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OPERATED JUICER-MIXER-
GRINDER
9444863248
B.E.PROJECTS
AVADI,CHENNAI-600054.
chock1963@gmail.com
ABSTRACT
DEVELOPMENT OF MANUALLY OPERATED JUICER-
MIXER-GRINDER
Abstract
Juicer-Mixer-Grinders are being used to fulfill human needs. There are different
applications of Juicer-Mixer-Grinders. There are also a number of available
devices for processing food and producing juice. At the present time there are a
number of commercially available juicer mixer grinders. [1] US Patent No. 2, 297,
880, Oct. 6, 1942 discloses a fruit and vegetable juicer and having its primary
object to provide a juicing machine of a form particularly convenient to use. [2] US
Patent No. 2, 311, 379, Feb. 16, 1943 disclose a juicer particularly adopted for
juicing fruit, vegetable and the like by cutting or grinding them between opposite
cutter plates and then separating the juice from the pulp by centrifugal force. [3]
US Patent No. 4, 345, 517, 1982 discloses a juice extractor, with improvement in
fruit and vegetable juice extractors of the type wherein the fruit and vegetables or
the like are grated or ground and centrifuged for separation of the juice from the
pulp or solid part. [4] US Patent No. 4, 506, 601, 1985 discloses a juice extractor
having a device for controlling the flow of pulp which automatically adjusts itself
to retard, discharge of the pulp from the juice extractor and thereby result in high
yield of the juice from a given product input quantity. [5] US Patent No. 5, 421,
248, 1985 discloses a Multi-Food Processor and Juice Extractor, which is used for
the processing a food and in particular to a device for the processing of food into
juice and smaller particulate food pieces. Most of these devices are powered
electrically and in some cases are operated manually. In developing countries
like India, the power demand is more than the power generation, so per capita
power consumption is very low. [6] Authors have developed an innovative
prototype model of Electro-Mechanical Juicer-Mixer-Grinder and a patent
application has been filed in Patent Office, New Delhi.
OBJECTIVE
OBJECTIVE OF PRESENT WORK
MAIN COMPONENTS
FRAME
BEVEL GEARS
HANDLE
Frame:
Frame is carries an all part’s of the machine, It is made up of mild steel.
Bevel gears are the gears where the axes of the two shafts intersect and the tooth-
bearing faces of the gears themselves are conically shaped. Bevel gears are most
often mounted on shafts that are 90 degrees apart, but can be designed to work at
other angles as well. The pitch surface of bevel gears is a cone.
Handle:
A handle is a part of, or attachment to, an object that can be moved or
used by hand.
Bolt:
A screw, or bolt, is a type of fastener, typically made of metal, and
characterized by a helical ridge, known as a male thread (external
thread) or just thread, wrapped around a cylinder. Some screw threads
are designed to mate with a complementary thread, known as a female
thread (internal thread), often in the form of a nut or an object that has
the internal thread formed into it. Other screw threads are designed to
cut a helical groove in a softer material as the screw is inserted. The
most common uses of screws are to hold objects together and to
position objects.
A screw will almost always have a head on one end which contains a
specially formed shape that allows it to be turned, or driven, with a
tool. Common tools for driving screws include screwdrivers and
wrenches. The head is usually larger than the body of the screw, which
keeps the screw from being driven deeper than the length of the screw
and to provide a bearing surface. There are exceptions; for instance,
carriage bolts have a domed head that is not designed to be driven; set
screws often have a head smaller than the outer diameter of the screw;
J-bolts have a J-shaped head which is not designed to be driven, but
rather is usually sunk into concrete allowing it to be used as an anchor
bolt. The cylindrical portion of the screw from the underside of the
head to the tip is known as the shank; it may be fully threaded or
partially threaded.[1] The distance between each thread is called the
"pitch".
More generally, screw may mean any helical device, such as a clamp, a
micrometer, a ship's propeller or an Archimedes' screw water pump.
MANUFACTURING PROCESS
PIPE CUTTING:
WELDING:-
• Easy to install
• easy to operate
DISADVANTAGES
APPLICATIONS
• Domestic application.
Materials
The various factors which determine the choice of material are discussed below.
1. Properties:
The material selected must possess the necessary properties for the proposed
application. The various requirements to be satisfied can be weight, surface finish,
rigidity, ability to withstand environmental attack from chemicals, service life,
reliability etc.
The following four types of principle properties of materials decisively affect their
selection
a. Physical
b. Mechanical
c. From manufacturing point of view
d. Chemical
The various physical properties concerned are melting point, Thermal conductivity,
Specific heat, coefficient of thermal expansion, specific gravity, electrical
conductivity, Magnetic purposes etc.
The various Mechanical properties Concerned are strength in tensile, compressive
shear, bending, torsional and buckling load, fatigue resistance, impact resistance,
elastic limit, endurance limit, and modulus of elasticity, hardness, wear resistance
and sliding properties.
The various properties concerned from the manufacturing point of view are.
Castability,
Weldability,
Brazability,
surface properties,
shrinkage,
2. Manufacturing Case:
This generally affects the manufacturing process and ultimately the material. For
example, it would never be desirable to go for casting of a less number of
components which can be fabricated much more economically by welding or
hand forging the steel.
4. Availability of Material:
Some materials may be scarce or in short supply. It then becomes obligatory for
the designer to use some other material which though may not be a perfect
substitute for the material designed. The delivery of materials and the delivery date
of product should also be kept in mind.
5. Space Consideration:
Sometimes high strength materials have to be selected because the forces involved
are high and the space limitations are there.
6. Cost:
From the requirements choose suitable materials for pinion and gear, tooth profile
and pressure angle are selected.
Minimum cone distance, R can be determined by using equation,
Average module mav can be calculated based on the
beam strength using the equation
Diameter of pinion,
Checking conditions:
[1] C.A. Fredrickson, Fruit and vegetable juicer, US Patent No. 2, 297, 880, Oct. 6,
1942.
[2] M.D. Gillanders, Juicer, US Patent No. 2, 311, 379, Feb.16, 1943.
[3] Arao, et al., Juice Extractor, US Patent No. 4, 345, 517,Aug. 24, 1982.
[4] Ramirez, Justo F and Ramirez, Justo D, Juice Extrator with Automatic Pulp
Discharge, US Patent No. 4, 506, 601,Published on March, 26, 1985.
[5] Ramirez, et al. Multi-food Processor and Juice Extractor, US Patent no. 5, 421,
248, issued on June 6, 1995.
[6] Shamshad Ali and Gurdeep Singh, Electro-Mechanical Juicer-Mixer-Grinder,
Patent Application No. 1906/DEL/2010, File on 13.08.2010, Patent Office, New
Delhi, India
[7] Kawachi Group, 7, Nav, Ratna Apartment, Asara Col Road, Dattapada, Borivli,
(East) Mumbai 400001.
[8] Jagjeet Engg. Works, Zamir Street, Nawab Ganj, Azad Market, New Delhi-
110006, India.