The SmartWireless

THUM™ Adapter
Technical Training
November 2009
Revision Feb 2010

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Slide 1
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 The SmartWireless THUM™ Adapter

Product Overview

How it Works

Best Practices

How to Specify

Device Descriptors

Power Requirements

How to Wire

How to Configure

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 Learning Objectives

By the end of this section you
will understand:

– What the THUM adapter is

– Use Cases for the THUM

adapter

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 What is the THUM adapter

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THUM Adapter Features Provide Unmatched
Differentiation
No Special Power
Requirements

Power scavenging

No need for batteries

Easy to Install
WirelessHART
Limit engineering and

Global Standard wiring costs

Robust Security
No need for
mulitplexers

No Effect of 4-20
Approvals mA Loop

Class 1 Div 1
Can be used in

Zone 0
critical control
loops
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 Smart Wireless THUM Adapter use cases

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 Case 1: Gain Access to Advanced
Instrument Diagnostics

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 Case 2: Enable Enhanced Valve
Capabilities

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 Case 3: Remotely Manage Devices and
Monitor Health

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 Case 4: Make Any HART Device Wireless
to Enable New Measurement Points

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 Case 5: Efficiently Gather Data from
Multivariable Devices

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 Summary

This section has helped
you:

– Understand what the

THUM adapter is

– Understand use cases for

the THUM adapter

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 The SmartWireless THUM™ Adapter

Product Overview

How it Works

Best Practices

How to Specify

Device Descriptors

Power Requirements

How to Wire

How to Configure

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 Learning Objectives

By the end of this section you will
understand:

– Basic Operating principal of the

THUM adapter

– How the THUM adapter works

• How the THUM adapter gets power

• How the THUM adapter communicates

to the wired device

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 Basic Operations of a THUM Adapter

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 THUM Overview

Aluminum
Electronics Conduit Connection
Super
Capacitor

Valox Explosion
Cover Proof Joint

2.4GHz
Aluminum
Antenna
Housing

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 Power Scavenging

No Special Power Requirements

– 2.5 V Drop
– 250 Ω minimum Required in 4-20 mA loop
– No Need for Batteries

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 Normal Communication

Performed at user configured update rates

Updates 4 variables and status information

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 Poll Response Communication

Configuration of THUM and wired Device

Large File transfers

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 Summary

This section has helped you
understand:

– Basic Operating principal of the

THUM adapter

– How the THUM adapter works

• How the THUM adapter gets power

• How the THUM adapter communicates

to the wired device

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 The SmartWireless THUM™ Adapter

Product Overview

How it Works

Best Practices

How to Specify

Device Descriptors

Power Requirements

How to Wire

How to Configure

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 Learning Objectives

By the end of this section you will learn:
– Wireless Antenna Types
– Network Design Assumptions
– Network Design Recommendations
• Scoping a Network
• Designing a Network
– How to mark a THUM on a drawing

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 Wireless Antenna Types

There are three types of antenna performance for
wireless field devices
– Extended Range: up to 2600 feet (800 m)*
– Long Range: up to 750 feet (228 m)*
– THUM: up to 328 feet (100 m)*
– THUM: up to 750 feet (228 m) still in testing
• July 15th, 2009

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 Network Design Assumptions

Most THUM applications
are stranded diagnostics

Therefore:
– Process unit organization
exists
– Instruments exist
– Instrument drawings exist
– Data processes exist
– Work processes exist

Large process facilities are organized into process units

separated by roads. Each process unit has existing
instruments with existing data processes and work
process. Each process unit should have a unique wireless
field network

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network design simple and reliable
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 Network Design Recommendations: Scoping

Scope Network to Single
Process Unit
– Every unique network in
the process unit and the
process facility should
have unique Network ID
and Join Keys.
– Multiple unique networks
can exist in the same
process unit.

