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ICS 25.160.10
Licensed copy: University of Teknologi Mara, University of Teknologi Mara, Version correct as of 13/07/2010 04:34, (c)
BS 6990:1989
The following bodies were also represented in the drafting of the standard,
through subcommittees and panels:
© BSI 04-1999
Contents
Page
Committees responsible Inside front cover
Foreword ii
Section 1. General
1 Scope 1
2 Definitions 1
3 Information, items to be approved and items to be agreed and to
be documented 2
Section 2. Safety considerations
4 Legal requirements 4
5 Preliminary considerations 4
6 Factors affecting safety 4
Section 3. Welding
7 Pipe thickness, temperature and internal pressure 6
8 Pipe material 6
9 Fitting material 6
10 Welding equipment 6
11 Electrodes and filler metals 6
12 Shielding gases 7
13 Approval and testing of welding procedures 7
14 Approval and testing of welders 12
15 Preparation of pipe 12
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16 Inspection of fittings 13
17 Fusion faces 13
18 Preparation for encirclement fitting 13
19 Preparation for set-on fitting 16
20 Alignment of flanged fittings 16
21 Working clearance 17
22 Stray arcs 17
23 Weather conditions 17
24 Preheating 17
25 Sequence of welding 17
26 Inter-run cleaning 18
27 Inspection 18
28 Non-destructive testing acceptance criteria 19
29 Rectification of welds 19
Figure 1 — Typical fittings 3
Figure 2 — Typical longitudinal weld preparation for fitting: dimensions
and tolerances 14
Figure 3 — Attachment of run-on/run-off plates to backing material 15
Figure 4 — Typical yoke-type clamp for encirclement tee fittings 16
Table 1 — Welding procedure details 10
Table 2 — Changes affecting procedure approval (essential variables) 11
Publications referred to Inside back cover
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BS 6990:1989
Foreword
This British Standard Code of Practice has been prepared under the direction of
the Welding Standards Committee. It is based on an up-dating of Draft for
Development DD 39 which is withdrawn. It reflects the latest knowledge in the
welding on steel pipelines and pipework which contain or have contained process
fluids or the residuals of such process fluids, and covers welding operations where
attachments are required and where it is not necessary or practical to
decommission and/or decontaminate the system.
This method of attachment is sometimes, but incorrectly, termed “hot tapping”.
Reference to current legislation is essential before any attempt to undertake work
of this nature, and to follow the details of this code.
Since the preparation of DD 39 in 1974 considerable experience has been gained
as the result of both on-shore and off-shore North Sea developments. To this
knowledge has been added the expertise gained in the process plant field,
resulting in an unified code which covers both spheres. Although new
developments and refinements can be expected to emerge in the future,
particularly with regard to off-shore exploration, the methods and
recommendations in this code are considered to reflect up to date knowledge and
sufficient experience of practical use to merit their adoption.
The up-dating has been extensive, covering practically every aspect of the
technical changes in materials, welding technology and non-destructive testing.
The main purpose of this code is to give general details for welding, testing and
acceptance criteria. Since the design, choice of materials and methods of
construction are not covered by this code, reference should be made to the
appropriate standards, such as CP 2010-2, BS 4515, BS 2633, BS 4677 and
BS 8010-1.
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To ensure that the workmanship and welding follow the details of this code, it
would be normal for the contractor as well as the organization undertaking this
specialist work to have and employ a suitable quality control system such as is
recommended in BS EN ISO 9000.
Because of the wide range of pipelines and pipework and the products that can be
conveyed and the range of attachments that may be required, general guidance
has been given on some aspects. Specific details will be for agreement between the
contracting parties after due consideration of the prevailing service conditions.
The techniques and equipment described herein require extensive facilities and
specialist personnel and as such should not be attempted without such specialist
equipment and personnel.
The use of the words “imperfection” or “flaw” or other phrases containing the
words “imperfection” or “flaw” in this code is not intended to imply a defective
condition or any lack of integrity of the weld as it is known that all welds contain
certain features described as artefacts, flaws, imperfections or discontinuities.
