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Abstract: This study deals with the carbonation of concrete incorporating ground granulated blast-furnace slag 共GGBS兲, fly ash 共FA兲,
and silica fume 共SF兲. It is observed that a decreased water-to-binder ratio and replacement level of GGBS, FA, or SF, or an increase in
GGBS fineness and curing age in water, led to better carbonation resistance. However, compared to a plain concrete, the concrete
incorporating mineral admixtures 共except GGBS with higher fineness and SF兲 generally showed lower resistance to carbonation, possibly
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due to the dominating effect of the reduction in calcium hydroxide over pore refinement. Hence, adequate curing is recommended for
enhancing the resistance of concrete containing GGBS, FA, and SF to carbonation. It is also found that both the carbonation coefficient
and compressive strength served as good indicators for the carbonation rate of concrete with and without mineral admixtures.
DOI: 10.1061/共ASCE兲0899-1561共2003兲15:2共134兲
CE Database subject headings: Carbonation; Concrete; Admixtures.
Fig. 1. Accelerated carbonation test chamber: 共a兲 photograph; 共b兲 schematic diagram
mixtures. This will help to reduce the variation in the internal allowed the exposure of all surfaces of the concrete prisms 共100
relative humidity between the concrete samples before subjecting ⫻100⫻400 mm兲 to the test environment.
them to accelerated carbonation tests, and will minimize its effect In this study, the environment in the chamber had a CO2 con-
on the carbonation depth results. The specimens were then trans- centration of 6.5⫾0.2%; it was set at a temperature of 30⫾0.5°C,
ferred to a specially designed and fabricated accelerated carbon- which simulates the local average ambient temperature. In con-
ation test chamber 关Fig. 1共a兲兴 with CO2 , temperature, and humid- formity with the recommendations by RILEM 共‘‘Measurement’’
ity control. A schematic diagram showing the dimensions of the 1987兲, the relative humidity within the chamber was maintained
test chamber 共side and front views兲 is presented in Fig. 1共b兲. The at 65⫾1% to accelerate the carbonation of concrete.
CO2 supply ranged from 0 to 10% by volume; the temperature,
from 25 to 80°C; and the relative humidity, from 30 to 95%. Due Carbonation Depth
to the corrosive test environment, the internal and external walls The carbonation depth of the specimens was monitored every two
of the chamber were made from stainless steel. On both sides of weeks in the first two months, and thereafter once a month up to
the chamber, there were two racks, each having eight adjustable 12 months. After a certain exposure period, the specimens were
heavy-duty shelves made of pipes with rollers 关Fig. 1共b兲兴 that split and freshly broken surfaces were sprayed with a standard
Carbonation Coefficient
The X versus 冑t data 关e.g., in Fig. 2共b兲 for 100% OPC concrete兴
were fitted to various forms of equations, such as those repre-
sented by linear, square root, exponential, and logarithmic func-
tions. It is found that the relationship in Eq. 共6兲 gave the best
correlation coefficient 共R兲. The values of C, a, and R 2 for all of
the mixtures investigated are tabulated in Table 3
X⫽C 冑t⫹a (6)
where X⫽carbonation depth 共mm兲; C⫽carbonation coefficient
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Fig. 3. Effect of: 共a兲 water-binder ratio; 共b兲 GGBS, FA, or SF replacement; 共c兲 GGBS fineness; 共d兲 ternary blends on carbonation coefficient
thermogravimetric analysis 共TGA兲. The height of the endothermic pore volume at a smaller pore radius of about 40 Å兲 showed
peak at about 400°C 关that corresponds to the dehydroxylation of superior resistance against carbonation with no measurable car-
Ca共OH) 2 ] was considered for comparing the amount of Ca共OH) 2 bonation coefficient. Thus, it can be deduced that concrete of a
present in different mixtures. The peaks at 0–100°C 共indicating lower w/b had better resistance against the diffusion of CO2 ,
the evaporable water content兲 were not included in the compari- possibly due to the denser pore structure of these mixtures. Simi-
son. lar findings in relation to the effect of w/b on carbonation have
also been reported in the literature 共Houst and Wittmann 1994;
Wee et al. 1999兲.
Compressive Strength
The comparison of the endothermic peak for Ca共OH) 2 at about
Compressive strength tests were carried out to correlate the car- 400°C, as indicated by the first derivative of TGA curves 共e.g.,
bonation coefficient of concrete to the corresponding compressive DrN40 for mixture N40兲 in Fig. 5共a兲, shows that the amount of
strength at the end of water curing and before exposure to accel- Ca共OH) 2 increased as the w/b increased. This may have been due
erated carbonation. Immediately after 1, 3, 7, or 28 days of cur- to the relatively greater quantity of mixing water available for
ing, 100 mm cubes were tested in accordance with Singapore cement hydration in mixtures with higher w/b, or it may have
Standard 78, Part A16 共Singapore 1987兲. The average compres- been due to a large size and a greater number of pores available
sive strength of three cubes cured at a certain age was then deter- for Ca共OH) 2 to grow.
mined for each concrete mixture.
