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Service Bulletin Ref. No. 2C9-0088 (9139)


[Service Information] <Date> December 22, 2009
Check of the fuser unit
Subject (Regulating supply and replacement of the individual parts,
Changes for parts not supplied, checkup)
Model
KM-1620, KM-2020*, KM-1650, KM-2050*, KM-2550*, KM-1635,
KM-2035, KM-1635CHN, KM-2035CHN*, KM-1648
l:
*Common for CHUNGHO brand
Though it may be very rare, the fuser unit or the main machine may be damaged depending on the condition of
fixing of the main heater and sub heater when removing and reseating the fuser main heater and sub heater at
maintenance. Therefore, please be informed of the checkup and the preventive action.
[Check points]
1. Preventive action
Following 1) to 3) are applied to the fuser unit.
1) Regulating replacement of the individual parts
Among the component parts for the fuser unit, replacement of the parts (A to N) that accompanies removal
of the main heater or sub heater is not allowed. Please replace the fuser unit or the heat roller unit (No.1 to
9) according to the necessity.
2) Individual parts not supplied
Following parts (A to I) are no more supplied as individual parts.
Supply of parts (J to N) are continued among the parts (A to N) that are referred to as parts not to replace
individually since they are use for other models.
3) Change for the parts not supplied
The heat roller unit (No.1 to 9) is registered as service parts that is an assembly of the parts not allowed of
individual replacement including the main heater and sub heater.
2. Checkup
Please check the following when visiting for maintenance, etc.
1) Movement of the rear side terminal of the fuser heater.
2) Looseness of the fuser heater screw.
Please refer to page 3 and 4 for content of the checkup.
Especially, for the machines that ever had replacement of the heat roller, main heater or sub heater, please
prioritize their checkup.
[Parts not to replace individually and not supplied] <O: not supplied/ - : continued>
No. Ref No. Part code Part name Qty Supply
A 3 302C920011/2C920011 RIGHT FRAME FUSER 1 O
B 10 302C920141/2C920141 PLATE HEATER FUSER 1 O
302C920470/2C920470 HEATER M120 FUSER 1 O
302C920490/2C920490 HEATER M230 FUSER 1 O
C 17 302C920510/2C920510 HEATER M110 FUSER 1 O
2FT20060 HEATER M120 FUSER 1 O
2FT20080 HEATER M230 FUSER 1 O
302FT20130/2FT20130 HEATER M110 FUSER 1 O
302C920480/2C920480 HEATER S120 FUSER 1 O
302C920500/2C920500 HEATER S230 FUSER 1 O
D 18 302C920520/2C920520 HEATER S110 FUSER 1 O
2FT20070 HEATER S120 FUSER 1 O
2FT20090 HEATER S230 FUSER 1 O
302FT20140/2FT20140 HEATER S110 FUSER 1 O
E 19 302C920430/2C920430 THERMISTOR FUSER B 1 O
F 22 2C920340 THERMOCUT 180 FUSER 1 O
G 23 302C927692/2C927692 WIRE FUSER UNIT 1 O
H 23 302HF46022/2HF46022 WIRE FUSER UNIT 1 O
I 26 302C920052/2C920052 ROLLER HEAT 1 O
302HF25010/2HF25010 ROLLER HEAT 1 O
J 11 2C920150 FRONT BUSH HEAT ROLLER 1 -
K 12 2C920160 REAR BUSH HEAT ROLLER 1 -
L 13 2C920170 GEAR Z38 HEAT ROLLER 1 -

KYOCERA MITA CORPORATION


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Service Bulletin Ref. No. 2C9-0088 (9139)


[Service Information] <Date> December 22, 2009
M 14 2C920180 GEAR FUSER Z28 1 -
N 25 5MMS111SL002/2BY20050 NUT FUSER A 6 -