The acceptance criteria have been based on the present technical analysis of the
various types, sizes, shapes and positions of these anomalies and on the
suitability of the whole weld for its specific service.
Pipe dimensions. Unless otherwise qualified, for the purposes of this code
nominal values of outside diameter and thickness of pipe apply.
It has been assumed in the drafting of this code that the execution of its
provisions is entrusted to appropriately qualified and experienced people.
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BS 6990:1989
A British Standard does not purport to include all the necessary provisions of a
contract. Users of British Standards are responsible for their correct application.
Compliance with a British Standard does not of itself confer immunity
from legal obligations. (See clause 4).
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Summary of pages
This document comprises a front cover, an inside front cover, pages i to iv,
pages 1 to 20, an inside back cover and a back cover.
This standard has been updated (see copyright date) and may have had
amendments incorporated. This will be indicated in the amendment table on
the inside front cover.
iv
blank
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BS 6990:1989
Section 1. General
1 Scope 2.3
inspector
This code covers operations relating to and
involving arc welding on ferritic steel and austenitic the body, association or employee that ensures that
stainless steel land or offshore pipelines and process the materials and construction are in accordance
plant pipework which contain or have contained a with this code
process fluid and which are at least 5 mm thick. It 2.4
gives details of procedures prior to, during and after statutory authority
all these operations.
the body or organization that, through the power
vested in it by Government Statute, regulates the
NOTE 1 Welding on pipes of thickness below 5 mm is not requirements with which particular pipelines or
covered by this code although it can be undertaken. pipework have to comply
The code covers manual, semi-automatic and NOTE One way in which such requirements may be
mechanized arc welding by the following processes promulgated is by making reference to British Standards.
or combination of processes: 2.5
a) manual metal-arc welding; joint
b) MIG/MAG welding; the completed weld joining two sections of pipe, a
c) TIG welding; section of pipe to a fitting or two fittings
d) flux cored arc welding; 2.6
e) non-shielded welding. welding procedure*
It is essential that the items listed in clause 3 should a specific course of action followed in welding,
be fully documented and followed. including a list of materials and, where necessary,
tools to be used
Welding operations needing post-weld heat
treatment for adequate weld quality are not within 2.7
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© BSI 04-1999
Figure 1 — Typical fittings
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and to all affected landowners and occupiers, fire h) Re-check to ensure hazard-free conditions still
and police. exist.
g) Provide emergency procedures. 6.7 Action during welding
6.4 Site preparation Whenever possible the pressure, temperature and
flow rate in the pipeline should be monitored during
a) Provide good access to and from site. the welding operation. Where these exceed the
b) Ensure adequate excavation and shoring or previously agreed and authorized limits, welding
scaffolding where necessary. If possible access by should cease.
ramp is preferable to step ladders, particularly
6.8 Action on completion
for escape routes.
c) Provide adequate support for pipe — preferably a) Prior to reinstatement, check all work and
testing is completed.
of non-combustible materials.
b) Restore work site to original condition.
d) Check provision for removal of ground water
and protection from the weather. c) Install marker posts if necessary.
e) Ensure the welding area is adequately d) Prove area is hazard free.
ventilated. e) Stand down emergency services.
f) Provide adequate lighting. f) Advise all necessary persons of completion and
remove all equipment.
g) Clean and test all equipment used prior to
return to storage.
h) Carry out de-briefing among key personnel.
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BS 6990:1989
Section 3. Welding
11.1 General
undertaken on pipe of an unknown material.
Normally the type and condition of the pipe material The electrodes, filler wires or rods used should
can be obtained from records. If this is not possible, produce weld metal that has a minimum tensile
it is essential that sufficient information is strength either:
determined about the pipe material to enable a a) at least equal to the minimum specified for the
welding procedure to be developed. The following parent metal, or;
are examples of features that can be checked for this b) as an alternative, for fillet welds only, a level
purpose: approved by the employer lower than the
a) chemical composition, e.g. by wet chemical, minimum specified for the parent metal.
chromatographic, radiation pattern or NOTE The agreement of the statutory authority may also be
spectrographic analysis; required.
b) hardness (portable hardness tester); In the case of joints between dissimilar metals, the
c) microstructure (replica technique); weld metal should have a tensile strength at least
equal to that of the lower strength parent metal.
d) colour;
Particularly when welding austenitic stainless steel
e) magnetism;
or low alloy ferritic steel pipes, the weld metal
f) reaction to chemical etchants (identification should be of a composition which is compatible with
kits). that of the parent metal.
