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MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 1/47
Field Industrial Engineering PCB Date Apr. 2006
Index
§PCB.........................................................................................................1~47
s
1. PCB application ...................................................................................... 2
ta
2. DOC PCB ............................................................................................... 4
3. DOA-100 PCB ...................................................................................... 11
ris
4. DOP-130 PCB ...................................................................................... 12
do
5. DPC PCB.............................................................................................. 14
6. DPP-131 PCB....................................................................................... 19
va
7. DCL PCB .............................................................................................. 21
8. DCV PCB.............................................................................................. 26
le
9. DOS PCB.............................................................................................. 29
10. DHG PCB ........................................................................................... 33
/e
1. PCB application
1.1 PCB classification
1) Classification by name
A B C D E F
s
ta
When works are
segmented within a PCB,
ris
mark with 0~9.
do
PCB Segment
va
When the PCBs of the
same function has various
PCB speed segment forms and are not
le
classified in A, B, C and
1: 60 ~ 105m/min D, mark with 0~9, A, B…
/e
sequentially.
2: 120 ~ 150m/min
ps
3: 180 ~ 240m/min
ou
S : Supervisory panel
L : LON
H : Hall I : Indicator
D : Door F : Flickering
Distributed control M : Dot Matrices
S : Monitoring panel
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 3/47
Field Industrial Engineering PCB Date Apr. 2006
s
GDC PCB DPP - 131
ta
Power rectifying section DOP -130
ris
Control
Panel ANN PCB DOA - 100
Relay PCB
do
DOR – 100, 101,110,120
va
Panel for local
DOS-100
Supervisory
le
Safety Relay PCB DOR-140
/e
2. DOC PCB
2.1 Layout of DOC PCB
1) Diagram of DOC-120 PCB
SW2
+5V WE
SD
ANN
ANNUNCIATOR
1
s
TD1 Green EEPROM : Write Enable CONNECTOR
ST Green : able to Write
ta
TD2
1 Green : unable to Write
TD3 DOA-100
EXT1
SH POWER S/W
G/A Comm. SW3
ris
1 HJP
Terminal
SH R/E Direction setting
SM resistor set.
JP1
(Jumper in SM :TR-M/C Normal set CAR Comm.
1
case of Terminal resistor
do
SL :TR-M/C Rev ered set
SC
SL terminal)
1 Red DIR
DIR Main CPU
RIGHT
LEFT
SPEC2
MRES
va
SPEC1 BAT1 Green
CB Conn Function SYS1
Display ing
SD DEBUG LED Function Green SYS2
condition
le
1 ST HPC I/F
⊙ Comm.OK Hall RAM Red PF
SH HALL Communication TD1 TMR1
○ Stand by Comm.Check Back-
SM CRT Communication
Green
/e
Up LON
SL Spare(No use) ⊙ Comm.OK CRT Comm.
TD2 Battery Red
CA ○ Stand by Check
CB CAR Safety SW(1,2fire operation) CDS
Display ing
⊙ Comm.OK
ps
AA INPUT(Fire,Airconditioner...) connector
Seg. Function
HA AB OUTPUT(Fire,Airconditioner...) ○ Normal Alarm
NOR/ABNOR DZ checking during power failure ALM of DPC
● Detect sign. detect
AD R/E power,Φ A,Φ B phase detection PCB
MIANT Door open is available at out of DZ under Mainte
Run CPU
1 SY S1 ⊙ Normal
r
AA ● Out of
ABNORMAL Car door operation
R1ML
○ CTT OFF Each CTT CDS ○ OPEN
5V
1 Red Red Red Red Red Red CLOSE condition
R7LF ●
R7FN
● CTT ON
condition 15V
LED Condition
R5SC R2LD RDZ R1ML R7LF R7FN
○ OFF ● ON GND
AB BUZ
⊙ Blinking GND
1
SW that detect door open zone
DOC-120
G48
1 with beeping when MG Brake
3
opened forcedly AEG02C257
A TB1
AF CT
b. ALM (red): Indicates alarms. If there is one error among the following 5 conditions,
relative LED will light up.
No. Conditions Error detection method
s
4 P48V error PF LED remains ON (Lights up)
ta
5 LON communication error SER LED remains ON
ris
c. SYS1: Flickers when DOC Watchdog is normal. If abnormal, remains ON or OFF.
do
d. SYS2: Flickers when DPC Watchdog is normal. If abnormal, remains ON or OFF.
e. PF: Remains OFF when P48 is normal. If abnormal, remains ON.
va
f. LON: LED for checking LON communication. If the communication with CAR LON is
normal, it will flicker. If abnormal, remains ON or OFF.
le
g. TD1: G/A Com. checking LED. Flickers during communication and remains OFF other
/e
times.
h. TD2: G/A Com. checking LED. Flickers during communication and remains ON other
ps
times.
i. TD3: G/A Com checking LED. Flickers during communication and remains OFF other
ou
times.
r
j. CDS: Car door switch checking LED. When door is closed, it will be turned on.
