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FO-GL-HAL-CMT-0200 REV1
Rig: PDSI#13.1/H40D-M
Country: Indonesia
SO#: 904348618
myCem ID: 388357
All information in this report is provided subject to the terms and conditions which govern the services provided by Halliburton. Halliburton personnel use their best efforts in gathering information and
their best judgment in interpreting it, but any interpretation, research, analysis or recommendation furnished by Halliburton are opinions based upon inferences from measurements and empirical
relationships and assumptions, which inferences and empirical relationships and assumptions are not infallible, and with respect to which professionals in the industry may differ. Accordingly,
HALLIBURTON IS UNABLE TO GUARANTEE THE ACCURACY OF ANY CHART
TGB-27
Pertamina EP Asset 3 Squeeze Cementing
REVISION TABLE
APPROVAL TABLE
Date 9-Oct-17
Date 9-Oct-17
Tanpa Skala
KOP : 620 m
Instructions
1. Ensure the right people are involved in performing the risk assessment.
2. Fill out the header information as required. Include the Management of Change (MOC) form number if the assessment is associated with MOC.
3. List each task or the required change. Depending on the level of the assessment, assess a group of tasks together or assess each individual step of the task.
4. From your understanding of the process and knowledge of current and future needs, identify the hazards and risks associated with the task as well as the short and long term consequences.
(See the Hazard Checklist on the last page of this template).
5. Identify the “target” of the hazard or risk.
6. Review the Hazard Severity (I to IV), the Probability Rating (A to F) and the Risk Priority Code (RPC) based on the matrix below (1 to 3).
7. Increase the Risk Priority Code if it is difficult to detect that an event is starting to occur and, upon detection, there is insufficient time to prevent the event from occurring. This is especially important for low
probability but very high severity risks or hazards that would normally have an RPC of 3.
8. List all the appropriate risk reduction measures – consider the Risk Reduction Hierarchy. Identify the person responsible for implementing the control.
9. Repeat step 6 with the risk reduction measures in place and determine whether the residual risk is acceptable.
10. Where possible, add Contingencies in the event the task cannot be performed as expected. Consider the associated risks on a separate line.
11. If the RPC is 3 the task is acceptable, otherwise a waiver may be required, unless the target is people.
12. If the task is still an RPC of “1” it cannot proceed without implementing further risk reductions. For Hazards associated with people, the RPC must be 3.
13. Summarize the critical controls from the assessment (particularly those that require special preparations in order to implement) and identify the person responsible for implementing the control.
Track the progress of these preparations.
A Frequent; likely to occur repeatedly during operation 1 High Risk – Mandatory to suppress to a lower level.
B Reasonably probably; likely to occur several times 2 Medium Risk – Operation may require waiver by management to continue
C Occasional; likely to occur sometime 3 Operation Permissible
D Remote; not likely but possible
E Extremely improbably; occurrence cannot be distinguished from Zero
Status
No. Required Risk Reduction Method/ Control Risk Control Owner Date Needed
(O/C)
1 Need to send water sample from location and inform batch number chemical on the rig Engineer / Cementer Oct-17 C
2 Checklist for function test of cementing unit and function test check list need to fill and documented Cementer Oct-17 C
3 Need SAP and Batch Number for ST Cement Plug will be used Engineer Oct-17 C
4 Recalculating Cement & Displacement Volume based on Casing Tally Engineer / Cementer Oct-17 C
5 P-Tank & Equipment requirement Service Coordinator Oct-17 C
6 Chemicals samples from location will be used for lab test Engineer Oct-17 C
PROBABILITY
PROBABILITY
ACCEPTABLE
TASK
SEVERITY
SEVERITY
G RISK REDUCTION CONTROL MEASURE
(Depending on the level of the assessment, IDENTIFIED HAZARD OR RISK AND ASSOCIATED SHORT AND LONG TERM CONTINGENCY PLAN
RPC
RPC
E (MITIGATION PLAN) AND NAME OF PERSON RESPONSIBLE FOR IMPLEMENTATION
assess a group of tasks together or assess CONSEQUENCE (Consider the associated risks of the contingencies)
T (Identify controls to reduce severity and/or probability)
each individual step of the task)
Propose and finalize plug job cementing 1. Tag no cement or soft cement at expected depth leads to cementing job DT 2 C 2 1. Collect the latest data from customer: wellbore geometry, mud weight, drill pipe 2 D 3 Y 1. If pressure increases significantly during the job which indicates
program, include: objective, slurry recipe, repitition. F dimension, bottom hole temperature, and loss circulation - PIC: Yudhis. cement flash set, then it is reccomended to displace the line and pull out
volume calculation, cementing simulation, 2. Tag no cement or soft cement at expected depth in kick off plug case causes M 2. Discuss cementing program with customer and get their approval - PIC: Yudhis. the drill pipe out of hole as soon as possible to avoid pipe stuck.
