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Bui

ildinng
A
Auto matiion System
O
Operation & Mainte
enance Ma
anual

Prroject Nam
me : Univ
versiti Ten
naga Nasional
Cammpus Putrra Jaya
ate Completion: 20 August
Da A 2010
Doc: O&M/TOC/UNITEN/2010
Table of Content

Table of Content
Section 1 - Introduction
- About ASI Controls Building Automation System (BAS)
- System Description

Section 2 - Overall System Architecture


- Schedule of Equipment and Its Location
- M&E Equipment Monitored and Controlled by BAS

Section 3 - Overview
- Step By Step System Guide

Section 4 - System Trouble shooting

Section 5 - Maintenance Procedure


- Preventive Maintenance Service
- Basic Preventive Maintenance
- Corrective Maintenance
- Employee Attachment Service
- Periodic Maintenance Schedule Checklist

Section 6 - Product Catalogs


- ASI Weblink
- ASI Monitor
- ASI OPC Server
- ASI Expert
- ASIC/2-8540
- ASIC/2-7540
- Contrec Heat Calculator – Model 212
- Euromag Flowmeter MUT2200EL
- Pressure Transmitter – Huba 501
- Temperature Sensor

Section 7 - Chilled Water Piping Schematic Layout Phase 1


- Chilled Water Piping Schematic Layout Phase 1
- Uniten DDC Schematic

Section 8 - I/O Point Schedule


- Testing and Comissioning Check-List

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Section 1

Content
INTRODUCTION ............................................................................................................................... 2

ABOUT ASI CONTROLS BUILDING AUTOMATION SYSTEM...................................................... 2

SYSTEM DESCRIPTION .................................................................................................................. 3


FEATURES ....................................................................................................................................... 3
THE DIRECT DIGITAL CONTROLLERS (DDC) ...................................................................................... 3
ASIC/2-8540 ............................................................................................................................... 3
ASIC/2-7540 ............................................................................................................................... 4
THE ASI WEBLINK WEB USER INTERFACE SOFTWARE ....................................................................... 4
THE ASI EXPERT SOFTWARE ............................................................................................................ 4

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Section 1

Introduction Thank you for choosing ASI Controls products as your


Building Automation System (BAS). The ASI Controls
product that you have selected is proudly manufactured in
Malaysia and designed in the USA. The system installed in
Chiller Plant University Tenaga Nasional building (UNITEN)
is based on the specification outlined by the Consultant
Engineers. The System provides full control and monitoring
for various applications in the building. The applications are
specifically design for the purpose of control and monitoring
of the Air Conditioning System.

About ASI Controls ASI Controls, a USA based company has developed and
Building distributes a range of user configurable and pre-
Automation System programmed direct digital controllers (DDC) for a variety of
control applications. The ASI Controls range of DDC is
proudly manufactured in Malaysia and designed in the
USA. Originally, the controllers were limited to air
conditioning systems controls but today, ASI controllers are
applied to a various application which include refrigeration
systems, energy monitoring and demand control, traffic and
tunnel ventilation, monitoring of production line, and
telemetry to name a few.

ASI Controls does not provide system installation and


service but concentrate its sales effort via value added
reseller. In Malaysia, ASI Controls is represented by ASI
Solutions Sdn Bhd, which in turns working very closely with
other local main-contractor.

Other range of ASI Controls products includes, Direct Digital


Controllers, Field Devices and Sensors, and ASI OPC
Software. ASI Controls uses our own developed ASI
Weblink, as the front-end Web-based Graphical User
Interface. The system installed in UNITEN is highly scalable
where expansion of system does not require a huge cost of
investment in terms of additional workstation and software.

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Section 1

System Description The ASI Controls Building Automation System (BAS) is a


centralized monitoring and control system designed to
monitor and control the Mechanical and Electrical (M&E)
equipment installed Chiller Plant Uniten building. It provides
easy and user-friendly interface through the BAS Operator
Workstations located in the Control Room at Chiller Plant.

Features
The system provides functions to :
 monitor Water Temperature and Pressure, Equipment
Status, Trip, Mode, etc.,
 control the M&E Equipment for Start/Stop, On/Off
Valve, etc.
 alarm management and monitoring,
 report and alarm printing.

The Direct Digital Controllers (DDC)


There are two (2) types of DDC used in this project. They
are :
ASIC/2-8540
The ASIC/2-8540 controllers are fully configurable for
HVAC and similar process applications. Additionally,
they provide communication management functions
with two separate communication busses. Built-in
remote site management features, such as auto dial-
out option is available in the ASIC/2-8540. The real-
time clock in all ASIC/2 controllers provides true
stand-alone capability. Larger mechanical
equipment, control panels, or complete small facility
control are ideal applications. This type of DDC is
used for Controls and Monitoring function.

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ASIC/2-7540

The ASIC/2-7540 can operate as part of a larger


communicating control network with other ASI
controllers. Communication at speeds up to 19,200 baud
on both the system and local bus means rapid access to
information. Temperatures, setpoints, and other
controller information may be easily reported to ASI
WebLink, or any Windows based software that is a client
for OLE for Process Control (OPC). The controller has
separate RS-485 system and local buses. No central
system is needed to supervise the controller. Red and
green LEDs indicate the controller receive and transmit
communications.

The ASI Weblink Web User Interface Software


ASI provides True Web Based Graphical User
Interface to suit all types and sizes of application. For
large applications or those needing custom
requirements, ASI Weblink provides a complete web
user interface. ASI OPC Servers provide the capability
for countless other software packages to be used with
ASI Control systems.

The ASI Expert Software


ASI Expert is a software tool used to configure the full
range of ASI Controls products. It is a Windows based
point-and-click application that allows development,
management, and commissioning of the entire project.
The software is used during the implementation,
testing and commissioning stage and also for
troubleshooting of ASI controllers.

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Section 2

Content
OVERALL SYSTEM ARCHITECTURE ............................................................................................ 2
SYSTEM ARCHITECTURE ................................................................................................................... 2
SCHEDULE OF EQUIPMENT AND ITS LOCATION ....................................................................... 3

M & E EQUIPMENT MONITORED AND CONTROLLED BY BAS ................................................. 4


CONTROL STRATEGY FOR CHILLER PLANT ......................................................................................... 4
- PHASE 1 ........................................................................................................................... 5
- PHASE 2 ........................................................................................................................... 6

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Section 2

Overall System This Section will describe the overall system architecture for

Architecture the ASI Controls Building Automation System installed in


Chiller Plant Universiti Tenaga Nasional (UNITEN).

System Architecture One (1) Operator Workstations (OWS) is located in the


Control Room (at Chiller Plant) complete with MOXA. The
OWS is connected to the ASI DDC network via an Etherlink
(place at Chiller Plant Control Room) that provides the IP
interface to the RS-485 network protocol to the ASI DDC
network. All the DDCs are network to the system bus
connector.

Diagram 2.1 below shows the overall architecture of the


system installed.

Diagram 2-1

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Schedule of Below are the schedules of equipment supplied under this

Equipment and contract.

Its Location

NO. DECRIPTION AND LOCATION ADDRESS QTY DDC TYPE


1.0 Control Room
1.1 Etherlink (MOXA) 172.16.11.212 1

1.2 RS-485 Serial Connection Cable - 1

2.0 PHASE 1
2.1 Chiller 32001 1 ASIC/2 7540
2.2 Condenser and primary pump 32002 1 ASIC/2 7540
2.3 Tie and secondary pump 32003 1 ASIC/2 7540
2.4 Control Valve 32004 1 ASIC/2 8540
2.5 Thermal Energy Storage 32010 1 ASIC/2 8540
3.0 PHASE 2
3.1 Chiller 32006 1 ASIC/2 7540
3.2 Condenser and primary pump 32007 1 ASIC/2 7540
3.3 Tie and secondary pump 32007 1 ASIC/2 7540
4.4 Control Valve 32007 1 ASIC/2 7540
4.5 Thermal Energy Storage 32010 1 ASIC/1 8655

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M&E Equipment The main function of the BAS is to monitor and control the

Monitored and M&E equipment installed in Chiller Plant Uniten. The BAS

Controlled By provides easy access to the information of the activities for


BAS all the M&E equipment installed. The Operator Workstations
(OWS) provide a graphical interface between Users and the
Systems.

The following table depicted all the equipment monitored


and controlled by the BAS

Item Equipment Monitored Points Controlled Points


- Status - Chiller Start/Stop
- Trip -
Chiller - BAS/Manual Mode
1. - Return Water Temperature
- Supply Water Temperature
-
- Status - VSD Pump Output
2. Condenser Pump - Trip - Pump Start/Stop

- Status - Pump Start/Stop


3. Primary Pump - Trip

- Status - Pump Start/Stop


4. Tie Pump - Trip
- BAS/Manual Mode

- Status - Pump Start/Stop


5. Secondary Pump - Trip
- BAS/Manual Mode
-

Control Strategy for The following points are monitored to achieve the control

Chiller Plant strategy.


 On-Off Status Monitoring (BI)
 Pump Start-stop Control (BO)
 Pump Trip Alarm (BI)
 Return Water Temperature Reading (AI)
 Supply Water Temperature Reading (AI)
 Local/BAS switch status (BI)
 Difference Pressure (AI)
 British Thermal Unit Meter (BTU)

The Chiller System will operate for Charging and


Discharging schedule.
PHASE 1

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Mode Schedule Equipment Status


Valve 1,3,5 : OPEN
Valve 2,4,6 : CLOSE
2100 Chiller : ON
to Primary Pump: ON
Charging 0630 Cooling Tower : ON
Condenser : ON
Tie Pump : ON
Sec Pump : OFF

Chiller : OFF
1730 Primary Pump: OFF
Rest to Cooling Tower : OFF
2130 Condenser : OFF
Tie Pump : ON
Sec Pump : ON
Valve 1,3,5 : CLOSE
Valve 2,4,6 : OPEN
Chiller : ON
Charging 0630 Primary Pump: ON
+ to Cooling Tower : ON
Discharging 1730 Condenser : ON
Tie Pump : ON
Sec Pump : ON

The proposed system shall have the capability to execute


BAS On-Off. This is for time-schedule Start-Stop operation
remotely from the BAS control room.
.

