Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
ildinng
A
Auto matiion System
O
Operation & Mainte
enance Ma
anual
Prroject Nam
me : Univ
versiti Ten
naga Nasional
Cammpus Putrra Jaya
ate Completion: 20 August
Da A 2010
Doc: O&M/TOC/UNITEN/2010
Table of Content
Table of Content
Section 1 - Introduction
- About ASI Controls Building Automation System (BAS)
- System Description
Section 3 - Overview
- Step By Step System Guide
Content
INTRODUCTION ............................................................................................................................... 2
About ASI Controls ASI Controls, a USA based company has developed and
Building distributes a range of user configurable and pre-
Automation System programmed direct digital controllers (DDC) for a variety of
control applications. The ASI Controls range of DDC is
proudly manufactured in Malaysia and designed in the
USA. Originally, the controllers were limited to air
conditioning systems controls but today, ASI controllers are
applied to a various application which include refrigeration
systems, energy monitoring and demand control, traffic and
tunnel ventilation, monitoring of production line, and
telemetry to name a few.
Features
The system provides functions to :
monitor Water Temperature and Pressure, Equipment
Status, Trip, Mode, etc.,
control the M&E Equipment for Start/Stop, On/Off
Valve, etc.
alarm management and monitoring,
report and alarm printing.
ASIC/2-7540
Content
OVERALL SYSTEM ARCHITECTURE ............................................................................................ 2
SYSTEM ARCHITECTURE ................................................................................................................... 2
SCHEDULE OF EQUIPMENT AND ITS LOCATION ....................................................................... 3
Overall System This Section will describe the overall system architecture for
Diagram 2-1
Its Location
2.0 PHASE 1
2.1 Chiller 32001 1 ASIC/2 7540
2.2 Condenser and primary pump 32002 1 ASIC/2 7540
2.3 Tie and secondary pump 32003 1 ASIC/2 7540
2.4 Control Valve 32004 1 ASIC/2 8540
2.5 Thermal Energy Storage 32010 1 ASIC/2 8540
3.0 PHASE 2
3.1 Chiller 32006 1 ASIC/2 7540
3.2 Condenser and primary pump 32007 1 ASIC/2 7540
3.3 Tie and secondary pump 32007 1 ASIC/2 7540
4.4 Control Valve 32007 1 ASIC/2 7540
4.5 Thermal Energy Storage 32010 1 ASIC/1 8655
M&E Equipment The main function of the BAS is to monitor and control the
Monitored and M&E equipment installed in Chiller Plant Uniten. The BAS
Control Strategy for The following points are monitored to achieve the control
Chiller : OFF
1730 Primary Pump: OFF
Rest to Cooling Tower : OFF
2130 Condenser : OFF
Tie Pump : ON
Sec Pump : ON
Valve 1,3,5 : CLOSE
Valve 2,4,6 : OPEN
Chiller : ON
Charging 0630 Primary Pump: ON
+ to Cooling Tower : ON
Discharging 1730 Condenser : ON
Tie Pump : ON
Sec Pump : ON
PHASE 2
Content
OVERVIEW ....................................................................................................................................... 2
Overview This Section will describe the flow of the ASI Weblink
Operator Workstation Graphical User Interface Software. It
also provides the step-by-step instruction on how to operate
the system.
Step by Step This manual assist the Users to operate the system installed
How to Start ASI Before launching the system, make sure the following
Weblink System software component is active to enable the communication
between the software and the DDC. There are :
1) ASI Weblink Console
2) ASI OPC Server
The icon should appear on the bottom right hand corner as
follows :
Once this 2 Icon has been confirmed active, you can now
launch the ASI Weblink Web User Interface to the web
browser.
General Operation There are buttons and links provided on the display. You
should notice the following on the screen :
Override Button
How To Setup All system controlled by the BAS are run based on System
Schedule Schedule. There are two type of schedule in the system;
charging and discharging schedule.
From the schedule above, slide the schedule bar to adjust it.
Alternatively, click on the respective schedule and adjust it
accordingly.
How to Setup Holiday can be setup in advance for a year. Click on the
Holiday “Holiday Setup” from the Administration Button. The
following screen appears.
Trend Button
Report Button
Content
System Trouble- This Section will describe how to trouble shoot the system in
Software and RS-232 One way to test the software and cable is to connect the PC
Cable to a SINC/3-3000 with a serial cable. It is not necessary to
connect the SINC/3-3000 to an ASIC controller for this test.
Start ASI Expert and click Find It. The Local LED should turn
off and the red Tx LED should blink as ASI Expert attempts
to find a controller. A straight-through serial cable is required
to connect the PC to the SINC/1-1030.
Check the Software You should first then check your software to make sure that
the software is set with the correct COM port, baud rate and
stop bits settings. These settings can be found by clicking
Options | System Options in ASI Expert. Typical settings are
COM1 or COM2, 9600 or 19200 baud, and 2 stop bits.
When directly connected to an ASIC controller, 2 stop bits
must always be used. The software generates a warning
message if another application is using the designated COM
port. The Multi-baud Enable box may be checked if baud
rate is not known. If the red Tx LED does blink, then the
software and serial cable are working correctly.
Check the Cable The RS-232 cable can be tested with a multi-meter by
testing for continuity (or resistance) between pin 2 at each
end of the cable. Check pin 2 for continuity If the multi-meter
shows that the pins are linked, then the cable should be fine.