Only electrodes and filler metals which have
9 Fitting material received the prior approval of the employer should
The specification of the material for a fitting should be used. When required by the employer batch
be agreed between the contracting parties. The testing of electrodes and filler metals should be
selection of the material for a fitting should take carried out, in which case the definition of a batch
account of the composition of the pipe, the operating should be agreed between the contracting parties.
conditions and the process fluid. Guidance on the appropriate British Standards
covering suitable types of weld metal for welding
carbon, carbon-manganese and low-alloy ferritic
steels is given in BS 2633.
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Guidance on suitable types of weld metal for 13 Approval and testing of welding
welding similar and dissimilar austenitic stainless procedures
steels is given in BS 4677, including the relevant
British Standard designations. 13.1 Safety considerations in formulating a
welding procedure
11.2 Storage and handling
13.1.1 General. The development of a welding
Electrodes, filler wires and rods should be stored procedure for welding on pipe containing a process
and handled so as to avoid damage or deterioration fluid or residuals requires the careful consideration
to them and to the containers in which they are of a number of items and some of these should be
transported. When the electrode manufacturer verified experimentally. Detailed consideration of
makes specific recommendations for re-drying the metallurgy and welding are also required.
and/or storage of electrodes, the contractor should
follow such recommendations. Electrodes, filler Detailed consideration of the metallurgy and
wires and rods that show signs of damage or welding are also required.
deterioration should not be used. The final welding procedure chosen will be a balance
between the safety of the technique on one hand and
12 Shielding gases the prevention of unsatisfactory material properties
on the other. Safety is obviously of paramount
12.1 General
importance and this will involve, among other
Where appropriate, gases or gas mixtures of the considerations, limiting the maximum heat input to
following quality should be used: avoid blow-out. However, with a low heat input it
a) argon complying with BS EN 439; may not be possible to avoid high cooling rates in the
weld area and this could give unsatisfactory
b) carbon dioxide complying with BS EN 439;
hardness. Thus a compromise has to be reached and
c) gas mixtures that have been proved to be if the maximum heat input allowable for safety is
satisfactory as a result of procedure approval insufficient to provide adequate material properties,
tests.
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BS 6990:1989
The welding current and travel speed should be Chemical analysis and thickness of both pipe and
adjusted to ensure that the penetration is fittings will influence the hardness. Comparisons of
insufficient to cause blow-out but sufficient to avoid hardness may be made between materials welded
lack of fusion. The principal means of determining under identical conditions by comparing carbon
these parameters is by experimentation on similar equivalent values but, because of the influence of
materials under simulated pressure. the product flow, absolute values can only be found
The travel speed is less easy to control than the by experimentation.
welding current, but a minimum travel speed The welding process can affect the micro-structure:
should be determined to avoid heat build-up. It may MIG/MAG welding is a low heat input process and
be advisable to control or eliminate the weld weave thus the hardness tends to be high but it has the
to ensure limited local heating. One successful way advantage of being a low hydrogen process. Manual
of controlling travel speed is to utilize vertical-down metal-arc welding with basic electrodes will have
welding where the speed of travel is controlled by comparatively moderate hardness and the low
the fluidity of the weld pool, rather than the use of hydrogen characteristics are of advantage.
vertical-up welding where the speed is a function of Preheating can have a considerable influence upon
the welder’s personal performance and where the micro-structure but unfortunately there can be
excessive weaving may be practised. difficulties in applying preheat as it is affected by
Electrode polarity can also be used effectively to the temperature and flow rate of the product which
reduce penetration. If the electrode is made may rapidly remove the heat. It may be necessary to
negative then penetration may be reduced by up develop special preheating techniques with this
to 25 %. phenomenon.