PHASE 2

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Mode Schedule Equipment Status


Valve 1,3,5 : CLOSE
Valve 2,4,6 : OPEN
Chiller : ON
2100 Primary Pump: ON
Charging to Cooling Tower : ON
0700 Condenser : ON
Tie Pump : ON
Sec Pump : ON ( 1 units)

Valve 1,3,5 : OPEN


Valve 2,4,6 : CLOSE
Chiller : OFF
0700 Primary Pump: OFF
Discharging to Cooling Tower : OFF
2100 Condenser : OFF
Tie Pump : ON
Sec Pump : ON

Upon receiving the schedule on, the DDC would


automatically execute PID control loop strategy. It shall
measure PID calculation to maintain the desired delta
pressure (∆p) between supply and return header pipe by
control & modulate the variable speed drive (VSD) for tie
pump and secondary pump.

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Section 3

Content
OVERVIEW ....................................................................................................................................... 2

STEP BY STEP SYSTEM GUIDE .................................................................................................... 2


HOW TO START ASI WEBLINK SYSTEM.............................................................................................. 2
GENERAL OPERATION ...................................................................................................................... 5
HOW TO OVERRIDE BINARY OUTPUT ................................................................................................. 6
HOW TO SETUP SCHEDULE .............................................................................................................. 7
Schedule for Chiller .................................................................................................................... 7
HOW TO SETUP HOLIDAY .................................................................................................................. 8
TRENDING GRAPH ............................................................................................................................ 9
REPORT GENERATION .................................................................................................................... 10

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Overview This Section will describe the flow of the ASI Weblink
Operator Workstation Graphical User Interface Software. It
also provides the step-by-step instruction on how to operate
the system.

Step by Step This manual assist the Users to operate the system installed

System Guide in a step-by-step manner.

How to Start ASI Before launching the system, make sure the following
Weblink System software component is active to enable the communication
between the software and the DDC. There are :
1) ASI Weblink Console
2) ASI OPC Server
The icon should appear on the bottom right hand corner as
follows :

Once this 2 Icon has been confirmed active, you can now
launch the ASI Weblink Web User Interface to the web
browser.

From the Window, click on the “USIM BAS Login Page” or


alternatively,

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Go to Start, Select ASI Weblink to launch the ASI Weblink


Login Page into the web browser.

The Login page will be displayed on the web-browser. Click


the “LOGIN” button to launch the ASI Weblink Authentication
page as below.

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Enter the authorized “Identity” and “Password” to launch the


Main Page. All the login activity will be stored in the User
Login Audit Trail with time stamp, date and IP address or
location of login.

Once the “Identity” and “Password” has been verified, the


following page will be displayed.

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The main page displays the button to access pages for


Phase 1, Phase 2 and schematic DDC within the system.
So now we will click at the ‘Phase 1’ button. The following
pages will appeared;

Each sub-pages (Phase 1 or 2) contain the button to


access pages for Chiller, Pump, Cooling Tower, Building
System, Administration and Digital power meter.

General Operation There are buttons and links provided on the display. You
should notice the following on the screen :

Trending Graph Button


Home Button Report Button
Next Page Button Event Button
Previous Page Button

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How to Override On normal circumstances, the system shall run in Auto


Binary Output Mode according to the system schedule. Command can be
executed by overriding the Auto mode of the system.

Override Button

Click on the “O/R” button and the following will popup.

You can override “ON” or “OFF” by clicking on the respective


button. The Override points must be clear later to enable the
Auto Control to take place. This can be done by selecting
the “O/R CLR” button.

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How To Setup All system controlled by the BAS are run based on System
Schedule Schedule. There are two type of schedule in the system;
charging and discharging schedule.

Schedule for Schedule for Charging and Discharging can be accessed


Charging and from the Main Menu, under the Administration Sub-Menu.
discharging Click on the “Administration” button and the following will
popup.

Select the CHARGING or DISCHARGING SCHEDULE to


jump to the associated schedule.

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From the schedule above, slide the schedule bar to adjust it.
Alternatively, click on the respective schedule and adjust it
accordingly.

How to Setup Holiday can be setup in advance for a year. Click on the
Holiday “Holiday Setup” from the Administration Button. The
following screen appears.

Click on the respective schedule and named it.


Then click OK and the Holiday Name will be stored in the
system. Then Click on the date. Enter the holiday date in the
format (MM/DD) then click OK. Enter the number of day(s).
Click OK. The holiday is setup. The system will now
automatically recognised days on holiday or non-holiday and
this will reflect the system schedule.

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ASI Weblink provides the facility for points trending. The


trending can be defined online without the need to shut
Trending Graph down the system. All the points available for trending will be
listed. Click on the graph button as shown below.

Trend Button

The screen below will appear upon clicking on the above.

Select the points to be trend on the graph, then select the


date you want the data to be graph and time.

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Report Generation Reports can be generated as follows :

Report Button

Click the button above to launch the report screen.

Tick the points that you want reports to be generated, select


the date and the report time span and step, then press
“Generate Report”. Data will be listed and can be saved or
exported into Microsoft Excell.csv format.

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Content

SYSTEM TROUBLE-SHOOTING ..................................................................................................... 2


COMMUNICATION FAILURE ................................................................................................................ 2
SOFTWARE AND RS-232 CABLE ....................................................................................................... 2
CHECK THE SOFTWARE .................................................................................................................... 2
CHECK THE CABLE ........................................................................................................................... 2
COMMUNICATE WITH ASIC ............................................................................................................... 3
CHECK PICO-FUSES ......................................................................................................................... 3
RS-485 CHIP ................................................................................................................................... 3
FOR FURTHER ASSISTANCE .............................................................................................................. 4

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System Trouble- This Section will describe how to trouble shoot the system in

Shooting case of faulty

Communication Failure Problems communicating with ASIC controllers can usually


be attributed to one (or more) of five areas:
 Software not configured to use the correct serial port
 Incorrect RS-232 cable attached to the serial port
 Trouble with the RS-485 bus
 Blown Pico-fuse
 Blown RS-485 Chip

Software and RS-232 One way to test the software and cable is to connect the PC
Cable to a SINC/3-3000 with a serial cable. It is not necessary to
connect the SINC/3-3000 to an ASIC controller for this test.
Start ASI Expert and click Find It. The Local LED should turn
off and the red Tx LED should blink as ASI Expert attempts
to find a controller. A straight-through serial cable is required
to connect the PC to the SINC/1-1030.

Check the Software You should first then check your software to make sure that
the software is set with the correct COM port, baud rate and
stop bits settings. These settings can be found by clicking
Options | System Options in ASI Expert. Typical settings are
COM1 or COM2, 9600 or 19200 baud, and 2 stop bits.
When directly connected to an ASIC controller, 2 stop bits
must always be used. The software generates a warning
message if another application is using the designated COM
port. The Multi-baud Enable box may be checked if baud
rate is not known. If the red Tx LED does blink, then the
software and serial cable are working correctly.

Check the Cable The RS-232 cable can be tested with a multi-meter by
testing for continuity (or resistance) between pin 2 at each
end of the cable. Check pin 2 for continuity If the multi-meter
shows that the pins are linked, then the cable should be fine.

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If the pins are not linked then you may have a NULL Modem
cable.

Communicate with To communicate with the ASIC controller connect the


ASIC SINC/1-1030 to the wall sensor of the ASIC controller. Make
sure that the end of the curly cable with the jumper is
plugged into the wall sensor. This jumper provides an
interlock to specifically identify the controller. In ASI Expert
Software Click on Options | System Options and check the
Multi-baud Enable and 2 Stop Bits boxes, if they are not
already checked. In the ASI Expert Find It dialog select
ASIC, then click Find It, leaving the address field blank. ASI
Expert will then search all baud rates for an ASIC controller.
The LED on the SINC/1-1030 will blink as it tries. If the
controller is not found at any baud rate, remove the RS-485
remote network connector, TB4, located below the wall
sensor connector and click Find It again. If the controller is
found with the connector removed, then either there is
another controller on the network that is causing the
problem, or there are problems with the network wiring.

Check Pico-fuses If the controller is still not found, then check the pico-fuses,
identified as R5 and R6 for continuity. They are located at
the edge of the board near the 24Vac power terminals.
Replace any blown fuse with a 1/8 amp fast blow pico-fuse
(ASI Part Number PFK-125). Another way to check the pico-
fuses is to disconnect the SINC/1-1030 from the wall sensor
, remove the RS-485 remote network connector, TB4, and
then measure DC voltage at the + and – communication
terminals, referenced to ground. If there is 0 VDC between
ground and +, then R5 is blown; 0 VDC between ground and
– indicates that R6 is blown.

RS-485 Chip If the pico-fuses are not damaged, then replace the RS-485
communications chip, identified as U2 above the wall sensor
connector, with one from a controller that is known to

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communicate properly. Be sure to turn off power to the


controller when removing or installing this chip. Also be sure
to install the chip at U2 correctly so that the circle identifying
pin 1 is in the upper left hand corner when the controller is
viewed with the transformer at the top. If replacing U2 fixes
the communication problem, contact ASI Controls for a
replacement chip.

For Further Assistance If you still are unable to communicate with the ASIC
controller after following the above instructions, contact ASI
Solutions Sdn Bhd at 603-5510 3885 for further assistance.

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Content

MAINTENANCE PROCEDURE ........................................................................................................ 2

PREVENTIVE MAINTENANCE SERVICE ....................................................................................... 2


PERFORMANCE CRITERIA ................................................................................................................. 2
BASIC PREVENTIVE MAINTENANCE ............................................................................................ 3
TASK 1 - REVIEW OF OPERATIONS .................................................................................................... 3
TASK 2 - CENTRAL EQUIPMENT MAINTENANCE .................................................................................. 4
TASK 3 - FIELD EQUIPMENT MAINTENANCE (DIGITAL CONTROLLERS) .................................................. 4
TASK 4 - VERIFY INPUTS AND OUTPUTS POINTS ................................................................................. 4
Critical Point Verification ............................................................................................................ 5
Database Protection ................................................................................................................... 5
CORRECTIVE MAINTENANCE ....................................................................................................... 5
PERFORMANCE CRITERIA ................................................................................................................. 5
SERVICE LEVEL 3 - NO REPAIRS INCLUDED ............................................................................. 6
SERVICE LEVEL 2 - MINIMUM REPAIR COVERAGE .................................................................... 6
SERVICE LEVEL 1 - COMPREHENSIVE REPAIR COVERAGE ........................................................ 7
EMPLOYEE ATTACHMENT SERVICE............................................................................................ 7
PERFORMANCE CRITERIA ................................................................................................................. 7
ENGINEER ATTACHMENT SERVICE .................................................................................................... 8
PERIODIC MAINTENANCE SCHEDULE CHECKLIST ................................................................... 8

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Section 5

Maintenance This Section will describe ASI standard maintenance

Procedure procedure.

