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Abstract
Increased environmental regulations and loss of crops due to viral disease outbreaks have created a demand for productive,
pathogen-free, efficient and sustainable shrimp production practices. These methods, for the most part, call for raising shrimp under
limited, minimal, water exchange with careful monitoring of water quality. Two studies were conducted using the Pacific white
shrimp Litopenaeus vannamei to evaluate the effect of carbon supplementation on selected water quality indicators and shrimp
performance in the nursery and the grow-out phases using the limited water discharge practice with molasses as carbon addition.
A preliminary nursery study was conducted in four 40 m3 greenhouse-enclosed raceways stocked with 12-day old postlarvae at a
density of 1800 m 3 and were fed 45% crude protein feed. Molasses (24% carbon, w/w) was used for carbon supplementation to
provide 6 g of carbon for each 1 g of total ammonia nitrogen (TAN) as measured in the water, and started 32 d after stocking, shortly
after the TAN level has risen over 3 mg L 1. The data suggest that molasses addition resulted in rapid reduction of TAN and nitrite-
nitrogen and could be used to prevent buildup of these compounds.
The grow-out study was carried out using twenty 7.8 m3 tanks stocked with juvenile shrimp at a density of 81 m 3. Shrimp were
fed a commercial diet (30% crude protein, Rangen Inc., Buhl, ID). Feed rations were determined based on assumed growth of
1 g week 1, FCR of 1.5 and weekly mortality rate of 0.5%. Molasses additions, at five levels, were started 26 days post stocking, to
provide 0%, 50%, 100%, and 150% of the theoretical carbon level needed for bacteria to assimilate the TAN provided in the feed.
The fifth treatment was based on the actual level of TAN in the tanks and was adjusted daily on as needed basis. The data suggest that
under the condition of this study, addition of molasses did not result in a significant effect on water quality or on shrimp
performance.
# 2006 Elsevier B.V. All rights reserved.
1. Introduction
0144-8609/$ – see front matter # 2006 Elsevier B.V. All rights reserved.
doi:10.1016/j.aquaeng.2006.10.004
T.M. Samocha et al. / Aquacultural Engineering 36 (2007) 184–191 185
(Cascorbi, 2004). Current projections estimate that the aerated and mixed limited or zero water discharge
world’s shrimp culture industry will continue to grow at production systems bacterial flocs are found as
a 15% per year in the next decade (FAO, 2004). With the suspended solids (Avnimelech et al., 1982). Avnimelech
rapid expansion and intensification, the impact of (1999) and Hari et al. (2004) showed that in a well-
inorganic nutrients in shrimp effluent on the environ- balanced limited discharge system, carbon supplemen-
ment has become a great concern (Cowey and Cho, tation could stimulate ammonia uptake by microbial
1991). Deteriorated water quality has resulted in disease communities.
outbreaks and heavy financial losses and in criticism The present study looks at carbon addition, in the
from various environmental organizations as being form of molasses, and its effect on the water quality and
environmentally irresponsible. To minimize the amount the growth of L. vannamei in nursery and in grow-out
of nutrients reaching coastal ecosystems, governmental facilities under limited water discharge conditions.
agencies have taken regulatory actions to set effluent
water quality standards and discharge limitations 2. Material and methods
(Hopkins and Villalon, 1992; Boyd and Yoo, 1994;
Samocha et al., 2004). Such environmental issues have The work was carried out at the Texas Agricultural
created a large demand for productive, efficient and Experiment Station (TAES), Shrimp Mariculture
sustainable shrimp culture systems that have low impact Research Facility (SMRF), Corpus Christi, Texas.
on the environment and are more likely to be free of
disease (Horowitz and Horowitz, 2001, 2003). Growing 2.1. Carbon addition
shrimp under minimal, limited, water exchange has
been a step in that direction. The amount of molasses added was calculated based
Limited water exchange allows the farmer to reduce, on Ebling et al. (2006) and Avnimelech (1999)
or even eliminate, the threat of microbial infection in the assuming that 6 g of carbon are needed to convert
incoming waters, to reduce the amount of nutrients 1 g of TAN, generated from feed, into bacterial
released into the environment, to reduce or eliminate biomass. Avnimelech (1999) also assumed that only
transfer of pathogens from the farm to the environment, 50% of the nitrogen in the feed is converted into
while maintaining good water quality in the farm ammonia. The molasses used contained 24% (w/w)
(Horowitz and Horowitz, 2002). carbon with specific gravity of 1.3. For example, to
Limited water exchange allows a better control of supply 100% molasses level for 100 g 30% crude
flocculated material in the water. Moss and Pruder protein feed with 6.25%-N in the proteins, one needs
(1985) and Otoshi et al. (2001) documented a reduced 14.4 g carbon, or 46.15 ml molasses.
growth rate of L. vannamei when raised in water with
low or without flocculated matter compare to rearing 2.2. Nursery study
water with high load of particulate matter. Moss et al.