/g
(Open: OFF)
k. R5SC: Safety checking LED. If normal, remains ON
ce
l. R2LD: Hall door checking LED, it will be turned on when all of hall door are closed
fa
m. RDZ: Door open Zone checking LED. If car is at Door Zone it will be turned off.
But it is at out of door zone, it will be turned on
n. R1ML, R7LF, R7FN: CTT work checking LED. When related CTT works, they will be
turned on
※ Caution
Green LED will flicker and red remains OFF in normal conditions.
Yet, TD1, 2, 3 LED flicker in a shorter internal than other green LED.
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 6/47
Field Industrial Engineering PCB Date Apr. 2006
2) Function table of switches, jumpers and dip switch (located in DOC PCB)
No. Name Switches Function Usually
1 SW2 Slide switch WE : EEPROM writing + 5V position
2 RESET Tact Run CPU Reset
3 SPEC2 DIP SW(8P) Spec. setting 2
4 SPEC1 DIP SW(4P) Spec. setting 1
s
5 TMR1 HEX SW Light timer of car
ta
Detects door zone in
6 NOR/ABNOR Jumper 6P Normal
emergency
ris
DIR Selects rotary encoder
7 Jumper Pin
direction
do
8 SH Jumper Pin Terminal R setting 1 G/A
9 SM Jumper Pin Terminal R setting 2 G/A
va
10 SL Jumper Pin Terminal R setting 3 G/A
le
11 JP1 Jumper Pin Terminal R setting 4 G/A
/e
Maint.OPR.
ou
a. SW2: WE position → EEPROM writing enable: when Spec. is changed into DOA PCB
at the side
r
Slide
ce
+5V WE
※ After Spec. Modification, JP1 should be positioned on +5 to prevent the spec. data from
fa
deletion.
b. Reset: Reset Run CPU, Speed CPU and LON CPU
s
ta
5 Setting to verification mode Normal position
6 Voice synthesizer exist Voice synthesizer none
ris
7 Unused Unused
do
8 In-factory checking mode va Normal
※ Car ID setting for lift#1 and #2 is available only when 1st bit is ON.
checking mode of 5th bit is ON, checking points can be registered through
le
TMR1, ※ In-car light timer setting, is to set the time SPAN for in-car light to turn OFF
/g
※ The hexa switch is weak, be sure to use cross-shaped driver of a proper size.
Set Set
s
1st rise of Hall 2nd rise of Hall
ta
Net Net
ris
※ In case of single elevator, insert jumper pin on TRM1
do
※ In case of duplex system, remove SH jumper on both elevator, and set the hall type by
dip switch(SPEC1-7th pin ON) on DHG PCB of E/L #2
va
h. SM: Terminal resistance setting of CRT monitoring net.
le
E/L #1 E/L #2
/e
CRT
ou
monitoring
panel
r
※ In case of duplex operation, insert jumper pin into only the side to which CRT monitoring
/g
on. After ANN connection, turn on this switch. If you key in '0' 4 times on key pad, the
screen will be initialized.
j. MAINT: In order to open door beyond the door opening zone, you shall
① Set the AUTO/MAINT switch of DOC-120 PCB in control panel to MAINT.
② Insert a MAINT jumper.
Caution: Be sure to remove MAINT jumper short pin after installation at (high-
speed operation).
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 9/47
Field Industrial Engineering PCB Date Apr. 2006
s
AF 8 PIN Switch Input in control panel(DOC-120)
ta
AC 8 PIN Output in control panel (Relay drive)
ris
AB 18 PIN Input and output(Relay drive) in control panel
HA 10 PIN Hoist way limit switch input
do
TB1 Terminal Block DC power supply in DOC PCB
va
SD 4 PIN
ST 4 PIN RS-232 Serial Port(for HPC)
le
electrically. Much care should be taken in handling. DOC-XY TYPE sticker attaches program
element. X represents horizontal coordinate(1∼15) and Y vertical coordinate(A∼M)
fa
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 10/47
Field Industrial Engineering PCB Date Apr. 2006
1) DOC-120 PCB
① ② ③ ④ ⑤
s
ta
ris
do
va
le
/e
ps
r ou
/g
ce
fa
s
U40 OUTPUT DRV Each relay and contactor doesn't operate.
ta
Operates LON
U51 LON CPU O/S and LON program communication is invalid
CPU
ris
2) Checking point at failure
do
a. When SYSI LED doesn't flicker
- Verify that +5V voltage is within +4.65V~+5V.
va
- Verify that ROM (27C010) is properly inserted.
le
(Verify that even side and odd side are not switched.)
b. When no letter appears on LCD (Liquid Crystal Display) of DOA-100 PCB
/e
- Make LCD brighter by turning the variable resistance (VR1) of DOA-100 PCB
(New model has nothing)
ou
3. DOA-100 PCB
3.1 Description of DOA-100 PCB
1) DOA-100 PCB is composed of LCD and Key pad and connected by DOC PCB and
16P twist flat cable.