13.1.4 Operating conditions. Product pressure and Normal methods of post-weld heat treatment are
flow rate can have a considerable influence upon the usually impossible to apply as the strength of the
safety of welding. High pressure will increase the material decreases at higher temperatures and the
possibility of blow-out but it is less significant than pipe probably will not be able to withstand the
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other factors. The flow rate, coupled with the nature internal pressure. However it is possible to
of the product, can greatly influence the heat influence the hardness of the weld and in particular
extraction rates from the preheated area and from the weld toe by the judicious placement of weld
the weld pool. A low flow rate may allow a greater beads and/or the use of heating electrodes to
build-up during welding which may have a lower “temper” the weld toe.
safety factor. 13.2 Stages in obtaining approval
The flow conditions during welding should be
Before a contractor carries out welding in
maintained within the range used for procedure
accordance with this code he should either:
development to avoid such increases in cooling rates
or build-up of heat which could affect the a) obtain exemption from making welding
heat-affected zone micro-structure or the safety of procedure tests by submitting previously
the pipeline or pipework. approved welding procedures for inspection by
the employer, or
13.1.5 Prevention of unsatisfactory micro-structures.
The flow of product through the pipe may exert a b) satisfactorily carry out the relevant welding
considerable cooling effect upon the weld area which procedure test(s) as detailed below.
may result in the weld and/or its heat-affected zone When required as in b) above, the approval and
having an unsatisfactory micro-structure. High flow testing of welding procedures should consist of the
rates and consequent rapid cooling may lead to following stages.
excessive hardening and the possibility of 1) The contractor should submit to the employer
associated hydrogen cracking in ferritic steels. details of the proposed welding procedure.
Consideration should be given to the effect of heat 2) The employer should indicate his acceptance of
input on the in-service performance of corrosion the proposed welding procedure, after any
resistant pipe. A reduction in the corrosion discussion with the contractor.
resistance of the internal surface can result from
3) Before site welding begins, a test weld using
microstructural changes and oxide scaling.
the procedure should be made by the contractor.
NOTE Welding procedure approval tests carried out in
accordance with this code and witnessed by an independent
inspector may be offered for consideration by other employers
provided that all the provisions have been fulfilled.
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4) The quality of the test weld should be NOTE Although it is not always possible to simulate content of
determined by non-destructive and destructive pipe, temperature of pipe and its contents, and pressure and flow
rate (see items t), u) and v) in Table 1), these are parameters
testing after the weld has been allowed to cool to where changes can affect the relevance of a welding procedure to
ambient temperature in simulated site conditions a particular situation (see items q), r) and s) in Table 2), and
and held for either: should therefore always be carefully checked.
the procedure approval tests. All documentation far as possible, that the procedure employed is
relating to procedure approval welds including the consistent with that specified.
test results (see 13.6) should be submitted to the 13.5 Changes affecting procedure approval
employer for acceptance prior to the commencement (essential variables)
of the approval of welders. The documentation
should include authenticated results of mechanical When any of the changes given in Table 2 are made
tests and a chemical analysis carried out on the to a welding procedure, it should be regarded as a
parent metal used for procedure approval. new welding procedure and as such should be fully
re-approved.
The period for which records should be kept should
be specified by the employer. 13.6 Testing of joints for procedure approval
13.4 Welding procedure Except for the hardness survey, procedure approval
test joints should be tested and assessed in
During the establishment of a welding procedure,
accordance with BS 4515 or BS EN 288-3 as
sufficient development work should be done, appropriate. Consideration should be given to
including such simulation as is necessary, to show carrying out any special tests relevant to the service
that the procedure is safe. Alternatively it should be
conditions, e.g. corrosion.
shown that there is adequate documentary evidence
from authenticated sources that the procedure is For the hardness survey for ferritic steels the
safe. testing method and requirements should be in
accordance with BS 4515.
