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INDEX

Page

1. GENERAL OVERVIEW 2
1.1. TG21-02 Cubicle with CB 2
2. CARRYING INSTRUCTIONS 3
2.1. Labels 3
2.2. Accessory list 4
2.3. Weight 4
2.4. Dimensions 4
2.5. Carrying with sling 5
2.6. Carrying with forklift 5
2.7. Storage 6
3. INSTALLMENT INSTRUCTIONS 7
3.1. Preparing cubicles for board assembly 7
3.2. Connection of terminating sheets 8
3.3. Fixing points to each other 8
3.4. Fixing to the ground 9
3.5. Tolerance of the ground slope 9
3.6. Installment of cubicles into the building 10
3.7. Detail of the cable channel 11
3.8. Connection height of the cable 11
3.9. Assembling of the main busbar 12
3.10. Assembling of the main busbar ( Top view of the cubicle ) 13
3.11. Connection of the earthing 14
4. OPERATING INSTRUCTION 15
4.1. Controls before the energised 15
4.2. Voltage indicator 15
4.3. Testing of the phase compatibility 15
4.4. Operations of disconnector switch 16
4.5. Circuit break experiments before the energised 17
4.6. The energised of the cubicle 18
4.7. Cutting the energised of the cubicle 19
4.8. Safe usage 19
4.9. Padlocking 20
5. TAKING THE CIRCUIT BREAK OUT OF THE CUBICLE 20
6. TAKING THE CIRCUIT BREAK INTO THE CUBICLE AGAIN 22
7. MAINTENANCE INSTRUCTION 22
7.1. Maintenance 22
7.2. Preventive & Corrective maintenance 23
7.2.1. Maintenance of circuit breaker movable parts 23
7.2.2. Preventive maintenance of functional units 23
7.2.3. Corrective maintenance of functional units 24
7.3. Table of the trouble shooting 25
7.4. Options 25
7.5. Spare parts 26
8. ELECTRICAL CONNECTION DIAGRAMS 27

1
1. GENERAL OVERVIEW
1 4
1.1. TG21-02 Cubicle With CB
7
12
2
1. Busbar compartment
5
2. Disconnector
3. Cable connection compartment 3 11
4. Low voltage compartment
5. Operating mechanism compartment 10
6. Circuit breaker mechanism 8
7. Main busbar connection terminals
8. Circuit breaker with SF6 gas 6
9. Connections of earthing
10. Viewing window
11. Front cover
12. Voltage indicator

13. Current transformers

14. Capacitive voltage dividers
15. Earthing switch
16. Cable connection terminals
17. Front cover of the circuit breaker
mechanism

13

15
14

17
16

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 2. CARRYING INSTRUCTIONS

2.1. Labels

4
3- Technical values label

1- Manufacturer label
2- Cubicle type label
3- Technical values label
4- Operating instruction label 4- Operating instruction label
5- Made in Türkiye label
6- Technical values label of circuit breaker
7- Operating instructions label of circuit breaker

3
2.2. Accessory list

1- Handles of CB and DS
2- Bag for fittings which are for fixing to the ground and joint between cubicles
3- Main busbars

2.3. Weight

Cubicle weight : 706 kg

Circuit Breaker weight : 150 kg
Total weight : 856 kg

2.4. Dimensions

4
2.5. Carrying with sling

2.6. Carrying with forklift

5
2.7. Storage

Storage area should be protected from degeneration reasons below.

- Water
- Water vapour
- Salt-laden atmosphere
- All kinds of pollution
- Microorganisms

Do not keep equipment in a place that has extreme temperature change. Be sure that there is no
harmful vapour, especially SO2 gas in the surrounding air.

Special instructions for 0-6 months storage

Packaging with plastic film

Check the package regularly (should not be left space between equipment and package)
- Could be done by the customer.
During the unpacking: check mechanical function by starting ten times.
- Could be performed by trained persons and certified organizations.
Check the electrical performance of bobbins. It should be minimum 85% of nominal voltage.
- Could be performed by trained persons and certified organizations.

