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Acta Astronautica
journal homepage: www.elsevier.com/locate/actaastro
a r t i c l e i n f o abstract
Article history: Computer simulation of liquid fuel jet injection into heated atmosphere of combustion
Received 11 December 2010 chamber, mixture formation, ignition and combustion need adequate modeling of evapora-
Received in revised form tion, which is extremely important for the curved surfaces in the presence of strong heat and
14 June 2011
mass diffusion fluxes. Combustion of most widely spread hydrocarbon fuels takes place in a
Accepted 18 June 2011
Available online 7 August 2011
gas-phase regime. Thus, evaporation of fuel from the surface of droplets turns to be one of
the limiting factors of the process as well. The problems of fuel droplets atomization,
Keywords: evaporation being the key factors for heterogeneous reacting mixtures, the non-equilibrium
Phase transition effects in droplets atomization and phase transitions will be taken into account in describing
Heat flux
thermal and mechanical interaction of droplets with streaming flows. In the present paper
Evaporation
processes of non-equilibrium evaporation of small droplets will be discussed. As it was
Non-equilibrium
Diffusion shown before, accounting for non-equilibrium effects in evaporation for many types of
Mathematical simulation widely used liquids is crucial for droplet diameters less than 100 mm, while the surface
tension effects essentially manifest only for droplets below 0.1 mm. Investigating the
behavior of individual droplets in a heated air flow allowed to distinguish two scenarios
for droplet heating and evaporation. Small droplets undergo successively heating, then
cooling due to heat losses for evaporation, and then rapid heating till the end of their lifetime.
Larger droplets could directly be heated up to a critical temperature and then evaporate
rapidly. Droplet atomization interferes the heating, evaporation and combustion scenario.
The scenario of fuel spray injection and self-ignition in a heated air inside combustion
chamber has three characteristic stages. At first stage of jet injection droplets evaporate very
rapidly thus cooling the gas at injection point, the liquid jet is very short and changes for a
vapor jet. At second stage liquid jet is becoming longer, because evaporation rate decreases
due to decrease of temperature. But combustion of fuel vapor begins which brings to
increase of heat flux to droplets and accelerates evaporation. The length of the liquid jet
decreases again and remains constant slightly oscillating.
& 2011 Elsevier Ltd. All rights reserved.
0094-5765/$ - see front matter & 2011 Elsevier Ltd. All rights reserved.
doi:10.1016/j.actaastro.2011.06.021
24 V.B. Betelin et al. / Acta Astronautica 70 (2012) 23–35
Onset of detonation being very dangerous for conven- injected in liquid phase and oxidant being gaseous air
tional engines could, however, serve the basis for creating (Fig. 1). Themophysical properties of the substances were
new generation of engines—pulse detonating engines taken from the handbook [13].
(PDE). Dispersed mixtures having been formed by differ-
ent pulverizers could not be spatially uniform. However,
2. Mathematical model
in most experimental and theoretical investigations the
ignition characteristics of uniformly distributed in space
The mathematical models for simulating turbulent
mixtures were studied. To achieve uniform droplet dis-
chemically reacting flows in heterogeneous mixtures
tribution and to avoid gravitational separation of the
were described in details in [15,16]. Combustion pro-
mixture having been formed investigations under micro-
cesses in heterogeneous mixtures differ greatly from that
gravity conditions are performed [1]. Investigations of
in homogeneous mixtures, because they are governed not
acute problems of heat and mass exchange accompanied
only by chemistry but also by physical processes of
by phase transitions need adequate modeling of evapora-
combustible mixture formation, such as droplet atomiza-
tion, which is extremely important for small droplets and
tion [17–19], evaporation and diffusive mixing of fuel
sprays [2–4,12]. Combustion of hydrocarbon fuels takes
vapor with an oxidant.
place mostly in a gas-phase regime. Thus, evaporation of
The model applies both deterministic methods of
fuel from the surface of droplets turns to be one of the
continuous mechanics of multiphase flows to determine
limiting factors of the process [5–9].
