo
co
– Unscrew bolts -1- diagonally and remove.
by lksw
cted agen
Prote AG.
– Remove cover -2- with seal.
Note
Always renew bolts, securing clips and the cover with seal.
1. Mechatronic unit 27
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
– Release connector -1- of gearbox input speed sender - G182-
ole,
spec
and oil temperature sender in multi-plate clutch - G509- using
urposes, in part or in wh
t to the co
Continuation for all:
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
a
All 9 bolts have same length and are not allowed to be reused.
iv
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Caution
ce
le
un
pt
an
d
itte
y li
erm
ab
face on the gearbox housing thoroughly without using cleaning
ility
ot p
agents. Always make sure that no dirt can get into the inside.
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
– Before installation, check that »sender« -1- is installed
⇒ page 32 . rrectne
Continuation for all:
ss o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
1. Mechatronic unit 29
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
Caution
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Carefully insert mechatronic unit -1- into gearbox.
rrectness of i
– Screw in new bolts -arrows- diagonally until finger-tight.
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
ce
e
nl
pt
du
an
longer hold and the damaged part, e.g. mechatronic unit
itte
y li
for dual clutch gearbox - J743- must be renewed.
erm
ab
ility
ot p
wit
, is n
h re
Continuation for all:
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
A new mechatronic unit already has a new oil seal.
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
– Set new cover with seal -2- in place and tighten with new bolts
-1- diagonally in several stages to 10 Nm + 45°.
– Install new securing clip -3-.
– Attach wire retainer to cover and tighten nuts to 10 Nm.
– Push on connector for mechatronic unit for dual clutch gearbox
- J743- and engage lock by turning.
1. Mechatronic unit 31
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
ce
e
nl
pt
du
gearbox - J743- .
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
speed sender - G182- and oil tempera‐
m
atio
om
n in
ture sender in multi-plate clutch - G509-
or c
thi
e
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Note t. Cop py
rig
gh ht
yri by
♦ As of gearbox date 06/15, the gearbox input speed sender -
cop Vo
by lksw
G182- and the oil temperature sender in multi-plate clutch -
cted agen
Prote AG.
G509- have been discontinued.
♦ If a sender is fitted, a sender must be reinstalled after it has
been removed.
♦ The following procedure applies only to gearboxes in which a
sender is fitted.
Brief description
Both senders are combined in one component and can be re‐
newed together only. They are in the gearbox near the multi-
clutch. Before removal, the mechatronic unit for dual clutch
gearbox - J743- must be removed.
Removing
– Remove mechatronic unit for dual clutch gearbox - J743-
⇒ page 26 .
Do not pull on line!
– Unscrew and remove bolt -2- and pull out sender -1-.
Installing
Install in reverse order of removal. During this procedure, observe
the following:
Reinstall »old« sender only if:
• The sender has no defect
• The cable was not pulled on when it was removed
– Moisten sender with dual clutch gearbox oil and install.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
1. Mechatronic unit 33
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
gen AG
. Volkswagen AG
d wa oes
olks not
byV gu
ara
ed
2 Bevel box ris nte
tho eo
au ra
c
ss
⇒ “2.1 Distinguishing between different types of bevel boxes”,
ce
le
un
page 34
pt
an
d
itte
y li
⇒ “2.2 Removing and installing bevel box”, page 35
erm
ab
ility
ot p
⇒ “2.3 Detaching bevel box from gearbox - gearbox removed”,
wit
is n
page 57
h re
ole,
spec
2.1 Distinguishing between different types
urposes, in part or in wh
t to the co
of bevel boxes
The bevel box installed in the vehicle could be “0A6” or “0CP”.
rrectne
Bevel boxes can be identified by means of the following:
s
Distinguishing feature with bevel box installed:
s o
cial p
f i
Determine version of bevel box by recess -arrow- in right area of
nform
subframe.
mer
atio
m
n
c
i
or
n thi
– Noise insulation ⇒ General body repairs, exterior; Rep. gr.
te
sd
va
66 ; Noise insulation .
i
o
pr
cum
r
fo
en
ng
t.
yi
Rep. gr. 66 ; Underbody cladding; Removing and installing
Co
Cop py
underbody cladding .
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
2.2.1 Removing and ksw installing bevel box, not Passat 2015 ►, Passat Estate 2015 ►,
AG n AG d . Volkswage
agen oes
ol
Tiguanris2016
ed byV
►, Arteon 2018 ► vehicles gu
ara with 2.0 l - 176 kW TDI and bi-
nte
turbocharger
au
tho eo
ra
c
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
2. Bevel box 35
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
. Volkswagen AG
a gen AG does
Special tools and workshop
Vol
ksw not
gu
equipment requireded by ara
nte
ris
utho eo
ra
a c
ss
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Note
Note
– Unscrew bolts -A and B-, and remove gearbox carrier -1- for
bevel box. AG. Volkswagen A n G do
wage es n
Volks ot g
by ua
ed ran
oris tee
th or
au ac
ss
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
2. Bevel box 37
. Volkswagen AG
gen AG does
swa
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤y V, Tiguan 2016 ➤ , ...
olk not
gu
b ara
7-speed dual clutch gearbox 0DL - Edition 07.2018 ris ed
nte
ho eo
aut ra
– Loosen lower securing bolts securing bevel box to gearbox
ss c
ce
e
and unscrew only as far as dimension -a-.
nl
pt
du
an
itte
Dimension -a- = 15 mm.
y li
erm
ab
ility
This prevents the bevel box from falling down immediately when
ot p
wit
loosened using multi-purpose tool - VW 771- .
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
– Fit puller - T 10472- to bevel box. l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
Note Volksw not
gu
d by ara
ise nte
r
Turn stub shaft if spline position is unfavourableut (bevel box cannot
ho eo
ra
be pressed to stop against gearbox). ss a c
ce
e
nl
pt
du
an
itte
y li
bevel box will slide to stop against gearbox.
erm
ab
ility
ot p
wit
, is n
Caution
h re
hole
spec
To ensure that the retaining ring of the stub shaft engages
es, in part or in w
t to the co
properly in the differential bevel gear, strike the face of the
spline stub with a plastic hammer. Do not pull bevel box force‐
fully against gearbox by turning securing bolts. Damage to
gearbox or bevel box could result.
rrectness of i
l purpos
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
2. Bevel box 39
Arteon 2018 ➤ , Passat 2015 ➤ , Passat gVariant
n AG. Vo2015
lkswag➤
en A, G
Tiguan 2016 ➤ , ...
wa e does
7-speed dual clutch gearbox 0DL -y VEdition
olks 07.2018 not
g
b ua
ed ran
ris tee
– Unbolt gearbox carrier for bevel box.
ut
ho Observe installation lo‐ or
cation and tightening sequencess aof bolts ⇒ page 88 . ac
ce
e
nl
– Install exhaust gas recirculation cooler ⇒ Rep. gr. 26 ; Ex‐
pt
du
an
haust gas recirculation system; Removing and installing ex‐
itte
y li
erm
haust gas recirculation cooler .
ab
ility
– Install right drive shaft ⇒ Running gear, axles, steering; Rep. ot p
wit
, is n
gr. 40 ; Drive shaft; Removing and installing drive shaft .
h re
hole
spec
– Check gear oil in bevel box ⇒ page 171 .
es, in part or in w
t to the co
– Following installation, check oil level in gearbox
⇒ page 163 .
rrectness of i
– Install noise insulation ⇒ General body repairs, exterior; Rep.
gr. 66 ; Noise insulation .
l purpos
nf
ercia
o
2.2.2 Removing and installing bevel box, Passat 2015 ►, Passat Estate 2015 ►,
rm
m
atio
m
n in
or c
thi
te
sd
iva
o
Special tools and workshop
r
rp
cu
o
m
equipment required
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
ut ra
Removing ss a c
ce
le
un
height.
itte
y li
erm
ab
ility
ot p
wit
is n
Note
h re
ole,
spec
t to the co
f inform
mer
Note
atio
om
n
c
i
or
sd
iva
o
pr
en
ng
t.
yi
– Remove noise insulation below engine and gearbox. ⇒ Gen‐
Co
op py
eral body repairs, exterior; Rep. gr. 66 ; Noise insulation
t. C rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
2. Bevel box 41
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
– Remove drive shaft heat shield -1-, if present, from bevel box
t to the co
(-arrows-) ⇒ Running gear, axles, steering; Rep. gr. 40 ; Drive
shaft .
rrectness of i
Caution
l purpos
nform
ercia
at
om
ion
c
in t
or
his
te
do
riv
cum
or
overview - silencer .
f
en
ng
t.
yi Co
op
If fitted, remove heat shield for propshaft. C py
t. rig
gh ht
pyri by
Vo
co
– Unscrew bolts -A- and -B- from bevel box, and remove heat
by lksw
cted agen
Prote
shield -1-.
AG.
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectne
– If necessary, counterhold at rear final drive when loosening or
tightening propshaft.
ss o
cial p
f in
Note
form
mer
atio
m
n
c
i
wheels at same time.
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
– Unscrew pendulum support bolts -1- from gearbox. cted agen
Prote AG.
2. Bevel box 43
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Set up engine support - T10533- as shown in figure and tighten
bolts hand-tight.
rrectness of i
• -A- thin end
l purpos
nform
ercia
a
com
t
hole for noise insulation.
ion in
r
te o
thi
s
iva
do
r
rp
cum
fo
t.
spindle of engine support - T10533- . Avoid collisions between
yi Co
op py
components and radiator cowl. t. C rig
gh ht
pyri by
– Unbolt gearbox carrier.
co Vo
by lksw
cted agen
Prote AG.
– Unscrew bolts -1- and -2-, and remove carrier from bevel box.
ce
e
nl
This prevents the bevel box from falling down immediately when
pt
du
an
loosened using multi-purpose tool - VW 771- .
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Fit puller - T 10472- to bevel box.
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
yri by
– Prepare multi-purpose tool - VW 771- with a washer -a- and 2
op Vo
by c lksw
sleeves from the supplementary set for engine and gearbox
cted agen
Prote AG.
support - VW 540/1 B- as shown in the illustration.
2. Bevel box 45
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
AG. Volkswagen AG d
agen oes
– Grease splines of differential with
Vol grease for clutch plate
ksw not
gu
splines - G 000 100- . se
d by ara
nte
i
th or eo
– Install new retaining ring
au -arrow A- and new O-ring -arrow B- ra
c
on right stub shaft. ss
ce
e
nl
pt
du
– Insert bevel box and press against gearbox as far as it will go.
an
itte
y li
erm
ab
ility
ot p
Note
wit
, is n
h re
hole
spec
be pressed to stop against gearbox).
es, in part or in w
t to the co
– If splines are correctly positioned and shafts are centred, then
bevel box will slide to stop against gearbox.
rrectness of i
l purpos
Caution nform
ercia
at
spline stub with a plastic hammer. Do not pull bevel box force‐
om
io
in t
or
do
priv
cum
for
en
ng
t.
yi
– Screw on bevel box with new bolts -arrows- until finger-tight,
Co
op py
then tighten. Specified torque: ⇒ page 88 .
t. C rig
gh ht
pyri by
Vo
o
– Install gearbox carrier. Observe installation location and tight‐
c by lksw
cted agen
ening sequence of bolts ⇒ page 88 . Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl
pt
du
Note
an
itte
y li
erm
ab
When removing and installing the bevel box, do not damage the
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
ercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
2. Bevel box 47
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
Version 1:
Version 2:
ce
le
un
pt
– Check gear oil in bevel box ⇒ page 171 .
an
d
itte
y li
erm
ab
– Following installation, check oil level in gearbox
ility
ot p
⇒ page 163 .
wit
is n
h re
– Install noise insulation ⇒ General body repairs, exterior; Rep.
ole,
spec
gr. 66 ; Noise insulation .
urposes, in part or in wh
guan 2016 ►
ss o
cial p
f in
Note
form
mer
atio
m
The following procedure does not apply to vehicles with bi- tur‐
o
n
c
bocharger.
i
or
n thi
te
sd
iva
o
r
cum
r
fo
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
cum
or
en
ng
t.
yi Co
op
♦ Supplementary set for engine and gearbox support - VW 540/1 C py
t. rig
B-
gh ht
pyri by
Vo
o
by c lksw
♦ Puller - T 10472- cted agen
Prote AG.
2. Bevel box 49
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
Removing
– Raise vehicle. All 4 supports of lifting platform must be at same
height.
