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СНТ 3.03.04 – 2001 стр.

35

Buildings norms of Turkmenistan SNT 3.03.04 -


Building and building 2001
materials industry ministry of
Turkmenistan Concrete and ferroconcrete
structures monolithic. For the first time
Manufacture and
takingover of works
rules

1. GENERALITIES.

1.1. The present norms are extended to manufacture and the taking-over of works, carried
out in building and reconstruction of enterprises, buildings and constructions in all branches of
building:
- In erection of monolithic concrete and ferroconcrete structures from heavy, especially
heavy, in porous aggregates, heat-resistant and alkali-resistant concrete, by manufacture of works in
gunite work and in subaqueous concreter;
- In manufacturing of built-up concrete and ferroconcrete structures in conditions of
building site;
- In welding of armature erection joint of ferroconcrete structures and embedded parts of
monolithic concrete and ferroconcrete structures;
Requirements of present norms should be considered in projecting of buildings and
constructions.
1.2. Specified in point 1.1. Works should be fulfilled in accordance with requirements of
corresponding standards, building norms and rules in organization of building manufacture and
safety engineering in building, preventive fire-fighting regulations by manufacture of civil and
erection works, and also requirements of state supervisory authorities.
1.3. Structures, products and the materials applied in erection of concrete and ferroconcrete
structures, order of acceptance, tests, and also transportation and their storage, should meet the
requirements of corresponding standards, specifications and working drawings.
1.4. Manufacturing quality control of civil and erection works should be carried out
according to operating SNT. In the acceptance control should be presented the following
documentation should be presented:
Executive drawings with submitted (at their presence) deviations, admitted by building
organization and coordinated with project development center of drawings and documents in their
coordination;
- Documents (certificates, passports) certifying quality of materials, applied by manufacture
of civil and erection works;
- Certificates of examination of covered-up works;
- Certificates of structural tests;
- Certificates of intermediate acceptance of responsible structures;
- Journals of works;
- Documents on quality control of welded connections;
- Other documents specified in additional rules or working drawings.
стр. 36 СНТ 3.03.04 - 2001

APPROVED
By decision of Building and building Introduction term in action
materials industry ministry since January, 1st 2002
№ 2 since November, 8th 2001y

Official edition

1.5. It is supposed in projects in corresponding substantiation to appoint requirements to


accuracy of parameters, volumes and control methods, differing from provided by present norms.
Thus accuracy of geometrical sizes of structures should be appointed on basis of accuracy
calculation in TDS 21780-83.
1.6. By working out of manufacturing technology of concrete and ferroconcrete products
and structures and erection of buildings and constructions on their basis is necessary to provide for
complex mechanization of manufacturing processes, possibility of application of multiwinding
casing, application aggregatative volume and bar mat reinforcements, using of ready commodity
concrete mixes. Thus is necessary to consider properties of concrete in durability, density, frost
resistance, uniformity of structure, and also other requirements provided in project documentation..

2. MATERIALS FOR CONCRETE.

2.1. Cements for concrete should be applied proceeding from properties of structures and
constructions, conditions of concrete hardening and environment conditions.
2.2. Activity of Portland cement, used in building object, should be settled by special
laboratory for the purpose of accordance of actual activity of cement with activity of cement
specified in nameplate.
Except Portland cement tests by definition its durability characteristics, there should be set
terms of its stiffening taking into account actual temperature environment in period of cement
application.
2.3. For preparation of a concrete mix with special properties of concrete such concrete
mixes should prepared with using of special additives or complex of agents:
- plasticizing agent - sulfite-yeast brew (SYB);
- plasticizing air-entraining - soapnaphtha, ethyl silicate sodium (GKJ - 10, GKJ - 11), etc.;
- air-entraining agents- neutralized pitch, air-entraining (SNV), synthetic surface-active
agent (SPD);
- Microgas-forming - polyhydrosiloxane (GKJ-94);
- early-strength admixture of concrete - sodium sulfate, sodium nitrate, calcium chloride,
calcium nitrate, etc.;
- antifreeze agent - chloride calcium in combination with sodium chloride, sodium nitrate,
potash, etc.;
- steel corrosion inhibitors - sodium nitrate.
2.4. Optimal quantity of agents should be established by special laboratory.
2.5. Sand for concrete mixes should be formed taking into account demanding properties of
concrete, appointment of building object. Sand for concrete mixes which are pumped over with the
help of concrete pump in pipeline, should contain no more than 5-6 % of particles with fineness
grains less than 0,15 mm and 15-20 %, of particles with fineness grains less than 0,3 mm.
2.6. Coarse aggregate. It is necessary to apply fractionate sandy gravel mix; crushed
aggregate without classification in fraction is impossible to apply is impossible.
Size of grains of coarse aggregate is necessary for applying taking into account following
requirements:
СНТ 3.03.04 – 2001 стр. 37
- In concrete casting of plates-bases the greatest size of grains of a coarse aggregate should
have fineness, equal to half of thickness of plates;
- The greatest size of grains of aggregate in concrete mixes intended for erection of
ferroconcrete structures, should not exceed 3/4 least distances between reinforcing bars;
- Size of grains of aggregate for the concrete mixes laid in sliding shuttering, should not
exceed 1/4 least sizes of cross-section section of concreted structure;
- Size of aggregate for the concrete mixes supplied in pipelines, should be no more than 0,4
internal diameters of concrete input for gravel and 0,33 - for crushed aggregate.
Thus quantity of grains of lamellar or the angular form in separate fractions should not
exceed in the sum 15 % in weight.
2.7. Quantity of fractions of aggregate should be by fineness of grains 40 and 70 mm in
concrete class В15 and above and in hydraulic concrete irrespective of mark - not less than two. In
hydraulic concrete by fineness of grains of aggregate 120 mm and more - not less than three.
2.8. Water applied for preparation of concrete mixes, should not contain impurities in
quantity interfering normal hardening of cement, and also to contribution of armature corrosion.

3. CONCRETE MIXES.

3.1. Сoncrete mix in its structure should provide set properties of hardened concrete at the
least expense of Portland cement.
3.2. Concrete mix proportion in process of its preparation should be exposed to updating
depending on mark of cement, kind of aggregate (sand and crushed aggregate), and also their size
composition.
3.3. Batching of raw materials for concrete mix should be made by mechanized ways in
weight. Other components - water, liquid and their water solutions is necessary to batch by volume
method.
Metrological check of proportioning devices should be made by state supervisory
authorities not less than 2 times a year, interdepartmental control check monthly.
3.4. In preparation of a concrete mix duration of mixing should be made by special
laboratory.
3.5In preparation of a concrete mix in special inclined-axis mixers, loaded by dry mix,
mixing should be carried out during 30 minutes after loading of aggregates.
3.6. Ready concrete mix should be transported by special means (inclined-axis mixers, auto
concrete carrier, special bunkers).
3.7. Capacities in which is transported concrete mix in building site, should be cleaned and
be washed after each working shift and before long (more than a year) breaks at transportation.

4. CONCRETE PLACEMENT.

4.1. Directly before concreting casing should be cleaned from refuse, dirt, and armature
from rust film.
Casing surfaces should be covered by special grease which should not impire appearancel
and durability of surface of structures.
4.2. Mobility of concrete mix stacked in monolithic structures, should correspond to table 1.
Mobility of concrete mixes which are pumped over in pipelines, should be established
taking into account technical characteristics applied concrete pump, but not less than 4 cm.
стр. 38 СНТ 3.03.04 - 2001

Table 1.
№ Structures Slump limit in сm
1. Preparation for foundation and floors, base of roads and airdromes.
0–1
2. Covering of roads and airdromes, floors, retaining walls, 1–3
foundations, blocks, structures concreted in horizontally-sliding
timbering.
3. Massive reinforced structures, plates, beams, columns 3–6
of large and average section with side 0,4 - 0,8 meters.
4. Thin walls, columns, silo bins, plates of small section with 6–8
thickness 120 mm and elements of structures strongly saturated
with armature.
5. Structure, concreted in vertical timbering. 6–8
6. Structures strongly saturated with armature and embedded parts, 20 – 21
interfering plastic concrete placement with vibration.

