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R S RHODES
M Weld J, Diploma in Advanced Studies in Education.
Lecturer responsible for Engineering Drawing
Stafford College of Further Education.
L B COOK
B A (Hons), MIED, Cert Ed.
Lecturer in Engineering Drawing
Stafford College of Further Education.
Pitman Publishing
PITMAN PUBLISHING LIMITED
39 Parker Street London WC2B 5PB
Associated Companies
Copp Clark Ltd, Toronto
Fearon-Pitman Publishers Inc, Belmont, California
Pitman Publishing New Zealand Ltd, Wellington
Pitman Publishing Pty Ltd, Melbourne
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ISBN: 273 318£7 X
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.
ORTHOGRAPHIC PROJECTION 1
Lines 5
•
Missing detail 11 •
Missing views 12 •
SECTIONING 21
The rules of sectioning 22 •
Sectioning : exceptions 23 •
Exercises 25 •
TERMINOLOGY 33
ABBREVIATIONS 36
CONVENTIONAL REPRESENTATION 38
Screw threads 38 •
Springs 39
•
Shaft details 40 •
Knurling 41 •
Bearings 41 •
Long components 42 •
Gears •43
TESTS 45
Test for terminology 45 •
Exercises 52
•
Construction of ellipses 55 •
Examples •5 7
Exercises 58
•
Inclined edges 63 •
DIMENSIONING 68
Arrangement of dimensions * 72
Dimensioning circles 73 •
Dimensioning radii 74 •
Dimensioning angles 75 •
Exercises 78•
Fit • 87
Conventional method of illustrating terms • 89
Designation 92 •
ASSEMBLY DRAWINGS 95
General assembly 96 •
Sectioned assembly 98 •
Exercises 99•
DEVELOPMENTS 105
TRIANGULATION 130
SOLUTIONS 136
First angle orthographic projection 137
•
Sectioning • 144
Terminology 3 abbreviations 3 conventional representation • 148
Isometric drawing 149
•
Dimensioning 155
•
Orthographic Projection
In the engineering industry communication between the drawing
office and the workshop is achieved mainly by means of engineer-
ing drawings. The principal method used to prepare these drawings
is known as Orthographic Projection.
Basically, Orthographic Projection is the representation of
a three-dimensional component on a flat surface (the drawing
sheet) in two-dimensional form. At least two orthographic views,
therefore, are required to indicate fully the shape and size of a
component. If the component is a complicated one then usually
more than two views are shown to aid understanding.
In this country two methods of Orthographic Projection are
used. One is known as First Angle Orthographic Projection (often
referred to as English Projection) , the other as Third Angle
Orthographic Projection (American Projection) . Both methods of
representation are illustrated and explained in this section.
5
Ri ght-Hand Left-Hand
Side View Side View
(R) (L)
Fig. 4 Fig.
.
R L
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< Note!
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. graphic Projection,
F i g . 6
(1) Corresponding heights in the front view and side view are
the same
For example, the height of the hole from tne base, H, is
the same in both front and side views.
The thickness of the base, T, is the same in both front
and side views.
(3) The plan view is usually projected BELOW the front view.
It can be above but this would be called an "inverted" plan.
(4) The R.H. side view is shown on the L.H. side of the front view.
The L.H. side view is shown" on the R.H. side of the front view.
STEP 1.The face to be used as the front view of the component was
chosen, in this case, looking in tne direction of arrow F (Fig-1) .
STEP 5. All hidden detail, i.e. for hole and recess, was added and
the outline "heavied-in" to complete the drawing as shown in Fig. 6.
.
1 — Visible outlines
2 — Dimension lines
Projection lines
Construction lines
Hatching or section lines
Leader lines for notes
3 -- Hidden detail
Centre lines
4 ;Pitch circles
(Cutting or viewing
5 planes
(
Hidden detail:
short
thin
dashes
©Centre Construc-
lines: tion lines:
long thin
thin continuous
chain I(these
are
erased on
©
Outlines
completion
of drawing.)
thick
continuous
£3-
HIDDEN DETAIL
The line numbered 3 above is used to represent hidden detail, i.e.
edges, holes, surfaces, etc., which are known to exist but cannot
be seen when viewed from outside the component
Note: A hidden detail line is a broken line
not a dotted line
The following drawings are further examples of components drawn
correctly in First Angle Orthographic Projection. Study each drawing
carefully until you understand how each view is obtained.
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Select, from the views A to L below, the missing view from each of
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Example: the missing view from drawing number 1 is C. Solns. p. 137
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The components shown below are
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Exampl
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5. A partly sectioned assembly drawing in shown on page 48.
Sketch, in good proportion, using 5 mm squared paper or the
grid on page 67, an EXTERNAL front view, side view and plan
view of the complete assembly using Third Angle Orthographic
Projection. Solns. p. 141 and p. 142
20
Sectioning
Drawings of the outside of simple components are often
sufficient to convey all the information necessary to make
the component. More complicated components, however, may
require sectional views to clarify internal details.
A sectional view is obtained
when one imagines the
component to be cut through
a chosen section plane - often
on a centre line.
21
.
cz
Secti onal Vi ew
5. If an object is NOT
symmetrical the section
plane chosen should be
clearly stated, ^-j
Section A-A
22
Sectioning: exceptions
There are a number of features and parts which are NOT normally-
sectioned even though they may lie in the section plane. A
good way to accept these exceptions to the general rule is to
imagine how complicated the drawing would look if they were
sectioned. They are sectioned, however, when they lie ACROSS
the section plane. See section D-D. *
Secti onal
End View
BS 308 states that the following are NOT sectioned even if they
lie in a given section plane:
Shaft D
Spindle)
(
\
Washer
Section D-D
Cas ting only
23
Staggered section planes
Each part of the section
plane is swung to the
vertical before projecting
to the sectional End View.
-*-r !
+
1<t3>
TB
IM . n,
T
B
Section A-A
Re-al igned
Section B-B
Staggered or offset
Applications of this
convention to Spoke
specific cases are
given below. Solid
24
Errors in sectioning occur in each of the drawings below.