Effect of Mineral Admixtures
Results and Discussion The effect of mineral admixtures on the carbonation coefficient of
concrete having w/b of 0.5 and with 28-day water curing is pre-
sented in Figs. 3共b–d兲. It can be seen in Fig. 3共b兲 that a higher
Effect of Water-binder Ratio
replacement percentage of GGBS 共4,500 cm2/g fineness兲, FA, and
Fig. 3共a兲 shows the effect of w/b on the carbonation rate 关based SF led to a greater carbonation coefficient, which is consistent
on the carbonation coefficient calculated using Eq. 共6兲兴 of 100% with the trend observed by Osborne 共1999兲, Ohga and Nagataki
OPC concrete water cured for 28 days. The carbonation coeffi- 共1989兲, and Papadakis 共2000兲, respectively. For GGBS replace-
cient of N60 共concrete with w/b⫽0.60, C⫽4.83) was found to be ment of 65%, increasing the fineness of GGBS caused a reduction
the highest, followed by N50 共concrete with w/b⫽0.5, C in the carbonation coefficient, as shown in Fig. 3共c兲.
⫽2.62), N40 共concrete with w/b⫽0.40, C⫽0.73), and N30 共con- Among the blended cement concrete in Fig. 3共d兲, the carbon-
crete with w/b⫽0.30, C⫽0). As can be seen in Figs. 2共a and b兲, ation coefficient was the lowest for SF10, followed by N50, ter-
N30 showed excellent resistance to carbonation without any sig- nary blends 共TBC兲, and B465. This suggests that the use of
nificant carbonation depth, even after nearly one year of exposure GGBS and SF in TBC was effective in reducing the carbonation
to accelerated carbonation. coefficient compared to B465, but was not as effective as SF
In Fig. 4共a兲, it is observed that a lower w/b generally led to a addition by itself 共in SF10兲.
decrease in cumulative pore volume and amount of pores, espe- Fig. 4共b兲 shows the pore size distributions of concrete with and
cially in the larger pore size range of more than 100 Å. For without GGBS. For all replacement levels of GGBS except 30%,
example, N30 (w/b⫽0.30) with the lowest cumulative pore vol- the cumulative pore volume was smaller than that of 100% OPC
ume and finest pore size distribution 共only one peak of differential concrete. The differential pore volume curves indicate that pore
Fig. 4. Effect of: 共a兲 water-binder ratio; 共b兲 GGBS replacement; 共c兲 GGBS fineness; 共d兲 FA replacement; 共e兲 SF replacement; 共f兲 ternary blends
on cumulative and differential pore volumes 共⫺c⫽cumulative; ⫺d⫽differential兲
size modification due to the pozzolanic reaction of GGBS with a increased, as can be seen in Fig. 3共c兲. This suggests that one way
high replacement level of 65% 共B465兲 had the smallest pore vol- to reduce the rate of carbonation in GGBS concrete is to increase
ume and hence the densest pore structure, especially in the pore the fineness of GGBS.
size range of less than 200 Å. It is also observed that a higher For specimens containing FA and SF, the cumulative pore vol-
GGBS fineness gave rise to a denser pore structure, as indicated umes were greater than those of 100% OPC concrete 共N50兲, as
by a decrease in cumulative pore volume and a shift in the peak of depicted in Figs. 4共d and e兲, respectively. However, silica fume
the differential pore volume toward a smaller pore radius in Fig. concrete 共SF5 and SF10兲 in Fig. 4共e兲 showed excellent pore modi-
4共c兲. Although the pore structure of B450 and B465 was denser fication by shifting the peak of the differential pore volume sig-
than that of N50, the carbonation coefficients of these GGBS nificantly toward a smaller pore radius. This indicates that after
mixtures were higher than that of the plain concrete. This sug- 28 days of water curing, though the cumulative pore volumes of
gests that pore structure is not the only parameter that controls the SF5 and SF10 were slightly higher than that of N50, the pore
rate of carbonation—but also the amount of Ca共OH) 2 present structure was denser. Only FA concrete 共FA15 and FA30兲 in Fig.
within the hydrated cement paste. 4共d兲 showed a less dense structure than 100% OPC concrete.
To determine the Ca共OH) 2 content in concrete containing The comparison of TBC with N50, B465, and SF10 in Fig.
GGBS, FA, SF, and GGBS/SF, TGA was performed; the results 4共f兲 indicates that the cumulative pore volume of TBC was the
are presented in Figs. 5共b–f兲. Fig. 5共b兲 shows that the amount of smallest and that of N50 was the greatest for pore radii larger than
Ca共OH) 2 decreased with increasing replacement percentage of 50 Å. It is also found that TBC had the lowest differential pore
OPC by GGBS. The height of the Ca共OH) 2 peak at about 400°C volume in the range with pore radii of about 200 Å. This suggests
for GGBS mixtures 共as indicated by DrB430, DrB450, and that the use of a ternary blend 共TBC兲 containing GGBS and SF
DrB465兲 was significantly reduced due to the pozzolanic reaction. was highly effective in densifying the pore structure of concrete.
