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Contact: +91-8800563024
E-Mail: manishsharma457@gmail.com
PROFILE SUMMARY
Overall 11 years of professional experience in the Field of Oil and Gas Construction, Power Plant
Construction, Quality Control Inspection and Quality Assurance Documentation. Working knowledge of
construction codes and standards related to pipe materials, fabrication, installation, erection, welding
quality control. Conversant with International Codes and Standards such as ANSI, ASME, API, AWS
Standards
Being dynamic, dedicated and pro-active inspector who has a passion in inspections and quality
engineering; I keep my motto as “Total Customer Satisfaction”.
I have worked with the clients Bapco, Saudi Aramco, PDO, EPC companies Petrofac, L&T, GAMA, Worley
Parsons, TR Engineering, Daelim and Third Parties i.e. TUV, Vellosi, Intertek/Moody, etc.
A total of 11 years of experience gave me confidence to approach various situations in systematic and
reasonable manner, and dealing with ‘management by facts’ for results.
EDUCATION
CERTIFICATION COURSES
Safety Courses from Major refinery /Power Plant/ like ORPIC & PDO--Oman
1. HSE leadership for frontline manager/supervisors.
2. H2s Training
3. Permit to work - Signatory
4. Authorized gas tester.
ORGANISATIONAL EXPERIENCE
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ISGEC JOHN THOMPSON Pvt. Ltd., Noida (May’2010 – Jan’2011)
QA/QC Inspection Engineer
PROJECTS UNDERTAKEN
Ramsis Engineering (Bahrain)
1. Project: Aramco-Bahrain Pipeline Project
Client & Owner: - BAPCO & ARAMCO
Take leadership in implementing project quality management system at site, perform internal audits,
Manage client liaison and subcontractor quality performance and coordinate completion of all QA/QC
Activities. Manage continual improvement and supporting staff.
Ensure all the site inspections are performed on timely basis as per approved Inspection & test plan.
Proactive approach to improve quality of works at site, minimize rework and demonstrate continual
quality improvement.
Monitoring the welder’s performance and control welder’s repair rejection rate by proper education to
welders.
Initiates Non Conformance Report (NCR), Site Observation Memo (SOM) and monitor the corrective action
to close it.
Review Packages before lowering, Line checking and punch listing. Punch list verification at site and sign
the necessary documents to close the punch list item.
Providing Leadership to welding/NDE team and ensures compliance to all quality control activities on
shop & field are fully implemented and maintained throughout all stages of contract execution in
accordance with project specification and code requirements & Ensure correct implementation of QA/QC
systems and procedures.
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Quality control intervention both in field and shop welding activity e.g. material verification, pre-welding
inspection, in process welding inspection, pre-heating, post heating, proper handling/storage/issuance of
welding consumables, welder’s performance rejection rate & NDT as per line class requirements.
Review the following documents: Inspection & Test Plan (ITP), Procedure Qualification Records (PQR);
Welding procedure Specification (WPS), Method of Statement, Quality Control Plan, NDT Reports, PWHT
chart/reports. Hydro test Packages and other related documents.
Highlights
Completed 2X660MW BOP Khandwa, Madhya Pradesh & 3X660MW Nagpur, Maharashtra with the all
quality aspect by taking to create awareness of Quality requirements of projects.
Completed 24” Dia X 18 kg/cm2 pressure Water pipeline 42 km, API-5L X60 material.
Worked as Pipeline QA/QC Engineer includes the job responsibility for operational & Technical
involvement includes coordination with the client QA/QC manager, review of QAP/ITP procedure and
client specifications. Review of daily inspection reports of inspectors and also handled non-technical issues
(like land owner issues) which effect site work. Issuing NCR and confirming the corrective action taken or
not and close out of NCR. Involving in civil activities like pour card/cube test report and grouting material
filling in cased crossing sections. Also involved in painting of bare pipes, field joint painting & repair works
of damaged area. Final Clean up pigging and final hydro testing. Final film handover to client with proper
clean and dry pipeline.
Worked with more than 18 nos. of Tanks i.e. Oil storage tanks and Water storage tanks in Refinery
and Power plant Projects {8 nos. Oil Storage tanks, 6 nos. DM water storage tanks, 2 nos. Caustic tanks &
blow down tank (Different Diameter having Fixed Cone roof, Dome roof)}. Responsibilities includes to
Steered the implementation of quality Procedure/specifications, Daily monitoring of site activities,
preparation of WPS/PQR & Weld map acc. to API 650. Witnessing WQT. Daily inspection of fit-up &
welding. Nozzle orientations & markings. Plumpness Inspection. Bottom Plate Vacuum Box test, Water fill
test & Roof Leak test etc. Achievement- Reduced Weld repair ratio up to 1% that instilled basic quality
philosophies of doing things right the first time, resulting in a reduction in company rework cost in
Structure & Pipe line works.
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Role:
Supporting the execution and quality team in the healthy progress of project activities through timely and
sequential submission of documents
Review the following documents: Inspection & Test Plan (ITP), Procedure Qualification Records (PQR);
Welding procedure Specification (WPS), Method of Statement, Quality Control Plan, NDT Reports, PWHT
chart/reports. Hydro test Packages and other related documents.
Ensuring daily coordination for regular inspection with Consultants & Clients
Mentoring the Contractor Quality Team for consumable controls like re-drying, storage and electrodes
management
Preparing and qualifying the site required WPS & PQR and WQT
Conducting Hydro testing of piping and Equipment’s.
Administered grit blasting, profile checking, peel test, holiday detection test &inspection of field joint
coating
Preparation of Documents dossier for Handing over to client.
Imparting training to the Quality Team to raise awareness on quality like WPS, PQR pre & post heating
inter-pass temperature and PWHT
Experience in fabrication & erection of heavy structure Likes Column, beam, truss & Crain girder of turbine
building & tanks.
Involving in inspection of Rotary & Static Equipment for Vertical Turbine Pumps and Horizontal Pumps
Conduct Final Inspection together with customer and owner’s Representative for Final Acceptance and
Turn-over.
Role:
Examined stage wise inspections at various vendor place of equipment’s like static vessels, De-aerators,
Vertical columns and trestles, structural fabricated items, Hydraulic couplings, Pumps, Hoppers, Various
types of Chutes, Static and Rotating Equip. Like screw feeder, Drum feeder, Coal Chain Feeder, Storage
Tanks, Chain Conveyors, Water Walls etc. with the third party and clients
Engaged in site internal audits & Responsible for implementing corrective action if there is any occurrence
of deviation or discrepancy to the applicable drawings, codes, standards and specification. This includes
issuance of Non-Conformance reports (NCR)
Co-ordinate with CLIENT to arrange the material and equipment in time to avoid any delay in execution of
planned activity.
Maintain Records Likes work schedule, project monitoring, and rework monitoring. Register for drawing,
Field observation record, and Mechanical clearance of loop from client.
Conducting material inspection in compliance with purchase order and ensuring review & verification of
material test certificates for various materials.
Role:
Conduct daily field surveillance to all mechanical activities to ensure the work be done accordingly at a
maximum level of quality as possible and not beyond the minimum level of quality requirements.
Qualifying welding operators & Inspection on weldments of all piping and structural.
Day to day Co-ordination and regular inspection activities with consultant and client.
Maintaining quality documents and controlling of welding consumables
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Monitoring the performance of welders involved in the projects and maintaining the records
Line check inspection together with sub-contractor & Client Inspector to confirm the completeness of
the line
PERSONAL DETAILS
I hereby declare that all the information provided here are true and correct to the best of my Knowledge
Manish Sharma
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