Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
DESIGN REPORT ( D R )
EQUIPMENT : 25-V-101
2318/1299
CLIENT : EIL A/C IOCL Panipat
INDEX
REVISION NUMBER OF DESIGN REPORT 0 1 2 3
PAGE NO. PAGE DESCRIPTION LATEST PAGE REVISION
1 Cover page 0
2 Index 0
3 Calculation of steam drum shell thickness 0
4 Calculation of manway thickness 0
5 Calculation of head thickness 0
6 Calculation for maximum uncompensated opening in 0
shell
7 Compensation Calculation for Nozzle mk. N2 0
PREPARED BY PZF
APPROVED BY PZ
2319/1003
CLIENT : EIL A/C IOCL Panipat
Allowable Stress of material as per ASME Sec. II, part D-Table 1A f = 1406.00 kg/cm2
[As per Amendment to Regulation 271 dated 17 th November,2003]
Since provided shell thickness is more than the required minimum thickness, HENCE SAFE
CLIENT :EIL A/C IOCL Panipat
Allowable Stress of material as per ASME Sec. II, part D f = 1406 kg/cm2
Since adopted minimum thickness is more than the required minimum thickness
FAIL
:
Check T/D <=0.1 and d/D
<=0.5
T/D 0.0065
d/D 0.2098
CLIENT : EIL A/C IOCL PANIAPT
K = ( P * D ) / ( 1.82 * f * e )
K = 0.15
Also Drum dia ( D ) x Thickness( T ) in inches = 88.66
Since Maximum Finished opening size of nozzles (173.08 mm) except N2 is less than above, so
reinforcement calculations are not required for nozzles on shell except N2.
CLIENT : EIL A/C IOCL PANIAPT
PAGE
PLANT : 25-V-101 7
do
tx dn
b
h1
tn ts
don
Design code IBR (1950) + Latest Ammendments till June 2006
( Regulations 270, 271, 279 (a))
Nozzle mark No. Symbol N2 Unit
Inside diameter of shell D 1350.00 mm
Nominal bore NPS 10 inch
Product Form FAB/STD PIPE/FORGED FORGED
Design Pressure WP 0.473 Kgf/mm2g
Design temp. 343.000 0
C
Shell material SA516GR70
Nozzle material SA105
Allowable stress for shell fs 13.220 Kgf/mm2
Allowable stress nozzle fn 12.518 Kgf/mm2
Corrosion allowance C 3.000 mm
Joint efficiency E 1.0 UL
Outside dia. of nozzle do 273.00 mm
Internal diameter of nozzle = do - 2 * tx dn 230.12 mm
Minimum required WP * dn +C en 7.43 mm
thickness of nozzle 2 * fn*E - WP
( As per Equation 72 of Regulation 270)
Provided thickness of nozzle tx 21.440 mm
Required thickness of shell es 14.1 mm
Actual thickness of shell ts 40.0 mm
Is compensation calculations required YES
Length of thicker. portion of nozzle h1 92.0 mm
Outside dia. of SR nozzle don 360.0 mm
Provided thickness of thicker portion of nozzle tn 64.94 mm
Area to be compensated = dn * es Ar 3235.7 mm2
Limit of reinforcement parallel to shell C1 116.0 mm
= Max. ( ts + 76, dn/2 )
Limit of reinforcement normal to shell b 92.000 mm
Min.(2.5 * ts, 2.5 * tn ,h1)
Area available from shell As 6017.8 mm2
= 2 * ( ts - es )* C1
Area available from nozzle wall Aw 10019.7 mm2
= 2 * ( tn - en ) * b * MIN (1,fn / fs)
Total area available = As + An + Aw Aa 16037.53 mm2
Since Aa > A r , Hence SAFE