Note
Note
n AG. Volkswagen AG do
swage es n
So that the propshaft can be y Vturned later in order to loosen it:
olk ot g
d b ua
ran
ir se tee
ho
– Move selector leverau to »N« position.
t or
ac
ss
– Remove noise insulation below engine and gearbox. ⇒ Gen‐
ce
le
un
pt
y li
erm
ab
wit
is n
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
or
– Remove drive shaft heat shield -1-, au
ifsspresent, from bevel box ac
(-arrows-) ⇒ Running gear, axles, steering; Rep. gr. 40 ; Drive
ce
e
nl
pt
shaft .
du
an
itte
y li
erm
ab
ility
Caution
ot p
wit
, is n
h re
Risk of damage to decoupling element.
hole
spec
♦ Observe ⇒ Rep. gr. 26 ; Emission control; Assembly
es, in part or in w
t to the co
overview - emission control .
rrectness of i
– Remove front exhaust system from engine, raise it and tie it in
place ⇒ Rep. gr. 26 ; Exhaust pipes/silencers; Assembly
l purpos
overview - silencer .
If fitted, remove heat shield for propshaft.
nf
ercia
orm
m
atio
– Unscrew bolts -A- and -B- from bevel box, and remove heat
om
n in
shield -1-.
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
2. Bevel box 51
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
– Unbolt front propshaft from bevel box -arrows-.
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
tightening propshaft.
en
ng
t.
yi Co
Cop py
t. rig
gh ht
yri by
Note cop Vo
by lksw
cted agen
Prote AG.
To loosen »next« bolt, turn propshaft further by turning rear
wheels at same time.
ce
le
seal -arrow- in centring bush.
un
pt
an
d
itte
y li
– Place front propshaft on heat shield or on subframe as appro‐
rm
ab
priate.
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
ercia
a
com
tio
• -B- thick end
n in
r
te o
thi
Bolt -3- = original pendulum support bolt
s
iva
do
r
rp
c
– Screw an M 8 x 30 mm bolt -1- with a washer -2- into threaded
um
fo
en
g
t.
yi Co
op py
It may be necessary to push the gearbox forwards slightly in order
t. C rig
gh ht
yri
to attach the engine support - T10533- . p by
o Vo
by c lksw
cted agen
– Force engine/gearbox as far forwards as possible by turning
Prote AG.
spindle of engine support - T10533- . Avoid collisions between
components and radiator cowl.
– Unbolt gearbox carrier for bevel box.
Diesel engine:
– Unscrew bolts -A and B-, and remove gearbox carrier -1- for
bevel box.
Petrol engine:
– Unscrew bolts -1- and -2-, and remove carrier from bevel box.
Continuation for all:
2. Bevel box 53
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant
olkswage2015 ➤ , Tiguan 2016 ➤ , ...
en AG. V n AG d
7-speed dual clutch gearbox 0DL
olksw-agEdition 07.2018 oes
no
V t gu
by ara
ed nte
– Remove upper securing boltsho -arrows-
ris
securing bevel box to eo
gearbox. aut ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
– Loosen lower securing bolts securing bevel box to gearbox
l purpos
nform
ercia
This prevents the bevel box from falling down immediately when
m
a
loosened using multi-purpose tool - VW 771- .
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
– Fit puller - T 10472- to bevel box.
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
– Grease splines of differential with grease for clutch plate
rm
ab
pe
ility
ot
wit
, is n
h re
on right stub shaft.
hole
spec
es, in part or in w
– Insert bevel box and press against gearbox as far as it will go.
t to the co
Note
rrectness of i
l purpos
tion in
r
te o
thi
Caution
s
iva
do
r
rp
cum
fo
t.
properly in the differential bevel gear, strike the face of the
yi Co
op py
spline stub with a plastic hammer. Do not pull bevel box force‐
. C rig
ht ht
fully against gearbox by turning securing bolts. Damage to
rig by
opy Vo
gearbox or bevel box could result.
by c lksw
cted agen
Prote AG.
2. Bevel box 55
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
e
Note
nl
pt
du
an
itte
y li
erm
When removing and installing the bevel box, do not damage the
ab
ility
seal in the propshaft flange -arrow-. Renew propshaft if damaged.
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
doing this.
m
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
ut ra
– Secure pendulum support to gearbox
ss a using new bolts -1-. c
Specified torque: ⇒ Rep. gr. 10 ; Assembly mountings; As‐
ce
e
nl
pt
sembly overview - assembly mountings .
du
an
itte
y li
– Install right drive shaft ⇒ Running gear, axles, steering; Rep.
erm
ab
ility
gr. 40 ; Drive shaft; Removing and installing drive shaft .
ot p
wit
, is n
h re
hole
silencers .
spec
es, in part or in w
⇒ page 163 .
l purpos
atio
om
n in
c
thi
te
sd
gearbox removed
iva
o
r
rp
cu
o
m
f
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
2. Bevel box 57
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
le
un
pt
an
d
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
♦ Puller - T 10472-
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Removing
– Remove gearbox with bevel box ⇒ page 89 .
– Secure gearbox with bevel box to assembly stand
⇒ page 158 .
In the following illustrations the bevel box is shown in installed
condition.
– Remove upper securing bolts -arrows- securing bevel box to
gearbox.
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
– Fit puller - T 10472- to bevel box.
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
2. Bevel box 59
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
Note
ce
e
pt
du
an
itte
y li
cases.
erm
ab
ility
ot p
wit
, is n
h re
– To ensure that the retaining ring engages properly in the dif‐
hole
ferential bevel gear, strike the face of the spline stub several
spec
es, in part or in w
t to the co
– Screw on bevel box with new bolts -arrows- until finger-tight,
then tighten. Specified torque: ⇒ page 88 .
rrectness of i
– Installing gearbox ⇒ page 147
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
3 Selector mechanism
⇒ “3.1 Assembly overview - selector mechanism”, page 61
⇒ “3.2 Emergency release from position P”, page 64
⇒ “3.3 Removing and installing selector lever handle”,
page 65
⇒ “3.4 Moving push-button in the handle to installation position”,
page 70
⇒ “3.5 Removing and installing selector mechanism”, page 71
⇒ “3.6 Removing and installing gear selector cable”, page 78
⇒ “3.7 Checking selector mechanism”, page 83
⇒ “3.8 Checking and adjusting selector lever cable”, page 83
⇒ “3.9 Renewing selector shaft seal”, page 85
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
3. Selector mechanism 61
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
ce
le
un
pt
⇒ page 65
an
d
itte
y li
2 - Bolt
erm
ab
ility
ot p
❑ Qty. 4
wit
is n
❑ 8 Nm
h re
ole,
spec
3 - Selector mechanism
urposes, in part or in wh
t to the co
❑ With integrated selector
lever sensor control unit
- J587- with selector lev‐
rrectne
er - E313- , Tiptronic
switch - F189- , switch
for selector lever locked
ss
in P - F319- and selector
o
cial p
f
lever lock solenoid -
inform
N110-
mer
atio
❑ Removing and installing
om
n
⇒ page 71
c
i
or
n thi
te
sd
iva
o
pr
c
❑ Selector lever cable is
um
r
fo
en
ng
not greased yi
t.
Co
op
❑ Removing and installing
C py
t. rig
gh
⇒ page 78
ht
pyri by
Vo
co lksw
❑ Checking ⇒ page 83
by
cted agen
Prote AG.
❑ Adjusting ⇒ page 83
5 - Securing clip
❑ Renew after removal
6 - Hexagon flange nut
❑ Qty. 4
❑ 8 Nm
7 - Selector housing
8 - Cover
❑ Renew after removal
9 - Bolt
❑ Renew after removal
❑ For selector cable support bracket to gearbox
❑ Qty. 2
❑ 20 Nm + 90°
10 - Gearbox
11 - Bolt
❑ Adjuster screw for selector lever cable
❑ 13 Nm
ce
le
un
❑ 8 Nm
pt
an
d
itte
y li
6 - Selector housing
rm
ab
pe
ility
7 - Gearbox
ot
wit
, is n
h re
8 - Bolt
hole
spec
❑ Always renew after re‐
es, in part or in w
t to the co
moving.
❑ For selector cable sup‐
port bracket to gearbox
rrectness of i
❑ Qty. 2
l purpos
❑ 20 Nm + 90°
9 - Bolt
nform
ercia
❑ 13 Nm
com
tion in
r
te o
10 - Securing clip
thi
s
iva
do
cum
fo
t.
yi Co
op
11 - Selector lever cable C py
t. rig
gh ht
❑ Selector lever cable is not greased yri
p by
co Vo
by lksw
❑ Removing and installing ⇒ page 80 cted agen
Prote AG.
❑ Checking and adjusting ⇒ page 83
3. Selector mechanism 63
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
ce
le
un
pt
cover by pulling it upwards.
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
– Using a screw driver, from right side, press yellow plastic part
cial p
f in
and hold in this position.
form
mer
atio
Selector lever can now be moved from position »P«.
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
pt
an
d
itte
y li
ab
ility
wit
is n
spec
urposes, in part or in wh
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
op
Brief description C py
t. rig
gh ht
yri by
Handle is removed together with selector cover. cop Vo
by lksw
cted agen
Prote AG.
3. Selector mechanism 65
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
Removing
– Shift selector lever to position “D”.
The push button -arrow- does not need to be pulled out by hand.
Push button engages automatically in installation position when
handle is pulled off.
– Open lid of storage compartment.
– Grasp under selector lever cover with one hand, and unclip
cover by pulling it upwards.
– Disconnect electrical connector.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
– Cut open clamp -arrow- under boot using side cutters.
, is n
h re
hole
t to the co
Note
rrectness of i
Installing
m
tion in
r
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
e
nl
pt
du
an
itte
y li
Note
erm
ab
ility
ot p
wit
♦ It might be possible for the button to be pressed into the han‐
, is n
h re
dle. Never install a handle with the button pressed in.
hole
spec
♦ Move push-button to installation position ⇒ page 70 .
es, in part or in w
t to the co
♦ New handle is supplied with installation guard. Do not remove
guard until just before installing. To remove, pull out
-in direction of arrow-.
rrectness of i
l purpos
nf
ercia
clamp yet.
m
atio
om
thi
te
sd
iva
o
r
rp
cu
Note
o
m
f
en
ng
t.
yi Co
If not installed correctly, the button remains inserted in the handle Cop py
t. rig
after being pressed. If this happens, pull handle off again and gh ht
yri by
move push button to installation position again ⇒ page 70 . cop Vo
by lksw
Then, fit the handle again.
cted agen
Prote AG.
– If the press button moves back to its start position, the clamp
can be tightened using the hose clip pliers - V.A.G 1275- .
– Connect electrical connector.
– Clip cover in position.
3. Selector mechanism 67
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
♦ -T10383/2-
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
Brief description ss
ce
le
un
pt
Handle is removed together with selector cover.
an
d
itte
y li
rm
Removing
ab
pe
ility
ot
wit
, is n
h re
The push button -arrow- does not need to be pulled out by hand.
hole
spec
Push button engages automatically in installation position when
es, in part or in w
nform
mercia
a
com
tion in
r
te o
thi
s
iva
en
g
t.
yi Co
op py
– Disconnect electrical connector.
t. C rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Note
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
Note
3. Selector mechanism 69
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
Arteon a2018
ut
ho
➤ , Passat 2015 ➤ , Passat Variant 2015e o➤ ra , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
ss c
ce
le
un
pt
an
– Push on handle with new clamp -arrow- to stop. Do not tighten d
itte
y li
clamp yet.
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
Note
t to the co
If not installed correctly, the button remains inserted in the handle
after being pressed. If this happens, pull handle off again and
rrectne
move push button to installation position again ⇒ page 70 .
Then, fit the handle again.
ss o
– If the press button moves back to its start position, the clamp
cial p
f in
can be tightened using the hose clip pliers - V.A.G 1275- .
form
mer
atio
– Connect electrical connector.
om
n
c
i
– Clip cover in position.
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
op
3.4 Moving push-button in the handle to in‐
C py
t. rig
gh ht
yri
stallation position
p by
co Vo
by lksw
cted agen
Prote AG.
If the button was pressed by mistake, the installation position can
be restored.
There are 2 ways of moving the push-button into the installation
position, »with« and »without« installation guard. Both of them are
described here.
Place handle »with« installation guard in installation position:
When using the installation guard, make sure that it has an eyelet
-arrow- at the front. Other types of installation guard are not suit‐
able.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
– Using e.g. a screwdriver press small lever -1- for pull rod into
rrectne
groove -2-. This action presses the push button -3- back into
installation position.
ss
-I- = button pressed in
o
cial p
f inform
-II- = button in installation position
mer
atio
om
n
c
i
Note
or
n thi
te
sd
iva
o
r
cum
r
fo
en
ng
♦ Do not clip the handle trim onto selector mechanism until the
t.
yi Co
op
handle has been fitted. This makes it possible to check wheth‐
C py
t. rig
gh
er the small lever engages in the pull rod when the push-button
ht
pyri by
is pressed.
o Vo
by c lksw
cted agen
Prote AG.