and job procedure. failure to drill sidetrack. 3. Compare the cementing program with the latest data prior to cementing job, 2. Take mixing fluid, cement, and blended cement from location which
3. Cement flash set causes pipe stuck. communicate to coman and personnel involved regarding job procedure - PIC: Yudhis, are used actually for the job to be investigated on lab and make
Jonathan. recommendation for next job. - PIC: Hendra
Perform lab testing to determine slurry 1. Inaacurate lab test results lead to job failure. DT 3 B 2 1. Use the latest data associated from customer for lab testing - PIC: Yudhis. 3 C 3 Y 1. If the wellbore parameter is quite same and the material available in
recipe. 2. Insufficient time to run the lab test causes the cementing program late to be DC 2. Collect the latest material, water, and additives from location 2 weeks before job lab comes from the same location, then we can use the previous lab test
delivered for job leads to NPT. complete with the bacth number - PIC: Yudhis, Jonathan result as approved by cementing engineer and customer. - PIC: Yudhis
3. Always update bottom hole temperature prior to cementing job - PIC: Yudhis, Jonathan
Prepare cementing material and casing 1. Waiting for material leads to NPT. F 1 C 1 1. Compare available material in location with required material stated in program, 2 C 2 Y 1. If possible adjust the volume of slurry to be pumped. - PIC: Hendra,
equipment. 2. The job could not be completed as per program. P include excess, 1 week before cementing job - PIC: Yudhis, Jonathan. Yudhis
Pressure test cementing line 1. High pressure hazard. P 2 C 2 1. Announce all personnel to be stayed away from Halliburton Line - PIC: Jonathan. 2 D 3 Y 1. If pressure is not hold during pressure test prior to cementing job,
2. Pressure test is failed could leads to NPT. DT 2. Have all iron recertified - PIC: Jonathan. identify visually which part of the line which has leaking, release pressure
first, and tight up the line. - PIC: Hendra
Pump cement slurry 1. ADC doesn't work causes cement density could be can't be maintained. F 2 B 1 1. Perform function test and documented - PIC: Jonathan 2 C 2 Y 1. If equipment failure happens could borrow equipment from other well
2. Difficult to pump the slurry due to too thick and can cause loss prime, or DT 2. Correct amount of material during mixing the chemicals - PIC: Jonathan pad which is not in job, or use rig pump to displace the cement that has
flash set happens. DC 3. Do preventive maintenance program to all equipment - PIC: Jonathan been pumped to avoid cement sets in the line. - PIC: Hendra
3. Part of the equipment fail during job can cause density stability issue, slow 4. Check once more the cementing program prior to job - PIC: Jonathan, Yudhis 2. If pressure indicate cement tends to flash set, stop pumping cement
pump rate, and the worst stops the job. 5. For pumping through bit, design cement slurry with low fluid loss and long enough and do displacement. - PIC: Hendra
4. For pumping cement through bit, bridging could happen on the nozzle and thickening time - PIC: Yudhis
plug the bit.
