Sei sulla pagina 1di 101

VACON® 100 INDUSTRIAL

VACON® 100 FLOW


Technical presentation

1 | Danfoss Drives DKDD.EP.945.A1.02


Contents

VACON® 100 – Family overview

VACON® 100 INDUSTRIAL

VACON® 100 FLOW

VACON® 100 – Control

VACON® 100 - Wall-Mounted Units

VACON® 100 - IP00 Drive Modules

VACON® 100 - Enclosed Drives

2 | Danfoss Drives DKDD.EP.945.A1.02


VACON® 100 – Family Overview
The VACON® 100 FAMILY

VACON® 100 INDUSTRIAL


• The versatile drive that’s ideal
for hundreds of applications

VACON® 100 FLOW


• Dedicated functionality to
improve flow control in pumping
applications

4 | Danfoss Drives DKDD.EP.945.A1.02


VACON® 100 Product Range

WALL MOUNTED IP00 DRIVE MODULES ENCLOSED DRIVES

 0.37-160 kW  75-800 kW  75-800 kW


 208-240 V, 380-500 V,  208-240 V, 380-500 V,  380-500 V, 525-690 V
525-600 V, 525-690 V 525-690 V  IP21, IP54
 IP21, IP54  IP00

5 | Danfoss Drives DKDD.EP.945.A1.02


Industry and application coverage

Industry
• Industrial Water Treatment
• Mining
• Marine
• Chemical, Oil and Gas
• Process Industries
• Auxiliary drives in general Industry

Applications
• Pumps
• Fans
• Compressors
• Conveyors
• Extruders

6 | Danfoss Drives DKDD.EP.945.A1.02


VACON® 100 INDUSTRIAL – Advanced control
with no encoder
Ease of use and optimized operation
with VACON® 100 INDUSTRIAL

Sensorless vector control


• Converting simple closed loop
control to accurate sensorless open
loop control

Control modes to support various


processes
• Frequency, speed and torque
control available
• Advanced functions for demanding
start of motor

7 | Danfoss Drives DKDD.EP.945.A1.02


VACON® 100 FLOW – Optimizing Flow Control

Dedicated functionality for pumps with


VACON® 100 FLOW
• Enhancing control of flow and pressure
• Omitting the need for external controls
Multipump
• Max. 8 pumps – one drive
• Alternation of all pumps or only
auxiliary pumps
Multimaster
• Max. 8 pumps – as many drives
• Communication using RS-485
Multifollower
• Max. 8 pumps – as many drives
• Communication using RS-485

8 | Danfoss Drives DKDD.EP.945.A1.02


Suitable for wide installation needs

Wall mounted drives - Suitable for


wide installation needs

For various 3-phase supplies


• 208-240V, 380-500V,
525 – 600V & 525-690V

For motors up to 200 kW


• From 3 A up to 310 A

For demanding environments


• IP21
• IP54 against dust and
splashing water

9 | Danfoss Drives DKDD.EP.945.A1.02


IP00 Modules for system integration

• IP00 Modules offering to System


Integrators/Panel builders

• IP00 Modules from 75 kW to


800kW – Frames MR8 to MR12

• 380 - 500 VAC & 525 - 690 VAC

• Standard module with all the


VACON® 100 key features integrated
• Film capacitors
• DC choke

10 | Danfoss Drives DKDD.EP.945.A1.02


VACON® 100 Enclosed Drives

VACON® 100 Proven Technology


• From 75 kW to 800kW
• Frames MR8 to MR12
• 380 -500 VAC &
525 - 690 VAC
• Rittal Enclosures
• Same user experience
from the smallest wall
mount drive to the largest
enclosed drive
• Control Panel &
• 75 – 800kW
Operation Logic • 380-500V,690V
• IP21, IP54
• PC tools

11 | Danfoss Drives DKDD.EP.945.A1.02


Marine approvals

12 | Danfoss Drives DKDD.EP.945.A1.02


VACON® 100 INDUSTRIAL
Advanced control with no encoder

Ease of use and optimized operation with


VACON® 100 INDUSTRIAL

Sensorless vector control


• Converting simple closed loop control to
accurate sensorless open loop control

Control modes to support various


processes
• Frequency, speed and torque control
available
• Advanced functions for demanding start
of motor