the mean values of parameters of the gaseous phase and
Evaporation under terrestrial conditions is strongly
stochastic methods to describe the evolution of polydis-
influenced by gravity induced thermoconvective flows.
persed particles in it and fluctuations of parameters. Thus
Those effects mask the influence of non-equilibrium
the influence of chaotic pulsations on the rate of energy
processes in phase transitions making the proper under-
release and mean values of flow parameters can be
standing of the phenomenon very difficult in the ground-
estimated. The transport of kinetic energy of turbulent
based experiments. Besides, non-equilibrium effects have
pulsations at the same time obeys the determinestic laws
a stronger manifestation under low gravity conditions for
being the macroscopic characteristic.
interfaces of high curvature.
Averaging by Favre with the ar weight (a—volumetric
Mathematical models for individual droplets evapora-
fraction of the gas phase, r—gas density) we obtain the
tion incorporated in polydispersed mixtures modeling, are
following system for the gas phase in a multiphase flow
usually based on the assumptions of the equilibrium
[15] (the averaging bars are removed for simplicity):
character of phase transitions even for unsteady-state
evaporation regimes [5,21]. Comparison of theoretical and ! _
@t ðarÞ þ rUðar u Þ ¼ M ð1Þ
experimental data shows that this assumption being
undoubtedly valid for large droplets and flat surfaces, ! ! _ k þo
@t ðarYk Þ þ rUðarYk u Þ ¼ rU I k þ M _k ð2Þ
brings to essential errors for small droplets [4,10,11,14,20].
The aim of the study is to develop a mathematical model
! ! ! ! !_
for the non-equilibrium evaporation of droplets in sprays, @t ðar u Þ þ rUðar u u Þ ¼ ar g arp þ rUt þ K ð3Þ
combustible mixture formation and combustion simulation
applicable to engines of different type, and, in particular, ! ! ! !
@t ðarEÞ þ rUðarE u Þ ¼ ar u U g rUp u
rocket engines conditions. The numerical simulations pre- ! !
sented in the paper will be aimed at hydrocarbon fuels rU I q þ rUðtU u Þ þ E_ ð4Þ
combustion modeling under the conditions fuel being
The Eqs. (1), (2), (3) and (4) include mass balance in
the gas phase, mass balance of kth component, momen-
tum balance and energy balance, respectively (p is the
! !
pressure, u is the fluid velocity vector, g is the gravity
!_
acceleration vector, E is the specific energy, K is the
_
specific momentum flux to gas phase, M is the specific
mass flux, E_ is the specific energy flux, t is the turbulent
!
stress tensor), I k is the turbulent diffusion flux of the kth
ro Reaction Reaction component. We have the following relationships between
the terms in Eqs. (1)–(2):
products products X X X! X
Yk ¼ 1, M _
_ k ¼ M, I k ¼ 0, o_ k ¼ 0
r
∗ k k k k
X !2
u
Fig. 1. Schematic picture of diffusion flame surrounding fuel droplet in E¼ Yk ðcvk T þh0k Þ þ þk ð5Þ
k
2
the atmosphere of an oxidant.
V.B. Betelin et al. / Acta Astronautica 70 (2012) 23–35 25
model one, which would provide the maximal precision for function of droplet initial diameter and relative gas
representation. velocity. It could be estimated by the following formula:
v0 f ðt ¼ 0Þ
3. Droplet evaporation in a streaming flow t¼ , where a0 ¼ d ð19Þ
a0 m0
To simulate the polydispersed particulate phase a The energy equation for a droplet has the following
stochastic approach is performed, a group of representa- form:
tive droplets is distinguished. The effect of the gas mean de
stream and pulsations of parameters in the gas phase on m ¼ q þ Qs , where e ¼ cvs Ts þh0f ð20Þ
dt
the motion of droplets is considered. Gas flow properties
(the mean kinetic energy and the rate of pulsations decay) The energy of phase transitions could be determined
by the formula:
make it possible to model the droplets stochastic motion
determining the pulsations change frequency under dm
Qs ¼ hL ð21Þ
assumptions of the Poisson flow of events. dt
We model a great amount of real droplets by assem- where hL is the latent heat of evaporation. Heat flux to a
bling model droplets (their number is of the order of single droplet from the surrounding gas flow is deter-
thousands). Each model droplet is characterized by a mined as follows [5]:
vector of values, representing its location, velocity, mass (
and other properties. The following vector is determined pdl Nu ðTTs Þ, Re o 1000;
q¼ ð22Þ
for each model droplet: pd2 r9! !