Preventive
Maintenance
Service

Performance Criteria Preventive maintenance are the equipment tasks to be


performed to prolong the life cycle of the BAS components
as well as the calibration procedures necessary to ensure
accurate readings and control response. Proper preventive
maintenance will extend the equipment component life and
reduce the costs associated with repair calls. ASI Controls
System hardware was designed to require less preventive
maintenance than our competitors’ systems. The major
problem areas with older generation systems were identified
and the solutions were designed and rectified into ASI
Controls System.

The periodic maintenance requirements of ASI Controls


System equipment are minimal. This is primarily due to
improvements in the product design. Most of other BAS
manufacturer uses Network Control Unit (NCU) that has a
complete set of BAS features for the connected DDC
Controllers and integrated subsystems. As the NCUs
provide essential functions for a large number of points
(about 1000 points), the DDC will be fully dependent on the
NCU. Upon failure of any NCU, the DDC process will be
halted and the system scheduling is no longer in functional.
ASI Controls System does not depending on the NCU as our
DDC are all equipped with the features that most of other
NCU performs. Some of the BAS manufacturers are
proposing a hot and standby system for an NCU. This will
force the building owner to spend more in order to have a
reliable system without single point of failure in the NCU. In

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current technology, the NCU shall be acting as a


communication manager only where it only gathers
information from the DDC and manages the system network.
Today's system is a system that can operate independently
and standalone and therefore do not require the hot and
standby system.

In addition, software supervises all system command


operations. Error messages are generated to alert the
operations staff whenever a manual request or an
automatically initiated request fails to perform as expected.
Advisory messages are also generated when
communication between various elements on the network is
interrupted for an extended period of time.

The Operator Workstations provide information management


for the system. The loss of an Operator Workstation will not
affect any of the BAS features of the system. In addition,
historical data is archived concurrently at multiple Operator
Workstations (if any) so that the failure of a hard disk does
not result in the loss of information. Our ASI Operator
Workstation is installed with the powerful ASI Weblink web
based GUI. The software act as the front-end web-user
interface and also as a communication manager.

Basic Preventive We propose quarterly scheduled service visits to the site.

Maintenance Each visit will include:


 Review of operations
 Central Equipment Maintenance
 Field Equipment Maintenance (each visit will cover 25%
of the field equipment)
Following this preventive maintenance strategy, operations
and central equipment is checked quarterly and field
equipment is checked annually.

Task 1 - Review of A scheduled service visit to the site will begin with a review
Operations

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of job site system event log and a discussion with the


system operators. A number of key summaries will be
printed. Within one week of the visit, the ASI service
representative will submit a report on the visit as a proof of
service. This report will include the following:
 List of services performed on the central equipment with
results, if any
 List of field equipment serviced and services performed
with results, if any
 Copies of the summaries with comments.
 List of concerns expressed by operations staff,
identifying person responsible and time frame for follow-
up

Task 2 - Central On each quarterly visit, the service representative will:


Equipment  Scan hard disk for common “virus” programs
Maintenance
 Check database, directory structure of hard disk
 Check hard disk for lost chains
 Optimize hard disk
 Verify PC memory self-test and initialization processes
 Listen for fan, floppy and Winchester drive motor or
bearing problems
 Clean exterior surfaces

Task 3 - Field Our experience is that the Digital Controllers require very
Equipment little servicing once they have been set up. The types of
Maintenance (Digital
Controllers) tasks performed as part of preventive maintenance include:
 Verify field power supply voltage
 Check and record system DC isolation from chassis
ground
 Change a setpoint and verify a change in the controlled
output
 Clean exterior surfaces

Task 4 - Verify Inputs The trustworthiness of each point in the system is verified
and Outputs Points once per year. For analog points, this means measuring the

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Section 5

sensed variable and comparing the reading to the display on


the BAS. For binary points, this means actually simulating a
change of state on the equipment and verifying that the
message reports back to the BAS. It is not sufficient to
merely short the input at the controller, the actual field
condition being monitored must be simulated such as a trip
alarm or flow switch closure. Only in this way can problems
caused by people disabling input devices be detected.

Critical Point We recognize that there may be points or control loops,


Verification which are critical to your operation. The reliability of these
points and loops must be verified by direct visual inspection
due to the serious impact their failure would have on your
operation. ASI will establish with the operations personnel
those points, which fall into this category and establish a test
plan for each point.

Database Protection We shall periodically back-up from your operator


workstations, the system database, any user-defined
software enhancements, trends and point history. Regular
database back-up are designed to significantly reduce
downtime in the event of hardware or software failure.

Corrective
Maintenance
Performance Criteria The Corrective Maintenance Service is intended to minimize
the equipment downtime in the event of a failure. Depending
on the level of coverage selected, the customer will have
varying levels of protection against unbudgeted costs.

The customers has a choice of selecting one of three levels


of corrective maintenance as part of the service contract:
 No Repair Included
 Minimum Repair Coverage
 Comprehensive Repair Coverage

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Section 5

Irrespective of the level of corrective maintenance chosen,


ASI provides a defect liability period of twelve months.
During the defect liability period, there will be no charge for
any material replacements required due to normal wear and
tear on the system. The labour required to effect such
replacements will not be charged.

Service Level 3 If this option is chosen, parts that require replacement and
- No Repairs Included are not covered by the defect liability clause will be charged.
Labour for work not covered by the defect liability clause will
be charged. Examples of parts and labour costs that are not
covered by the defect liability clause include costs
associated with fire, vandalism, water damage, tampering,
etc.

If this option is chosen, there is no guarantee of response


time and complaint calls, for which ASI is not responsible,
such as a switch being left in the hand position, will be
charged out. If this option is chosen, there is no guarantee
that repair parts will be kept locally.

Service Level 2 If this option is chosen, parts that require replacement and
- Minimum Repair are not covered by the defect liability clause will be charged.
Coverage
Labour for work not covered by the defect liability clause will
be charged. If this option is chosen, a preferred labour
charge out rate for engineers is applied. After the defect
liability period, all parts and labour will be charged.
Examples of parts and labour costs that are not covered by
the defect liability clause are costs associated with fire,
vandalism, water damage, tampering, etc.

If this option is chosen, there is a guaranteed response time


of 4 hours. Complaint calls, for which ASI is not responsible,
such as a switch being left in the Hand position, will not be
charged out during normal office hours. Outside of office
hours, complaint calls will be charged out. If this option is

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Section 5

chosen, there is no guarantee that repair parts will be kept


locally.

Service Level 1 If this option is chosen, parts that require replacement and
- Comprehensive are not covered by the defect liability clause will be charged.
Repair Coverage
Labour for work not covered by the defect liability clause will
be charged. If this option is chosen, a preferred labour
charge out rate for engineers is applied. After the defect
liability period, parts and labour required due to fair wear and
tear will not be charged. Examples of parts and labour costs
which are not covered by the defect liability clause and are
not considered to be fair wear and tear are costs associated
with fire, vandalism, water damage, tampering, etc.

If this option is chosen, there is a guaranteed response time


of 2 hours. Complaint calls, for which ASI is not responsible,
such as a switch being left in the Hand position, will not be
charged out. ASI will guarantee that all required repair parts
manufactured by ASI will be stocked locally.

Employee
Attachment
Service
Performance Criteria Employee Attachment is designed to provide the following
benefits to the customer:
 The customer’s engineers will understand ASI Controls
System capabilities before the software database is
generated. The engineers can then make suggestions
and provide input to ASI so that the system is designed
to meet operational requirements.
 The customer’s technicians will be better equipped to
carry out daily functions, as they will have a better
understanding of the system operations.
To meet these two objectives, the following type of
employee attachments are available :
 Engineer attachment service

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Section 5

Engineer Attachment This training takes place from the beginning of the system
Service configuration. The customer’s engineer will work closely with
the ASI application engineer. This provides an informal
interactive learning environment with practical “hands-on”
experience. An operator workstation with attached field gear
is set up in the branch to develop the system with the
customer’s engineer. The areas covered during this
attachment include:
 ASI Controls System architecture
 ASI Controls System capabilities and features
 Hands-on system application
 System design interaction
 System expansion capabilities

During the attachment process, the ASI engineer will discuss


with the customer’s engineering the operational
requirements for the facility. Together they will design the
application of the features to best suit the requirements.

As the customer’s is involved with the design decisions for


the system, he will feel grater ownership, understanding and
involvement with the system. Familiarizing the engineer with
the system at this early stage will help him plan as to how
the facility operations will be affected by the system.

Periodic The following table shows the proposed maintenance

Maintenance schedule and the checklist of task that is to be undertaken

Schedule during the visit.


Checklist
Please note that the schedule visit will be made quarterly.
Task that has been identified to be service quarterly will be
done at every visit. At least 25% of those equipments that is
under annual service will be service during each of the visit.

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Section 6

Content
PRODUCT CATALOG

ASI WEBLINK ......................................................................................................................

ASI EXPERT ........................................................................................................................

ASI OPC SERVER ...............................................................................................................

ASIC/2 8540 .........................................................................................................................

ASIC/2 7540 .........................................................................................................................

CONTREC HEAT CALCULATOR – MODEL 212 ...............................................................

EUROMAG FLOWMETER MUT2200EL .............................................................................

PRESSURE TRANSMITTER – HUBA 501 ..........................................................................

TEMPERATURE SENSOR .................................................................................................................

ASI Controls Building Monitoring System Page 6-1


Operation & Maintenance Manual
ASI Controls ASI WebLink
User Interface Software

ASI WebLink User Interface software enables web connectivity for any ASI
ASI WebLink Features Controls digital control system.