(1999) showed that when selected particle sizes were The study was conducted in four 40 m3 (68.5 m2)
retained in culture water, shrimp growth rates increased raceways. A complete description of the nursery
compared to clear water systems. Other findings also raceway system was provided elsewhere (Cohen
suggest that absence of suspended solids and flocculated et al., 2005). All raceways were equipped with
matter could adversely affect nutrient cycling and pressurized sand filter (PSF) while two of the raceways
shrimp performance in intensive production systems were also equipped with a home-made foam fractio-
(Wang, 1990; Burford and Longmore, 2001). nator (FF). The PSF was operated for the first 20 days
At high carbon to nitrogen ratios (C:N) heterotrophic after stocking. From that time until the harvest, the
microorganisms would dominate over autotrophic control of particulate load in two of the raceways was
microorganisms and would assimilate total ammonia done by FF while in the other two raceways water
nitrogen, nitrite and nitrate, to produce cellular proteins exchange served to reduce particulate and dissolve
that can serve as supplemental feed source for the organic loads. The criteria used to perform water
shrimp (Avnimelech et al., 1982, 1994; Avnimelech, exchange or operate the foam fractionators were based
1999; Moss et al., 1999; Browdy et al., 2001; Burford on targeted settleable solids level < 10 ml L 1 and total
and Lorenzen, 2004). In a heterotrophic microbial- suspended solid below 500 mg L 1.
based production system, bacterial flocs provide more Culture water was chlorinated prior to stocking
stable water quality than does a phytoplankton-based (10 ppm chlorine, 30 min post application). Raceways
production system (Boyd and Clay, 2002). In well were stocked with 1800, 9–12 d old postlarvae m 3
186 T.M. Samocha et al. / Aquacultural Engineering 36 (2007) 184–191
Table 1
Experimental design for grow-out study conducted with L. vannamei in an outdoor tank-system under limited water discharge using low-protein diet
with molasses addition
1
Feed N Molasses addition Assumed growth (g week ) Assumed FCR
Rangen 30% Eco 4 0% 1 1.5
Rangen 30% Eco 4 50% 1 1.5
Rangen 30% Eco 4 100% 1 1.5
Rangen 30% Eco 4 150% 1 1.5
Rangen 30% Eco 4 Adjusted daily 1 1.5
(PL9-12) of L. vannamei (OceanBoy Farms, Clewiston, of 81 juveniles m 3 in twenty 7.8 m3 (9.5–10.5 m2)
Florida). Mortality of 10–30% of the PL was noticed tanks. Tanks were positioned under a shade (73% light
upon delivery due to delay during shipment. Before reduction) and aerated with 10 airstones (7–10 Lpm
stocking, raceways’ water was fertilized using urea, each). The study was designed to evaluate the effect of
silicate and phosphoric acid to provide a final different levels of molasses supplementations on selected
concentration of 2.2, 0.2 and 0.7 ppm for N, P and water quality indicators and shrimp performance. Feed
Si, respectively. For the first few days after stocking the rations, of 30% CP (‘‘30% Eco’’ diet, Rangen, Inc.), were
shrimp were fed newly hatched Artemia salinas nauplii calculated based on assumed growth of 1 g week 1, FCR
and a combination of dry diets (PL Redi Reserve, of 1.5 and predicted mortality rate of 0.5% week 1. Feed
Zeigler Bros., Gardners, PA or crumble #3 and #4, Sure was offered 7 days a week at four equal daily portions.
