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Journal of Cleaner Production 74 (2014) 161e171

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Journal of Cleaner Production


journal homepage: www.elsevier.com/locate/jclepro

Impact of subsidy policies on recycling and remanufacturing using


system dynamics methodology: a case of auto parts in China
Yixuan Wang a, Xiangyun Chang a, *, Zhigao Chen a, Yongguang Zhong b, Tijun Fan a
a
School of Business, East China University of Science and Technology, P.O. Box 114, 130 Meilong Rd, Shanghai, China
b
Department of Management Science and Engineering, Qingdao University, Qingdao, China

a r t i c l e i n f o a b s t r a c t

Article history: The aim of this paper is to explore the impact of subsidy policies on the development of the recycling and
Received 15 June 2013 remanufacturing industry in China using system dynamics methodology and by simulating Chinese auto
Received in revised form parts industry. Firstly, we introduced four subsidy policies e initial subsidy, recycling subsidy, R&D
10 March 2014
subsidy and production subsidy e and established system dynamics models to characterize the rema-
Accepted 11 March 2014
Available online 5 April 2014
nufacturing dynamics system considering government subsidies. Then we analyzed the impact of four
subsidy policies and mixed-subsidy policies individually and comparatively based on Chinese auto en-
gine remanufacturing on recycling and remanufacturing activities. The results showed that varied sub-
Keywords:
Auto parts
sidies have different incentive objectives and characteristics. The initial subsidy plays an active role in
Remanufacturing improving remanufacturing activities and is suitable to be used at the initial stage of industry devel-
Subsidy policies opment. When the remanufacturing industry develops to a certain extent, the production subsidy or R&D
System dynamics subsidy can reasonably control the quantity of remanufacturers and maintain remanufacturing industry
scale and stability. The recycling subsidy plays a significant role in overcoming the bottleneck problem of
“lack of cores”. The mixed-subsidy policies have the better positive effects on remanufacturing promo-
tion than single subsidy policies, but involve higher costs.
Ó 2014 Elsevier Ltd. All rights reserved.

1. Introduction In China, the main focus of remanufacturing is auto parts


remanufacturing, which officially began in 2008 when the National
Remanufacturing is the process by which used products are Development and Reform Committee of China (NDRC) announced
recovered, processed, and sold as like-new products in the same or 14 enterprises as pilot remanufacturers of auto parts. However,
separate markets (Guide and Wassenhove, 2001; Thierry et al., Chinese enterprises do not actively participate in recycling and
1995; Fleischmann et al., 2000). As an important part of closed- remanufacturing activities due to the low level of consumer
loop supply chain, remanufacturing has gained more attention acceptance, and the lack of used auto parts and advanced rema-
because the economic and ecological benefits of striving for a cir- nufacturing technologies (Zhang et al., 2011, Wang and Chen, 2011).
cular economy are clear (Guide et al., 2006; Atasu et al., 2008; Seitz, So in this initial stage of growth, government incentives are
2007). important driving forces for remanufacturing activities in China.
Many countries and regions are concerned with remanufactur- Actually, the Chinese government has been playing an impor-
ing industry, and have enacted a range of laws and regulations to tant role in the promoting and formation of remanufacturing in-
support recycling and remanufacturing. For example, European dustry. In order to accelerate the development of remanufacturing,
Union (EU) enacted End-of-Life Vehicles (ELVs) Directive (Directive the government starts to use a range of subsidies, which are rela-
2000/53/EC) in 2000 and Electronic Equipment Directive (2002/96/ tively common in some other industries in China, to promote the
EC) in 2003 (Mazzanti and Zoboli, 2006). In the state of Maryland development of remanufacturing industry. For example, the gov-
and California in US, the legislation assigns recycling fee on elec- ernment of Liuyang in Hunan province provided a one-time subsidy
tronic products (SBE, 2009). The subsidy fees have been imple- to motivate enterprises to launch remanufacturing activities
mented in Canada and Japan (Hicks et al., 2005). (LMCMI, 2010), and the government of Wuhan in Hubei province
gave Sevalo Construction Machinery Remanufacturing Co. Ltd. 1
million RMB as an R&D subsidy (IRDRI, 2013).
* Corresponding author. Tel.: þ86 21 64250973. A number of studies have explored the close relationship be-
E-mail address: xychang@ecust.edu.cn (X. Chang). tween government incentive policies and remanufacturing.

http://dx.doi.org/10.1016/j.jclepro.2014.03.023
0959-6526/Ó 2014 Elsevier Ltd. All rights reserved.
162 Y. Wang et al. / Journal of Cleaner Production 74 (2014) 161e171