3. Selector mechanism 71
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
Caution
ce
e
nl
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Note
pt
an
itte
ab
ility
wit
, is n
spec
t to the co
housing
at
om
ion
c
Specified torques
in t
or
his
ate
en
ng
t.
yi Co
op
3.5.2 Removing and installing selector mech‐
C py
t. rig
gh ht
yri
anism without selector lever cable, Pas‐
p by
co Vo
by lksw
cted
sat 2015 ►, Passat Estate 2015 ►,
agen
Prote AG.
Arteon 2018 ►
Brief description
In the interior, the centre console must be removed.
The heat shield beneath the vehicle must be removed.
3. Selector mechanism 73
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
ise nte
Arteon 2018 ➤ , Passat 2015thor ➤ , Passat Variant 2015 ➤ , Tiguan 2016 e o➤ , ...
u ra
7-speed dual clutch gearbox
ss a 0DL - Edition 07.2018 c
ce
le
un
pt
Removing
an
d
itte
y li
rm
ab
– Remove selector lever handle ⇒ page 65 .
pe
ility
ot
– Remove centre console ⇒ General body repairs, interior; Rep.
wit
, is n
h re
gr. 68 ; Centre console; Removing and installing centre con‐
hole
sole .
spec
es, in part or in w
t to the co
gr. 87 ; Air duct; Assembly overview - air routing and air dis‐
tribution in passenger compartment .
rrectness of i
– Remove mounting bracket for centre console ⇒ General body
repairs, interior; Rep. gr. 68 ; Centre console; Removing and
l purpos
nform
ercia
a
com
ti
– Shift selector lever on selector mechanism to position “N”.
on in
r
te o
thi
– Install centre tunnel heat shield below selector mechanism ⇒
s
iva
do
r
rp
c
extensions; Removing and installing floor heat shield .
um
fo
en
ng
t.
yi
– Using a screwdriver lever the cover off from under the selector
Co
op py
mechanism -arrow-.
t. C rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Note
ce
e
nl
pt
Installing
du
an
itte
y li
Install in reverse order of removal. During this procedure, observe
erm
ab
ility
the following:
ot p
wit
, is n
h re
hole
spec
Note
es, in part or in w
t to the co
♦ Do not bend or kink gear selector cable.
♦ Do not grease selector lever cable.
rrectness of i
♦ Following installation of selector mechanism, selector lever
l purpos
nf
ercia
or
“N”.
m
m
atio
m
n in
or c
thi
te
sd
iva
o
r
rp
cu
repairs, exterior; Rep. gr. 66 ; Mouldings/trims/extensions;
o
m
f
en
ng
3. Selector mechanism 75
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
– Fit a large screwdriver in grooves of locking element and turn
ility
ot p
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
Note
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Fit a large screwdriver in grooves of locking element and turn
it 90° in direction of arrow.
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
3. Selector mechanism 77
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
r
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ut ➤ , Tiguan 2016 ➤ , ...
ho eo
ra
a
7-speed dual clutch gearbox 0DL - Edition 07.2018ss c
ce
le
un
pt
an
– Install new securing clip -arrow- and insert plug.
d
itte
y li
rm
ab
– Install heat shield below selector mechanism ⇒ General body
pe
ility
repairs, exterior; Rep. gr. 66 ; Mouldings/trims/extensions;
ot
wit
, is n
Removing and installing floor heat shield .
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
ercia
– If previously removed, install mounting bracket -2- ⇒ General
body repairs, interior; Rep. gr. 68 ; Centre console; Removing
m
a
com
ti
and installing centre console .
on in
r
te o
thi
– If featured, install footwell air duct ⇒ Heating, air conditioning;
s
Rep. gr. 87 ; Air duct; Assembly overview - air routing and air iva
do
r
rp
c
distribution in passenger compartment .
um
fo
en
ng t.
yi
– Install centre console ⇒ General body repairs, interior; Rep.
Co
op py
gr. 68 ; Centre console; Removing and installing centre con‐
t. C rig
gh ht
yri
sole . p by
o Vo
by c lksw
cted agen
– Install selector lever handle ⇒ page 65 . Prote AG.
Caution
ce
le
un
pt
an
d
itte
y li
rm
ab
moving.
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Release the cable as shown with a screwdriver, and pull off
rrectness of i
from the selector lever -arrows-.
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
3. Selector mechanism 79
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
Note
pt
an
d
Diesel engine
itte
y li
erm
ab
housing
wit
is n
h re
ole,
housing
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
Caution
ce
e
nl
pt
du
an
itte
y li
– Remove plug and securing clip -arrow-.
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
n in
or c
thi
e
sd
iva
o
r
rp
cu
Installing
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
Note opyri
gh by
Vo
ht
by c lksw
cted
♦ Do not bend or kink gear selector cable.
agen
Prote AG.
3. Selector mechanism 81
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
– Fit a large screwdriver in grooves of locking element and turn
es, in part or in w
t to the co
it 90° in direction of arrow.
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
en
ng
ce
e
3.7 Checking selector mechanism
nl
pt
du
an
itte
y li
The starter must not operate in the selector lever positions “R”,
erm
ab
ility
“D” and “S” and in the Tiptronic position.
ot p
wit
, is n
On right-hand drive vehicles, the starter must operate in selector
h re
hole
lever positions “P” and “N” only when the push-button in the se‐
spec
lector lever handle is not pressed.
es, in part or in w
t to the co
Above 5 km/h:
When the selector lever is shifted to “N”, the selector lever lock
rrectness of i
solenoid must not lock the selector lever. Selector lever can be
shifted back into a driving range.
l purpos
Below 5 km/h:
nform
ercia
When the selector lever is shifted to “N”, the selector lever lock
solenoid must lock the selector lever only after approx. 1 second.
m
at
om
ion
c
pedal is depressed.
in t
or
his
ate
do
priv
cum
for
en
g
t.
yi Co
Cop py
Selector lever is locked and cannot be shifted out of “P” position
t. rig
gh ht
yri
when the push-button is pressed. Solenoid for selector lever lock
p by
co Vo
by lksw
blocks selector lever. Prote
cted AG.
agen
3. Selector mechanism 83
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
Brief description
Selector lever cable must be removed from gearbox so that its
ease of movement can be checked. Put removed end down so it
does not rub against anything.
Then the selector lever must be moved and after that, the Bowden
cable must be reattached to the gearbox.
olkswagen AG
en AG. V
Then the selector lever cable must
olksbe adjusted.
wag does
not
y V gu
d b ara
Do not grease connections orisof
e cable! nte
th eo
u ra
Always adjust selectorss alever cable if the following applies: c
ce
le
♦ The selector lever cable has been removed from the gearbox.
un
pt
an
d
itte
y li
♦ The engine and/or gearbox has been removed and installed.
erm
ab
ility
ot p
stalled.
h re
ole,
spec
and installed.
t to the co
Check
– Switch selector lever to »P« position.
ss o
cial p
Diesel engine
atio
om
i
or
housing
thi
te
sd
iva
o
r
cum
r
fo
en
ng
Caution
ce
e
nl
pt
du
an
itte
y li
erm
ab
Adjusting
ility
ot p
wit
, is n
h re
hole
spec
push lever opposite to driving direction to rear stop.
es, in part or in w
t to the co
Note
rrectness of i
Raise vehicle, to be sure that the gearbox is in “P” (parking lock
l purpos
nf
ercia
orm
m
atio
– Loosen bolt -2- of the Bowden cable -1-.
om
n in
or c
sd
iva
o
r
rp
cu
m
f
en
ng
t.
yi Co
This completes the adjustment. t. Cop py
rig
gh ht
– Install air filter housing. yri
p by
co Vo
by lksw
cted
Diesel engine
agen
Prote AG.
3. Selector mechanism 85
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018 AG. Volkswagen A
n G do
wage es n
Volks ot g
♦ Tube - VW 423- ed
by ua
ran
oris tee
th or
au ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
♦ Extractor hook - T20143-
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
♦ Not illustrated: Torque wrench - V.A.G 1331- Prote AG.
– Fill space between sealing lip and dust lip -arrow- with sealing
grease - G 052 128 A1- .
– Drive new seal in onto limit stop. Do not cant oil seal in the
process.
AG. Volkswagen A
• Closed side of oil seal -arrow-
olks
wapoints
gen towards tube - eVW
G do
s no 423- .
yV t gu
db ara
rise nte
tho eo
au ra
c
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
– Install gearbox selector lever -A-, and tighten new nut
es, in part or in w
t to the co
-arrow-. Specified torque: ⇒ Item 21 (page 154) .
Gearbox selector lever fits on splines in only one position
rrectness of i
– Install gearbox ⇒ page 147 .
l purpos
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
3. Selector mechanism 87
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
ce
le
8 M12×70 80
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
Component Nm
h re
ole,
spec
urposes, in part or in wh
each removal)
t to the co
Earth strap to assembly mounting 25
Heat shield for right drive shaft to bevel box 20
rrectne
Propshaft to bevel box ⇒ Rep. gr. 39 ; Propshaft; Assembly overview - prop‐
shaft
ss o
cial p
f inform
mer
n
c
moving.
i
or
n thi
te
sd
iva
o
r
cum
r
fo
en
ng
t.
yi Co
Installation location and tightening sequence: . Cop py
rig
ht ht
rig
Diesel engine py by
co Vo
by lksw
cted agen
Item Bolt
Prote AG.
A M10 x 21
B M10 x 45
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
4.2 Removing gearbox
ility
ot p
wit
, is n
h re
spec
charger”, page 89
t to the co
page 112
nform
at
om
io
in t
his
ate
do
riv
cum
en
ng
t.
yi Co
4.2.1 Removing gearbox, Passat 2015 ►,
Cop py
t. rig
gh
Passat Estate 2015 ►, Arteon 2018 ►,
ht
pyri by
Vo
co lksw
by
vehicles with 2.0 l - 176 kW TDI and bi-
cted agen
Prote AG.
turbocharger
Brief description
The gearbox is removed downwards together with the bevel box.
»From above«
The battery, air filter and starter are removed. The coolant hoses
must be clamped off. Support engine and gearbox before left
subframe mounting is unbolted.
»From below«
The -subframe- is removed together with -pendulum support- and
-both suspension links-.
Both drive shafts are disconnected from gearbox and left installed
in wheel bearing housings. They are only swivelled to one side
and left on vehicle.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
♦ Support - 10-222A-
ab
ility
ot p
h re
spec
es, in part or in w
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
yri by
90
op Vo
by c lksw
Rep. gr.34 - Controls, housing Prote
cted AG.
agen
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
♦ Adjustment plate -
3282/42 A-
♦ Hose clamps to 25
mm - 3094-
♦ Tensioning strap -
T10038- AG. Volkswagen AG d
agen oes
lksw not
♦ Set of plugs for en‐ d byV
o gu
ara
gine - VAS 6122- orise nte
eo
h
ut ra
♦ Insert tool, 18 mm - ss a c
T10179-
ce
le
un
pt
an
d
♦ Insert tool, 18 mm -
itte
y li
erm
T10509-
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
XZN 14 - T10061-
o
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
♦ Support bridge -
T10323-
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
♦ Adapter - pyri by
Vo
co
T40093/3-6- : qty. 2
by lksw
cted agen
Prote
(check and modify as
AG.
necessary
⇒ page 92 )
♦ or adapter -
T40093/3-6A- : qty. 2
Check adapters -
T40093/3-6- and modify
as necessary
– If necessary, cut off
the marked area.
– Round off front
edges.
– Protect adapter
against corrosion.
– Then, mark adapters
- T40093/3-6- as -
T40093/3-6A- .
At a later point, support
bracket - 10-222 A- will
be fitted onto longitudinal
members with adapters -
T40093/3-6A- .
• To prevent damage
to the longitudinal
members, wrap the
front section of the
adapters -
T40093/3-6A- with
textile-reinforced ad‐
hesive tape ⇒ Elec‐
tronic parts catalogue
(ETKA chemical sub‐
stances) .
Removing:
n AG. Volkswagen AG do
– Raise vehicle. All 4 lkswage es n
o ot g
supports of lifting d byV ua
ran
platform must be at ir se tee
ho
same height. aut or
ac
ss
ce
le
un
pt
an
d
Note
itte
y li
rm
ab
pe
ility
So that the propshaft can
ot
wit
be turned later in order to
, is n
h re
loosen it:
hole
spec
es, in part or in w
t to the co
to »N« position.