14 | Danfoss Drives DKDD.EP.945.A1.02


Supporting all motor types

Save commissioning time


• Plug and play identification run
available for multiple motor types

• Induction Motors
• General purpose usage
• Permanent Magnet Motors
• Demanding applications and high
efficiency
• Synchronous Reluctance Motors
• Cost efficient and high efficiency
motor

15 | Danfoss Drives DKDD.EP.945.A1.02


Load Drooping

• Balancing load between


mechanically connected
motors

• Reduces torque and current


spikes at high instant load
changes

16 | Danfoss Drives DKDD.EP.945.A1.02


Flying Start

• Catches the rotational speed and starts controlling the motor without
decelerating it first to zero

• Detects reliably the rotating motor down to very low speeds and from
both rotating directions

17 | Danfoss Drives DKDD.EP.945.A1.02


Smart additional functions

• Motor switch ride through – intelligent


start stop of the drive based on position of
motor switch without need for auxiliary
contacts

• Automatic Energy Optimization


– actively controls the motor for best possible
efficiency depending on speed and torque

• I/f start – automatic current control for


reliable start of motors

• Fire Mode – runs the drive with protections


disabled to maintain safety in buildings in
case of fire

18 | Danfoss Drives DKDD.EP.945.A1.02


Motor Switch function

• Allows opening of the motor switch


for maintenance purpose without
affecting the upper control system

• Drive detects the motor


disconnection and continues
operation automatically after the
switch is closed again

• If motor is rotating when


reconnected, the drive will do a
flying start

19 | Danfoss Drives DKDD.EP.945.A1.02


Energy Optimization

• Saves energy by reducing motor losses


• The drive dynamically searches for the minimum motor current
• Lowers the motor noise at partial load
• Excellent in slow dynamics applications such as pumps and fans.

20 | Danfoss Drives DKDD.EP.945.A1.02


VACON® 100 FLOW
Optimizing Flow Control

Dedicated functionality for pumps


with VACON® 100 FLOW
• Enhancing control of flow and pressure
• Omitting the need for external controls
Multipump
• Max. 8 pumps – one drive
• Alternation of all pumps or only
auxiliary pumps
Multimaster
• Max. 8 pumps – as many drives
• Communication using RS-485
Multifollower
• Max. 8 pumps – as many drives
• Communication using RS-485

22 | Danfoss Drives DKDD.EP.945.A1.02


Supporting all motor types

Save commissioning time


• Plug and play identification run
available for multiple motor types
Induction Motors
• General purpose usage
Permanent Magnet Motors
• Demanding applications and high
efficiency
Synchronous Reluctance Motors
• Cost efficient and high efficiency
motor

23 | Danfoss Drives DKDD.EP.945.A1.02


Dedicated pump and fan functionality
– Single drive Multipump
• Pump/fan control system can control
of up to 8 motors through one
AC drive
• Increases system efficiency in
applications with large flow
variations
• Individual motors can be
disconnected, increasing system
redundancy
• Different setups possible
• Fixed connection of drive to one
motor allows fixed control or
alternation of auxiliary motors only
• Dual contactors to each motor
allow full alternation of all motors
in the system

24 | Danfoss Drives DKDD.EP.945.A1.02


Dedicated Pump and Fan Functionality
– Multimaster & Multifollower
• Pump/fan control system
providing control of up to
8 motors, using one drive
for each motor
• Minimizes need for wiring
due to drive-to-drive
communication through
RS-485 serial link
• Increases system efficiency
in applications with large
flow variations
• Multimaster and
Multifollower control modes
supported

25 | Danfoss Drives DKDD.EP.945.A1.02


Dedicated pump and fan functionality
– Intelligent features
2 x PID controller 2-Zone PID controller
Controls pressure, flow, Controls two process values in parallel, for
temperature etc. based on example main control value is temperature,
measurement signal from sensor secondary control value is flow
2nd controller e.g for Sleep Mode
Start Boost valve control Stops the pump/drive
Increases starting automatically during
torque to ensure pump periods of low demand.
starts in all conditions Restarts when pressure
drops below threshold