Webster and Mitra (2007) and Atasu et al. (2009) studied the effi- presents the results and discussion. Finally, Section 6 presents the
ciency of recycling regulations. Mitra and Webster (2008) used a most relevant conclusions.
two-period game-theoretic model to research the affect of gov-
ernment subsidy policies on remanufacturing activities. Zhao and 2. Subsidy policies and model description
Chen (2011) compared the laws for ELVs and discussed strategies
for developing the recycling industry in China. Simic and 2.1. Subsidy policies
Dimitrijevic (2012) established a linear program to formulate the
optimal processing for vehicle recycling factories in EU legislature. The subsidy policies in this paper are government financial
Wang and Chen (2013) classified the policies and regulations about subsidy policies. For example, China established the “Waste Elec-
China’s ELVs recycling industry and indicated that an appropriate trical and Electronic Products (WEEE) Collection and Use of Man-
old-for-new subsidy standard could motivate vehicle owners to agement Practices Fund” on July 1, 2012. The government uses this
return ELVs. Ma et al. (2013) focused on how consumption-subsidy fund to give enterprises a fixed subsidy in accordance with the
influenced dual-channel closed-loop supply chain. However, these amount of WEEE dismantled.
studies mainly used game theory or optimization methods which In light of a few subsidy policies that have been proposed or
have more assumptions. Actually, remanufacturing system with implemented in cities like Wuhan in Hubei province and Liuyang in
government incentive policies is a complex dynamic system. Hunan province in China, we will classify subsidy policies into four
System dynamics (SD) approach is closely related to agent- types.
based modeling and can be used to study highly complex systems
based on the foundation of feedback control theory. (Forrester, 2.1.1. Initial subsidy
1958, 1961). Some studies have established SD models of reverse Initial subsidy is a one-time subsidy and allocated by the gov-
logistics and production recovery (Sterman, 2000; Spengler and ernment to the new remanufacturers who start to launch rema-
Schroter, 2003; Georgiadis and Vlachos, 2004; Georgiadis and nufacturing activities. The main purpose of the initial subsidy is to
Besiou, 2008). Schaik and Reuter (2004) discussed the effects of attract enterprises to make greater investment in remanufacturing
time on engine recovery with system dynamics. Georgiadis and and accordingly promote the development of remanufacturing
Besiou (2008) established a SD model to research the effects of industry.
environmental regulations, ecological motives, and technology For example, the government of Liuyang in Hunan province
innovation on recycling and remanufacturing behavior. Zhao et al. provided a one-time subsidy to motivate enterprises to launch
(2011) selected Chongqing in China as a case and used SD model remanufacturing activities, which covered 20% of the total invest-
to evaluate alternative types of recycling center under low profit, ment of remanufacturing construction and equipment (LMCMI,
low revenue, and low cost policies. Dong et al. (2012) used an SD 2010).
model to analyze the effects of cleaner production policies on
electroplating enterprises in Shenzhen of China. Farel et al. (2013) 2.1.2. Recycling subsidy
adopted an SD approach to investigate the costs and benefits of Recycling subsidy means that the government gives recyclers a
ELVs recycling and economic balance in various scenarios. fixed subsidy per collected used part. The purpose of a recycling
While valuable research has been carried out there remain subsidy is to help recyclers to buy back more used products.
gaps in the literature: (1) the existing literature mainly employed The acquisition price is a powerful control in remanufacturing
methods of game theory or optimization modeling, and were systems (Guide and Wassenhove, 2001). Acquisition price and
based on simple policy assumption without taking the interplay profitability directly affect the quantities of gained used parts.
of decision-makers into account. Actually, there are multiple Unfortunately, as governmental supervision over the disposal of
decision-makers, such as recyclers, remanufacturers, consumers scrapped and damaged cars is weak in China, repair shops usually
and government, in remanufacturing system. The interplay be- prefer to sell collected used parts to chop shops at higher prices.
tween these decision-makers results in a complex dynamic sys- These parts are then illegally refurbished or reassembled and sold
tem; (2) few literature explored the impact of different subsidy at discounted prices. This kind of illegal activity makes it difficult
policies on the development of remanufacturing industry in for legal remanufacturers and legal recyclers to gain used parts
China from the view of system engineering. Remanufacturing from the after-sales markets. So an important issue faced by the
industry in China is different from that in many other countries, Chinese Pilot Automotive Parts Remanufacturers is to ensure a
so there must be some distinctive features with regard to the sufficient supply of cores to support remanufacturing operations.
problems of remanufacturing. It is clear that subsidy policies are Now NDRC are planning to make a new recycling subsidy to help
being used to motivate a wider use of recycling and remanu- the pilot remanufacturers obtain sufficient cores.
facturing in China, but the effectiveness and efficiency of different Recycling subsidy policies are often used in China. As shown in
subsidy policies need to be verified and the reasoning behind the Table 1, the Ministry of Commerce of China issued an old-for-new
policies is unclear.
In this paper, we focus on the government subsidy policies,
which are relatively common in China, and use SD methodology to Table 1
The old-for-new subsidy standards of per scrapped vehicle in China (2009 and
explore the impact of different subsidy policies on the development
2012).
of recycling and remanufacturing in China. The purpose of this
study is to answer the following questions: How do single subsidy Type of Description 2009 2012
vehicle (RMB) (RMB)
policies or mixed-subsidy policies affect the recycling and rema-
nufacturing activities of enterprises in China? What kinds of pol- Bus in 6year  Life Time<15 year, 10,000 11,000
Rural Area 4.8m  Length<7.5 m
icies are effective at improving the development of recycling and
Bus in 8year  Life Time < 15 year, 15,000 18,000
remanufacturing in China? Urban Area Length  6 m or Seats  20
The paper is organized as follows. Section 2 describes the sub- Length < 6 m or 10 < Seats < 19 10,000 11,000
sidy policies and presents system dynamics models. Section 3 de- Heavy truck All 5000 18,000
scribes the data and core equations. Section 4 analyzes the impact Source: Ministry of Finance of the PRC, Announcement No.20, 2009; Ministry of
of the subsidy policies individually and comparatively. Section 5 Commerce of the PRC, Announcement No.27, 2012
Y. Wang et al. / Journal of Cleaner Production 74 (2014) 161e171 163