• Web-enabled User Interface ASI WebLink displays live control system data and/or historical trend data in a
supports multiple remote users web browser. The browser can be accessed over the Internet, through a LAN
or WAN, or on the local PC. Depending on their access level, users can initiate
• Integrated development overrides, change schedules, and otherwise control system behavior. WebLink
environment using standard enables real time remote monitoring and control from anywhere on a network.
graphic, audio, video formats
The WebLink Editor makes building custom screens simple through drag and
• Simple interface for creating drop editing, OPC tag browsing, graphics manipulation capabilities, support
powerful, intuitive front ends for scripting and many other features. A built-in Web Server handles data
updates using XML. WebLink connects to ASI Controls networks through the
• OPC Client application, with ASI LinkOPC Server and supports reads and writes on any network point.
OPC tag browser
WebLink supports common web graphic, audio and video formats, and
• Reads ODBC data sources, includes a library of 3D animated HVAC graphics. Any element on a screen
exports CSV format data can be automated using JavaScript, giving developers flexibility and power to
create functional, feature-rich screens for users. Tool bars, menus, colors and
• Includes HVAC graphics library other skin elements can be customized. Graphics can be added, layered, and
• Create reports, graphs using scripted. Video and audio clips can be embedded on screen.
current or archived trend data ASI WebLink connects to all ASI products through the ASI LinkOPC Server.
Active read/write data can be dragged onto the view by browsing the ASI OPC
• Read/Write capability, with real
Server. Dynamic data is updated onscreen in real time, and WebLink supports
time data updates
writing data back to controllers. The ASI LinkOPC Server enables remote
• Support for Internet security connections and does not need to be on the same machine as ASI WebLink.
standards HTTPS/SSL, SHA-1 Data trends can be created for any point on the system. Trended values can be
displayed on any WebLink screen. WebLink saves trend data to disk, and
provides an interface to report and/or graph the trend data at user-selected time
intervals. Custom graphs can be displayed in your web browser, and templates
can be saved for later re-use.
Reports data can be exported
in CSV format.
ASI WebLink is designed for
multiple remote access over
LAN, WAN, or Internet. ASI
WebLink makes it very easy
to develop and deploy
feature-rich, compelling and
intuitive control system front
ends. It requires Internet
Explorer 4.0 or later. Setting
up the web server requires
only a few parameters - IP
address, port number and idle
timeout.
With logins secured by 160-
bit SHA-1 encoding, plus
optional support for
HTTPS/SSL protocol, ASI
WebLink enables secure,
convenient access to your
systems

DOC-1630 (2006-05-30) 2202 Camino Ramon, San Ramon, CA 94583 925 866-8808
http://www.asicontrols.com
ASI Controls ASI WebLink
User Interface Software

License
WebLink is licensed both standalone and in a suite combined with ASI
Monitor. The WebLink Suite features integrated alarm and event
monitoring, with automated delivery of notifications to an individual or
group of individuals via email, cell phone, fax (Windows XP
Professional only), and/or alphanumeric pager.
WebLink requires a valid LinkOPC (ASI OPC Server) license. A 30-
day trial version is available that supports one user connected locally on
the PC running the WebLink web server for evaluation.
WebLink pricing is based on the number of simultaneous remote users
who can connect. Licenses are available for up to 10 simultaneous
remote users. You can upgrade a WebLink license at any time to
include a larger number of simultaneous remote connections.
System Requirements
ASI WebLink screens are viewable on a wide variety of platforms
supporting the Internet Explorer browser. Development and
deployment of WebLink is supported on the Windows 2000
Professional and Windows XP Professional platforms.
The ASI WebLink Server requires:
• Pentium-class Personal Computer (recommended minimum
500 MHz processor, 256MB RAM)
• Windows 2000 Professional or XP Professional
• 25 MB free hard disk space

How to Order: Order Number


ASI WebLink Software ASI WebLink

All software is supplied on CD-ROM or Web Download

DOC-1630 (2006-05-30) 2202 Camino Ramon, San Ramon, CA 94583 925 866-8808
http://www.asicontrols.com
ASI Controls ASI Visual Expert
Configuration Software

ASI Visual Expert is the software for configuring ASI control systems. Visual
ASI Visual Expert Features Expert provides an integrated development environment for controller
configuration, debugging and commissioning systems, setting-up control
• Integrated Development
networks, documenting projects, and performing updates and maintenance.
Environment
ASI Visual Expert makes configuration simple. Users drag functional objects
• Drag and Drop Configuration on screen, make connections between onscreen objects, then set each object’s
with no Line Programming properties. There is no line programming involved, and the real-time data
display provides feedback so that sequences can be verified as they are being
• Real-time Data Display developed.
• Supports Common Graphic Configuration data stored at the controller level can be backed up in Visual
Formats for User Screens Expert, simplifying swapping out a device or devices in an existing network.
Configuration data can also be read directly from the controller, so that any
• Connects via TCP/IP, UDP, Visual Expert user can remotely connect and monitor or reconfigure an
RS-232, or RS-485 existing system. Any instance of Visual Expert can upload configuration data
from any connected controller and/or download data to any controller.
• Modem Dialout Capability
Visual Expert operates in either Online or Offline mode. In Online mode users
• Integrates with ASI Monitor can upload current data from any connected controller, modify configurations,
and download configuration data to any connected controllers. In Offline
• Export/Import Reusable mode users can view and modify only the configuration information stored
Logic Sequences locally on the computer running Visual Expert. Changes are downloaded to
controllers when they are connected.
The software can connect to controllers
directly over a wire or modem, or across
Local or Wide Area Networks or the
Internet - using either TCP/IP or UDP -
so that system start-up and maintenance
can be performed remotely from a
convenient location. A hierarchical tree
provides access to all controllers in the
currently connected project, and to all
controllers in all the projects archived on
the local computer.
Users can create Function Groups
to implement a common sequence
or logical task. The Function
Groups can be exported for re-use
on other projects, increasing
productivity while also ensuring
consistency across projects.
Some examples of Function
Groups include Time of Day
Scheduling, Economizer
Sequence, Heating and Cooling
Calculation, and Compressor
Staging with minimum on and off
times.
ASI Visual Expert is a simple,
intuitive interface to configure
ASI Controls systems, with a
robust set of features designed to
increase your productivity.

DOC-1548 (2006-05-31) 2202 Camino Ramon, San Ramon, CA 94583 925 866-8808
http://www.asicontrols.com
ASI Controls ASI Visual Expert
Configuration Software

ASI Expert comes with a self-installing one-time demo license valid for
30 days.
System Requirements

ASI Expert software is a 32-bit application that includes features


designed to work on personal computers with Pentium-class processors
or better. The minimum system should have:
• Pentium-class processor
• Windows 2000 Professional or Windows XP Professional
• 256 MB RAM (512 MB or more recommended)
• 100 MB free hard disk space
• RS-232 serial port, or USB port with USB-to-serial converter

How to Order: Order Number


ASI Expert Configuration Software ASI Expert

Software is available on CD-ROM or by download

Accessories: Order Number


ASI OPC Server OPC Server
EtherLink/2 EtherLink/2

DOC-1548 (2006-05-31) 2202 Camino Ramon, San Ramon, CA 94583 925 866-8808
http://www.asicontrols.com
ASI Controls ASI LinkOPC Server
OPC Data Server

ASI LinkOPC is an OPC Server software application. LinkOPC connects


ASI LinkOPC Features Windows-based applications to ASI Controls systems, and enables a wide
range of third-party OPC enabled software and hardware products to
• Provides Interoperability
interoperate and communicate with ASI Controls systems.
• Easy to Configure OPC is an open, vendor-neutral set of standards originally created by a number
of leading industrial automation companies in collaboration with Microsoft.
• Communicates over Ethernet The OPC Data Access (OPC-DA) standards define the methods for
exchanging real-time automation data among OPC Clients.
• Integrates with ASI Visual
Expert and WebLink OPC-DA eliminates the need for vendor-specific drivers for each control
system by defining a common, high performance data exchange interface layer
• Fast Response Times that is open and accessible by HMI, SCADA, control, and custom
applications.
• OPC Tag Browser
ASI LinkOPC is compatible with both OPC-DA 1.0 and 2.0. It is optimized
for data retrieval to ensure fast throughput. Built-in tag optimization
minimizes the overall number of data transactions, reducing system traffic
ASI LinkOPC includes tag browsing to assist with rapid development of client
applications. ASI points can be mapped to OPC tags and exposed to OPC
Client applications by pointing and clicking in the OPC tag browser window.
Polling prioritization is a LinkOPC feature that allows the developer of the
HMI client to update ASI control points at different intervals. This feature is
useful when tuning the responsiveness of HMI screens displaying multiple
points. Static data can be assigned a lower polling frequency to allow dynamic
data to be updated at more frequent intervals.
LinkOPC can communicate with ASI devices through a serial port, modem
connection, or over TCP/IP and UDP connections. LinkOPC can support
simultaneous connections using any or all of the methods. The LinkOPC OPC
Server can be located on the same computer as an OPC Client application, in
which case communications will utilize Microsoft COM, or be on a different
computer and communicate over a network using DCOM. LinkOPC can
communicate with an ASI Controls system using a com port or via modem.
ASI controllers and control systems can also be connected to ASI LinkOPC
via Ethernet TCP/IP networking using an ASI EtherLink/2 serial-to-Ethernet
router. The LinkOPC server connects to the EtherLink/2 and transfers ASI
message requests via TCP/IP. The LinkOPC server can connect with multiple
EtherLink/2 devices simultaneously to efficiently monitor and control multiple
remote sites in a single OPC Client front end such as ASI WebLink.