Special instructions for 6-12 months storage

Check whether there are silica gel bag and packing sheet which provides thermal insulation or not.
Check the package regularly (should not be left space between equipment and package)
- Could be done by the customer.
During the unpacking: Reconstitute the dried grease with neutral vaseline.
- Could be performed by trained persons and certified organizations.
Check mechanical function by starting ten times.
- Could be performed by trained persons and certified organizations.
Check the electrical performance of bobbins. It should be minimum 85% of nominal voltage.
- Could be performed by trained persons and certified organizations.

Special instructions for 12-24 months storage

Check whether there are silica gel bag and packing sheet which provides thermal insulation or not.
Check the package regularly (should not be left space between equipment and package)
- Could be done by the customer.
Refresh the desiccant packs regularly.
- Could be done by the customer.
Perform low level maintenance during the unpacking.
- Could be performed by trained persons and certified organizations.
Check mechanical function by starting ten times.
- Could be performed by trained persons and certified organizations.
Check the electrical performance of bobbins. It should be minimum 85% of nominal voltage.
- Could be performed by trained persons and certified organizations

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3. INSTALLMENT INSTRUCTION

3.1. Preparing cubicles for board assembly

Devices which are always referred to ;

-Disconnector is in the opened and earthing

position.
-Circuit breaker is in the opened position
And spring is not charging.

Lift the cover up and pull toward you

to remove.After that remove the base
pallet.

To remove the top sheet, unplug 20 pieces of bolts.

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3.2. Connection of terminating sheets

Terminating sheets always be mounted to the first

and last cubicles.

3.3. Fixing points to each other

Cubicles are connected to each other with

6xM10 bolts, nuts and washers.

- The detail of bolt connection

I- Left Cubicle
II- Right Cubicle

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3.4. Fixing to the ground

Cubicles are fixed to the ground from 14x24 slot

holes with 4xM12 grub strews.

3.5. Tolerance of the ground slope

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3.6. Installment of cubicles into the building

10
3.7. Detail of the cable channel

3.8. Connection height of the cable

11
3.9. Assembling of the main busbar

12
3.10. Assembling of the main busbar
(Top view of the cubicle )

13
3.11. Connection of earthing

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4. OPERATING INSTRUCTIONS

4.1. Controls before energised

Please check carefully that there isn’t any forgotten foreign

body in the cubicle.

Replace the front cover.

4.2. Voltage Indicator

Input cubicle:
Lamps of the voltage indicator must be turned on
when cables have been energised.
Output cubicle:
Lamps of the voltage indicator must be turned on
when the CB and DS is closed.

4.3. Testing of the phase compatibility

If phases are appropriate, lamps will remain

unlit. If not lamps light up.

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4.4. Operations of earthing and circuit break

To open the earthing, turn the handle in the To close the earthing, turn the handle in
direction of arrow. the direction of arrow.

To open the disconnector,

To close the disconnector,
turn the handle
turn the handle
in the direction
in the
of arrow.
direction of arrow.

Insert the handle as shown in figure.

4.5. Circuit break experiments before the energised

The initial conditions:

The DS is opened and in the earthing position. The CB is opened

and locked.

The key hole of the DS

mechanism( 1 ). When the Remove key from 1 and insert it
earthing is closed, the hole of the to 2 (the hole of CB). Open the 16
DS handle is always closed. lock and charge the mechanism.

Press the red buton to close
circuit break ( Position-I ).
4.6. The energised of the cubicle
The initial conditions:
The front cover is closed.
The DS is opened and in the earthing position.
The CB is opened and locked.
Press the green buton to open
circuit break ( Position-O )
2
Remove the key (2) by holding
down the green button( O ).
Then insert the key to hole 1
and open the lock. Now you
can operate the DS.
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 Get the earthing to opened position
by unlocking the lock-1. (The hole of
the DS handle will open
automatically)
After opened the earthing, insert the
handle to the DS hole which is on the
right-hand side . Then get the DS to
closed position by turning the
handle.