Trace or re-draw a correct sectional view in each case.
State the method of projection used where applicable.
Solns. p. 144
25
~.
i
A
V
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A
Example
N
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e 7"
i • i
7 8 PT
A
IM
W EZ
7
YZA
K G
From the lettered drawings choose the correct
sectional view for each numbered drawing.
Sketch the view in the space provided. Solns. p. 144 s
26
(XX)
\y
K
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B
rv
td
M
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r\
7
a 8
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cffi
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From the lettered drawings choose the correct
sectional view for each numbered drawing.
Sketch the view in the space provided. Solns. p. 144
-e*
27
Sectioning
exercises
Solns. p. 145
j 'j
B
-i 6
i
Tc
F — End View
Section E-E
F^-
(Both holes
right through)
28
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w atjiutu -h o
-p
(U 0)
XI e
h- p
xi
-p -p
d)
ftp
g (0
O -P
aw
C 0)
C 0)
U(D
!
C/)(D
I-
29
Sectioning exercises Solns. p. 146
IT n rn—
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—— i II
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31
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32
.
Terminology
HOUSING A component into which
33
Terminology
FILLET A rounded portion, or
internal corner.
Rib
circumferential movement.
Tee Flat
Groove
(slot) FLAT A surface
machined
parallel to
Usually used to
34
. ,
Terminology
Many different types of holes may be seen on engineering drawings.
tapping, are shown below in Fig.l. The name and where appropriate
///
1
i
//7 7///
W
i
1 1
Fig.l
/
//
1
7/
s\
V
y// 1
i
w>
1. A drilled hole or, if greater accuracy is required, a reamed hole,
2. A 'blind' tapped hole i.e., a threaded hole which passes only part
way through the plate.
3. A countersunk hole. Provides a mating seat for a countersunk
headed screw or rivet.
4. A oounterbore Provides a 'housing' for the heads of capscrews
.
bolts, etc.
5. A spotfaae A much shallower circular recess.
. Provides a
machined seat for nuts, bolt heads, washers, etc.
Straight
Knurling Shoulder Undercut
(or groove)
35
H
Abbreviations
Many terms and expressions in engineering need to be written on
drawings so frequently as to justify the use of abbreviations which
help to reduce drafting time and costs. Many of these abbreviations
have been standardized as can be seen in BS 308: 1972: section 11.
A selection of the more commonly used ones are stated and clarified
in the following tables.
CHAM
CH HD
Centre line
Chamfered
Cheese head
CHAM
^
I
^
U
]S ^
I CH HD
SCREW
Diameter
t (preceding a dimension)
Radius (preceding a
R dimension, capital only)
DRG Drawing
FIG. Figure
LH Left hand
LG Long
MATL Material
NO. Number
36
ABBREVIATION MEANING SKETCH/NOTES
0/ D Outside diameter
RH Right hand
SCR Screwed
S ' FACE
SPEC Specification
STD Standard
U CUT Undercut
M/CD Machined
mm Millimetre
Notes
(1) Abbreviations are the same in the singular and plural.
(2) Capital letters are shown above, lower case letters may
be used where appropriate. For other abbreviations upper
or lower case letters should be used as specified by
other relevant British Standards.
(3) Full stops are not used except when the abbreviation makes
a word which may be confusing, e.g. NO. for 'number'.
37
Conventional Representation
of Common Features: Screw threads
There are many components commonly used in engineering which are com-
plicated to draw in full. In order to save drawing time, these parts
are shown in a simplified, conventional form. Some of the more
frequently drawn features are shown in this section.
4 b».
V
^«
/
H
Internal Screw Thread Front view Side view
Screw Threads
(Assembly) Front view Side view
38
Conventional representation: Springs
A spring is designated by stating the diameter of the wire, the
coil diameter (inside or outside), the form of the spring ends,
the total number of coils and its free length - See BS 1726.
In the case of the compression spring, the pitch of the coils
may be deduced from its free length and number of coils.
Subject Convention
t_I 9 ?I *I I i *
i I I
COMPRESSION SPRING
Note Diameter
of wire
The construction on
the right shows how
the convention may
be drawn from the
spring details.
Extreme accuracy is
not essential; for
example, a radius This method is only
gauge may be used used for quick dia-
for the small radii.
grammatic sketches
TENSION SPRING
Note
The construction on
the right shows once
again how the pitch
of the coils may be
used to set out the Diagrammatic
convention.
representation
39
Conventional representation: Shaft Details
It is frequently necessary to fix a component to one end of a shaft
or spindle so that a torque may be transmitted. Examples below are:
(1) Square on shaft Machine handles, valve wheel spindle.
(2) Serrated shaft Typical example - steering wheel to column on car,
(3) Splined shaft Drive shaft on machine or vehicle when sliding
also has to take place, e.g. in a gear box.
Subject Convention
See page 96 for
square on valve
spindle.
SQUARE ON the
end of a long
^
SHAFT Side view
SERRATED SHAFT
Note Note
Thirty-six serrations are Vi ew on Only a few teeth
shown for convenience only serrated end need be shown
SPLINED SHAFT
Note
Twelve splines are shown View on Refer to section on
for convenience only splined end terminology - page 35
40
.
I
s*m*wm**& j
>
i >
I'-'.:':"
DIAMOND KNURL on
a machine screw head
t *\
JT'
*'',
i ft
v /
STRAIGHT KNURL on
a circuit terminal
Bearings
Notice how ich it
less drawing is
necessary in order
to represent any
ball or roller
bearing in a
conventional
manner
E
Cross-section of a fl
double row
self-aligning
ball bearing.
332
m
See assembly BALL
drawing on page 103
41
Conventions I representat ion :
Long Components
There are occasions when bars, shafts, spindles or tubes may be
too long to be drawn to a reasonable scale. In such cases the
elevation may be interrupted as shown below.
Subject Convention
RECTANGULAR BAR
0- -0-
-p —0~"~^
p 0"
42
Conventional representation: Gears (1)
Before gears can be drawn a great deal of background knowledge
about their nomenclature and construction must be acquired.