4.3. In any kind of concrete mix feeding in the reinforced structures height of free falling of
concrete mix should not exceed 2 meters, and in feeding in crossover - 1 meter. Supposed height of
falling of concrete mix in timbering of columns with section sides 0,4 - 0,8 meters should not be
more than 5 meters. Height of free falling of concrete mix in timbering of unreinforced structures
should not exceed 6 meters.
4.4. Concrete mixes are necessary to lay in concreted structures in horizontal layers of
identical thickness without ruptures.
4.5. In concrete consolidation is not allowed leaning of vibrator in metal armature. Depth of
immersion of vibrator in concrete mix should ensure deepening in earlier laid layer in 5-10 cm.
4.6. Placement of the following concrete layer is allowed only before beginning of concrete
setting of previous layer. Concreting renewal is allowed to make at achievement by concrete
durability not less than 2,0 МPа.
4.7. Working seams in coordination with project organization are necessary for providing at
concreting of columns, beams of big sizes, flat plates, rib floors, masses, arches, tanks, bunkers,
hydraulic structure and other difficult engineering constructions and structures - in places provided
in the project documentation.
4.8. Concreting of post-tensioned structures should be made continuously, and device of
working seams should be provided only according to project instructions.
4.9. Concreting of structures and constructions should be accompanied by records in
"Journal of concrete works": dates of the beginning and the ending of concreting, working
structures of a concrete mix and indicators of its mobility, results of tests of control samples,
temperatures of external air, type of timbering and date of stripping of structures.

5. HOLDING AND CURING OF CONCRETE.

5.1. Actions for concrete curing, order and terms of their carrying out, control for execution
of these actions, sequence and terms of striking of structures should be established by the project of
manufacture of works.
5.2. Necessary temperature-humidity conditions for concrete hardening should be provided
with its regular humidifying, protection from wind forcing and direct sunbeams.
Surfaces of concrete which is not intended in further for monolithic connection with
concrete, should be covered instead of regular watering and shelter with film-forming compositions
and materials.
СНТ 3.03.04 – 2001 стр. 39
5.3. At decrease of temperature in hardening or in freshly-mixed concrete below settlement
is necessary to warm or apply in addition heating before acquisition by concrete of necessary
durability.
5.4. Concrete which is in contact with underground waters, should be protected from their
influence in process of laying and after its termination before achievement not less than 70 % of
project durability.
5.5. Movement of people in freshly-mixed concrete, and also installation on it of timbering
for erection of new structures is acceptable only after achievement by concrete durability not less
than 2 МPа.
5.6. Stripping of concrete and ferroconcrete structures it should be made after achievement
by concrete durability providing for safety of surface and edges of corners at removal of timbering.
Removal of timbering perceiving weight of concrete structures, reinforced by bearing welded
carcasses, is admissible only after achievement by concrete of these structures, not less than 25 % of
project durability.
5.7. Stripping of bearing ferroconcrete structures is necessary to make after achievement by
concrete durability specified in tab. 2.

Таблица 2
Concrete durability ( % project )
№№ in actual load
Structures above 70 % of less 70% of
nn
rated rated
1. Being in frozen ground 100 70 – 85
2. Bearing, length less than 6 m 100 70
3. Bearing, length 6 metres and more 100 80

6. CONCRETE TESTING IN ACCEPTANCE OF STRUCTURES.

6.1. Quality control test of concrete mix and concrete should be carried out according to
operating TDS.
It includes definition of mobility and hardness of concrete mix, definition of concrete
durability, its frost resistance and water resistance.
6.2. Mobility and hardness of concrete mix is defined directly in building object not less
than two times in shift.
6.3. In checking of concrete durability is obligatory its test for durability in compression,
and for concrete of road and airdrome coverings is necessary to test also concrete for tension in
bending.
6.4. Durability of concrete for tension should be compared with durability size specified in
project. Durability of concrete for tension is considered corresponding to project, if it makes not
less than 90 %.
6.5. Test of concrete for water resistance and frost resistance is necessary for making in the
tests of a concrete mix selected on mixing station not more rare than once in a month, and in case of
change in structure of a concrete mix or characteristics of used materials - immediately for each
new structure.
6.6. At erection of post-tensioned structures with a tension of armature concrete is necessary
to test for durability by manufacturing of control samples from laid in structure of concrete mix.
6.7. Indicators of control of concrete quality, concrete and ferroconcrete works should be
entered in journal under corresponding form (Appendix 2).
стр. 40 СНТ 3.03.04 - 2001

7. CONCRETE IN POROUS AGGREGATE.

7.1. As coarse aggregate for manufacturing of concrete mixes is necessary to use sintered
argillite and argillaceous sintered sand. For preparation of concrete mixes transported in pipes the
greatest size of grains of sintered argillite should not exceed 20 mm. Use of usual sand is allowed
only for manufacturing of structural concrete.
7.2. For preservation of mobility of concrete mixes on basis of sintered argillaceous
aggregate is necessary to enter agents which are slowing down setting of concrete mixes.
At application of concrete pumps is allowed saturation sintered argillaceous aggregate by
water. Concretes made from humidified sintered argillite, is necessary to check in addition for frost
resistance.
7.3. Dispensing of sintered argillaceous crushed aggregate and sintered argillaceous sand
should be made in volume, and cement and a usual small aggregate (sand) - in weight. Use of
weight feeders is possible in control of volume of loaded in concrete mixer porous aggregates
(crushed aggregate and sand).
7.4. Duration of mixing of components of concrete mix in sintered argillite in amalgamators
of enforcement and gravitational action is resulted in tab. 3.

Table 3.
Duration of mixing of a concrete mix in seconds,
Slump in amalgamators with capacity of liters.
limit
,cm Volume weight of concrete in kg/m ³
1700 1400- 1000- 1700 1400- 1000- 1700 1400- 1000-
1700 1400 1700 1400 1700 1400
to 500 l from 500 to 1000 l more than 1000 l
to 3 100 120 150 120 150 180 150 180 260
3-8 70 90 120 90 120 150 120 150 210
8 - 12 65 105 75 75 105 135 85 135 195
more 45 95 95 125 125 125 75 125 185
than 12

7.5. Duration of transportation of concrete mix with beginning terms of setting not less 1,5
hours in sintered argillite from place of manufacturing to point of placement should not exceed 45
minutes. Duration of holding of concrete mix from the moment of preparation before its
compression in temperature to +25 ˚С should not exceed 1 hour, and in temperature of air more than
+25 ˚С - no more than 30 minutes.
7.6. For surface compression of mixes with mobility to 4 sm is necessary to apply weight
vibrators with unit load on surface of concrete within 4 - 6 МPа.
Time of compression of lightweight concrete mixes depending on their mobility is resulted
in tab. 4

Table 4
Mobility of concrete mix Duration of vibration
(slump limit) in см of concrete mix in seconds
To 4 40
From 4 to 6 30
More than 6 25
СНТ 3.03.04 – 2001 стр. 41
7.7. Terms of striking of structures from easy concrete in sintered argillite should be set
taking into account durability achievement at compression not low:

0,5 МPа – for heat-insulating concretes;


1,5 МPа – for structural- heat-insulating concretes;
3,5 МPа – not less than 50 % of project mark for structural concretes.

