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MINING
Cover image Image courtesy of Earth Systems
DISCLAIMER
2 WATER IN MINING
AUSTRALIA –
A GLOBAL
LEADER
IN WATER
MANAGEMENT
ACROSS THE
MINING
LIFE CYCLE
Image courtesy of Earth Systems.
WATER IN MINING 3
INTRODUCTION Your partner in sustainable water management for
INDUSTRY all mining and mineral processing needs.
OVERVIEW
Australia is a global leader in water Water must be managed at all stages of the mine
KEY CAPABILITIES management and innovation across the
mining life cycle. Australia has a mature
life cycle including:
• exploration
COMPANIES AND
mining industry built on nearly 200 years of
experience spanning coal, iron ore, nickel, • project planning and design
CAPABILITIES copper, bauxite, zinc, gold, silver, uranium • mining and minerals processing
and rare earths. The exponential growth in • rehabilitation
FURTHER mining has seen the rise of water challenges
which the Australian industry has met
• closure and post-closure.
INFORMATION through the early adoption of technologies Water management decisions made at any stage of
the life cycle may have effects on the subsequent
and innovation.
stages. For example, mine planning dictates volumes
Ensuring continuous water supplies during and quality of surplus water generated by the mine,
mine operations is a baseline requirement. which may affect water treatment requirements
Today, the Australian mining industry during mining, rehabilitation and post-closure.
is at the forefront of sustainable water
management recognising that environmental Australia has mines at all stages of the life cycle -
accountability, social responsibility and from mines in current planning, to operational mature
commercial success are now inseparable mines over 90 years old, to closed and abandoned
goals. The protection or enhancement of mines that are still being actively managed to
water resources for the environment and protect the environment.
for communities – before, during and after Australia’s long history of overcoming the challenges
mining – has become an established part associated with mining in a difficult geographical and
of Australian practice. Increasing stress social context has led to the development of specific
on water resources means that mining, in water-related expertise.
Australia and globally, will continue to rely
This Industry Capability Report provides an overview
on expertise and innovation in effective and
of these key capability areas and includes examples
sustainable water management.
of Australia’s specialist expertise.
Talk to your local Austrade representative
for tailored advice and information on
connecting and partnering with the Australian
mining industry.
4 WATER IN MINING
INTRODUCTION WATER IN THE MINING LIFE CYCLE
INDUSTRY
OVERVIEW End Of Life Use/Community
Engagement & Benefit
EXPLORATION
KEY CAPABILITIES
Environmental Impact
RESOURCE ASSESSMENT
Assessments/Studies
MINE
Mine Rehabilitation CLOSURE
MINE DESIGN Water Stewardship
& Closure Planning & PLANNING
Water Conservation
Water Storage Tanks/Dams
& Alternative Sources
WATER IN MINING 5
INTRODUCTION Australia has an abundant supply of
mineral resources, including the world’s
This wealth of mineral resources,
underpinned by billions of dollars
through training the next generation of
mining leaders and undertaking research
largest reserves of lead, nickel, uranium of investment in research and into all areas of the mining life cycle.
INDUSTRY and zinc. development, has generated a skilled
The mining industry is one of the most
OVERVIEW A world leader in the production of
industry of professionals and cutting-
edge technology. Australia’s mining
efficient and productive water users in
key mineral commodities, Australia is Australia. The contribution of the mining
KEY CAPABILITIES ranked as: 1, 2
sector has built a reputation as a
world leader in the development and
industry to the Australian economy,
per gigalitre of water consumed, is
• the world’s leading producer of manufacture of mining equipment,
COMPANIES AND bauxite, alumina, rutile, zircon and technology and services (METS).
around fifty times that of agriculture.3
This is largely due to the high water
CAPABILITIES tantalum
• the second largest producer of gold,
Australian firms are competitive across
the supply chain, including exploration,
efficiency of Australian mines, which
in total consume approximately 760
FURTHER iron ore, lead, manganese and lithium engineering, minerals processing,
gigalitres of water per year, only 4.4 per
environmental management, mine
INFORMATION
• the third largest producer of ilmenite, cent of Australia’s total.4 Along with its
safety, research and development, and
nickel, uranium and zinc low national water footprint, Australia’s
education and training. The METS sector
• the fourth largest producer of black mining industry has adapted to more
is complemented by world-leading
coal and silver regulatory requirements around water
educational and research institutions,
than most other economic activities.
• the fifth largest producer of aluminium, which support the mining industry
brown coal, diamonds and copper.
6 WATER IN MINING
INTRODUCTION WATER MANAGEMENT IN MINING
INDUSTRY
OVERVIEW
KEY CAPABILITIES
precipitation evaporation
COMPANIES AND
CAPABILITIES REUSE
INFORMATION
rock dump MINE SITE tailings dam
other industry
surface water
agriculture
community
sea
groundwater groundwater
WATER IN MINING 7
INTRODUCTION The Australian mining industry makes
strong national economic contributions
Australian water capabilities across the
mine life cycle include:
• the drive for environmental
performance has led to Australian
through billions of dollars of investment leadership in alternative mine water
INDUSTRY in water infrastructure and protection
• A
ustralia is seen as a global leader
in water stewardship and integrated
sources like recycled water and
OVERVIEW while enhancing cultural, social and
environmental standards.
water resources management related
the development of water recovery
technology ensuring long-term safety
to mining resources, including building
KEY CAPABILITIES Australian companies take pride in resilience of mining value chains to
• A
of tailings dams
ustralia is a leader in education
exporting this success to help other climate and weather disruptions
COMPANIES AND established and emerging mining and training programs for improved
• A
ustralia’s economic reliance on
nations improve water performance in mine environmental performance and
CAPABILITIES
groundwater requires high standards
their mining industries. A proven track social responsibilities.
and innovation in groundwater
record of delivering projects on time management
FURTHER and on budget underpins this capability.