subsidy policy for scrapped vehicles in 2009, and updated the In a typical remanufacturing closed-loop supply chain, both of
subsidy standards in 2012. new products and remanufactured products are sold in market.
Then when a product reaches the end of life stage, there will be
2.1.3. Research and development (R&D) subsidy three ways to deal with the used product in China: discarding, legal
R&D subsidy is a type of subsidy provided annually by govern- recycling and illegal recycling. Subsidy policies have the impact on
ments to remanufacturers so that they can conduct R&D to improve both remanufacturing process and recycling activities.
detection, surface treatment, and assembly technologies. For Fig. 1 shows the conceptual framework of a typical remanu-
example, the government of Wuhan in Hubei province gave Sevalo facturing closed-loop supply chain with subsidies. The framework
Construction Machinery Remanufacturing Co. Ltd. 1 million RMB as is put forward based on the current situation of auto parts market
an R&D subsidy (IRDRI, 2013). and subsidy policies in China. It contains three subsystems: a
We will consider two types of R&D subsidy: equalization and manufacturing/remanufacturing subsystem, a recycling subsystem,
stage subsidies. An equalization subsidy means that the govern- and a subsidy policy subsystem.
ments provides a fixed subsidy each year, while a stage subsidy
means that the governments provides a low subsidy before 2020 2.2.1. Manufacturing/remanufacturing subsystem
and a higher subsidy in the following years. The manufacturing/remanufacturing subsystem consists of two
activities: manufacturing and remanufacturing. Manufacturing
2.1.4. Production subsidy activity uses new raw materials to produce new products, while
Production subsidy is a type of subsidy provided annually by the remanufacturing activity produces remanufactured products out of
government to the remanufacturers for improving the quality of used products.
remanufacturing products and production efficiency. We assume that the quality of the remanufactured products is
A production subsidy will fulfill both incentive and protective lower than that of the new products, and the cost of the remanu-
functions. First, it can be used to guide remanufacturers to increase factured products is 40%e65% of the new ones (Giuntini and
productivity and production capacity. For instance, in Liuyang Gaudette, 2003). The remanufactured products and the new ones
Remanufacturing Industrial Park in Hunan province in China, re- can be sold in same or different markets. Some consumers would
manufacturers can get annual production subsidies ranging from prefer remanufactured products with low quality and low price,
10,000 RMB to 100,000 RMB according to their different annual whereas others would prefer new products with high quality and
production (LICB, 2013). Second, it can be used to control the high price, which will create competition between the two types of
quantity of remanufacturers thus guaranteeing ample development products.
space for existing remanufacturing enterprises.
The definition and purpose of four subsidy policies are sum- 2.2.2. Recycling subsystem
marized in Table 2. The recycling subsystem is an important part of a closed-loop
Since our classification of subsidy policies is purely theoretical, supply chain. When a product has reached end of life, there are
it’s possible that the boundaries of the different subsidies are not as three ways to deal with the scrapped product: legal recycling,
well defined in the real world. In addition, the names of the four illegal recycling, and discarding. Through legal recycling, the re-
subsidies are also convenient for description in this paper. The manufacturers get the cores they needed to support their rema-
actual subsidies may be called different names in practice, but their nufacturing production.
essence remains the same. In China, lack of used parts is one of the main factors which
hinder the development of auto parts remanufacturing. More than
2.2. The conceptual framework of the model 30% of used parts are recycled illegally in China and another 29.4%
of vehicles that should be scrapped are still in use (CRRA, 2011). Due
Activities like recycling, manufacturing and remanufacturing,
product sales and other processes constitute a complex system.
There is complex interaction between entities and subsystems.

Table 2
Description of subsidy policies.