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 Network Design Recommendations: Designing

THUM Exception for Design
– Maximum Range is 328 feet (100 m)
– The THUM should be installed “THUMs UP” and mounted 6
feet (1.7 m) above major obstacles and surfaces.
• This really only applies to tank farm applications and when trying to
achieve maximum range

Treat the THUM just like other wireless devices when
in high and medium density process units

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 Wireless Symbols

Wireless Symbols only need to be indicated on Loop
Drawings where the technology is important
– Indicate wireless instruments on Instrument Location Plans
like any transmitter

Use unique symbols for instruments unique to
wireless
YA YO
YG
– Gateway 5202 Adapter 5202-2
Repeater 105

Add Adapter Symbol where indicating a THUM

TE TT YA
105 105 5202-2

Add Wireless Symbol When Indicating Technology

TE TT YA
105 105 5202-2

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 Summary

This section has helped you:
– Wireless Antenna Types
– Network Design Assumptions
– Network Design Recommendations
• Scoping a Network
• Designing a Network
– How to mark a THUM on a drawing

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 The SmartWireless THUM™ Adapter

Product Overview

How it Works

Best Practices

How to Specify

Device Descriptors

Power Requirements

How to Wire

How to Configure

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 Learning Objectives

By the end of this section you
will understand:

– How to Specify a THUM

adapter

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 THUM Adapter PDS

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 775 Smart Wireless THUM Adaptor
Required Model

Smart Wireless THUM Adaptor

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 Output
Required Model

Output

X Wireless

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 Housing
Required Model

Housing

D Aluminum

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 Mounting Connection
Required Model

Mounting Connection

1 ½ - 14 NPT

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 PlantWeb Functionality
Required Model

PlantWeb Functionality

1 HART® Data

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 Certification
Required Model

Certification

I5 FM Intrinsically Safe, Non-incendive

I6 CSA Intrinsically Safe
I1 ATEX Intrinsically Safe
I7 IECEX Intrinsically Safe
N1 ATEX Type n
N7 IECEx Type n
NA No Approval

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 Wireless Transmitter Rate
Required Model

Wireless Transmitter Rate

WA User Configurable Transmit Rate

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 Operating Frequency and Protocol
Required Model

Operating Frequency and Protocol

3 2.4GHz DSSS, Wireless HART

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 Omnidirectional Wireless Antenna
Required Model

Omnidirectional Wireless Antenna

WK Long Range, Integral Antenna

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 SmartPower™ Options
Required Model

SmartPower™ Options

9 Power Scavenging

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 THUM Pricing

List Price Set: $747
– $747 without approvals
– $786 with approvals

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 Learning Objectives

This section has helped you:

– Understand How to Specify a

THUM adapter

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 The SmartWireless THUM™ Adapter

Product Overview

How it Works

Best Practices

How to Install

How to Specify

Device Descriptors

Power Requirements

How to Wire

How to Configure

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 Learning Objectives

By the end of this section you will learn:
– Different types of Device Descriptors (DD)
– Know what DD will be used locally and remotely
– Tips for maximizing user experience

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 3 Types of DD in AMS DM and AMS WC when
connected via HART Modem

Wave 0.5 EDD
– Wave 0.5 Enhanced DD
– All wireless devices + some wired
devices
– AMS DM 10.0+
– Emerson will be rebranding Wave

EDD = Enhanced DD
– Initially Enhanced DD
– Some wired device
– AMS DM 7.6+

DD = DD
– Non-Enhanced DD
– Most wired devices
– Original DD
– AMS DM 6.1+

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 2 Types of DD in AMS DM and AMS WC when
connected remotely through network via THUM

WEDD = Wave EDD

– Wave Enhanced DD

EDD = Enhanced DD
– Hand-Held DD View
– Looks like 375 Field
Communicator

DD = DD
– Hand-Held DD View
– Looks like 375 Field
Communicator

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 Know the Experience

The Smart Wireless Marketing & Sales Intranet Site
will contain necessary information

All wired devices tested with the THUM Adapter are
kept at the following link:

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 Tips for Maximizing User Experience

Always keep Field Communicator Upgraded
– Latest Operating System
– Latest DD

Always keep AMS Device Manager Upgraded
– Latest Version 10.5+
– Latest DD version

Always keep AMS Wireless Configurator Upgraded
– Latest Version 10.5+
– Latest DD Version

Upgrade DD as a minimum for every new product

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 Summary

This section has helped you learn:
– Different types of Device Descriptors (DD)
– Know what DD will be used locally and remotely
– Tips for maximizing user experience