2) LCD displays the current condition about control panel and can be inputted various
commands, address, data, etc. through key pad.
3) As DOA-100 PCB has a timer, the back light turns OFF automatically without any
key pad input for about 7 minutes. Press any one of "E", "A", "6" and "2" key on
the pad to turn ON the back light again.
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 12/47
Field Industrial Engineering PCB Date Apr. 2006
s
ta
ris
do
va
4. DOP-130 PCB
le
DOP PCBs are the power source PCB of DI 1(60~105) E/L. This is the source of DC
24V(Car LON PCB), DC 48V (Relay, outer signal input I/F power), DC110V (C1ST, C1BR,
/e
C1VD (contactor power) and AC power source and fuse. This also displays the fuse condition.
ps
AEG06C023*A : Si220-Gen2
r
/g
s
ta
ris
do
va
le
/e
ps
ou
5. DPC PCB
5.1 Configuration and Diagram
1) Configuration drawing of DPC-130
s
ta
Ram
ris
EEPROM
(KM68257*A)
(AM29F010)
do
ALP Comm.
ASIC
va
Hall AD
C1CD Drive.
CT
le
PWM.
/e
ps
Stack Error.
Main CPU
DPRAM Comm.
ou
Motor
& I/O
Thermal.
r
/g
Brake S/W.
ce
Data &
Address Bus Encoder Encoder.
Interface
DOC-120 PCB
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 15/47
Field Industrial Engineering PCB Date Apr. 2006
DPC-130
VA
VRE
Seg. Function Remark
VA Power(+5,±5, Gnd)
VRE Rotary Encoder signal(to
DOM13X)
s
VAD
VB Hall CT
ta
VB
VC Drives C1VD
VD Drives ALP
ris
VE I/O Interface(DOC-110)
VG Connected to DPP-131 VG
do
VTH VH Serial PC Booting
VDA Connected D/A card Signal test
VTH Moter Thermal
va
VPW Slack Rope S/W input
VBS Brake S/W input
VPW Power(+24,+28Vdc)
le
⊙ Flickering LED1
● On ALM Red
ou
1
○ CPU error Error Flickers
● CPU error Detection 2~3/sec D/A
ce
1 2
VD CARD
Pin No. Function(J5H)
J5H A
1 and 2 Spare
fa
VD
Pin No. Function(J1J)
VE
1 and 2 S/W booting
3 and 4 EEPROM write
1 2
5 and 6 SPEC set J1J
3 4
5 6
Pin No. Function(J1G)
1 and 2 ROM booting
1 2 J1G
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 16/47
Field Industrial Engineering PCB Date Apr. 2006
s
a. Verify that Jumper, inverter H/W over-current detector, are set according to below table
ta
Setting of J5H
ris
Jumper No. IPM, IGBT Capacity Motor Capacity
No. 1 ~ 2 Spare
do
No. 3 ~ 4 150A va 4.1kW~10.3kW.
Setting of J1J
le
Jumper No. Function Remark
/e
No. 5 ~ 6 Spare
ou
VA (+5V - GND) DC + 5V ± 2%
1. Verify that AC 93~122V is applied
VA (+15V - GND) DC +15V ± 2% to SMPS power input terminal
2. Check the output voltage of SMPS
after removing connection between
SMPS and DPC PCB. If each power is
out of range from allowable error ±2%,
s
replace SMPS
ta
VA (-15V - GND) DC -15V ± 2% 3. Check the output voltage of SMPS
after re-wiring between SMPS and DPC
ris
PCB. if each power is out of range from
allowable error ±2%, replace SMPS
4. If SMPS is normal, replace DPC PCB
do
va
5) Check WDT
a. Verify that CPU LED(Green) flickers at 0.5 second interval with power ON.
le
Caution: WDT (WATCH DOG TIMER) monitors that the program calculation of speed
ps
control CPU operates properly. If WDT does not flicker at 0.5 second interval during
adjustment or it remains ON or OFF the speed control CPU may seriously fail. Thus every
ou
c. In such case, check 5V, ±15V power, ROM or ROM socket error, or connector
connection error.
ce
a. Verify that LD1 ALM LED (Red) turns ON, and then, OFF after about 2 seconds. ALM
LED is for inverter H/W safety check and turns ON when the followings are detected.
① Over current is detected in inverter. (J5H Jumper is not inserted)
② WDT of speed control CPU has failed.
