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Solar Energy 118 (2015) 547–561
www.elsevier.com/locate/solener
Received 30 January 2015; received in revised form 11 May 2015; accepted 7 June 2015
Available online 23 June 2015
Abstract
Combined heat pumps and solar collectors got a renewed interest on the heating system market worldwide. Connected to the heat
pump evaporator, unglazed solar collectors can considerably increase their efficiency, but they also raise the coefficient of performance
of the heat pump with higher average temperature levels at the evaporator. Simulation of these systems requires a collector model that
can take into account operation at very low temperatures (below freezing) and under various weather conditions, particularly operation
without solar irradiation.
A solar collector mathematical model is developed and evaluated considering, the condensation/frost effect and rain heat gains or
losses. Also wind speed and long wave irradiation on both sides of the collector are treated. Results show important heat gains for
unglazed solar collectors without solar irradiation. Up to 50% of additional heat gain was found due to the condensation phenomenon
and up to 40% due to frost under no solar irradiation. This work also points out the influence of the operating conditions on the
collector’s characteristics.
Based on experiments carried out at a test facility, every heat flux on the absorber was separately evaluated so that this model can
represent a valuable tool in optimising the design or the thermal efficiency of the collector. It also enables the prediction of the total
energy yield for solar thermal collectors under extreme operating conditions.
Ó 2015 Elsevier Ltd. All rights reserved.
Keywords: Mathematical modelling; Solar thermal collector; Long wave irradiation; Condensation; Frost; Rain
http://dx.doi.org/10.1016/j.solener.2015.06.012
0038-092X/Ó 2015 Elsevier Ltd. All rights reserved.
548 M. Bunea et al. / Solar Energy 118 (2015) 547–561
Nomenclature
Q_ collector thermal power supplied by the solar collector c7 condensation/evaporation dependence coeffi-
(W) cient (J/kg)
Q_ rad;S short wave radiation heat exchange (W) c8 long wave radiation dependence of the heat
Q_ conv convective heat exchange (W) losses/gains coefficient – rear side (–)
Q_ rad;L long wave radiation heat exchange (W) c9 rain dependence of thermal heat losses/gains
Q_ cond conductive heat exchange (W) coefficient (–)
Q_ rain heat exchange with rain water (W) u wind velocity (m/s)
Q_ lat latent energy heat exchange (W) r Stefan–Boltzmann constant (W/m2/K4)
Q_ lat;C latent energy from condensation/evaporation va absolute humidity of the ambient air (kg/m3)
heat exchange (W) vsat(tm) saturated absolute humidity of the ambient air
Q_ lat;F latent energy from frost/melting heat exchange at temperature tm (kg/m3)
(W) twat rain water temperature (°C)
F 0 ðfaÞen zero loss efficiency of the collector at normal cp wat effective thermal capacitance of the rain water
incidence angle for the solar radiation onto the (J/kg/K)
collector surface (–) mwat rain water flow rate (kg/s)
g0 zero loss efficiency of the collector (–) tm arithmetic mean temperature of the collector
Khb(h) incidence angle modifier for beam radiation (–) (tcoll) = (tin + tout)/2 (°C)
Khd(h) incidence angle modifier for diffuse radiation (–) Tm arithmetic mean temperature of the collector
G solar radiation (W/m2) (Tcoll) = (Tin + Tout)/2 (K)
Gb beam solar radiation (W/m2) ta ambient temperature (°C)
Gd diffuse solar radiation (W/m2) thumide wet bulb temperature of the ambient air (°C)
EL long wave radiation (W/m2) tsec dry temperature of the ambient air (°C)
c1 thermal heat loss/gain coefficient (W/m2/K) Ta ambient temperature (K)
c2 temperature dependence of thermal heat losses/ Tb building temperature (K)
gains coefficient (W/m2/K2) hr relative humidity of the ambient air (%)
c3 wind velocity dependence of thermal heat Rt total thermal resistance of a wall (m2 K/W)
losses/gains coefficient (J/m3/K) RSI internal superficial thermal resistance of a wall
c4 long wave radiation dependence of the heat (m2 K/W)
losses/gains coefficient – front side (–) RSE external superficial thermal resistance of a wall
c5 effective thermal capacitance of the solar collec- (m2 K/W)
tor (ccoll) (J/m2/K) U heat flow through a wall (W/m2 K)
c6 wind velocity dependence of the zero loss effi-
ciency coefficient (s/m)
irradiance and ambient temperature) and for the unglazed 2. Previous developments
collectors several other factors can also strongly influence
their performance. These are the long wave irradiation, In the past, several studies contributed to a better char-
wind velocity, rain, condensation or frost. acterisation of solar collector performance. In particular,
Solar energy is sometimes used indirectly through the Task III from the International Energy Agency (IEA),
evaporator of a heat pump. This configuration may Solar Heating and Cooling Programme (SHC), and EN
increase the coefficient of performance of the heat pump 12975 (2006) where work was done focused on the testing
but also shifts the operating range of the solar collectors of glazed solar collectors. For unglazed collectors, a very
to temperature levels below ambient. In this case, heat is comprehensive work was undertaken by Keller (1985) that
no longer lost to the ambient air, but it becomes a gain. shows the influence of the wind velocity, air humidity and
Therefore, the increasing demand for this type of systems, long wave irradiation on the thermal performance of these
forces manufactures to use more frequently unglazed and collectors. Morrison and Gilliaert (1992) evaluated the dif-
sometimes non-insulated collectors in their installations. ference between a three coefficient and a four coefficient
The purpose of the proposed solar thermal collector form of the characteristic equation for the unglazed collec-
model is to best represent their behaviour under extended tors. In IEA-SHC Task 44 several types of solar collectors,
operating conditions and to quantify all energy inputs essentially unglazed, have been tested and modelled in
and/or losses as well as their influence on the total energy combination with heat pumps.