If the pins are not linked then you may have a NULL Modem
cable.
Check Pico-fuses If the controller is still not found, then check the pico-fuses,
identified as R5 and R6 for continuity. They are located at
the edge of the board near the 24Vac power terminals.
Replace any blown fuse with a 1/8 amp fast blow pico-fuse
(ASI Part Number PFK-125). Another way to check the pico-
fuses is to disconnect the SINC/1-1030 from the wall sensor
, remove the RS-485 remote network connector, TB4, and
then measure DC voltage at the + and – communication
terminals, referenced to ground. If there is 0 VDC between
ground and +, then R5 is blown; 0 VDC between ground and
– indicates that R6 is blown.
RS-485 Chip If the pico-fuses are not damaged, then replace the RS-485
communications chip, identified as U2 above the wall sensor
connector, with one from a controller that is known to
For Further Assistance If you still are unable to communicate with the ASIC
controller after following the above instructions, contact ASI
Solutions Sdn Bhd at 603-5510 3885 for further assistance.
Content
Procedure procedure.
Preventive
Maintenance
Service
Task 1 - Review of A scheduled service visit to the site will begin with a review
Operations
Task 3 - Field Our experience is that the Digital Controllers require very
Equipment little servicing once they have been set up. The types of
Maintenance (Digital
Controllers) tasks performed as part of preventive maintenance include:
Verify field power supply voltage
Check and record system DC isolation from chassis
ground
Change a setpoint and verify a change in the controlled
output
Clean exterior surfaces
Task 4 - Verify Inputs The trustworthiness of each point in the system is verified
and Outputs Points once per year. For analog points, this means measuring the
Corrective
Maintenance
Performance Criteria The Corrective Maintenance Service is intended to minimize
the equipment downtime in the event of a failure. Depending
on the level of coverage selected, the customer will have
varying levels of protection against unbudgeted costs.
Service Level 3 If this option is chosen, parts that require replacement and
- No Repairs Included are not covered by the defect liability clause will be charged.
Labour for work not covered by the defect liability clause will
be charged. Examples of parts and labour costs that are not
covered by the defect liability clause include costs
associated with fire, vandalism, water damage, tampering,
etc.
Service Level 2 If this option is chosen, parts that require replacement and
- Minimum Repair are not covered by the defect liability clause will be charged.
Coverage
Labour for work not covered by the defect liability clause will
be charged. If this option is chosen, a preferred labour
charge out rate for engineers is applied. After the defect
liability period, all parts and labour will be charged.
Examples of parts and labour costs that are not covered by
the defect liability clause are costs associated with fire,
vandalism, water damage, tampering, etc.
Service Level 1 If this option is chosen, parts that require replacement and
- Comprehensive are not covered by the defect liability clause will be charged.
Repair Coverage
Labour for work not covered by the defect liability clause will
be charged. If this option is chosen, a preferred labour
charge out rate for engineers is applied. After the defect
liability period, parts and labour required due to fair wear and
tear will not be charged. Examples of parts and labour costs
which are not covered by the defect liability clause and are
not considered to be fair wear and tear are costs associated
with fire, vandalism, water damage, tampering, etc.
Employee
Attachment
Service
Performance Criteria Employee Attachment is designed to provide the following
benefits to the customer:
The customer’s engineers will understand ASI Controls
System capabilities before the software database is
generated. The engineers can then make suggestions
and provide input to ASI so that the system is designed
to meet operational requirements.
The customer’s technicians will be better equipped to
carry out daily functions, as they will have a better
understanding of the system operations.
To meet these two objectives, the following type of
employee attachments are available :
Engineer attachment service
Engineer Attachment This training takes place from the beginning of the system
Service configuration. The customer’s engineer will work closely with
the ASI application engineer. This provides an informal
interactive learning environment with practical “hands-on”
experience. An operator workstation with attached field gear
is set up in the branch to develop the system with the
customer’s engineer. The areas covered during this
attachment include:
ASI Controls System architecture
ASI Controls System capabilities and features
Hands-on system application
System design interaction
System expansion capabilities
Content
PRODUCT CATALOG
ASI WebLink User Interface software enables web connectivity for any ASI
ASI WebLink Features Controls digital control system.
• Web-enabled User Interface ASI WebLink displays live control system data and/or historical trend data in a
supports multiple remote users web browser. The browser can be accessed over the Internet, through a LAN
or WAN, or on the local PC. Depending on their access level, users can initiate
• Integrated development overrides, change schedules, and otherwise control system behavior. WebLink
environment using standard enables real time remote monitoring and control from anywhere on a network.
graphic, audio, video formats
The WebLink Editor makes building custom screens simple through drag and
• Simple interface for creating drop editing, OPC tag browsing, graphics manipulation capabilities, support
powerful, intuitive front ends for scripting and many other features. A built-in Web Server handles data
updates using XML. WebLink connects to ASI Controls networks through the
• OPC Client application, with ASI LinkOPC Server and supports reads and writes on any network point.
OPC tag browser
WebLink supports common web graphic, audio and video formats, and
• Reads ODBC data sources, includes a library of 3D animated HVAC graphics. Any element on a screen
exports CSV format data can be automated using JavaScript, giving developers flexibility and power to
create functional, feature-rich screens for users. Tool bars, menus, colors and
• Includes HVAC graphics library other skin elements can be customized. Graphics can be added, layered, and
• Create reports, graphs using scripted. Video and audio clips can be embedded on screen.
current or archived trend data ASI WebLink connects to all ASI products through the ASI LinkOPC Server.