v u 9 St ðHr Hw Þ, Re Z 1000
!!!
fN,m,ms , r , v , w , o,Ts gi , i ¼ 1, . . ., Np where
When a droplet is burnt out, its mass mi ¼0, and this Cd 2=3
droplet is excluded from calculations. Nu ¼ 2 þ0:16 Re2=3 Pr1=3 , St ¼ Pr ð23Þ
! 2
The parameter w i is used to model dispersed phase
As it follows from Eqs. (20) and (21), the heat flux
turbulent pulsations. It represents the pulsation velocity
! going inside droplet and heating it qs is determined as a
vector added to the gas velocity vector u , thus a stochas-
difference between heat flux coming to a droplet from
tic force resulting from the interaction with turbulized gas
surrounding gas, and energy consumed for surface eva-
is calculated jointly with a resistance force.
poration:
The momentum equation for a single droplet motion in
the gas flow has the following form: dm
_ L;
qs ¼ qmh _ ¼
m evaporation rate
! ! dt
dv ! ! dr !
m ¼ m g fUrp þ f d , ¼ v ð14Þ This heat flux is responsible for droplet gradual mean
dt dt
temperature increase as determined by Eq. (20). While
where the drag force could be expressed as follows:
the effect of heat conductivity coefficient in fluid could
! 1 ! ! ! ! ! ! manifest only on calculating temperature profile inside
f d ¼ Cd ðReÞrSð v þ w u Þ9 v þ w u 9 ð15Þ
2 droplet.
the drag coefficient being the function of Reynolds num- The non-equilibrium evaporation model is used to
ber [5] determine the evaporation rate [20]
24 4:4 1Ye
Cd ¼ þ pffiffiffiffiffiffi þ 0:42 bK ð16Þ m_ ¼ pdrDNulog ð24Þ
Re Re 1Yw
pffiffiffiffiffiffiffiffiffiffiffiffiffi
r9! ! !
v þ w u 9d
Yw ¼
WN P0 H
exp b
1
1
_
m
2pRTs
ð25Þ
Re ¼ ð17Þ
m Wp R Tb ðP0 Þ Ts p de pd2
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
4=5 On approaching by the droplet surface temperature
r r T the value of boiling temperature Tb integration of
b¼ 2 , K¼
rs rs Ts (20)–(25) becomes time consuming due to enormous
where increase of time steps necessary to resolve the system.
8 Then surface temperature could be assigned the boiling
>
> g1 2 1=ðg1Þ value and a simplified formula could be used to determine
M o 1;
rs < 1 þ 2 M ,
evaporation rate on the last stages of droplet life [5]
¼ ð18Þ
r > > ðg þ 1ÞM 2 g1 ðg1ÞM2 þ 2 1=ðg1Þ
: ðg1ÞM2 þ 2 1 þ 2 2gM2 ðg1Þ , M Z 1:
dm qs q
¼ , _ s ðTb Ts Þ
qs ¼ mc
dt hL
where
! ! ! which yields
9 v þwu 9 pffiffiffiffiffiffiffiffiffiffiffi
M¼ , c¼ gp=r sonic velocity: dm cs ðTb Ts Þ q
c 1þ ¼ ð26Þ
dt hL hL
Gravity induced streaming flows could exist for rather
long time, while in the absence of gravity the character- Joint integration of (26) and (20) shows that internal
istic time for the streaming flow being essential is the temperature on decreasing droplet size tends to surface
V.B. Betelin et al. / Acta Astronautica 70 (2012) 23–35 27
Figs. 2–5 illustrate parameters of droplets variation in radius heat fluxes growth brings to an increase of tempera-
the process of mechanical and thermal relaxation for the ture until the droplet disappears. The first increase of
set of numerical experiments assuming initial velocity temperature is higher for larger droplets, which relative
difference to be equal to 50 m/s. Fig. 2 illustrates velocity velocity decreases much slower than for small droplets
relaxation. It is seen that on decreasing initial droplet (curves 5 (100 mm), 6 (500 mm), 7 (1000 mm)). Large dro-
radius the relaxation process turns to be faster. The plets follow different scenario: The first increase of their
decrease of the relaxation time is monotonous. Some temperature goes as high as up to the critical value. Then
curves begin lower than 50 m/s because the relaxation evaporation takes place at a critical temperature very
process is too fast for small droplets, and the time scale on rapidly. Arrows with numbers in Figs. 3 and 5 indicate the
the x-axis is logarithmic beginning from a definite end of droplet lifetime. That is the reason for a larger droplet
small value. (curves 5, 6, 7 in Figs. 4 and 6) to have a shorter lifetime.