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 The SmartWireless THUM™ Adapter

Product Overview

How it Works

Best Practices

How to Install

How to Specify

Device Descriptors

Power Requirements

How to Wire

How to Configure

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 Learning Objectives

By the end of this section you will
understand:

– The two Voltage modes of the THUM

– The two current modes of the THUM

– The power requirements for loops that

THUMs are connected to

– What can happen when the power

requirements are not met

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 THUM power modes

Voltage drop modes
– Variable voltage drop
• Default mode
– Fixed voltage drop

Current modes
– Variable current mode
• Default mode
– High current mode

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 Variable Voltage Drop Mode

Default mode

Voltage drop inversely linear with current
– 4 mA = 2.12 Volts
– 20 mA = 1.35 Volts

Minimizes power draw at high currents

THUM operates normally

Max voltage drop of THUM
– 2.5 Volts under fault condition

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 Fixed Voltage Drop Mode

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 Variable Current Mode

Default mode

Used when current of 4-20 mA
loop changes

THUM operates normally

8 second update rate

Up to eight descendents

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 High Current Mode

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 Resistance Requirements

THUM communicates
HART with wired device

HART communication
requires 250 Ohms

Some wired devices
require more
– 680 Ohms for Rex

Most Valves have
resistance included

Some power supplies
have resistance included

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 Voltage requirements

Loop needs to support THUM and Wired device

Allow 2.5 volts for THUM
– Max for Fault condition

Determine liftoff voltage for wired device
– 3051S with DA1 = 12 volts
– 5400 = 16 volts

Voltage drop due to resistance (if required)
– 250 Ohms * 20 mA = 5 volts

Add all voltage drops
– 3051S = 2.5+12+5 = 19.5
– 5400 = 2.5+16+5 = 23.5

Determine if power supply can meet needs of THUM and wired
Device

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 Problems due to lack of power

High Current Mode
– THUM adapter drops off
network
– Network issues for THUM
adapter descendents

Lack of proper voltage
– Starving of wired device
– May try to go to higher
current levels and not reach
them

Make sure that proper
power requirements are
met

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 Summary

This section has helped you
understand:

– The two Voltage modes of the

THUM

– The two current modes of the THUM

– The power requirements for loops

that THUMs are connected to

– What can happen when the power

requirements are not met

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 The SmartWireless THUM™ Adapter

Product Overview

How it Works

Best Practices

How to Specify

Device Descriptors

Power Requirements

How to Wire

How to Configure

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 Learning Objectives

By the end of this section
you will understand:

– How to Wire the THUM

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 Direct or Remote Mount THUM Adapter

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 Loop Current Test
Step 1: Place the loop in manual
control
Step 2: Drive the loop to high alarm
level.
Step 3: Place the THUM in fixed
voltage drop mode.
Step 4: Verify that the current
reaches high alarm level.
Step 5: Place the THUM in variable
voltage drop mode.
Step 6: Remove the loop from high
alarm value.

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 Wired Device Type

2 wire device

4 wire passive loop
– Wired device does not supply
power for 4-20 mA loop

4 wire active loop
– Wired device supplies power for
4-20 mA loop

4 wire no loop
– Wired device powers 4-20 mA
loop but the signal is not read
any where

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 2-Wire Wired Device Plus THUM Adapter

THUM Adapter
Wired Device
Green
Groun
4-20 mA Loop +
Red d

Black
4-20 mA Loop -
White

Yellow
Splice
Connector
- PWR / COMM

+ PWR / COMM

Red is usually Loop +

Black is usually Loop –

Yellow is usually PWR +

White is usually PWR -
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 2-Wire Wired Device Plus THUM Adapter
with 250 Ohm Resistor

THUM Adapter
Wired Device
Green
Groun
4-20 mA Loop +
Red d

Black
4-20 mA Loop -
White

Yellow
Resistor
- PWR / COMM
Splice
+ PWR / COMM Connector

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 4-Wire Wired Device with Passive 4-
4-20 mA
Loop Plus THUM Adapter

THUM Adapter Splice

Wired Device Connector
Green 4-20 mA Loop +
Groun 4-20 mA Loop -
Red d
Power +
Black Power -
White