Active read/write data can be dragged onto the view by browsing the ASI OPC
• Read/Write capability, with real
Server. Dynamic data is updated onscreen in real time, and WebLink supports
time data updates
writing data back to controllers. The ASI LinkOPC Server enables remote
• Support for Internet security connections and does not need to be on the same machine as ASI WebLink.
standards HTTPS/SSL, SHA-1 Data trends can be created for any point on the system. Trended values can be
displayed on any WebLink screen. WebLink saves trend data to disk, and
provides an interface to report and/or graph the trend data at user-selected time
intervals. Custom graphs can be displayed in your web browser, and templates
can be saved for later re-use.
Reports data can be exported
in CSV format.
ASI WebLink is designed for
multiple remote access over
LAN, WAN, or Internet. ASI
WebLink makes it very easy
to develop and deploy
feature-rich, compelling and
intuitive control system front
ends. It requires Internet
Explorer 4.0 or later. Setting
up the web server requires
only a few parameters - IP
address, port number and idle
timeout.
With logins secured by 160-
bit SHA-1 encoding, plus
optional support for
HTTPS/SSL protocol, ASI
WebLink enables secure,
convenient access to your
systems
DOC-1630 (2006-05-30) 2202 Camino Ramon, San Ramon, CA 94583 925 866-8808
http://www.asicontrols.com
ASI Controls ASI WebLink
User Interface Software
License
WebLink is licensed both standalone and in a suite combined with ASI
Monitor. The WebLink Suite features integrated alarm and event
monitoring, with automated delivery of notifications to an individual or
group of individuals via email, cell phone, fax (Windows XP
Professional only), and/or alphanumeric pager.
WebLink requires a valid LinkOPC (ASI OPC Server) license. A 30-
day trial version is available that supports one user connected locally on
the PC running the WebLink web server for evaluation.
WebLink pricing is based on the number of simultaneous remote users
who can connect. Licenses are available for up to 10 simultaneous
remote users. You can upgrade a WebLink license at any time to
include a larger number of simultaneous remote connections.
System Requirements
ASI WebLink screens are viewable on a wide variety of platforms
supporting the Internet Explorer browser. Development and
deployment of WebLink is supported on the Windows 2000
Professional and Windows XP Professional platforms.
The ASI WebLink Server requires:
• Pentium-class Personal Computer (recommended minimum
500 MHz processor, 256MB RAM)
• Windows 2000 Professional or XP Professional
• 25 MB free hard disk space
DOC-1630 (2006-05-30) 2202 Camino Ramon, San Ramon, CA 94583 925 866-8808
http://www.asicontrols.com
ASI Controls ASI Visual Expert
Configuration Software
ASI Visual Expert is the software for configuring ASI control systems. Visual
ASI Visual Expert Features Expert provides an integrated development environment for controller
configuration, debugging and commissioning systems, setting-up control
• Integrated Development
networks, documenting projects, and performing updates and maintenance.
Environment
ASI Visual Expert makes configuration simple. Users drag functional objects
• Drag and Drop Configuration on screen, make connections between onscreen objects, then set each object’s
with no Line Programming properties. There is no line programming involved, and the real-time data
display provides feedback so that sequences can be verified as they are being
• Real-time Data Display developed.
• Supports Common Graphic Configuration data stored at the controller level can be backed up in Visual
Formats for User Screens Expert, simplifying swapping out a device or devices in an existing network.
Configuration data can also be read directly from the controller, so that any
• Connects via TCP/IP, UDP, Visual Expert user can remotely connect and monitor or reconfigure an
RS-232, or RS-485 existing system. Any instance of Visual Expert can upload configuration data
from any connected controller and/or download data to any controller.
• Modem Dialout Capability
Visual Expert operates in either Online or Offline mode. In Online mode users
• Integrates with ASI Monitor can upload current data from any connected controller, modify configurations,
and download configuration data to any connected controllers. In Offline
• Export/Import Reusable mode users can view and modify only the configuration information stored
Logic Sequences locally on the computer running Visual Expert. Changes are downloaded to
controllers when they are connected.
The software can connect to controllers
directly over a wire or modem, or across
Local or Wide Area Networks or the
Internet - using either TCP/IP or UDP -
so that system start-up and maintenance
can be performed remotely from a
convenient location. A hierarchical tree
provides access to all controllers in the
currently connected project, and to all
controllers in all the projects archived on
the local computer.
Users can create Function Groups
to implement a common sequence
or logical task. The Function
Groups can be exported for re-use
on other projects, increasing
productivity while also ensuring
consistency across projects.
Some examples of Function
Groups include Time of Day
Scheduling, Economizer
Sequence, Heating and Cooling
Calculation, and Compressor
Staging with minimum on and off
times.
ASI Visual Expert is a simple,
intuitive interface to configure
ASI Controls systems, with a
robust set of features designed to
increase your productivity.
DOC-1548 (2006-05-31) 2202 Camino Ramon, San Ramon, CA 94583 925 866-8808
http://www.asicontrols.com
ASI Controls ASI Visual Expert
Configuration Software
ASI Expert comes with a self-installing one-time demo license valid for
30 days.