Subsidy Definition Purpose


policies

Initial A one-time financial subsidy To attract enterprises to make


subsidy provided by the government greater investment in
to the new remanufacturers remanufacturing and accordingly
who start to launch promote the development of the
remanufacturing activities remanufacturing industry.
Recycling A type of subsidy provided To acquire sufficient used auto
subsidy by the government to the parts from users to support
recyclers for every collected remanufacturing operations.
used part.
R&D A type of subsidy provided To improve the detection,
subsidy annually by the government surface treatment, and
to the remanufacturers for assembly technologies
R&D activities.
Production A type of subsidy provided To guide remanufacturers to
subsidy annually by the government improve the quality of
to the remanufacturers for remanufacturing products and
remanufacturing production efficiency.
production.
Fig. 1. The conceptual framework of the model.
164 Y. Wang et al. / Journal of Cleaner Production 74 (2014) 161e171

to insufficient supervision and the lack of quality standards, the Causal line L1:Production of remanufactured
recycling system for ELVs in China is fairly under regulated. products [/ Remanufactured products sales [/ Products
population[.
2.2.3. Subsidy policy subsystem
L1 illustrates that as the production of remanufactured products
The subsidy policy subsystem includes four policies as described
promotes the sales of such products, the product population will
in Section 2.1. The recycling subsidy has impact on the recycling
increase accordingly.
subsystem while the initial subsidy, R&D subsidy, and production
subsidy affect the manufacturing/remanufacturing subsystem.
Causal line L2:Production of remanufactured
products [/ Production of new products Y/ New products
2.3. Causal loop diagram of SD model salesY.

In this section, we construct the causal loop diagrams of system In this paper we assume that the total production capacity is
dynamics model based on conceptual framework. limited, so remanufactured products and new products have a
competitive relationship in the market. L2 illustrates that the
2.3.1. Causal loop diagram of manufacturing/remanufacturing remanufacturing production process can reduce the manufacturing
subsystem and recycling subsystem capacity of new products and accordingly the production of new
Fig. 2 shows the causal loop diagram including the products and sales both reduce.
manufacturing/remanufacturing and recycling subsystems. It con-
tains two causal loops and two important causal lines. R stands for a 2.3.2. Causal loop diagram of subsidy policy subsystem
regenerative feedback loop, B for a negative feedback loop, and L for The subsidy policy subsystem contains seven causal loops as
a causal line. shown in Fig. 3.

Causal loop R1:Legal recycling [/ Illegal recycling Y/ Legal Causal loop B1:Recycling subsidy standard [/ Recycling
recycling[. subsidy [/ Subsidy expenditure Y/ Recycling subsidy
standardY.
Because the sum of legal recycling quantity and illegal recycling
quantity must equal the available quantity of used recyclable The recycling subsidy standard refers to the subsidy provided by
products, they constrain each other. R1 means that the illegal the governments to recyclers per collected used product. A higher
recycling quantity decreases when the legal recycling quantity in- subsidy standard results in more cost of subsidy expenditure.
creases, and the legal recycling quantity increases when the illegal Causal loops B2, B3 and B4 in Fig. 3 are similar in principle to B1. All
recycling quantity decreases. of them are balanced loops which maintain a stable equilibrium
subsidy.
Causal loop R2:Remanufactured products sales [/ Products
population [/ Used products [/ Used recyclable Causal loop B5:Initial subsidy
products [/ Legal recycling [/ Collected remanufacturable standard [/ Remanufacturers [/ R&D subsidy [/ Subsidy
products [/ Remanufactured products sales[. expenditure Y/ Initial subsidy standardY.

Collected remanufacturable products can be remanufactured The initial subsidy causes an increase in the quantity of re-
repeatedly, so both new products and remanufactured products manufacturers. On this basis, R&D subsidy expenditure leads to the
will have a “scrapping-recycling-remanufacturing” process when decrease of subsidy expenditure. B6 in Fig. 3 has the same principle
they reach their end of life. R2 is an enhancing casual loop. as B5, only with production subsidy replacing the R&D subsidy.

Causal loop B7:Production subsidy


standard [/ Remanufacturers [/ Production
subsidy [/ Subsidy expenditure Y/ Production subsidy
standardY.

Fig. 2. Causal loop diagram of manufacturing/remanufacturing subsystem and recy-


cling subsystem. Fig. 3. Causal loop diagram of subsidy policy subsystem.
Y. Wang et al. / Journal of Cleaner Production 74 (2014) 161e171 165

Fig. 4. General causal loop diagram of SD model.


Fig. 5. The stock and flow diagram of the SD model.