Yellow

COMM +

Power +
COMM -

Power -

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 4-Wire Wired Device with Passive 4-
4-20 mA Loop
Plus THUM Adapter with 250 Ohm Resistor

THUM Adapter Splice

Wired Device Connector
Green 4-20 mA Loop +
Groun
4-20 mA Loop -
Red d
Power +
Black Power -
White

Yellow
Resistor

COMM +

Power +
COMM -

Power -

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 4-Wire Wired Device with Active 4-
4-20 mA
Loop Plus THUM Adapter

THUM Adapter Splice

Wired Device Connector
Green 4-20 mA Loop +
Ground 4-20 mA Loop -
Yellow
Power +
White Power -
Black

Red

COMM +

Power +
COMM -

Power -

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 4-Wire Wired Device with Active 4-
4-20 mA
Loop Plus THUM with 250 Ohm Resistor

THUM Adapter Splice

Wired Device Connector
Green 4-20 mA Loop +
Groun
4-20 mA Loop -
Yellow d
Power +
White Power -
Black

Red
Resistor

COMM +

Power +
COMM -

Power -

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 4-Wire Wired Device with No 4-
4-20 mA
Loop Plus THUM

THUM Adapter Splice

Wired Device Connector
Green Resistor
Groun
Yellow d
Power +
White

Black Power -

Red

COMM +

Power +
COMM -

Power -

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 THUM as Router/Repeater only

Red +
Black
-
White 250 1200
Yellow

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 Configure THUM on Bench - Standalone

Red 24Vdc
Black +
Power
White - Supply
1200
Yellow

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 Learning Objectives

This section has helped
you understand:

– How to Wire the THUM

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 The SmartWireless THUM™ Adapter

Product Overview

How it Works

Best Practices

How to Specify

Device Descriptors

Power Requirements

How to Wire

How to Configure

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 Learning Objectives

By the end of this section
you will understand:

– How to Configure the

THUM using:

• The Field Communicator

• AMS Device Manager

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 Configuration

You will have to have the Field Communicagtor setup
for polling. The 775 will be on address 63. The
network ID and Join key will be just like the other
wireless devices. The THUM will be set up to burst its
data along with 2 bursts from the sub-device. From
the factory the THUM will be set up to burst command
3 and 48 of the sub-device. These two commands will
give you PV, SV, TV, QV and all the status
information. Users will be able to go in and change
those commands through a method in either AMS or
the Field Communicator

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 Field Communicator
H H
HART Application HART Application HART Application
Utility Configure HART Application
1 Offline 1 Configure HART Application 1 Polling Option
2 Online 2 Available Device Descriptors 2 Polling Addresses
3 Utility 3 Simulation 3 Ignore Status
4 HART Diagnostics 4 HART 6 Tag
5 Storage Cleanup

375 System Software 3.0 HELP

H H
HART Application HART Application HART Application
HART Diagnostics Polling Options Polling Addresses
1 DC Voltage Measurement Poll by Address 0
Poll using Tag 0-15
Poll using Long Tag 0-63
Poll using Unique ID 63
Custom Range 0, 63

HELP ESC ENTER HELP ESC ENTER

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 Field Communicator Online Screen

HART Application Select the THUM – 63

Online
0: PT-111 Or the Wired Device - 0
63: Demo

375 System Software Version 3.0

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 THUM – Guided Setup
H H
THUM Adapter: THUM Adapter THUM Adapter
Online Configure Guided Setup
1 Overview 1 Guided Setup 1 Join Device To Network
2 Configure 2 Manual Setup 2 Configure Update Rate
3 Service Tools 3 Discovery Mode

SAVE SAVE HOME SAVE HOME

H H H
THUM Adapter THUM Adapter THUM Adapter
Enter the Wireless HART Network ID Enter the Join Key for the Wireless Enter the Join Key for the Wireless
that this device should join to: (1234) HART network: part 1 of 4 (00000000) HART network: part 2 of 4 (00000000)
0 00000000 00000000

HELP DEL ABORT ENTER HELP DEL ESC ENTER HELP DEL ESC ENTER

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 Guided Setup

H H H
THUM Adapter THUM Adapter THUM Adapter
Enter the Join Key for the Wireless Enter the Join Key for the Wireless Join Key 1 of 4:00000000
HART network: part 3 of 4 (00000000) HART network: part 4 of 4 (00000000) Join Key 2 of 4: 00000000
00000000 00000000
1 Accept new join key
2 Re-Enter new join key