Fig. 3 illustrates droplet temperature variation versus Fig. 4 illustrates droplet diameter variation due to
time for droplets of different initial diameters. evaporation. It is seen from the figure that evaporation
The dynamics of droplet heating is the following. For time increases with the increase of initial droplet dia-
small droplets (curves 1 (1 mm), 2 (5 mm), 3 (10 mm), 4 meter, but the increase does not take place monoto-
(50 mm)) in the very beginning the temperature increases nously: the increase of lifetime (curves 1, 2, 3, 4)
due to external heating. On rapid decrease of droplet changes for a decrease (curves 4, 5) and then comes back
relative velocity evaporation in the stream of gas brings to an increase (curves 5, 6, 7). That testifies the effect of
to a decrease of temperature. Then on decreasing droplet manifestation of different mechanisms depending on the
Fig. 2. Velocity relaxation versus time for droplets of different dia- Fig. 4. Droplet diameter variation versus time. V0 ¼50 m/s.
meters. V0 ¼50 m/s, taking into account atomization.
3 r x
vrel ¼ v0rel exp Cd ð34Þ
8 rc r0
Table 1
Mixture composition.
Nr 1 2 3 4 5 6 7
Fig. 14. Successive stage for droplet cloud co-axial jet injection into the
chamber with high gas pressure p0 ¼1 MPa (10 atm).
The molar reaction rates (in moles per volume unit)
are provided by formulas:
rY1 rY2
w1 ¼ K1 ðTÞ
W W
1 2
rY1 rY3
w2 ¼ K2 ð T Þ
W1 W3
r rY
4
w3 ¼ K3 ðTÞ
W W4
rY1 rY5
w4 ¼ K4 ðTÞ
W1 W5
r rY
6
w5 ¼ K5 ðTÞ
W W6
Fig. 15. Final stage for droplet cloud co-axial jet injection into the
chamber with high gas pressure p0 ¼ 1 MPa (10 atm). The larger droplets Then the reaction rates of chemical transformations for
reached far end of the chamber, while smaller droplets are still in the air. each of the 7 components, which are present in Eq. (2),
could be determined by formulas:
more essential for the present case. On entering the o_ 1 ¼ W1 ðð2n þ m4 BÞw1 þ 0:5ðw2 þ w4 w3 w5 ÞÞ
containment fragmentation of liquid droplets due to their o_ 2 ¼ W2 w1
interaction with the atmosphere brings to a formation of o_ 3 ¼ W3 ðnw1 þ w2 w3 Þ
very fine droplets in the front part of the cloud (Fig. 13). o_ 4 ¼ W4 ðw2 w3 Þ
The droplets, representing smaller fragments, are illu- o_ 5 ¼ W5 ðm2 ð1BÞw1 þ w4 w5 Þ
strated by dots in Fig. 13. Nevertheless, the major mass of o_ 6 ¼ W6 ðm2 Bw1 þ w4 w5 Þ
the cloud is represented by those dots, and only a smaller
o_ 7 ¼ 0
number of low velocity particles keep its initial size.