③ U phase arm -short circuit of IPM or GATE SMPS power has failed.
④ IGBT U-phase ARM is short-circuited and GATE PCB power has failed.
⑤ IGBT V-phase ARM is short-circuited and GATE PCB power has failed.
⑥ IGBT W-phase ARM is short-circuited and GATE PCB power has failed.
⑦ Over current is detected on DC Link end.
⑧ Regenerative IGBT and GATE transformer power have failed.
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 18/47
Field Industrial Engineering PCB Date Apr. 2006
Caution: If ALM LED turns ON in inputting power and does not turn OFF, operation is
impossible. Perform an inspection according to the above ①~⑧. as shown below.
b. Verify that J5H Jumper is properly inserted.(If not inserted, ALM LED turns ON)
c. Verify that WDT LED is flickering normally.
d. In case of above ③ ~ ⑧ , check the connectors of DPC-130 PCB and verify that
GATE SMPS, GATE TRANS input is applied by AC 110V+10%,-15%..
e. Check IGBT stack or IPM connection conditions(disconnection and loose bolts)
s
7) Check C1VD contactor input (Option)
ta
a. Verify that C1VD contactor is energized about 3 seconds later from power input.
ris
Caution: If DC Link volt. does not reach 330V even after 8 sec. (Low- voltage error),
do
turn OFF C1VD contactor and then ON. Then, check the voltage after 8 seconds.
If the voltage is still low, turn OFF the contact and generate charging circuit
va
failure error.
le
b. In this case, main power circuit connection, GATE SMPS (Trans) input or connection,
charging circuit OFF, IPM, IGBT or regenerative IGBT ON may have failed.
/e
a. Adjusting of speed control gain value affects riding comfort and leveling accuracy of
the car.
r
/g
d. High gain value causes excessive vibration and low gain value causes stalling or
starting shock.
fa
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 19/47
Field Industrial Engineering PCB Date Apr. 2006
6. DPP-131 PCB
The DPP-131 is improved PCB of DPP-130.
6.1 Diagram of DPP-131 PCB (IPM 50A, 75A, 100A, motor 5.5kW~11kW,
S-IPM 50A, 75A, 100A, 150A motor 5.5kW~15kW)
Seg Function
Connected to IPM
GU1 15V
GU2 Ground_U
s
Connected to 'VG'
Seg Function connector of DPC PCB
ta
GV1 15V
GV2 Ground_V
ris
Seg Function
GW1 15V
do
GW2 Ground_W
Caution
Seg Function
va
GX1 15V Don't touch
SIGMA stack w hen light
GX2 Ground_W
ON after pow er
GX3 -9V
le
OFF.
Seg Function
/e
Seg Explanation
TH1 Thermal1
GW1 Ov er 50V on DC link
TH2 Thermal2
ps
LED100
Item Performance
Detecting short-circuit Detects short just like arm short-circuit, IPM & IGBT short within
ce
Detecting error of IPM inner Maintains breakdown condition about 2ms when IPM error occurs
side at its inner side
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 20/47
Field Industrial Engineering PCB Date Apr. 2006
s
ta
2) BR(brake) variable resistance sets regenerative operation starting voltage level.
ris
The factory setting is 730V. This setting may be changed for testing by turning the volume.
After testing, be sure to return to the origin position. Each end of C12 is 7.6+/-0.5volt.
do
* Measuring point
a. TE40 and TE70 on DPP131: 7.5 ±0.5V
va
3) In case of DPP-131, the potential difference between regenerative voltage and over
le
voltage should be 0.25~0.36V.
/e
1) Checking the type name of DPP-1XX PCB according to IGBT capacity shown below.
r
PCB type
/g
IPM 50,75,100A
Drive motor: : Max. rating- lower than 11kW
DPP-131
fa
2) Check the connection condition of each connector. Verify that all connectors are
connected to their proper positions.
s
IPM & IGBT short, or regenerative IGBT OFF error, wrong wiring of recharge
ta
resistance(RCR), Recharging circuit ON error, or luminescent diode may damaged.
ris
Inspection should be carried out after DC link voltage discharged.
z DC Link voltage is condenser power, surely check the voltage for safety.
do
7. DCL PCB
va
7.1 Function
※ DCL-242(241) PCB is car operation PCB(CLON) mounted with MC143150BIFU
le
neuron chip and is applied to 60∼240m/min.
※ DCL-242 PCB is an improved one of DCL-241. It can be replaced each other cause
/e
1) Installed in OPB in single elevator and forms a serial communication network with
CNL LON of CP
ou
2) Detects call button in car, open, close and ex_open(elongates door close time for
3 minutes and closes the door regardless of door time with a close button
r
/g
registration)buttons, control board switch, on car connection box switch input, and car
load, and it transmits them into DOC PCB through network.
ce
3) Controls car call B/T, open, close and ex_open response lamp and Up/Down direction
lamp, full lamp, CPI, and car-chime(gong) with display commands through the network of
fa
DOC PCB.