System Requirements
DOC-1548 (2006-05-31) 2202 Camino Ramon, San Ramon, CA 94583 925 866-8808
http://www.asicontrols.com
ASI Controls ASI LinkOPC Server
OPC Data Server
DOC-1559 (2006-05-31) 2202 Camino Ramon, San Ramon, CA 94583 925 866-8808
http://www.asicontrols.com
ASI Controls ASI LinkOPC Server
OPC Data Server
System Requirements
DOC-1559 (2006-05-31) 2202 Camino Ramon, San Ramon, CA 94583 925 866-8808
http://www.asicontrols.com
ASI Controls ASIC/2-8540
Configurable Unitary Controller
The ASIC/2-8540 is designed for energy management and control for a wide
ASIC/2-8540 Features
range of building systems including air handlers, chillers, cooling towers,
• 8 Universal Inputs pumps, lighting, etc. Applications range from control of small air handling
units and roof top air conditioners in networked systems, to stand alone control
• 8 Relay Outputs, Form C of small buildings, such as branch banks, retail stores, and utility company
• 4 Analog Outputs, 0-10 Vdc
sites. The ASIC/2-8540 configurable unitary controller has a switching power
supply for AC operation, and flash and NVRAM memory for program and
• Battery-backed hardware data storage.
clock
The controller is easily configured using Windows™ based ASI Visual Expert
• System bus for configuration software that links ready-made objects for scheduling, PID
communication access control, alarm notification, optimum start, trending, run-time accumulation,
event logging, electrical demand management, and more. The ASIC/2-8540
• Local bus for supervision has an on-board battery-backed calendar clock and allows special events,
of terminal controllers, or holidays, and schedules to be defined in advance. Configuration data is stored
Modbus Master RTU in non-volatile memory that is retained through power loss. Comprehensive
• Direct RS-232 communication
product documentation is available.
user access. In stand-alone applications a modem may be connected to allow dial-in from a
remote location to review conditions and/or to modify schedules or setpoints.
• Optional Ethernet Adapter The controller can dial-out and send notify messages to a pager, printer, or
(future release) computer running ASI Monitor software. An ASI EtherLink/2, or optional
• Compatible with ASI WebLink Ethernet Adapter card, ETH-8540 can enable the ASIC/2-8540 to receive and
& ASI Data Server products send information via an Ethernet network.
The ASIC/2-8540 can operate as part of a larger communicating control
network with other ASI controllers at speeds up to 19,200 baud.. Controller
information may be easily reported to ASI WebLink, or any Windows based
software that is a client for OPC.
The controller has separate RS-485 system and local buses. The system bus is
used to network multiple ASIC/2 controllers. The controllers may be polled or
be configured for peer-to-peer communication using token passing. On a
separate local bus the ASIC/2-8540 can poll ASIC/1 terminal controllers and
make control decisions based on the
data received. No central system is
needed to supervise the controller.
Red and green LEDs indicate the
controller system and local bus
communications. Alternately the
local bus supports Modbus Master
RTU.
Eight on-board Form C 24 Vac
relays are ideal for driving low
voltage contactors and starters.
The four 0-10 Vdc analog outputs
capable of 20 mA are used for
modulated actuators, electro-
pneumatic transducers, variable
speed drives and other analog signal
devices. The 8 universal inputs
may be used for counting pulses,
direct reading of thermistors,
reading 4 to 20 mA, 0 to 5 Vdc or 1
to 5 Vdc input signals, or multiplex
reading of up to four dry contacts
on a single input.
DOC-1660 (2009-03-25) 2202 Camino Ramon, San Ramon, CA 94583 925 866-8808
http://www.asicontrols.com
ASI Controls ASIC/2-8540
Configurable Unitary Controller
+ SYSTEM c + LOCAL c RS-232 IN8 IN7 IN6 IN5 IN4 IN3 IN2 IN1
ASSY 30071
INPUTS
INPUTS
ASIC
IN8
IN7
IN6
IN5
IN4
IN3
IN2
IN1
DS25 DS23
C C
J6
DS24 DS22
TB2 J7
TB1
U20
3 2 1
UART
U26 LOCAL
W4
232
System SYSTEM LOCAL
RS-485 RS-485 RS-485
W3
3 2 1
U19 U17
U18
DS9
Relay
Relay
Relay
Relay
U14
PSD DS10
U13
L1
80C196NT
2 28
J1
D3
1 27
Manual
Relay
Relay
Relay
Relay
B1
Replace Battery
See
BR2032 ONLY
PANASONIC
D2 U21 RTC
Q1
J4 J5
J2 DS1 DS7 DS8
DS21 DS2 DS3 DS4 DS5 DS6
OUTPUTS
OUTPUTS
J8
AO1
AO2
AO3
AO4
OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8
C
24 Vac R R R R C
NC NONC NONC NONC NO NC NONC NONC NONC NO
COM 24Vac PWR
Specifications Connections
Power, Input & Output: 2-part screw terminals
Control Power RS-485: 2-part screw terminals, 3 Position,
Supply Voltage: 24 Vac +/- 15%, 50/60 Hz
Power Consumption: 17 VA (plus loads) Other
Protection: 1.35 A Polyswitch & MOV Memory: Firmware, 128 kbytes Flash
Indication: Red LED, 1-Power, 8-Output
Relay Outputs 8 Red LED 2-Receive, Green LED 2-Transmit
Type: Dry Contacts Form "C" Overall Dimensions: 5.5" x 9.2" x 2.0" (WxLxH)
2 groups with common return 140 mm x 234 mm x 51 mm
Voltage rating: 24 Vac or Vdc, 1 A . with mounting holes on center
Analog Outputs 4 6.20" x 5.20" (157 mm x 132 mm )
Type: 4 Analog 0-10Vdc Weight: 1.6 lb (0.7 kg)
Resolution: 0.4% full scale Environmental
Current Rating: 20 mA at 9.4 V, 14 mA at 10Vdc Operating: 0 to 50 oC (32 to +122 oF), 10 to 95% rh non-condensing
Protection: TVS, 10 V,600 W peak Storage: -37 to 80 oC (-35 to +180 oF), 5 to 95% rh non-condensing
Universal Inputs 8 How to Order: Order Number
Type: Universal Analog/Binary
Range: 0 to 5 Vdc, 0.1% full scale Configurable Controller ASIC/2-8540
Communications
Format: RS-485,RS-232 DB-9 Accessories: Order Number
Baud Rate: Up to 19200 baud Ethernet Adapter Board ETH-8540
Protection: 100 mA Polyswitch fuse
Maximum Length: 4000 ft (1.2 km) RS-485 with Four Input Multiplex Kit QUADMUX
Repeater every 32 devices
Ethernet: Optional EtherLink/2 or Software and Documentation: Order Number
Optional Ethernet Adapter ASI Expert Configuration Software ASI Expert
Alternate Local Bus Protocol: Modbus MasterRTU
ASIC/2-8540 Installation Manual 8540 Manual
UL-916 Listing
Rated as a Class 2 device, Pilot Duty UL 916, Open Energy Management
Meets CE requirements.
