Documenti di Didattica
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April 1 2014
Sr.Auto FAE
Alan Yang (杨涛)
TM
TPMS 7*7 package Agenda
• Marketing trend
• How does TPMS module work in car
• Detailed specification of MPX87xx
• TPMS road map and comparison with the other supplier
• Our enablement resources
• Q&A
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TM
Freescale, the Freescale logo, AltiVec, C-5, CodeTEST, CodeWarrior, ColdFire, C-Ware, t
he Energy Efficient Solutions logo, mobileGT, PowerQUICC, QorIQ, StarCore and Symphony
are trademarks of Freescale Semiconductor, Inc., Reg. U.S. Pat. & Tm. Off. BeeKit, BeeStack,
ColdFire+, CoreNet, Flexis, Kinetis, MXC, Platform in a Package, Processor Expert, QorIQ
Qonverge, Qorivva, QUICC Engine, SMARTMOS, TurboLink, VortiQa and Xtrinsic are trademarks
of Freescale Semiconductor, Inc. All other product or service names are the property
of their respective owners. © 2011 Freescale Semiconductor, Inc.
Tire Pressure motivated by Auto mega trends
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TPMS legislation around the world
Region Requirements
USA Regulation from 2005: FMVSS138 mandates TPMS for new vehicles starting
from October 1st 2005
European Union Regulation from 2012: EC661-2009 mandates TPMS starting Nov 2012 for
new type approved vehicles and for all new vehicles starting from Nov 2014:
TPMS will be tested as part of the new EU standardized plan for vehicle
periodical inspection
S. Korea / Japan Regulation from 2013: TPMS vehicles to be installed on passenger cars from
January 2013 for new model and January 2015 for existing model
Russia, Kazakhstan, Valid from 2015 onwards & replaces nation legislation
Belarus (Eurasia)
Indonesia, Israel, Require European whole vehicle type approval for vehicles imported from
Malaysia, Philippines, Europe. As a consequence TPMS will be required for all new vehicles in
Turkey November 2014
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TPMS potential market size
• 100 Million new cars sold per year by the end of the
decade
−4 wheel per car + spare tires + winter tires
− Module Replacement market
• 1 billion cars on the road worldwide
− Great aftermarket opportunity
− Great potential for tire mounted solutions
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MPXY8700 Packaging
Gcell
Pcell
MCU + RF
QFN 9 x 9 mm
Cavity Package
(Cross Section)
Gel
Selective encapsualtion
Metal cap
Plastic Plastic
housing Gcell housing
Gel Pcell
Plastic flag
Leadframe
Not to scale. For illustration purposes only.
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TM
Freescale, the Freescale logo, AltiVec, C-5, CodeTEST, CodeWarrior, ColdFire, C-Ware, t
he Energy Efficient Solutions logo, mobileGT, PowerQUICC, QorIQ, StarCore and Symphony
are trademarks of Freescale Semiconductor, Inc., Reg. U.S. Pat. & Tm. Off. BeeKit, BeeStack,
ColdFire+, CoreNet, Flexis, Kinetis, MXC, Platform in a Package, Processor Expert, QorIQ
Qonverge, Qorivva, QUICC Engine, SMARTMOS, TurboLink, VortiQa and Xtrinsic are trademarks
of Freescale Semiconductor, Inc. All other product or service names are the property
of their respective owners. © 2011 Freescale Semiconductor, Inc.
Tire Performance Issues
Worsening until around 1.5 ba, then improvement due to bell formation of tread
Aquaplaning (water depth >2 mm)
centre inwards (at rated load)
General durability Reduced with lower pressures
Rolling Resistance A reduction by 0.5 bar results in an increase in rolling resistance of around 15%
A deviation of 1 bar from normal pressure (2 to 2.5 bar) worsens the noise level
Tread Noise
by 2 dbA (66%).
On a mid-class car, an air pressure deviation of 0.2 bar from one axle is
Handling on dry and wet surfaces
noticeable.