Dry Pump / Belt Sleep Boosting


Broken Supervision Temporarily increases
Stops the pump or fan system pressure before
when there is not entering sleep mode to
enough torque on the maximize restart time
motor shaft

Auto-cleaning / Anti- No Demand Detection


ragging Ensures that the pump
Detects abnormal doesn’t run at
increase in torque when unnecessarily high speeds
pump is blocked and to maintain pressure
runs cleaning sequence during periods of no
demand

Frost protection for pump Soft filling of pipes Pressure loss compensation
Restarts the pump automatically Runs the pump at a lower fixed Compensates pressure reference for
when in sleep mode to avoid risk of speed until a pressure increase drop in pressure in piping or ducting
pump freezing indicates that the pipe is full after the measurement sensor

26 | Danfoss Drives DKDD.EP.945.A1.02


Smart additional functions

• Motor switch ride through


– intelligent start stop of the drive
based on position of motor switch
without need for auxiliary contacts
• Automatic Energy Optimization
– actively controls the motor for best
possible efficiency depending on speed
and torque
• I/f start – automatic current control
for reliable start of motors
• Fire Mode – runs the drive with
protections disabled to maintain safety
in buildings in case of fire

27 | Danfoss Drives DKDD.EP.945.A1.02


Pump System Diagnostics

• Maintenance diagnostics for pumps in MultiPump systems.


• Run Time counters for all pumps.
• Possible to set maintenance alarms/faults
• Possible to push the pump last in the starting order if it has reached
the maintenance alarm limit.

28 | Danfoss Drives DKDD.EP.945.A1.02


2-Zone PID control

• 2 different feedbacks
• Min/Max/Average/Sum/Diff/SQRT
functions
• Same setpoint or different setpoint.
• Same setpoint if e.g. regulating on
minimum temperature from 2
sensors.
• Different setpoints if regulating e.g.
on both flow and pressure.
• Flow during normal operation, but
based on pressure if valve is
closed.
• Regulation on minimum or
maximum error.

29 | Danfoss Drives DKDD.EP.945.A1.02


Sleep Function (PID Control)

• Puts the drive into sleep mode (standby) if the process allows
• Drive will wake up again when if process/actual value goes below
defined limits

30 | Danfoss Drives DKDD.EP.945.A1.02


Sleep Function with boosting

• Boost the controlled process value


to a defined point above the
setpoint before going to sleep.

• To avoid unnecessary cycling of


the motor/pump.

• Excellent for hydrofor applications


or small leakage in the piping
system.

31 | Danfoss Drives DKDD.EP.945.A1.02


No Demand Detection

• Detection of a No Demand/Flow situation

• Forcing the frequency down and allowing the drive going into sleep
mode if possible

• Enters normal control mode again if needed due to process feedback.

32 | Danfoss Drives DKDD.EP.945.A1.02


Pressure Loss Compensation

• Compensates for pressure drop along


the piping due to miss-placed
pressure sensor.
• Pressure sensors are usually installed
direct after the pump, but the point
to be controlled is further along the
piping system.
Sensor at position 1, but pressure
• At no usage, the pressure stays the to be controlled is actually at
same. position 2

• At usage, the pressure drops along


the pipe.

33 | Danfoss Drives DKDD.EP.945.A1.02


Frost Protection

• Keeps the pump running at a


minimum fixed frequency to
avoid the pumped
medium/liquid freezing.

• Based on temperature
measurement from the pump.

• Alarm generation to indicate


the risk of frost and the pump
being started

34 | Danfoss Drives DKDD.EP.945.A1.02


Start Boost

• Gives an extra torque boost at start

• To get the pump running

• Especially good in waste water where the pump might be clogged


or..
• some positive displacement pumps which might require a high
starting torque.

35 | Danfoss Drives DKDD.EP.945.A1.02


Soft Fill

• The Soft Fill -function is used to


bring the process to a certain
level/pressure at slow speed
before the PID Controller kicks
in.

• This function can be used e.g. to


fill the empty piping slowly,
avoiding “water hammers” that
could otherwise break the pipes.