7.8. Durability at concrete compression in porous aggregates and at timbering of structures


at their possible freezing should be not low:

0,5 МPа – for heat-insulating concretes;


3 Мпа – for structural- heat-insulating concretes;
5 МПа – for structural concretes.

7.9. At control of concrete quality in porous aggregates volume weight of consolidated


concrete mix and its segregability should be defined not less than two times in shift.
On control samples durability should be defined at compression of easy concrete, its
humidity and water absorption.

8. ACID-FAST AND ALKALI-PROOF CONCRETES.

8.1. Acid-fast concretes depending on applied materials, can be high-acid-fast and


waterproof, resisting to action of the diluted acids and water.
8.2. For production of acid-fast concrete are applied the following materials are applied:
liquid glass (sodic and potassic), fluorsilicate sodium, andesite or a basalt flour, quartz sand and
others acid-fast stone breeds, crushed aggregate from acid-fast breeds (quartz, andesite, acid-fast
ceramics, etc.).
8.3. Water resistance of acid-fast concrete is reached by introduction in combination of
concrete mix of thinground agents containing active silica (flint, opal, tripoli, diatomite, etc.), 5-10
% of weight of liquid glass and polymeric agents to 10-12 % of weight of liquid glass (carbamide
resin, KRJ, hydrophysical liquid GKJ-10, GKJ-11, etc.).
8.4. Aggregates for acid-fast concrete in granulometric composition, impurity content,
fineness modulus (for sand) should satisfy aggregates for concrete.
Application for acid-fast concrete of crushed aggregate and sand is not allowed from
carbonate breeds (limestones, dolomite). Aggregates should not contain argillaceous admixture, silt
and other argillaceous breeds.
8.5 Mobility of concrete mixes should be appointed taking into account data resulted in table
5.

Table 5.
Scope of acid-fast concrete slump limit, сm Indicator of hardness, sec
Floors, fettling of capacities, devices 0-1 30-50
Structures with rare reinforcement, thickness 3-5 20-25
more than 30 mm
Thick reinforced thin-walled structures 6-8 5-10

8.6. In liquid glass is necessary to take preparation of concrete mixes in the following order.
Preliminary in closed amalgamator in dry kind mix sifted through № 03 initiator of hardening,
aggregate and others powdery components. Liquid glass mix with modifying agents. In the
beginning in amalgamator load crushed aggregate of all fractions and sand, then - mix of powdery
стр. 42 СНТ 3.03.04 - 2001

materials and mix during 1 minute, then add liquid glass is mixed also during 1-2 minutes. In
gravitational amalgamators time of mixing of dry materials increase till 2 minutes, and after loading
of all components - till 3 minutes. Addition in ready mix of liquid glass or water is not allowed.
Viability of concrete mix - no more than 50 minutes at +20 ˚С, with rise in temperature it decreases.
Requirements to mobility of concrete mixes are resulted in Tab. 5.
8.7. Transportation, concrete mix placement and compression is necessary to make by
temperature of air not low +10 ˚С in the terms which are not exceeding its viability. Placement
should be laid continuously. At device of a working seam the surface of hardened acid resistant
concrete is notched, dedusted and grounded by liquid glass. Humidity of surface of concrete or
brick, protected acid resistant concrete should be no more than 5 % in weight, on depth to 10 mm.
8.8. Surface of ferroconcrete structures from concrete in Portland cement before placement
in them acid- fast concrete should be prepared according to instructions of project or is processed by
hot solution of magnesium fluate (3-5 % solution with temperature +60 ˚С or oxalic acid (5-10 %
solution) or 50 % solution of polysocinate in acetone.
8.9. Concrete mix on liquid glass should be laid within vibrators with vibrating of each layer
in thickness no more than 200 mm during 1-2 minutes.
Concrete mix placement should be conducted continuously.Break between the terminations
of compression of one layer and placement of the following layer should not exceed 1 hour.
Armature should have protective layer not less than 30 mm.
8.10. Hardening of acid-fast concrete during not less than 7 days should occur at
temperature not low +15 ˚С. Works with use of acid-fast concrete are recommended to conduct in
winter season.
8.11. Striking of structures and further processing of acid-fast concrete is allowed at
achievement of concrete of 70 % of project durability.
8.12. For the purpose of increase of chemical proofness of structures from acid-fast concrete
surface of structures should be processed twice with solution of sulphuric acid of 20-40 %
concentration.
8.13. As matrix for alkali-proof concrete should used for low aluminate cements, sulphate-
resistant slag Portland cement. As coarse aggregate can be applied crushed aggregate from dense
igneous rocks (porphyrites, quartzites, granite, basalts, etc.). As a small aggregate for manufacturing
of alkali-proof concrete is allowed to apply usual quartz sand or sand received by crushing of
alkali-proof breeds (limestones, dolomites, etc.).
8.14. Combination selection of alkali-proof concrete should be conducted according to the
data, is resulted in tab. 6.

Table 6.
Concentration Temperature Concrete V/C Aggregates for concrete
of
alkali, % of alkali, ˚С density no more sand crushed
than aggregate
To 10 To 30 usual 0,6 Usual Usual
To 10 30-80 high 0,5 Alkali-proof Alkali-proof
More than 10 To 30 high 0,5 Usual Usual
More than 10 30-80 especially high 0,4 Alkali-proof Alkali-proof
СНТ 3.03.04 – 2001 стр. 43
9. HEAT-RESISTANT CONCRETE.

9.1. As matrix is necessary to use slag Portland cement, Portland cement with moderated
exothermy and sulphate-resistant portland cement of marks 300-400.
Coarse aggregate should be applied in the form of crushed aggregate with maximum size of
grains no more than 40 mm. Mobility of concrete mixes of heat-resistant concrete for temperatures
+50 - +200 ˚С should be characterized by slump limit not more than 2 cm.
9.2. Preparation of concrete mixes for heat-resistant concrete is necessary for carrying out in
amalgamators of compulsory action. At preparation of concrete mixes in drum should to load all dry
components and mix during 1 minute. After that in dry mix enter necessary quantity of solvent
(water, liquid glass, etc.) and mix in addition during not less than 3 minutes.
9.3. Time from the moment of manufacturing of concrete mix till the moment of its
placement should not exceed 30 minutes for mixes in aluminous cement and liquid glass and no
more than 1 hour for concrete in other cements. The concrete mix of heat resistant concrete in
sintered argillite is necessary to lay at once after its preparation.
9.4. Air temperature at which is allowed hardening of concrete, should not be lower +15 ˚С,
and for concrete in aluminous cement not lower +7 ˚С. For hardening of concrete in cement matrix
the most favorable temperature is from +15 to +25 ˚С, and concrete with use of liquid glass from
+30 to +60 ˚С.
9.5. Stripping of structures is necessary to conduct after achievement by concrete of the
durability provided in project documentation, but not earlier than in 3 days for concrete in
aluminous cement and liquid glass and - in 7 days for concrete in usual cements.
9.6. Freezing of structures in process of hardening of heat resistant concrete is not allowed.
Heating of concrete in aluminous cement and in usual cements is allowed by any use for such
purposes means. Works with use of heat resistant concrete are recommended not to conduct in
winter season.
Heating of concrete on liquid glass should be made only by dry warm air.
9.7. Drying of heat resistant concrete should be made after achievement of project mark.
The mode of drying and the first heating of thermal units should be made according to the appendix
№ 3. Control of a mode of drying is necessary for carrying out by means of special thermocouples.
In process of drying and heating of thermal units should be made additional isothermal ageing
during days at temperature:

400 ˚С – for thermal units with external metal casing;


200 ˚С – for thermal units collected from modular elements;
300 ˚С – for the thermal units with elements of thickness more 70 sm or elements,
bordering with ground.