The following drawings of gears are presented as conventions only.
Note
Side view
of gear
wheel is
in
section.
*'!.»»»!
Note
jL
A pinion is so called Si de XS
when it has a relatively vi ew
small number of teeth
compared with its Pinion
mating gear wheel.
Wheel
Worm
and
wheel
in
mesh.
Worm
43
. .
BEVEL WHEEL
Assembly
of a pair
of bevel
gears set
at 90° to
each other.
44
•
cu
•
Sh
oo O
i"
rH
U X)
CU
Q -p
(0
M
0)
4->
CU
3
13
CU
CT> 4-1
Sh
cu
tT> 4-1 Cn c x: G cu
rd M (0 G X! fO CO p X!
0j <U X! O CU -H 3 O 3
g
CO CO Eh £ fe PQ u Eh
o
g
>
H
C7>
13
CU
M O =
13 Sh >i 4->
13
CU
CU
u
cu
(0 G (0 (0 O G 4-1 <+H
•H CU iH S fr H 4-1
g
to rH rH rH >i •H H aj to
G 03
a
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= u « CO CO CO u
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> shown,
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conventic -~s
^ 2
i
c
hie
item
UH-O
the
mn
letter.
^
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ering in
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45
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46
Test for conventional representations
Select, from the array, the names of the items for which the
following diagrams are conventional representations.
Insert in the answer column the corresponding number and letter,
Example
ea 4C
ARRAY
B
EL
E ET
Worm
Wheel
Shoulder
Knurling
Bevel
Gear
;K^-l;
Tension Round Spur
spring Shaft Gear
External Break in
Screw Splined
Shaft Rectangular
Thread Shaft
£
Break in
A Resistor Worm Tubular
Shaft
Square on Form of
Machining Compression
^
Shaft spring
Symbol
7 Internal
Machine
All Over Screw Counterbore
Thread
8
Serrated Diamond
7 Bearing
ri ^ Shaft Knurling
1
Weld-
Collar Straight
10
8 symbol Knurling
47
48
Pictorial Drawing
49
» .
s P SV/^
Arrow L - Looking from LEFT
Arrow D - Looking DOWN. Isometric drawing
When making an isometric drawing from orthographic views of a
component use an isometric grid at first, as shown above.
Follow this simple procedure:
1. Choose the direction from which the component is to be viewed
so that the resulting isometric drawing will show the most
detail of the component. Compare the isometric drawings below.
50
.
I sometri c
-• — ^m- 2iiOlJARtS
i
o < 1
in
/
(Nl
\ /
1
E
1
1 1
A |
E E
I \ k>
/ \ y
S,
I
I v N T
-kr
4t \
1
( > .
51
— —
1
!
!
l
l '
i
i
j
j i
P >
5
i 1 1
1 2
I, i
V
I
_^ J
| i
\
\
-- tr
!
- "T
1
!
k
1
1
1 — i
—— 1 _
— ^!^ __l i
i
r
r,
/ ipm i
1,
1
I
3 ^ ' i
i ! 1 1 i
_ T<\ 1
1
\M /
r">k^ %/ j
U_i
\
|
1
j
V
!
—
:
—
\
1
1
!
— v
5 '
1 '
6
Make an isometric drawing of each component on tracing paper
placed over the isometric grid on page 60. Sizes for the ^__-,^ x^
isometric drawing are obtained by counting the relevant -£~~-\-
4rt/^
number of squares in the orthographic views * J v^x .
52
— —
2
U
|
1
, : i
1
l
—
V>
i
V 1
"
1
|
' J
'
i
l 1 i i
1
3 j_ |
4
i
\ -U ^1 ^ -» /
I 1 I
—
— i
I
/
—
r—
\ /
—
qi A
y /
/ ^/
i
\
\ / \
U
n .J, / \
I [ 1
~1 1 1 ! i
n
— i
-i j—
!
5 6 L_ . 1 I
/
f
\
\
/
/
—
""
_,
'
'
1
1
'
'
i
i
n
Make an isometric drawing of each component shown above
using isometric paper. If the isometric grid size
differs from that of the squared grid, transfer EQUAL
numbers of divisions from the orthoqraphic views to the -TO.
1 so met ric dr awi ng S ol ut ic ns are give>n an P ag e 14 9. <
_*
iff^
^ ^T
53
Make an isometric drawing of each component shown above
using tracing paper with the isometric grid or using
isometric paper. Solutions are given on page 150.
Always start with a faintly drawn "isometric box" which
provides three faces from which to set out ordinates.
54
. . .
s*
r
B-4
I ^\ A shape which is circular on
an orthographic view is shown
H as an ellipse on an isometric
drawing.
The following constructions
\V
y J illustrate 3 different methods
of producing the elliptical
shape
As in method 1, only a
quarter-circle need be drawn
to obtain the four points
required
This method is useful for quick
freehand sketching but is not
as accurate as method 1.
55
. .
FRUSTUM
(a"beheaded" The ellipses of the conic
cone or frustum opposite have
pyramid) been drawn using method 3,
i.e. with compasses.
In general :
56
. .
An isometric drawing
of the Vee-block shown
The Vee and the
on page 21
sloping face
have been con-
structed by
using pairs of
ordinates as
shown on
page 51
The small
radius at the
intersection
of surfaces I
may be drawn:
The ellipses (a) using ordinates
have been or
constructed (b) with a radius
using method 3, gauge if the
i.e. with compasses. curve is small.
EXAMPLE 2
The incomplete
isometric drawing of
the component below
is viewed from the
right and
>v looking down
57
•
+
)
-1-1
IN ^ —
1-
i
m
*e-
Make an isometric drawing of each component shown above.
Construct the ellipses by using one of the methods —
illustrated on pages 55 and 56. L^_~T
^~~-J
In each case view the components in the direction
indicated by the arrow and looking down. Solns. p. 151.
58
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—
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r
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drawing
this
two
ortho-
sketch
of the
not
152.
p.