The small droplets slow down very rapidly and lose Numerical investigations of detonation initiation in dis-
their kinetic energy much faster than the large ones. Thus persed hydrocarbon fuel–air mixtures after mild ignition via
the large droplets, that had initially much lower velocity, DDT and by shock waves of different intensities were
come to overtake the small ones (Figs. 14 and 15). performed. The vessel was 0.5 m long and 0.05 m diameter.
The aerosol occupied the cylindrical co-axial zone beginning
from 0.1 m along the axis its diameter being equal to
0.015 m. The flow was assumed to have the following initial
6. Droplet cloud combustion modeling
turbulence characteristics: energy k¼0.1 J/kg, the mixing
length l¼0.01 m, mean velocity u¼0, initial temperature
The model chemical kinetics incorporated seven com-
300 K. The number of model particles used in calculations
ponents mixture and assumed five brutto-reactions. More
was 20,000. Validation of numerical scheme was performed
details are provided in Tables 1 and 2.
based on comparing the obtained results of numerical
The rate of chemical reactions is provided by Arrhenius
simulations for the detonation wave velocities in dispersed
law:
mixtures with available experimental data [16]. To simulate
8 hydrocarbons the following parameters were taken: r ¼
< Aj exp Taj , T ZTmj
Kj ðTÞ ¼
T
ð35Þ 850 kg/m3; DH¼43 MJ/kg; hL ¼200 kJ/kg; W¼140 kg/kmol.
: 0, T oTmj The share of water in hydrocarbon decomposition was
assumed to be z ¼0.2. The mean droplets diameter
The number of component j and respective values of was assumed 100 mm, minimal diameter – 10 mm, maximal
kinetic parameters are provided in Table 2. The third – 200 mm. The droplets size distribution function was
column in Table 2 provides the number of component assumed to be a triangular one. The initial droplets density
acting as a ‘‘fuel’’ for each reaction. was varied from 5 to 20 kg/m3.
Dimensionless value B in Table 2 stands for the share The results of simulations (Figs. 16 and 17) show that
of water vapor in n-decane decomposition. Its value could for different fuel concentration and intensity of shock
vary from zero to unity. wave initiation different scenarios of the process are
32 V.B. Betelin et al. / Acta Astronautica 70 (2012) 23–35
Table 2
Chemical interactions in gaseous phase.
8
1 n-Decane decomposition 2 Cn Hm þ ðn2 þm
4BÞO2 -nCO 1 10 25,270 500
þm2ð1BÞH2 þ m
2 BH2 O
Fig. 16. Hydrocarbon concentration for successive times of shock wave Fig. 17. Temperature maps (K) for successive stages of shock wave
propagation in dispersed mixture (a, b—initial fuel density 5 kg/m3; propagation in dispersed mixture (a, b—initial fuel density 5 kg/m3;
c, d—initial fuel density 20 kg/m3). c, d—initial fuel density 20 kg/m3).
is injected along the axis from the bottom wall in the form of
possible. There could be formed a combustion wave cylindrical jet and ignited in the heated atmosphere of the
lagging behind attenuated shock. There could be onset chamber. The droplet versus diameter distribution function
of detonation, or galloping detonation in the dispersed has a triangular shape: minimal diameter 0.0001 m, medium
layer. For high average density of fuel droplets within the diameter 0.001 m and maximal diameter 0.002 m. Injection
layer combustion does not take place inside layer, where velocity 100 m/s.
pressure is maximal, however high speed detonation type Fig. 19 illustrates successive fields of model droplets
process onset on the periphery is observed supported by location and temperature. It is seen from the figure, that
the piston effect due to induced vapor combustion in the at first stage of jet injection into heated atmosphere
zones within the concentration limits. droplets evaporate very rapidly thus cooling the gas at
Thus the results illustrate the fact, that increase of injection point. Then droplet jet is becoming longer,
droplet concentration above definite value inhibits the because evaporation rate decreases due to decrease of
onset of detonation in dispersed mixtures and gives birth temperature. But combustion of fuel vapor begins which
to a detonation mode typical for non-premixed systems. brings to increase of heat flux to droplets and accelerates
Fig. 18 illustrates successive temperature fields in a evaporation. The length of the liquid jet decreases again
cylindrical chamber, into which fuel spray of liquid n-decane and remains constant slightly oscillating. The combustion
V.B. Betelin et al. / Acta Astronautica 70 (2012) 23–35 33
Fig. 18. Gas temperature fields for successive stages of fuel jet injection and combustion in a chamber filled with oxidant 40 bar.
of vapor takes place in diffusion regime as it could be seen evaporation process. The lifetime for single evaporating
from maximal temperature distribution (Fig. 18), which droplet could be several times longer under non-equili-
tracks the flame zone. brium conditions as compared with equilibrium ones.