• A
ustralia has developed technologies
INFORMATION to suit specific water and wastewater
treatment needs of individual mines
8 WATER IN MINING
Earth Systems delivers safe, efficient water treatment to mines worldwide
Case Study In Australia, Earth Systems provided a flocculant directly into a large water
Neutra-Mill rapidTREAT 7000 (a portable body, allowing the discharged water to
Earth Systems is an environmental
reagent mixing and dosing system) meet water quality standards.
consultancy with offices in Australia,
in Western Australia to treat reactive
China, Laos, England, Rwanda and earthsystems.com.au
sulfide material. When exposed to air
Senegal. Formed in 1993, the company
due to dewatering or mining, acid and
has executed over 500 projects in
metalliferous drainage is generated
Australia, Asia, the Pacific region, Africa
during the operational life of the mine
and South America. Its clients include
and post closure. Earth Systems perform
Glencore, BHP, Rio Tinto, Barrick,
routine and emergency treatment in the
Harmony Gold and various Australian
event of high rainfall associated with a
state and federal government agencies.
tropical cyclone. This allows the site to
Earth Systems provides water rapidly and efficiently treat and safely
management and treatment advice, discharge water off-site, allowing mining
water treatment equipment and contract to recommence.
treatment services. The company’s
Another solution was installed at a large
multiple portable modular plants can
mining site in Kalimantan, Indonesia,
be used to treat the water directly.
where staff needed to control a high
Reagents are added directly to the
load of suspended solids in stormwater
water body (in-situ treatment) at a
before discharging it offsite. Earth
fraction of the cost of conventional
Systems supplied a custom Neutra-Mill
treatment facilities. The equipment
system called Turbidity Mill (water-based
can treat stormwater, process water,
portable reagent mixing and dosing
groundwater and water storages for
system) to dispense flocculant directly
issues such as turbidity control, pH
into the water body to reduce the level
adjustment, metal removal, nutrient
of suspended solids. The Turbidity Mill
control (algal blooms) and odour control.
efficiently and rapidly disperses the
WATER IN MINING 9
INTRODUCTION CLIMATE CHANGE AND Australian companies have developed
and apply the monitoring and
Australian companies similarly
provide infrastructure and operational
CLIMATE VARIABILITY forecasting technologies that permit management solutions that ensure a
INDUSTRY Circulation systems such as the El effective decision-making and planning. mine can respond in a timely manner
OVERVIEW Niño-Southern Oscillation have varying, Australia’s Commonwealth Scientific and
Industrial Research Organisation (CSIRO)
to changes in weather with minimal
loss of production and within regulatory
often strong effects across Australia
Australia need to predict the nature of (Climate Related Adaptation from Terrain
COMPANIES AND the oscillations and implement adaptable Evaluation Results) for the mining
CAPABILITIES and robust water management systems
to mitigate the risks associated with
industry. This tool identifies flood-potential
hot-spots around a mine and helps to
INFORMATION
10 WATER IN MINING
HEC delivers reliable water forecasting model
for mine management
Case Study located in an environmentally sensitive
area. The company was selected for
Based in Brisbane, Hydro Engineering
the project after undertaking a similar
& Consulting (HEC) provides hydrology,
assessment for the client’s operation in
water supply and water management
Indonesia some years earlier.
services. The company investigates,
assesses, designs and manages water HEC provided a user-friendly,
resources for public and private sector predictive water balance model for
organisations. the life of the operation that can be
used by site personnel as a short-
HEC has extensive experience in
and long-term forecasting tool. It
the resource development and
can also be used to plan future mine
management sectors. This includes
infrastructure development to support
designing water supply schemes
expansion plans.
(groundwater and surface supplies)
and water management systems; The HEC tool ensured the client could
undertaking water balance modelling; continue operating through a recent
designing waste disposal systems; drought and wet period. The client is
developing environmental approvals now using the tool to determine water
documentation; providing onsite supplies for a planned mine expansion.
environmental advice; and assisting
hecons.com
with rehabilitation planning and design.
A major gold miner engaged HEC to
complete a water supply and water
infrastructure sizing assessment for
an operation in Australia, which was
Evaporator technology for water removal from mine site. Image courtesy of HEC.
WATER IN MINING 11
INTRODUCTION WATER MANAGEMENT IN Australia provides expertise in
implementing automatic control systems
REMOTE LOCATIONS to continually assess performance of
INDUSTRY Many of Australia’s mines are located water infrastructure at remote sites. The
OVERVIEW great distances from urban centres, safe management of excess groundwater
in remote, arid areas where no natural
requiring major infrastructure projects
12 WATER IN MINING
Akwa-Worx installs wastewater treatment plant
at remote PNG mine
Case Study location. The STP is located in Hidden
Valley, a four-hour drive or a one-hour
Akwa-Worx is a privately owned
flight from Lae, the second-largest city
water and wastewater treatment
in PNG. The company also had
original equipment manufacturer
to address limited local knowledge
(OEM). The Queensland-based
and the requirements for ongoing
company offers Australian-designed
plant management.
and manufactured systems for the
Australasian mining market. Its The STP incorporated multiple reactors
product range includes small, medium for the Biological Nutrient Reduction
and large modular-style water and system, together with pump and
wastewater treatment systems, which ultra-filtration containers to produce
have the flexibility to accommodate Class A reclaimed water. It is also
changes in conditions and engineering equipped with bagging units for the
to suit long-term requirements. safe disposal of de-watered sludge.
The client requested the bagging unit
Akwa-Worx specialises in remote
due to the remoteness of the location,
sites and delivery in cross-cultural
and to adhere to best practice
settings. One of its most successful
environmental guidelines.
commissions was the design,
construction, fit-out and delivery of a This plant follows on from a previous
1,000 ep (350 kl) sewage treatment 1400 ep STP supplied to the same
plant (STP) for the mining industry in client as part of the Hidden Valley/
Papua New Guinea. Morobe Joint Venture.
In developing the design, Akwa-Worx akwaworx.com
had to consider the site’s remote
Hidden Valley mine site, Papua New Guinea. Image courtesy of Akwa-Worx.
WATER IN MINING 13
INTRODUCTION MINING IN SENSITIVE This has led to particular capability in all
aspects of water stewardship including:
ENVIRONMENTS
INDUSTRY Most mines in Australia are located
• water efficiency
KEY CAPABILITIES when cultural and economic water • ecological restoration schemes
assets, such as the Great Artesian • water monitoring
Basin and the Murray Darling Basin, are
COMPANIES AND accessed by multiple users including
• prediction and reporting systems
CAPABILITIES
• d
evelopment of governance and
traditional land owners. Mines must
engagement frameworks.
adopt water solutions that respect the
14 WATER IN MINING
ReGen works with Indigenous community to complete surface water
management works
Case Study were in the best interest of KRJV. local community with jobs and skills
development opportunities.