1 i\ I
<\
given
component
in need
of view
Solns.
on projection.
views,
Angle
is
provided.
consists
a component
detail
\/
drawing
sometric
reehand
of these isometric
example
7
First shown
raphic
pace idden
iews elow
ach age rom ach
n n e n
-M w Q4 > rH tn U-i <fl 0) 03 K £) <d X!
59
ISOMETRIC GRID - to be used for isometric sketches.
The above grid is composed of lines drawn at an angle of 30° which
intersect with vertical lines The equilateral triangles thus
.
60
Pictorial Drawing: Oblique
An oblique pictorial drawing
presents the component with
one of its faces as a true shape.
This true shape is drawn on tne
front face of the oblique box
L
y ^
as shown below.
v
L) N The longest face is usually-
drawn on the front of the oblique
box with receding lines between
h and \ full size.
_
Compare tnese oblique drawings.
1
'
Drawings 7, 8 and 9 represent
the shape of the component
better than the others.
Arrow L Looking from LEFT
Arrow D Looking DOWN. Note:- TL= TRUE LENGTH
S=£K3
5 HK
H
45'\!_TL
TL
'/2TU f
«fNL_TL
(D
30° r^ ©
TL
TL
61
. . .
\^ Note: All vertical and horizontal lines are drawn true length.
__ -
r 11
i
/oTL
^i
N XL
Construct the shape with faint
lines. Complete by lining in An alternative view
the outline heavily.
62
Oblique drawing: inclined edges
D 6 SQ £>Q D
l
j' 'I
'
/ \
/ \
/ \ 1
L represented
^< by
3 diagonals
-»]2S5QI*-
1
1
— i
,
\
2
SQ \ > :;
s?
\ H ii
t 1
i
1 diag
!
i
>
^
R^'
nP
i
i
\i
^*, E
\ \
\> \ \
/
f y
\
£f-
\ r- J—
63
. .
1
III!
1 1 : l l
1
1
1
i
1
A S 1—
,
L .
The ordinates, however, have
to be proportionately spaced
y/
V l
^- ^.^
i
along the receding lines.
\lxS
k
In the case of the freehand
\ "
oblique drawing shown in
1
"^.
— jr-i example 2, the spacing S is
0*7 x s i.e. trie length of
J" *
^
1 diagonal represents 2
1 N l\ squares on the orthographic
V ^ \ s
^ v J 1
i
^s \ view
As in the construction for
— s
J
\ >
u an isometric ellipse, the
ordinates need only be
/..t. T L \ X>
constructed in a
quarter-circle
45 > L, ri_
64
Methods of constructing "oblique ellipses'
Note: The
actual length
of CD is
transferred
to the oblique
box.
65
— . .
TL
Fig lb TL - True
Length
Ordinates are spaced to suit the size of ellipse oeing plotted and
the accuracy required. More ordinates will make the drawing more
accurate but it will take longer to draw. Note that ordinates set
off from receding lines are spaced at proportionate distances along
these lines.
Fig. la has been drawn The length, width and height dimensions
using the actual dimensions of Fig. lb have been rounded off to
of the vee-block. Receding multiples of 5 mm so that the squares
lines at 45° and \ TL. of the 5 mm grid may be used to full
advantage, particularly for lines
EXAMPLE 2 receding at 45° and 0-7 true length.
This view
z~ shows the
z maximum
use of
N -._ i _L.- i^z^E" compasses
Complete the
~t
l"\
-^Sv> — -p-
.
r
oblique view
^t ^f
X'V^4
! — _ ,
on the right.
This view in-
volves the most
construction
-»-
-T
For further exercises: Make oblique drawings of the
components shown on pages 52, 53 and 54, using tracing paper and the
5 mm squared grid on page 67. Draw receding lines at 45° and 0*7 x TL,
Solutions are given on pages 153 and 154.
66
—
"
67
.
Dimensioning
Any drawing from which a component is to be made must convey
information from the designer to the craftsmen in three ways.
It must
(2) The drawing must include the minimum number of dimensions necessary
to manufacture the component and a dimension should not be stated
more than once unless it aids communication.
All the examples in this section are intended to explain the rules of
dimensioning which are set out as recommendations in BS 308: Part 2:1972,
It must be stressed, however, that the dimensioning of any component
depends on the draughtsman's interpretation of the recommendations.
A component may be dimensioned in a number of different ways yet still
be dimensioned correctly.
68
Dimensioning
(1) DIMENSION LINES - thin full lines placed outside the component
wherever possible and spaced well away from the outlines. The
longer dimension lines are placed outside shorter ones.
(2) PROJECTION LINES - thin full lines which extend from the
to provide a boundary for the dimension line. view
Drawn at 90° to
the outline.
(3) ARROWHEADS - drawn with sharp strokes which must touch the
extension lines.
(4) A LEADER LINE is a thin full line which is drawn from a note
a dimension or, in this case, a "balloon" and terminates
in an
arrowhead or a dot.
(5) Relatively small gap.
(6) Relatively short tail.
(7) Crossing extension lines - usually a break to ensure clarity.
(8) Dimension placed above the dimension line. This is preferred
to the alternative method of placing the dimension in a gap in
the line. Avoid using both methods on the same drawing if
possible.
(9) Dimension placed so that it may be read from the bottom or
(10) Dimension placed so that it may be read from the right hand
side of the drawing sheet.
69
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71
. .
Arrangement of dimensions
Dimensions should be placed so that they may be read from either
the bottom or right-hand side of a drawing, for example:
25
/
% //
n ^n
The figures shown below are Exercise : Dimension the figures
dimensioned incorrectly. correctly. (Solns. p. 155)
2-8 — V^O)
^v c y
1 2
20
-. ,
\ to
K -M
\ t^
\
)
..