36 | Danfoss Drives DKDD.EP.945.A1.02


Auto-Cleaning

• The function is used to remove any dirt or stuff that may have
attached to the pump impeller. E.g. in waste water systems.
• Auto Cleaning function can also be used to clear the blocked
pipe or valve.
• Activation based on DI, Real Time Clock, Current Limit

37 | Danfoss Drives DKDD.EP.945.A1.02


Priming Pump

• Priming pump is a smaller pump


which is used to prime the inlet of
the bigger main pump to prevent
the main pump from sucking air.

• Controlled with digital output

• Started before the main pump

38 | Danfoss Drives DKDD.EP.945.A1.02


Jockey Pump

• Jockey pump is a smaller pump


which is used to keep up the
pressure in the pipe line e.g.
during night time when the main
pump is in sleep mode.

• Jockey pump function is used to


control a smaller jockey pump by
digital output signal.

39 | Danfoss Drives DKDD.EP.945.A1.02


Process Supervision

• Used to supervise that the actual/process value stays within allowed


limits.
• Identify e.g. pipe leakage or if an unstable process goes outside the
limits

Feedback
Upper Limit

Setpoint

Upper Limit

Time
Integrated time

Time
Out

Regulating mode Alarm or fault


depending on
response
chosen

40 | Danfoss Drives DKDD.EP.945.A1.02


VACON® 100 – Control
Easy and Flexible Control Unit

Easy to use
• Graphical panel
• Status indication LED
• Application Wizards

Flexible interface
• Wide standard I/O connections
• 3 slots for additional options
• Ethernet & RS485 integrated
• Real time clock

42 | Danfoss Drives DKDD.EP.945.A1.02


Ethernet & RS485 built-in

Ethernet as standard
• Modbus TCP
• BACnet IP
• PROFINET (option)
• Ethernet/IP (option)
• Access all drives from one
point with VACON Live PC Tool

RS-485 as standard
• Modbus RTU
• BACNet MSTP
• Metasys N2
• Other fieldbuses available with
option boards

43 | Danfoss Drives DKDD.EP.945.A1.02


Wide Standard I/O connections

• Removable screw connectors


(2.5 mm2)
• Easy measurements on terminals
• Standard I/O
• Analogue inputs 2
• Analogue outputs 1
• Digital inputs 6
• Relay outputs 3
(opt: 2 + Therm)
• Aux voltage input 24 V
• Aux voltage output 24 V
• Reference output 10 V

44 | Danfoss Drives DKDD.EP.945.A1.02


3 slots for additional options

• Three slots for option boards

45 | Danfoss Drives DKDD.EP.945.A1.02


I/O option boards

Board Function Option slot Order code


OPT-B1 6 x DI/DO C,D,E +S_B1
OPT-B2 2 x RO + Thermistor C,D,E +S_B2
OPT-B4 1 x AI, 2 x AO C,D,E +S_B4
OPT-B5 3 x RO C,D,E +S_B5
OPT-B9 1 x RO, 5 x DI (42-240 VAC) C,D,E +S_B9

OPT-BF 1 x AO, 1 x DO, 1 x RO C,D,E +S_BF

Temperature measurement
OPT-BH (PT100, PT1000, NI1000, KTY84-130, C,D,E +S_BH
KTY84-150, KTY84-131)

OPT-BJ Safe Torque Off/ATEX E +SEBJ

46 | Danfoss Drives DKDD.EP.945.A1.02


Fieldbus options

Protocol Option code Loose option


PROFINET +FBIE (internal option)
EtherNet/IP +FBIE (internal option)
LONWorks +S_C4 OPT-C4-V
PROFIBUS DPV1 +S_E3 OPT-E3-V
PROFIBUS DPV1 (D9) +S_E5 OPT-E5-V
CANopen +S_E6 OPT-E6-V
DeviceNet +S_E7 OPT-E7-V
EtherCAT +S_EC OPT-EC-V

47 | Danfoss Drives DKDD.EP.945.A1.02


Graphical panel

Multimonitor
• Monitor up to 9 signals simultaneously

Function button
• Quick access to common features

Favorites menu
• Collect common values and parameters
to a single menu

Trend display
• For graphical view of monitoring values
• Help texts for parameters and faults

48 | Danfoss Drives DKDD.EP.945.A1.02


Status indication LED

Easy indication of drive status


• READY (blinking green)
• RUN (green)
• ALARM (orange)
• FAULT (red)