ReGen offers complete solutions In 2014, KRJV embarked on a
for mine closure and mine site project to undertake surface water KRJV met all key performance
rehabilitation, as well as progressive management works at Fortescue indicators for safety, environmental
rehabilitation and standalone water Metals Group’s (FMG) Christmas Creek requirements and Indigenous
infrastructure and management. The mine. The scope of work included participation, and completed the
company provides bulk earthworks, constructing levees and a floodway, project on time and within budget.
civil capacity, revegetation, and elevating a haul road and upgrading The joint venture framework was so
monitoring and maintenance services. four turkey nest dams, to ensure FMG successful it now serves as ReGen’s
As a division of Downer Group – complied with regulatory requirements template for subsequent future
Australia’s most diversified mining regarding surface water movement at ventures with Indigenous businesses.
services provider – ReGen has the site. The project was undertaken
“KRJV recruited personnel, secured
access to Downer Mining’s extensive in the middle of the wet season,
equipment and mobilised to site to
equipment, management and increasing the risk of flooding if it
commence works in good time to
engineering capability. rained.
meet the construction deadlines. Our
In 2014, ReGen and Karlayura One of KRJV’s goals was to employ experienced site management team
Enterprises, a 100 per cent owned and at least 25 per cent of its project worked with Indigenous personnel to
managed Pilbara Aboriginal Business, workforce from the Indigenous provide a balanced crew that worked
formed the Karlayura ReGen Joint community. Skilled management and well with the client’s site team. The early
Venture (KRJV). KRJV’s Governance a thorough recruitment process that establishment of such good teamwork
Committee, made up of three members involved input from Traditional Owners provided the basis for the success of
from each JV party, oversaw high-level ensured KRJV mitigated potential the whole project,” said Marcus de Haas,
operation and management of the JV. All social and cultural issues. The project Project Manager, ReGen.
decisions made by the Committee had achieved a 40 per cent Indigenous
mineregen.com.au
to be unanimous, ensuring outcomes employment rate, providing the
WATER IN MINING 15
INTRODUCTION INTEGRATED MINE WATER Australia is a world leader in developing
conceptual models for evaluating direct
The Australian mining industry works
closely with government and universities
MANAGEMENT AND and indirect impacts from mining, to produce water management guidance
INDUSTRY MONITORING designing and implementing monitoring and has recently published updated
OVERVIEW The Australian mining industry has
programs, assessing the consequences
of pollution risks and providing advice and
Leading Practice Sustainable
Development Program guides. These
demonstrated experience in bringing
KEY CAPABILITIES together the concepts of environmental
solutions on management for improved
environmental and social performance.
include a Water Stewardship guide
that covers the principles of leading
accountability, social responsibility practice sustainable water management,
COMPANIES AND and commercial success across the
mine life cycle. This also extends to
To ensure the highest water management
standards are achieved, the industry has
as well as 15 other guides that cover
CAPABILITIES expertise in catchment-scale water invested heavily in personnel, training
numerous aspects of mine water
management throughout the mine
management, environmental flows and and cooperation between research
life cycle.5 Additional information on
FURTHER evaluating and predicting hydrological organisations, government and industry.
Australian credentials in industrial water
INFORMATION and water-balance change critical to a Australia’s long term investment in mining
management and sustainable mining
mine ecosystem. research has included the development
and the environment can be found in
of numerous water management and
companion Industry Capability Reports
technology innovations, and specialist
available from austrade.gov.au.
water in mining research centres.
16 WATER IN MINING
GHD enhances water management practices at sites worldwide
Case Study developing detailed water balances freshwater demands for the plant to
(GOLDSim) for existing and future be almost halved. GHD also designed
Founded in 1928, GHD provides
operational conditions. Groundwater wastewater treatment infrastructure to
engineering, architecture, environmental
models (MODFLOW) were also linked help manage manganese emissions to
and construction services to private and
to the GOLDSim site water balances the ocean outfall.
public sector clients in the water, energy
to give a complete picture of site
and resources, environment, property Managing stormwater associated with
water flows.
and buildings, and transportation high rainfall at the Goro Nickel site
sectors. The company employs more Each of these sites now has a is a major challenge. GHD provided
than 8,500 people across Asia, Australia, tool which can be progressively hands-on commissioning support for
Europe, North America, South America calibrated over the life of the mine to the implementation and optimisation
and the Pacific region. allow water management practices of site surface water management
to evolve in parallel and support during the wet season. This included
Since 2008, GHD has undertaken
future decision-making processes. implementing the operating strategy for
a water management assessment
GHD also developed associated a series of stormwater retention ponds
program for Centennial Coal, which
Water Management Plans that align and updating and optimising the site’s
operates or manages over 10 sites in
with Centennial Coal’s business stormwater management plan.
New South Wales, Australia. When
objectives, specifically its approach to
Centennial Coal acquired the sites, ghd.com
sustainability and pollution reduction.
the documentation, monitoring and
modelling of water management GHD was commissioned to provide
was limited and based on empirical similar water management expertise
knowledge of staff members. Little to Vale Inco’s Goro Nickel Project in
metered data was available. New Caledonia. Based on a review
of the proposed site water balance
The GHD team worked with Centennial
and optimisation of process flows,
Coal’s operational staff to develop an
GHD identified opportunities to reuse
understanding of water flows around
and recycle process water, enabling
different sites. The work included
WATER IN MINING 17
Advisian provides end-to-end consulting services to Fortescue
Case Study In Western Australia, Advisian has • c
oncept and detailed design
a longstanding relationship with of bridge culvert and waterway
Advisian is the independent
Fortescue Metals Group (FMG), crossings for over 260 kilometres
global consulting business of the
one of Australia’s largest iron ore of railway
WorleyParsons Group, an Australian
producers. Advisian has provided • d
ewatering system design,
company that has served local and
services from the early days of monitoring and compliance reporting
international clients for 40 years.
development through to ongoing during the construction of FMG’s
With offices in 19 countries, Advisian operations. The services include: train unloader at Port Hedland.