9.8. At cooling of the thermal unit from heat resistant concrete is necessary to reduce
temperature to +600 ˚С with a speed no more than +50 ˚С in one hour and lower +600 ˚С - no more
than +20 ˚С in an hour. Iterative heating of thermal unit after break should be made more than 2
days not above +50 ˚С during one hour.
9.9. At drying of heat resistant concrete is necessary to provide uniformity of heatinng of
working space of working unit. Before drying and after its termination should be examined thermal
unit and drawing up of act.
9.10. Quality control of preparation and placement of concrete mix should be made for heat
resistant concrete in the following indicators:
Fineness of grinding of agents and hardeners should be made at receipt of each new party of
these materials;
стр. 44 СНТ 3.03.04 - 2001

Grain combination of aggregate should be carried out by screening of average sample in


weight not less than 5 kg, for coarse aggregate and 1 kg - for fine aggregate.
For temperature measurement in concrete should be deepenings to 100-150 mm, and in
massive structures - in depth to 500 mm.
9.11. Durability of concrete samples intended for operation at temperature above +100 ˚С,
should be defined not only in the conditions of normal humidity mode, but also after heating to
operational temperature.

10. EXTRA-HEAVY CONCRETE FOR RADIATION PROTECTION.

10.1. The choice of method of concreting of objects for radiation protection should be
defined by project work manufacture. Materials applied to concrete oа radiation protection, are
resulted in the
Appendix 4.
10.2. In concrete agents is not allowed application of salts (chloride calcium, chloride
sodium, sulphate sodium, etc.), causing armature corrosion, at irradiation by gamma radiation and
neutrons.
10.3. Grain composition, physical-mechanical characteristics of mineral, ores and metallic
aggregates should correspond to the requirements shown to aggregates for heavy concrete. In
passports on materials for manufacturing of concrete of radiation protection should be cited data of
full chemical analysis of these materials.
10.4. Mobility of concrete mix at selection of concrete mix with metallic aggregates should
be characterized by slump limit no more than 3 cm. Volume of batch of extra-heavy concrete
mixes is necessary to reduce at comparison with specifications of amalgamators proceeding from
volume weight of such mix.
10.5. Works with application of concrete with metallic aggregates is necessary to carry out
only at positive temperature of air.
10.6. Selection of concrete mix for control of concrete quality should be begun with
definition of volume weight not less often than once in shift.
Definition of volume weight of the concrete working at warm temperature, is necessary to
make only after drying of samples to constant weight at operation temperature of structure or object
for radiation protection.
Deviation of size of volume weight of a concrete mix from set in the project should not
exceed 3 %.

11. PRODUCTION OF CONCRETE WORKS AT NEGATIVE AIR


TEMPERATURES.

11.1. The present part provides for concrete works at daily average temperature of air lower
+5 ˚С.
11.2. Durability of concrete of monolithic structures by the moment of freezing or cooling
below specified temperatures should be specified in the project of work protection:
- For concrete without antifreeze agents to the moment of its freezing 50, 40 and 30 % of
project durability at a concrete class in durability accordingly В10, В15 and В22,5.
- For concrete with antifreeze agents to the moment of their freezing 30, 25 and 20 % of
project durability at concrete class in durability accordingly В15, В22,5 and В30.
11.3. Stripping and loading of structures should make after test of control samples of
concrete and establishment of conformity with actual temperature regime specified in the project or
after test of concrete structures for durability with nondestructive method.
СНТ 3.03.04 – 2001 стр. 45
11.4. Preparation of concrete mix should be made in heated concrete-mixing units, to apply
warmed-up water, the thawed out preliminary warmed-up aggregates.
The temperature of concrete mix and temperature of warmed-up water should not exceed
the sizes specified in tab. 7.

Table 7.
Cement The greatest supposed temperature, ˚С
Water Concrete mixes
1. Portland cement, slag portland cement,
pozzolatic
portland cement of marks 400-500 80 35
2. Rapid-hardening portland cement of mark 500
and
more 60 30
3. Aluminous cement 40 25

11.5. At application only warmed-up water in amalgamator are loaded coarse aggregate, and
after pouring of half of demanded quantity of water in rotating amalgamator, load fine aggregate,
the rest of water and cement. Duration of mixing of concrete mix should be increased not less than
25 % against summer conditions.
11.6. The temperature of concrete mix laid in a timbering, to the beginning of holding
should not be below the temperature established by calculation, at concrete holding in method of
thermos and +20 ˚С at application of special methods of thermal processing of concrete. Placement
of concrete mix should be conducted continuously. In case of occurrence of breaks in concreting of
concrete surface is necessary to cover, and if necessary - to warm.
11.7. Multilayer concreter of massive monolithic structures is necessary for conducting so
that concrete temperature in laid layer, to its covering of following layer, did not fall below
provided by calculation. Unformed surfaces of monolithic concrete and ferroconcrete structures are
necessary to cover with heat-insulating materials immediately after concreting termination.
11.8. At concrete holding in temporary shelter (heated housings) air temperature, contacted
with concrete should be not lower +5 ˚С.
11.9. In process of production of concrete and ferroconcrete works in winter conditions the
control should be carried out over temperature of concrete mix , concentration of working
solutions of antifreeze agents. At transportation of concrete mix in performance of actions for
shelter, warming.
11.10. At concreting is necessary to control temperature of concrete mix, temperature of
fresh concrete and efficiency of heat insulation unformed surfaces according to the requirement of
technological cards. Upon termination of holding of concrete and striking of structures is necessary
to define regularly temperature of air not less than once in working shift. Results of measurement of
temperature of a concrete mix and concrete is necessary to write down in journal of control of
temperatures. (Appendix 6).
11.11. Control of durability of concrete should be carried out by manufacturing at place
placement of a concrete mix of control samples.
At all ways of winter concreting control of durability of concrete should be carried out by
nondestructive methods or test of bored cores.
стр. 46 СНТ 3.03.04 - 2001

12. PRODUCTION OF CONCRETE WORKS AT TEMPERATURES MORE


THAN +25 ˚С.

12.1 Concrete laid in hot and dry weather, should be prepared on basis of early-strength
high mark Portland cement. Application of pozzolatic Portland cement, slag Portland cement and
aluminous cement for concreting of land structures is not allowed.
12.2. Choice of kind of agents and their appointment is necessary for using taking into
account concrete conditions of production of concrete works taking into account increase od
duration of preservation of demanded mobility of concrete mix and reduction of duration of care for
hardening of concrete.
12.3. At air temperature above +25 ˚С concrete should not be prepared without surface-
active fluidizing agents.
12.4. For the purpose of decrease in temperature of concrete mix initial materials (agents,
cement) should be protected from direct influence of sunbeams. Water for tempering of concrete
mix should have probably low temperature.
12.5. Maximum duration of transportation and placement of concrete mix should not exceed
the sizes resulted in table 8.
Is not allowed restoration of mobility of concrete mix to demanded consistence with
addition of water in place of its placement.