Measure density of cement slurry during 1. Inaccurate slurry density as per design pumped to well could cause kick, or F 1 C 1 1. Use pressurized mud balance to measure the density - PIC: Jonathan 2 C 2 Y 1. Calibrate pressurized mud balance (PMB) prior to cementing job by
pumping cement break the formation (loss), or slurry properties are not same with what are P 2. Always compare slurry density stated on pumping unit with manual measurement using measure fresh water with density 8.33 ppg by crew on location. - PIC:
reported in lab test result. DT pressurized mud balance during the job - PIC: Jonathan Hendra
Clean up cementing unit 1. Any cement slurry remains in cementing line or unit cause plugging in the F 1 C 1 1. Clean the unit right after cementing job is done to avoid any cement gets harden - PIC: 2 C 2 Y 2.
1. Reguler calibration
If possible by labcementing
could borrow technician.unit and equipment from nearby
liner and unit is not ready for the next job. P Jonathan location. - PIC: Hendra, Yudhis
DT 2. Put this step on JSA discussion prior to cementing job.
Keep HSE aspect during preparation until 1. Chemical and bulk material spill during mix the mixing fluid, cutting cement, F 1 C 1 1. Cover the ground with terpaulin to avoid chemical spill contact the ground. 2 C 2 Y 1. Do quick and proper action as per hints in MSDS to avoid the spill
finish cementing job and pumping cement can cause health and environment issue. P 2. Discuss with company man where chemcial waste should be stored. spreads out. - PIC: Hendra
2. Remaining mixing fluid if it is not handle properly could cause environment DT 3. Use proper PPE respective to chemical MSDS.
issue.
Always consider for both HSE and SQ issues: The use of Management of Change, Escalation Procedure, STOP Work Authority and the need for Emergency Procedures.
HAZARD CHECKLIST
1. CHEMICALS 3. DROWNING 5. CONFINED SPACES 7. HEIGHT 9. SLIPS, TRIPS, FALLS 11. INCORRECT POSTURE 13. MECHANICAL LIFTING 15. HAND TOOLS 17. STORED ENERGY 19. EXPLOSION 21. LIGHTING 23. NOISE 25. RADIATION 27. RELEASE TO ENVIRONMENT
2. ASPHYXIANTS 4. BIOLOGICAL AGENTS 6. EXCAVATIONS 8. DROPPED OBJECTS 10. MANUAL HANDLING 12. USE OF EQUIPMENT 14. OPERATION OF VEHICLES 16. PRESSURE 18. IGNITION SOURCES 20. ELECTRICITY 22. HOT/COLD SURFACE 24. VIBRATION 26. SIMOPS 28. WEATHER
TARGETS: P – PEOPLE E – EQUIPMENT ENV – ENVIRONMENTAL M – MATERIALS DT – DOWNTIME DC – DATA I – INTERFACE F - FINANCIAL
WELL INFORMATION
VOLUME CALCULATION
CEMENT
A. Pumped Volume = 15.00 bbls
B. Height of cement when string out (7" casing) = 0.50 bbls / 0.12553 bbls/m = 4.00 m
(9 5/8" casing) = 14.50 bbls / 0.24877 bbls/m = 58.28 m
C. Top of Cement when string out = 1392.72 m
D. Height of cement when string in (7" casing) = 0.47 bbls / 0.11818 bbls/m = 4.00 m
Height of cement when string in (9 5/8" casing) = 14.53 bbls / 0.24142 bbls/m = 60.18 m
E. Top of Cement when string In = 1390.82 m
SPACER
A. Spacer Ahead = 10.00 bbls
B. Height of spacer when string in (tubing) = 29.82 m x 0.22245 bbls/m = 6.63 bbls
Height of spacer when string in (DP) = 16.04 m x 0.20975 bbls/m = 3.37 bbls
C. Spacer Behind (tubing) = 29.82 m x 0.01900 bbls/m = 0.57 bbls
(DP) 16.04 m x 0.02435 bbls/m = 0.39 bbls
D. Top of Spacer when String In = 1,344.96 m
E. Total spacer volume = 10.96 bbls
F. Height of spacer when string out = 10.96 bbls / 0.24877 bbls/m = 44.05 m
DISPLACEMENT
A. DP Volume = 1,345.0 m x 0.02435 bbls/m = 32.74 bbls
Tubing Volume = 0.0 m x 0.01900 bbls/m = 0.00 bbls
REVERSE OUT
A. Pull Out Open End until 150 m above est. TOC = 1,242.7 m (pull out string more less 11 stands)
B. Reverse out 2x string volume = 1,242.7 m x 0.04869 bbls/m = 60.51 bbls
PRESSURE CALCULATION
Note: if Fracture Gradient data is not available, discuss with Company Man to determine maximum surface pressure applied.