helps clients address critical resource,
• p
ort and mine site drainage advisian.com
energy and infrastructure challenges
system design
using a combination of strategic,
management and technical consulting • p
it-lake hydrogeological modelling to
capabilities, delivering practical and support mine closure
commercially oriented solutions. Clients • d
rilled deep artesian water bores
range from junior mining operators to support approval applications
to state-owned enterprises and needed to secure the water supply
multinational corporations. for a proposed mine site
The company’s services include • 2
D flood modelling across two of
whole-of-cycle water planning, FMG’s mine operations to assist
water source viability and with mine planning, surface water
quality assessments, surface management and approvals
and groundwater monitoring and • d
etailed design of river diversions
modelling, water and wastewater and flood protection measures at the
treatment and system delivery, and port and mine sites to minimise risk
tailings and waste management. of interruptions to iron ore production
18 WATER IN MINING
Hydrus Consulting delivers a sustainable mine water management plan in Ukraine
Case Study Hydrus Consulting’s work with Ferrexpo plan that identified sustainable
Poltava Mining in the Ukraine provides water reuse options throughout the
Hydrus Consulting has extensive
a good example of the company’s mine’s construction and operational
Australian and international experience
capabilities in sustainable water life and reduced waste discharge
working with mining and energy
management. Its hydrogeologists from the project. Its consultants
companies to manage environmental
worked in-country with local mine formed part of a multidisciplinary
impacts and secure sustainable
management to develop an integrated team of environmental experts that
water supplies for their projects. Its
water management plan for the produced the project’s Environmental
consultants have worked throughout
planned expansion of Ferrexpo Poltava and Social Impact Assessment and
Europe, Africa, the Middle East, South
Mining’s Yeristovskoye mining project. established a Project Environmental
America and Russia.
Plan to ensure construction activities
The project included identifying
The company provides consulting were conducted to international
a reliable mine water supply and
services in water resource and supply environmental standards.
assessing potential social and
studies; integrated and adaptive
environmental impacts on a major hydrusconsulting.com.au
water resource management;
transboundary river system. The
groundwater and surface water impact
consultants adopted an integrated
assessment; and tailings facility and
approach to assess the whole-of-site
site-wide environmental monitoring and
water balance, incorporating tailings
assessment. It can also align clients’
storage facilities, pit dewatering and
existing environmental monitoring and
ore processing.
reporting activities with international
reporting frameworks, helping them Based on the assessment, the
gain access to new markets, address company’s consultants developed an
investor concerns, and drive innovation integrated water management
and new business opportunities.
WATER
WATER IN
IN MINING
MINING 19
INTRODUCTION WATER STEWARDSHIP Where mining co-exists with
communities, agriculture and other
regions. Australian control system
expertise and innovation including
Australia is seen as a global leader in important ecosystem services, Australian monitoring, modelling, telemetry
INDUSTRY water stewardship and integrated water water managers have shown how river and reporting, has permitted this
OVERVIEW resources management. Together,
Australian industry and academia
basin partnerships are a key element of
successful water stewardship.
unique and highly successful salinity
management system.
have developed and refined the Water
KEY CAPABILITIES Accounting Framework, which is applied For example, the Fitzroy River is the The business case for water stewardship
by most multi-national mining companies largest river flowing into the iconic is emerging quickly in the mining
COMPANIES AND to report and assess water performance Great Barrier Reef and there are
various parties with vested interests
industry, and there is growing demand
for services that will allow mine projects
CAPABILITIES in a consistent and transparent manner.
The Water Accounting Framework is now in the water ecosystem. The Fitzroy to contribute to catchment water
a key part of the International Council on Partnership for River Health has used management. Australia continues to
FURTHER Mining and Metals guidance on Water a unique approach of pooling existing invest in applying and transferring its
INFORMATION Stewardship with links to the Global data collected by its mining industry water stewardship expertise through a
Reporting Initiative (GRI).6 and government partners. This dataset number of collaborative water research
now contains more than 1.6 million centres that include specialisation in
Australian experts also have a sample results from over 200 sites.8 water stewardship and mine water
reputation for integrated water resources management. These include the CSIRO,
management. Currently CSIRO is Another example is Australia’s unique
the University of Queensland’s Centre
providing advice in South America on salinity prediction and trading scheme
for Water in the Minerals Industry and
how to integrate mining into sustainable in the Hunter Valley that illustrates how
the National Centre for Groundwater
catchment management in the Copiapó river basin partnerships can assist with
Research and Training.
river basin.7 protecting ecosystem assets in mining
20 WATER IN MINING
CSIRO’s expertise improves water stewardship in southern Peru
Case Study Using this evidence base, CSIRO is to improve practices in Australia.
working with Southern Peru Copper, CSIRO sees potential to use the project
Southern Peru Copper has significant
other key users and local authorities to take its services to other regions of
operations in Tacna in southern Peru,
to develop risk reduction strategies Peru and the region more broadly, as
an arid region often at risk of drought.
and equity measures to support more well as to play a role in Tacna’s broader
In 2016, with the assistance of the
sustainable water-sharing practices economic development.
regional government and National
in the Tacna region. This includes
Water Authority, the mining company csiro.au
reviewing current and future supply and
engaged CSIRO – Australia’s national
demand, structural and non-structural
science agency – to develop a
investment options, and capacity-
drought management plan for the
building measures.
basins in the region.
A key aspect of the project is its
CSIRO is developing an Integrated
participatory approach, where the
Water Resources Management Model
regional government, a major university
to assess the availability of water
and water, natural resources and
resources (including individual and
environmental management institutions
interconnected basins) for different
are working together to agree on
users in the catchments. The model will
primary responsibilities and operational
include infrastructure and management
protocols. These protocols will be
rules, and will identify key indicators
integrated into a decision support
and thresholds of drought by surveying
system to improve water management
baseline conditions such as current
before, during and after drought.
climate. The model will then be used to
evaluate use and management practices The project has two-way benefits: it
for a range of climate and development will improve outcomes for business,
scenarios, for all key sectors. communities and natural systems in
the Tacna region; and provide insights
WATER IN MINING 21
INTRODUCTION GROUNDWATER Australian companies provide design
expertise and innovation advice on
be re-used as a regional groundwater
resource which is invaluable when there
MANAGEMENT groundwater monitoring systems is water scarcity.