Таблица 8.
Temperature of concrete mix ˚С Maximum duration of transportation and
placement of concrete mix, min
25 45
30 20
35 15

12.6 At formation on surface of concrete after its placement of cracks owing to plastic
shrinkage is allowed, not later than in 1 hour after end of placement of concrete, its iterative surface
vibration.
12.7. Initial care for concrete should begin at once after termination of placement of
concrete mix. During initial care is not allowed flowing of concrete with water. Duration initial
care should proceed till time while durability on compression of fresh concrete will not reach an
order 0,5 МПа.
12.8. The following care for concrete should proceed before achievement by it not less than
70 % of project durability. Watering of coating from moisture-roomy materials, and also wooden
timbering is necessary to make with such frequency that surface of concrete in care all time was in
liquid state.
Periodic watering of open surfaces of concrete and ferroconcrete structures is not
admissible.
Instead of humidifying of surface of structures can covered by water-proof polymeric
materials. Holding terms in films should be defined by building laboratory.
12.9. Quality control of concrete by production of concrete works in hot dry weather should
be carried out by:
- Supervision over temperature and humidity of air;
- Measurements of temperature of water applied at tempering of concrete mix;
СНТ 3.03.04 – 2001 стр. 47
- Measurements of temperature of concrete mix at exit of concrete mixer;
- Supervision over temperature of hardening concrete;
- Control samples should be hold together with structures in conditions of close answering
to conditions of hardening of the last.

13. CEMENTATION OF SEAMS, GUNITING

AND DEVICE OF PLASTER BASE OF CONCRETE.

13.1. Cementation of shrink, temperature, deformative and structural seams should be made
with application depending on seam structure of plasticized cement or cement with plasticized
agents. Mark of Portland cement, for cementation of seams should be not below mark of cement
used in concrete of erected structure or a construction.
Cementation should begin after attenuation in concrete of temperature-shrink deformations.
13.2. Seams before beginning of works on their cementation are necessary to wash out and
to soak to state at which concrete will stop suction of water from cement solution.
13.3. At negative temperatures in cement solution is necessary to inject antifreeze agents.
Combination and concentration of agents should selected in laboratory conditions.
13.4. Quality control of conducted cementation of seams should be made and fix in special
journal. Examination of concrete of seams should be made in the kerns taken from places of
crossing of seams. It is necessary to establish degree of filtration of water through seams.
13.5. Guniting of surface of concrete structures should be made by mixes from dense and
porous aggregates in one or several layers in unreinforced or reinforced surface. Number and
thickness of layers, mix characteristics, kind and coarseness of aggregate is defined by project.
13.6. Solutions and concrete mixes applied at guniting, can prepared in Portland cement of
various kinds, and also in non-shrinking cements.
It is possible to inject aggregates into solutions and concrete mixes - early-strength
admixture, and also fluidizing agents.
13.7. Aggregates for preparation of solutions and concrete mixes should have coarseness no
more than 5 mm. Humidity of aggregates used for reception of solutions, should be in limits of 2-6
%, and porous aggregates - 4-8 %.
13.8. At guniting breaks between application of separate layers are not allowed more than 10
minutes. Mechanical influence on nonsolidified covering from gunite or plaster base of concrete is
not allowed. Alignment or scouring of coverings should be made only after it hardening by
application and processing of top scour layer. Alignment of layer of heat resistant of gunite is
necessary to make to it hardening.
13.9. Quality control of gunite and plaster base of concrete should consist in check of
granulometric composition and humidity of aggregates. It is necessary to control constantly
accuracy of dosage of components of dry mix. Physical-mechanical properties of gunite and plaster
base of concrete should be carried out on control samples (cubes, prisms, cylinders) which are cut
out from specially gunite plates in the size not less 50х50 cm or is direct from structure. The order
of manufacturing of control samples, their form and sizes are established by the project of work
production.

14. ERECTION OF FORMWORK.


стр. 48 СНТ 3.03.04 - 2001

14.1. Type of timberings should be applied according to TDS-23478-79. Bearing elements


of timbering, details of its fastening and structures supporting timbering should be made from
materials provided by the project.
14.2. Assemblage of timbering forms from elements of inventory timbering, and also their
installation into work position should be made according to technological rules on their assemblage.
Forming surfaces of timbering should be greased by adhesion greasing.
14.3 Permissible variations of positions and sizes of established timbering and supported
woods from the project should not exceed deviations specified in table 9. The timbering mounted
and prepared for concreting, and also the equipment for its lifting should be accepted under the act.

Table 9.
Permissible
№ Elements of structure of timbering
variation, mm
1. Distance between support of bent elements of timbering and distance
between communications of vertical supporting structures from project
sizes:
in 1 metre of length 25
in all span, no more 75
2. Distance from a vertical or a project inclination of planes of timbering
and lines of their crossing:
in 1 metre of height 5
in all height:
bases 20
walls and columns in height to 5 m 10
beams and arches 5
walls and columns in height more than 5 m 15
3. Displacement of axes of timbering from project position:
bases 15
walls and columns 8
beams, runs, arches 10
bases under steel structures 1,1 l,
where l -
numerical
value of length
span or step
of structure
(metres)
4. The greatest difference of marks of planes of top abrupt and surfaces of
a working floor of sliding timbering in distance:
to 3 m 10
from 3 m and more 15
5. Position of racks of jack frames and axes of jacks from vertical is not allowed
6. The greatest difference in marks of crossbars of one-type jack frames 10
7. Taper of sliding timbering in one side +4; -2
8. Back taper is not allowed
9. Distance between jacks, frames 10
СНТ 3.03.04 – 2001 стр. 49
10. Displacement of axes of jack from project axis 2
11. Displacement of axes of moved or rearranged timbering concerning 10
construction axes
12. Internal sizes of timbering, beams, columns and distance between 3
internal surfaces of timbering of walls from the project sizes
13. Local irregularity of timbering at check of two-metre strip 3

14.4. The timbering and the equipment is necessary to make with reinforced blocks in
concordance with the project of work production.
14.5. The timbering and the equipment is necessary to strip by which branch of timbering
parts and the equipment is provided stability and safety of remaining elements .
Stripping of sliding timbering should be made by reinforced blocks according to the project
of work production.
Stripping of a thermoactive timbering should be made after switching-off of all boards from
supply network.
14.6. Admissible durability of concrete at striking should correspond to the indicators,
resulted in tab. 10.
Table 10
Parameter Size of parameter Control
1. The minimum durability of concrete of TDS 10180-90
unloaded monolithic structures at striking of TDS 18105-86
surfaces:
vertical from a preservation condition
of horizontal and inclined at span: 0,2-0,3 МPа
to 6 m 70 % project
to 6 m 80 % project
2. The minimum durability at striking of unloaded It is defined PPR and it is TDS 18105-86
structures co-ordinated with the
project
organisation

15. REBAR PLACEMENT.

15.1. Reinforcing of ferroconcrete structures is necessary to carrying out by aggregated


carcasses and grids of factory manufacturing. Armature manufacturing directly in building site is
allowed for matched parts of armature and for communication between carcasses.
15.2. The armature entering in building object, embedded parts, anchor at acceptance
should be examined and to control tests. Armature selection, test methods and quantity of control
samples is made on corresponding TDS and to specifications, and also additional instructions in
project documentation.
15.3. The armature and ready preparations should be stored separately in parties in
conditions which are not supposing corrosion and its pollution. Anchors should be protected from
corrosion.
15.4. Armature installation is necessary to make by reinforced blocks. Before armature
installation on it should be fixedbackings, providing necessary for formation of protective layer a
acklash between armature and a timbering.
15.5. Joining of connection of armatures is necessary to carry out by means of contact butt
and spot welding and other kinds welding works. Acceptance of the mounted armature and welded
стр. 50 СНТ 3.03.04 - 2001

butt connections should be carried out before placement of concrete mix and be made out by the act
of examination of covered-up works.
15.6. Project arrangement of armature carcasses of cores and grids should be provided - with
installation of supporting devices, clamps, braces and other means. Application of backing from
scraps of armature, nogs and crushed aggregate is forbidden. Deviation from the project thickness
of concrete protective layer should not exceed:
3 мм – at thickness of protective layer 15 ьь;
5 мм – at thickness of protective layer more than 15 mm.
15.7.At device of armature structures is necessary to observe requirements of tab. 11.
Table 11.
№№ Parameter Size Control (method,
of parameter, kind of registration)
mm
1. Deviation in distance between separately fixed Technical checkup of
working bolts for: all elements
сolumns and beams ± 10
plates and walls of bases of massive ± 20
structures
± 30