49 | Danfoss Drives DKDD.EP.945.A1.02


Real time clock

• Real-time clock with calendar


functionality

• All I/O controllable functions can be


controlled by the real-time clock timers

• Multipump control alternation can be


set to low demand during off-peak
hours or weekends

• Accurate time-stamping of faults and


alarms simplifies troubleshooting

• Battery backup as an option (+SBRT)

50 | Danfoss Drives DKDD.EP.945.A1.02


Easy setup with wizards and applications

• Startup wizard guides through drive setup with just a few questions

• Application selection sets I/O configuration and quick setup menu


parameters to suit the application

Application Drive

Standard (default) INDUSTRIAL & FLOW


PID Control INDUSTRIAL & FLOW
Local / Remote INDUSTRIAL
Multi-Step Speed INDUSTRIAL
Multi Purpose INDUSTRIAL
Motor Potentiometer INDUSTRIAL
Multi Pump (Single Drive) FLOW
Multi Pump (Multi Drive) FLOW
HVAC FLOW

51 | Danfoss Drives DKDD.EP.945.A1.02


Customize the drive to your needs

Drive Customizer
• Extend and combine drive
functionality using function
blocks
• Read I/O signals and
combine data with new
functions
• Scale and filter signals and
data
• Add time delays to control
commands or output signals
• High amount of various
function blocks featured

52 | Danfoss Drives DKDD.EP.945.A1.02


Omit external control systems

VACON® Programming
Built-in PLC
• Allows the drive software and
parameter list to be modified
• Ideal for machine builders the
want to integrate own know-
how or optimize the machine
control
• No extra run-time hardware
needed
• Programming according to
IEC61131-3
• Available for VACON® 100
INDUSTRIAL

53 | Danfoss Drives DKDD.EP.945.A1.02


VACON® Live PC tool

PC tool for commissioning and


maintenance
• Parameterization, monitoring,
fault handling and drive
operation
• Monitor window with
programmable history buffer
• Communication using either
• Ethernet protocol
• PC cable CAB-USB/RS485

54 | Danfoss Drives DKDD.EP.945.A1.02


Safety functions easily integrated

• Safe Torque Off (STO) according


to SIL3
• Prevents the drive from
generating torque on the motor
shaft
• Certified by TÜV Rheinland
• Uncontrolled stop in accordance
with stop category 0, EN60204-1.
• Safe Stop 1 (SS1) possible
• Using external timer relay
• ATEX certified thermistor input

55 | Danfoss Drives DKDD.EP.945.A1.02


Safe Torque Off (STO)

• Prevents the drive from • Certified by TÜV Rheinland


generating torque on the motor • Using Option board OPT-BJ
shaft
• Standards
• EN 61800-5-2 Safe Torque Off
SIL3
• EN ISO 13849-1 PL"e“
Category 3
• EN 62061: SILCL3
• IEC 61508: SIL3
• Corresponds to an uncontrolled
stop in accordance with stop
category 0, EN60204-1

56 | Danfoss Drives DKDD.EP.945.A1.02


Safe Stop 1 (SS1)

• Compliance with type C of • Standards:


drives safety standard • EN 61800-5-2 Safe Stop 1
EN61800-5-2 (SS1) SIL2
• Initiates motor deceleration • EN ISO 13849-1 PL"d“
and initiates STO function after Category 3
an application specific time
• EN 62061: SILCL2
delay
• IEC 61508: SIL2
• Realized using option board
OPT-BJ and external safety relay • Corresponds to a controlled
stop in accordance with stop
category 0, EN 60204-1

57 | Danfoss Drives DKDD.EP.945.A1.02


ATEX

• ATEX thermistor input


• According to ATEX directive
94/9/EC

• Used as an over temperature


tripping device for motors in
explosive area (EX motors)

• Approved for group II category in


• 'G' area (potentially explosive
gas, vapor, mist or air
mixtures)
• ‘D’ area (combustible dust)

