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Molecular Catalysis
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A R T I C LE I N FO A B S T R A C T
Keywords: Catalytic removal of the S-content from thiophene is a central step in efforts aiming to reduce the environmental
Hydrodesulfurization burdens of transportation fuels. In this contribution, we investigate the hydrodesulfurization (HDS) mechanisms
Thiophene of thiophene (C4H4S) over γ-Mo2N catalyst by means of density functional theory (DFT) calculations. The
γ-Mo2N thiophene molecule preferentially adsorbs in a flat mode over 3-fold fcc nitrogen hollow sites. The HDS me-
Reaction rate constant
chanism may potentially proceed either unimolecularly (direct desulfurization) or via H-assisted reactions
Conversion
(hydrogenation). Due to a sizable activation barrier required for the first CeS bond scission of 54.6 kcal/mol, we
predict that the direct desulfurization to contribute rather very insignificantly in the HDS mechanism. Transfer of
adsorbed hydrogen atoms on the γ-Mo2N surface to the thiophene ring substantially reduces activation barrier
required in the CeS bond scission to only 24.1 kcal/mol in a process that affords an adsorbed C4H6* species and
an S atom. Further hydrogenation of the unsaturated C4H6* produces 2-butene. Kinetics and thermodynamics
attributes dictate the occurrence of partial rather than full hydrogenation of C4H6*. Calculated rate constants for
all individual steps could be utilized to construct a robust kinetic model for the overall HDS process. Estimated
conversion values of thiophene predict 50–70% consumption of thiophene at 700 K and low values of gas hourly
space velocities. Reaction routes and kinetic parameters provided herein are useful to design stand-alone γ-
Mo2N-based catalysts for applications entailing partial hydrogenation and hydrodesulfurization of severely
contaminated S-fuels.
⁎
Corresponding author.
E-mail address: M.Altarawneh@Murdoch.edu.au (M. Altarawneh).
https://doi.org/10.1016/j.mcat.2018.07.008
Received 1 April 2018; Received in revised form 4 July 2018; Accepted 6 July 2018
2468-8231/ © 2018 Elsevier B.V. All rights reserved.
Z.N. Jaf et al. Molecular Catalysis 459 (2018) 21–30
so-called deep hydrodesulfurization mechanism [10,11]. Sajkowski and accessible chemical potential of nitrogen [20]. Along the same lines of
Oyama [12], stated that thiophene’s hydrodesulfurization activity over enquiry, particles deployed in the HDS reactions are mostly crystallized
unsupported molybdenum nitride (γ-Mo2N) and alumina-supported Mo in the (111) direction as observed in noble metals catalysts. Most of
carbide catalysts under hydrotreating conditions (i.e 633 K and catalysis theoretical and experimental studies on γ-Mo2N have pointed
13.7 MPa) is about five times higher than conventional sulfided Mo/ out to the predominance of the N-terminated γ-Mo2N (111) surface
Al2O3 and Ni-Mo/A12O3 catalysts. This was attributed to their metallic [20–22]. This has motivated us to theoretically investigate the HDS’s
nature and to the incorporation of lattice nitrogen and carbon into the mechanism of thiophene over the γ-Mo2N (111) plane. Herein, we re-
interstitial sites, however, XPS analysis revealed that, there is a possi- port the adsorption energies and reaction rates of the involved inter-
bility for the sulfidation of adsorption sites as probed by CO adsorption. mediates, propose possible pathways in HDS process, and finally pro-
This clearly may hinder the catalytic performance of the aforemen- vide a thermodynamic and kinetic analysis to underpin dominating
tioned catalysts in HDS applications. Aegerter et al. [10] tested thio- reaction routes.