When the production subsidy standard improves, re- using the current scrapped vehicle situation in China as a reference
manufacturers can maintain a high production to guarantee the (Yu, 2011).
benefit, therefore the quantity of remanufacturers doesn’t decrease The setting of subsidy standards is based on the subsidy policies
to make ends meet. that have been proposed or implemented in cities like Wuhan in
Hubei province and Liuyang in Hunan province.
2.3.3. General causal loop diagram for the SD model For initial subsidy, based on the one-time subsidy provided by
In summary, the general causal loop diagram for the SD model is the government of Liuyang in Hunan province to motivate enter-
illustrated in Fig. 4. prises to be engaged in remanufacturing, we set the standards for
the initial subsidies to 0 RMB, 1 million RMB, 2 million RMB, and 3
2.4. The stock and flow diagram of SD model million RMB.
As described in Section 2.1, NDRC are planning to make a new
A stock and flow diagram is drawn based on the causal loop recycling subsidy to help the pilot remanufacturers obtain suffi-
diagram. A causal loop diagram is used to reflect the correlation cient cores, the unit’s subsidy is 10% of sale prices of remanu-
between elements and the feedback process of the system, whereas facturing engine. For example, the sale price of a remanufacturing
a stock and flow diagram can be used to deepen understanding of a EA888 auto engine is 30,000 RMB in China, which means that the
system’s feedback and control process. recycling subsidy per a used EA888 auto engine will be 3000 RMB.
Fig. 5 shows the stock and flow diagram of the SD model. Five Thus, for recycling subsidy, we set the standards for the recycling
state variables are set in the model: new products inventory, rema- subsidies to 0 RMB per unit, 1000 RMB per unit, 3000 RMB per unit,
nufactured products inventory, products population, quantity of used and 5000 RMB per engine.
products and number of remanufacturers. In addition, this model For R&D subsidy, as described in Section 2.1, we consider two
also includes eight rate variables and several auxiliary variables. types of R&D subsidy: Equalization and Stage subsidies. The
Equalization subsidy policy was set at a constant annual rate of
40,000 RMB between 2013 and 2030. For the Stage subsidy, we set
3. Data and equations description
the standard to begin at 0 RMB per year during 2000e2013, increase
to 30,000 RMB per year during 2013e2020, and finally to 50,000
The data sources mainly include China Association of Automo-
RMB per year during 2020e2030. The total amount of the Equal-
bile Manufacturers (CAAM) statistics data, industrial reports, pa-
ization subsidy equals approximately that of the Stage subsidy.
pers and newspapers on auto parts industry of China. We also set
We define two types of production subsidy: Growth subsidy and
some input data and equations based on the current situation of
Back slope subsidy. Growth subsidy is defined as an annual subsidy
auto parts industry in China. There are thousands of types of auto
whose subsidy standard increases linearly from 0 RMB to 200,000
parts, our research mainly focuses on automobile engines because
RMB with annual production. Back slope subsidy, based on the new
they are high-value parts which Chinese remanufacturers are
energy vehicles subsidy policy in China, is defined as an annual
interested in. In Section 3 and Section 4, parts can be understood as
subsidy whose subsidy standard increases linearly to 200,000 RMB
engines, and the word “product” in the SD models described in
when the annual production is below 50,000 units, and decreases
Section 3 refers to an engine.
to 100,000 RMB when the annual production is above 500,000
The input data between 2000 and 2011 of new production speed
units. Similarly, the total amount of the Growth subsidy equals
and new products sales speed are real data of vehicle production
approximately that of the Back slope subsidy.
and vehicle sales, respectively. These real data come from CAAM
The equations of R&D subsidy and production subsidy we set in
statistics data between 2000 and 2011 and are showed in Table 3.
the SD model and their curves are shown in Table 4.
According to the relevant industrial reports from CAAM, the con-
The core system equations contained in the SD model are pre-
sumer demand for vehicles will continue to increase by 10% every
sented as follows.
year, and the annual production of vehicles in China will reach 75
million by 2030. These input data after 2011 was simulated based
on these predictions. New production speed ¼ Forecast of products need
The current scrapped and recycled ratio in China in recent years
 Remanufacturing production speed
is 4%e4.2% (Scrapped and recycled ratio ¼ Scrapped ratio * Recycled
ratio). We set the scrapped ratio to 0.06 and the recycling ratio to 0.7 (1)
166 Y. Wang et al. / Journal of Cleaner Production 74 (2014) 161e171

Table 3
Vehicle market statistics data in China from 2000 to 2011.

Variable Year

2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
4
Vehicle production (  10 ) 206 233 328 444 523 571 719 888 935 1379 1827 1842
Vehicle sales (  104) 208 237 325 439 507 576 722 879 938 1364 1803 1859

Sources: China Association of Automobile Manufacturers (CAAM, 2000e2011)

Remanufacturing production speed Recycling subsidy


(8)
¼ IF THEN ELSEðCollected remanufacturable products ¼ Legal recycling  Recycling subsidy standard
> ¼ Remanufacturers*Average production capacity; (2)
Remanufacturers*Average production capacity; R&D subsidy ¼ R&D subsidy standard  Remanufacturers
Collected Remanufactured productsÞ (9)

Production subsidy
Products population ¼ Remanufactured products sales speed (10)
¼ Production subsidy standard  Remanufacturers
þ New products sales speed
 Products scrapped Speed
(3) 4. Simulation analysis