DOC-1559 (2006-05-31) 2202 Camino Ramon, San Ramon, CA 94583 925 866-8808
http://www.asicontrols.com
ASI Controls ASI LinkOPC Server
OPC Data Server

System Requirements

The minimum system on which ASI LinkOPC is to run should have:


• Pentium-class or better processor
• Windows 2000 Professional or XP Professional
• Mininum 128MB RAM (Win2000), 256MB RAM (WinXP),
at least 512MB is recommended
• 100 MB free hard disk space
• RJ-45 10BASE-T connector IEEE 802.3/Ethernet compliant
• Modem, serial port, or Ethernet connection to communicate
with ASI Controls system

Software is available on CD-ROM or by download

How to Order: Order Number


ASI OPC Server OPC Server

Accessories: Order Number


ASI WebLink Software ASI WebLink
EtherLink/2 EtherLink/2

Software & Documentation: Order Number


ASI OPC Server Manual ASI OPC

DOC-1559 (2006-05-31) 2202 Camino Ramon, San Ramon, CA 94583 925 866-8808
http://www.asicontrols.com
ASI Controls ASIC/2-8540
Configurable Unitary Controller

The ASIC/2-8540 is designed for energy management and control for a wide
ASIC/2-8540 Features
range of building systems including air handlers, chillers, cooling towers,
• 8 Universal Inputs pumps, lighting, etc. Applications range from control of small air handling
units and roof top air conditioners in networked systems, to stand alone control
• 8 Relay Outputs, Form C of small buildings, such as branch banks, retail stores, and utility company
• 4 Analog Outputs, 0-10 Vdc
sites. The ASIC/2-8540 configurable unitary controller has a switching power
supply for AC operation, and flash and NVRAM memory for program and
• Battery-backed hardware data storage.
clock
The controller is easily configured using Windows™ based ASI Visual Expert
• System bus for configuration software that links ready-made objects for scheduling, PID
communication access control, alarm notification, optimum start, trending, run-time accumulation,
event logging, electrical demand management, and more. The ASIC/2-8540
• Local bus for supervision has an on-board battery-backed calendar clock and allows special events,
of terminal controllers, or holidays, and schedules to be defined in advance. Configuration data is stored
Modbus Master RTU in non-volatile memory that is retained through power loss. Comprehensive
• Direct RS-232 communication
product documentation is available.
user access. In stand-alone applications a modem may be connected to allow dial-in from a
remote location to review conditions and/or to modify schedules or setpoints.
• Optional Ethernet Adapter The controller can dial-out and send notify messages to a pager, printer, or
(future release) computer running ASI Monitor software. An ASI EtherLink/2, or optional
• Compatible with ASI WebLink Ethernet Adapter card, ETH-8540 can enable the ASIC/2-8540 to receive and
& ASI Data Server products send information via an Ethernet network.
The ASIC/2-8540 can operate as part of a larger communicating control
network with other ASI controllers at speeds up to 19,200 baud.. Controller
information may be easily reported to ASI WebLink, or any Windows based
software that is a client for OPC.
The controller has separate RS-485 system and local buses. The system bus is
used to network multiple ASIC/2 controllers. The controllers may be polled or
be configured for peer-to-peer communication using token passing. On a
separate local bus the ASIC/2-8540 can poll ASIC/1 terminal controllers and
make control decisions based on the
data received. No central system is
needed to supervise the controller.
Red and green LEDs indicate the
controller system and local bus
communications. Alternately the
local bus supports Modbus Master
RTU.
Eight on-board Form C 24 Vac
relays are ideal for driving low
voltage contactors and starters.
The four 0-10 Vdc analog outputs
capable of 20 mA are used for
modulated actuators, electro-
pneumatic transducers, variable
speed drives and other analog signal
devices. The 8 universal inputs
may be used for counting pulses,
direct reading of thermistors,
reading 4 to 20 mA, 0 to 5 Vdc or 1
to 5 Vdc input signals, or multiplex
reading of up to four dry contacts
on a single input.

DOC-1660 (2009-03-25) 2202 Camino Ramon, San Ramon, CA 94583 925 866-8808
http://www.asicontrols.com
ASI Controls ASIC/2-8540
Configurable Unitary Controller

+ SYSTEM c + LOCAL c RS-232 IN8 IN7 IN6 IN5 IN4 IN3 IN2 IN1
ASSY 30071

INPUTS

INPUTS
ASIC

IN8
IN7
IN6
IN5
IN4
IN3
IN2
IN1
DS25 DS23
C C
J6

DS24 DS22
TB2 J7
TB1
U20
3 2 1
UART
U26 LOCAL
W4
232
System SYSTEM LOCAL
RS-485 RS-485 RS-485
W3
3 2 1
U19 U17
U18
DS9

Relay
Relay

Relay

Relay
U14
PSD DS10
U13
L1

80C196NT
2 28
J1
D3

1 27

Manual
Relay

Relay

Relay
Relay

B1
Replace Battery

See
BR2032 ONLY
PANASONIC
D2 U21 RTC
Q1

J4 J5
J2 DS1 DS7 DS8
DS21 DS2 DS3 DS4 DS5 DS6

OUTPUTS
OUTPUTS

J8

AO1
AO2
AO3
AO4
OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8

C
24 Vac R R R R C
NC NONC NONC NONC NO NC NONC NONC NONC NO
COM 24Vac PWR

Specifications Connections
Power, Input & Output: 2-part screw terminals
Control Power RS-485: 2-part screw terminals, 3 Position,
Supply Voltage: 24 Vac +/- 15%, 50/60 Hz
Power Consumption: 17 VA (plus loads) Other
Protection: 1.35 A Polyswitch & MOV Memory: Firmware, 128 kbytes Flash
Indication: Red LED, 1-Power, 8-Output
Relay Outputs 8 Red LED 2-Receive, Green LED 2-Transmit
Type: Dry Contacts Form "C" Overall Dimensions: 5.5" x 9.2" x 2.0" (WxLxH)
2 groups with common return 140 mm x 234 mm x 51 mm
Voltage rating: 24 Vac or Vdc, 1 A . with mounting holes on center
Analog Outputs 4 6.20" x 5.20" (157 mm x 132 mm )
Type: 4 Analog 0-10Vdc Weight: 1.6 lb (0.7 kg)
Resolution: 0.4% full scale Environmental
Current Rating: 20 mA at 9.4 V, 14 mA at 10Vdc Operating: 0 to 50 oC (32 to +122 oF), 10 to 95% rh non-condensing
Protection: TVS, 10 V,600 W peak Storage: -37 to 80 oC (-35 to +180 oF), 5 to 95% rh non-condensing
Universal Inputs 8 How to Order: Order Number
Type: Universal Analog/Binary
Range: 0 to 5 Vdc, 0.1% full scale Configurable Controller ASIC/2-8540
Communications
Format: RS-485,RS-232 DB-9 Accessories: Order Number
Baud Rate: Up to 19200 baud Ethernet Adapter Board ETH-8540
Protection: 100 mA Polyswitch fuse
Maximum Length: 4000 ft (1.2 km) RS-485 with Four Input Multiplex Kit QUADMUX
Repeater every 32 devices
Ethernet: Optional EtherLink/2 or Software and Documentation: Order Number
Optional Ethernet Adapter ASI Expert Configuration Software ASI Expert
Alternate Local Bus Protocol: Modbus MasterRTU
ASIC/2-8540 Installation Manual 8540 Manual
UL-916 Listing
Rated as a Class 2 device, Pilot Duty UL 916, Open Energy Management
Meets CE requirements.
Complies with FCC Part 15 (CISPR 22) Class A E123287
ASIC/2-8540

DOC-1660 (2009-03-25) 2202 Camino Ramon, San Ramon, CA 94583 925 866-8808
http://www.asicontrols.com
ASI Controls ASIC/2-7540
Configurable System Controller

The ASIC/2-7540 is designed for energy management and control systems for
ASIC/2-7540 Features
a wide range of building systems including air handlers, chillers, cooling
• 16 Universal Inputs towers, pumps, lighting, etc. Applications range from autonomous control of
retail stores, branch banks, and telephone company buildings to networked
• 12 Binary relay outputs control of very large buildings. It has an isolated switching power supply for
AC or DC operation and flash and NVRAM memory for program and data
• 8 analog outputs.
storage. The ASIC/2-7540 configurable unitary controller provides the same
• 10 Year hardware clock functionality and features as the ASIC/2-7040.

• Switching Power Supply for The controller is easily configured using Windows based ASI Visual Expert
AC or DC operation configuration software that links ready-made objects for scheduling, logic,
PID control, alarming, optimum start, trending, run-time accumulation, event
• System bus for logging and electrical demand management. The ASIC/2-7540 has an on-
communication access board battery-backed calendar clock and allows special events, holidays, and
schedules to be defined in advance. Configuration data is stored in non-volatile
• Local bus for supervision
memory that is retained through power loss. Comprehensive product
of terminal controllers, or
documentation is available on-line while using ASI Expert software.
Modbus Master RTU
A plug-in USB Connector slot enables remote communication via a LAN or
• Direct RS-232 communication WAN using an Ethernet USB Adapter; or via a telephone line using a USB
user access Modem. Under selected event conditions the controller can send notify
• Network Connectivity with messages to a pager, printer, or computer running ASI Monitor software.
EtherLink or USB Adapter. Similarly, an ASI EtherLink can be attached to receive and send information
via an Ethernet network.
• Compatible with ASI WebLink
The controller has separate RS-485 system and local buses. The system bus is
& ASI Data Server products
used to network multiple ASIC/2 controllers. The controllers may be polled or
• USB Connector for expansion be configured for peer-to-peer communication using token passing. On a
separate local bus the ASIC/2-7540 can poll ASIC/1 terminal controllers and
make control decisions based on the data received. No central system is
needed to supervise the controller. Red and green LEDs indicate the controller
receive and transmit communications. Alternately the local bus supports
Modbus Master RTU.
The ASIC/2-7540 can operate as part of a
larger communicating control network with
other ASI controllers. Communication at
speeds up to 19,200 baud on both the system
and local bus means rapid access to
information. This enables integrated control of
the complete mechanical system to ensure
optimum building performance. Temperatures,
setpoints, and other controller information may
be easily reported to ASI WebLink, or any
Windows based software that is a client for
OLE for Process Control (OPC).
The twelve 24 Vac relay outputs are ideal for
driving contactors and starters. Four yellow
LEDs may be configured to indicate specific
alarm or other conditions. The eight analog
outputs are used for modulated actuators,
electronic-pneumatic transducers, variable
speed drives and other analog signal devices.
The 16 universal inputs may be used for
counting pulses, for reading thermistors and
contact closures directly, and for reading 4 to
20 mA, 0 to 5 Vdc or 1 to 5 Vdc input signals.