Complies with FCC Part 15 (CISPR 22) Class A E123287
ASIC/2-8540
DOC-1660 (2009-03-25) 2202 Camino Ramon, San Ramon, CA 94583 925 866-8808
http://www.asicontrols.com
ASI Controls ASIC/2-7540
Configurable System Controller
The ASIC/2-7540 is designed for energy management and control systems for
ASIC/2-7540 Features
a wide range of building systems including air handlers, chillers, cooling
• 16 Universal Inputs towers, pumps, lighting, etc. Applications range from autonomous control of
retail stores, branch banks, and telephone company buildings to networked
• 12 Binary relay outputs control of very large buildings. It has an isolated switching power supply for
AC or DC operation and flash and NVRAM memory for program and data
• 8 analog outputs.
storage. The ASIC/2-7540 configurable unitary controller provides the same
• 10 Year hardware clock functionality and features as the ASIC/2-7040.
• Switching Power Supply for The controller is easily configured using Windows based ASI Visual Expert
AC or DC operation configuration software that links ready-made objects for scheduling, logic,
PID control, alarming, optimum start, trending, run-time accumulation, event
• System bus for logging and electrical demand management. The ASIC/2-7540 has an on-
communication access board battery-backed calendar clock and allows special events, holidays, and
schedules to be defined in advance. Configuration data is stored in non-volatile
• Local bus for supervision
memory that is retained through power loss. Comprehensive product
of terminal controllers, or
documentation is available on-line while using ASI Expert software.
Modbus Master RTU
A plug-in USB Connector slot enables remote communication via a LAN or
• Direct RS-232 communication WAN using an Ethernet USB Adapter; or via a telephone line using a USB
user access Modem. Under selected event conditions the controller can send notify
• Network Connectivity with messages to a pager, printer, or computer running ASI Monitor software.
EtherLink or USB Adapter. Similarly, an ASI EtherLink can be attached to receive and send information
via an Ethernet network.
• Compatible with ASI WebLink
The controller has separate RS-485 system and local buses. The system bus is
& ASI Data Server products
used to network multiple ASIC/2 controllers. The controllers may be polled or
• USB Connector for expansion be configured for peer-to-peer communication using token passing. On a
separate local bus the ASIC/2-7540 can poll ASIC/1 terminal controllers and
make control decisions based on the data received. No central system is
needed to supervise the controller. Red and green LEDs indicate the controller
receive and transmit communications. Alternately the local bus supports
Modbus Master RTU.
The ASIC/2-7540 can operate as part of a
larger communicating control network with
other ASI controllers. Communication at
speeds up to 19,200 baud on both the system
and local bus means rapid access to
information. This enables integrated control of
the complete mechanical system to ensure
optimum building performance. Temperatures,
setpoints, and other controller information may
be easily reported to ASI WebLink, or any
Windows based software that is a client for
OLE for Process Control (OPC).
The twelve 24 Vac relay outputs are ideal for
driving contactors and starters. Four yellow
LEDs may be configured to indicate specific
alarm or other conditions. The eight analog
outputs are used for modulated actuators,
electronic-pneumatic transducers, variable
speed drives and other analog signal devices.
The 16 universal inputs may be used for
counting pulses, for reading thermistors and
contact closures directly, and for reading 4 to
20 mA, 0 to 5 Vdc or 1 to 5 Vdc input signals.