Continuation of tab. 11
№№ Parameter Size Control (method,
of parameter, kind of registration)
mm
2. Deviation in distance between armature rows for: Journal of work
production

plates and beams with thickness to 1 m ±10


structures with thickness more than 1 m ±20
3. Deviation from project thickness of protective Journal of work
layer of concrete should not exceed: production
At a thickness of protective layer to 15 mm
and the linear sizes of cross-section section of
structure, mm
to 100 +4
from 101 to 200 +5
At thickness of protective layer from 16 to 20
mm
and the linear sizes of cross-section of
structures, mm:
to 100 +4, -3
from 101 to 200 +8, -3
from 201 to 300 +10, -3
more than 300 +15, -5
At thickness of a protective layer over 20 mm
and
СНТ 3.03.04 – 2001 стр. 51
linear sizes of cross-section of structure, mm:
tо 100 +4, -5
from 101to 200 +8, -6
from 201 to 300 +10, -5
more than 300 +15, -5

16. ACCEPTANCE OF CONCRETE AND FERROCONCRETE STRUCTURES

OR SEPARATE PARTS OF CONSTRUCTIONS.

16.1. Acceptance of the finished concrete and ferroconcrete structures should include control
tests and check of all technical specifications connected with test of initial materials and products.
16.2. At acceptance of the finished concrete and ferroconcrete structures is necessary to
check up conformity of structures to working drawings, quality of concrete in indicators of
durability, water resistance, frost resistance and other indicators provided in the project.
16.3. The requirements shown to complete concrete and ferroconcrete structures or parts of
constructions, are resulted in tab. 12.

Table 12.
Parameter limit deviation, Control (method, volume,
mm
kind of registration)
1. Deviation of lines of planes of crossing from vertical
or project inclination in height of structures:
bases 20 mm Measuring, each
walls and the columns supporting monolithic constructive element,
coverings and crossovers; 15 мм journal of work production
Walls and columns supporting modular beam 10 мм the same
structure;
walls of buildings and constructions, 1/500 Measuring, all walls and
lines of their crossing,
journal of work production
Erected in sliding timbering in absence of 1/500 height of
intermediate crossovers; construction, but
no more than
100 mm

Walls of buildings and constructions erected in 1/1000 height of the same


sliding timbering, in the presence of intermediate construction, but
crossovers no more than 50
mm

2. Deviations of horizontal planes in all


length of adjusted site 20 mm Measuring, not less than 5
measurements in every
50 - 100 metres, journal of
work production
3. Local surface irregularity of concrete at check with
two-metre strip 5 mm the same

4. Length or span of elements -20 mm Measuring, each element,


стр. 52 СНТ 3.03.04 - 2001
journal of work production

5. Size of cross section 6 mm; the same


-3 мм
6. Mark of surfaces and mortgage products serving by
support for steel or built-up ferroconcrete columns -5 мм Measuring, each element,
executive scheme

7. A slope of bearing surface of bases at is not allowed The same, each base,
bearing of steel columns without dressing executive scheme

8. Arrangement anchor bolts: in plan in support The same, each base bolt,
-5 мм
contour in height executive scheme
20 мм

9. Difference of marks in height on joint of two 3 мм The same, each butt,


intrasurfaces executive scheme

16.4. Check of the finished concrete and ferroconcrete structures or parts of constructions
should be made out in accordance with act of examination of covered-up works or act in acceptance
of responsible structures.

APPENDIX 1
Recommended

SCOPE OF
CEMENTS IN BUILDING

Supposed Is not allowed to use


Kind and cement brand Primary function
application
Portland cement For brand concrete For emergency- For monolithic concrete
brand М 600, М 500, М 250 and more. At reconstructive works. and ferroconcrete
concreting in winter structures where are not
М 500, М 400 and
conditions at 25 ˚С used properties of these
rapid-hardening.
below and lower. cements (rapid
hardening, durability).
For structures which are
exposed to actions of
mineralized waters with
degree of
mineralization,
exceeding norm of
aggression of water-
environment.
Portland cement For monolithic concrete For structures from For structures which
brand М 150 and more. refractory concrete. are exposed to actions of
brand М 400 and М
mineralized waters with
300.
degree of
mineralization,
СНТ 3.03.04 – 2001 стр. 53
exceeding norm of
aggression of water-
environment.
Plasticized portland For structures which At concreting in The same
cement brand М 300, М are exposed to conditions of dry and
400, М 500 and М 550. systematic alternate hot weather.
freezing and thawing or
humidifying and drying
(in fresh
water).
Hydrophobic Portland For structures which are – For structures which
exposed to systematic are exposed to actions of
cement brand
alternate freezing and mineralized waters with
М 300 and М 400. thawing or humidifying degree of
and drying (in fresh mineralization,
water). exceeding norm of
aggression of water-
environment.
Sulphateproof For structures which For structures which are For concrete and
are exposed to to action exposed to systematic ferroconcrete structures
Portland cement brand
of sulphatic waters In alternate freezing and which are not exposed to
М 400. conditions of variable thawing or humidifying action of hostile
elevation of water in and drying (in fresh environment.
systematic alternate water).
freezing and thawing or
humidifying and drying.

Oil-well portland For plugging-back of oil For common For structures which
cement. and gas well. construction. are exposed to actions of
mineralized waters with
degree of
mineralization,
exceeding norm of
aggression of water-
environment.
Slag portland cement For overground, At erection of structures For structures which are
underground and in dry and hot weather exposed to systematic
brand М 200, М 300,
underwater structures, in support of damp alternate freezing or
М 400, М 500, М 550. holding.
exposed to actions of humidifying and drying.
fresh and mineralized For structures of In lower temperatures
waters. refractory concrete. (lower 10 ˚С) without
For intramassive artificial heating, except
concrete of hydraulic arrays, standing in
structures. thermos method, with
module of surface less
than 3.
Fast-speed slag For concrete of brands For overground, For zones of hydraulic
portland cement M 200 and above with underground and constructions which are
raised initial durability. underwater structures, in variable elevation of
brand М 400 – М 500.
exposed to actions of water and exposed to in
fresh and mineralized systematic alternate
waters. freezing and thawing or
humidifying and drying
For structures erected in
temperatures lower 10
˚С.
стр. 54 СНТ 3.03.04 - 2001
For underground and For overground For structures which are
Pozzolatic portland underwater structures, structures which are in exposed to systematic
cement brand conditions of raised alternate freezing and
exposed to actions of
М 200, М 300, М 400. fresh waters. humidity at damp thawing or humidifying
holding. and drying.