DOC-1644 (2006-05-26) 2202 Camino Ramon, San Ramon, CA 94583 925 866-8808
http://www.asicontrols.com
ASI Controls ASIC/2-7540
Configurable System Controller
Features
Analog Input Monitoring Binary Input Monitoring Connections
Maintained Outputs Pulsed Outputs Power: Molex 3 pin plug connector
Tristate Outputs Analog Outputs Input: 2 Molex 15 pin plug connector
Binary Output: 2 Molex 12 pin plug connector
Scheduled Start/Stop Afterhour Override Analog Output: Molex 15 pin receptacle connector
Calendar Events Special Day Schedules Aux Power: Screw Terminals
Multiple Control States Multiple PID Loop Communications: 2, 3 Position, screw terminals
Counters and Timers Optional Demand Limit Mini-Molex 8 pin connector for DAK-002-E
Conditional Logic Display and Keypad 9 position DE-9 female for RS-232
Cooling Tower Boiler USB
Notify Alarm Configuration Value Trending Other
Memory: Firmware, 128 KBytes Flash
Polling Communications Optional Token Passing Volatile, 30 KBytes RAM
Local Bus Polling Local Bus Broadcast Non-volatile, 30 kbytes NVRAM
Hardware Clock Brownout Protection Hardware Clock: Real Time Clock with 10 year Battery Backup
Optional Modbus Master RTU Optional Ethernet: USB Ethernet Adapter (future)
Optional Modem: USB Modem (future)
Specifications Indication: 1 Red LED, Power
2 Red LED Receive, 2 Green LED Transmit
Control Power 4 Amber LED programmable.
Supply Voltage: 24 Vac +/- 15%, 50/60 Hz 12 Red LED, Binary Outputs
or -+/- 24 to 48 Vdc Overall Dimensions with base:
Power Consumption: 18 VA (plus loads) 7.7" x 10.2" x 1.75" (WxLxH)
Protection: PS6, 0.75 A Polyswitch, MOV 196 mm x 259 mm x 45 mm
Binary Outputs 12 with mounting holes on center
Type: Form "A" Relay SPST N.O. 7.2" x 7.2" (183 mm x 183 mm )
Dry Contacts Weight: 3.22 lb (1.46 kg )
Voltage Rating: 24 Vac or 24 Vdc Environmental
Current Rating: 2A General
Operating: 0 to 40 oC (32 to 104 oF)
Analog Outputs 8 10 to 95% rh non-condensing
Type: Analog 0-10Vdc
Resolution: 0.4% full scale Storage: -37 to 80 oC (-35 to +180 oF)
Current Rating: 20 mA at 10Vdc 5 to 95% rh non-condensing
Protection: TVS, 10 V, 600W peak UL Listing
Aux Power
Aux Power: 12V, 100 mA max
UL 916, Open Energy Management
Inputs 16
E123287 11PK
Type: Universal Analog/Binary ASIC/2-7540
Range: 0 to 5 Vdc
Accuracy: 0.1% full scale Rated as a Class 2 Device
Communications Includes MCK-003 Molex connector kit with wiring instructions
Format: RS-485 1/2 duplex Use provided connectors. Meets CE requirements.
RS-232 DB-9 Connector Complies with FCC Part 15 (CISPR 22) Class A
Protection: 100 mA Polyswitch How to Order: Order Number
Transient Protection: 500 mW-s TVS, 7 V BiPolar Configurable Controller with enclosure ASIC/2-7540
Maximum Length: 4000 ft (1.2 km) RS-485
Repeater: ASI Converter/Repeater
every 32 devices Accessories: Order Number
System Bus Communication Four Input Multiplex Kit QUADMUX
Address Range: 32,001 to 32,255
Maximum Size: Up to 255 devices with repeaters Software & Documentation: Order Number
System Baud Rate: Up to 19,200 baud
ASI Expert Configuration Software ASI Expert
Local Bus Communication
ASI Address Range: 1 to 32,000 ASIC/2 Object Definitions OBJ DEF
Maximum Size: Up to 64 devices with repeaters ASIC/2-7540 Users’ Manual 7540 Manual
Local Baud Rate: Up to 19,200 baud
Second UART: TL16C450
Alternate Protocol: Modbus Master RTU

DOC-1644 (2006-05-26) 2202 Camino Ramon, San Ramon, CA 94583 925 866-8808
http://www.asicontrols.com
Heat Calculator
Model 212

Overview
Features The 212 Heat Calculator is designed to Accuracy to OIML R75
measure the energy consumed in hot Class 4 and EN1434
• Complies with OIML R75
water heating systems and chilled water
and EN1434 standards cooling systems. The 212 can be supplied with two
• Multilingual capability precision 4-wire Pt100 RTDs and has
• Heating, cooling and The 212 is supplied complete with inbuilt correction for the non-linearity of
temperature probes and will interface the RTDs. For chilled water measurement
air conditioning with a wide range of flowmeters, including where the temperature difference (∆t) is
• Built-in density and positive displacement and inferential likely to be small, provision is made in the
enthalpy tables water meters, magnetic flowmeters with set-up program to zero out any offset
pulse outputs, turbine and paddle wheel between RTDs.
• Meter-bus interface and flowmeters.
RS485 communications The 212 is fully programmable and all
• Metric or US units set-up data and totals are stored in a
• 4-wire Pt100 RTD
Provides flexibility to non-volatile memory for a minimum of

temperature inputs meet all applications 10 years.

• Fully programmable The 212 is able to cross international


• Calculates and displays boundaries in heat meter applications. Watertight wall or panel
Volume, Energy, Temperatures mount enclosure
Multilingual capability, datalogging and
and Peak Energy peak/off-peak operation are standard. In The 212 Heat Calculator is housed in a
• Watertight to IP66 (Nema 4X) addition, four modes of operation covering rugged yet attractive IP66 (Nema 4X)
heating and cooling ensure that the 212 rated polycarbonate enclosure which is
• High accuracy is flexible enough to meet all energy completely watertight.
• 4-20mA output option measurement applications.
Mounting is either by a wall bracket or by
• CE Compliant
The high accuracy of the 212 ensures that panel mount.
it meets European and International
approvals for heat calculators.

Accuracy • Quality • Performance


Model 212
Heat Calculator

Integration with energy 4-20mA Output Calculates the density and


management systems enthalpy of water
A 4-20mA output option is available and can
A Meter-bus interface enables the 212 Heat be programmed to output flow rate, energy The 212 Heat Calculator measures the
Calculator to be incorporated into energy flow rate, feed or return temperature or ∆t. temperature in the feed and return lines
management systems complying with and, from this, calculates the density and
European IEC 870-5 protocol standards. Note that the high and low alarms are not enthalpy of the water.
available if the 4-20mA option is installed.
The 212 is also supplied with an RS485 bus, By also measuring the volume of water
which uses industry standard Modbus RTU flowing in the system, the 212 will then
protocol, for interfacing to computers and Modes of Operation compute the energy consumed.
DCS systems.
The 212 Heat Calculator is flexible enough to Power is calculated as:
handle a wide range of applications. Four
Datalogging flexibility operating modes are available. P = V x p x (hTV - hTR)

The 212 Heat Calculator will store energy ❿ Heating Mode where positive ∆t’s only where P = Power (W)
totals by hour, day, week or month for up to are totalised. V = Volumetric flow rate (m3/s)
31 periods. The totals are stored for each p = Density (kg/m3)
period and can be downloaded to a computer ❿ Cooling Mode where negative ∆t’s only hTV = Specific enthalpy (J/kg) at
via the Meter-bus or RS485 communications are totalised. Feed temperature
ports. hTR = Specific enthalpy (J/kg) at
❿ Heating/Cooling Mode where the flow Return temperature
of energy may be for heating or cooling.
Peak and off-peak In this mode the energy total is increased The volume, energy, temperatures and
registers regardless of whether ∆t is positive or peak energy are all calculated and can be
negative. displayed on the large LCD.
If selected, the peak/off-peak feature will
assign two separate registers which will ❿ Charge/Discharge Mode where two
totalise peak energy and off-peak energy. separate registers totalise positive and
negative totals.
The changeover times between peak and off-
peak are fully programmable.
Specifications

General Inputs (con’d)

Display Temperature
Type: 7 digit LCD - 7 numeric digits and 11 alpha characters. Type: 4-wire Pt100 RTD’s to IEC 751. 1/10 DIN.
Digits: 15.5mm (0.6") high. Location: 1 x Feed Line and 1 x Return Line.
Characters: 6mm (0.24") high. Linearisation: Built-in RTD linearisation.
Display Units: kWh, MWh, MJ, GJ, therm, BTU x 1000, tons Temp Range: -10 to 220°C (1 to 200°C approved).
x hours (refrigeration). Temp Difference: 1 to 200K (3 to 199K approved).
Maximum Thermal Power: 3000MW. Measurement Time: 3s.
Measurement Time: 0.5s. Cable Length: < 50m.
Accuracy: OIML R75 Class 4 and EN1434. Connection: G2B.
Approvals: Approved by Swiss Federal Office of Metrology
to OIML Class 4. Outputs
Interference: CE Compliance.
Power Requirements Pulse
dc Power: 12 to 24V dc @ 100mA maximum. Type: Open collector will sink up to 100mA, 30V dc maximum.
ac Power: Supplied via power adaptor. Width: 10ms.
Function: Volume or Energy (scaled).
Physical Frequency: 1 pulse every preset number of units of energy or
volume total.
Temperature
Operating: 5 to 55°C. Alarm (Not available with 4-20mA output)
Storage: -20 to 70°C. Type: Two solid state opto-isolated relays which will sink up to
100mA, 30V dc maximum.
Environmental Class: EN1434 Classes A & C. Function: High and low alarms individually programmable as
unsigned values for flow rate, energy flow rate, feed
Enclosure temperature, return temperature or temperature difference.
Protection: IP66 (Nema 4X) watertight.
Materials: Polycarbonate and ABS. 4-20mA Output Option
Function: Volumetric flow rate, energy flow rate, feed or return
Mounting Options temperature, ∆t.
Wall: Wall mount bracket. Accuracy: 0.1%.
Panel: Mounting clips. Span: Programmable.
Load: Maximum of 300 ohms at 12V.
Inputs
Meter-Bus
Flowmeter Type: Conforms to CEN/TC176 Meter-bus standard.
Type: Frequency or pulse between 0.01Hz to 20KHz. Protocol: IEC 870-5.
Default low frequency cutoff is 0.25Hz.
K-factor Range: Programmable in the range 0.001 to RS485
999,999.9 pulses per litre, m3, US gallon or ft3. Data Transmitted: All data calculated can be transmitted.
Signal Type: Pulse, open collector, reed switch, proximity switch Baud Rate: 300 to 9600 baud.
or coil. Parity: Odd, even or none.
Location: In either the return or feed lines. Stop Bits: One or two.
Bus Address: Programmable for multiple instruments on the
same bus.
Protocol: Modbus RTU.
Important: Specifications are subject to change without notice.
Terminal Descriptions