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Tire Performance Issues
100
80 108 140
60 106 130
20 102 110
0 101 100
120 110 100 90 80 70 60 50 40 30 2.0 1.7 1.4 1.1
Tire Pressure (% of Specified) Tire Pressure (bars)
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Pressure Accuracy
• Measurement accuracy target varies with OEM
− Typical accuracies better than 8-10 kPa (1.2 – 1.4 psi)
− Typical resolutions of 1 to 2 kPa (0.15 – 0.30 psi)
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Pressure Accuracy
• Effects of absolute vs. gauge pressure at altitude
− In tire sensors measure absolute pressure
− Typical tire gages measure differential (gauge) pressure
relative to the atmosphere
• CIP is defined as the pressure of the tires after
the has been stopped for at least 1 hour
• The “corrected” pressure using the Ideal Gas Law
is not used
− It is not the mass of air present setting tire performance
− It is pressure of the air that defines the load carrying capability and
performance of the tire
• Generally accepted to use absolute pressure with a fixed
atmospheric offset (approx 100 kPa = 14.5 psi)
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TPMS System Solutions
• Direct (Measure Pressure in the Tire)
− Useabsolute pressure sensor inside the tire volume
− Communication via LF and/or RF links
− Mounted inside the tire/wheel
On the wheel (valve stem or drop center)
On the tire (side wall, bead area or tread belt)
− Powered by energy source
Internal
battery
Source other than battery (battery-less)
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Tire Pressure Monitor Systems: Indirect Measuring
http://www.aa1car.com/library/diagnosing_abs_wheels_speed_sensors.htm
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Tire Pressure Monitor Systems: Direct vs. Indirect
Direct Indirect
Precision ☺
Reaction time ☺
Detection of multiple ☺
faults
Position-dependant ☺
pressure warning
Robustness under ☺
different driving
conditions
Number of additional ☺
components
System cost ☺
Required driver ☺
interaction
Additional comfort ☺
features
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Tire Pressure Monitor Systems: Indirect Measuring
Like
Don’t like
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Direct TPMS Mounting Methods
Tire Wall Tire Tread Mount
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TPMS Architectures
• Other Direct TPMS system features in the marketplace
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Sensor Package Comparison
• PG-DSOSP-14-6
• 9.24 X 11.09 X 3.9 mm
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18
Top Level TPMS Model
Coil
LF LF
3V Motion
Receiver Signal
Batt Sensor
RF
Pressure Energy
Ant
Sensor
Controller RF
Transmitter
Temp
Sensor
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Tire Pressure Monitoring Body Receiver
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TM
Freescale, the Freescale logo, AltiVec, C-5, CodeTEST, CodeWarrior, ColdFire, C-Ware, t
he Energy Efficient Solutions logo, mobileGT, PowerQUICC, QorIQ, StarCore and Symphony
are trademarks of Freescale Semiconductor, Inc., Reg. U.S. Pat. & Tm. Off. BeeKit, BeeStack,
ColdFire+, CoreNet, Flexis, Kinetis, MXC, Platform in a Package, Processor Expert, QorIQ
Qonverge, Qorivva, QUICC Engine, SMARTMOS, TurboLink, VortiQa and Xtrinsic are trademarks
of Freescale Semiconductor, Inc. All other product or service names are the property
of their respective owners. © 2011 Freescale Semiconductor, Inc.