HELP DEL ESC ENTER HELP DEL ESC ENTER ABORT ENTER

H H
THUM Adapter THUM Adapter
Device is getting ready to search for Network ID and Join Key have been
network changed

ABORT ENTER ABORT ENTER

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 Update Rate & Discovery Mode
H H
THUM Adapter THUM Adapter
Configure Guided Setup
1 Guided Setup 1 Join Device To Network
2 Manual Setup 2 Configure Update Rate
3 Discovery Mode

SAVE HOME SAVE HOME

H H
THUM Adapter THUM Adapter
Select a wireless update rate for the
1 wired device has been found on the
primary wired device in seconds
loop. When only one wired device is
going to be on
60
1 Automatic First Found
2 Fixed Polling Address
3 Fixed Mapping

ABORT ENTER HELP DEL ABORT ENTER

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 Manual Setup

H H
THUM Adapter: THUM Adapter THUM Adapter
Online Configure Manual Setup
1 Overview 1 Guided Setup 1 Wireless
2 Configure 2 Manual Setup 2 Wired Device
3 Service Tools 3 Electronics Temperature
4 THUM Information
5 Other

SAVE SAVE HOME SAVE HOME

H H H
THUM Adapter THUM Adapter THUM Adapter
Wireless Wired Device Other
1 Network ID 1 Loop Mode 1 Measurement and …..
2 Join Device to Network 2 Voltage Drop Mode 2 THUM polling Address
3 Broadcast Rates 3 Discovery Mode 3 THUM Master mode
4 Command Configure 4 Wired Retries
5 Radio Upgrade

SAVE HOME HELP SAVE HOME HELP SAVE HOME

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 Fundamental Configuration Check
List
Wired Device
Parameter Typical Value Note
Message Field HART TAG THUM reads the message field instead of HART TAG
Variable Mapping PV, SV, TV, QV

THUM Device
Parameter Typical Value
Network ID From Gateway
Network Join Key From Gateway
THUM Update Rate 60+ seconds
Wired Device Update Rate 1 16+ seconds Use Emerson Optimization if need 8 seconds
Wired Device Update Rate 2 16+ seconds Use Emerson Optimization if need 8 seconds
Emerson Optimization Yes Combines Update Rate 1&2 into single message
HART Master Secondary
HART Long Tag Wired Device Tag-THUM

Gateway
Parameter Typical Value
Bandwidth Analysis push the button Only necessary if Service Denied Error received
Modbus Register PV & PV_HEALTHY SV, TV, QV
OPC Tag PV & PV_HEALTHY SV, TV, QV

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 Recommended THUM adaptor HART
Tag

Use the HART TAG of the Wired Device and add
THUM or WA (Wireless Adaptor)

HARTTAG-THUM

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 Modbus Registers and OPC Tags

Map the wired device as if a wireless device

No real value in mapping anything from THUM

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 Check Loop Voltage
To verify that the THUM Adapter will work under H
all conditions, a loop current THUM Adapter
test should be performed. This test will exercise Wired Device
the loop under the highest 1 Loop Mode
2 Voltage Drop Mode
possible voltage drop conditions. 3 Discovery Mode
1. Place loop in manual control. 4 Command Configure
2. Drive loop to high alarm level. Example do a
LOOP test at 22 mA on Wired Device. HELP SAVE HOME
• When the THUM Adapter is connected to a
valve, this will need to be done at the current
source and not from the valve. H
• When the THUM Adapter is connected to a THUM Adapter
transmitter, this will need to be performed at the Voltage Drop
Variable Voltage Drop
transmitter. Variable Voltage Drop
3. Place the THUM Adapter into fixed voltage Fixed Voltage Drop
drop mode.