Based on the data described in Section 3, we use system dy-


Products scrappedspeed ¼ Products populationScrapped ratio
namics methodology to analyze the impact of all subsidy policies
(4) on recycling and remanufacturing activities in this section. The
special system dynamics software Vensim PLE is used for simula-
Legal recycling tion analysis. It is visual software to help conceptualize, build, and
(5) test system dynamics models.
¼ Legal recycling ratio  Used recyclable products
We choose three indicators e the quantity of collected remanu-
facturable products, remanufacturing production speed and the
quantity of remanufacturers to analyze the impact of different sub-
Remanufacturers ¼ Annual increased remanufacturers
sidy policies.
 Annual decreased remanufacturers The reason why these three specific indicators are picked up
(6) here is as follows. The quantity of collected remanufacturable prod-
ucts is an important indicator to reveal the adequacy of cores which
a remanufacturer depends on to start the remanufacturing activ-
Initial subsidy ities. Remanufacturing production speed reflects directly the effi-
ciency of remanufacturing activities while the quantity of
¼ Annual increased remanufacturers  Initial subsidy standard
remanufacturers represents the scale of remanufacturing industrial
(7) development.

Table 4
Design of R&D subsidy and production subsidy.

Policies Type Independentedependent variable Curves of subsidies Equation

R&D subsidy Equalization Time e R&D subsidy standard R&D subsidy standard ¼ WITHLOOKUP (Time,([(2000,0)-(2030,10)],(2000,0),
subsidy (2013,0),(2013,4),(2020,4),(2020,4),(2025,4),(2025,4),(2030,4)))

R&D subsidy Stage Time e R&D subsidy standard R&D subsidy standard ¼ WITHLOOKUP (Time,([(2000,0)-(2030,10)],(2000,0),
subsidy (2013,0),(2013,3),(2020,3),(2020,5),(2025,5),(2025,5),(2030,5)))

Production Growth Average production capacity e Production subsidy standard ¼ WITHLOOKUP (Average production capacity,
Subsidy subsidy production subsidy standard ([(0,0)-(15,50)],(0,0),(5,10),(15,20)))

Production Back slope Average production capacity e Production subsidy standard ¼ WITHLOOKUP (Average production capacity,
Subsidy subsidy production subsidy standard ([(0,0)- (15,50)],(0,0),(5,20),(15,10)))
Y. Wang et al. / Journal of Cleaner Production 74 (2014) 161e171 167

4.1. Simulation analysis of single subsidy policies recycling and remanufacturing activities, and it is not good for the
balanced development of remanufacturing industry. Therefore,
4.1.1. Initial subsidy taking the marginal effect and balanced development of industry
We simulate four initial subsidy standards: 0 RMB, 1 million into consideration, it is better to set the initial remanufacturing
RMB, 2 million RMB and 3 million RMB. Fig. 6 shows the simulation subsidy to 1 million RMB per year for engine remanufacturing in
results. China now.
As illustrated in Fig. 6, remanufacturing production speed and
the quantity of remanufacturers increase with initial subsidy
4.1.2. Recycling subsidy
standard, however, the change of the quantity of collected rema-
Fig. 7 shows the simulation results of four recycling subsidy
nufacturable products is not obvious. When comparing the growth
standards: 0 RMB per unit, 1000 RMB per unit, 3000 RMB per unit
trends of remanufacturing production speed and the quantity of
and 5000 RMB per unit which we refer to as “No subsidy”, “Low
remanufactures in Fig. 6, we fail to observe a significant facilitating
subsidy”, “Medium subsidy” and “High subsidy” respectively.
effect of initial subsidy of 2 million RMB and 3 million RMB on
From Fig. 7, it is clear that the quantity of collected remanu-
remanufacturing production speed. Instead, they result in an
facturable products and the remanufacturing production speed
obvious increase in quantity of remanufacturers.
Therefore, an excessive initial subsidy will mainly lead to
redundant remanufacturers and over capacity instead of promoting

Fig. 6. Effects of initial subsidy. Fig. 7. Effects of recycling subsidy.


168 Y. Wang et al. / Journal of Cleaner Production 74 (2014) 161e171

increase with recycling subsidy especially after 2020, while the recycling subsidy higher than a certain threshold and keep its value
quantity of remanufacturers remains unchanged. at a moderate level (Medium or high). In China now, it’s best to set
The quantity of collected remanufacturable products and the value of recycling subsidy higher than 3000 RMB per unit for
remanufacturing production speed show a slight increase over time used auto engines.
between the cases of “No subsidy” and “Low subsidy”, whereas
these two indicators both show an obvious increase in the case of 4.1.3. R&D subsidy
“Medium subsidy”. Additionally, “High subsidy” policy can promote We analyze the effects of three types of R&D subsidies: “No
remanufacturers to buy back most of the used products, so after subsidy”; “Equalization subsidy” and “Stage subsidy” here. As
2025, the remanufacturing production speed under “High subsidy” shown in Fig. 8, the R&D subsidy has a positive impact on the
policy is higher than that under “Medium subsidy” because the quantity of collected remanufacturable products and remanu-
remanufacturing production speed under “Medium subsidy” policy facturing production speed, but has hardly any effect on the
is limited by the quantity of collected remanufacturable products. quantity of remanufacturers which means that R&D subsidies are
So a higher recycling subsidy is better to recycle more rema- good in maintaining remanufacturing industry scale and stability.
nufacturable products, reduce waste, and promote the develop-
ment of remanufacturing industry. It’s best to set the value of

Fig. 8. Effects of R&D subsidies. Fig. 9. Effects of the production subsidies.