4) The additional command signals from CP that are related with door are transmitted to
DCD PCB. And it receives some error signals of door through parallel communication for
easy installation & maintenance
5) It transmits voice synthesis guide data to the voice synthesis board in OPB through LCD
connector.
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 22/47
Field Industrial Engineering PCB Date Apr. 2006
6) Functional Classification
No. Classification Item Specification
1 Connection Signal
2 Memory ROM One 27C256 32K Byte
1) Non voltage switch input by comparator: 39EA.
Car call button input:32 floors(MAX. 64 floors)
Open, close, ex-open button: 1 respectively
Up, down, start, bypass button on OPB: 1 respectively.
s
ta
Input 2) Voltage switch input by comparator : 24
OPB switch:15. On car connection box switch:5
ris
Car load detecting switch: 3. Photo shoe switch: 1
3) Analog ~ digital converter input: 4 channels
do
3 Input/ Output Potentiometer: 2.
1) TR driving by I/O mapped I/O method: 7
va
CPI driving: 3. 110% overload buzzer driving: 1
Chime 1,2 strike driving: 2. LCD back light: 1
le
Output 2) TR driving by memory mapped I/O method: 39
Car call button response lamp: 32
/e
buzzer: 1
Voltage +24V±5%
4 DC power
ou
Current TYPE 3 A
5 PCB spec. Size 239×133.3mm
r
7 Environment Oper.tem. 0 ℃ ~ 70 ℃
ce
fa
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 23/47
Field Industrial Engineering PCB Date Apr. 2006
LCD : Voice
IND : CPI synthesis guide
connection device(DCV-100)
s
ta
CCN1 : MAIN LD1:LED for PCB
ris
Connector state indication
SW1:ID setting,
do
terminal resistandce
U1:NEURON
setting
CHIP
va
U2:DCL
ROM
le
DFTR : Differen.
trans. input
/e
ps
LAMP:UP,DOWN,
FULL LAMP
CIN:IN-CAR
ou
(OPB)input OP:OPEN
B/T & LAMP
r
/g
EOP:EX OPEN
B/T & LAMP
ce
ONC:ON-
CAR INPUT CL:CLOSE
B/T & LAMP
fa
BZ1:CALL
B/T BBZZER
① ② ③ ④ ⑤ ⑥ ⑦ ⑧
2) Configuration
DCL-200 BOARD
NEURON CHIP
Serial
MAC PULSE
ROM COMM. Net Work
Proces TRANS
32K
s
NetWork
Proces
ta
RAM CPI
Process I/O
ris
Port
OPB Input RAM
ON Car Input CAGE 2K Power DC 24
do
WD Input Input DDC Volt
Photo Shoe input
EEPROM CLOCK
512B & CTL.
va
Control signal
Potensionmeter
차동
input TRANS
le
Lamp Output
CAGE
/e
CONV
ou
Main OPB
※ In case DCL PCB is applied to sub & wheel chair type OPB, set the PCB ID on
Dip switch
DOC PCB
Set the terminal resistance
DCL PCB
SC-01,02
CCN-1-01,02 SC-01,03
s
O O O O 1EA 1EA
ta
a. TD62083AF Output Current Maximum Rating: 500mA/ch
ris
b. OPB B/T LED Ideal Forward Current Maximum Rating: 40mA/per
c. Multi PCB is located at main OPB and connected to DCL24X.
do
2) Connection diagram
a. Diagram
va
Main OPB Sub OPB #1 Sub OPB #2 Sub OPB #3
le
DCL-24x
/e
ps
LP LP LP
B/T
r
/g
LP
ce
fa
Connect in installation
1 OFF CPU run error, COMM. error No P24V power, PCB(H/W) error, etc.
s
3 ON(0.3 sec.interval) CPU run normal, COMM. normal
ta
4) Main OPB ID check by CPI when main power turned on.
ris
a. Check if DCM-11X or 12X is connected to DCL-242 PCB
b. The ID of main OPB "01" will be displayed on DCM-11X or 12X when main power
do
turned on. va
8. DCV PCB
8.1 DCV-100 PCB (Auto voice synthesizer device)
le
1) Function
/e
CN3: For
Speaker
CN1: For
Power
3) System configuration
※ DCV-100 PCB configuration
a. Com. method: Parallel Comm,
b. CPU: AT90S2313
c. MEMORY: ROM(27C040) → Voice data stored
d. D-A converter: Converts digital voice data analog data
s
e. Amplifier: Amplify analogized data and outputs through speaker
ta
(Max.output:2Watt, 8Ω )
ris
4) Spec. setting
do
a. Spec. setting method: Spec. can be modified by DIP SW(SW1).