Com pati
Old Part New Part Q’ty
No. Description bi lity SP Remarks
No. No.
Old New Old New
Affected models: KM-1620/2020/1650/2050/1635/2035/1648
302C993350 PARTS,FUSER RIGHT 120
1 ------------ - 1 - O O 120V spec
2C993350 ASSY,SP
302C993360 PARTS,FUSER RIGHT 230
2 ------------ - 1 - O O 220V-240V spec
2C993360 ASSY,SP
302C993370 PARTS,FUSER RIGHT 110
3 ------------ - 1 - O O KMTW spec
2C993370 ASSY,SP
302C993380 PARTS,FUSER RIGHT 127
4 ------------ - 1 - O O RIY127V spec
2C993380 ASSY,SP
Affected models: KM-2550
302FT93160 PARTS,FUSER RIGHT 120
5 ------------ - 1 - O O 120V spec
2FT93160 ASSY,SP
302FT93170 PARTS,FUSER RIGHT 230
6 ------------ - 1 - O O 220V-240V spec
2FT93170 ASSY,SP
302FT93180 PARTS,FUSER RIGHT 110
7 ------------ - 1 - O O KMTW spec
2FT93180 ASSY,SP
302FT93190 PARTS,FUSER RIGHT 127
8 ------------ - 1 - O O RIY127V spec
2FT93190 ASSY,SP
Affected models: KM-1635CHN/2035CHN
302HF93070 PARTS,FUSER RIGHT 230
9 ------------ - 1 - O O
2HF93070 ASSY,SP
N00045714

Parts with “O” indicates regular maintenance parts.

  [Fuser unit](Below is for the KM-2550/1635CHN/2035CHN)

Z
Y

Heat roller unit (No.1 to 9)

* Following parts X,Y and Z among the heat roller unit (No.1 to 9) may be individually replaced.
(The main heater and sub heater is not removed when replacing the parts)
X: REAR GUIDE FUSER (2C92004_) --- 1 pcs
Y: SPRING SEPARATOR (2C920190_/2FT2011_) --- 5 pcs

KYOCERA MITA CORPORATION


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Service Bulletin Ref. No. 2C9-0088 (9139)


[Service Information] <Date> December 22, 2009
Z: SEPARATOR ASSY (302FT2012_/302FT2016_) --- 5 pcs

[Checkup]
Please check the following 1) and 2). Incase either of them is not compliant, please replace the fuser
unit.

(Note before starting the checkup)


Perform test copy to confirm no image failure, etc.
Please take good care of the fuser unit just after the operation that is of hot surface.

<Checkup 1) Movement of the rear side terminal of the fuser heater>


Insert a flat-blade screw driver to the fuser heater terminals (2 points at the heat roller gear side) and move it
vertically. Check if the terminals are moved by the gap with the fuser housing. In case the terminals are fixed and
are not movable, it is judged as fault and the fuser unit shall be replaced.

[Check]
The heater terminal at the gear side
(marked by the red arrow in the photo
right) moves vertically. (movable range
0.1 to 0.3mm) Otherwise, it is judged as
fault.

Screw Heater terminal


The fuser heater terminal at the gear side
and the fuser housing are not tightly fixed Conductive plate
since the thermal expansion from the fuser
heat is in consideration and the gap is Washer
configured. The movable terminals means
the gap is secured. Nut

Fuser housing

[Reference]
There is no problem about the old and new type of the screw that fixes the heater terminal.
                         
    <W sems screw> (new type)      <TP bind screw> (old type)

     

KYOCERA MITA CORPORATION


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Service Bulletin Ref. No. 2C9-0088 (9139)


[Service Information] <Date> December 22, 2009

<Checkup 2) Looseness of the fuser heater screw>


When pushing the screws at the fuser heater terminals with a flat-blade screw driver back and forth, check the
screw part is not moved. Check all the heater terminal of 4 points.

[Check]
All the screws at the heater terminals of
4 points do not move from the terminal
plate. If the screw or nut is easily moved,
it is judged fault with insufficient force to
fasten.
*Do not rotate the screw head
*Do not touch the heater bulb

[Reference]
There are oval holes on the heater terminal and
conductive plate. When the screw is pushed back
and forth, it may be moved if fastening is loose.

KYOCERA MITA CORPORATION