– Remove complete air
rrectness of i
filter housing ⇒ Rep.
gr. 23 ; Air filter; Re‐
l purpos
nform
ercia
partment
a
com
tion in
– Remove battery and
r
te o
thi
battery tray ⇒ Electri‐
s
iva
do
cum
27 ; Battery; Remov‐
fo
en
ng
– Pry selector lever cable off selector shaft lever -arrow- using
an open-ended spanner.
Caution
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
ab
ility
wit
, is n
anti-clockwise -arrow-.
h re
hole
t to the co
rrectness of i
l purpos
nform
mercia
tion in
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
A bolt is located in the starter motor hole -arrow-. This bolt can be
removed using socket - T10061- . . Volkswage n AG n AG d
wage oes
– If there are hoses and cable connections in yarea
Vol of engine
ks not
gu
support eye for support bracket - 10-222A- e , remove these
d b ara
nte
ris
now. ut
ho eo
ra
sa c
– Remove wiper arms ⇒ Electrical system;
s Rep. gr. 92 ; Wind‐
ce
e
screen wiper system; Removing and installing wiper arms .
nl
pt
du
an
itte
y li
– Remove plenum chamber cover ⇒ General body repairs, ex‐
erm
ab
terior; Rep. gr. 50 ; Plenum chamber cover; Removing and
ility
installing plenum chamber cover . ot p
wit
, is n
h re
– If there are hoses and cable connections in area of engine
hole
spec
support eye for support bracket - 10-222A- , remove these
es, in part or in w
now.
t to the co
– Install support bracket - 10-222 A- as follows:
rrectness of i
Required material:
l purpos
nf
ercia
orm
♦ Connector - T40091/3-
m
atio
om
n in
or c
thi
e
sd
iva
o
r
rp
cu
♦ Adapter - T40093/3-6- : qty. 2 (check and modify as necessary
o
m
f
en
ng
⇒ page 92 )
t.
yi Co
Cop py
♦ or adapter - T40093/3-6A- : qty. 2
t. rig
gh ht
pyri by
Vo
o
– Detach cover caps on bolted connections for suspension
c by lksw
cted agen
struts (front).
Prote AG.
– Remove fuel filter and lay to side. Do not open pipe/hose sys‐
tem ⇒ Rep. gr. 20 ; Fuel filter; Assembly overview - fuel filter .
– Place adapters - T40093/3-6A- onto both longitudinal mem‐
bers (illustration shows right longitudinal member).
– If necessary, carefully unclip any pipes for air conditioning
system in front area. Do not disconnect pipe/hose system ⇒
Heating, air conditioning; Rep. gr. 87 ; Refrigerant circuit;
System overview - refrigerant circuit .
ce
le
un
pt
fig.).
an
d
itte
y li
erm
ab
• The square tube - T40091/1- must be flush with the connecting
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
– Take up weight of engine/gearbox assembly and support
bracket on spindles .
– Remove noise insulation ⇒ General body repairs, exterior;
rrectne
f i
atio
om
n
c
n thi
-arrows-.
te
sd
iva
o
pr
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
olkswagen AG
en AG. V
– Remove drive shaft heat shieldo-1-,
ksw if present, from bevel ebox
ag do s
not
V l
(-arrows-) ⇒ Running gear,edaxles,
by steering; Rep. gr. 40 ; Drive guara
shaft . ho
ris nte
e t or
au ac
– Disconnect both drivess shafts from gearbox ⇒ Running gear,
axles, steering; Rep. gr. 40 ; Drive shaft: Removing and in‐
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
Secure both drive shafts to suspension struts using tensioning
rrectness of i
straps - T10038- .
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
ht. rig
ht
– Unscrew bolts -A and B-, and remove gearbox carrier for bevel
rig by
opy Vo
box. by c lksw
cted agen
Prote AG.
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
Note
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
gearbox.
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
do
cum
-a-.
fo
en
ng
t.
yi Co
Dimension -a- = about 110mm t. Cop py
rig
gh ht
The gearbox is separated from the engine in this position. pyri by
Vo
co lksw
by
cted agen
– Position engine and gearbox jack - V.A.G 1383 A- with gear‐ Prote AG.
box support - 3282- under gearbox.
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Mount safety support -3- and pin -4- on gearbox as shown.
rrectness of i
– Remove »last« connecting bolt between engine and gearbox.
l purpos
nf
ercia
orm
Transporting gearbox ⇒ page 152 .
m
atio
om
n in
Secure gearbox to assembly stand ⇒ page 158 .
or c
thi
te
sd
Install gearbox ⇒ page 147 .
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
yri by
4.2.2 Removing gearbox, Passat 2015 ►,
op Vo
by c lksw
cted agen
Prote
Passat Estate 2015 ►, vehicles with pet‐
AG.
rol engine
Brief description
The gearbox is removed downwards separately.
»From above«
The battery is disconnected and, if located in engine compart‐
ment, removed. The air filter and starter are removed. The engine
and gearbox must be supported before the left subframe mount‐
ing is removed.
»From below«
-Subframe- is removed together with -pendulum support- and
-both suspension links-.
Both drive shafts are disconnected from gearbox and left installed
in wheel bearing housings. They are only swivelled to one side
and left on vehicle.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
♦ Support - 10 - 222 A-
rrectne
f inform
♦ Pin - 3282/29-
mer
atio
m
n
c
i
or
n thi
te
o
r
cum
r
fo
en
ng
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
♦ Square tube -
T40091/1- , qty. 2
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
♦ Connecting piece -
wit
is n
T40091/3- , qty. 2
h re
ole,
spec
supplementary set -
T40093- , qty. 2
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
♦ Adapter -
fo
en
ng
T40093/3-6- : qty. 2
t.
yi Co
op
(check and modify as C py
ht. rig
necessary rig ht
py by
⇒ page 104 )
co Vo
by lksw
cted agen
Prote AG.
♦ or adapter -
T40093/3-6A- : qty. 2
Check adapters -
T40093/3-6- and modify
as necessary
– If necessary, cut off
the marked area.
– Round off front
edges.
– Protect adapter
against corrosion.
– Then, mark adapters
- T40093/3-6- as -
T40093/3-6A- .
At a later point, support
bracket - 10-222 A- will
be fitted onto longitudinal
members with adapters -
T40093/3-6A- .
• To prevent damage
to the longitudinal
members, wrap the AG. Volkswagen AG d
agen oes
ksw
front section of the by
Vol not
gu
ara
adapters - rised
nte
T40093/3-6A- with ut
ho eo
ra
textile-reinforced ad‐ ss a c
hesive tape ⇒ Elec‐
ce
le
un
pt
tronic parts catalogue
an
d
itte
y li
rm
ab
stances) .
pe
ility
ot
wit
Removing
, is n
h re
hole
spec
supports of lifting
es, in part or in w
t to the co
platform must be at
same height.
– Move selector lever
rrectness of i
to position »P«.
l purpos
nform
ercia
10 ; Engine cover
panel; Removing and
m
a
installing engine cov‐
com
tio
er panel . n in
r
te o
thi
do
partment
r
rp
cum
fo
en
g
t.
yi Co
op
battery tray ⇒ Electri‐ C py
t. rig
cal system; Rep. gr.
gh ht
yri by
27 ; Battery; Remov‐
op Vo
by c lksw
cted
ing and installing bat‐
agen
Prote AG.
tery tray
Battery in luggage com‐
partment
– Disconnect battery ⇒
Electrical system;
Rep. gr. 27 ; Battery;
Disconnecting and
reconnecting battery .
– Pry selector lever cable off selector shaft lever -arrow- using
an open-ended spanner.
Caution
Note agen
AG. Volkswagen AG d
oes
olksw not
byV gu
ara
♦ On a warm engine, the cooling
orised
system is under high pressure. nte
h eo
ut
Before pulling off thesscoolant hoses, cover the cap on the
ra
♦ a c
coolant expansion tank with a cloth and open carefully.
ce
le
un
pt
an
d
itte
y li
erm
ab
h re
spec
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
105
Prote AG.
4. Removing and installing gearbox
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
s c
A bolt is located in the starter motor hole -arrow-. This bolt can be
s
ce
le
pt
an
d
itte
y li
ab
ility
now.
ot
wit
, is n
h re
spec
es, in part or in w
Required material:
t to the co
a
com
tion in
thi
do
⇒ page 104 )
r
rp
cum
fo
en
g
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
ce
e
nl
pt
– On both sides of vehicle, insert adapters - 10 - 222 A /29- be‐
du
an
itte
tween wing mounting flange and sheet metal for mounting
y li
erm
ab
wing underneath it.
ility
ot p
wit
♦ Installation position:
, is n
h re
hole
“L” = -1- adapter is to be inserted on “right” side of vehicle ( adapt‐
spec
er is engaged in recess of wing).
es, in part or in w
t to the co
“R” (not shown in figure) adapter is to be inserted on “left” side of
vehicle.
rrectness of i
Arrow -2- always points in direction of travel.
l purpos
nf
ercia
– Push adapter - 10 - 222 A /18- and two connecting pieces -
or
T40091/3- onto support bracket - 10-222 A- .
m
m
atio
o
– Secure support bracket - 10-222 A- to adapters - 10 - 222 A /m
n in
or c
29- .
thi
te
sd
iva
-A- = adapter - T40093/3-6A- (⇒ next figure)
o
r
rp
cu
o
m
f
en
ng t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
T10038- .
The surface protection of the shafts must not be damaged.
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
108
co Vo
by lksw
Rep. gr.34 - Controls, housing cted agen
Prote AG.
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
n AG. Volkswagen AG do
swage es n
– Unscrew bolts -1- and -2-, and by V remove gearbox carrier from t gua
olk o
bevel box. ir se
d ran
tee
tho or
au ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Unscrew bolts -A- and -B- from bevel box and remove heat
rrectness of i
shield -1-.
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
yri by
– Mark position of propshaft with flexible coupling relative to cop Vo
by lksw
output shaft of bevel box -arrows-. cted agen
Prote AG.
Note
an
- assembly mountings .
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
by
110
copy Vo
by lksw
Rep. gr.34 - Controls, housing cted agen
Prote AG.
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Then use spindles of support bracket - 10 - 222 A- to lower
engine/gearbox »only« on gearbox side as far as dimension
rrectness of i
-a-.
l purpos
nform
ercia
a
box support - 3282- under gearbox.
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
– Mount safety support -1- and hook -2- on gearbox as shown. ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Note
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
♦ Support - 10 - 222 A-
♦ Adapter - 10 - 222 A /29-
♦ Adapter - 10 - 222 A /18-
♦ Shackle - 10 - 222 A /12-
♦ Pin - 3282/29-
♦ Gearbox support - 3282-
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un
pt
an
d
y li
rm
ab
ility
ot
wit
, is n
spec
t to the co
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
ce
le
un
pt
an
d
♦ Adapter - 10 - 222 A /16- itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Removing t. Cop py
rig
gh ht
– Raise vehicle. All 4 supports of lifting platform must be at same pyri by
Vo
o
by c
height.
lksw
cted agen
Prote AG.
– Switch selector lever to »P« position.
– Remove engine cover panel ⇒ Rep. gr. 10 ; Engine cover
panel; Removing and installing engine cover panel .
– Remove air filter housing ⇒ Rep. gr. 23 ; Air filter; Removing
and installing air filter housing
– Remove battery with battery tray ⇒ Electrical system; Rep.
gr. 27 ; Battery; Removing and installing battery tray .
– Remove starter ⇒ Electrical system; Rep. gr. 27 ; Starter;
Removing and installing starter .
– Pry selector lever cable off selector shaft lever -arrow- using
an open-ended spanner.
Caution
n AG. Volkswagen AG do
– Remove upper engine/gearbox connecting bolts. lkswage es n
ot g
o
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
A bolt is located in the starter motor hole -arrow-. This bolt can be
removed using socket - T10061- .
– If there are hoses and cable connections in area of engine
support eye for support bracket - 10 - 222 A- , remove these
now.
– Remove gas strut of bonnet from bottom ball-head pin and
prop up bonnet using workshop means ⇒ General body re‐
pairs, exterior; Rep. gr. 55 ; Bonnet; Removing and installing
gas strut .