* Bit allocation chart
va
Seg
Bit 1~4 Bit 5 Bit 6 Bit 7 Bit 8
.
ON :Chime
Refer the below "
le
ON : is operated
Func EX)" for ON : Announcement for ON : Announces
Announcement before
tion. underground floor 13F is omitted "Thank you"
/e
1 2 3 4 5 6 7 8
Ex.) In case
On
r
underground
/g
floor is B4
Off
ce
* In case the lowest floor is 1st floor, please turn off DIP SW No. of 1~4
fa
Underground Underground
Dip SW Dip SW
(=lowest) floor (=lowest) floor
※ Once the underground floor is set, other floors are set automatically.
b. Announce recordings in sequence with bits 1~4 turned ON.
Thus, voice synthesizer can be tested with this bit 1~4 in factory or field.
※ Be sure to turn them OFF after testing.
c. Bit 5 and Bit 6 should set same as floor setting spec. of the building.
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 28/47
Field Industrial Engineering PCB Date Apr. 2006
s
(opposite direction will increase volume)
ta
After volume adjustment, bits1~4 should be set again referring above 4).
ris
6) Power failure detection
DCV-100 PCB detects power failure and announces power failure (twice).
do
As power failure announcement uses local battery,
7) Power switch
va
Turns ON and OFF DCV-100 PCB power.
8) Indicator (LED1)
le
a. LED1: Indicates status of power. Lights ON with power ON..
9) Connector connection
/e
1 GND 9 D2 1 P12
2 P5 10 D3 2 P24
r
3 NC 11 D4 3 G12
/g
4 A0 12 D5 4 G24
ce
5 GND 13 D6
6 CS 14 D7 CN3 Function
7 D0 15 NC 1 Speaker1
fa
8 D1 16 NC 2 Speaker2
9. DOS PCB
9.1 DOS-100 PCB (Local Supervisory panel)
1) General
DOS-100 PCB is mounted inside the monitoring board. It is connected to the control
panel (DOC-120 PCB) by a line enabling it to monitor overall elevator conditions.
Contact signal is non-voltage contact and the accepted current is 2A or less.
s
a. Lay out of DOC-100 PCB (Size 218*280 mm)
ta
ris
do
va
le
/e
ps
r ou
/g
ce
fa
MPU &
SM connect. in G/A com. KEEP RY & External
BUS
DOC-120 PCB sect. RY sect. device
CTRL sect.
s
information,
ta
E/L conditions can be informed to monitoring board. As the keep relay(keep type)in
ris
DOS-100 PCB maintains its conditions during power failure, the last condition of E/L
can be seen with outside equipment power only.
do
2) Indicator
※ DOS-100 PCB has 2 LEDs.
va
LED NO Function Indication
LED1 Watch dog run Flickers at 64ms interval with PCB normal
le
LED2 COM condition indication Flickers at every control panel call (128ms)
/e
3) Switch
ps
4) Connector
a. PW connector (Power):No.1=VCC (+ 5V), No.4: GND (0V)
b. SM connector (Communication) → Connected to SM connector in DOC-111,
120 PCB.
PIN 1: Com. line 1 PIN 2: Com. line 2
s
PIN Ry Relay Usage1 Usage2 Usage3
DATA
ta
No. No. Type (7-SEG type CPI) (Lamp type CPI) (Binary type CPI)
ris
1 RY1 D0 7-SEG driving(a) 1st floor LAMP BINARY1
2 RY2 D1 7-SEG driving(b) 2nd floor LAMP BINARY2
do
3 RY3 D2 7-SEG driving(c) 3rd floor LAMP BINARY3
4 RY4 D3 7-SEG driving(d) 4th floor LAMP BINARY4
va
5 RY5 D4 7-SEG driving(e) 5th floor LAMP BINARY5
6 RY6 D5 7-SEG driving(f) 6th floor LAMP BINARY6
le
9 RY9 D0 7-SEG driving(A) 9th floor LAMP Upper limit forced reduction error
10 RY10 D1 7-SEG driving(B) 10th floor LAMP Lower limit forced reduction error
ou
Keep type
11 RY11 D2 7-SEG driving(C) 11th floor LAMP Stop between floors
12 RY12 D3 7-SEG driving(D) 12th floor LAMP Door open unable
r
/g
④ 7-SEG as configuration.
s
2nd digit(10) place 1st digit(1) place
ta
c. KB connector(22 PIN) → Connected to other equipment
ris
PIN Ry Relay Usage1 Usage2 Usage3
DATA
No. No. Type (7-SEG type CPI) (Lamp type CPI) (Binary type CPI)
do
1 RY22 D0 22nd floor LAMP
Keep
2 RY23 D1 23rd floor LAMP
va
type
3 RY24 D2 24th floor LAMP
le
10 RY31 D1 Power supply light Power supply light Power supply light
/g
s
ta
ris
E/L #2 IND I/F(HI2)
do
va
le
/e
ps
2) Feature
This DHG-161 PCB has ASIC chip GVC14605 for serial communication and CPU
ce
89C51.
a. HUC, HDC, HF2, HC2, HI2 are used for E/L#2 (In case of duplex system)
fa
3) Power
Voltage Use Power source
Drives Chime & Hall Lantern
Rectified power from control
DC24V SSR Supplies power to IND
transformer power in CP
PCB
Downward graded transformer
DC5V Circuit logic power
power form DC24 of PCB.