25 \
-J 5: -if
%o
/ / / \A
\ 4
H ss sn J
vTTT-n
>
'V /
D
7 7
72
Dimensioning circles
On an engineering drawing a circle may be one of the following;
~e-
A thin A hole in a The side view The side view of a
di sc thin plate of a cyl inder cylindrical hole
In 3 and 4
10
the leader
line must
<±^ be drawn in
in line
with the
centre of
the circle
and larger circles
73
:
Dimensioning radii
On an engineering drawing a radius usually describes the shape or
contour of a component in a particular view and may be
either
re yR 5
R 5
s pH£B&
R20
ZJ -R 10
For larger radii
74
Dimensioning angles
Angles should be expressed in: (1) degrees e.g. 90°
or (2) degrees and minutes e.g. 27° 30'
0° 15'
The placing of the angular dimension depends on:
Alter-
native /
L /
DIMENSIONING CHAMFERS
45° chamfers should be specified by one of the methods shown below:
2x45
25
1
e 2x45
lORad
cfps
Exercise:- Dimension the radii below correctly using the information
given on the previous page. (Solutions on page 155)
22V
-26
75
Designation of plain holes
It is often necessary to specify not only the diameter of a hole
but also, the way the hole is produced. Processes for forming holes
include drilling, boring, reaming and coring (holes made when
casting). The drawing below shows how these may be designated.
-c
A HOLES EQUI- SPACED
<f>
5 DRILL THROUGH
**• s
Note:- The 40 mm
diameter circle is
referred to as the
Section CC Front view Pitch Circle Diameter
PCD
^4 CSK AT 90°
M 12- 6H
TO 8
25 Ytifa
-J I— 04 mm«
Note:
A coarse ISO
thread is
designated by MI2-6H
diameter and THROUGH
COUNTERBORES tolerance grade
only.
M I2-6H
J*6 C'BORE 06 C'BORE 10 I— 12 MIN
0IOx 5 DEEP x 5 DEEP
OR
OR
w>
12MIN LENGTH
FULL THREAD
S'FACE (f> /2
OR
OR
M 12 - GH
12 MIN LENGTH
FULL THREAD
76
. .
Location dimensions
Examples on previous pages have shown how components and features
may be dimensioned when size is the main consideration.
Figures 1, 2 and 3 show how to dimension a component when
location is necessary. The features can be located from a machined
surface or centre line. Such a surface or line is known as a DATUM.
e 00
(^
r
>B
-+ o Jh
oc cc R
.m ^ 10
«-
15
25
1. 3.
Spigot located from Both holes located Hole A located from
two reference from two reference two reference edges
edges (R) edges (R) (R) then hole B
related to hole A.
Size an d location dimensions and
use of the machining symbol
4.
The simple bearing
30 S
bracket casting on the
20 REAM left shows both size
S
CD and location dimensions.
o
Reference surfaces are
marked wj.th a machining
symbol:- s/
The location dimensions are those shown with a letter L and size
dimensions by a letter S. Some of the size dimensions are less acc-
urate than others e.g. the thickness of the rib is fixed during the
casting process whilst the 20 mm diameter hole is accurately reamed.
The 20 mm diameter reamed hole is located by the dimension from the
machined base to the centre line of the hole.
77
Dimensioning exercises
Each drawing below shows a component made from mild steel plate
15 mm thick. Dimension both drawings so that accurate marking out
and subsequent manufacture of the plates may be carried out.
Use the machined surfaces as reference edges. The holes are to
be reamed. Sizes may be obtained by measuring the drawing.
All dimensions in millimetres.
>
sL
78
a
o
•H
4J
D 0)
rH
O
CO
^
n
rH
d)
rH
3 rH 0) •
tn
(0 o •H X! o C
o U P O H
•
(f)
^^
i+-r •d nJ <Tl M
O -P 4-1 3 .
o
t tn
•H d>
XI
O M
0)
d)
X!
CO
(0
to
a)
C -P tl cu > d) u
<D •H Ifl (1) O O O O £ p
£ X! u P
-P P
X nJ
M
P -H
3
•
10
T3
WOO) to
>l
X)
d)
g
•h
CD O O ffd) •h x: o •H I-l
MOPC -p rH
to d> CO TJ
to
•HX
0) 4-1 d) d) H I
to t3 1 d) c
0) £ OlH (d a -p • > •H
c O -H 3 O g
HC
-P >h X) tO
i-l M o & £ d) •p
c xi 'a nJ <D U W X! X!
'c O 1 d> to xi to O -P O to
-h 0) }-i en P d) CN c
03 3 0)
0) trj XJ 4-1 d) . o
C > -P o C d) 4-1 O X! tn •H
O 0) -H O o C
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d>
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ctj -P d) >itH
to
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6
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E
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10
(0 d)
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T3
(1)
Xi
13 rH
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QJ
(0
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d)
d)
N
•H Xi
d) rH
rH
Q fo O X! < ^ (« x; tj ^ CO P <
79
Di mensioni ng exercises
Fully dimension this drawing assuming that the component is to be /
machined all over. Take the datum as the face of the flange marked V
Sizes may be obtained by measuring the drawing.
All dimensions in millimetres.
Note: Holes - 4 mm drill equi-spaced
Chamfer - 2 mm at 45°
#--E3-
BUSH
Solution
Section CC Front view on
page 158
machined all over. Take the datum as the face of the flange marked v
Note: (1) Use the horizontal centre line for locating the countersunk
holes in the front view
(2) The countersink is 90° and enlarges the drilled holes from
5 mm diameter to 10 mm diameter.
(3) The internal chamfer - 3 mm x 60°
GLAND
Solution
Section CC on
page 158
80
Dimensioning exercises
The component below is to be made of brass. Fully dimension the
drawing to enable the bracket to be manufactured.
Note:- (1) The only parts to be machined are the back face (which
should be used as the datum) and the tapped holes.
(2) Locate the holes from the centre line in the front view.
(3) Locate the holes and slot from point X in the side view,
"^"
*1
LOCATING
BRACKET Solution
Side view Front view on
page 159
Fully dimension the drawing so that the adjusting screw may be manu-
factured. Take the shoulder marked v' as the datum face.
Note:- The thread is M 6. The head is knurled (fine diamond).
The chamfers - 2 mm at 45°
The radius at the end of the screw is 8 mm.