58 | Danfoss Drives DKDD.EP.945.A1.02


Additional control unit options

Option Order code

VACON 100 door mounting kit VACON-PAN-HMDR-MK01-xx


xx = cable lengths: NM (no cable), 2M, 3M, 6M, 15M

Hand held panel kit VACON-PAN-HMHH-MK01


Text keypad +HMTX / VACON-PAN-HMTX-MK01
Panel adapter IP54 +HMPA PAN-HMPA-MK01
PC cable for SW tools CAB-USB/RS485

59 | Danfoss Drives DKDD.EP.945.A1.02


VACON® 100 - Wall-Mounted Units
Suitable for wide installation needs

• Wall mounted drives - Suitable


for wide installation needs

• For various 3-phase supplies


• 208-240V, 380-500V,
525 – 600V & 525-690V

• For motors up to 200 kW


• From 3 A up to 310 A

• For demanding environments


• IP21
• IP54 against dust and splashing
water

61 | Danfoss Drives DKDD.EP.945.A1.02


Flange mounting +QFLG

• For easy through-hole mounting in an enclosure

• Available for all wall-mounted frames


(MR4 to MR9)

• Drive mounted through a wall / surface


• Control unit on one side
• Power unit on the other side

• Available for MR4 – MR9


• MR8 –MR9 only as IP00

62 | Danfoss Drives DKDD.EP.945.A1.02


Drive supply switch +QDSS

• Easy connection and disconnection of


mains supply

• Available for frames MR4 to MR7

63 | Danfoss Drives DKDD.EP.945.A1.02


Other hardware options

• Brake chopper +DBIN


• VACON® 100 INDUSTRIAL only
• Standard in MR4 to MR6
• Factory option in MR7 to MR9

• Conduit plates with inch holes


+QGLC
• Conduit plate with inch holes to
replace metric holes

64 | Danfoss Drives DKDD.EP.945.A1.02


VACON® 100 - IP00 Drive Modules
IP00 Modules for system integration

• IP00 Modules offering to System


Integrators/Panel builders

• IP00 Modules from 75 kW to 800kW


– Frames MR8 to MR12

• 380 - 500 VAC & 525 - 690 VAC

• Standard module with all the


VACON® 100 key features integrated
• Film capacitors
• DC choke

66 | Danfoss Drives DKDD.EP.945.A1.02


Option Enclosure MR10 and MR12

• Options module for


• Brake chopper
• Common-mode filter
• Du/dt filter Du/dt
filter

• Saving on design, assembly Brake


chopper
and space Common-
mode filter
• Thermal design taken care of
• Integrated into the main
cooling channel
• Readily assembled at the
factory
• No added footprint (increase
only the height)
Rear view without covers

67 | Danfoss Drives DKDD.EP.945.A1.02


Advanced paralleling concept in MR12

• Frame MR12 uses to MR10 modules


in parallel
• One control unit
• Double input and double output
• DC links interconnected
• State-of-the-art concept for
paralleling drives MR12
Double
• Load balancing with high-end Input
software algorithm
• No need to use filters in drive
output
Double
• Replacement of one module instead Output
of entire drive (coming) M

68 | Danfoss Drives DKDD.EP.945.A1.02


Advanced paralleling concept in MR12

69 | Danfoss Drives DKDD.EP.945.A1.02


Easy integration with options (MR10 & MR12)

• Options module for


• Brake chopper
• Common-mode filter
• dU/dt filter
Du/dt
filter

• Saving on design, assembly and Brake


space Common-
chopper

mode filter
• Thermal design taken care of
• Integrated into the main
cooling channel
• Readily assembled at the
factory
• No added footprint (increase
only the height)
Rear view without covers

70 | Danfoss Drives DKDD.EP.945.A1.02


Brake Chopper +DBIN

• Space saving solution vs external brake chopper

• Options module provides for easy integration


• Space for easy connection of cables

71 | Danfoss Drives DKDD.EP.945.A1.02


Common-mode filter +POCM

• Now available also with IP00 modules

• Ready-made and tested solution

• Considerable space-saving vs external solution


• Cooling and assembly taken care of

• Options module provides for easy integration


• Space for easy connection of cables

72 | Danfoss Drives DKDD.EP.945.A1.02


Du/dt filter +PODU

• Now available also with IP00 modules

• Ready-made and tested solution

• Considerable space-saving vs external


solution
• Cooling and assembly taken care of
• Very compact solution
• (NXC requires an additional cabinet)