Aluminous cement As appropriate of - In winter conditions if


brand М 400, reception of high application is not
М 500, М 550, М 600. durability of concrete in provided by the project.
short terms in ambient At temperatures lower
temperatures lower 20 10 ˚С without artificial
˚С. At systematic heating, except warmed
alternate freezing and up on thermos method.
thawing or humidifying For overground,
and drying, and also in underground and
winter concreting. underwater structures in
For heatproof and some which the concrete
chemically proof temperature can rise
concrete. above 30 ˚С.
Aluminous cement For the concrete and – –
brand М 400, М 500, М ferroconcrete structures
550, М 600. which are exposed to
influence of sulphatic
waters or sulphurous gas
at temperature not above
25 ˚С.
Gypsum-alumina For reception non- For joint packing and For building works at
expanding cement brand shrinking and extending bells in working temperature lowук 0 ˚С
М 400, М 500. water-proof concrete, pressure to 10 atm, without heating.
dampproof plasters and created during 24 h from
bedding-in of butt of the moment of the
built-up concrete and termination of setting.
ferroconcrete structures.
For joint grouting and At work of sекгсегкуы

reinforcing of structures, in operating conditions
dressing of foundation at temperature above
bolt. +80 ˚С.
For plugging of leaving – –
ways of clay solution
and boring casing of oil
wells

APPENDIX 2

Recommended
СНТ 3.03.04 – 2001 стр. 55
SCOPE OF AGENTS TO CONCRETE
Agents

CC, CC + SC, IN

SN, SN 1
CC + SN

CNNC +C CNNC, CC +NNК,

WCA, MSG, SDO SWP -1, EDSV, NBCR, NGA, SSA, SSG, MSS, NBCS, TLS, AP -, C 1,
SS

Fluidifier modified lignosulfonates


P, P+(С-3)
CN + C, CNN + C, IC CN, CNN, NКМ,
Type of structures and their
operating conditions

1. Ferroconcrete structures
with nonprestressed main
reinforcement with diameter,
mm: Pr.5 (+) + + + + + + + +
5 and less – + + (+) (+) + + + +

2. Structures, and also butts


without prestressed
reinforcemen built-up
monolithic structures, with
production of armature or
embedded parts:
without special protection - + + 2 - + + + +
with zinc coverings in steel - -* - - - (+) - + -****
with aluminium coverings in - -* (+) - (+) - - + -
steel with combined (+) + + (+) (+) + + + +
coverings (Alkali-proof paint
and other alkali-proof
protective layers in metallic
sublayer), and also butts
without embedded parts and
calculated armature
стр. 56 СНТ 3.03.04 - 2001

3. Built-up-monolithic
structures from delineated
blocks with thickness 30 cm
and more with monolithic - + + + + + + + +
kernel
4.Concrete and ferroconcrete
structures intended for
operation:

Continuation of appen. 2

Agents

SN, SN 1
CC, CC + SC, IN

CC + SN

CNNC +C CNNC, CC +NNК,

WCA, MSG, SDO SWP -1, EDSV, NBCR, NGA, SSA, SSG, MSS, NBCS, TLS, AP -, C 1,
SS

Fluidifier modified lignosulfonates


P, P+(С-3)
CN + C, CNN + C, IC CN, CNN, NКМ,

Type of structures and their


operating conditions

а) In aggressive gas
environments - + + (+) (+) + + + +
b) In nonaggressive and
aggressive water
environments at constant
immersion + + + + + + + + +
c) In aggressive sulphatic
СНТ 3.03.04 – 2001 стр. 57
waters and solutions of
salts and caustic alkalis at
presence of evaporate
surfaces - - (+) - - (+) - + +
d) In zone of variable water
level - - (+) - - (+) - + +
e) in gas environments at
relative humidity more than
60 % at presence in a filler of
is reactionary-capable silica +** - + - + - - + +
е) In operative ranges of
wandering currents from
extraneous sources - - + + - + + + +
5. Preliminary strained
structures and butts
(channels) built-up-
monolithic and built-up
structures - + (+) - - + - + +
6. Preliminary strained
structures, steel-reinforced
Class Ат-IV; Ат-V;
Ат-VI; А-IV; А-V. - + -*** - - - -*** + +
7. Concrete structures
in aluminous cemen- - - - - - - - + -

* Is allowed to 1 % SN.
** Application HN is not allowed.
*** Is allowed to application in structures, steel-reinforced, resistant to corrosion cracking..
**** Is allowed application of agent LTM.

Notes: 1. The sign "-" is forbidden of agent introduction, the sign "+" - agents only as early-strength
admixture.
In application of agents in pos. 3 and 4 is necessary to consider instructions of pos. 2.
The reductions accepted in the table:

IN – iron nitrite ( TDS 4111–74 );


CC – calcium chloride ( TDS 450–77 );
SC – sodium chloride ( TDS 13830–68 );
SS – sodium sulphate ( TDS 6318–77 );
CN– calcium nitrite ( ТU 6–03–367–79 );
CNN – calcium nitrite-nitrate ( ТU 6–03–704–74 );
C– carbamide ( TDS 2081–75 );
SN– sodium nitrite ( TDS 18906–80* );
CNNC– calcium nitrite-nitrate-chloride ( ТU 6–18–194–76 );
SN – sodium nitrite ( TDS 828–77Е );
TLS– technical lignosulfonates ( TDS 13–183–83 );
IC – iron chloride ( TDS 11159–76 );
AP–1 adipinic plasticizer ( ТU 6–03–26–77 );
SSG – saponated soluble gum ( ТU 61–05–34–75 );
MSS – methyl (ethyl) sodium silikonate ( ТU 6–02–696–76 );
NBCS– neutralized black contact (sodium ) ( ТU 38–101615–76 );
NBCR – neutralized black contact refined ( ТU 382–3022–74 );
NGA – neutralized gum air permeable ( ТU 81–05–7–80 );
SSA – synthetic surface-active agent ( ТU 38–101253–77 );
стр. 58 СНТ 3.03.04 - 2001
saponated wood peck ( ТU 81–05–16–76 );
SWP–1
EDSV – ethilhidridseskvioksan ( ТU 6–02–280–76 );
WCA– wood-chemical agent ( ТU 81–05–128–81 );
MSG– molasses striped after yeasty grain ( OSТ 18–126–73 ).

2. Recommended fluidifiers:
С-3 – " flux oil С-3" ( ТU 14–652–81 with chan. № 1 ), DF – "Dofen" ( ТU 14–6–188–81 ),
NKSS 40-03 ( ТU 38–4–0258–82 ).
3. Recommended fluidifiers in basis of modified lignosulfonates:
LTM ( ТU 65–08–74–86 ), MTS ( ТU 67–542–83), NIL–20 ( ТU 400–302–4–80),
LSTM–2 ( ТU 13–287–85 ).
СНТ 3.03.04 – 2001 стр. 59
стр. 60 СНТ 3.03.04 - 2001

APPENDIX 4

MATERIALS FOR ESPECIALLY HEAVY, WATER-CONTAINING AND


BORON-CONTAINING CONCRETE APPLIED TO RADIATION PROTECTION

Content of chemical
elements (connections)
defining protective
characteristic of materials Volume weight of concrete The maximum temperature
in weight, % фfter 28 days of storage, of application of concrete,
Materials
kg with / m ³ ºС

Especially heavy concrete


Iron-ore aggregates 350 to 1000
(chromatite, magnetite) (Fe) - 30-65 2800 - 3600 (separate variations)
Barium (BaO1) – not less than 70 3000 - 3600 100
Chrome (C, Fe) – not less than 30 2800 - 3400 1100
Preparatory mixture of
metallurgical manufacture (Fe) - 60 - 65 limit 3200 - 3600 1000
(pellets, briquettes)
TDS in mixture
Metallic aggregates
(steel or cast-iron)
scrap, ford, sand
Fe to 6200 200
Hydrogenous (hydrated) concrete
Serpentinite (H2O) - not less than 10 2100 - 2200 450
(Fe) – is not limited 2600 - 3000 200
(H2O) - not less than 10 2800 - 3200 200
(Fe) – is not limited – –
Natural gypsum (H2O) - not less than 15 2000 - 2200 60
Boron-containing concrete
Boron carbide (B) - 78 – 2000
Two-water calcium borate
(B) - 12 - 15
(H2O) - 15 - 20 – 200
Asharite ore (B) - 15 - 30 –
(H2O) - 10 - 12 – 500
Datolite ore (B) - 5 - 7
(H2O) - 5 - 10 – 200
Colemanite ore (B) - 12 - 15
(H2O) - 10 -15 – 200
Note: 1. At use of a combination of aggregates the volume weight of concrete will depend on kind of the used
aggregates and their quantity in a mix, the maximum temperature of application of concrete will be limited by a
material with the least temperature of application.
2. The maximum temperature of application of the materials containing chemically connected water
(H2O), it is specified from conditions of its preservation at temperature influence.
СНТ 3.03.04 – 2001 стр. 61
APPENDIX 5

MATERIALS FOR CONCRETE.