-£3# ADJUSTING
SCREW
Front view
Machined
all Solution
Side view over on
page 159
81
Dimensioning exercise
82
MI2-6H. 16 MiN LENGTH -
2 HOLES DRILL,
THROUGH 0'p
BOSS 16
HEIGHT 2
Cast iron
Bracket
for
Vertical
Spindle.
83
Limits and Fits
In the early days of engineering, "mating" parts, e.g. a
shaft and the bearing in which it is housed, were manufac-
tured individually and assembled only after laborious hand
fitting by craftsmen. This method of production demanded
great skill, was slow, and thus an expensive operation.
To overcome this the first system of limits and fits
was introduced around the turn of the century. When the
system was used correctly production costs were greatly
reduced because identical mass-produced components, even
those made in different places, could be readily inter-
changed without resorting to the time-consuming fitting
operation.
The use of a suitable system of limits and fits, the
latest of which (B.S. 4500) is outlined in the following
text, ensures that all identical components are made to a
specific size within narrow limits.
It must be stressed that when assigning limits to
the dimensions of a component it is necessary to consider
not only its function but also the skill of the operator
and the type and condition of the machines which are used
to manufacture the component.
Limits should be applied to the dimensions of a com-
ponent only if the resulting degree of accuracy is essential
for the efficient functioning of the component. It is un-
economical to limit the accuracy of a dimension to ± 0.005 mm
when ± 1 mm would prove satisfactory.
84
Limits and Fits for Holes and Shafts
A TOLERANCE on a hole
Tolerance zones or a shaft is a
V7, (exaggerated )
permissible degree
or error.
It depends on:
S- (U
0.119 1 .969 4.725 3 mm 50 mm 120 mm
-— £ to to to to to to
o z»
0.237 3.150 7.087 6 mm 80 mm 180 mm
1 Slip blocks, reference gauges 0.06 0„08 0.16 1 .0 2 3.5
2 High quality gauges 0.08 0.12 0.2 1 .5 3 5
85
. 1 1
Limit systems
v Hole size Shaft size
constant constant
BS 1916 and BS 4500 use the hole basis but there are occasions
when it is necessary to design a fit on a shaft basis.
Basic size and disposition of tolerance
Write 24.000 °
CM
or 24.030 or 24.015
V/// 24 000
. 23.985
Inches Mi 1 imetres
SHAFT ISHAFT
+
0.
HOLE 1
I
HOLE HOLE 1 HOLE 1
o ©*
o
15HAFT o 5HAFT o U
r* N
M
<2
<—
CD U> CO u>
86
:
87
Both BS 1916 and BS 4500 recommend limits and fits for a wide range
of engineering processes and activities - even horology J For most
general purposes a carefully selected range of hole and shaft sizes
are given in each standard.
-Holes are lettered by capitals, A, B,C, etc., the limits allocated
to the H-hole being recommended. The H-hole always has the basic
size of the hole as one size. The letter is followed by the
tolerance grade number e.g. H8 Shafts are lettered by lower case .
+ 160 "•%£**• $ 30 40 mm
+ 10
+ 75.
+ 50 D
+ 25.
Hll H9 H8 H7 o-
- 25- DU
- 50
- 75-
-100
-125-
-150
-1 75- I- 0.02S mm
-20
-280 d
10
n
Tolerance grade number
i n i n mm mm
+ 0.5 - 0.8 - 0.4 + 0.2 + 1 .0 ES + 15 - 5 + 10 + 19 + 32 es
0.12 0.24 6 10
- 1.5 - 0.9 - 0.3 - 0.1 + 0.7 EI - 14 + 1 + 10 + 23 ei
2.56 2.5
+ 2.7 - 10 + 21 + 39 + 72 es
+ 1 .2 1 .97 - - 1 .2 + 0.4 50 65
+ 2.0 ES + 30 + 53 ei
+ 2.9 EI
2.56 3.15 - 4.3 - 2.4 - 0.7 - 0.3 + 78 es
+ 2.2 65 80 - 29 + 2 + 20 + 59 ei
88
r
BS 1916 - H hole
<
Q a
X 1LE J SHAFT x
< <
S 2i
For H hole.
Zero line coincides with basic size
line, hence lower deviation = 0,
as shown above.
BS 4500
BASIC SIZE The size to which hole and shaft are referred.
c ~ .. _
es cfor shaft
, ,
^ for the French term
. .
ecart superieur.
ei for shaft
HOLE
SHAFT KSSSSSa
'
H es
K ZERO
LINE o
SHAFT ^SECT
HOLE
'
±
TiT es
HOLE I
TT
es
t
ES
es
n
ES
es
BSSCT3.
ET EI
EI
eL
XERO
LINE
EI » et
vm
SHAFT
t
T
^
t
im^i. eL et el
89
.. '
Ho le
H 7
and
Shaft
96
Exerci ses
Fit v///,
^
-r^SV/////>/>/?/
x
H7-g6
0.001mm CL>
0.001mm
to
>
Y
/
including
1
o
V///A shaft n h —
^^^
1
J
i ,_ . ///////////.
15 6 10 5 14 \_r
18 10 18 6 17 CI earan-ce i ^^
r
Hoi e Shaft
21 18 30 7 20
Basic Max. Mi n Basic Max . Mi n .
ES EI es ei
size si ze size size si ze si ze
25 30 50 9 25
10 0-015 10-015 10-000 10 0-0051)0»4 9-995 9-986
30 50 80 >0 29
Complete the table for any other two hole and shaft sizes.
Hole
H7-s6
-a co Shaft
H 7 s 6
Fit
ca -i-
0.001mm CD
> o 3
-a 0.001mm
ES EI
o r—
+->
es ei
S6&ZZ2 SHAFT
O
Q- C
+
ZD -i-
+ +
H7^hou E
15 10 32 23
18 10 18 39 28 Interference
Hole Shaft
21 18 30 48 35
Basi c Max Mi n.Basic Max Mi n . .