DOC-1644 (2006-05-26) 2202 Camino Ramon, San Ramon, CA 94583 925 866-8808
http://www.asicontrols.com
ASI Controls ASIC/2-7540
Configurable System Controller
Features
Analog Input Monitoring Binary Input Monitoring Connections
Maintained Outputs Pulsed Outputs Power: Molex 3 pin plug connector
Tristate Outputs Analog Outputs Input: 2 Molex 15 pin plug connector
Binary Output: 2 Molex 12 pin plug connector
Scheduled Start/Stop Afterhour Override Analog Output: Molex 15 pin receptacle connector
Calendar Events Special Day Schedules Aux Power: Screw Terminals
Multiple Control States Multiple PID Loop Communications: 2, 3 Position, screw terminals
Counters and Timers Optional Demand Limit Mini-Molex 8 pin connector for DAK-002-E
Conditional Logic Display and Keypad 9 position DE-9 female for RS-232
Cooling Tower Boiler USB
Notify Alarm Configuration Value Trending Other
Memory: Firmware, 128 KBytes Flash
Polling Communications Optional Token Passing Volatile, 30 KBytes RAM
Local Bus Polling Local Bus Broadcast Non-volatile, 30 kbytes NVRAM
Hardware Clock Brownout Protection Hardware Clock: Real Time Clock with 10 year Battery Backup
Optional Modbus Master RTU Optional Ethernet: USB Ethernet Adapter (future)
Optional Modem: USB Modem (future)
Specifications Indication: 1 Red LED, Power
2 Red LED Receive, 2 Green LED Transmit
Control Power 4 Amber LED programmable.
Supply Voltage: 24 Vac +/- 15%, 50/60 Hz 12 Red LED, Binary Outputs
or -+/- 24 to 48 Vdc Overall Dimensions with base:
Power Consumption: 18 VA (plus loads) 7.7" x 10.2" x 1.75" (WxLxH)
Protection: PS6, 0.75 A Polyswitch, MOV 196 mm x 259 mm x 45 mm
Binary Outputs 12 with mounting holes on center
Type: Form "A" Relay SPST N.O. 7.2" x 7.2" (183 mm x 183 mm )
Dry Contacts Weight: 3.22 lb (1.46 kg )
Voltage Rating: 24 Vac or 24 Vdc Environmental
Current Rating: 2A General
Operating: 0 to 40 oC (32 to 104 oF)
Analog Outputs 8 10 to 95% rh non-condensing
Type: Analog 0-10Vdc
Resolution: 0.4% full scale Storage: -37 to 80 oC (-35 to +180 oF)
Current Rating: 20 mA at 10Vdc 5 to 95% rh non-condensing
Protection: TVS, 10 V, 600W peak UL Listing
Aux Power
Aux Power: 12V, 100 mA max
UL 916, Open Energy Management
Inputs 16
E123287 11PK
Type: Universal Analog/Binary ASIC/2-7540
Range: 0 to 5 Vdc
Accuracy: 0.1% full scale Rated as a Class 2 Device
Communications Includes MCK-003 Molex connector kit with wiring instructions
Format: RS-485 1/2 duplex Use provided connectors. Meets CE requirements.
RS-232 DB-9 Connector Complies with FCC Part 15 (CISPR 22) Class A
Protection: 100 mA Polyswitch How to Order: Order Number
Transient Protection: 500 mW-s TVS, 7 V BiPolar Configurable Controller with enclosure ASIC/2-7540
Maximum Length: 4000 ft (1.2 km) RS-485
Repeater: ASI Converter/Repeater
every 32 devices Accessories: Order Number
System Bus Communication Four Input Multiplex Kit QUADMUX
Address Range: 32,001 to 32,255
Maximum Size: Up to 255 devices with repeaters Software & Documentation: Order Number
System Baud Rate: Up to 19,200 baud
ASI Expert Configuration Software ASI Expert
Local Bus Communication
ASI Address Range: 1 to 32,000 ASIC/2 Object Definitions OBJ DEF
Maximum Size: Up to 64 devices with repeaters ASIC/2-7540 Users’ Manual 7540 Manual
Local Baud Rate: Up to 19,200 baud
Second UART: TL16C450
Alternate Protocol: Modbus Master RTU
DOC-1644 (2006-05-26) 2202 Camino Ramon, San Ramon, CA 94583 925 866-8808
http://www.asicontrols.com
Heat Calculator
Model 212
Overview
Features The 212 Heat Calculator is designed to Accuracy to OIML R75
measure the energy consumed in hot Class 4 and EN1434
• Complies with OIML R75
water heating systems and chilled water
and EN1434 standards cooling systems. The 212 can be supplied with two
• Multilingual capability precision 4-wire Pt100 RTDs and has
• Heating, cooling and The 212 is supplied complete with inbuilt correction for the non-linearity of
temperature probes and will interface the RTDs. For chilled water measurement
air conditioning with a wide range of flowmeters, including where the temperature difference (∆t) is
• Built-in density and positive displacement and inferential likely to be small, provision is made in the
enthalpy tables water meters, magnetic flowmeters with set-up program to zero out any offset
pulse outputs, turbine and paddle wheel between RTDs.
• Meter-bus interface and flowmeters.
RS485 communications The 212 is fully programmable and all
• Metric or US units set-up data and totals are stored in a
• 4-wire Pt100 RTD
Provides flexibility to non-volatile memory for a minimum of
The 212 Heat Calculator will store energy ❿ Heating Mode where positive ∆t’s only where P = Power (W)
totals by hour, day, week or month for up to are totalised. V = Volumetric flow rate (m3/s)
31 periods. The totals are stored for each p = Density (kg/m3)
period and can be downloaded to a computer ❿ Cooling Mode where negative ∆t’s only hTV = Specific enthalpy (J/kg) at
via the Meter-bus or RS485 communications are totalised. Feed temperature
ports. hTR = Specific enthalpy (J/kg) at
❿ Heating/Cooling Mode where the flow Return temperature
of energy may be for heating or cooling.