FXTH87xxxx6T1 Tire Pressure Monitoring System
16K Flash
LVD BG LFR • Microcontroller
Detect and Decode
Wakeup Timer • S08 core, 0.25um SGF technology
512b TPM • 16 kB SGF flash (8kB firmware, 8kB
OSC 8 MHz
RAM 2-ch customer), 512B RAM, 64 parameter registers
LFO 1 kHz • 10 bit ADC, temperature sensor and thermal
Register 10-bit ADC
64 Bytes Temp Sensor restart
• 1-channel LF detector and decoder
Temp Restart
S08 Core • 8 MHz clock, 2-ch timer, 1 kHz LFO
UHF TX • Integrated RF transmitter
315 / 434 MHz C to V
BDM • Frac-N PLL based transmitter, 315/434 MHz
• FSK/ASK modulation
• Manchester or bi-phase encoding
Pressure Cell XZ-axis Accel
• -1dBm to +8 dBm output power
• Package
• FAM 7x7mm QFN w/ gel fill
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FXTH87xxxx6T1 Tire Pressure Monitoring System
Integrated Tire Pressure Monitoring System (TPMS) with smallest footprint (7mmx7mm)
lowest power consumption, largest customer memory size (8kB flash, 512byte RAM)
and unique dual-
dual-axis accelerometer architecture
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Troubleshooting: Typical Currents at ambient temperature
RF Behavior (To be
Normal Operation added to normal RESET BKGD
operation)
RF
RUN Mode STOP4 STOP1 RF ON Adder
Transmission 1.2 mA 1.2 – 1.5 mA
2 mA 73 uA 0.5uA 77 uA
6mA
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Competitive Positioning & Value Proposition
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Lausitz: Significant Requirements - General
Characteristic Description
Data Interfaces
Low Frequency Receiver
Frequency 125 kHz
Modulation ASK
Carrier Sensitivity Ranges 70 / 10, 14 / 2, & 3 / 0.5 mV ( Det / No Det
Data Sensitivity Ranges 14 / 2 & 2.5 / 0.25 mV ( Det / No Det )
RF Transmitter
Frequency 315 , 434 MHz
Modulation ASK, FSK
Transmit Power 5 dBm, 8dBm
Physical Architecture – Pressure Transducer Capacitive cell with 100 up to 900 kPa range
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Lausitz and Nogaro Portfolio Under Development
Nogaro FXTH8705026T1 -40C / + 125 C 100-450 Z NA -270g /+ 350g range with 40g sens
Nogaro FXTH870502DT1 -40C / + 125 C 100-450 Z NA -270g /+ 350g range with 40g sens
Lausitz FXTH8705116T1 -40C / + 125 C 100-450 XZ -70g/+80g range with 10g sens -210g/+240g range with 60g sens
Lausitz FXTH870511DT1 -40C / + 125 C 100-450 XZ -70g/+80g range with 10g sens -210g/+240g range with 60g sens
Nogaro FXTH8709026T1 -40C / + 125 C 100-900 Z NA -270g /+ 350g range with 40g sens
Nogaro FXTH870902DT1 -40C / + 125 C 100-900 Z NA -270g /+ 350g range with 40g sens
Lausitz FXTH8709116T1 -40C / + 125 C 100-900 XZ -70g/+80g range with 10g sens -210g/+240g range with 60g sens
Lausitz FXTH870911DT1 -40C / + 125 C 100-900 XZ -70g/+80g range with 10g sens -210g/+240g range with 60g sens
Lausitz FXTH8709126T1 -40C / + 125 C 100-900 XZ -70g/+80g range with 10g sens -270g /+ 350g range with 40g sens
Lausitz FXTH870912DT1 -40C / + 125 C 100-900 XZ -70g/+80g range with 10g sens -270g /+ 350g range with 40g sens
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TM
Freescale, the Freescale logo, AltiVec, C-5, CodeTEST, CodeWarrior, ColdFire, C-Ware, t
he Energy Efficient Solutions logo, mobileGT, PowerQUICC, QorIQ, StarCore and Symphony
are trademarks of Freescale Semiconductor, Inc., Reg. U.S. Pat. & Tm. Off. BeeKit, BeeStack,
ColdFire+, CoreNet, Flexis, Kinetis, MXC, Platform in a Package, Processor Expert, QorIQ
Qonverge, Qorivva, QUICC Engine, SMARTMOS, TurboLink, VortiQa and Xtrinsic are trademarks
of Freescale Semiconductor, Inc. All other product or service names are the property
of their respective owners. © 2011 Freescale Semiconductor, Inc.