INDUSTRY AND MONITORING to international clients. The aim is
Where mines operate in dry conditions,
OVERVIEW Australia is not only economically
to minimise the impact of mining
operations on mine personnel,
importing groundwater from outside the
dependent on the preservation of mine site is often essential for ensuring
KEY CAPABILITIES aquifer resources but also deeply
ecosystems and community water
supplies by providing early warning
continuous operation of the mine.
tied to the environmental and notifications of the potential impacts. Australian companies have extensive
COMPANIES AND cultural values of groundwater. Mines
avoid groundwater impacts through Australian companies have decades of
experience in exploring, designing,
22 WATER IN MINING
Airwell helps mining client maintain leachate recovery from storage dam
Case Study Airwell worked closely with the client Airwell pumps use compressed air
and their environmental consultants to operate, which can be transferred
Based in Western Australia, Airwell
to identify the issues and provide over many kilometres through small-
Group provides pumping solutions
a solution. Issues included variable diameter poly pipes. One suitably
to the oil and gas, mining, industrial,
flow rates that made conventional sized air compressor can operate
environmental and agricultural sectors.
pumping methods unusable; the high many Airwell pumps. Using poly pipes
The company’s pumping solutions
cost of installing and maintaining on active mine sites also eliminates
address issues such as salinity
permanent infrastructure to power the risk of accidental contact with
management, leachate recovery,
electric submersible pumps in multiple power sources. Repairs are simple and
pollution and hydrocarbon recovery.
locations; the safety risks associated inexpensive to undertake.
The mining industry spends time with installing live electrical cables
There are now up to 50 Airwell pumps
and millions of dollars minimising the across active mine sites; and ensuring
operating at the mine site at any one
impact of their mine operations on the the quality of leachate recovery water.
time to maintain leachate recovery from
environment. Monitoring, controlling
The unique features of Airwell’s the dam. The project is considered to
and recovering potential leaks and/or
leachate recovery pumping systems be highly successful.
seepage from tailings dams is a
addressed all identified issues. Airwell
major challenge. airwellgroup.com.au
pumps can achieve flow rates of up to
Airwell has provided many clients in 1 L/S to 0.00 L/S without damaging the
Australia and overseas with automated pump. Airwell pumps can also handle
leachate recovery pumping solutions. fluids containing grit and sand without
One Australian client discovered being damaged. An Airwell pump made
a partial open-cut pit wall had from SAF 2205-grade stainless steel
destabilised due to leakage from a was supplied to the site to handle the
leachate dam. Pit expansion over time highly corrosive water.
had resulted in active mining being
undertaken closer to the dam.
WATER IN MINING 23
INTRODUCTION WATER AND are just a few of the challenges
Australian water treatment specialists
• O
ptiflox – the OptiFlox system,
developed by SciDev, continuously
WASTEWATER TREATMENT are adept at managing. measures particle characteristics of
INDUSTRY The Australian water industry is highly Australian water treatment providers
coal tailings slurry in order to maintain
OVERVIEW skilled in the development and delivery offer a portfolio of technological
optimal flocculation conditions
of water treatment strategies for each solutions including membrane • B
rine Squeezer – the Osmoflo Brine
KEY CAPABILITIES stage of mine life. This includes the mine
ramp-up through to peak production,
bioreactors, reverse osmosis, ion Squeezer recovers up to 99 per cent
of water from reverse osmosis plants
exchange, electrolysis, zero liquid
post-closure and remediation of
COMPANIES AND discharge and thermal hydrolysis. and features innovative design and
abandoned sites. Treatment strategies Innovation is ongoing in this sector. operational strategies to manage
CAPABILITIES are tailored for each mine site to ensure
the provision of fit-for-purpose water
Recent advances in water treatment fouling and scaling of membranes.
technologies developed by Australian Remediation of seepage plumes from
FURTHER treatment in an environmentally and
financially viable manner.
companies include: mine sites is another task in which
24 WATER IN MINING
Virtual Curtain turns wastewater into rainwater
with patented technology
Case Study ‘ore’ containing around 1 per cent uranium
and 2.5 per cent rare earth elements. This
Australian company Virtual Curtain
uranium ‘ore’ was about 20 times more
Limited is treating a variety of mining and
enriched than the original uranium deposit
industrial wastewaters in Australia and
being mined, while the rare earth elements
China using the CSIRO-developed Virtual
constitute a new, previously unrecovered
Curtain technology. Developed over a
commodity stream. Other trials have also
number of years, this patented technology
highlighted the potential for the Virtual
relies on the in-situ formation of a mineral
Curtain technology to produce a value
known as a hydrotalcite, which can
from wastewaters previously considered
simultaneously incorporate a range of
a liability.
contaminants into its structure.
In China, the Virtual Curtain technology is
In Australia, in two separate applications,
currently used to treat around 7 gigalitres
over 100 ML of acidic, metal-laden mine
of wastewater produced from a coal
pit water has been treated in a novel
gasification plant. In this application, the
‘in-pit’ configuration at the Baal Gammon
technology has been used to soften the
mine in Queensland. Following final
water as well as remove dissolved silica
treatment, around 90 per cent of the
and organics, leading to around a 50 per
contaminated solute was of rainwater
cent improvement in the performance
quality. The solute was released to a
of the expensive reverse osmosis step
sensitive local environment in a matter of
that follows. This treatment constitutes
weeks with minimal residue, as a result
a major step reduction in costs for
of treatment incorporating the Virtual
wastewater treatment at coal gasification
Curtain methodology.
plants in China.
In an Australian trial, uranium mine
virtualcurtain.com.au
wastewater was treated to produce an
WATER IN MINING 25
Osmoflo’s emergency water solution ensures timely mine construction for
Antofagasta Minerals
Case Study of the mine and processing facilities The mine construction was
required a constant and reliable supply completed in 2015 and went into
Osmoflo provides tailored, turnkey
of good quality water during the full production in 2016. Osmoflo was
desalination and water treatment
construction phase and for ongoing subsequently engaged to provide a
solutions across the world. As the
mine operations. Due to the urgent permanent 3,000m3/day seawater RO
largest Australian-based designer and
water requirement and long lead time plant for process and potable use at
builder of desalination projects, the
for a permanent water treatment plant, the mine. This was commissioned in
company has offices throughout the
a rental solution was deemed to be February 2016.
Middle East, South-East Asia, South
the quickest bridge solution to meet
America and India. osmoflo.com
construction schedules.