Start1, Salt Creek Inc., Salt Lake City, UT) followed by Dissolved oxygen, salinity, pH and temperature were
45% crude protein dry feed (45/10 swim-up, Fry #1, #2, monitored twice daily; TAN, NO2-N, RP, cBOD5, COD,
#3, #4, Rangen, Inc., Buhl, ID). Dissolved oxygen TSS, VSS, SS, turbidity and algal counts were monitored
(DO), temperature, salinity, and pH were monitored weekly. Starting on day 26 of the study, molasses was
twice daily. Settleable solids (SS) and algal counts were added daily (Table 1) and subsequently TAN levels were
monitored once a day while total ammonia nitrogen monitored daily. Molasses was added at five levels: the
(TAN), nitrite-nitrogen (NO2-N, reactive phosphorus first four treatments provided 0%, 50%, 100%, 150% of
(RP), total suspended solids (TSS), volatile suspended the theoretical carbon level needed for bacteria to
solids (VSS), 5-day carbonaceous biochemical oxygen assimilate the TAN provided by the feed, and were given
demand (cBOD5) and chemical oxygen demand (COD) daily regardless of the amount of ammonia in the tanks.
were monitored once a week. The study was conducted The fifth level was based on the actual concentration of
under reduced light intensity (1000 lux) created by a TAN in the tanks and was supplied daily when levels have
shade cloth which was designed to lower the water reached a concentration of 1 mg L 1 or higher.
temperature as preliminary study showed low shrimp
survival when the shrimp were exposed to high 3. Results and discussion
afternoon water temperature of above 35 8C that was
associated with high light intensity (35,000 lux). Total 3.1. Nursery study
ammonia nitrogen and nitrite-N were monitored daily
from day 32 until the harvest. Carbon was added daily The trial lasted 58–60 days. One raceway (RW 2),
starting from day 32. Thus the study basically evaluated which was operated with a foam fractionator, developed
the effect of two management practices to regulate a mechanical failure of the aeration system that resulted
particulate matter load in the culture medium (e.g., FF in over 80% mortality and had to be terminated early.
and water exchange) in the presence of molasses Since the equipment malfunction was not related to
supplementation. Shrimp samples were collected every carbon supplementation, this raceway was eliminated
2–3 weeks for health check by a diagnostic lab (Texas from the study. A summary of the daily water quality
Veterinary Medical Diagnostic Lab, College Station, indicators is shown in Table 2. No significant
Texas). differences were found between raceways operated
with or without foam fractionators for DO, pH,
2.3. Grow-out study temperature, salinity, algal concentration and settable
solids. Due to the limited number of postlarvae, this
The study was conducted with juveniles (6.2 0.3 g) study did not include a control treatment (e.g., raceways
harvested from the nursery study and stocked at a density which operated with water exchange with no molasses
T.M. Samocha et al. / Aquacultural Engineering 36 (2007) 184–191 187
Table 2
Mean daily values of selected water quality indicators from a limited water discharge nursery study in four raceways that were stocked with L.
vannamei and supplemented with molasses
Treatment Temperature (8C) DO (mg L 1) pH Sal. Algae Turbidity Settleable
(ppt) (104 c ml 1) (NTU) solids (ml L 1)
a.m. p.m. a.m. p.m. a.m. p.m.
Pressurized sand filter-1 28.4 a 29.9 a 5.6 a 5.9 a 6.9 a 6.8 a 31.5 a 258 a 190 a 7.5 a
Pressurized sand filter-2 29.4 a 30.4 a 5.8 a 5.6 a 6.7 a 6.5 a 30.4 a 128 a 162 a 10.1 a
Foam fractionator-1 28.8 a 29.4 a 5.8 a 5.3 a 6.6 a 6.3 a 31.0 a 151 a 183 a 6.1 a
Foam fractionator-2 29.1 a 30.0 a 5.7 a 5.4 a 6.5 a 6.3 a 31.3 a 160 a 189 a 10.4 a
Means with the same letter suggest no statistically significant differences at a = 0.05 level.
supplementation). An ANOVA comparison of the versus 1800 m 3) (Mishra et al., 2005). These differences
present results to those obtained previously in the same suggest that the use of molasses resulted in stimulation of
nursery system without molasses addition, showed that heterotrophic bacterial floc formation that successfully
settable solids and turbidity levels were significantly competed with the algal population in this carbon-rich
higher while algal density was significantly lower with environment.