supplied by the solar collector.
M. Bunea et al. / Solar Energy 118 (2015) 547–561 549
A mathematical model based on the heat balance and condensation/evaporation Q_ lat;C or frost formation/melting
rate equations for unglazed transpired collectors was devel- Q_ lat;F . The latent energy becomes a heat gain for the collec-
oped by Augustus Leon and Kumar (2006) where wind tor in case of condensation or frost formation and a heat
velocity was found to have an important effect on the col- loss in case of evaporation or frost melting. Therefore,
lector effectiveness. The influence of the wind speed on the the total energy supplied by a solar collector is the addition
convection coefficient has also been presented by Palyvos of all these terms:
(2008) and Keller (1985). For the climate of Limburg in
Germany, Bertram et al. (2008) found that 4% of the Q_ collector ¼ Q_ rad;S þ Q_ conv þ Q_ rad;L þ Q_ cond þ Q_ rain þ Q_ lat ð1Þ
annual unglazed collector yield was due to condensation
when combined to a heat pump system. The condensation
It is important to notice that some of these phenomena
effect under no solar irradiation has also been reported by
may occur not only on the front side of the collector, but
Keller (1985) and Philippen et al. (2011).
also on its rear side, see Fig. 1.
For characterisation under any climate, condensation
The internal energy change should also be taken into
heat gains have been taken into account in several collector
account in the dynamic calculation. This term is as a func-
models reported by Keller (1985), Soltau (1992), Morrison
tion of the time derivative of the collector temperature and
(1994), Eisenmann et al. (2006), Perers (2011) and Bertram
(2011). Still, no references were found in the literature on the thermal capacitance of the collector: dTdcoll ccoll
the influence of the rain, frost or rear side long wave irra-
diation. It is the purpose of this study to extend the mod-
elling capabilities of current available solar thermal 3.1. The standard model equation
collectors to include these effects.
The EN 12975 (2006) standard provides a definition of
the total heat gain for a collector under outdoor testing
3. Heat balance of a solar thermal collector conditions.
Under low temperature conditions, all possible energy optical efficiency:beam radiation
zfflfflfflfflfflfflfflfflfflfflfflfflffl}|fflfflfflfflfflfflfflfflfflfflfflfflffl{
optical efficiency:diffuse radiation
zfflfflfflfflfflfflfflfflfflfflfflfflffl}|fflfflfflfflfflfflfflfflfflfflfflfflffl{
flow rates that may contribute to the collector energy bal- Q_ collector ¼ F 0 ðfaÞen K hb ðhÞGb þ F 0 ðfaÞen K hd ðhÞGd
ance are the absorbed solar irradiation Q_ rad;S , the convec- Wind dependence on optical efficiency
zffl}|ffl{
Heat lossngain at no wind
zfflfflfflfflfflffl}|fflfflfflfflfflffl{
tive heat exchange with the ambient air Q_ conv , the long c6 uG c1 ðtm ta Þ
wave irradiation, Q_ rad;L , the heat conduction through the c2 ðtm ta Þ2 þ c3 uðtm ta Þ
|fflfflfflfflfflfflffl{zfflfflfflfflfflfflffl} |fflfflfflfflfflfflffl{zfflfflfflfflfflfflffl}
ambient air or the collector’s support Q_ cond , the heat
Temperature dependence of the heat lossngain Wind velocity dependence of the heat lossngain
dtm
exchange with rain Q_ rain and the latent energy exchange þ c4 ðEL rT 4a Þ c5 ð2Þ
|fflfflfflfflfflfflfflfflffl{zfflfflfflfflfflfflfflfflffl} dtffl}
|fflffl{zffl
Q_ lat . This latter can be divided into two terms:
Long wave radiation
Thermal capacitance
̇ ,
̇
̇
̇ ,
̇
̇
̇
̇ ,
Fig. 1. Schematic representation of heat flow rates on the solar thermal collector.