– Mount support bracket - 10-222 A- :
Required material:
♦ Adapter - 10 - 222 A /3-
♦ Adapter - 10 - 222 A /18-
♦ Shackle - 10 - 222 A /12-
♦ 2 x Adapter - 10 - 222 A /29-
♦ Adapter - 10-222A/16-
♦ Hook extension - 2024 A / 1-
♦ Bracket - T10346-
♦ Bracket - T10346/1-
♦ Flange bolt M6 x 40
ce
le
un
pt
an
d
itte
y li
rm
ab
side of vehicle
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
Position adapters - 10-222A/29- behind console -1- next to shoul‐
der -2- in each case.
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
o
Secure support bracketaut- 10-222 A- as shown
h eo
ra
ss c
– Bolt bracket - T10346- or -T10346/1- to rear left mounting hole
ce
e
nl
pt
for battery tray.
du
an
itte
y li
– To do this, use a collar bolt M6 x 40 or a securing bolt for bat‐
erm
ab
ility
tery tray.
ot p
wit
, is n
h re
hole
spec
Note
es, in part or in w
t to the co
Attach shackle - 10 - 222 A /12- to uppermost hole of fish plate -
2024 A / 1- .
rrectness of i
– Secure bar - 2024 A / 1- with locating pin -arrow-.
l purpos
bracket on spindles .
rm
m
atio
m
n in
c
thi
e
insulation .
t
sd
iva
o
r
rp
cu
m
f
en
ng
– Remove drive shaft heat shield -1-, if present, from bevel box
(-arrows-) ⇒ Running gear, axles, steering; Rep. gr. 40 ; Drive
shaft . olksw AG. V agen AG
agen does
– Disconnect both drive shafts from gearbox ⇒ Running Vol
ksw gear, not
gu
axles, steering; Rep. gr. 40 ; Drive shaft: Removing
ed by and in‐ ara
nte
stalling drive shafts . oris eo
th
au ra
c
ss
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
Secure both drive shafts to suspension struts using tensioning
es, in part or in w
straps - T10038- .
t to the co
The surface protection of the shafts must not be damaged.
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
– Unscrew bolts -A and B-, and remove gearbox carrier for bevel
um
fo
en
g
box.
n
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
s c
– If necessary, counterhold at rear final drive when loosening or s
ce
le
tightening propshaft.
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
ce
le
un
pt
Note
an
d
itte
y li
rm
ab
pe
ility
♦ When removing and installing, do not damage seal in the
ot
propshaft flange -arrow-.
wit
, is n
h re
hole
♦ Renew propshaft if damaged. ⇒ Rep. gr. 39 ; Propshaft; Re‐
spec
moving and installing propshaft es, in part or in w
t to the co
♦ All parts of propshaft which have been marked relative to each
other must be reinstalled in the same positions.
rrectness of i
– Remove all but one »easily accessible« connecting bolt be‐
l purpos
nform
ercia
a
- assembly mountings .
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
pt
du
an
itte
»From above«
y li
erm
ab
ility
wit
ment, removed. The air filter and starter are removed. The engine
, is n
h re
spec
ing is removed.
es, in part or in w
t to the co
»From below«
-Subframe- is removed together with -pendulum support- and
-both suspension links-.
rrectness of i
Both drive shafts are disconnected from gearbox and left installed
l purpos
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
ce
e
equipment required
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
♦ Support - 10 - 222 A-
♦ Hook - 10-222A/10-
♦ Adapter - 10-222A/28-
♦ Adapter - 10-222A/28-2-
♦ 2 x Adapter - 10 - 222 A /29-
♦ 2 × -T40091/1- and -T40091/3- from engine support basic set
- T40091-
♦ 2 × swivel joints - T40093/3- from engine support supplemen‐
tary set - T40093-
n AG. Volkswagen AG do
swage es n
♦ Shackle - 10 - 222 A /12- byV
olk ot g
ua
d ran
ir se tee
tho
u or
a ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
♦ Pin - 3282/29- Prote
cted AG.
agen
Removing
– Raise vehicle. All 4 supports of lifting platform must be at same
height.
– Move selector lever to position »P«.
– Remove engine cover panel ⇒ Rep. gr. 10 ; Engine cover
panel; Removing and installing engine cover panel .
– Remove battery and battery tray ⇒ Electrical system; Rep. gr.
27 ; Battery; Removing and installing battery tray
– Remove air filter housing ⇒ Rep. gr. 24 ; Air filter; Removing
and installing air filter housing
– Pry selector lever cable off selector shaft lever -arrow- using
an open-ended spanner. AG. Volkswagen AG d
agen oes
olksw not
y V gu
b
Caution rise
d ara
nte
tho eo
au ra
Locks on selector lever cable break off very easily. If a locking
ss c
lug has broken off, complete selector mechanism with selector
ce
le
un
pt
lever cable must be renewed.
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
gether -arrows- and remove selector lever cable upwards out
ole,
spec
urposes, in part or in wh
t to the co
– Remove charge air pipe with charge air hose ⇒ Rep. gr. 21 ;
Charge air system; Assembly overview - charge air system .
rrectne
– Lay lint-free cloths on gear oil cooler and gearbox to catch
escaping coolant.
ss o
cial p
f inform
Note
mer
atio
om
n
♦ On a warm engine, the cooling system is under high pressure.
c
i
or
n thi
te
♦ Before pulling off the coolant hoses, cover the cap on the
sd
iva
o
r
cum
r
fo
en
ng
t.
yi Co
Cop py
– Clamp off coolant hoses using hose clamps, up to 25 mm in
t. rig
gh ht
yri
diameter - 3094- , and detach them. p by
co Vo
by lksw
cted agen
– Seal connecting necks of gear oil cooler using suitable plugs Prote AG.
from engine bung set - VAS 6122- .
ce
le
un
pt
an
d
itte
y li
rm
ab
– Unscrew all upper bolts securing engine to gearbox.
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
A bolt is located in the starter motor hole -arrow-. This bolt can be
tion in
removed using socket - T10061- .
r
te o
thi
s
iva
Supporting engine do
r
rp
cum
fo
t.
support eye for support bracket - 10-222A- , remove these
yi Co
op
now.
C py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
– Unscrew bolts -arrows- for lock carrier bracket on left and right.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Remove electrical wiring and retainers from sump at front
-arrows-.
rrectness of i
– Raise wiring in area of sump and secure it.
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
op
– Disconnect connector -1- from oil level and oil temperatureC py
t. rig
sender - G266- .
gh ht
pyri by
Vo
co lksw
by
– Remove subframe ⇒ Rep. gr. 40 ; Subframe; Assembly over‐ cted agen
Prote AG.
view - subframe .
– Unbolt drive shafts from gearbox ⇒ Running gear, axles,
steering; Rep. gr. 40 ; Drive shaft .
– Unscrew bolts -1- and -2-, and remove gearbox carrier from
bevel box.
– Unscrew bolts -A- and -B- from bevel box and remove heat
shield -1-.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
ti
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
. Volkswagen AG
gen AG does
– Secure support - T10323- with a bolt on inside rear threaded
Vol
ksw
a
not
hole for subframe. ed by gu
ara
is nte
or eo
– A securing bolt from the subframe is suitable
au for this.
th ra
ss c
– Place cloth -A- on support and put propshaft on that.
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
Note
l purpos
nf
ercia
or
♦ Renew propshaft if damaged. ⇒ Rep. gr. 39 ; Propshaft; Re‐
m
m
atio
moving and installing propshaft
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh
– Remove securing bolts -arrows- of assembly mounting for en‐
ht
pyri by
Vo
gine ⇒ Rep. gr. 10 ; Assembly mountings; Assembly overview
o
by c lksw
cted agen
- assembly mountings . Prote AG.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
e
pt
du
an
engine/gearbox »only« on gearbox side as far as dimension
itte
y li
-a-.
erm
ab
ility
ot p
wit
, is n
h re
The gearbox is separated from the engine in this position.
hole
spec
es, in part or in w
t to the co
box support - 3282- under gearbox.
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Note
ce
le
un
pt
an
d
The gearbox is removed downwards separately. The engine re‐
itte
y li
mains in the vehicle.
erm
ab
ility
ot p
Battery, battery carrier and air cleaner housing are removed
wit
is n
»from above«. Engine and gearbox must then be supported so
h re
ole,
that left and right assembly mounting can be detached.
spec
urposes, in part or in wh
»From below«
t to the co
Remove noise insulation beneath engine and cover in front left
wheel housing.
rrectne
-Subframe- is removed together with -pendulum support- and
-steering rack-.
ss o
cial p
Both drive shafts are pushed out of gearbox and left installed in
f in
wheel bearing housings. They are only swivelled to one side, but
form
mer
atio
om
n
c
i
or
n thi
Special tools and workshop
te
sd
a
equipment required
iv
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
♦ Support - 10 - 222 A-
AG. Volkswagen AG d
agen oes
♦ Bar - 2024 A / 1- of lifting tackle - 2024 A- olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
132
by c lksw
cted
Rep. gr.34 - Controls, housing
agen
Prote AG.
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
Removing
um
for
en
ng
t.
yi
– Raise vehicle. All 4 supports of lifting platform must be at same
Co
op py
height. t. C rig
gh ht
pyri by
– Switch selector lever to »P« position.
co Vo
by lksw
cted agen
Prote AG.
– Remove engine cover panel ⇒ Rep. gr. 10 ; Engine cover
panel; Removing and installing engine cover panel .
– Remove air filter housing ⇒ Rep. gr. 23 ; Air filter; Removing
and installing air filter housing
– Remove battery with battery tray ⇒ Electrical system; Rep.
gr. 27 ; Battery; Removing and installing battery tray .
– Remove starter ⇒ Electrical system; Rep. gr. 27 ; Starter;
Removing and installing starter .
– Pry selector lever cable off selector shaft lever -arrow- using
an open-ended spanner.
Caution
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
– Seal connecting necks of gear oil cooler using suitable plugs
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
e
do
riv
anti-clockwise -arrow-.
p
cum
for
en
– Remove charge air line. ⇒ Rep. gr. 21 ; Charge air system;
ng
t.
yi Co
Assembly overview - charge air system t. Cop py
rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
A bolt is located in the starter motor hole -arrow-. This bolt can be
removed using socket - T10061- .
– If there are hoses and cable connections in area of engine
support eye for support bracket - 10 - 222 A- , remove these
now.
– Remove gas strut of bonnet from bottom ball-head pin and
prop up bonnet using workshop means ⇒ General body re‐
pairs, exterior; Rep. gr. 55 ; Bonnet; Removing and installing
gas strut .
– Mount support bracket - 10-222 A- :
Required material:
♦ Adapter - 10 - 222 A /3-
♦ Adapter - 10 - 222 A /18-
♦ Shackle - 10 - 222 An /12-
wage
AG. Volkswagen AG d
oe
ks s no
Vol t gu
♦ 2 x Adapter
ed - 10 - 222 A /29-
by ara
is nte
or
♦ Adapter
au
th - 10-222A/16- eo
ra
ss c
♦ Hook extension - 2024 A / 1- ce
le
un
pt
an
d
♦ Bracket - T10346-
itte
y li
rm
ab
♦ Bracket - T10346/1-
pe
ility
ot
wit
, is n
♦ Flange bolt M6 x 40
h re
hole
spec
t to the co
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
en
ng
Note
ce
le
un
pt
bracket on spindles .
an
d
itte
y li
rm
ab
pe
ility
Rep. gr. 66 ; Noise insulation; Removing and installing noise
ot
wit
insulation .
, is n
h re
hole
spec
body repairs, exterior; Rep. gr. 66 ; Wheel housing liner; As‐
es, in part or in w
t to the co
sembly overview - front wheel housing liner .
-arrows-.
l purpos
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
spec
gearbox.
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
ce
e
nl
pt
du
an
itte
y li
erm
ab
version. The procedure for supporting the weight of the gearbox
ility
ot p
wit
, is n
h re
hole
spec
– Mount safety support -1- and hook -2- on gearbox as shown.
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
m
f
en
ng
t.
yi
– Remove »last« connecting bolt between engine and gearbox.
Co
Cop py
ht. rig
– Push gearbox off engine and lower it carefully, ensuring
rig ht
py by
o Vo
»clearance« to other components. by c lksw
cted agen
Prote AG.
Transporting gearbox ⇒ page 152 .
Secure gearbox to assembly stand ⇒ page 158 .
Install gearbox ⇒ page 147 .