Where welding procedure tests are undertaken they
should adequately reflect the conditions that would
be encountered when the welding is done. In
particular the effect on weld quality and service
performance of such parameters as the product, its
flow, pressure and temperature, should be
considered. If the simulation test uses actual
product it is essential that the safety of the
simulation is carefully considered (see section 2).
The welding procedure should include those items
detailed in Table 1.
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g) Shielding gas and flow rate Composition of gas and flow rate.
h) Electrical characteristics Current (a.c. or d.c.), polarity, voltage and current value
for each size of electrode or filler metal.
The type and model of the welding power source and the
type and length of the secondary cable should be recorded.
i) Pipe and fitting position For pipe:
1) Within 20° of horizontal. Pipe containing test weld to be
fixed horizontally.
2) Within 20° of vertical. Pipe containing test weld to be
fixed vertically.
3) Between 20° to vertical and 20° to horizontal. Pipe
containing test weld to be fixed at 45° to vertical.
For fitting:
For any of above pipe positions, fitting to be positioned as
for actual job.
j) Direction of welding Vertical-up or vertical-down; torch or gun leading or
trailing.
k) Number of welders See item r).
l) Partially completed weld Minimum number of runs before joint is allowed to cool to
ambient temperature.
m) Cleaning Whether by power driven or hand tools.
n) Preheating Method, minimum and maximum temperatures,
temperature control and method of temperature
measurement [see item s)].
o) Interpass temperature Minimum and maximum temperatures.
p) Temper bead technique Technique details when applied.
q) Welding heat input Full details of relevant parameters, including run-out
length, weaving and speed of travel.
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e) Filler metal type A change from one trade name or classification to another.
f) Filler metal size An increase or decrease in diameter of electrode or filler
metal.
g) Shielding gas and flow rate Any change in gas, gas mixture or flow rate.
h) Electrical characteristics Any change in type of current (a.c., d.c.) or change in
polarity.
i) Pipe and fitting position Any change in pipe position outside the group in which
approval was obtained [see Table 1 i)] or any change in
fitting position greater than 20°.
j) Direction of welding Any change in direction.
k) Number of welders Any change in the number of welders.
l) Partially completed weld Any change in minimum number of runs.
m) Preheating Any change to the approved procedure.
n) Interpass temperature Any change to the temperatures.
o) Temper bead technique Any change to the approved procedure.
p) Welding heat input Any change in the welding parameters that would result in
a change of heat input greater than 10 %.
q) Content of pipe Any decrease in the flash point of the product conveyed by
the pipe.
r) Temperatures of pipe and its content Any change beyond the range specified in the temperature
of the pipe and its content at the time of welding.
s) Pressure and flow rate of content of pipe Any increase in pressure or any change in flow rate of
content of pipe at the time of welding to outside of the
specified range.
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14 Approval and testing of welders The fitting should be located to avoid minor flaws in
the pipe. Where circumstances do not permit a
14.1 General
change of location, precautions should be taken to
It is essential that any welder appointed to work on prevent the serviceability of the pipe being affected.
pipe containing hazardous fluids is familiar with the 15.4 Prior to welding the weld area should be
precise techniques involved. For the purpose of this properly identified and non-destructively inspected
code, the welder who makes the approved manual for:
welding procedure test is considered to be
sufficiently experienced in the appropriate welding a) diameter and ovality where applicable;
process and technique not to require testing in b) actual pipe thickness;
accordance with this clause. c) presence of external or internal corrosion;
When there is any doubt on this matter the welder d) laminations or inclusions in the region where
should satisfactorily carry out a demonstration welding will be carried out (see 15.6);
weld. Consideration should be given to the need for e) soundness of any existing weld in the vicinity
an approval test in the special techniques referred of the welding area in cases where the distance to
to in the approved procedure. the nearest weld is less than 6 times the
14.2 Butt welds thickness of the thicker material;
A welder appropriately approved on either a butt f) build-up of process of deposits or fouling inside;
joint or a branch connection to BS 4515 or particular attention is required for dead ends of
BS EN 287-1 should be considered approved for pipes where deposits may restrict the flow.
welding butt joints to this code within the extent of Ultrasonic and radiographic examination should be
his approval. used for the inspection prior to welding. Previous
14.3 Fillet welds inspection reports should also be evaluated, in order
to assess the soundness of the pipe material in the
A welder appropriately approved on a fillet weld to
vicinity of the welding area.