the use of molasses even though postlarvae density in the The weekly changes in the four raceways in TSS,
previous study was much higher (about 4000 PL/m3 VSS, cBOD5, COD, TAN, NO2-N and RP are presented
Table 3
Changes in selected water quality indicators in a limited water discharge nursery study in four raceways that were stocked with L. vannamei and
supplemented with molasses
Week Treatment cBOD5 COD TAN NO2-N RP TSS VSS
(mg L 1) (mg L 1) (mg L 1) (mg L 1) (mg L 1) (mg L 1) (mg L 1)
1 Pressurized sand filters 4.3 850 0.01 <0.001 0.69 N/A a N/A
Foam fractionators 3.8 854 0.00 <0.001 0.63 N/A N/A
3 Pressurized sand filters 14.4 938 0.99 0.29 0.80 N/A N/A
Foam fractionators 12.9 886 1.39 0.17 0.64 N/A N/A
5 Pressurized sand filters 44.3 1095 1.51 13.03 1.68 180 135
Foam fractionators 50.3 1050 0.55 31.65 4.68 275 175
6 Pressurized sand filters 24.0 1420 0.46 12.18 2.71 263 220
Foam fractionators 87.8 2300 1.62 11.20 6.67 342 313
7 Pressurized sand filters 27.8 1775 0.43 8.42 3.80 225 225
Foam fractionators 18.0 1800 1.97 1.18 5.50 350 350
8 Pressurized sand filters 58.5 1825 0.60 0.60 5.20 200 200
Foam fractionators 159.0 1887 2.25 2.40 6.10 550 550
9 Pressurized sand filters 58.5 3408 2.75 0.11 >10 663 375
Foam fractionators 288.0 3148 8.62 3.82 >10 800 600
a
Data not available.
Table 4
Summary of selected water quality indicators in a limited water discharge nursery study in four raceways that were stocked with L. vannamei and
supplemented with molasses
RW cBOD5 COD TAN NO2-N RP TSS VSS
(mg L 1) (mg L 1) (mg L 1) (mg L 1) (mg L 1) (mg L 1) (mg L 1)
Foam fractionatorsa 45 a 1230 a 1a 5.9 a 3.3 a 379 a 347 a
Pressurized sand filtersb 25 a 1332 a 0.7 a 4.4 a 2.2 a 217 a 195 a
Means with the same letter suggest no statistically significant differences at a = 0.05 level.
a
Raceways operated with foam fractionators and 1.53% daily water exchange.
b
Raceways operated without foam fractionators and 2.62% daily water exchange.
188 T.M. Samocha et al. / Aquacultural Engineering 36 (2007) 184–191
Table 5
Mean final weight, yield, survival, water use and FCR values for a limited water discharge nursery study conducted in four raceways stocked with L.
vannamei and supplemented with molasses
3
Treatment PL m Wtoa (mg) Days Wtfb(g) Yield (kg/m3) Survival (%) FCR New water added (% d 1
)
Pressurized sand filter-1 1830 0.8 60 2.01 a 3.14 a 78.2 a 2.14 a 3.53
Pressurized sand filter -2 1830 0.8 59 1.99 a 3.73 a 99.8 a 1.71 a 3.59
Foam fractionator-1 1830 0.8 58 1.74 c 2.96 a 85.8 a 2.09 a 2.14
Means with the same letters suggest no statistically significant differences at a = 0.05 level.
a
Size at stocking.
b
Size at harvest.
Table 6
Summary of the daily water quality indicators before adding molasses in a grow-out trial with L. vannamei when fed 30% protein diet with limited
discharge and supplied with different levels of molasses
Molasses application Temperature (8C) DO (mg/l) pH Salinity (ppt)
a.m. p.m. a.m. p.m. a.m. p.m.
0% 28.7 a 30.1 a 5.61 ab 6.22 a 7.53 a 7.68 a 31 a
50% 28.9 a 30.3 a 5.63 ab 6.26 a 7.53 a 7.72 ab 31 a
100% 29.0 a 30.1 a 5.49 a 6.45 a 7.54 a 7.71 ab 31 a
150% 28.9 a 30.1 a 5.75 a 6.18 a 7.61 ab 7.71 ab 31 a
Adjusted daily 28.9 a 30.1 a 5.48 a 6.41 a 7.54 a 7.69 a 31 a
Means with the same letters suggest no statistically significant differences at a = 0.05 level.
T.M. Samocha et al. / Aquacultural Engineering 36 (2007) 184–191 189
Table 7
Summary of the daily water quality indicators after adding molasses in a grow-out trial with L. vannamei when fed 30% protein diet with limited
discharge and supplied with different levels of molasses
Molasses applications Temperature (8C) DO (mg/l) pH Salinity (ppt)
a.m. p.m. a.m. p.m. a.m. p.m.
0% 27.8 a 29.5 a 5.91 b 6.34 b 6.85 a 7.00 b 31.8 a
50% 28.4 bc 29.8 a 5.79 ab 6.31 b 6.88 a 6.99 b 31.2 a
100% 28.7 c 29.7 a 5.34 a 6.07 ab 6.85 a 6.84 a 31.7 a
150% 28.6 c 29.5 a 5.64 ab 6.00 a 6.90 a 6.88 ab 32.1 a
Adjusted daily 28.3 bc 29.6 a 5.33 a 6.00 a 6.84 a 6.86 ab 31.6 a
Means with the same letters suggest no statistically significant differences at a = 0.05 level.