550 M. Bunea et al. / Solar Energy 118 (2015) 547–561
Evacuated tube
Unglazed flat
insulation
insulation
Weather Station
Temperature sensor
Flow rate
Pump
Heat exchanger
C
Regulation valve
C
Chiller
For these weather conditions, the parameters used in the As a consequence of the condensation phenomena, the
equation correspond to the values given by the manufac- collector becomes wet, leading to changes in the physical
turer or found in the literature. These values will be named properties of its selective surface. Thus, the specific param-
“standards” for the remaining of this article. eters of the collector were changed so that the power given
by the equation would closely represent the new conditions
5.2. Condensation periods as shown in Fig. 6.
The most important change concerns the infrared emis-
To maximise condensed water vapour on the surface of sivity of the absorber (c4 and c8) going from 0.05 with a dry
the absorber, tests were made during the night (no solar surface (selective surface in small wavelengths) to a 0.9
irradiation) with an inlet temperature of the collectors close (water effective emissivity) when the surface is wet because
to 0 °C. In this case, the main energy sources are convec- the selective layer of the absorber is no longer operative.
tion, long-wave irradiation and condensation on the sur- The value of emissivity for thin water layers is given by
face of the collector. Wolfe and Zissis (1993). Another important modification
To experimentally estimate the amount of condensation is the disruption of the convective transfer between the
on the unglazed collectors, a large bucket was placed air and the collector through the film condensation, result-
underneath the collectors in order to recover the condensed ing in a decrease of parameter c1. Finally, parameter c7
water (see Fig. 5a). A lid with a narrow slot for the passage related to condensation.
of the condensed water limits evaporation during the test The dependence of the air pressure or the inclination of
(see Fig. 5b). The uncertainty of the condensation heat the collector on the condensation phenomena were not
gains measurements was determined to be 8% by night. tested in this work. Keller (1985) found negligible the influ-
The measured yield for the conducted tests varied from ence of the air pressure on the condensation effect while
0.5 kW h to 3.3 kW h for the insulated solar collector and Philippen et al. (2011) has not detected larger condensation
from 1.3 kW h to 4.8 kW h for the non-insulated solar col- gains for larger inclinations of the collector under outdoor
lector. It was observed that condensation can represent 23– conditions. Increased heat gains were principally due to
55% of the total collector’s yield for these tests depending higher long wave irradiance from the field of view of the
on the weather conditions. unglazed collector.
Table 2
Parameters for non-insulated solar collector under different testing conditions.
Testing Parameters for non-insulated unglazed solar collector
conditions
g0 (–) c1 (W/ c2 (W/(m2 K2)) c3 (J/(m3 K)) c4 (–) c5 (J/(m2 K)) c6 (s/m) c7 (J/kg) c8 (–) c9 (–)
(m2 K))
Optical Convection Temperature Wind Front side Thermal Wind Condensation Rear side emissivity Rain
efficiency at no wind dependence on dependence on emissivity for long capacitance dependence on for long wave
heat loss/gain heat loss/gain wave radiation optical efficiency radiation
Sunny 0.959 12 0 4 0.05 18,000 0.03 0 0.05 0
Condensation 0.959 8.5 0 4 0.9 18,000 0.03 2,000 0.9 0
Frost 0.8 16.5 0 4 0.9 18,000 0.03 2,300 0.9 0
Rain 0.959 12 0 6 0.9 18,000 0.03 2,000 0.9 0.5
Mixed 0.959 12 0 4 0.5 18,000 0.03 2,000 0.5 0.5
conditions
553
554 M. Bunea et al. / Solar Energy 118 (2015) 547–561
Fig. 5. (a) Buckets under solar collectors; (b) lid on the bucket.
Fig. 6. Measured vs. calculated power of unglazed collector – mild temperatures night conditions.
5.3. Frost periods the measurements and the calculations are observed
with little impact on the cumulated energy during the test.