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side of the fitting. This operation should be carried Permanent backing material should be of a
out under constant supervision. sufficient length to provide at least 50 mm overlap
It is preferable for fittings not to be located at or at each end of the fitting. To each overlap steel
within a distance of 6 times the thickness of the plates should be attached to form run-on/run-off
thicker material to existing welds in the pipe. plates at the ends of the longitudinal seams, as
shown in Figure 3.
15.11 The area should be thoroughly cleaned in
preparation for the next operation. Where there is The following types of backing material should not
undue delay between this cleaning and the start of be used.
welding, the appropriate areas should be suitably a) Backing material with integral projections or
protected and re-cleaning should be carried out if spacers intended to facilitate the establishment
necessary. and maintenance of root gap.
b) Backing material fitting tightly into machined
16 Inspection of fittings recesses with square or sharp corners.
The following checks should be carried out on the c) Backing material of a shape that restricts
fitting to be attached. contraction.
a) Dimensional check of the fitting. 18.3 The two halves of the tee fitting should be
b) A check that the correct certificate for the clamped together around the pipe. A typical yoke
fitting is available. type clamp is shown in Figure 4.
c) A check that all weld preparations are clean After clamping the tee fitting, all visible surface
and are in accordance with the fitting grease in and around the recess of the branch flange
specification. should be removed.
The gap where the branch abuts the pipe should be
packed with clean rag to prevent any grease
contained within the recess melting during
preheating and running down on to the pipe and
into the longitudinal weld preparations.
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BS 6990:1989
Figure 2 — Typical longitudinal weld preparation for fitting: dimensions and tolerances
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© BSI 04-1999
Figure 3 — Attachment of run-on/run-off plates to backing material
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19 Preparation for set-on fitting 19.2 The fitting should be set up on the pipe with a
root gap where appropriate. The fitting should be
19.1 Any alteration to the radius of a fitting where
fixed in position by clamping or tack welds. All tack
it contacts the pipe should be carried out by
welds should be made using the welding procedure
grinding, or, for large modifications, by a thermal
to be employed for the root run and the ends should
cutting method approved by the employer. The final be dressed to a taper to ensure full fusion with the
preparation should be a smooth finish using a disc root run.
grinder.
20 Alignment of flanged fittings
When welding a flanged fitting to a pipe, care should
be taken to ensure that the flange is kept parallel
and square to the pipe.
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measuring devices.
Where permission to repair arc strikes has been
given by the employer, the procedure should h) The frequency of temperature measurement.
include, but not necessarily be limited to, the i) Details of any supplementary heating placed
mechanical removal of the affected material, upstream of the preheating zone.
blending of the excavation, checking by magnetic
particle or penetrant inspection as appropriate and 25 Sequence of welding
confirmation that the thickness of the pipe or fitting 25.1 As the type of fitting used may vary
is within permitted tolerances. considerably, it is not possible to give definitive
Where the minimum thickness is below tolerance, rules to suit each fitting. The following are basic
repairs to an approved welding procedure may be guidelines.
carried out and subjected to further non-destructive a) The amount of in-situ welding should be kept
testing. to a minimum, i.e. a maximum amount of
pre-fabrication should be carried out off site by
23 Weather conditions normal welding techniques. This work should be
The employer should state when welding should not subject to thorough inspection, and where
be done because prevailing weather conditions practicable, pressure testing. Certification to
would impair the quality of the completed weld. cover this work should be available.
Welding should not be done when the quality of the b) Clamping is preferred to tack welding. When
completed weld would be impaired by airborne tack welding is necessary it should be made in
moisture, blowing sands or high winds. positions that do not restrict expansion or
Where necessary protection from the weather can be contraction of the fitting along the longitudinal
provided, welding may be continued. axis of the live or pressurized pipe.