phene’s HDS activities of three synthetic catalysts of Mo2C/Al2O3,
Mo2N/Al2O3, and sulfided Mo/Al2O3 that having Mo loadings of about 2. Computational methods
1.5–20 wt% measured by CO’s chemisorption. They found that, after
24 h and at a reaction temperature of 693 K, the proposed catalysts All structural optimizations and energy calculations were performed
exhibited higher HDS activity than sulfided Mo/Al2O3 catalyst. The with the DMol3 code installed in Material Studio [23]. The exchange
catalytic performance followed an order of sulfided Mo < γ-Mo2N < β- correlation potential was represented by applying the generalized gra-
Mo2C and governed by the high density of active sites. In-situ FT-IR dient approximation (GGA) with the Perdew-Burke-Ernzerhof func-
measurements were performed to investigate the surface chemistry of tional (PBE) [24]. Double Numerical plus polarization function (DNP)
thiophene on reduced passivated and nitrided γ-Mo2N/Al2O3 catalysts basis set [25] (that comprises one numerical function for each occupied
at temperature up to 673 K. Thiophene’s probing reveals that no reac- atomic orbital), has been applied along with the inclusion of a Grimme
tion occurs over the two catalysts even at 673 K. However, when H2 is dispersion correction (G06) [26] (i.e., a van der Waals DFT-D func-
introduced, it becomes reactive at 573 and 373 K on reduced passivated tional). The unit cell of bulk γ-Mo2N has also been optimized with
and nitrided Mo catalysts; correspondingly. Nagai [4] evaluated the γ- considering the Grimme dispersion correction. A thermal smearing of
Mo2N catalysts performance under sulfidation conditions and proposed 0.01 Ha and a real-space cutoff of 4.2 Å were considered in all com-
a procedure to assess the deactivation behaviour. putations. For numerical integration, we utilized a medium quality
Wu et al. [13] reported that, the synthesised Mo nitride catalysts is mesh represented by 1 × 3 × 1 k-point. Convergence tolerance for
considerably active during HDS of dibenzothiophene in the initial stage, optimization convergence thresholds for energy change, maximum
but rapidly became deactivated because of the sulfidation effect. In force, and maximum displacement between the optimization cycles
HDS’s catalysts, several distinct possible adsorption configurations have were set at 0.00002 Ha, 0.004 Ha/Å, and 0.005 Å; respectively. In order
experimentally been observed for thiophen. Number of density func- to reduce long-range dipole interactions caused by a charge re-
tional theory (DFT) studies have reported reaction routes of thiophene arrangement on the surface due to thiophene adsorption, a dipole
and its substituted derivatives in the course of the HDS process [14]. correction along the z-direction was deployed [27]. Transition states
However, several prominent reaction steps are still not clearly under- calculations via DMol3 have been performed through the linear syn-
stood. Literature demonstrates that pre-hydrogenation to dihy- chronous and quadratic synchronous transit LST/QST methods [28].
drothiophene or tetrahydrothiophene intermediates to be an important Merits of these two methodologies over the commonly deployed NEB
step prior to the SeC bond rupture. Experimental measurements elu- method has been illustrated in our recent study [29].
cidated insights into the operating reaction routes. For instance, tetra- The considered (2 × 2) supercell (11.87 Å × 9.96 Å × 18.61 Å)
hydrothiophene was formed in appreciable quantitates at a high pres- comprising four atomic layers together with the adsorbed chemical
sure and low temperature; whereas thermodynamic equilibrium entity were allowed to fully relax. A vacuum region of ∼18.0 Å along
considerations seem to act in reducing its formation at elevated tem- the z-axis averts any plausible interactions between adjacent vertical
peratures [15,16]. layers.
Recently, De Souza et al. [17] reported thiophene adsorption geo- We also have tested the convergence of reaction energies with re-
metries, energies and reaction mechanisms over vanadium carbide spect to the number of atomic layers. The calculated reaction energy for
VC(001) and vanadium nitride VN(001) surfaces along with the in- one reaction (the M1 → M2 step) over a six-layer slab amounts to
volved intermediates. They pointed out that, hydrogenation (HYD) −8.5 kcal/mol. This value differs by only 0.2 kcal/mol (∼2.0%) from
pathway is less important than the direct desulfurization pathway the corresponding value obtained when considering a four-layer slab”.
(DDS) pathway over VN. Similarly, a periodic DFT study reported Accordingly, all computations were carried out using a four-layer slab
thiophene’s dissociative uptakes over niobium nitride face centered model.
cubic NbN(001) plane configuration. Results indicate that, the DDS Furthermore, we have tested the effect of using various dispersion
route is more kinetically feasible in reference to the HYD pathway [18]. corrections functional (DFT-D methods) on the adsorption energies.