Both drive shafts are pushed out of gearbox and left installed in
wheel bearing housings. They are only swivelled to one side, but
are left on vehicle.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
♦ Support - 10 - 222 A-
♦ Adapter - 10 - 222 A /29-
rrectness of i
orm
atio
om
n in
or c
sd
iva
cu
o
m
f
en
t.
yi Co
op py
♦ Tensioning strap - T10038- t. C rig
gh ht
pyri by
♦ Set of plugs for engine - VAS 6122-
o Vo
by c lksw
cted agen
Prote AG.
pt
du
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
Removing Cop
yi Co
py
t. rig
– Raise vehicle. All 4 supports of lifting platform must be at same gh ht
yri by
height. cop Vo
by lksw
cted agen
Prote AG.
– Switch selector lever to »P« position.
– Remove engine cover panel ⇒ Rep. gr. 10 ; Engine cover
panel; Removing and installing engine cover panel .
– Remove air filter housing ⇒ Rep. gr. 23 ; Air filter; Removing
and installing air filter housing
– Remove battery with battery tray ⇒ Electrical system; Rep.
gr. 27 ; Battery; Removing and installing battery tray .
– Remove starter ⇒ Electrical system; Rep. gr. 27 ; Starter;
Removing and installing starter .
– Pry selector lever cable off selector shaft lever -arrow- using
an open-ended spanner.
Caution
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
ce
le
un
pt
an
d
– If there are hoses and cable connections in area of engine
itte
y li
support eye for support bracket - 10 - 222 A- , remove these
rm
ab
pe
now.
ility
ot
wit
, is n
– Remove gas strut of bonnet from bottom ball-head pin and
h re
hole
spec
pairs, exterior; Rep. gr. 55 ; Bonnet; Removing and installing
es, in part or in w
gas strut .
t to the co
– Mount support bracket - 10-222 A- :
rrectness of i
Required material:
l purpos
nform
ercia
a
com
ti
♦ 2 x Adapter - 10 - 222 A /29-
on in
r
te o
thi
♦ Adapter - 10-222A/16-
s
iva
do
r
rp
c
♦ Hook extension - 2024 A / 1-
um
fo
en
ng
t.
♦ Bracket - T10346-
yi Co
Cop py
t. rig
♦ Bracket - T10346/1-
gh ht
pyri by
Vo
co lksw
by
♦ Flange bolt M6 x 40 Prote
cted AG.
agen
ce
le
ing subsequent work routine.
un
pt
an
d
itte
y li
• Once support bracket is complete, adapter - 10-222A/16- is
rm
ab
located between adapter - 10 - 222 A /18- and left adapter -
pe
ility
10 - 222 A /29- .
ot
wit
, is n
h re
– Push adapter - 10 - 222 A /18- and adapter - 10 - 222 A /3-
hole
spec
onto support bracket - 10-222 A- . es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tio
Secure support bracket - 10-222 A- as shown
n in
r
te o
thi
– Bolt bracket - T10346- or -T10346/1- to rear left mounting hole
s
iva
do
for battery tray.
r
rp
cum
fo
en
ng
t.
yi
tery tray.
Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
Note cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
o e
– Remove driveaushaft
th heat shield -1-, if present, from bevel box or a
(-arrows-) ⇒ s Running gear, axles, steering; Rep. gr. 40 ; Drive c
s
ce
le
shaft .
un
pt
an
d
itte
y li
erm
ab
axles, steering; Rep. gr. 40 ; Drive shaft: Removing and in‐
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
Secure both drive shafts to suspension struts using tensioning rrectness
straps - T10038- .
o
cial p
f in
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
– Unscrew bolts -A and B-, and remove gearbox carrier for bevel
box.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
– If necessary, counterhold at rear final drive when loosening or
ce
e
nl
pt
tightening propshaft.
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
n in
c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
ce
e
nl
pt
du
an
itte
y li
Note
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
♦ Renew propshaft if damaged. ⇒ Rep. gr. 39 ; Propshaft; Re‐
es, in part or in w
t to the co
♦ All parts of propshaft which have been marked relative to each
other must be reinstalled in the same positions.
rrectness of i
l purpos
nf
ercia
or
– Remove all but one »easily accessible« connecting bolt be‐
m
m
atio
m
n in
or c
thi
e
sd
iva
o
r
rp
cu
- assembly mountings .
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
ce
le
un
pt
an
– Mount safety support -1- and hook -2- on gearbox as shown.
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
ercia
– Mount safety support -3- and pin -4- on gearbox as shown.
m
a
com
t
– Remove »last« connecting bolt between engine and gearbox.
ion in
r
te o
– Push gearbox off engine and lower it carefully, ensuring
thi
s
iva
»clearance« to other components.
do
r
rp
cum
fo
en
ng
t.
yi Co
op
Secure gearbox to assembly stand ⇒ page 158 . C py
t. rig
gh ht
yri
Install gearbox ⇒ page 147 .
p by
o Vo
by c lksw
cted agen
Prote AG.
Note
pt
an
d
itte
ab
ility
– Tighten gearbox to engine.
ot p
wit
is n
f in
i
or
n thi
e
sd
va
o
pr
cum
r
fo
en
ng
5 Assembly mountings
⇒ “5.1 Assembly overview - assembly mountings”, page 149
1 - Bolt
❑ Specified torque ⇒ Rep.
gr. 10 ; Assembly
mountings; Assembly
overview - assembly
mountings
2 - Engine support
❑ ⇒ Rep. gr. 10 ; Assem‐
bly mountings; Assem‐
bly overview - assembly
mountings
3 - Engine mounting
❑ ⇒ Rep. gr. 10 ; Assem‐
bly mountings; Assem‐
bly overview - assembly
mountings
4 - Bolt
❑ Specified torque ⇒ Rep.
gr. 10 ; Assembly
mountings; Assembly
overview - assembly
mountings
5 - Bolt
❑ Specified torque ⇒ Rep.
gr. 10 ; Assembly
mountings; Assembly gen AG
. Volkswagen AG
does
overview - assemblyVolkswa not
mountings ed
by gu
ara
is nte
or
6 - Bolt au
th eo
ra
s c
❑ Specified torque
s
⇒ Rep.
ce
e
nl
gr. 10 ; Assembly
pt
du
an
mountings; Assembly
itte
y li
overview - assembly
erm
ab
ility
mountings
ot p
wit
, is n
7 - Bolt
h re
hole
spec
❑ Specified torque ⇒ Rep. gr. 10 ; Assembly mountings; Assembly overview - assembly mountings
es, in part or in w
t to the co
8 - Pendulum support
9 - Bolt
rrectness of i
10 - Bolt
nf
ercia
❑ Specified torque ⇒ Rep. gr. 10 ; Assembly mountings; Assembly overview - assembly mountings
n in
or c
thi
e
11 - Bolt
t
sd
iva
o
r
rp
cu
m
f
en
ng
12 - Bolt
❑ For securing gearbox mounting to gearbox console.
❑ Renew after removal
❑ Tightening sequence ⇒ page 151
❑ 60 Nm +90°
13 - Bolt
❑ For securing gearbox mounting to gearbox console.
❑ Qty. 2
❑ Renew after removal
❑ Tightening sequence ⇒ page 151
❑ 60 Nm +90°
14 - Gearbox mounting
❑ Check adjustment ⇒ Rep. gr. 10 ; Assembly mountings; Assembly overview - checking adjustment of
assembly mountings
❑ Adjust ⇒ Rep. gr. 10 ; Assembly mountings; Adjusting assembly mountings
15 - Bolt
❑ Gearbox mounting to body
❑ Specified torque ⇒ Rep. gr. 10 ; Assembly mountings; Assembly overview - assembly mountings
16 - Bolt
❑ For securing gearbox console to gearbox.
❑ Renew after removal
❑ Tightening sequence ⇒ page 151
❑ 40 Nm +90°
17 - Gearbox bracket
❑ Illustration does not correspond to version in vehicle.
18 - Bolt
❑ For securing gearbox console to gearbox.
n AG. Volkswagen AG do
❑ Renew after removal lkswage es n
Vo ot g
❑ Tightening sequence ⇒ page d by 151 ua
ran
ir se tee
❑ 40 Nm +90° utho
or
a ac
ss
ce
le
un
pt
an
d
y li
dulum support.
rm
ab
pe
ility
ot
wit
, is n
h re
Note
hole
spec
es, in part or in w
-arrow-.
l purpos
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
150
cted agen
Prote AG.
Rep. gr.34 - Controls, housing
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
6 Transporting gearbox
Special tools and workshop equipment required
♦ Lifting tackle - 2024 A-
Note
un
pt
an
d
itte
y li
If necessary, pull off breather cap and close using suitable plugs
erm
ab
wit
is n
h re
Transporting gearbox
ole,
spec
urposes, in part or in wh
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
1 - Retaining ring
❑ Renew
2 - Clutch end cover
❑ A cover which has been
removed must not be in‐
stalled again.
❑ Lubricate external seal
with dual clutch gearbox
oil - G 052 182 A2- be‐
fore installing.
❑ Removing and installing
⇒ page 12
3 - Retaining ring
❑ Renew
4 - Shim
❑ Determine thickness
again if a new clutch has
been fitted ⇒ page 11
5 - Tapered ring
6 - Clutch
❑ Removing and installing n AG. Volkswagen AG do
⇒ page 11 lkswage es n
o ot g
byV ua
d
7 - Seal, right o
ir se
ran
tee
th or
❑ Removing and installing au ac
ss
⇒ page 185
ce
le
un
pt
8 - Breather pipe
an
d
itte
y li
rm
ility
⇒ page 155
ot
wit
, is n
9 - Breather cap
h re
hole
spec
10 - Plug
es, in part or in w
t to the co
11 - Seal
❑ Renew
rrectness of i
❑ Renew
m
a
com
14 - Filter housing, 20 Nm
ion in
r
te o
15 - Seal
thi
s
iva
do
❑ Renew
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
16 - Heat shield
17 - Oil filter
❑ Removing and installing ⇒ page 160
AG. Volkswagen AG d
18 - Bolt, 5 Nm + 90° agen oes
olksw not
yV gu
❑ Renew ed b ara
nte
ris
ho eo
19 - Cable support bracket aut ra
c
ss
❑ For selector lever cable to gearbox
ce
le
un
pt
an
d
20 - Gearbox selector lever
itte
y li
erm
ab
21 - Bolt, 10 Nm + 90°
ility
ot p
wit
❑ Renew
is n
h re
ole,
22 - Gearbox
spec
urposes, in part or in wh
23 - Left seal
t to the co
❑ Removing and installing ⇒ page 180
24 - Seal
rrectne
❑ Renew
ss
25 - Oil drain plug, 20 Nm
o
cial p
f i
❑ For mechatronic unit
nform
mer
atio
om
n
c
i
or
n thi
Caution
te
sd
iva
o
Comply
♦ with the torque
pr
cum
r
fo
setting precisely.
en
ng
t.
yi Co
op
The
♦ oil level pipe can C py
ht. rig
break between the rig ht
py by
thread and the collar.
co Vo
by lksw
cted agen
Prote AG.
Note
ce
e
33 - Cover
nl
pt
du
an
itte
❑ With seal
y li
erm
ab
❑ Renew
ility
ot p
wit
, is n
34 - Bolt, 10 Nm + 45°
h re
hole
❑ Renew
spec
es, in part or in w
35 - Securing clip
t to the co
❑ Renew
36 - Seal
rrectness of i
❑ Renew
l purpos
nf
ercia
orm
m
atio
m
Removing
o
n in
or c
thi
– Pull off cap -arrow- by hand.
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
♦ Knife, commercially available
ot
wit
, is n
h re
Removing
hole
spec
es, in part or in w
– Pierce centre of cap with a knife -1- and remove rubber coating
a
com
tio
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
157
Prote AG.
7. Dismantling and assembling gearbox
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
ce
le
un
pt
to achieve an oil-tight seal.
an
d
itte
y li
erm
ab
Example: securing gearbox to assembly stand.
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
t to the co
Caution
rrectness of i
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
159
co Vo
by lksw
cted
9. Gear oil circuit
agen
Prote AG.
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
Installing
Install in reverse order of removal, observing the following:
♦ Renew O-rings -arrows- after each removal.
♦ Coat O-rings with gear oil to prevent pinching of rings during
assembly.
♦ If sealing surface on gear oil cooler is damaged, it must be
renewed.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
– Carefully bring gear oil cooler -A- into position. When doing ss c
ce
le
pt
an
d
itte
y li
rm
ab
quence and tighten to 20 Nm + 45°.
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
a
com
tio
do
cum
fo
t.
yi Co
op
– Check coolant level and top up with coolant as needed ⇒ Rep. C py
t. rig
gr. 19 ; Cooling system, coolant; Draining and filling coolant . gh ht
pyri by
Vo
co lksw
by
– Checking and adjusting oil level ⇒ page 163 . Prote
cted AG.
agen
♦ The oil seal for the selector shaft has been renewed.