If the supplied energy by an unglazed collector is lower It is to notice the significant thermal power delivered
than the one requested by the consumer (e.g. heat pump), by the non-insulated solar collector under no solar
the collector’s temperature will drop and reach negative irradiation.
values. In this case, the water vapour contained in ambient An experiment was also carried out to attempt to quan-
air will freeze on the surface of the collector as shown in tify the amount of frost formed. However, this is very dif-
Fig. 7. This phenomenon brings, as in the case of conden- ficult to perform. A first estimation was made using a
sation, energy to the collector. similar approach as performed for the condensation. The
A test with an inlet temperature of the collector at about collector temperature was kept stable for several hours,
5 °C was made. The measured collector power was which contributed to the formation of frost. Then, the fluid
compared to that calculated by the mathematical model. was heated at 20 °C melting the ice and the water was col-
The results are shown in Fig. 8. Some differences between lected in buckets beneath the collector.
M. Bunea et al. / Solar Energy 118 (2015) 547–561 555
Fig. 10. Measured vs. calculated power for unglazed collectors – one week weather conditions (5 min average).
The parameters of condensation-frost (c7) and rain (c9) steps for measurements are long compared with the time
were added. for the fluid to pass through collector. Thus, especially
for small mass flow rates and in the absence of solar irradi-
Calculations (red lines) show a behaviour close to the ation, the simplifying assumption of a linear increase of the
measured power (blue) of the collector when there is no inlet fluid temperature and the outlet has to be checked
sudden change in climate conditions, such as during the carefully.
night or during the second day (May 17). However, on The thermal capacitance of the collector should be in
days with variable solar irradiation, differences are this case separated into several control volumes or a differ-
observed between the measured and the calculated power ent approach may have to be chosen. Nevertheless, most of
as shown in Fig. 11. the weather data available are mean hourly values which is
A detailed analysis of these periods shows that the aver- generally longer than the dwell time for the fluid in the
age difference is 32 W for non-insulated collector and collector.
34 W for the insulated collector. Also, standard devia- Kong et al. (2012) have already shown the sensitivity of
tions are 110 W for the non-insulated collector and this parameter and implemented a two-node method called
107 W for the insulated one (front or rear side area 2 m2). “transfer function method” in which the collector was sep-
Important differences, as observed on the encircled arated into the solid part and the fluid part in order to be
zones in Fig. 11, occur in the morning because of the solar more precise. He also added a new parameter to take into
irradiation getting partially on the surface of the solar col- account the heat transfer between the solid to the fluid part
lector and not yet on the pyranometer. Differences outside of the collector. Possible remedies would be to incorporate
these zones are explained by the very short time step calcu- the modifications suggested by Kong et al. (2012). Because
lations (10 s). For such time steps, a single node model as the main objective of this work is to represent the beha-
this mathematical equation, encounters difficulties in viour of the collector under certain conditions, not neces-
managing the thermal inertia of the solar collector during sary for long periods and to estimate the heat flows
sudden changes in the climatic conditions. The temperature through the collector, these considerations were not inte-
measurements recorded show very rapid changes that can grated into the mathematical equation.
be out of phase with those calculated. Perers (1997) Nevertheless, even if these differences may seem impor-
revealed that this approximation is satisfying when the time tant in terms of absolute power output during these
M. Bunea et al. / Solar Energy 118 (2015) 547–561 557
Fig. 11. Differences between measured and calculated power (5 min average).
Fig. 12. Evolution of measured and calculated energies for unglazed collectors – one week weather conditions.
changing periods, they have positive value at one time step formation for the non-insulated unglazed collector and
and then negative value at the following time step with the frost was estimated to contribute to about 40% of this
same amplitude. This gives a simulated energy yield very energy. Notwithstanding, special attention must be paid on
close to the measured energy as seen in Fig. 12. damages that the condensation or frost can create in
The maximum deviation on the energy calculation dur- long-term operation especially for the selective coating or
ing the 136 h test is 5% for the insulated collector and 2% insulation. Accelerated aging tests with repeated uses under
for non-insulated collector. these conditions should be made to observe the evolution
of their performance in time. When collector’s tempera-
6. Discussion tures are negative for longer periods, there is also the risk
of ice block development, so once detached from the collec-
For classical operation of a solar thermal collector, sim- tor are likely to fall and cause damage.