Peak and off-peak In this mode the energy total is increased The volume, energy, temperatures and
registers regardless of whether ∆t is positive or peak energy are all calculated and can be
negative. displayed on the large LCD.
If selected, the peak/off-peak feature will
assign two separate registers which will ❿ Charge/Discharge Mode where two
totalise peak energy and off-peak energy. separate registers totalise positive and
negative totals.
The changeover times between peak and off-
peak are fully programmable.
Specifications
Display Temperature
Type: 7 digit LCD - 7 numeric digits and 11 alpha characters. Type: 4-wire Pt100 RTD’s to IEC 751. 1/10 DIN.
Digits: 15.5mm (0.6") high. Location: 1 x Feed Line and 1 x Return Line.
Characters: 6mm (0.24") high. Linearisation: Built-in RTD linearisation.
Display Units: kWh, MWh, MJ, GJ, therm, BTU x 1000, tons Temp Range: -10 to 220°C (1 to 200°C approved).
x hours (refrigeration). Temp Difference: 1 to 200K (3 to 199K approved).
Maximum Thermal Power: 3000MW. Measurement Time: 3s.
Measurement Time: 0.5s. Cable Length: < 50m.
Accuracy: OIML R75 Class 4 and EN1434. Connection: G2B.
Approvals: Approved by Swiss Federal Office of Metrology
to OIML Class 4. Outputs
Interference: CE Compliance.
Power Requirements Pulse
dc Power: 12 to 24V dc @ 100mA maximum. Type: Open collector will sink up to 100mA, 30V dc maximum.
ac Power: Supplied via power adaptor. Width: 10ms.
Function: Volume or Energy (scaled).
Physical Frequency: 1 pulse every preset number of units of energy or
volume total.
Temperature
Operating: 5 to 55°C. Alarm (Not available with 4-20mA output)
Storage: -20 to 70°C. Type: Two solid state opto-isolated relays which will sink up to
100mA, 30V dc maximum.
Environmental Class: EN1434 Classes A & C. Function: High and low alarms individually programmable as
unsigned values for flow rate, energy flow rate, feed
Enclosure temperature, return temperature or temperature difference.
Protection: IP66 (Nema 4X) watertight.
Materials: Polycarbonate and ABS. 4-20mA Output Option
Function: Volumetric flow rate, energy flow rate, feed or return
Mounting Options temperature, ∆t.
Wall: Wall mount bracket. Accuracy: 0.1%.
Panel: Mounting clips. Span: Programmable.
Load: Maximum of 300 ohms at 12V.
Inputs
Meter-Bus
Flowmeter Type: Conforms to CEN/TC176 Meter-bus standard.
Type: Frequency or pulse between 0.01Hz to 20KHz. Protocol: IEC 870-5.
Default low frequency cutoff is 0.25Hz.
K-factor Range: Programmable in the range 0.001 to RS485
999,999.9 pulses per litre, m3, US gallon or ft3. Data Transmitted: All data calculated can be transmitted.
Signal Type: Pulse, open collector, reed switch, proximity switch Baud Rate: 300 to 9600 baud.
or coil. Parity: Odd, even or none.
Location: In either the return or feed lines. Stop Bits: One or two.
Bus Address: Programmable for multiple instruments on the
same bus.
Protocol: Modbus RTU.
Important: Specifications are subject to change without notice.
Terminal Descriptions
141mm
Power Option N DC Powered
(5.6”) E European Adaptor (220 Vac)
U UK Adaptor (220 Vac)
A USA Adaptor (100 Vac)
Wall Mount Panel Mount H Australian Adaptor
43mm
1.7" Temperature Sensor No Probe
26mm
8 85mm insertion
1.0" 1 120mm insertion
2 210mm insertion
Approvals S OIML R75 Compliant
No Approvals
87mm
3.4"
Typical Part Number: 212.20E1S
G1/2B
<7mm ø
Wall Mount Bracket
Option 2 Panel Mount Bracket
85, 120 or 210mm
Option 1
www.contrec.com.au
Contrec Pty. Ltd. Contrec Europe Limited Contrec - USA, LLC
22 Hall Street, Hawthorn East PO Box 436 Sowerby Bridge 916 Belcher Drive, Pelham AL 35124 USA
Melbourne 3123 AUSTRALIA West Yorkshire HX6 3YA, UK Tel: (205) 685 3000 Fax: (205) 685 3001
212D DS - 05/03
Tel: +61 3 9804 4200 Fax: +61 3 9822 8329 Tel: +44 1422 829 940 Fax: +44 1422 829 941 Email: contrec@contrec-usa.com
Email: sales@contrec.com.au Email: sales@contrec.co.uk
Relative and absolute pressure transmitter
0 … 2.5 – 40 bar
Huba Control
FEINE MESSIDEEN FÜR DRUCK UND STRÖMUNG
FOR FINE PRESSURE AND FLOW MEASUREMENT
LA FINESSE DES MESURES DE PRESSION ET DE DEBIT
Technical overview Medium Dynamic response
Liquids and neutral gases Suitable for static and dynamic
The pressure transmitter of type series measurements