25.2 The in-situ welding may be divided into two
types:
a) Welds which involve a direct connection on to
the live or pressurized pipe.
b) Welds which are separated from the live or
pressurized pipe by an air gap or backing
material.
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In general b) type welds will be made before a) type All inspection personnel should have been approved
welds. Every effort should be made to offset by the employer. A record of approved personnel
distortion effects during the welding of b) type should be kept by the employer. This record should
welds, e.g. back-step welding and balanced welding include inspection procedures in which each person
techniques. It is important that after completion of is approved, the authority granting the approval
the first fillet weld the fitting be allowed to cool to and the date of approval.
ambient temperature before welding commences on The method of non-destructive testing used should
the fillet weld at the opposite end of the tee. be capable of producing indications of imperfections
When applicable, run-off plates should be used to which can be accurately interpreted and evaluated
prevent over-welding on to the live or pressurized in order to assess whether the acceptance criteria
pipe. specified in clause 28 have or have not been
NOTE Run-off plates should be removed in a controlled manner obtained.
so that there is minimal damage to the pipe. Operators of all types of non-destructive
For type a) welds, welding without weave and with examination equipment should be required to
strict control of electrode diameter, current and demonstrate to the approval of the employer the
travel speed, are normal requirements. capability of the examination procedure to detect
Bridge welding of gaps between the fitting and rejectable imperfections and their ability to make
pipe is not recommended unless the gap is less correct interpretations of the indications given by
than 1.5 mm. Weld buttering techniques should be the equipment.
used to reduce any gap. The results of the non-destructive examination
With both a) and b) weld types, weld stop-start should be recorded and should include a clear
positions should be overlapped and should not indication of the location, size and nature of all flaws
coincide between adjoining weld layers. Where detected.
necessary, grinding should be carried out to 27.2 Visual examination
maintain a smooth profile.
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18 © BSI 04-1999
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BS 6990:1989
28 Non-destructive testing acceptance The form, nature, and size of the imperfection
criteria should be assessed by an appropriately qualified
and experienced person before repairs are carried
The acceptance criteria for non-destructive testing out. It is advisable that the pipe internal pressure is
should be in accordance with the standard to which reduced to 85 % of that during the original welding
the pipeline or pipework was originally constructed, (or to the pressure giving the equivalent of 30 % of
e.g. BS 4515, BS 2633, BS 4677. the specified minimum yield stress of the pipe if the
flaw is of a cracklike appearance) and maintained at
29 Rectification of welds this level until the repair is completed.
29.1 Butt welds An individual repair procedure for the specific flaw
The requirements of BS 4515 should be taken into should be formulated by an appropriately qualified
account but with the following provisos: and experienced person. The details of this should
include, but not be limited to, the following
a) it is preferable to make a local repair to a joint;
information:
b) if the size or nature of the flaw requires
a) maximum internal pressure during repair;
removal of a weld then the entire fitting should be
removed, remachined and the reweld treated as a b) method of flaw removal;
completely new weld. c) depth of flaw that can be removed (advisable to
29.2 Fillet welds be related to a) above);
29.2.1 Imperfections confined to the weld metal d) action to be taken if flaw depth exceeds c)
alone. The requirements of BS 4515 should be above;
followed except that extensive flaws may be e) method of restoring wall thickness.
repaired in sections to retain the preheating If there are any doubts as to the safety of such a
temperature within a manageable area. repair option then the entire weld and fitting should
29.2.2 Imperfections positioned within the original be abandoned and an alternative course of action
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© BSI 04-1999 19
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BS 6990:1989
Publications referred to
BS 5996, Specification for acceptance levels for internal imperfections in steel plate, strip and wide flats,
based on ultrasonic testing.
BS 6072, Method for magnetic particle flaw detection.
BS 6443, Method for penetrant flaw detection.
BS 8010, Code of practice for pipelines.
BS 8010-1, Pipelines on land: general.
CP 2010, Code of practice for pipelines.
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1)
Referred to in the foreword only.
© BSI 04-1999
Licensed copy: University of Teknologi Mara, University of Teknologi Mara, Version correct as of 13/07/2010 04:34, (c)
BS 6990:1989
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