TPMS Roadmap
Tire Pressure
Monitoring
Nogaro Z-axis
Z axis
450/900 kPa
0.25uSGF, 2-Poly,
2 Poly, 7x7 FAM
MPXY85xx - Z-axis
450/900 kPa
0.25uSGF, 2-Poly, 9x9 Cav QFN C90FGUHV IP Blocks U-TPMS XZ-axis
450/900/1500 kPa
UMEMS Phs 4P C90FGUHV, UMEMS-4P,
UMEMS 4P, 5x5 FAM or CSP
Lausitz XZ-axis
axis
450/900 kPa
0.25uSGF, 2-Poly,
2 Poly, 7x7 FAM
Proposal
MPXY86xx - XZ-axis
450/900 kPa Lausitz XZ-axis
axis Planning
0.25uSGF, 2-Poly, 9x9 Cav QFN
Up tp 1500 kPa
0.25uSGF, 2-Poly,
2 Poly, 7x7 FAM Execution
Production
Left Edge :
First Sample Date
Right Edge :
Product Qualification
Not resourced
1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q
2013 2014 2015 2016
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Tire Pressure Monitor Sensor Roadmap Change-points
Gen2 Gen3 Gen4 Gen5
ASIC Design Dedicated pressure & Muxed C-V signal Muxed C-V signal Battery-less power
inertia interfaces chains w/ Σ∆ ADC, chains w/ Σ∆ ADC, System ID, extended
( A/D & C/V ) digital filters; digital filters; BIST, & selectable
Up-integrate RF Tx Optimized LF/RF sensitivities
MEMS Nodes 2-poly inertia, 2-poly inertia & p-cell 2-poly inertia & p-cell Introduce eHARMEMS
PIDR73 pressure for pressure,
eHARMEMS inertia
MEMS Design X-lat & teeter-totter; X-lat & teeter-totter; X-lat & teeter-totter; Combined Self Test +
Redundant p-chip w/ Redundant p-cell Redundant p-cell Sense
Integrated C-V
Test Physical @ probe & Physical @ probe & Physical / Electrostatic Electrostatic @ probe
final final @ probe & final & final
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Competitive Positioning & Value Proposition
• Smaller in size:
− Saving on board size (customer cost benefit)
− Saving on potting material (customer cost
benefit)
− Saving on module weight (car OEM
requirement)
• Flash 8k space for customers
− 33% more space enabling a module suitable
for more car models. (inventory/operation/
production management benefit).
• Unique with dual-axis accelerometer
− enabling tire location determination without
the need for user intervention and/or the use
of LF initiator(s).
• Lower RF transmitting power
consumption
− <7mA at 5dBm
• g-cells based on technology used in
airbags we shipped close to1 billion unit
level.
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Power Consumption Comparison
Freescale
Competitor
MPXY8XXX
Operating Voltage
1.9V to 3.6V 1.8V to 3.6V
MCU, RF Transmitter
Operating Voltage
2.1V to 3.6V 2.3V to 3.6V
Measurement
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MCU Core Comparison
Freescale
Competitor
MPXY8XXX
MPXY85xx/86xx with 8k flash for customers will allow one module for
more car models by offering 33% more space for customers’ software.