Likewise, the HDS mechanism of thiophene over γ-Mo2N (100) surface Using the Ortmann, Bechstedt, and Schmidt (OBS) [30] functional,
catalyst as studied by Ren et al. [19]. They investigated the adsorption changes the adsorption energy for the molecular thiophene over a 3-fcc
and dissociation of thiophene over the MoP(001), γ-Mo2N(100), and site by only 6.0%. Likewise, Moses et al. [15] reported that the ad-
Ni2P(001) surfaces. It was established that, thiophene adsorbs dis- sorption energies for thiophene on MoS2 surfaces were not generally
sociatively on MoP(001), while non-dissociatively over γ-Mo2N(100) influenced by the choice of the vdW functional.
and Ni2P(001) orientations. The dissociation of the first CeS bond of A detailed description of the surface active sites has been reported in
adsorbed thiophene over γ-Mo2N(100) was found to necessitate an our recent study on the selective hydrogenation of C2H2 over γ-Mo2N
energy barrier of 36.4 kcal/mol in an exothermic reaction of 16.8 kcal/ surfaces [21].
mol. We determine adsorption energies (at 0 K) of γ-Mo2N/species
Despite these studies, to the best of our knowledge, no effort has system according to;
been dedicated to investigating the HDS mechanisms of thiophene over
Ead = E (surface+ species) – (E(surface) + E (species)) (1)
the thermodynamically most stable (111) termination of γ-Mo2N. Via
the implementation of the ab initio atomistic thermodynamics on all where E (surface + species) refers to the energy of the surface and molecule
plausible terminations of γ-Mo2N, we found the N-terminated (111) system (physisorbed configuration), E(surface) is the energy of the clean
surface to incur more thermodynamic stability across all values of surface, and E(species) denotes to the energy of the chemical species.
22
Z.N. Jaf et al. Molecular Catalysis 459 (2018) 21–30
Fig. 1. Optimized structure of γ-Mo2N (111) slab. Grey spheres signify Mo atoms and blue spheres denote N atoms. (For interpretation of the references to colour in
this figure legend, the reader is referred to the web version of this article).
Afterwards, we perform vibrational frequencies calculations for to 1.784 and 1.423 Å in the adsorbed system, respectively. On another
each step in the mechanism to acquire reaction rate constants according hand, the C2eC3, C4eC5, and SeC5 bond lengths are slightly reduced
to the classical transition state theory [31]: from 1.390, 1.390, 1.760 Å in the gas phase to 1.388, 1.375, and
1.735 Å, in the adsorbed thiophene, in that order.
k(T) = A exp (-Ea/(RT)) (2) Positioning the thiophene molecule at a 3-fold hcp nitrogen vacant
herein; k(T) refers to the reaction rate constant, A represents the pre- site affords the lowest energy structure (A2, −48.8 kcal/mol) in which
exponential Arrhenius factor, Ea implies the activation energy in cal/ the S atom is separated from the surface by a distance of 2.658 Å. In
mol, R stands for universal gas constant (1.987 cal K−1 mole−1) and T fact, this adsorption process does not lead to a loss of the aromaticity of
denotes the temperature in Kelvin. thiophene, however; C2eC3 and C2eS bond lengths extend to 1.919 and
1.526 Å, but without being activated. In the A3 structure, thiophene
ring was positioned horizontally atop of nitrogen site at a separation of
3. Results and discussion 3.109 Å, however, the structure converges into a configuration where
the molecule moved toward the MoeMo bridge site and bonded with a
3.1. Thiophene adsorption over γ-Mo2N (111) surface Mo atom at 2.694 Å. The C3eH and C4eH bonds tilted away and
lifted from the surface; most presumably, due to the hybridization ef-
Fig. 1 depicts the optimized configuration of the clean N−termi- fect. Placing thiophene vertically over the 3-fold fcc Mo-hollow site
nated (111) slab of γ-Mo2N. We positioned the thiophene molecule at resulted in moving the molecule toward the Mo-Mo bridge site and
various orientations in order to examine potential HDS active sites. forming two MoeS bonds at 2.527 and 2.504 Å. This structure (A4)
Fig. 2 displays the relaxed structures of different adsorption patterns resides -21.8 kcal/mol below the non-adsorbed thiophene molecule. A4
adopted by thiophene (A1–A6) while Table 1 enlists prominent struc- and A6 structures entail adsorption energies of −31.8 kcal/mol and
tural parameters and adsorption energies. In the A1 configuration, the −30.3 kcal/mol; correspondingly.