Remove the key from 1 and insert it to 2.

Unlock the CB lock and charge the
operating mechanism.

Press the red buton to close circuit break

2 ( Position-I ).
Now the cubicle is energised.

4.7. Cutting the energised of the cubicle

The initial conditions:

The DS is closed.
The CB Press the green buton to open circuit break
is closed.
( Position-O)

For locking the CB press the open button

(O) and turn the key.( The key can’t be
removed without doing this process.)

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 2

(O))

Remove key from 2 and insert it to 1
then unlock.
Get the DS to the opened position by
turning the handle in the direction of
arrow.
4.8. Safe usage
Whenever the circuit break is in opened
and locked position, the key can’t be
removed. So you can’t interfere to DS.
You can remove the front cover after
close the earthing by turning the
handle in the direction of the arrow.
The front board just plug in/out when
the earthing is in close position. The
hole of the DS handle is
automatically closed when the
earthing is closed. When the earthing
comes to open position, the hole of
DS handle is automatically opened.
And in this position the hole of the
earthing handle become to close
position..

4.9. Padlocking

Insert 2 pieces appropriate padlock to

holes which are on the locking pin.

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5. TAKING THE CIRCUIT BREAK OUT OF THE CUBICLE

You should be make processes below, before taking the circuit break out of the cubicle.

- Open the circuit break and lock it in this position.

- Insert the key which took from the CB hole, to the DS hole and open the DS.
- Unlock the earthing.

After cutting off the energy of the cubicle, maket he following process respectively;

2- Remove bottom cover by lifting up and

pulling toward you.
1- Remove the front cover

3- Remove the connection socket of 4- Unbolt the screw which is on the

low voltage. fixing sheet of the CB.
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 6
5
4
3
2
1

5- Remove the flexible busbars from the CB after unbolting the screws which are
indicated in the Picture.

After those processes you can remove the CB out of the cubicle by pulling.

6. TAKING THE CIRCUIT BREAK INTO THE

CUBICLE AGAIN

Make the processes in the previous section

respectively by starting from reverse. ( 5,4,3,…)

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 After taking the circuit break into the cubicle, make sure that the CB must be fitted to the place
shown in the picture.

7. MAINTENANCE INSTRUCTIONS

7.1. Maintenance

7.2. Preventive & Corrective maintenance

7.2.1 Maintenance of circuit breaker

22
7.2.2 Preventive maintenance of functional units

23
 7.2.3 Corrective maintenance of functional units

7.3. Table of the trouble shooting

Check the voltage indicator block.

Voltage inducator lamps don’t light. Check that the DS and CB are closed.
Check that the input cables have voltage.
The front panel is not opening and
Check that the DS is in the earthing position.
closing.
The DS can not be got to the
Check that the DS is in the opened position or not.
earthing position.

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 The DS can not be got to the closed
Check that the DS is in the opened position or not.
position.
The circuit break can’t be
Check the instruction book of the circuit break.
operating.

7.4. Options

For cubicle;

- Lighting lamp for cable compartment

- Capasitive voltage dividers and indicator lamps
- Voltage and current transformers
- Additional uprising chassis

For DS;

- Key lockings
- Auxiliary contacts

For earthing;

- Key lockings
- Auxiliary contacts

For CB;

- Remote control coils

- Lov voltage relay
- Charging motor
- Auxiliary contacts
- Key lockings

7.5. Spare parts

- Auxiliary relay
- Notification relay
- Heater
- Lighting lamp
- Button
- Charging motor
- Voltage divider insulator
- On/off coil

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*** For more parts please contact with our customer care.

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8. ELECTRICAL CONNECTION DIAGRAMS

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