501 with proven ceramic technology, Response time < 5 ms
features adjusted and amplified sensor Pressure range Load cycle < 50 Hz
signals which are available as standardised Relative 0 … 2.5 – 40 bar
current outputs. Absolute 0 … 2.5 – 16 bar
Electrical connection
Various application specific pressure and Cable 1.5 meters
electrical connections can be provided. Tolerable overload Connector DIN EN 175301-803-A
2 x Measuring range (fs) Connector DIN EN 175301-803-C
(mini DIN)
Case material
Cover PA 6, colour red Pressure connection
Inside thread G1/4
Outside thread G1/4 DIN 3852 form E
Temperature Other pressure connections on request
Medium and ambiance –15 … +80 °C
Storage –40 … +80 °C
Installation arrangement
Unrestricted
Output Power supply Recommended:
3-wire Pressure connection downwards
0 … 5 VDC 9 … 33 VDC
1 … 6 VDC 10.4 … 33 VDC
0 … 10 VDC 16.2 … 33 VDC Tests / Admissions
Ratiom. 10 … 90% 5 VDC (4.75 … 5.25) CE conform
Legend to cross-section drawing
2-wire
1 Pressure connection 4 … 20 mA 8 … 33 VDC Weight
2 Seals 4 … 20 mA 10 … 33 VDC Inside thread, connector DIN approx. 95 g
3 Ceramic element Outside thread, connector DIN approx. 110 g
4 Hybrid electronics With cable 1.5 m, additional approx. 40 g
5 Connector DIN EN 175301-803-A Load
3-wire > 10 kOhm / < 100 nF
Packaging
2-wire < supply voltage – 10 V [Ohm] Please state on order
0.02 A
Single packaging
The distinct advantages Current consumption in cardboard
At nominal pressure
• Compact construction 3-wire Multiple packaging
0 … 5 V < 5 mA in cardboard (25 pcs)
• Automated manufacture in large 1 … 6 V < 5 mA
quantities for ideal price / performance 0 … 10 V < 6 mA
ratio Ratiom. 10 … 90% < 3 mA
• No mechanical creepage
Accuracy
Parameter Unit
Tolerance zero point max. % fs ± 1.0
Tolerance full scale max. % fs ± 1.0
Resolution % fs 0.1
Total of linearity,
Storage versions
Accessories
Order number
Female connector DIN EN 175301-803-A with seal (IP 65, when installed and latched) 103510
Female connector DIN EN 175301-803-C (mini DIN) with seal (IP 65, when installed and latched) 104244
TC = Temperature coefficient
1)
white
green green
Female connector
DIN EN 175301-803-A
Female connector
DIN EN 175301-803-C
Inside thread G1/4
SW19
Storage version
Female connector
SW19 DIN EN 175301-803-A
SW19
Cable
Electromagnetic compatibility
CE conformity (EMC) by application of harmonized standards: Interference stability EN 61000-6-2 and EN 61326-1, Interference emit EN 6100063 and EN 61326-1
• Flying leads for easy wiring TS-A-x Averaging temperature sensors where x is the length 8 ft, 12
ft, or 24ft. The sensor is inserted through hole in duct, and
then strung in a fashion that covers the greatest surface area.
Temperature Sensors
DOC-1487 (06/14/01) 2202 Camino Ramon, San Ramon, CA 94583 925 866-8808
http://www.asicontrols.com
TS Series
0.75
.175 DIA
X .600
1/2" NPT
Pipe
St
925 866-8808 2202 Camino Ramon, San Ramon, CA 94583 DOC-1487 (06/14/01)
http://www.asicontrols.com
Doc: O&M/Sec7/UNITEN/2010
Section 7
Content
1. CHILLED WATER PIPING SCHEMATIC LAYOUT PHASE 1..................................................... 1
Content
I/O POINT SCHEDULE .......................................................................................................................
COOLING TOWER 4
START/STOP 4 24 VAC RELAY 3 units for duty
STATUS 4 VOLTAGE FREE CONTACT 1 unit for standby
TRIP 4 VOLTAGE FREE CONTACT
SUPPLY WATER TEMP 4 WATER TEMP SENSOR
RETURN WATER TEMP 4 WATER TEMP SENSOR
TIE PUMP 3
START/STOP 3 24 VAC RELAY 2 units for duty
STATUS 3 VOLTAGE FREE CONTACT 3rd pump for standby
TRIP 3 VOLTAGE FREE CONTACT
AUTO/MANUAL SELECTOR 3 VOLTAGE FREE CONTACT
PHASE 2
CHILLER
START/STOP 2 2 24 VAC RELAY
STATUS 2 VOLTAGE FREE CONTACT
TRIP 2 VOLTAGE FREE CONTACT
AUTO/MANUAL 2 VOLTAGE FREE CONTACT
SUPPLY WATER TEMP 2 WATER TEMP SENSOR
RETURN WATER TEMP 2 WATER TEMP SENSOR
3 PHASE VOLTAGE,CURRENT,POWER 15 DIGITAL POWER METER For Incoming Power
COOLING TOWER
START/STOP 2 2 24 VAC RELAY
STATUS 2 VOLTAGE FREE CONTACT
TRIP 2 VOLTAGE FREE CONTACT
SUPPLY WATER TEMP 2 WATER TEMP SENSOR
RETURN WATER TEMP 2 WATER TEMP SENSOR
TIE PUMP 3
START/STOP 3 24 VAC RELAY
STATUS 3 VOLTAGE FREE CONTACT
TRIP 3 VOLTAGE FREE CONTACT