Y. Wang et al. / Journal of Cleaner Production 74 (2014) 161e171 169

Table 5
Simulation results of mixed-subsidy policies.

NO. Mixed-subsidy policies Quantity of collected Remanufacturing Quantity of Subsidy


remanufacturable products production speed remanufacturers expenditure (million)

1 IS þ RS þ DS þ PS 12,699 10,432 1284 436.56


2 IS þ RS þ DS 12,563 8968 1069 265.08
3 IS þ RS þ PS 9376 8363 1284 383.33
4 IS þ DS þ PS 4742 4154 1284 392.74
5 RS þ DS þ PS 12,335 5526 740 155.79
6 IS þ RS 9317 7885 1069 221.77
7 DS þ PS 4727 3948 740 113.30
8 RS þ DS 12,196 3428 525 59.72
9 IS þ DS 4738 4111 1069 22.176
10 IS þ PS 3583 3086 1284 339.77
11 RS þ PS 9164 5526 740 128.33

For equivalent subsidy amounts, the stage subsidy policy out- We sort the 11 mixed-subsidy policies according to three in-
performs the equalization subsidy policy. Under the stage subsidy, dictors: remanufacturing production speed, quantity of collected
enterprises are able to collect a substantially greater number of remanufacturable products, and quantity of remanufacturers,
remanufacturable products and achieve a substantially faster respectively. Table 6 shows the sorting results of the top five.
remanufacturing production speed than under the equalization Subsidy policies require the government to provide a lot of
subsidy. Of course, both the stage subsidy and equalization subsidy money each year to remanufacturers, saving on subsidy costs and
outperform the no subsidy policy, as expected. Therefore, the stage controlling the subsidy expenditures are important issues for policy
subsidy policy is clearly more appropriate for auto parts makers. If the total subsidy expenditure is limited, which subsidy
remanufacturing. should be given priority? Thus, we also sort the mixed-subsidy
policies according to the amount of expenditure and the top 5
4.1.4. Production subsidy can be seen in the last column in Table 6.
We analyze the effects of three types of production subsidies: From Table 6 we can see that the mixed-subsidy policies,
“No subsidy”; “Growth subsidy” and “Back slope subsidy”. Fig. 9 IS þ RS þ DS þ PS, IS þ RS þ DS, IS þ RS þ PS, IS þ RS and
shows the simulation results. RS þ DS þ PS, have more obvious impact on recycling and rema-
In Fig. 9, we observe that the remanufacturing production nufacturing production. The IS þ RS þ DS þ PS mixed-subsidy
speeds under “Growth subsidy” policy and “Back slope subsidy” policy has the best effects on remanufacturing promotion in all
policy are higher than that under “No subsidy” policy, and the three aspects. However, we also observe from the last column of
figures of the quantity of remanufacturers have similar features. So Table 5 that the IS þ RS þ DS þ PS mixed-subsidy policy occurs the
the production subsidy has positive impact on remanufacturing highest cost. In practice the government need a balance between
production and the quantity of remanufacturers. Additionally, the the cost and benefits overall. With the consideration of the cost
number of remanufacturers does not increased significantly under related to policy implementation and the positive effects on recy-
the production subsides. So the production subsidies are good cling and remanufacturing promotion, IS þ RS þ DS is more prac-
policies on maintaining reasonable remanufacturing industry scale tical and economical than other mixed-subsidy policies.
and stability. Additionally, we know from Table 6 that recycling subsidy is a
very important policy in that most of mixed-subsidy policies in top
4.2. Simulating analysis of mixed-subsidy policies 5 lists contain it. So if the subsidy expenditure is not enough to
support all subsidies, recycling subsidy should be given a high
There are 11 mixed-subsidy policies when allow combinations priority.
of two, three or four subsidies. The initial, recycling, R&D, and
production subsidies are abbreviated as IS, RS, DS and PS respec- 5. Results and discussion
tively. The mixed-subsidy policies are represented by combining
these abbreviations. For example, IS þ RS þ DS represents a mixed- Subsidy policies play a significant role in guiding and promoting
subsidy consisting of an initial subsidy, a recycling subsidy, and an the recycling and remanufacturing activities. The objective of this
R&D subsidy. paper is to evaluate the effectiveness of different subsidy policies
The results of 30-year-span simulation can be seen in Table 5. on the development of the recycling and remanufacturing industry
The result shows the mixed-subsidy policies have the better posi- in China using system dynamics methodology and by simulating
tive effects on promotion of recycling and remanufacturing than Chinese auto parts industry which is a typical remanufacturing
single subsidy policies. industry in China. The main results of our study are as follows.

Table 6
The ranking results of mixed-subsidy policies.