molecule ring adapts a parallel orientation above the triangle Mo va- The calculated physisorbed energies of thiophene (extending be-
cant site (i.e. flat lying manner) and the sulfur atom is pointed to one of tween −21.8 and −48.8 kcal/mol) demonstrate a rather strong mole-
the molybdenum atoms at a large separation of distance of 3.065 Å. The cular interaction. In reference to molecule-γ-Mo2N systems, calculated
thiophene in the A1 structure adsorbs non-dissociatively with an ad- binding energies in Table 1 are in accord with analogous systems of CO
sorption energy of -33.8 kcal/mol. In the optimized configuration, the (−34.3 kcal/mol) [32] and NO (−30.1 to −50.2 kcal/mol) [20]. The
CeH bonds slightly tilt, and they experience a minimal shortening from most stable molecular adsorption (−48.8 kcal/mol) assumes a flat or-
1.095 to 1.088 Å. The adsorption process has caused only minor shifts ientation. Such behaviour was found to prevail in thiophene adsorption
in the surrounding MoeMo, MoeN, and NeN bond lengths from 2.973, over Pt(111) [33] and MoP(001) [14] surfaces. The noticeable high
1.908, and 2.954 Å in the clean slab to 2.894, 1.970, and 2.976 Å in the adsorption energies enable the adsorbed thiophene molecule to react
A1 configuration, respectively. Furthermore, thiophene’s inter- with surface hydrogen atoms facilitating its hydrogenation as will be
molecular bonds display marginal stretching and/or shortening after illustrated in the next sections. Computational-based investigations
adsorption. For instance, SeC2, and C3eC4 bonds elongated after ad- reported that thiophene adsorbs horizontally over the γ-M o2N(100)
sorption as compared to those in the gas phase from 1.760 and 1.411 Å plane with an estimated adsorption energy of −13.6 kcal/mol.
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Z.N. Jaf et al. Molecular Catalysis 459 (2018) 21–30
Similarly, over the NbN(001) surface [18], molecular thiophene pre- occurrence of surface H diffusion. To model the HDS reaction of thio-
ferentially adapts a flat mode, with an exothermic physisorbed energy phene, we proposed that six hydrogen atoms are randomly adsorbed on
of −25.3 kcal/mol. However, over the VN(001) configuration [17], various adsorption sites (viz. hcp-vacant, fcc-vacant and atop nitrogen).
thiophene adsorbs vertically with an adsorption energy of −15.6 kcal/ This could be rationalised by the fact that H2 dissociative adsorption
mol. Tominaga and Nagai [34] stated that for β-Mo2C (001) catalysts, typically does not constitute a rate-determining step in catalytic hy-
thiophene adsorbed via dissociation, which in turn leads to its de- drogenation reactions [5]. The key concept governing the HDS me-
composition into sulfur, CH, and C3H3 species. chanism assumes that CeS bond scission occurs after hydrogenation of
the ring. If CeS bond is cleaved first, i.e., without the need of pre-
3.2. Thiophene HDS mechanism over γ-Mo2N(111) hydrogenation, a direct desulfurization (DDS) route would be pre-
dominant. On the other hand, the hydrogenation (HYD) mechanism
In modelling the HDS mechanism, we started from a hydrogen pre- suggests that, the SeC bond rupture proceeds after several hydro-
covered surface. We have shown in our recent study [21], that hy- genation steps operated by adsorbed hydrogen atoms.
drogen molecules dissociate over the pre-covered N-terminated γ-Mo2N
(111) surface via facile activation barriers. Our detailed kinetics ana- 3.2.1. The direct desulfurization pathway (DDS)
lysis concurs with available experimental results pertinent to the overall As stated above, the direct desulfurization process assumes no
rate for H2 uptake, preferred adsorption sites and the potential for the contribution of adsorbed hydrogen atoms during SeC bonds cleavage
Table 1
Computed adsorption energies (Eads, kcal/mol) and some structural properties of thiophene over the γ-Mo2N(111) slab. For atomic numberings, refer to Fig. 2.