• Options module provides for easy


integration
• Space for easy connection of cables

73 | Danfoss Drives DKDD.EP.945.A1.02


External power connection block +PCTB

• Enables a more flexible


connection of motor cables

• Required when using three


parallel cables (without the
options module)

74 | Danfoss Drives DKDD.EP.945.A1.02


VACON® 100 - Enclosed Drives
VACON® 100 Enclosed Drives

VACON® 100 Proven Technology

• From 75 kW to 800kW
• Frames MR8 to MR12
• 380-500 VAC &
525–690 VAC
• Rittal Enclosures
• Same user experience
from the smallest wall
mount drive to the largest
enclosed drive
• Control Panel &
Operation Logic
• PC tools

76 | Danfoss Drives DKDD.EP.945.A1.02


Robust drive maximizing availability

Ingress protection taken care of

• Enclosed cabinet with IP21


• IP54 option is available for more
demanding environments

• All options designed into the


enclosed drive
• Output filter dimensioning and
cooling taken care of

• Resistance to harsh environment


with conformal coated circuit boards
as standard

77 | Danfoss Drives DKDD.EP.945.A1.02


Enclosed drive ready to commission

Get the options you need built-in

• Easy selection of the drive


• Simple commissioning

• Configured to Order
• Standardized options built-in such
as du/dt and common mode
output filters
• No need for special engineering
• Solutions optimized for cooling
and space

• Proven solutions – proven quality

78 | Danfoss Drives DKDD.EP.945.A1.02


Safe and user friendly control area

Innovative solution for Control


Compartment

• Safe operation in the control section


• Door mounted control compartment is
separated from main power devices

• Ease of use and commissioning


• All auxiliary options are pre-wired to
control terminals blocks
• Easy and safe fault tracing

79 | Danfoss Drives DKDD.EP.945.A1.02


Flexible control interface

Wide range of possibilities

• Auxiliary components as options


• E.g. Safety relay, insulation fault
relay, extended terminals, signal
lights

• Dedicated area on the door for user


switches and signal lights depending
on the configuration

80 | Danfoss Drives DKDD.EP.945.A1.02


Innovative Cooling Solution

• Separated cooling channel

• Main air flow directed across power


components and away from control
components minimizing the need for
external filters

• The integrated output filters are


located in the cooling air flow path

• Back channel cooling option available

81 | Danfoss Drives DKDD.EP.945.A1.02


Maintenance made easy

• Easy serviceability

• Front access to all parts

• Easy fan change

• Module removal and change

82 | Danfoss Drives DKDD.EP.945.A1.02


Reliable enclosure concept

Built into a Rittal cabinet

• Main cooling channel is IP54


• Improved reliability by
separating the main cooling air
flow from the rest of the drive
electronics

83 | Danfoss Drives DKDD.EP.945.A1.02


Looking inside MR12

84 | Danfoss Drives DKDD.EP.945.A1.02


Power interface

• Power terminals
on the front

• Designed for
connection of
large cables

85 | Danfoss Drives DKDD.EP.945.A1.02


Cabinet options

Auxiliary equipment Input Devices


+CAMH Motor heater control +CIFD Fuse Switch
+CACH Cabinet heater +CICO Input contactor
+CACL Cabinet light Dynamic braking
Cabinet power supply for accessories +DBIN Brake Chopper
+CAPT Auxiliary voltage transformer Output filters
+CAPU Auxiliary AC supply terminals +POCM Common mode filter
+CAPD 24 VDC power supply +PODU du/dt filter
+CAPS AC customer socket +COSI Sine wave
Door-mounted options Cabling options
+CDLP Signal lights and reset button +CHIT Input cabling from top
Control terminals +CHOT Output cabling from top
+CTID Extended I/O terminals +CHCT Cabling from top
Protection Devices Mechanical constructions
+CPS0 STO with emergency push button on door +CHPH Base plinth 200 mm
+CPS1 SS1 with emergency push button on door +CHCB Back Channel Cooling
+CPSB Emergency switch off +EMAR Marine construction
+CPIF Insulation fault sensor