♦ The oil seal for the flange shaft was renewed.
♦ Leaking covers in the mechatronic unit, dual clutch or oil pump
have been renewed.
The filter must be changed if:
♦ Coolant has got into the oil.
♦ Metal particles have been found in the oil.
♦ The clutch is burnt out or has a mechanical defect.
Note
Removing
– Switch selector lever to »P« position.
– Remove air filter housing ⇒ Rep. gr. 23 ; Air filter; Removing
and installing air filter housing .
– Remove air pipe ⇒ Rep. gr. 21 ; Charge air system; Assembly
overview - charge air system . agen
AG. Volkswagen AG d
o
ksw es n
Vol ot g
d by ua
ran
e
ris tee
Note tho or
au ac
ss
♦ A residual amount of oil remains in oil filter. It runs out when
ce
e
nl
pt
du
an
itte
y li
erm
ab
♦ Before unscrewing the filter housing, cover the area around
ility
the oil filter with a sufficient number of cloths.
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
This allows the oil to flow from filter housing back into gearbox.
– Now remove filter housing with filter.
rrectness of i
Installing
nform
ercia
the following:
at
om
ion
c
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
10 Gear oil
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un
pt
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
ercia
Conditions
m
a
com
ti
height
r
te o
thi
s
iva
do
cum
fo
t.
yi
5051B- is connected.
Co
Cop py
t. rig
gh
♦ At start of work, oil temperature must not be above 45°C.
ht
pyri by
Vo
co lksw
by
cted
♦ Test temperature: 35 - 45°C
agen
Prote AG.
Check
– Connect vehicle diagnosis, testing and information system -
VAS 5051B- and identify the vehicle in Guided functions .
– Select Dual clutch gearbox .
– Select Check oil level .
Note
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Renew oil seal -arrow- of bolt.
rrectness of i
l purpos
Note
nform
ercia
Even if oil level is too low, a small amount of oil will initially run out
of oil level pipe because pipe fills up during operation.
m
at
om
ion
c
in t
r
his
ate
do
riv
– When excess oil has run out (when it begins only to drip), in‐
p
cum
or
en
ng
t.
yi Co
– Top up oil if no oil flows out. ht. Cop py
rig
rig ht
Topping up py by
co Vo
by lksw
cted agen
Prote AG.
– Before screwing adapter for oil filling - VAS 6262 A- onto oil
bottle, measure length of breather pipe, dimension -a-, and
shorten it as necessary.
Dimension -a- = 210 mm
Note
The dimension -a- is measured from the shaft (green area in the
magnifying glass) of the adapter for oil filling - VAS 6262 A- .
WARNING
pt
an
d
itte
y li
Oil does not need topping up.
rm
ab
pe
ility
wit
, is n
h re
– When excess oil has run out (when it begins only to drip), re‐
hole
move adapter for filling oil - VAS 6262 A- and install plug with
spec
es, in part or in w
new seal.
t to the co
WARNING
nform
ercia
An oil level which is too low or too high will impair the function
of the gearbox.
m
a
com
tion in
r
te o
thi
do
r
rp
cum
fo
t.
yi Co
op py
If DSG oil must be added, use only oil listed in ⇒ Electronic parts
t. C rig
gh ht
yri
catalogue “ETKA” . p by
o Vo
by c lksw
cted agen
Please also refer to the notes on the oil filter change regarding
Prote AG.
»dirty oil« ⇒ page 160 .
Brief description
First read the oil temperature. If it is above 50°C, allow the gear‐
box to cool down.
With engine stopped, unscrew and remove overflow pipe and let
the oil drain out. Then reinstall overflow pipe and »overfill« gear‐
box with oil.
Then start engine and drain excess oil until oil level attains level
of overflow pipe.
Special tools and workshop equipment required
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
Conditions
t to the co
f in
5051B- is connected.
o
n
c
i
or
n thi
e
sd
iva
o
pr
Procedure
um
r
fo
en
ng
t.
yi
– Comply with rules for cleanliness when working on gearbox
Co
op py
⇒ page 5 . t. C rig
gh ht
pyri by
– Only gear oil available as spare part is allowed to be used for
co Vo
by lksw
cted
dual clutch gearbox. Other oils will lead to malfunctions or fail‐
agen
Prote AG.
ure of the gearbox ⇒ Electronic Parts Catalogue (ETKA) .
ce
le
un
pt
– Connect vehicle diagnosis, testing and information system -
an
d
itte
y li
VAS 5051B- and identify the vehicle in Guided functions .
erm
ab
ility
ot p
– Select Dual clutch gearbox .
wit
is n
h re
ole,
– Select Check oil level .
spec
urposes, in part or in wh
t to the co
Note
rrectne
If the oil temperature is higher than 45°C, allow gearbox to cool
down.
ss o
cial p
f in
WARNING
form
mer
atio
m
n
c
i
or
n thi
te
sd
va
o
pr
cum
r
fo
en
ng
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
Note
a
com
tion in
r
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Note
– Before screwing adapter for oil filling - VAS 6262 A- onto oil
bottle, measure length of breather pipe, dimension -a-, and
shorten it as necessary.
Dimension -a- = 210 mm
Note
The dimension -a- is measured from the shaft (green area in the
magnifying glass) of the adapter for oil filling - VAS 6262 A- .
WARNING
ce
e
nl
pt
– When changing bottles, close tap on adapter.
du
an
itte
y li
– Close tap on adapter when 5.5 litres of oil have been added
erm
ab
ility
to gearbox.
ot p
wit
, is n
– Start engine. The adapter for filling oil - VAS 6262 A- may re‐ h re
hole
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
35 – Gears, shafts
1 Currently, no repairs can be made to
gears and shafts
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
ce
1 Gear oil
le
un
pt
an
d
itte
y li
⇒ “1.1 Checking gear oil level”, page 171
rm
ab
pe
ility
⇒ “1.2 Draining and filling gear oil”, page 173
ot
wit
, is n
h re
1.1 Checking gear oil level
hole
spec
es, in part or in w
⇒ “1.1.1 Checking gear oil level, bevel box 0A6 ”, page 171
t to the co
⇒ “1.1.2 Checking gear oil level, bevel box 0CP ”, page 172
rrectness of i
1.1.1 Checking gear oil level, bevel box “0A6”
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Note
♦ The bevel box is bolted to side of the gearbox and has its own
oil supply.
♦ Specifications for gear oil ⇒ Electronic Parts Catalogue “ET‐
KA”
Requirement
• Bevel box must be in installation position.
– Raise vehicle. All 4 supports of lifting platform must be at same
height.
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. gr. 66 ; Noise insulation; Assembly overview - noise in‐
sulation .
Caution
Note
ce
e
nl
pt
Special tools and workshop equipment required
du
an
itte
y li
♦ Used oil collector and extractor - VAS 6622A-
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
Note
or
his
ate
do
riv
♦ The bevel box is bolted to side of the gearbox and has its own
p
cum
or
oil supply.
f
en
ng
t.
yi Co
op
♦ Specifications for gear oil ⇒ Electronic Parts Catalogue “ET‐
C py
t. rig
KA”
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote
Requirement
AG.
Caution
– Put used oil collection and extraction unit - VAS 6622A- un‐
derneath.
– Unscrew oil filler plug -1-.
Renew oil filler plug after each removal.
• On current bevel boxes, the oil level is beneath the oil filler
hole and can therefore not be checked.
• Should the oil level be up to the lower edge of the oil filler hole,
extract 100 ml of gear oil ⇒ page 176 .
Note
ce
le
un
pt
1.2.1 Draining and filling gear oil, bevel box
an
d
itte
y li
erm
“0A6”
ab
ility
ot p
wit
is n
h re
ole,
Note
spec
urposes, in part or in wh
t to the co
♦ The gear oil in the bevel box must only be drained in the event
of repairs. The oil is not intended to be changed on a regular
basis.
rrectne
♦ Specifications for gear oil ⇒ Electronic Parts Catalogue
ss
Special tools and workshop equipment required
o
cial p
f inform
♦ Used oil collector and extractor - VAS 6622A-
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
♦ Adapter for oil filling - VAS 6291/3-
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
op
♦ For some oil bottles adapter - VAS 6262/6- must be used as C py
ht. rig
well. rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Caution
ce
e
nl
pt
du
♦ Wear acid-resistant gloves
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
Note
rrectness of i
To collect escaping gear oil, leave used oil collection and extrac‐
tion unit - VAS 6622- underneath.
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
ce
e
nl
pt
du
an
– After bevel box has been properly filled, unscrew adapter - itte
y li
erm
ab
VAS 6291/2- .
ility
ot p
wit
– Screw in »old« oil drain plug and tighten slightly.
, is n
h re
hole
– Start engine, engage gear and allow gearbox to turn for ap‐
spec
prox. 2 minutes.
es, in part or in w
t to the co
– Turn off engine and unscrew plug from oil filler hole.
– Check oil level, if necessary top up gear oil again to lower edge
rrectness of i
of filler hole.
l purpos
nform
ercia
Note
m
at
om
io
Clean bevel box thoroughly to remove any remains of the
n
c
in t
or
emerged oil.
his
ate
do
priv
cum
or
en
g
t.
yi Co
op
installing drive shaft . C py
ht. rig
rig ht
– Install noise insulation ⇒ General body repairs, exterior; Rep.
py by
co Vo
by lksw
gr. 66 ; Noise insulation; Assembly overview – noise insula‐ Prote
cted AG.
agen
tion .
Specified torques: ⇒ page 187
Note
♦ The gear oil in the bevel box must only be drained in the event
of repairs. The oil is not intended to be changed on a regular
basis.
♦ Specifications for gear oil ⇒ Electronic Parts Catalogue
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
♦ Filling device - VAS 6291 A- horis nte
eo
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
♦ Adapter for oil filling - VAS 6291/3-
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Caution
WARNING
AG. Volkswagen AG d
agen
Risk of injury from hot gear oil.
Vol
ksw
oes
not
gu
by ara
ed
♦ Wear safety goggles. oris nte
eo
th
au ra
♦ Wear acid-resistant
ss gloves c ce
le
un
pt
an
d
itte
y li
– Unscrew oil drain plug -2-, and drain gear oil.
rm
ab
pe
ility
wit
, is n
h re
hole
spec
Note
es, in part or in w
t to the co
To collect escaping gear oil, leave used oil collection and extrac‐
tion unit - VAS 6622- underneath.
rrectness of i
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
ce
le
un
pt
♦ Continue with filling procedure if no oil has run out yet.
an
d
itte
y li
rm
ab
pe
ility
– If gear oil has emerged from adapter for oil filling - VAS
ot
wit
6291/3- , position oil container so that surplus oil can run back
, is n
h re
into it.
hole
spec
– When no more oil flows back, remove filling device for Haldex
es, in part or in w
t to the co
coupling 2 - VAS 6291 A- .
– Remove adapter - VAS 6291/3- .
rrectness of i
Caution
l purpos
The correct oil level is beneath the oil filler hole and cannot be
nform
ercia
checked.
m
a
com
tio
through the breather while the vehicle is being driven.
n in
r
te o
thi
The correct oil level can only be achieved by extracting 100 ml
s
iva
do
of gear oil after filling.
r
rp
cum
fo
en
ng
t.
yi Co
op py
– Extract 100 ml of gear oil from the bevel box using a commer‐ t. C rig
gh ht
cially available syringe with hose measuring max. ∅ 6 mm. yri
p by
o Vo
by c lksw
cted
– Screw in new oil filler plug.
agen
Prote AG.