Variable Voltage Drop = Default / Normal ESC ENTER

Operating Mode
Fixed Voltage Drop = Used when testing 4-20
mA Loop
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 THUM Service Tools
H H
THUM Adapter: THUM Adapter THUM Adapter
Online Service Tools Variables
1 Overview 1 Alerts 1 Electronics Temperature
2 Configure 2 Variables 2
3 Service Tools 3 Communications 3
4 Maintenance 4
5 Simulate 5

SAVE SAVE HOME SAVE HOME

H H H
THUM Adapter THUM Adapter THUM Adapter
Communications Maintenance - Other Simulate
1 Join Status 1 Perform Master Reset 1 Electronics Temperature
2 Communication Status 2 Measurement History
3 Join Mode 3 Advertise to New Wireless
4 Number of Available Neighbors 4 List Wired Devices
5 No. of Advertisements heard 5 View Communication Statistic
6 No. of Join Attempts
SAVE HOME HELP SAVE HOME HELP SAVE HOME

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 THUM Overview
H
THUM Adapter: THUM Adapter
Online Overview
1 Overview 1 Active Alerts
2 Configure 2 Communication Status
3 Service Tools 3 Electr Temperature
4 Electr Temp Status
5 Last Update Time

SAVE SAVE HOME

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 AMS Setup

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 THUM – AMS – Context Menu

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 Guided Setup

2,3

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 AMS Screen

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 THUM Configuration

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 Discovering Mode

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 Configure HART Polling

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 HART Polling - Primary

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 HART Polling - Secondary

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 THUM Configuration – Manual Setup

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 THUM Overview

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 THUM – Service Tools

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 Connected Device Menus

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 Connected Device = PV

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 1420 Gateway - Explorer

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 1420 – HART Device Setup

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 Learning Objectives

This section has helped
you understand:

– How to Configure the

THUM using:

• The Field Communicator

• AMS Device Manager

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 Exercise: THUM with Field Communicator
During this exercise you will configure the wired device, wire the THUM to your device, configure
the THUM. Use the Field Communicator in this lab.
1. Configure the wired device:
– HART Tag
– Message Field – enter HART Tag
– Map the HART Variables
2. Wire the THUM to your device. Use training book or THUM QIG or manual
3. Configure the THUM.
– HART Tag
– Network I.D and Join Key
– Update/Transmit rate: 60 seconds
4. Verify THUM and wired device join wireless network. View the Network Overview, Network
Status, Explorer and HART device screen
5. Perform Loop Test. Be prepared to measure loop mA output and DC voltage
– Step 1: Place the loop in manual control if needed
– Step 2: Drive the loop/wired device to high alarm level or high current.
– Step 3: Place the THUM in fixed voltage drop mode. Measure voltage at Wired Device:___________
– Step 4: Verify that the current reaches high alarm level/high current.
– Step 5: Place the THUM in variable voltage drop mode.
– Step 6: Remove the loop from high alarm value.
6. Perform additional diagnostics on wired device.
– View Diagnostic/Status EDDL on 3051S or 3144P
– Perform Tank graph on Radar 5300 or 5400
– Perform Valve Signature on DVC 6000

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 Exercise: THUM with AMS
During this exercise you will configure the wired device, wire the THUM to your device, configure
the THUM. Use AMS Device Manager in this lab.
1. Configure the wired device:
– HART Tag
– Message Field – enter HART Tag
– Map the HART Variables
2. Wire the THUM to your device. Use training book or THUM QIG or manual
3. Configure the THUM.
– HART Tag
– Network I.D and Join Key
– Update/Transmit rate: 60 seconds
4. Verify THUM and wired device join wireless network. View the Network Overview, Network
Status, Explorer and HART device screen
5. Perform Loop Test. Be prepared to measure loop mA output and DC voltage
– Step 1: Place the loop in manual control if needed
– Step 2: Drive the loop/wired device to high alarm level or high current.
– Step 3: Place the THUM in fixed voltage drop mode. Measure voltage at Wired Device:___________
– Step 4: Verify that the current reaches high alarm level/high current.
– Step 5: Place the THUM in variable voltage drop mode.
– Step 6: Remove the loop from high alarm value.
6. Perform additional diagnostics on wired device.
– View Diagnostic/Status EDDL on 3051S or 3144P
– Perform Tank graph on Radar 5300 or 5400
– Perform Valve Signature on DVC 6000

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 Red +
Black
-
White 250 1200
Yellow

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