Osmoflo’s expertise covers the
With equipment readily available
full range of treatment solutions
from its global fleet (located in the
for seawater, brackish, waste and
United Arab Emirates, Australia and
contaminated feedwaters for
Asia), Osmoflo was the only company
applications in potable water, high
capable of providing an emergency
purity process water, dewatering, reuse
water treatment solution. Osmoflo
and environmental discharge. Osmoflo
installed and commissioned a 1,500m3/
has designed and built over 450 plants,
day ultrafiltration and seawater
and operates and maintains over
reverse osmosis plant in August 2013,
100 plants and facilities for its clients
ensuring Antofagasta could continue
around the world.
construction activity and avoid costly
In 2013, Chilean copper mining group time delays. The plant was then handed
Antofagasta Minerals engaged Osmoflo over to Osmoflo SPA in Chile for
to provide a water treatment solution ongoing operation and maintenance.
at its Antucoya mine. The development
26 WATER IN MINING
Clean TeQ proprietary ion exchange technology enables zero liquid discharge in
the Middle East
Case Study solutions for water and wastewater or discharged. Treatment is normally
treatment, by-product recovery and done by addition of lime, producing
Australian company Clean TeQ operates
zero liquid discharge (ZLD). ZLD is the metal and gypsum solids which are
a mining division
elimination of liquid waste discharge, with filtered out. However, this treatment still
(www.cleanteq.com) and a water
the clean water reused in the process or leaves the sulphate at around 1,500
division (www.cleanteqwater.com). The
safely discharged into waterways. mg/L, a level that does not meet the
company is developing the Syerston
quality specifications for most reuse or
nickel and cobalt mine in Australia, which Clean TeQ’s CIF® technology is
discharge applications.
is dedicated to supplying metal sulphates used worldwide, including in Oman
to the EV battery market. Clean TeQ’s at an antimony roaster wastewater At the Oman roaster, the FGD blowdown
proprietary ion exchange technology is treatment facility. Designed to modern water is treated in a lime reactor and
central to the production of high-quality environmental standards, the antimony clarifier to remove heavy metals to
metal sulphates and is the basis of plant undertakes the roasting of antimony below 0.5 mg/L. The water from the
the Continuous Ionic Filtration (CIF®) concentrates to produce high grade clarifier contains 600 mg/L of calcium
process used in industrial and municipal antimony ingots, powdered antimony and 1,700 mg/L of sulphate and is then
wastewater treatment. trioxides, gypsum and gold bullions. further treated using Clean TeQ’s CIF®
technology. CIF® reduces the calcium
Ion exchange is a water treatment Regulations ensure that roasters,
and sulphate concentrations to below
process used by many industries to smelters and power plants control their
50 mg/L and 250 mg/L respectively,
produce high pure water, for example, emissions to atmosphere. Flue Gas
which meets the requirement for reuse
in nuclear and thermal power stations. Desulphurisation (FGD) scrubbers wash
or discharge. Ion exchange resins are
The CIF® process extends the use to air emissions to remove sulphur
regenerated using dilute sulphuric acid
of ion exchange technology to the dioxide and other pollutants, producing
and hydrated lime, allowing the spent
treatment and recycling of wastewaters scrubber water with high concentrations
brine to be recycled back to the lime
and by-products. of sulphate, arsenic, antimony and other
reactor, and resulting in a ZLD process.
toxic components. This water must
Working with mining and water treatment
be treated before it can be reused
companies globally, Clean TeQ provides
WATER IN MINING 27
INTRODUCTION WATER RECYCLING TAILINGS MANAGEMENT Historical tailings dam failures
have demonstrated the reality of
AND REUSE AND REMEDIATION the risks associated with tailings
INDUSTRY Many Australian mines reduce or Raw tailings may contain large amounts water. Australia’s leadership in risk
OVERVIEW eliminate the dependency on external of water. Effective tailings water management is highlighted by the
Australian Government’s Leading
water supplies by increasing the management is fundamental to mining
Australia is also a world leader in This capability includes: Australian companies are at the forefront
innovative education and training of optimising water recovery from tailings
• innovative approaches to tailings dam
programs for water recycling, alternate by providing customised solutions
management
water sources and sustainable water involving the tailing properties and mine
• tailings water recovery and seepage site environment. This ranges from
management and decision making at
control conventional thickening to filter presses
mine sites.
• forecasting, planning and that permit dry stacking of tailings and
implementing closure and development of new tests on tailings
rehabilitation strategies properties.
• p
lans to protect the environment by
covering and remediating tailings.
28 WATER IN MINING
ATC Williams delivers mining tailings management in Chile
Case Study Water is a limited resource in these ATC Williams continues to explore
mining areas, which is worsened by options such as a thickening tailings
Based in Melbourne with offices in
global warming. Rain in the wet season discharge as well as filtration, which can
Perth, Brisbane, Peru, Chile and the
does not provide enough water for be an attractive option for operations
Middle East, ATC Williams provides
drinking, agriculture and mining. This with high water replacement costs and
tailings and water consultancy services,
is why most new mining projects are where seepage is a sensitive issue.
specialising in life-of-mine tailings and
pumping seawater despite the huge
water management. The company also High density thickened or paste
capital and energy expense. Mines
offers complementary services in areas tailings disposal are also both effective
are also expanding their operations
such as geotechnical engineering, slurry ways to increase the strength of
to poorer hypogen primary bodies,
transport and waste management. tailings deposits, reducing the risk of
resulting in a higher water consumption
liquefaction and are generally more
Tailings management has become a concentration-flotation process and
cost-efficient than filtration.
critical aspect of mine planning and generating increased tailings volumes.
operation in Chile. The increase in atcwilliams.com
ATC Williams has been working on
mining activity over the past 15 years,
tailings management solutions in Chile
combined with a significant grade
and Peru for the last seven years,
reduction, has resulted in a large
including for Codelco’s Andina, San
increase in tailings volume. Around 1.6
Antonio, Chuquicamata and El Teniente
million of tonnes of tailings are produced
mines, and MMG’s Las Bambas mines.
each day in Chile. More than 60 per
The company was commissioned
cent of sulphides ore reserves are
to look at ways of improving tailings
located in the central part of Chile, close
storage efficiency and water recovery.
to the most populated, agricultural and
industrially developed areas.
Field deposition trial of high rate concentrated tailings over Talabre TSF
(Codelco, Chuquicamata, northern Chile). Image courtesy of ATC.
WATER IN MINING 29
Boddington Gold Mine, Western Australia
30
WATER IN MINING
WATER IN MINING 31
INTRODUCTION
INDUSTRY
OVERVIEW
KEY CAPABILITIES
COMPANIES AND
CAPABILITIES
FURTHER
INFORMATION
The following table provides some examples of companies and their capabilities.