Output power of control
s
AC100V Drives Hall Lantern lamp
transformer
ta
4) Function
ris
a. Floor ID setting by DIP SW1
- DIP SW appearance - DIP SW setting
do
ON ON va
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
le
Floor ID Set section Button type
(HEX Value) segment section
/e
(No. 1 ~ 6)
*If all switches are 'OFF'. Floor ID. is not exist
ou
- Set the button type by using button type segment section( No.7~8)
DIP switch No.
r
7 8
ce
1 2 3 4 5 6 7 8
Off
s
8 NON STOP None button at hall
ta
7 OK 09
ris
6 OK 08
5 OK 07
do
4 OK 06
3 NON STOP None button at hall
va
2 OK 05
le
1 OK 04
/e
B1 OK 03
B2 OK 02
ps
B3(Lowest
OK 01
floor)
ou
1 2 3 4 5 6 7 8
1( Lowest 1 0 0 0 0 0 0 0 1
fa
)
2 0 1 0 0 0 0 0 0 2
3 1 1 0 0 0 0 0 0 3
31 1 1 1 1 1 0 0 0 1F
32 0 0 0 0 0 1 0 0 20
④ Dip SW2 is not required any setting. Leave them all at 'off' position.
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 36/47
Field Industrial Engineering PCB Date Apr. 2006
Power &
Communication
DOT IND
s
ta
ris
do
G/A va
★B/T & controller
-Up/Dow n button input Sw itch
★Up/Dow n lamp output
le
Hall input
VIP, PARKING
/e
ps
Parallel communication
NO.1 DOC PCB network NO.2 DOC PCB
G/A G/A
G/A
r
E/L #1: hall lantern & chime E/L #2: hall lantern & chime
fa
Com m unication
Line
G/A
DHG-PCB
E/L #1 Button
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 37/47
Field Industrial Engineering PCB Date Apr. 2006
s
E/L #1: hall lantern & chime E/L #2: hall lantern & chime
ta
ris
do
Com m unication
Line
va
G/A
le
DHG-PCB
/e
To next floor
ps
Terminal resistance
(SH of HJP)
fa
DHG-161
Hall #31
DHG-161
Hall #2
#01 IND
DHG-161
It is in distribution box Terminal resistance Hall #1
at lowest floor 1/4W 120 Ω
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 38/47
Field Industrial Engineering PCB Date Apr. 2006
SL
s
SH SH
ta
ris
DHG-161
do
Hall #32
DHG-161
va
Hall #31
le
DHG-161
/e
Hall #2
DHG-161
ps
Terminal Hall #1
resistance
ou
Additional Lamp3
DOT of 1st digit(1 place)
displaying Additional Lamp1
s
ta
ris
do
va
le
DOT of 2nd digit
(10 place) displaying Additional Lamp2 HI: IND I/F
/e
DCM-1XX PCB receives serial data from DHG-161 and DCL-242 PCB to DOT
IND, and displays current elevator position, direction and additional information.
r
/g
a. It receives serial data as clock and enable signal from DHG-161 or DCL-242
PCB, and drives DOT and additional lamps.
ce
b. In can display not only numbers but also alphabet (capital letter and small letter).
c. It can drive 4 of additional lamps
fa
d. Button energy saving mode function (It can be adjustable by SPEC in DOC PCB,
only for VIX-532 type Indicator)
3) Power
DC 24 V is used for display drive power which is supplied from DHG-161 DCL-
242 PCB, and using for logic power by stepping down DC24V to DC5V.
4) PCB types and application scope
a. DCM-1XX PCBs in Sigma elevators can be classified to DCM-10X, DCM-11X
and DCM-12X (3 types)
b. The usage purpose of additional lamp is classification standard.