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Sensor Performance Comparison
Freescale
Competitor
MPXY8XXX
± 7 kPa ± 7 kPa
0 ℃ to 50 ℃ 0 ℃ to 70 ℃
Low Pressure Range
± 9 kPa ± 10.5 kPa
100-450 kPa
0℃ to 70 ℃ -20 ℃ to 85 ℃
Maximum error
± 17.5 kPa ± 16.8 kPa
-40 ℃ to 125 ℃ -40 ℃ to125 ℃
±10 kPa
0 ℃ to 70 ℃
Medium Pressure Range
± 15 kPa
100-900 kPa
-20 ℃ to 85 ℃
Maximum error
±24 kPa
-40 ℃ to 125 ℃
Z-axis
Accelerometer Only Z-axis XZ-axis
No Accel
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Sensor Performance Comparison (continued)
Freescale
Competitor
MPXY8XXX
±3 ℃ ±3 ℃
(-20 ℃ to 70 ℃) (-35 ℃ to 70 ℃)
Temperature Error
±5 ℃ ±5 ℃
(-40 ℃ to 125 ℃)
℃ ( -40 ℃ to 125 ℃)
℃
±100 mV ±75 mV
Voltage Error
(-40 ℃ to 125 ℃) (-40 ℃ to 125 ℃)
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Sensor Package Comparison
• PG-DSOSP-14-6
• 9.24 X 11.09 X 3.9 mm
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RF Basics
The transmitter generates a radio frequency (RF) signal
− OOK : The signal is canceled during low level
− FSK : The frequency of the wave varies with the value of the modulating signal
The transmitter matching network optimize the transfer of power until the antenna
The transmitter antenna transforms this RF signal to an electromagnetic wave
The wave propagates to the receiver’s antenna
The receiver antenna collects the wave at RF frequency
The receiver matching network optimizes the transfer of power until the receiver
input
The receiver processes the signal
Either OOK
Transmit Receive
modulation
Transmitter Matching Matching Receiver
Network Network
Or FSK
modulation
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• 37
RF of TPMS
What is impact RF receiving rate?
RF Receiver design (RF antenna gain, device sensitivity, RF
antenna matching, position & direction on car )
RF emitter design (RF antenna gain, RF power, RF antenna
matching, direction)
RF protocol (FSK or ASK? Repeat times?)
RF Receiving Rate Power consumption Comment
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RF of TPMS
RF Frame Format
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RF Data Encoding
Manchester encoding (most customer)
Customize encoding (S&T, TTE and etc.) NRZ encoding to resolve it!
Bi-phase encoding
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Inter-Frame Spacing of RF
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TPMS MCU power modes
Variable RUN STOP4 STOP1
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单向)
单向
Direct TPMS Architecture (单向
RSM RSM
TPMS RF RSM
Receiver
SPARE
RSM RSM
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双向)
双向
Direct TPMS Architecture (双向
RSM RSM
LF LF
TPMS RF RSM
Receiver
SPARE
LF
CAN
LF
RSM RSM
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LF in TPMS System
LF emitter in car OEM production line LF emitter in aftermarket
Automatic
product line
Handheld tool
Handheld tool
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Difference of LF Tool
LF on car (Dual way) Automatic product Handheld LF emitter LF in bootloader
Line
Trigger TPMS module •Diagnostic (pressure, •Car model matching, • Programming for
Switch the state accel, battery, state) tire position different car
(stationary, rolling, and record (ID, car •Diagnostic model
localization) module, date) (pressure, accel, •Upgrade code
battery, state) and
record (ID, car
module, date)
40 – 90 cm ? 10 - 50 cm About 10 cm
Above 150 cm is not Above 150 cm is not Above 100 cm is not Above 30 cm is
allowed allowed allowed not allowed
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LF Receiver
Carrier Mode
• Amplitude
• frequency
• duration
Data Mode
Direct Mode
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LF Protocol
Standard LF telegram Manchester code (New TPMS system)
SYNC patterns
200 +/- 20 ms
20 +/- 2 ms 10 +/- 1 ms
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Typical TPM Operational Parameters
Parameter Value Units
Data Measurement Interval
Motion 3 sec
Parked 15 minute
Data Transmission Interval
Motion 60 sec
Parked 60 minute
RF Transmission Protocol
Bit Rate 9600 bits/sec
Bits/Frame 90 bits
Frames/Datagram 4 frames
Pressure Change Alert 256 frames
Diagnostic Modes 6 modes
Pressure Change Alert 15 kPa
Pressure Measure Range 100 to 900 kPa
Temperature Measure Range -40 to +125 °C
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Example TPM Operational Profile
Total Distance
182500 km
Average Speed of
50 km/hr
96%
Parked (83950 hrs)
Total Time Moving
3650 hrs Assume Constant
Temperature and Voltage
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Battery life and Power Consumption
Self Discharge
18% Standby
Reserve 35%
10%
16% 21%
Transmit Processing
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TM
Freescale, the Freescale logo, AltiVec, C-5, CodeTEST, CodeWarrior, ColdFire, C-Ware, t
he Energy Efficient Solutions logo, mobileGT, PowerQUICC, QorIQ, StarCore and Symphony
are trademarks of Freescale Semiconductor, Inc., Reg. U.S. Pat. & Tm. Off. BeeKit, BeeStack,
ColdFire+, CoreNet, Flexis, Kinetis, MXC, Platform in a Package, Processor Expert, QorIQ
Qonverge, Qorivva, QUICC Engine, SMARTMOS, TurboLink, VortiQa and Xtrinsic are trademarks
of Freescale Semiconductor, Inc. All other product or service names are the property
of their respective owners. © 2011 Freescale Semiconductor, Inc.