NO. Quantity of collected Remanufacturing Quantity of Subsidy expenditure


remanufacturable products production speed remanufacturers (million)

1 IS þ RS þ DS þ PS IS þ RS þ DS þ PS IS þ RS þ DS þ PS IS þ RS þ DS þ PS
2 IS þ RS þ DS IS þ RS þ DS IS þ RS þ PS IS þ DS þ PS
3 RS þ DS þ PS IS þ RS þ PS IS þ DS þ PS IS þ RS þ PS
4 RS þ DS IS þ RS IS þ PS IS þ PS
5 IS þ RS þ PS RS þ DS þ PS IS þ RS þ DS IS þ RS þ DS
170 Y. Wang et al. / Journal of Cleaner Production 74 (2014) 161e171

First, varied subsidies have different incentive objectives and methodology. Dynamic SD models were constructed to charac-
characteristics. The initial subsidy plays an active role in improving terize the dynamics of recycling and remanufacturing system
remanufacturing production activities and is suitable to be used at considering government subsidies like initial subsidy, recycling
the initial stage of industry development for increasing the quantity subsidy, R&D subsidy, production subsidy and their combinations.
of remanufacturers. When the remanufacturing industry develops The impacts of subsidies on recycling and remanufacturing were
to a certain extent, the production subsidy or R&D subsidy can investigated by using three indicators, the quantity of collected
reasonably control the quantity of remanufacturers and maintain remanufacturable products, remanufacturing production speed
the scale and stability of remanufacturing industry. Then, it’s better and the quantity of remanufacturers. The comparison of the sub-
for the governments to adopt a production subsidy or R&D subsidy sidy policies shows that varied subsidies have different incentive
instead of an initial subsidy. The recycling subsidy plays a signifi- objectives and characteristics. The initial subsidy results in an
cant role in overcoming the bottleneck problem of “lack of cores”. obvious increase in quantity of remanufacturers and is suitable to
When the subsidy expenditure is not enough to support all sub- be used at the initial stage of industry development. When rema-
sidies, recycling subsidy should be given a high priority. For the nufacturing industry develops to a certain extent, the production
subsidy standards for auto engine in China, the optimal subsidy subsidy or R&D subsidy can reasonably control the quantity of re-
standards are (i) 1 million RMB for an initial subsidy, (ii) higher than manufacturers and maintain remanufacturing industry scale and
3000 RMB per used auto engine for a recycling subsidy, (iii) a stage- stability. The recycling subsidy can be used to solve the problem of
increasing R&D subsidy instead of equalization subsidy, and (iv) a insufficient cores. Additionally, the mixed-subsidy policies have
production subsidy with a back slope mechanism. better positive effects on remanufacturing promotion than single
Second, the mixed-subsidy policies have better positive effects subsidy policies, but involve a higher cost.
on improving the development of recycling and remanufacturing In this paper, we assumed that 100% of the recycling subsidy fee
than single subsidy policies, but involve higher cost accordingly. For goes to the recycler. Actually, the recycling subsidy fee may go to
example, IS þ RS þ DS þ PS mixed-subsidy policy has the best the remanufacturer or consumers in practice. In future study,
positive effects on recycling and remanufacturing promotion but considering other forms of recycling subsidy modes with some
involves the highest cost. In practice it would also be very important fraction of the subsidy fee paid to the remanufacturer or consumers
to consider the cost related to policy making and policy imple- would be of practical interest also. Additionally, it would be useful
mentation. With the consideration of the cost related to policy to explore what the best combination of the subsidy policies would
implementation and the positive effects on recycling and remanu- be given a certain budget.
facturing promotion, IS þ RS þ DS is more practical and economical
than other mixed-subsidy policies. The government should employ Acknowledgments
proper subsidy policies by balancing between costs and benefits.
The impacts of the government subsidies for remanufacturing The authors would like to thank the reviewers for their com-
(Mitra and Webster, 2008) as well as closed-loop supply chain (Ma ments, which improved the manuscript.
et al., 2013) were previously studied. Results showed that the The authors would like to express sincere thanks to the National
introduction of recycling subsidies increased remanufacturing ac- Natural Science Foundation of China (71102068, 71273149), the
tivity and was conducive to the expansion of closed-loop supply Natural Science Foundation of Shanghai (11ZR1408300), Shanghai
chain. In China, the government should strengthen the subsidy Planning Office of Philosophy and Social (2010BJB016), Program of
support to ensure that more ELVs are taken back legally (Wang and New Century Excellent Talents in University (NCET) of Ministry of
Chen, 2013). Similar results were observed in present research. Education of China (NCET-11-0637) and the Major Program of the
However, few researchers focused on the comparative analysis of National Social Science Fund of China (No. 13& ZD147) for financing
different government subsidy policies in the field of remanu- this research.
facturing. This paper allows us to analyze several subsidies indi- The authors would also like to acknowledge the support of all
vidually and comparatively. Additionally, the present work uses the participants in this research.
actual data of Chinese automobile industry to analyze and evaluate
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