ES EI es ei
size size size size size size
25 30 50 59 43
30 50 80 78 50
Complete the table for any three hole and shaft sizes,
H7-k6
Hole
H 7
~0 CD
c c
(O -r-
Shaft
k 6
Fit ,^5^ Z. Y7>?>f///1
0.001mm J-
cu O
-o
=3
0.001mm
> +J 1—
k6
ES EI o o es ei SHAFT
+ Q- £=
+ + H7^ I HOLE
15 10 10 f5 V////S f/SM/S/^
Transition s:
18 10 18 12
Hole Shaft
21 18 30 15
Basic Max. Mi n Basic . Max Mi n
. .
30 50 80 21
Complete the table for any three hole and shaft sizes. Solns . p. 161.
90
.
The following section deals mainly with the ISO metric thread which
is recognized internationally and, over the next few years, will be
used in preference to the many varied types of threads which exist in
industry today. In order to specify an ISO metric thread on a drawing
it is necessary to understand the basic terminology of screw threads
and how the fit between internal and external threads is derived.
W
Thread
diameter, i.e. the angl e
thread form
diameter at which Pitch are drawn
the pitch is simplified.
measured.
CD
s_ >
<D
+-> +->
s_ CD CJ CD
o E CD
c fO
•1— •1—
2: -a
BOLT '
Secti on
showi ng
thread form
crest
or "profile"
Although the thread profile is a Vee in section, the nuts are classed
as "holes" and the bolts as "shafts" and tolerances are applied
according to BS 4500 (Limits and Fits) They may be represented
.
BOLTS CD
Fi
1
— minimum
fd «w
clearance
ffl 0)1
Coarse and fine pitches are available but it is expected that the
coarse pitch screw threads will suffice for most applications and
that the medium fit will be the most commonly used. This may be
summarized as follows:
Class of fit Bolts & screws Nuts
medium 6g 6H
91
ISO Metric screw thread designation
In production engineering it is necessary to provide information
about the size of thread and the tolerance allocated to it. On a
drawing, the thread would be "dimensioned" or designated by-
stating the information as shown in the following examples:
The ISO metric coarse is the thread most commonly used and a
designation for this would omit the pitch, e.g. M 10-6H as shown.
1 .6 0.35 1-6 10
1 1
2 9
2 0.4 Note 2 2
8
2.5 0.45 In the 2-5
3 3
table on 4 4 7 1
the right, 5
"5
0.5
5 3
3 the inch 6 6 6 5
and number 8 8 5 T2"
4 0.7 sizes 4 4
relate 10 10 3 3
only c
2 T6
5 0.8 approx- 12 12 1
imately 1 1
to the
6 1 7 I
ISO metric 5 5
sizes in T* T5
8 1 .25 the centre 3 e\ 3
"8" "5
column,
10 1 .5
e.g. 7 i
7
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S ln 9
2
9
2
12 1.75 actually i 2
T6 c T5 K
equals 5 5
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16 2
i 6
15. 875 mm 3 3
"ZF J
20 2.5 7
2 1
"5 "5
24 3
1 2 4 1
92
)
Minor diameter 4-8 6-5 8-2 9-8 11-6 13-6 17-0 19-0 20-4
(approx.
Example of M 16 Stud
CD CD
application CO
Nut and bolt head sizes across the flats (spanner sizes) in mm.
Major diam. D. 10 12 14 16 20 22 24
Distance across
the flats 10 13 17 19 22 24 30 32 36
D x 1-5 24 30 33 36
(Dxl-5) + 1 mm"" 10 13 16 19 22
Thickness of nut 5-0 6-5 8-0 10-0 11-0 13-0 16-0 18-0 19-0
Height of head 4-0 5-5 7-0 8-0 9-0 10-0 13-0 14-0 15-0
93
. . )
Major diameter D = 24 mm
Minor diameter = 20-4 mm approx. (See p. 93).
The length of
a bolt is
measured from
under the
head as shown
Exercise
Length of bolt = 60 mm
M 20 Bolt with nut.
Front view
1. Verify that
(a) minor diameter = 17 -0 mm
(fc) distance across flats = 30*0 mm
(c) thickness of nut = 16*0 mm
(d) height of bolt head = 14 '0 mm
(approx.
2. Complete the drawing.
94
Assembly Drawings
The purpose of an assembly drawing is to. provide visual inform-
ation about the way in which parts of a machine or structure fit
together. There are several types of assembly drawings and the
differences in presentation depend on the uses for which they are
intended. They are:
(1) LAYOUT ASSEMBLIES - in which the designer places together
all
the various parts in order to establish overall sizes,
dis-
tances, etc., and, as a result, the feasibility of his
design.
(2) OUTLINE ASSEMBLIES - these give general information about
a
machine or a group of components, for example, main sizes and
centre distances which would show how the unit would be
installed. This type of assembly is often used in catalogues
giving details of the range of units offered for sale.
95
General assembly (or General arrangement)
The above drawing is a general assembly of a screwdown valve
of the valve and to show how they fit together. A parts list
sizes of the inlet and outlet and a few overall sizes may be
differing sizes.
96
3+ _J
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n i
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i—
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t t
being fitted into the main body plete valve and in this case is
97
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.
Developments
Many objects in everyday use are made from thin materials such as
cardboard, plastic, aluminium, copper, brass and steel. Metals not
more than about 3 mm thick are referred to as SHEET METALS.
The objects made from these materials are developed from the flat
sheet. A pattern is drawn on the sheet which is then cut to the
outline of the pattern. The material is bent, folded or rolled into
the required shape, these processes giving the object stiffness and
strength for a comparatively small weight of material.
A pattern which is used to mark out further patterns is called a
TEMPLATE
There are four basic shapes in sheet metal development from which
a wide variety of work is fashioned, including hoppers, bins, chutes,
vessels and ducts for ventilation and dust-extraction.
1. PRISM 2 . PYRAMID
L= Slant Height
on edge
CYLINDER 4 . CONE
H TTD
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EXERCISES
Joint
True shape of
duct A
108
EXERCISE
Typi cal
chute
True shape appl i cati on
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(b) Development of There are two methods
right cones commonly used for dev-
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Fun
circumference = 2ttL
(360°)
(1) The accurate method (Fig.l)
6 = j- x 360°
124
. , .