Note
2 Oil seals
⇒ “2.1 Overview of fitting locations - seals”, page 180
⇒ “2.2 Renewing left seal”, page 180
⇒ “2.3 Renewing right oil seal”, page 183
⇒ “3.2 Renewing bevel box seals”, page 191
ce
e
nl
pt
du
an
itte
y li
❑ Item can be disregarded
erm
ab
ility
ot p
wit
, is n
h re
hole
⇒ page 191
spec
es, in part or in w
6 - Deflector ring
t to the co
❑ Item can be disregarded
7 - Left oil seal, stub shaft
rrectness of i
❑ Removing and installing
l purpos
⇒ page 191
8 - Seal left, bevel box
nf
ercia
o
❑ Removing and installing
rm
m
⇒ page 191
atio
om
n in
c
9 - Seal, right
or
thi
te
sd
❑ Removing and instal‐
iva
o
r
cu
o
⇒ page 183
f
en
ng
t.
yi Co
❑ Removing and instal‐ Cop py
t. rig
ling, four-wheel drive yri
gh by
ht
⇒ page 185 cop Vo
by lksw
cted agen
Prote
10 - Left seal
AG.
ce
le
un
pt
an
d
♦ Puller - T10055-
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Note
Only drill through sheet metal ring (about 3 mm), otherwise bear‐
ing located behind it might be damaged.
ce
e
nl
pt
du
Before installing the seal, apply sealing grease for oil seal - G 052
an
itte
y li
128 A1- to sealing lips and cavity, and apply oil to outer circum‐
erm
ab
ference.
ility
ot p
wit
, is n
Installation position:
h re
hole
t to the co
rrectness of i
l purpos
nform
ercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
2.3 Renewing right oil seal
urposes, in part or in wh
t to the co
⇒ “2.3.1 Renewing seal on right of gearbox, front-wheel drive ve‐
hicles”, page 183
rrectne
⇒ “2.3.2 Renewing seal on right of gearbox, vehicles with all wheel
drive”, page 185
ss
⇒ “3.2.2 Renewing seal on right of bevel box”, page 194
o
cial p
f in
2.3.1 Renewing seal on right of gearbox,
form
mer
atio
om
n
c
i
or
n
Special tools and workshop equipment required
thi
te
sd
iva
o
♦ Puller - T10055-
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
Removing
– Remove right drive shaft ⇒ Running gear, axles, steering;
rrectness of i
Rep. gr. 40 ; Drive shaft; Removing and installing drive shaft .
l purpos
nform
ercia
a
com
ti
– Seal drive shaft aperture on transmission with a clean cloth
on in
-2-.
r
te o
thi
s
iva
– Carefully drill a hole with a drill bit -3- (diameter 2 to 4 mm) into
do
r
rp
c
outer sheet metal ring -1- of oil seal.
um
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Note
Make sure no metal chips get into gearbox and into opening for
drive shaft. Vacuum out metal chips if necessary.
olkswagen AG
en AG. V
2.3.2 Renewing seal on right yV
oof
lkswgearbox, ve‐
ag does
not
gu
hicles with all wheel
ise drive
d b ara
nte
or h eo
ut ra
Special tools and workshop equipment
ss
a required c
ce
e
nl
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
ercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Removing
– Remove bevel box ⇒ page 35 .
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
pt
du
an
bevel box
itte
y li
erm
ab
box ⇒ page 35
wit
, is n
h re
2 - Seal
hole
spec
t to the co
box ⇒ page 35
l purpos
3 - Plug
❑ Renew after removal
nform
ercia
at
❑ 15 Nm
om
ion
c
in t
4 - Sealing cover
or
his
ate
1B- .
en
ng
t.
yi Co
op
5 - Seal
C py
t. rig
gh ht
yri
❑ For right stub shaft to
p by
co Vo
by lksw
drive shaft Prote
cted AG.
agen
8 - Breather pipe
❑ To vent bevel box
❑ Press in until stop is reached n AG. Volkswagen AG do
lkswage es n
9 - Retaining ring byV
o ot g
ua
ed ran
❑ Renew after removal hor is tee
ut or
❑ Insert in circumferential
ss
a groove in stub shaft ac
ce
le
10 - O-ring
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
12 - Needle bearing (polygon bearing)
❑ Needle bearing (polygon bearing) is difficult to turn with stub shaft removed. The fact it is difficult to move
rrectness of i
does not mean that the bearing is defective. An acoustic test can only be performed with the bearings
installed.
l purpos
❑ Inspect for signs of damage to bearings, such as cracking in outer race, and renew if necessary.
nform
ercia
13 - Retaining ring
a
com
tion in
❑ Renew after removal
r
te o
thi
❑ For needle roller bearing (polygon bearing)
s
iva
do
r
cum
fo
en
ng
14 - Hexagon nut
t.
yi Co
Cop py
❑ Renew after removal
t. rig
gh ht
yri by
❑ Removing ⇒ page 201 cop Vo
by lksw
cted agen
❑ Install using locking fluid - D 000 600-
Prote AG.
ce
le
un
pt
(Seals, stub shaft bearing, output flange in bevel box)
an
d
itte
y li
rm
ab
pe
ility
1 - Seal
ot
wit
, is n
❑ Renew after removal
h re
hole
spec
❑ Between bevel box and es, in part or in w
bevel box
t to the co
❑ To renew, remove bevel
box ⇒ page 35
rrectness of i
2 - Seal
l purpos
nform
ercia
a
com
t
box ⇒ page 35
ion in
r
te o
3 - Plug
thi
s
iva
do
❑ Renew after removal
r
rp
cum
fo
en
ng
t.
yi Co
❑ 15 Nm t. Cop py
rig
gh ht
yri
4 - Seal p by
co Vo
by lksw
❑ For right stub shaft to
cted agen
Prote AG.
drive shaft
❑ Seal can be renewed
with bevel box installed
❑ Renewing ⇒ page 194
5 - Bevel box
❑ Removing and installing
⇒ page 35
6 - Breather pipe
❑ To vent bevel box
❑ Press in until stop is
reached
7 - Cap
❑ To vent bevel box
8 - Retaining ring
❑ Renew after removal
❑ Insert in circumferential groove in stub shaft
9 - O-ring
❑ Renew after removal
❑ Insert in circumferential groove in stub shaft
10 - Right stub shaft
❑ Removing and installing ⇒ page 208
11 - Needle bearing (polygon bearing)
❑ Needle bearing (polygon bearing) is difficult to turn with stub shaft removed. The fact it is difficult to move
does not mean that the bearing is defective. An acoustic test can only be performed with the bearings
installed.
ce
le
un
pt
14 - Retaining ring
an
d
itte
y li
❑ Renew after removal
rm
ab
pe
ility
❑ For output flange
ot
wit
, is n
h re
hole
spec
15 - Shim
es, in part or in w
t to the co
❑ For output flange
16 - Output flange
rrectness of i
❑ Removing and installing ⇒ page 203
l purpos
17 - Seal
❑ For output flange
nform
ercia
a
com
tion in
18 - O-ring
r
te o
thi
❑ For output flange
s
iva
do
r
rp
c
❑ Renew after removing output flange
um
fo
en
ng
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
e
♦ Multi-purposehtool
oris - VW 771/37- nte
eo
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
Note
pt
du
an
y li
erm
ab
wit
, is n
spec
es, in part or in w
Note
t to the co
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
– Half-fill space between sealing lip and dust lip of new seal
t to the co
-arrow- with sealing grease - G 052 128 A1- .
– Lightly oil outer circumference of new oil seal.
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
g
t.
yi Co
op py
Drive in »inner« seal.
t. C rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
– Half-fill space between sealing lip and dust lip of new seal
-arrow- with sealing grease - G 052 128 A1- .
– Lightly oil outer circumference of new oil seal.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
– Drive in seal to stop. aut ra
ss c
ce
le
– Carefully use plastic mallet to drive in stub shaft to stop.
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectne
– Fit new retaining ring -1- on stub shaft.
ss o
cial p
f
– Install bevel box ⇒ page 35 .
inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
wit
, is n
♦ Sealing grease
h re
hole
spec
t to the co
Note
l purpos
Removing
m
a
com
– Raise vehicle.
tion in
r
te o
do
r
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
– If fitted, remove drive shaft heat shield -1- from bevel box
-arrows- ⇒ Running gear, axles, steering; Rep. gr. 40 ; Drive
shaft .
The right drive shaft heat shield is secured with 2 or 3 nuts ⇒
Running gear, axles, steering; Rep. gr. 40 ; Drive shaft .
– Remove right drive shaft. ⇒ Running gear, axles, steering;
Rep. gr. 40 ; Drive shaft; Removing and installing drive shaft .
– Place drip tray or used oil collection and extraction unit - V.A.G
1782- underneath.
Note
pt
du
an
itte
y li
erm
ab
ility
– Position hub grease cap puller - VW 637/2- in recess -arrow-
ot p
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
ce
le
– Lever out seal.
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
Installing
nform
ercia
a
com
tion in
– Half-fill space between sealing lip and dust lip -arrow- with
r
te o
thi
sealing grease .
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
– Install heat shield -1- for drive shaft ⇒ Running gear, axles,
h re
hole
spec
es, in part or in w
t to the co
gr. 66 ; Noise insulation; Assembly overview - noise insula‐
tion .
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
e
do
priv
c
0A6, bevel box removed
um
for
en
ng
t.
yi Co
op
The output flange is secured with a nut -A-. C py
t. rig
gh ht
yri
Disregard -B- and -arrows-.
p by
co Vo
by lksw
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
s c
♦ Support clamp - VW 313- s
ce
le
un
pt
♦ Tube - VW 516-
an
d
itte
y li
rm
ab
ility
ot
wit
h re
hole
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Note
The bevel box oil seal for the output flange can only be renewed
with the bevel box removed.
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
Removing hexagon nut for output flange
rrectness of i
A - 36 mm socket for 3/4" drive
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
– Swing bevel box so that output flange points upwards.
t. rig
gh ht
pyri by
Vo
co
– Pull output flange off shaft bevel gear of bevel box.
by lksw
cted agen
Prote AG.
A - Three-arm puller - VAS 251 205- or e.g. three-arm puller -
Kukko 45-2-
Installing
– Drive in new oil seal to stop using thrust piece - T10049- .
– Half-fill space between sealing lip and dust lip with sealing
grease .
– Lightly lubricate splines of output shaft with universal grease .
que.
nl
pt
du
an
itte
y li
ab
ility
ot p
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Note
After the output flange nut has been tightened, the radial run-out
on the centring pin of the shaft bevel gear must be checked.
– Secure measuring tools with bolt -A- (M8 x 25) on bevel box.
– Fit dial gauge - VAS 6080- on centring pin of shaft bevel gear
-B- and set it to “0” with 1 mm preload.
– Turn output flange one full turn in -direction of arrow-.
– Read measured value on dial gauge.
• Max. radial run-out = 0.07 mm.
– Install bevel box ⇒ page 35 . n AG. Volkswagen AG do
swage es n
– Check gear oil level in bevel boxb⇒ y Vpage 171 .
olk ot g
ua
d ran
ir se
Specified torques tho tee
or
au ac
s
♦ ⇒ “3.1.1 Assembly overview - components of bevel box, 0A6”,
s
ce
e
page 187
nl
pt
du
an
itte
y li
erm
ab
3.2.4 Renewing bevel box output flange seal,
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
ce
e
nl
equipment required
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Note
The bevel box oil seal for the output flange can only be renewed
with the bevel box removed.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
– Lever out seal -A- for output flange.
hole
spec
• Take care not to damage the seat for the oil seal in the hous‐
es, in part or in w
t to the co
ing.
– Clean any oil seal residue away from area on shaft bevel gear.
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
o
r
rp
cu
m
f
en
ng
screwdriver.
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Installing
– Place new O-ring -3- on bevel gear shaft -2- in pinion housing
-1-.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
s c
– Drive new seal in onto limit stop. s
ce
le
un
pt
– Half-fill space between sealing lip and dust lip with sealing
an
d
itte
y li
grease .
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
ercia
– Carefully drive output flange -A- onto shaft as far as stop using
m
a
com
t
a plastic hammer.
ion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
Note
After securing the output flange, the radial run-out on the centring
pin of the shaft bevel gear must be checked.
– Secure measuring tools with bolt -A- (M8 x 25) on bevel box.
– Fit dial gauge - VAS 6080- on centring pin of shaft bevel gear
-B- and set it to “0” with 1 mm preload.
– Turn output flange one full turn in -direction of arrow-.
– Read measured value on dial gauge.
• Max. radial run-out = 0.07 mm.
– Install bevel box ⇒ page 35 .
– Check gear oil level in bevel box ⇒ page 171 .
Specified torques
♦ ⇒ “3.1.2 Assembly overview - components of bevel box, 0CP”,
page 189
G. Volkswage
3.3 Renewing needle bearing
olks
(polygon
wagen A bearing)
n AG d
oes for stub shaft
not
yV gu
db ara
rise nte
tho eo
au ra
c
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
♦ Torque wrench - V.A.G 1331-
yi Co
Cop py
t. rig
♦ Thrust pieces for drive pinion bearing - VW 470- gh ht
pyri by
Vo
co lksw
by
♦ Socket and extended bit 6 mm - T10107 A- Prote
cted AG.
agen
– Align both parts of tool so that marks “B” are opposite one
another.
– The shoulders -arrows- must then be below the bearing.
– Now screw both halves together to stop.
pt
du
an
itte
y li
erm
ab
ility
ot p
– Align both parts of tool so that marks “B” are opposite one
wit
another.
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.