Eads d(C2eC3) d(C3eC4) d(C4eC5) d(C2eS) d(C5eS) d(SeMo) θ(C2eSeC5)
(Å) (Å) (Å) (Å) (Å) (Å) deg
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Z.N. Jaf et al. Molecular Catalysis 459 (2018) 21–30
25
Z.N. Jaf et al. Molecular Catalysis 459 (2018) 21–30
Fig. 4. HDS’s mechanism of thiophene over γ-Mo2N slab. Values in bold (reaction energies) and italic (activation barriers) correspond to the energy of thiophene plus
six atomic H adsorbed on the slab (M1). Light green, blue, yellow, gray, and white stand for atoms, molybdenum, nitrogen, sulfur, carbon, and hydrogen, re-
spectively. All values are in kcal/mol in reference to the initial channel (M1). The adsorbed atomic H are omitted for clarity. (For interpretation of the references to
colour in this figure legend, the reader is referred to the web version of this article).
Fig. 5. The largely irreversible pathways for the partial hydrogenation over the γ-Mo2N(111) surface. All values are in kcal/mol in reference to the initial reactant
(M12).
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Z.N. Jaf et al. Molecular Catalysis 459 (2018) 21–30
Fig. 6. The largely reversible pathways for the full hydrogenation over the γ-Mo2N(111) surface. All values are in kcal/mol in reference to the initial reactant (M15).
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Z.N. Jaf et al. Molecular Catalysis 459 (2018) 21–30
Table 3
Kinetic parameters for investigated reactions fitted in the temperature range of 300–1000 K.
Reaction Intermediate molecules A(s−1or molecule. cm-3.s−1) Ea (kcal/mol)
M1 → M2 2-hydrothiophene 7.3 × 10 7
12.5
15
M7→ M9 cis-2-butenethiol 4.7 × 10 16.2
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Z.N. Jaf et al. Molecular Catalysis 459 (2018) 21–30
Table 4 1
X (T ) = 1 −
Variation of the conversion of thiophene in e τk (T )
the HDS process with the gas hourly space
At 700 K (the temperature at which the X values stabilized in the ex-
velocity (GHSV) at 700 K.
periment [10]), the k (T ) value amounts to 2.78 × 105 s−1 (based on
GHSV (h−1) X the activation barrier of the limiting reaction step at 24.2 kcal/mol;
50 0.79
TS3-2). Accordingly, variation in τ (in s) values changes the X values.
100 0.54 The only study that reports conversion values for the thiophene HDS
300 0.23 activity was carried out by Aegerter et al. [10]. However, this study
500 0.14 provided X values against real reaction time rather than residence time
1000 0.07
of gas hourly space velocity (GHSV, τ = 1/3600GHSV). X values sta-
5000 0.02
bilized around 700 K at ∼13% [10]. Table 4 presents X values at 700 K
with considering GHSV values of 50–12,000 h−1. The experimentally
the C4H8* moity into the gas phase largely exceeds that of the first determined X value occurs at a GHSV of 500 h−1. Calculating the GHSV
hydrogenation reaction into C4H9* (i.e., 8.6 × 108 s−1versus 4.4 × 104 requires knowing the volumetric flow rate and the reactor’s volume.
s-1 at 700 K). This indicates that the full hydrogenation pathway is The flow rate in Aegerter et al. [10] amounts to 8.33 × 10-6 m3/s. Only
blocked by the preferential desorption of C4H8* over hydrogenation. the diameter of the reactor was given; 0.015 m. The length of the re-
actor was not provided in Aegerter et al. [10] However, to have GHSV
of 500 h−1, the required reactor’s length is ∼0.3 m, which is a rea-
3.2.3. Kinetic analysis sonable value. As expected higher conversion is achieved at lower va-
Table 3 reports predicted activation energies and pre-exponential A lues of GHSV (i.e., higher residence time).
factor of HDS mechanism fitted in the temperature range of
300–1000 K. Fig. 7 portrays Arrhenius plots for the involved reactions. 4. Conclusions
For instance, computed reaction rate constants (per active site) for the
two S-removal reactions M3→M6 and M9→M11 500 K attain values of This contribution reports the role of γ-Mo2N (111) as an active
3.5 × 1021 and 2.08 × 1014 s−1, in that order. Parameters in Table 3 catalysis in the HDS process of thiophene via spin-polarized DFT cal-
could be used to construct a detailed and robust kinetic model for the culations. We have shown that the molecular adsorption of thiophene
29
Z.N. Jaf et al. Molecular Catalysis 459 (2018) 21–30
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