Materials Normative document


Cement TDS 23464 – 79, TDS 10178 – 85
TDS 969 – 91, TDS – 22266 – 94
TDS 30515 – 97
Aggregates for concrete:
heavy TDS 23735 – 79
large TDS 8267 – 93
fine TDS 8736 – 93
light TDS 9757 – 90, TDS 9758 – 86
heat-tolerant TDS 22263 – 76
Water TDS 23732 – 79
Chemical agents TDS 24211 – 91

APPENDIX 6

CONCRETE CURING JOURNAL.

Date of Начало Дата


concrete выдержи- замера и
laying вания бе- темперету-
тона ра бетона
Month
Construction c(code)

Month, date, hour

Month, daete, hour


Concrete curing method

Number of degrees-hours
№ temperature well
Volume of concrete

Date

Concrete temperature

Concrete temperature
м2/м³Module of surface,

Designation of control sample

Curing conditions of samples

Durability of samples, kss/м2


Mean temperature of curing
Curing time, h

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Note: 1. Under supervision of concrete curring (column 8 and 9) is understood time of start-up of steam or
inclusion of electric current at artificial heating of concrete, or time of the termination of concreting of
structures at method of thermos with antifreeze agents.
2. In the sheet symbols time of the termination of start-up of steam should be noted or deenergizings of
electric current and stripping of structures.
стр. 62 СНТ 3.03.04 - 2001

APPENDIX 7

ACT
of tests of structures of building and construction (FORM)
c. "____"_______________200 y.
The commission appointed __________________________________________________________
(The organization name - the customer)
_______________________________________________________________________________________

The order from "____"________________2 y. №


In composition: the chairman - the representative of the customer___________________________________
( Full name, position )
_______________________________________________________________________________________
Members of the commission of representatives of the general contractor _____________________________
_______________________________________________________________________________________
(Full name, position)
The assembly organization _________________________________________________________________
(Full name, position)
ESTABLISHED:
1. By the assembly organization ______________________________________________________
(the organization name and its departmental subordination)
_______________________________________________________________________________________
is presented to test ________________________________________________________________________
(the building, construction name)
входящие в состав_______________________________________________________________________
(object name)
2. Structures are mounted according to the project developed documentation ___________
_______________________________________________________________________________________
(project code)
3. Construction works are executed by the general contractor __________________________
_______________________________________________________________________________________
(kinds of work)
4. Installation of equipment is executed _________________________________________________
_______________________________________________________________________________________
(the organization name and list of kinds of work)
5. The documentation in the volume provided by SNT is shown to the commission ______________
_______________________________________________________Listed in the appendix to the present act.
6. Construction and installation works are carried out in terms:
The beginning of works _______________________, the termination of works _________________
(month, year) (month, year)
СНТ 3.03.04 – 2001 стр. 63

7. Tests are spent according to developed PPR,___________________________________________


_______________________________________________________________________________________
(project code, the organization name, departmental subordination)
in period______________________________________________________________________________
(date of the beginning and termination of test)
8. In the process of tests is established ________________________________________________
_______________________________________________________________________________________
(to specify results of tests)

THE COMMISSION DECISION


________________________________________________________________________________
(the building, construction name)
To consider passed tests and ready for performance of the subsequent works.
Appendixes to the act:
1. ______________________________________________________________________________
2. ______________________________________________________________________________

The chairman of the commission (signature)


Members of the commission (signature)
стр. 64 СНТ 3.03.04 - 2001

APPENDIX 8

CHOICE OF THE MOST ECONOMIC METHOD OF CONCRETE CURING AT WINTER


CONCRETING OF MONOLITHIC STRUCTURES

The minimum temperature


Kinds of structures of air, °С, to Mode of concreting

Massive concrete and ferro- – 15 Thermos.


concrete bases, blocks and – 25 Thermos with application of
plates with the module of early-strength admixture of
surface to 3. concrete. Thermos with
application of antifreeze
agents*.

Bases for construction of – 15 Thermos, including application


buildings and equipment, of antifreeze* agents and
massive walls etc. with early-strength admixture.
module of surface 3 –6. – 25 Heating in a heating timbering.
Preliminary warming up of
concrete mix. Heating in heating
– 40 timbering.
Peripheral electrowarming up.

Columns, beams, girders, – 15 Thermos with application of


elements of frame antifreeze agents *, heating
construction, pileworks,
walls, crossovers with module in heating timbering with heating
of surface 6-10. wires. Preliminary warming up of
– 25 concrete mix, induction heating.

– 40 Heating in heating timbering,


with heating wires and
thermosetting flexible
coverings ( TSFC ) with
application of antifreeze
agents.
Floors, bulkhead, plates – 40 The same
of crossovers, thin-walled
constructions with module of
surface 10 – 20.
* Antifreeze agents, as a rule, should be applied in complex with plasticizing.
СНТ 3.03.04 – 2001 стр. 65

CONTENT.

1. Generalities…………………………………………………………………………………………………………35
2. Materials for concrete………………………………………………………………………………………………36
3. Concrete mixes……………………………………………………………………………………………………..37
4. Concrete placement………………………………………………………………………………………………...37
5. Holding and curing of concrete…………………………………………………………………………………….38
6. Concrete test at acceptance of structures…………………………………………………………………………...39
7. Concrete in porous aggregates……………………………………………………………………………………...39
8. Acid-fast and alkali-proof concretes………………………………………………………………………………..41
9. Heat-resistant concrete……………………………………………………………………………………………...42
10. Extra-heavy concrete for radiation protection……………………………………………………………………...44
11. Production of concrete works at negative air temperatures………………………………………………………...44
12. Production of concrete works at temperatures more than +25 ˚С…………………………………………………45
13. Cementation of seams, guniting and device of plaster base of concrete…………………………………………..46
14. Erection of formwork………………………………………………………………………………………………47
15. Rebar placement……………………………………………………………………………………………………49
16. Acceptance of concrete and ferroconcrete structures and separate parts of constructions………………………..50
Appendix1.
Recommended Scope of cements in building…………………………………………………………………………52
Appendix 2.
Recommended. Scope of agents to concrete……………………………………………………………………………55
Appendix 3. Modes of drying and the first warming up of thermal units of heat-resistant concrete at its positive
temperature……………………………………………………………………………………………58
Appendix 4. Materials for especially heavy, water-containing and boron-containing concrete applied to
radiation protection……………………………………………………………………………………59
Appendix 5. Materials for concrete…………………………………………………………………………………60
Appendix 6. Concrete curing journal……………………………………………………………………………….60
Appendix 7. Act of tests of structures of building and construction (form)……………………………………….61
Appendix 8. Choice of the most economic method of concrete curing at winter concreting of monolithic
structures………………………………………………………………………………………………63

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