Table 8
Summary of the weekly water quality indicators after adding the molasses in a grow-out trial with L. vannamei when fed 30% protein diet with
limited discharge and supplied with different levels of molasses
Molasses applications NO2-N COD cBOD5 TSS VSS RP Algae SS Turbidity
(mg L 1) (mg L 1) (mg L 1) (mg L 1) (mg L 1) (mg L 1) (104) (ml L 1) (NTU)
0% 3.33 ab 1,474 a 7.4 a 124 a 84 a 2.32 a 31.1 a 5.6 a 75.6 bc
50% 2.21 ab 1,495 a 7.8 a 102 a 66 a 2.50 a 30.8 a 5.2 a 77.9 bc
100% 2.12 ab 1,359 a 9.5 a 111 a 79 a 2.71 a 75.3 a 5.0 a 71.6 b
150% 1.54 b 1,417 a 7.6 a 116 a 77 a 2.37 a 15.6 a 5.7 a 77.3 bc
Adjusted daily 2.40 ab 1,401 a 9.7 a 110 a 77 a 2.65 a 73.8 a 5.5 a 66.5 a
Means with the same letters suggest no statistically significant differences at a = 0.05 level.
rate. No significant differences were found in shrimp Studies using stable isotopes have shown that the
performance between all treatments so it was concluded natural biota can contribute to shrimp nutrition in less
that the above daily differences in water quality were intensive ponds (Cam et al., 1991; Parker et al., 1991;
minor and had no overall effect on shrimp growth and Burford et al., 2002). Other reports (Burford et al., 2003,
survival. 2004) suggest that L. vannamei is capable of ingesting
The analysis of selected weekly water quality and retaining nitrogen derived from natural biota.
indicators, collected prior to adding the molasses, Guillaume (1997), while working in high density zero
showed no significant differences between treatments in exchange ponds, found that by increasing the proportion
nitrite-nitrogen, RP, COD, and cBOD5. The analysis of of flocculated particles in the culture medium, protein
the weekly water quality indicators after the initiation of
molasses addition on day 26, showed no significant
differences in SS, TSS, VSS, COD, and cBOD5.
Turbidity of molasses-adjusted treatment was signifi-
cantly lower than all other treatments. No significant
differences were found in nitrite-nitrogen between any
of the other treatments (Table 8).
No significant differences were found in the daily
TAN levels between treatments. These levels stayed
below 1 mg L 1 from the 17th day after the initiation of
molasses supplementations until the harvest (Fig. 2).
The similarity in water quality indicators between all
treatments suggests that the added molasses (0–150%)
had no significant impact. The effect of molasses
supplementations on the performance of the shrimp in
the grow-out study is summarized in Table 9. No Fig. 2. Daily concentrations of total ammonia nitrogen (TAN) in a
significant differences were found in final weight, grow-out trial using 30% crude protein diet and different levels of
growth, survival rate and FCR among treatments. molasses in a limited discharge study stocked with L. vannamei.
190 T.M. Samocha et al. / Aquacultural Engineering 36 (2007) 184–191
Table 9
The effect of molasses supplementations on L. vannamei performance, fed 30% protein diet with limited discharge and supplied with different levels
of molasses, in a limited water discharge grow-out outdoor tank system
Molasses applications Weight (g) Survival rate (%) FCR Yield (kg m 3) Growth (g week 1
)
0% 16.6 0.7 a 99.0 1.4 a 1.59 0.07 a 1.24 0.03 a 0.89 0.06 a
50% 16.7 0.7 a 86.5 21.0 a 1.69 0.29 a 1.20 0.11 a 1.02 0.17 a
100% 16.8 0.5 a 95.7 4.6 a 1.69 0.27 a 1.20 0.10 a 0.90 0.06 a
150% 18.1 2.0 a 95.0 5.7 a 1.95 0.76 a 1.15 0.19 a 0.91 0.04 a
Adjusted daily 17.2 0.6 a 89.5 11.3 a 1.86 0.56 a 1.16 0.17 a 0.94 0.05 a
P-value 0.336 0.358 0.796 0.885 0.284
Means with the same letters suggest no statistically significant differences at a = 0.05 level.
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