86 | Danfoss Drives DKDD.EP.945.A1.02


Auxiliary equipment

• Cabinet heater +CACH


• Prevents condensation in the
cabinet
• Requires auxiliary AC supply
(+CAPU)

87 | Danfoss Drives DKDD.EP.945.A1.02


Auxiliary equipment

• Motor heater control +CAMH


• Control the supply for the motor anti-condensation heater
• Requires auxiliary AC supply (+CAPU)

• Cabinet light +CACL


• Light for control compartment
• Requires auxiliary voltage transformer (+CAPT) or auxiliary AC
supply (+CAPU)

88 | Danfoss Drives DKDD.EP.945.A1.02


Door-mounted options

• Signal lights and reset button


+CDLP
• READY
• RUN
• FAULT
• RESET

• Requires
• 24 VDC power supply (+CAPD)
• Auxiliary voltage transformer
(+CAPT) or auxiliary
AC supply (+CAPU)

89 | Danfoss Drives DKDD.EP.945.A1.02


Control terminals

• Extended I/O terminals + CTID

• 20 control terminals to be used


freely

90 | Danfoss Drives DKDD.EP.945.A1.02


Protection devices

• STO with emergency push button


on door +CPS0

• SS1 with emergency push button


on door +CPS1

• Emergency switch off +CPSB


• Emergency stop push button
on the door
• Uses an input contactor to
disconnect the drive from
mains

91 | Danfoss Drives DKDD.EP.945.A1.02


Protection devices

• Insulation fault sensor +CPIF

92 | Danfoss Drives DKDD.EP.945.A1.02


Power supply
accessories
• AC customer socket +CAPS
• Power supply for measurement
equipment, tools or computer

• 24 VDC power supply +CAPD


• Backup supply for the control
unit
• Supply for some auxiliary
options

93 | Danfoss Drives DKDD.EP.945.A1.02


Power supply
accessories
• Auxiliary AC supply terminals
+CAPU
• Terminals for external supply
for other options (e.g. heaters)

• Auxiliary voltage transformer


+CAPT
• Supply of auxiliary voltage
for other options
• Taken from mains

94 | Danfoss Drives DKDD.EP.945.A1.02


Input devices

• AC fuses included as standard (aR)

• Fuse switch +CIFD


• Isolate the drive safely from mains
supply

• Input contactor +CICO


• Connect/disconnect drive to mains
• Includes fuse switch (+CIFD)
• Requires auxiliary voltage transformer
(+CAPT) or auxiliary AC supply (+CAPU)
• MR10 (over 385 A) and MR12 require
additional cabinet section

95 | Danfoss Drives DKDD.EP.945.A1.02


Output filters

• Common-mode filter +POCM


• Decreases the common mode voltage

• Du/dt filter +PODU


• Decreases the voltage stress on the motor winding insulation

• Saving on design, assembly and space


• Thermal design taken care of
• Integrated into the main cooling channel
• Readily assembled at the factory
• No added footprint (increase only the height)

96 | Danfoss Drives DKDD.EP.945.A1.02


Top cabling

• Enables cabling from top side


• Full top cabling (+CHCT)
• Input cabling (+CHIT – MR10 & MR12)
• Output cabling (+CHOT – MR10 & MR12)

• Cabling through an additional cabinet section


• Contains terminals for easy connection of cables

97 | Danfoss Drives DKDD.EP.945.A1.02


Mechanical constructions

• Back channel cooling +CHCB

• Air to the main cooling channel


of the AC drive taken from and
exhausted to the outside of the
electrical room

• Cooling load of the electrical


room is reduced

• Requires
• Anti-condensation cabinet heater
+CACH (and auxiliary supply
+CAPU)

98 | Danfoss Drives DKDD.EP.945.A1.02


Mechanical constructions

• Base plinth 200 mm +CHPH


• To replace the standard
100 mm plinth

99 | Danfoss Drives DKDD.EP.945.A1.02


Mechanical constructions

• Marine construction +EMAR


• Providing robustness in marine
environment
• Plinth with dampers
• Upper damper
• Door handle

• Requires
• IP54 version
• Anti-condensation cabinet
heater +CACH (and auxiliary
supply +CAPU)
• Not available with back channel
cooling +CHCB

100 | Danfoss Drives DKDD.EP.945.A1.02