ple models, as described in EN12975, have been tested for The opposite phenomena of condensation (evaporation)
years and give fairly accurate estimations of the output and frost (thaw) are not treated in this manuscript. Still,
power of the collector. Still, they have not been designed what was observed during these tests is that, depending
to cope with operating conditions such as night time or on the collector’s tilt, most of the water accumulated on
with temperatures below ambient. the collector surface falls down and therefore the impact
The analysis presented in this work shows that for these of the evaporation should be very small. A more important
extended weather conditions additional parameters are influence on the collector output power should be observed
needed in order to correctly account for the different phe- by the frost melting, for example on a sunny morning after
nomena occurring on the unglazed solar collector. On the a night of very low temperature operation. The energy
other side, significant variation of the standard parameters needed for this phenomena should be in the same range
was observed for different operating conditions, leading to as the energy for frost.
the conclusion that optimal parameter sets are not The difficulty lies in the choice of these parameters for
universal. testing over periods with changing weather conditions. A
The additional power due to condensation was found setting that may give very good results during sunny peri-
relatively low (100 W/m2 maximum). More important heat ods, may produce unreliable results during the night.
gains up to 400 W/m2 were measured during frost Therefore, the use of a static model as presented in this
558 M. Bunea et al. / Solar Energy 118 (2015) 547–561
Eq. (10)
work is of interest mainly for analysis with a given weather
62.51
1.37
8.07
6.85
3.33
1.34
3.07
3.34
pattern. With variable conditions, it is essential to have a
dynamic model that allows changing the parameters values
according to the weather conditions in order to simulate all
Type 136
these effects.
69.29
1.23
4.34
4.22
3.21
1.18
3.27
The influence of the rear side long wave emissivity and
3.8
the relative humidity of the ambient air on the total perfor-
mance of the absorber was not found significant and there-
Type 202
fore is not detailed in this work. Keller (1985) found an
65.97
1.09
4.26
4.21
3.28
1.17
3.11
3.87
important difference on the heat transfer coefficient when
the air humidity is 100% compared to 80%, but almost
no difference between a relative humidity of 80% and 60%.
Measurements
7. Comparison between the proposed mathematical equation
and other available models
62.31
1.65
7.13
3.41
1.00
3.28
3.61
8.5
Perers (2011) and Bertram (2011) have developed and
validated models of unglazed collectors which also include
Eq. (10)
operation under condensation conditions. These have been
11.23
76.72
9.64
4.53
1.99
2.86
3.03
1.9
translated into TRNSYS components (Type 136 and Type
202, respectively). In order to have a global view on the
behaviour of these models under various conditions (rain, Energy yield non-insulated collector (kW h)
Type 136
frost, condensation or sunny) a comparison was performed
1.65
6.06
6.39
4.45
1.65
3.05
3.44
80.8
against the measurements and the mathematical equation.
The required model parameters were taken from the man-
ufacturer and the inputs were set as the measured values on
Type 202
72.09
1.36
6.08
4.07
1.49
2.72
3.03
5.6
Inlet temperature.
Mass flow rate.
Measurements
Solar irradiance.
Ambient temperature.
Wind velocity.
10.06
11.62
76.76
2.11
5.32
1.76
3.00
3.07
Sky temperature.
Relative humidity.
Operating conditions for each test and energy yield measured and simulated.
Precipitation.
15–16.09 2011
27–28.10.2011
15–21.05.2012
Testing date
07.12.2011
15.12.2011
16.12.2011
23.05.2011
25.05.2011
136
7.5
5.5
15
13
11
Table 2.
4
Mixed conditions
Sunny
Fig. 13. Energy yield measured or simulated during each test. Values for Fig. 14. Relative differences between measured and simulated energy on
the first seven tests should be read on left axis while the last one on the several tests for the non-insulated collector.
right axis.
Table 5
Average meteorological conditions during each test.
Testing conditions Testing date Ambient temp. (°C) Relative Solar radiation Sky temperature (°C) Precipitation (mm)
humidity (%) (W/m2)
Rain 07.12.2011 6.5 84.9 18.1 4.2 4.8
Frost 15.12.2011 5.5 75.9 26.7 1.3 0
16.12.2011 7.0 84.1 2.7 4.6 0
Condensation (night time testing) 15–16.09 2011 14.9 83.4 0 4.8 0
27–28.10.2011 8.0 87.0 0 3.0 0
Sunny 23.05.2011 27.1 45.1 884.2 20.2 0
25.05.2011 26.6 38.3 899.1 18.8 0
Mixed conditions 15–21.05.2012 14.0 89.3 170.2 6.4 5.0
560 M. Bunea et al. / Solar Energy 118 (2015) 547–561
8. Conclusions
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