Note: if Fracture Gradient data is not available, discuss with Company Man to determine maximum surface pressure applied.
PUMPING SCHEDULE
START JOB
1. Test cementing line 2.00 1 2,000 5
2. Injectivity and Sucking test as stated in job procedure
SPOT CEMENT
3. Pump spacer ahead 10.00 2 5 8.33
4. Pump cement 15.00 2 8 15.80
5. Pump spacer behind 0.96 2 1 8.33
6. Pump displacement 32.74 2 17 8.55
POOH STRING WITH SPEED 5 MIN/STAND
7. POOH String 11 stands 55
8. Reverse Out 61 2 31 8.55
9. Close Ram / BOP (Bullhead) 5
10. Hesitation 5.00 0.5 10 -
11. Close valve and WOC
JOB PROCEDURE
3. Rig up cementing line. Flush & fill up cementing line dengan air.
Lakukan tes OPKO (Over Pressure Kick Out) pada tekanan rendah (500 psi) dan tahan 2 menit kemudian atur
pressure kick out (eKO) pada 1500 psi di atas tekanan kerja maksimum.
4. Pressure test surface line sampai 2000 psi, dan tahan tekanan selama 5 min. Ablas tekanan ke 0 psi.
Catat tekanan dan pastikan tekanan stabil, jika terjadi indikasi perubahan tekanan, diskusikan dengan Company Man.
5. Lakukan injectivity test. Jika ada indikasi sumur loss, lakukan juga sucking test.
Tekanan maksimum injectivity 544.28 psi (250 psi safety factor)
6. Lakukan Tail Gate Meeting saat sirkulasi untuk memastikan semua prosedur.
8. Mix dan pompa bubur semen 15.80 ppg at 2.0 BPM 15.00 bbls
(Ambil sample semen untuk surface sample)
9. Pompa spacer behind 8.33 ppg at 2.0 BPM 0.96 bbls
10. Pompa displacement dengan Completion Fluid 8.55 ppg at 2.0 BPM 32.74 bbls
12. Cabut rangkaian OE string dengan kecepatan 5 min/stand hingga kedalaman 1243 mKU
Lakukan reverse out sebanyak minimal 2x volume drillpipe untuk bersihkan drillpipe dari semen 61 bbls
Periksa aliran balik dan catat apabila terdapat kontaminasi semen.
13. Tutup RAM / BOP, dan lakukan hesitation squeeze dengan limitasi:
Maximum squeeze pressure 414.44 psi atau maximum squeeze volume 5.00 bbls
Note:
Maximum squeeze pressure dan volume ditentukan bersama Company Man
Maximum squeeze pressure tidak boleh melebihi 80% casing burst pressure.
Apabila Loss rate besar dan saat pumping semen tidak terdapat flow return, direkomendasikan untuk spot semen saja
Volume Initial Final Time
Step
(bbl) (psi) (psi) (min)
Hesitate 1
Hesitate 2
Hesitate 3
dst
SPACER
COST ESTIMATION
SERVICE CHARGE
Lump Sum Service Charge job 1.0 25,200,000 IDR 25,200,000
MATERIAL CHARGE
CLASS G CEMENT sacks 52.0 - IDR -
Silica Fluor / SSA-1 lbs 1,711.0 840 IDR 1,437,240
Gas Block Defoamer /D-Air3000L gals 4.00 602,000 IDR 2,408,000
Friction Reducer Cement/HALAD-413L gals 46.0 462,000 IDR 21,252,000
Anti Migration Gas /GEL MODIFIER gals 20.0 630,000 IDR 12,600,000
Cement Extender /SILICALITE LIQUID gals 117.0 91,000 IDR 10,647,000
Retarder Liquid (low temp)/SCR 100L NS gals 23.0 490,000 IDR 11,270,000
Lost Circulation Material/WellLife 734 lbs - 98,000 IDR -