MPXY87XX/86XX/85XX
Element Used for… Provided by MPXY8XXX
Absolute Pressure Sensor Acquiring tire pressure
Acceleration Sensor(s) Determining if the vehicle is
moving
deciding which wheel it is
(MPXY86XX)
Battery Providing power to the
system
Timer Deciding when to transmit
Control Unit (MCU) Gluing all actions together
RF Transmitter Sending data to the vehicle
LF Receiver Getting instructions from the
outside world
Plastic/Metal housing Holding everything together
“Putting” Isolating electronic
components from tire “goo”
Algorithm Perform actions
systematically
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Literature
• Data Sheet
− Describes
Silicon
− FXTH87xxxx_rev0 3.pdf
• User Guide
− Describes Firmware
− FXTH87xx11_ug_213.pdf (2-axes
products)
− ngo_ug_294.pdf (1-axis products)
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MPXY87XX/86XX/85XX : Freescale Firmware
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MPXY87XX/86XX/85XX : Calling Freescale Firmware (1)
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MPXY87XX/86XX/85XX : Calling Freescale Firmware (2)
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MPXY87XX/86XX/85XX : Calling Freescale Firmware (3)
• Interrupts are passed to the user directly unless owned by
Freescale
− ISRs owned by Freescale:
ADC
− ISRs flagged by Freescale before being passed to the user:
RFM
KBI
RTI
PWU
LVD
• User must declare pseudo-vectors and handle each interrupt
as if it were its own
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MPXY87XX/86XX/85XX : Other firmware functions
• Math
− Checksum, CRC8, CRC16, 16-bit multiply,
− Square Root, Weighted average
• Measurements
− Read analog voltage on PTA0, Read analog voltage on PTA1, Read
acceleration with dynamic offset loading
• RF
− Calculate power dynamically, Read RF buffer, Reset RF configuration,
• Timing compensation
− Low-frequency clock compensation, Medium frequency clock compensation,
• Simulated SPI
− Read, write
• LF Reception
− Enable LF, decode data
• Flash
− Write to flash, Erase flash page, Read UniqueID
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Hardware: Schematic Example
XTAL
26 MHz
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Power-saving strategies
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Measurement Uses
• Battery Voltage:
− Transmitted to car
− Helps unit determine EOL
• Temperature:
− Used to determine if device is Out Of Operation Range
• Pressure:
− Transmitted to car
− Main function of the device – determine if tires are correctly inflated
• Accelerometer(s):
− Customer IP goes into different functionalities
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Uses for acceleration
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TPMS_READ_ACCEL functionality
Zraw (counts)
Moving
Threshold
Park Mode
Time (s)
• TPMS_READ_ACCEL and TPMS_COMP_ACCEL are useful when trying
to determine whether a vehicle is moving or is stopped
• i.e. Set a threshold, determine if the threshold has been passed – Car is
moving
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TPMS_READ_ACCEL functionality
Zraw (counts)
Time (s)
• TPMS_READ_ACCEL can also be used to determine position
in the tire
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TPMS_READ_ACCEL limitations
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Hardware: Layout (Silk Top)
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Hardware: Layout (Top Layer)
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Hardware: Layout (L2 GND)
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Hardware: Layout (L3 Power)
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Hardware: Layout (Bottom Layer)
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Hardware: Layout (Silk bottom)
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