RTD Connections Flowmeter Signals Communications Alarm Relays Power Supply


No. No. No. No. No.
1 High temp RTD Current (+) Namur Switch (+)
9 24 Meter-Bus 52 Relay 0 (+) dc voltage only 50 12V dc Supply (+)
2 High temp RTD Current (-) Flow Signal Input
10 25 Meter-Bus 53 Relay 0 (-) dc voltage only 51 12V dc Supply (-)
3 Low temp RTD Current (+) Coil Reference
11 54 Relay 1 (+) dc voltage only
4 Low temp RTD Current (-) Flow Signal Common 56 RS485 (+)
12 55 Relay 1 (-) dc voltage only 58 Shields
5 High temp RTD Input (+) 57 RS485 (-)
6 High temp RTD Input (-) 4-20mA Output
7 High temp RTD Input (+) 16 Pulse Output (+) No.
8 High temp RTD Input (-) 17 Pulse Output (-) 52 4-20mA (+)
53 4-20mA ( -)

Dimensional Diagrams Product Codes


Rear View Product Codes
152mm
(6.0”) 212 • Heat Calculator
Enclosure 0 Wall Mounting (no gland holes)
98mm
and Mounting 1 Panel Mount
(3.9”) 2 Wall Mounting (Standard glands)
Output Option 0 No Option
1 4-20mA

141mm
Power Option N DC Powered
(5.6”) E European Adaptor (220 Vac)
U UK Adaptor (220 Vac)
A USA Adaptor (100 Vac)
Wall Mount Panel Mount H Australian Adaptor
43mm
1.7" Temperature Sensor No Probe
26mm
8 85mm insertion
1.0" 1 120mm insertion
2 210mm insertion
Approvals S OIML R75 Compliant
No Approvals
87mm
3.4"
Typical Part Number: 212.20E1S

G1/2B
<7mm ø
Wall Mount Bracket
Option 2 Panel Mount Bracket
85, 120 or 210mm
Option 1

Inlet for signal


RTD Typical Configuration cable <9mm ø

www.contrec.com.au
Contrec Pty. Ltd. Contrec Europe Limited Contrec - USA, LLC
22 Hall Street, Hawthorn East PO Box 436 Sowerby Bridge 916 Belcher Drive, Pelham AL 35124 USA
Melbourne 3123 AUSTRALIA West Yorkshire HX6 3YA, UK Tel: (205) 685 3000 Fax: (205) 685 3001
212D DS - 05/03

Tel: +61 3 9804 4200 Fax: +61 3 9822 8329 Tel: +44 1422 829 940 Fax: +44 1422 829 941 Email: contrec@contrec-usa.com
Email: sales@contrec.com.au Email: sales@contrec.co.uk

a Delft Instruments company


501



Relative and absolute pressure transmitter

0 … 2.5 – 40 bar

Huba Control
FEINE MESSIDEEN FÜR DRUCK UND STRÖMUNG
FOR FINE PRESSURE AND FLOW MEASUREMENT
LA FINESSE DES MESURES DE PRESSION ET DE DEBIT
Technical overview Medium Dynamic response
Liquids and neutral gases Suitable for static and dynamic
The pressure transmitter of type series measurements
501 with proven ceramic technology, Response time < 5 ms
features adjusted and amplified sensor Pressure range Load cycle < 50 Hz
signals which are available as standardised Relative 0 … 2.5 – 40 bar
current outputs. Absolute 0 … 2.5 – 16 bar
Electrical connection
Various application specific pres­sure and Cable 1.5 meters
electrical connections can be provided. Tolerable overload Connector DIN EN 175301-803-A
2 x Measuring range (fs) Connector DIN EN 175301-803-C
(mini DIN)

Rupture pressure 3 x Measuring range (fs)


but as a maximum 90 bar Polarity reversal protection
Short circuit proof and protected against
polarity reversal. Each connection is
Materials in contact with the medium protected against crossover up to max.
Pressure connection: supply voltage.
Stainless steel 1.4305 / AISI 303
Diaphragm: Ceramic Al2O3 (96%)
Sealing material: FPM, EPDM, NBR, MVQ Protection standard
IP 65

Case material
Cover PA 6, colour red Pressure connection
Inside thread G1/4
Outside thread G1/4 DIN 3852 form E
Temperature Other pressure connections on request
Medium and ambiance –15 … +80 °C
Storage –40 … +80 °C
Installation arrangement
Unrestricted
Output Power supply Recommended:
3-wire Pressure connection downwards
0 … 5 VDC 9 … 33 VDC
1 … 6 VDC 10.4 … 33 VDC
0 … 10 VDC 16.2 … 33 VDC Tests / Admissions
Ratiom. 10 … 90% 5 VDC (4.75 … 5.25) CE conform
Legend to cross-section drawing
2-wire
1 Pressure connection 4 … 20 mA 8 … 33 VDC Weight
2 Seals 4 … 20 mA 10 … 33 VDC Inside thread, connector DIN approx. 95 g
3 Ceramic element Outside thread, connector DIN approx. 110 g
4 Hybrid electronics With cable 1.5 m, additional approx. 40 g
5 Connector DIN EN 175301-803-A Load
3-wire > 10 kOhm / < 100 nF
Packaging
2-wire <  supply voltage – 10 V  [Ohm] Please state on order
0.02 A

Single packaging
The distinct advantages Current consumption in cardboard
At nominal pressure
• Compact construction 3-wire Multiple packaging
0 … 5 V < 5 mA in cardboard (25 pcs)
• Automated manufacture in large 1 … 6 V < 5 mA
quantities for ideal price / performance 0 … 10 V < 6 mA
ratio Ratiom. 10 … 90% < 3 mA

• Robust ceramic sensor technology 2-wire


4 … 20 mA 20 mA
• High resistance to extreme
temperatures

• No mechanical creepage

501 / EDITION 07/2006, Technical data subject to change.


Versions
A – Inside thread G1/4

B – Outside thread G1/4

C – Connector DIN EN 175301-803-A

D – Cable junction with PG7 screw


connection

Accuracy

Parameter Unit

Tolerance zero point max. % fs ± 1.0
Tolerance full scale max. % fs ± 1.0
Resolution % fs 0.1

Total of linearity,

hysteresis and repeatability max. % fs ± 0.5


Long term stability acc. to DIN IEC 60770 % fs ± 1.0
TC zero point max. % fs/10 K ± 0.4
TC sensitivity 1) typ. % fs/10 K – 0.15
TC sensitivity 1) max. % fs/10 K – 0.3

Test conditions: 25 °C, 45% RH, Power supply 24 VDC


TC z.p. / TC s. –15 … +80 °C

Order code selection table 501. X X X X X X X X X X


Relative pressure 9
Absolute pressure 8
Pressure range 0 ...   2.5 bar 1 4
0 ...    4 bar 1 5
0 ...    6 bar 1 7
0 ...   10 bar 3 0
0 ...   16 bar 3 1
0 ...   25 bar 9 3 2
0 ...   40 bar 9 3 3
▲ Fullscale signal at these pressures
Sealing material 2)
FPM Fluo­­­­­­­­­­­ro-elastomer 0
EPDM Ethylene propylene 1
NBR Butadiene Acrylonitrile 2
MVQ Silicone polymer 3
Adjustment Factory 0
Output and power supply 0 … 5 V 9 … 33 VDC 3-wire cable 1
1 … 6 V 10.4 … 33 VDC 3-wire cable 6
0 … 10 V 16.2 … 33 VDC 3-wire cable 2
4 … 20 mA 10 … 33 VDC 2-wire cable 3
4 … 20 mA 8 … 33 VDC 2-wire cable 8
10 ­… 90% ratiom. 4.75 … 5.25 VDC 3-wire cable 4
Electrical connection Cable 1.5 m IP 65 0
Connector 3) DIN EN 175301803-A IP 65 1
Connector 3) DIN EN 175301803-C (mini DIN) IP 65 2
Pressure connection Inside thread G1/4 with O-ring sealing 1
Outside thread G1/4 sealed at back, DIN 3852 form E 4
Pressure tip orifice Without 1
With 2
Pressure range variation Indicate W and state range on order W

Storage versions

Output 4 … 20 mA Pressure ranges Order number


Power supply 10 … 33 V –1 … 0 bar 501.914023151W –1…0 bar
Electrical connection 3) Connector DIN EN 175301-803-A, IP 65 0 … 10 bar 501.930023151
Pressure connection G1/4 sealed at back with manometer 0 … 25 bar 501.932023151
Sealing material FPM Fluo­­­­­­­­­­­ro-caoutchouc
Colour of cover Black

Accessories

Order number
Female connector DIN EN 175301-803-A with seal (IP 65, when installed and latched) 103510
Female connector DIN EN 175301-803-C (mini DIN) with seal (IP 65, when installed and latched) 104244

TC = Temperature coefficient
1)

According to ISO standard R 1629, other sealing materials on request


2)

Delivery without female connector, see accessories


3)

501 / EDITION 07/2006, Technical data subject to change.