Plan view
Front Project the points of inter-
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e.g. points to lines 6 and 8.
g
Side view
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4
e.g. points ,. to lines 4 and 10.
125
EXERCISES
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136
Solutions: First Angle
Orthographic Projection
On Drg. Reason for incorrect interpretation
page
7 1
Plan incorrectly positioned. It should be below F.
C
i
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1
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MB »_«
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6 H 5
7 A
On page 10
8 B
Drawing A B C D E F
9 G
Front view in
10 J direction of F 10 1 1 1 4 7 6
II I Plan view in
direction of P 14 17 8 3 1 8 9
12 F
Side view in
direction of R 5 16 2 12 13 15
137
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on page 20
Note
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141
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143
Solutions: Sectioning Exercises on page 25
y///.
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144
Solutions to sectioning exercises on page 28
7-7-
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t Section BB
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145
Solutions to sectioning exercises on page 30
'-VAAA A
V
W// /
i 1.
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Note: In exercise 1 there is no bolt in the threaded hole,
so the section lines cross the thread.
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146
Solutions to sectioning exercises on page 32
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148
Solutions: Pictorial Drawing isometric ex. Pa ge 52
149
Solutions to exercises on page 54
150
Solutions to exercises on page 58
Note Each view has been drawn looking the directions indicated
in the exercise. These were chosen so as to show the most
detail in the pictorial view. All solutions have been drawn
using either an isometric grid or a framework of lines as in 2.
151
Solutions to exercises on page 59
152
OBLIQUE Solutions to exercises on page 66 (drawings on page 52)
F^
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153
Solutions to exercises on page 66 (drawings on page 54)
Note In these, and the preceding exercises dealing with oblique
projection, each component has been viewed in the direction
which shows the most detail.
154
Solutions:
Dimensioning
28
Solutions to
exercises on page 72
74
and 75
20
Note
v / s / s
o r
1
ensure that lines and 5 6 7
numbers are clear and do
not clash with any other
detail. see page 72
This is particularly the
case with circles and
radii when the dimension
is often taken outside
the circle or the radius.
06 <f>20
^
see page 74
RIO R20
R5
see page 75
155
Solutions to
exercises on
80
e 78
40
R20 d 20 REAM
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156
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157
Solutions to -E3-
exercises on
page 80
3 HOLES EQUI-SPACCD
40 4 DRILL THROUCH
— — 2x4-5°
\
30
•e
MACHINE ALL OVER
R7
RI5
2 MOLES 5 CSK
AT 90° TO ft 10
h-c
158
Solutions to exercises
on page 81
#-£3-
10 10
2 HOLES
M6-6H
RIO
40
MATL- BRASS.
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FINE
/T DIAMOND
KNURL
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ALL RAD II 2^7 MI0-6g
t-
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u 2*4-51,
(50)
/
Note: The brackets indicate that this is
an AUXILIARY dimension
given for information only
159
50
2 HOLES 4> 8
e
DRILL THROUGH
st>so
•i a
V9
"T
040
MI2-6H 16 MIN LENGTH
FULL THREAD S'FACE $ 20
ALL DIMENSIONS
MILLIMETRES.
In this exercise, an end view of the casting could have been used for
indicating several of the above dimensions, but it is possible to
fully dimension the component using two views only. There might well
be other arrangements of the dimensions which would be quite satisfac-
tory providing that the "rules" of dimensioning are observed and that
a clear distinction is made between size and location dimensions.
160
.. .
Hole Shaft
Hole Shaft
Si ze + Si ze Si ze Si ze + + Si ze Si ze
Hole Shaft
Si ze + Si ze Si ze Si ze + + Si ze Si ze
161
Solutions: Sectioned Assemblies
Exercises on pages 99 and 100
On page 99
Note :
On page 99
Note :
not sectioned.
On page 100
Note :
162
Solutions to Sectioned Assembly Exercises on pages 100, 101 and 102
On page 100
looking on cutting
plane CC.
Note ;
are sectioned by
On page 101
looking on cutting
plane CC.
Note :
On page 102
(6) Sectioned
assembly
looking on
cutting
plane CC.
163
Solutions to Sectioned Assembly Exercises on pages 103 and 104
On page 103
Note :
On page 104
looking on cutting
pi ane CC
164
Solutions: Developments: Parallel Line
In the solutions of development exercises, the following
notes will be useful:
Bend lines
Construction lines
S-
Bend line
s-
o
Pattern for c
branch B
165
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166
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Solutions to
exercises on
page 113
3 2 1 12
Pattern for
one half of
cylinder B
showing the
shape of the
hole in B
1€8
5
Solutions to
exercises on
page 1 1
Pattern A
Y Y
Pattern B
"Curve" of
intersecti on
r^ 1
Ellipse YY
Solutions to
exercises on
page 116
169
Solutions to
exercises on
page 117
Ellipse YY
Pattern for B
showing shape
of hole
Note ;
Line is
straight
here *
Solution to
exercise on
page 118
170
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171
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172
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173
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174
Radial Line Development - Cones
Completion of exercises
started on page 125
Note ;
Apex
Centre of base
Complete pattern for
surface area of frustum An OBLIQUE CONE is one in which
of a right cone the line from apex to the centre
of the circular base is inclined
at any angle other than" 90°
to the base.
Note ;
Plan
I/O
Pattern
frustum
Plan
Solutions to exerci ses
on page 126
176
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177
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179
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181
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182
Basic Engineering Drawing is for any student about to begin the study of
engineering or technical drawing. It is actually used throughout the whole
educational spectrum -from CSE to degree students. The pace of working
through the book is dictated by the ability of the student.
It is particularly suitable for craft and technician students and has found great
favour with first-year engineering degree students who have done little or no
engineering drawing. For CSE and O-level students it provides a firm foundation
in the practicalities of engineering,
not oriented towards a particular syllabus but deals with the basic
It is
Each section deals with basic ideas and applications with the maximum
involvement of the student. Many of the exercises are for completion in the
book itself, and solutions to exercises are given at the end. For these reasons,
the book is ideal for self-study.