Contact your local Austrade representative for assistance connecting with the Australian businesses that best suit your requirements.
austrade.gov.au
32 WATER IN MINING
Coffey
Cardno
Ausenco
CRC Care
Clean TeQ Ltd
C&R Consulting
CQG Consulting
Organisations
systems
in P
Consulting
Consulting
consultants
engineering
rod
Groundwater
u
Environmental
Environmental
Water filtration
water treatment
water treatment
ct o
Water Consulting
Mining consulting
Mining consulting
r Se
Mining environment
Tailings management
Centre – Remediation
rvic
Cooperative Research
e
Wa
ter
Sup
Ma ply
ppi &S
ng our
Mo / Tes cing
nito ting
ring / An
Inte Sof alys
is
(Aquifer) and
gra twa
Ground Water
Surface Water
ted re
Bor Aqu
efie ifer
ld D Ma
Poli esig nag
cy & n& em
R Sys ent
Spa egu tem
tial latio
nA s
&T s
Env em ses
iron por sme
me al P nt a
nta lann nd
Mine Design and Planning
Wa l Im ing
ter pac Too Imp
Cat t As ls lem
Com chm ent
m e s e
Water Stewardship
(So n s sme
atio
n
cial unity E t & Flo nts
Lice nga od
Min nce g em M ode
esit To O ent lling
eR per and
Wa eha ate Ass
ter bilit
a ) ess
Sys
tem t ion ing
Pip &C Soc
es, Des ial I
Mine
Wa ign losu
ter / E reP mp
Wa Ma ngi la act
s
ter c n nnin
g
Construction
rem u nito
Asset Management
che sis ce
mis / Des
Bio
rea try alin
atio
cto
rs n
Oth
er
Min
esit
eD
Min ewa
eR teri
ng
eha / Ta
Wa bilit iling
stew atio
ate n& sM
Aci r Re Clo ana
dM me sure gem
ine dia ent
Wa D rain t io n&
Plan
ning
ter age Ma
Mo Tre nag
nito
ring
atm em
Env ent ent
Mine Closure
Impact
/ Studies
iron Tec / So
me hno lutio
Assessments
lo
Environmental
nta gie ns
Me l Ri s&
asu sk A
Ma
rem sse n
e nts s a gem
WATER IN MINING
End sme
of L of E nt s ent
ife nvir
Use onm
ent
/ Co
mm a l Pe
unit rfor
yE ma
nga nce
gem
ent
33
&B
ene
fit
34
GHD
Ecosoft Water
JP Environmental
Organisations
Golder Associates
WATER IN MINING
Global Aquatica Pty Ltd
planning
treatment
in P
consulting
consulting
and training
rod
u
management
Water treatment
Water treatment
Water treatment
water consulting
Water education
social consulting
Environment and
Mining consulting
Environmental and
Water conditioner /
r Se
Wa
ter
Sup
Ma ply
ppi &S
ng our
Mo / Tes cing
nito ting
ring / An
Inte Sof alys
is
(Aquifer) and
gra twa
Ground Water
Surface Water
ted re
Bor Aqu
efie ifer
ld D Ma
Poli esig nag
cy & n& em
R Sys ent
Spa egu tem
tial latio
nA s
&T s
Env em ses
iron por sme
me al P nt a
nta lann
Mine Design and Planning
Wa l Im ing nd
ter pac Too Imp
Cat t As ls lem
Com chm ent
m e s e
Water Stewardship
(So n s sme
atio
n
cial unity E t & Flo nts
Lice nga od
Min nce g em M ode
esit To O ent lling
eR per and
Wa eha ate Ass
ter bilit
a ) ess
Sys
tem t ion ing
Pip &C Soc
es, Des ial I
Mine
Wa ign losu
ter / E reP mp
Wa Ma ngi la act
s
ter c n nnin
g
Construction
rem u nito
Asset Management
che sis ce
mis / Des
Bio
rea try alin
atio
cto
rs n
Oth
er
Min
esit
eD
Min ewa
eR teri
ng
eha / Ta
Wa bilit iling
stew atio
ate n& sM
Aci r Re Clo ana
dM me sure gem
ine dia ent
Wa D rain t io n&
Plan
ning
ter age Ma
Mo Tre nag
nito
ring
atm em
Env ent ent
Mine Closure
Impact
/ Studies
iron Tec / So
me hno lutio
Assessments
lo
Environmental
nta gie ns
Me l Ri s&
asu sk A
Ma
rem sse n
e nts s sme a gem
End of E nt s ent
of L nvir
ife onm
Use ent
/ Co
mm a l Pe
unit rfor
yE ma
nga nce
gem
ent
&B
ene
fit
TOTAL
SciDev
Verterra
Waterex
Stornoway
Netpro Pty Ltd
Virtual Curtain
Minetek Pty Ltd
Optiflox
for mines
in P
Company
for mining
equipment
Mine water
Water filters
and welding
Water pipes
rod
rehabilitation
u
management
Water canopy
Mining pumping
ct o
Water treatment
recycling systems
Water treatment –
Water remediation
water conservation
r Se
Ecological Engineering
e
Wa
ter
14 14
Sup
Ma ply
ppi &S
ng
9
/ our
Mo Tes cing
nito ting
ring / An
Inte Sof alys
is
(Aquifer) and
gra twa
Ground Water
Surface Water
re
13 13
ted
Bor Aqu
efie ifer
9
ld D Ma
Poli esig nag
cy & n& em
9
R Sys ent
Spa egu tem
tial latio s
13
&T nA
Env em s ses
iron por sme
11
me al P nt a
nta lann
Mine Design and Planning
Wa l Im ing nd
ter pac Too Imp
Cat lem
10
Com chm t As ls ent
m e s e
Water Stewardship
(So n s sme
atio
n
cial unity E t & Flo nts
Lice nga od
Min nce g em M ode
esit To O ent lling
17 10
eR per and
Wa eha ate Ass
ter bilit
a ) ess
6
Sys
tem t ion ing
Pip &C Soc
es, Des ial I
Mine
2
Wa ign losu
ter / E reP mp
Wa Ma ngi la act
s
ter c n nnin
g
2
Construction
12 21 14 10
Con ecy
Dat ser
vat c ling
aA &
7
naly ion Reu
Ass tics &A se
et S , Mo lter
nat
7
yste dell ive
Wa
ter m s ing Sou
&P rce
Con s
7
rem u nito
8
Asset Management
ate f En cas pe
Wa r Tr viro ting Insp
ter eat
me
nm
ent & Risk ect
Tre i on
10
atm nt / al P Mit
Filte Aqu erfo iga
rs ent
i r m t i on
8
Plan fer
Ion t Co R e-In
anc
e
Mine Production / Operation
han uct
ge i on Sys
Rev
ers & Ma tem
s
7
eO inte
Geo smo nan
Water Treatment
che sis ce
/
9
mis Des
Bio
rea try alin
atio
5
cto
rs n
Oth
er
Min
esit
eD
Min ewa
eR teri
ng
eha / Ta
Wa bilit iling
stew atio
sM
19 18 16 13
ate n&
Aci r Re Clo ana
dM me sure gem
ine dia ent
14
Wa D rain t io n&
Plan
ning
ter age Ma
Mo Tre nag
11
nito
ring
atm em
Env ent ent
Mine Closure
Impact
/ Studies
iron Tec / So
me hno lutio
Assessments
lo
12
Environmental
nta gie ns
Me l Ri s&
asu sk A
Ma
rem sse n a
10
e nts s gem
WATER IN MINING
End sme
of L of E nt s ent
ife nvir
Use onm
ent
/ Co
mm a l Pe
unit rfor
yE ma
nga nce
gem
ent
35
&B
ene
fit
INTRODUCTION The following section includes some
key organisations involved in the mining
of these resources. Underpinning
this is expertise in process science
development of a water accounting
framework for the Australian minerals
and water-related sectors. Contact your and engineering and mathematical, industry. The MCA has also developed
INDUSTRY local austrade representative about environmental and social sciences. a comprehensive water policy which
OVERVIEW connecting with australian mining and
water-related organisations.