Dimensions in mm Electrical connections

Connector version Cable version

3-wire 2-wire 3-wire 2-wire


brown brown

white

green green

Female connector
DIN EN 175301-803-A
Female connector
DIN EN 175301-803-C
Inside thread G1/4

SW19

Storage version

Female connector
SW19 DIN EN 175301-803-A

SW19

Cable

Electromagnetic compatibility

CE conformity (EMC) by application of harmonized standards: Interference stability EN 61000-6-2 and EN 61326-1, Interference emit EN 6100063 and EN 61326-1

Interference stability Test standard Effect


Electrostatic discharge (ESD) EN 61000-4-2 8 kV air, 6 kV contact no effect
High-frequency electromagnetic radiation (HF) EN 61000-4-3 10 V/m, 80 … 1000 MHz no effect
3 V/m, 1 … 3 GHz
Conducted HF interference EN 61000-4-6 10 V, 0.15 ... 80 MHz no effect
Fast transients (burst) EN 61000-4-4 2 kV no effect
Line-Line, Line-Case 500 V, 12 Ohm, 9 µF
Surge EN 61000-4-5 1 kV, 42 Ohm, 0.5 µF no failure
Line-Line 500 V, 2 Ohm, 18 µF
Magnetic fields EN 61000-4-8 30 A/m, 50 Hz no effect
Insulation voltage 500 VDC no effect
350 VAC
Interference emit Test standard Effect
Conducted interference EN 55022 (CISPR 22) 0.15 ...  30 MHz no emission
Radiation from housing 30 ... 1000 MHz, 10 m no emission

501 / EDITION 07/2006, Technical data subject to change.


TS Series
ASI Controls Temperature Sensors
The TS Series temperature sensors are thermistor type sensors. They may be
used with the ASIC/1-8x55, and ASIC/2 products that include conversion
TS Series Options
tables for these. These sensors are a perfect complement to the WS-R and
• Temperature via thermistor WS-0xx series. The TS Series temperature sensors are offered with options
3 kohm @ 77 oF (25 oC) including: Duct Insertion, Immersion, Averaging, Strap-on, and Outside Air
Temperature.
• Duct Insertion TS-D-x Duct Insertion temperature sensors with J-box where x is the
• Immersion with Well length 4", 8", 12", or 18". Sensor is mounted through hole in
duct and attached with mounting bracket.
• Duct Averaging
TS-I-x Immersion temperature sensors (including 304 series
• Strap-on
stainless steel thermowell 1/2” NPT thread) where x is the
• Outside Air Temperature length 4” or 8”.

• Flying leads for easy wiring TS-A-x Averaging temperature sensors where x is the length 8 ft, 12
ft, or 24ft. The sensor is inserted through hole in duct, and
then strung in a fashion that covers the greatest surface area.

TS-S Strap-on temperature sensors includes junction box.


Product Specifications
Mounted on bottom side of pipe with 2”-5” pipe clamp.
Output: 3,000 Ohms @ 77 oF (25 oC)
Temperature Range:
-40 to 100 oC TS-O Outside Air Temperature sensor in weatherproof enclosure
-40 to 212 oF with mounting hardware. Mount downward and out of
Interchangeability:
0.2 degrees C (0 to 70 oC) direct sunlight.
Dissipation Constant:
3 mW per degree Celsius
Connections: flying leads.

Temperature Sensors

DOC-1487 (06/14/01) 2202 Camino Ramon, San Ramon, CA 94583 925 866-8808
http://www.asicontrols.com
TS Series

ASI Controls Temperature Sensors

Dimensions 3.900" 4" X .25 DIA


STAINLESS STEEL PROBE

0.75

.175 DIA
X .600

TS-I-04, -08 IMMERSION WELL


Duct/Immersion sensor shown without box.
1.50
2.00

AUTOMATED TIG WELD


1 1/8" HEX NUT 1/2" NPT 4" X .25 DIA
STAINLESS STEEL PROBE
(CROSS SECTION)
4.00

1/2" NPT

Immersion sensor well.


Worm Duct/Immersion sensor shown with box.
Gear

Pipe
St

Armaflex How to Order: Order Number


Pad
Duct Insertion Temperature Sensor
Length 4 inches TS-D-04
1.50 Length 8 inches TS-D-08
Length 12 inches TS-D-12
Length 18 inches TS-D-18
4.00 ImmersionTemperature Sensor
Length 4 inches TS-I-04
TS-S, Strap-on sensor. Length 8 inches TS-I-08
AveragingTemperature Sensor
Length 8 ft TS-A-08
Length 12 ft TS-A-12
Length 24 ft TS-A-24
Strap-On Temperature Sensor TS-S
Outside Air Temperature TS-O

TS-O, Outside Air Sensor.

925 866-8808 2202 Camino Ramon, San Ramon, CA 94583 DOC-1487 (06/14/01)
http://www.asicontrols.com
Doc: O&M/Sec7/UNITEN/2010
Section 7

Content
1. CHILLED WATER PIPING SCHEMATIC LAYOUT PHASE 1..................................................... 1

2. CHILLED WATER PIPING SCHEMATIC LAYOUT PHASE 2..................................................... 2

3. UNITEN DDC SCHEMATIC. ......................................................................................................... 3

ASI Controls Building Automation System Page 7-1


Operation & Maintenance Manual
Doc: O&M/Sec8/UNITEN/2010
Section 8

Content
I/O POINT SCHEDULE .......................................................................................................................

TESTING & COMMISSIONING CHECK-LIST ...................................................................................

ASI Controls Building Automation System Page 8-1


Operation & Maintenance Manual
I/O POINT FOR PROJECT UNITEN KAMPUS PUTRAJAYA
DESCRIPTION QTY AI AO DI DO HLI DEVICES REMARKS
PHASE 1
CHILLER 4
START/STOP 4 24 VAC RELAY
STATUS 4 VOLTAGE FREE CONTACT
TRIP 4 VOLTAGE FREE CONTACT
AUTO/MANUAL SELECTOR 4 VOLTAGE FREE CONTACT
SUPPLY WATER TEMP 4 WATER TEMP SENSOR
RETURN WATER TEMP 4 WATER TEMP SENSOR
3 PHASE VOLTAGE,CURRENT,POWER 30 DIGITAL POWER METER For Incoming Power

COOLING TOWER 4
START/STOP 4 24 VAC RELAY 3 units for duty
STATUS 4 VOLTAGE FREE CONTACT 1 unit for standby
TRIP 4 VOLTAGE FREE CONTACT
SUPPLY WATER TEMP 4 WATER TEMP SENSOR
RETURN WATER TEMP 4 WATER TEMP SENSOR

CONDENSOR WATER PUMP 5


START/STOP 5 24 VAC RELAY 4 units for duty
STATUS 5 VOLTAGE FREE CONTACT 1 unit for standby
TRIP 5 VOLTAGE FREE CONTACT

PRIMARY CHILLER WATERPUMP 5


START/STOP 5 24 VAC RELAY 4 units for duty
STATUS 5 VOLTAGE FREE CONTACT 1 unit for standby
TRIP 5 VOLTAGE FREE CONTACT

SECONDARY CHILLER WATERPUMP 5


START/STOP 5 24 VAC RELAY 4 units for duty
STATUS 5 VOLTAGE FREE CONTACT 1 unit for standby
TRIP 5 VOLTAGE FREE CONTACT
AUTO/MANUAL SELECTOR 5 VOLTAGE FREE CONTACT
VARIABLE SPEED DRIVE (VSD) 1 FREQUENCY INVERTER

TIE PUMP 3
START/STOP 3 24 VAC RELAY 2 units for duty
STATUS 3 VOLTAGE FREE CONTACT 3rd pump for standby
TRIP 3 VOLTAGE FREE CONTACT
AUTO/MANUAL SELECTOR 3 VOLTAGE FREE CONTACT

PIPING HEADER SUPPLY WATER TEMP 1 WATER TEMP SENSOR


PIPING HEADER RETURN WATER TEMP 1 WATER TEMP SENSOR
HEADER WATER SUPPLY PRESSURE 1 WATER PRESSURE SENSOR
HEADER WATER RETURN PRESSURE 1 WATER PRESSURE SENSOR
WATER FLOWRATE READING 1 FLOWRATE SENSOR
BTU READING 1 BTU READING

CONTROL VALVE 6 6 24 VAC RELAY Control Valve for Charging


and Discharging Mode
DESCRIPTION QTY AI AO DI DO HLI DEVICES REMARKS

PHASE 2
CHILLER
START/STOP 2 2 24 VAC RELAY
STATUS 2 VOLTAGE FREE CONTACT
TRIP 2 VOLTAGE FREE CONTACT
AUTO/MANUAL 2 VOLTAGE FREE CONTACT
SUPPLY WATER TEMP 2 WATER TEMP SENSOR
RETURN WATER TEMP 2 WATER TEMP SENSOR
3 PHASE VOLTAGE,CURRENT,POWER 15 DIGITAL POWER METER For Incoming Power

COOLING TOWER
START/STOP 2 2 24 VAC RELAY
STATUS 2 VOLTAGE FREE CONTACT
TRIP 2 VOLTAGE FREE CONTACT
SUPPLY WATER TEMP 2 WATER TEMP SENSOR
RETURN WATER TEMP 2 WATER TEMP SENSOR

TIE PUMP 3
START/STOP 3 24 VAC RELAY
STATUS 3 VOLTAGE FREE CONTACT
TRIP 3 VOLTAGE FREE CONTACT

PRIMARY CHILLER WATERPUMP 3


START/STOP 3 24 VAC RELAY 2 units for duty
STATUS 3 VOLTAGE FREE CONTACT 3rd pump for standby
TRIP 3 VOLTAGE FREE CONTACT

SECONDARY CHILLER WATERPUMP 4


START/STOP 4 24 VAC RELAY 2 units for duty
STATUS 4 VOLTAGE FREE CONTACT 1 units for standby
TRIP 4 VOLTAGE FREE CONTACT 1 units for night load
VARIABLE SPEED DRIVE (VSD) 1 1 FREQUENCY INVERTER

PIPING HEADER SUPPLY WATER TEMP 1 WATER TEMP SENSOR


PIPING HEADER RETURN WATER TEMP 1 WATER TEMP SENSOR
HEADER PRESSURE 2 WATER PRESSURE SENSOR
HEADER FLOWRATE 1 FLOWRATE SENSOR
WATER FLOWRATE READING 1 FLOWRATE SENSOR
BTU READING 1 BTU READING

CONTROL VALVE 6 6 24 VAC RELAY Control Valve for Charging


and Discharging Mode
28 2 98 54 54 236 TOTAL IO POINT

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