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 40/47
Field Industrial Engineering PCB Date Apr. 2006
s
ta
DCM-116 AEG00C769*C Horizontal CPI (Sigma standard) 2EA(LAMP1,3)
Horizontal CPI (Only Korea
DCM-117 AEG00C769*D 3EA(LAMP1,2,3)
ris
Domestic)
DCM-124 AEG00C770*A CPI, Mounted on OPB (Sigma standard) 0EA
do
CPI, Mounted on OPB (Sigma standard,
DCM-125 AEG00C770*B 1EA(LAMP6)
EME)
CPI, Mounted on OPB (Only Korea
va
DCM-126 AEG00C770*C 3EA(LAMP3,4,5)
Domestic)
CPI, Mounted on OPB (Only Korea
le
DCM-127 AEG00C770*D 4EA(LAMP1,2,3,4)
Domestic)
/e
ps
5) Connectors
a. DCM-10X b. DCM-11X, 12X
ou
1 DC24V 1 DC24V
/g
2 GND 2 GND
ce
3 DATA 3 GND
HI HI
4 CLK 4 DATA
fa
5 ENABLE 5 CLK
6 ENABLE
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 41/47
Field Industrial Engineering PCB Date Apr. 2006
s
CHRG
DC Supervising
BATT
Battery
P2
ta
DC전원 ERROR
P3:1
ris
do
+SPB Power Supply -> +12V
-> +12V
-> +5V
va
Step- Up
12V->24V P4:1
Enable
Ind Vbrb2
Ind Vbrake BRB2
P4:2
le
P4:3
/e
Brake
BRB1
LON 3150
Information
Hoistway fire temp. sensor 32K 62256 RAM Status Display
ou
DDO NURF
10Mhz Resonator
P1:1 2 DZ Speed Direction
ce
Watchdog Indicator
P5:1 5 Encoder Interface(Ch.A/B)
내EEPROM
장 EEPROM
Up: 8 × LEDS(green)
fa
2) Outward appearance
P4 : -BRB2 SW input
-BAT input
-Brake output
P1 : LDC input
s
P3 : DES Power input
ta
ris
do
va
le
P7 : CP comm. Line
r
/g
ce
fa
P6 : Annunciator input
P9 : Hand PC
connection
P10: Hand PC
connection
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 43/47
Field Industrial Engineering PCB Date Apr. 2006
1) MIC
P1 LDC Input P6 Annunciator input
P3 PCB power P7 Car LON Comm. input
BRB2 switch input
Hand PCB connection
P4 Brake power output P9
(CP to DES
Battery power input
Hand PCB connection
P5 R.E(rescue) input P10
(DES to Hand)
2) LED
s
ta
No Display condition
LED
. ● Lighting ⊙ Blinking ○ Lights -out
ris
CON- Normal speed Slower than
1
Speed error Normal speed
BAT-Charging
do
2 Charging OK Battery check No charging
3 BAT- Full Full Charging No Full charging
4 BAT-Fault Battery Fault Battery OK
va
5 DES-OK CPU error CPU normal CPU error
Operated by Operated by CP
le
6 BAT-Mode
battery power power
/e
GRP operation is
8 GRP GRP operation OK
invalid
Out of ACD27
ou
operation operation
/g
Safety line
11 R5SC Safety line normal
abnormal
ce
s
It will light on in case DES PCB fails to communicate e
ta
with DOC PCB f
d. Over-speed detection
ris
g
It will light on in case CP detects over-speed h
do
e. LDC abnormal
It will light on in case LDC information in DES PCB
LED1> 0m/s
va
differs from DOC PCB when car stops.
f. Over-heat in E&I panel
le
It will light on in case the temperature in E&I panel is
higher than setting value in SPEC.
/e
g. Speed error
ps
h. Parameter fault
It will light on in case the transmitted parameter data
r
/g
4) Button
Button name Full name
fa
Button
Brake release
BRB1
button1
Button compounding Function
Temperature in E&I panel is displayed on DIS1 and
REB + CCBL
DIS2
REB + CHCS Car speed is displayed on DIS1 and DIS2 (unit: m/s)
REB + TEST It tests the output of DES PCB
s
ta
REB + NURF Reset Annunciator
REB + RTB Governor tripping
ris
REB + RRB Governor resetting
do
1) Jumper- Terminal resistor JMP1 must has jumper pin instead of DOC PCB
2) Check sequence of encoder and speed direction indicator.
va
a. Check if P5 is connected
b. Input data as following
le
f. Operate car to up direction until DZ LED is turned off. Check if SDI LED displays
‘UP’.
r
g. Operate car to down direction until DZ LED is turned off. Check if SDI LED displays
/g
‘DN
ce
h. If SDI display is wrong during above f,g. Set SDI_DIR=0. And repeat f,g.
3) Check the watch dog LED(DES-OK)
fa
3(26cm /s)
s
1) Outward appearance
ta
ris
do
va
le
/e
ps
applied. And R4FMX will be applied to system in case 2nd pit switch is applied to
elevator.
r
/g
ce
fa
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 47/47
Field Industrial Engineering PCB Date Apr. 2006
s
ta
ris
do
va
le
/e
ps
As for relay connection PCB, this PCB is used when generator control option is
applied to elevator.
r
/g
ce
fa