Investigating the behavior of individual droplets in a
7. Conclusions heated air flow allowed distinguish two scenarios for
droplet heating and evaporation. Small droplets undergo
Accounting for non-equilibrium effects produces successively heating, then cooling due to heat losses for
an influence on the integral characteristics of droplet evaporation, and then rapid heating till the end of their
34 V.B. Betelin et al. / Acta Astronautica 70 (2012) 23–35
Fig. 19. Model particles location and temperature for successive stages of fuel jet injection and combustion in a chamber filled with oxidant 40 bar.
lifetime. Larger droplets could directly be heated up to a and slow down rapidly, while the slowest droplets remain
critical temperature and then evaporate rapidly. Atomiza- big and overtake small ones. This droplet size separation
tion affects droplet lifetime. effect manifests stronger for the case of higher gas density
Investigation of polydispersed multi-velocity droplet inside the chamber.
cloud injection into the heated atmosphere of a combus- Increase of droplet concentration above definite value
tion chamber showed that flow scenario essentially inhibits the onset of detonation in dispersed mixtures and
depends on gas state (pressure and temperature) inside gives birth to a detonation mode typical for non-premixed
the chamber. The fastest droplets undergo fragmentation systems.
V.B. Betelin et al. / Acta Astronautica 70 (2012) 23–35 35
The scenario of fuel spray injection and self-ignition in [7] N.N. Smirnov, V.F. Nikitin, V.V. Baskakov, Unsteady-state combus-
a heated air inside combustion chamber has three char- tion of fuel droplets in weightlessness, in: Proceedings of the X-th
European, VI-th Russian Symposium on Physical Sciences in Micro-
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evaporate very rapidly thus cooling the gas at injection [8] N.N. Smirnov, V.F. Nikitin, V.V. Baskakov, Droplets and polydis-
point, the liquid jet is very short and changes for a vapor persed sprays combustion under microgravity, in: Advanced Com-
bustion Research Proceedings of the ESA Workshop, C.N.R.S.,
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Orleans, 1997, 15 pp.
evaporation rate decreases due to decrease of tempera- [9] M. Tanabe, J. Konig, O. Moriue, Ch. Eigenbrod, J. Sato, M. Kono, H.J.
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increase of heat flux to droplets and accelerates evapora- in: Proceedings of the Drop Tower Days in Bremen, Bremen, 1996,
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remains constant slightly oscillating. fuel droplets combustion, in: Proceedings of the 51-st IAF Congress,
The combustion of vapor takes place in diffusion Rio de Janeiro, 2000, IAF-00-J.4.09, 9 pp.
[11] A.V. Kulchitskiy, N.N. Smirnov, Accounting for non-equilibrium
regime as it could be seen from maximal temperature effects in evaporation of solution droplet, Journal of Engineering
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[14] N.N. Smirnov, V.F. Nikitin, V.A. Nerchenko, P. Andreini, G. Manzini,
The authors gratefully acknowledge financial support Water droplet non-equilibrium interaction with heated atmo-
sphere. ‘‘La Termotecnica’’ Gennaio–Febbraio 1 (2011) 67–71.
from the Russian Foundation for Basic research (Grants [15] N.N. Smirnov, V.F. Nikitin, J.C. Legros, Ignition and combustion of
09-08-00284 and 10-07-00354). turbulized dust—air mixtures, Combustion and Flame 123 (1/2)
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[16] N.N. Smirnov V.F. Nikitin, J. Khadem, Sh. Aliari Shourekhdeli, Onset
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