csiro.au/en/Research/MRF provides the minerals industry’s position
on water and sustainable development.
HunterNet is widely recognised within
KEY CAPABILITIES austrade.gov.au
Australian manufacturing and academia
minerals.org.au/policy_focus/water_
stewardship
as the most successful industry cluster
COMPANIES AND INDUSTRY AND RESEARCH in the Newcastle region in New South
Wales, Australia. The organisation
The Department of Industry, Innovation
and Science provides advice and policy
CAPABILITIES ORGANISATIONS involves over 200 companies active in support to the Australian Government
Austmine is the leading industry body national and international energy and regarding Australia’s resources sector.
FURTHER in Australia for the mining equipment, resources and other critical sectors. industry.gov.au/resource
36 WATER IN MINING
OTHER RELATED
AUSTRADE PUBLICATIONS
Sustainable Mining Industry
Capability Report
This industry capability report provides
an overview of Australian capabilities in
several aspects of sustainable mining:
environmental and water management,
community engagement and
development. It includes examples of
some of the many Australian companies
with specialist expertise.
austrade.gov.au/
ArticleDocuments/1358/
Sustainable-Mining-ICR.pdf.aspx
Urban and Industrial Water Industry
Capability Report
This industry capability statement
provides an overview of Australian
capability in urban and industrial water
solutions, including examples of some
of the many Australian companies with
specialist expertise.
austrade.gov.au/
ArticleDocuments/1358/
Urban-Industrial-Water-ICR.pdf.aspx
WATER IN MINING 37
INTRODUCTION REFERENCES 5. D
epartment of Industry, Innovation
and Science. Leading Practice
10. KCGM Water and Tailings
Information Sheet.
1. G
eoscience Australia 2012. Sustainable Development Program superpit.com.au/environment/water-
INDUSTRY Australia’s Identified Mineral for the Mining Industry. tailings
OVERVIEW Resources 2011. Geoscience
Australia, Canberra.
industry.gov.au/resource/Programs/
LPSD/Pages/default.aspx
11. M
inerals Council of Australia, 2015,
The Whole Story,
KEY CAPABILITIES 2. U
nited States Geological Survey.
2011 Minerals Yearbook: Bauxite
6. International Council on Mining and
Metals. Water Reporting.
minerals.org.au/file_upload/files/
publications/The_Whole_Story_
and Alumina (advance release).
COMPANIES AND
icmm.com/en-gb/environment/water/ Minings_contribution_to_the_
Accessed from water-reporting Australian_community_FINAL.pdf
CAPABILITIES minerals.usgs.gov/minerals/pubs/
commodity/bauxite/myb1-2011- bauxi.
7. T
he Australian Water Partnership.
Water management MOU with Peru.
FURTHER
pdf 8 March 2013
waterpartnership.org.au/water-
3. M
inerals Council of Australia, The
INFORMATION
management-mou-with-peru/
Whole Story, Minings Contribution
8. F
itzroy Partnership for River Health.
to the Australian Community.
riverhealth.org.au/
minerals.org.au/file_upload/files/
publications/The_Whole_Story_ 9. D
eloitte Access Economics. National
Minings_contribution_to_the_ Centre for Groundwater Research
Australian_community_FINAL.pdf and Training: Economic Value of
Groundwater in Australia 2013.
4. A
ustralian Bureau of Statistics, 2016,
groundwater.com.au/media/
Cat No. 4610.0 Water Account,
W1siZiIsIjIwMTMvMTAvMTg
Australia, 2014–2015, accessed
vMDBfMjdfMTZfOTIxX0Vjb25vbW
May 2017, at:
ljX1ZhbHVlX29mX0dyb3VuZHdh
abs.gov.au/ausstats/abs@.nsf/
dGVyX0ZJTkFMLnBkZiJdXQ/
Latestproducts/4610.0Main%20
Economic%20Value%20of%20
Features22014-15?opendocument&
Groundwater%20FINAL.pdf
tabname=Summary&prodno=4610.0
&issue=2014-15&num=&view=
38 WATER IN MINING
HOW AUSTRADE CAN HELP
The Australian Trade Commission –
Austrade – is the Australian Government
agency that promotes trade, investment
and education, and develops tourism policy
and research.
Austrade helps companies around the
world to identify and take up investment
opportunities in Australia as well as to
source Australian goods and services.
Our assistance includes:
• p
roviding insight on Australian
capabilities
• identifying potential investment projects
and strategic alliance partners
• h
elping you to identify and contact
Australian suppliers.
W austrade.gov.au
E info@austrade.gov.au
WATER IN MINING 39
austrade.gov.au