These results may well explain the higher carbonation rate with The Ca共OH) 2 peak of concrete with 15% FA replacement,
increasing GGBS replacement level for concrete containing low marked as DrFA15 in Fig. 5共d兲, had nearly the same height as the
fineness GGBS of 4,500 cm2/g in Fig. 3共b兲. Although the amount control mixture 共DrN50兲. However, for 30% FA concrete
of Ca共OH) 2 decreased with increasing fineness of GGBS 关Fig. 共DrFA30兲, the reduction in the height of the Ca共OH) 2 peak was
5共c兲兴, the decrease in pore volume and finer pore size 关Fig. 4共c兲兴 significant. These results correlated well with the rise in carbon-
appeared to counteract the effect of the reduced Ca共OH) 2 content; ation coefficient as the FA content increased 关Fig. 3共b兲兴. It is also
hence, the resistance against carbonation was not reduced, but observed from Fig. 4共d兲 that even after 28 days of water curing,
Fig. 5. Effect of: 共a兲 water-binder ratio; 共b兲 GGBS replacement; 共c兲 GGBS fineness; 共d兲 FA replacement; 共e兲 SF replacement; 共f兲 ternary blends
on calcium hydroxide content
the pore structure of FA concrete was not as dense as that of plain able to react with CO2 is lower, for two reasons. First, less CaO is
OPC concrete. This suggests that changes in pore structure were added to the concrete. Second, some of the Ca共OH) 2 reacts with
not adequate in FA concrete to counteract the reduction in added GGBS, FA, or SF. If the pore structure modification does
Ca共OH) 2 content, and hence the carbonation rate increased. The not govern over the reduction in Ca共OH) 2 , the carbonation may
morphology of hydrated products formed on the surface of FA proceed faster due to the less amount of carbonatable materials
particles in mortar samples after 90 days of curing was studied by available per unit area for CO2 to react with. This explains why
Lin and Fu 共1987兲. They concluded that samples with FA had a carbonation tends to proceed faster in concrete containing mineral
low free lime content and the greater amount of hydrated products
formed after the pozzolanic reaction were noncrystalline low al-
kaline C-S-H with a large specific surface area; hence, these
samples were easily carbonated.
Fig. 5共e兲 depicts the Ca共OH) 2 peak for SF concrete after 28
days of water curing. As compared to GGBS or FA concrete, the
reduction in Ca共OH) 2 was much smaller for SF concrete due to
the lower replacement percentages of 5–10%. As a result, con-
crete containing SF generally showed better carbonation resis-
tance than concrete with GGBS or FA, as observed in Fig. 3共b兲.
This could be explained by the dominating effect of pore structure
modification in Fig. 4共e兲 over the influence of the reduction in
Ca共OH) 2 content in Fig. 5共e兲.
The presence of Ca共OH) 2 results from the hydration reaction
of C2 S and C3 S, which are the main components of cement. In
Fig. 6. Effect of curing age on carbonation coefficient
the presence of GGBS, FA, or SF, the amount of Ca共OH) 2 avail-
volumes
C⫽⫺0.0831S⫹7.5127 (7)
where C⫽carbonation coefficient 共mm/冑weeks兲; and
admixtures. Due to the slower pozzolanic reaction, porosity can S⫽compressive strength 共MPa兲.
be expected to be higher during the initial stage, thus allowing The calculated correlation coefficient R is 0.949 共or R 2
more rapid diffusion of CO2 共Montemor et al. 1999兲. ⫽0.9005). This indicates that the C and S data are well corre-
lated, and thus compressive strength may serve as a good indica-
Effect of Curing Age in Water tor for the carbonation rate of concrete with and without mineral
admixtures.
Fig. 6 shows the curves of carbonation coefficient versus curing
age for concrete with and without mineral admixtures. It can be
seen that a longer curing age generally resulted in a lower car- Practical Applications
bonation coefficient. For N50, the carbonation coefficient de- The rate of carbonation is usually slow under natural exposure
creased with curing age within the first seven days. With more conditions due to the low CO2 concentration in the atmosphere.
than seven days of curing, the carbonation coefficient leveled off Hence, the accelerated carbonation test methodology and equip-
such that the improvement in carbonation resistance with curing ment developed in this study enable the carbonation resistance of
age became insignificant. In the case of concrete containing concrete to be assessed within a reasonably short time 关e.g., as
GGBS 共B465兲, FA 共FA30兲, and SF 共SF10兲, the carbonation coef- early as two weeks in Fig. 2共a兲兴.
ficient continued to decrease even after 28 days of curing. These In comparison to the plain OPC mixture, concrete containing
results suggest that a curing duration of at least seven days is mineral admixtures 共except for GGBS with higher fineness values
necessary to improve the carbonation resistance of plain OPC of 6,000 and 8,000 cm2/g and SF兲 was found to be less resistant to
concrete, whereas a prolonged curing age is advisable for GGBS, carbonation. Hence, adequate curing must be emphasized, as it is
FA, and SF concrete. deduced from this study that increasing the curing age in water to
The development of pore size distributions for N50 with in- 28 days led to an improvement in the resistance of GGBS, FA,
creasing curing ages of 1, 3, 7, and 28 days is shown in Fig. 7. and SF concrete to carbonation. For plain concrete, water curing
For a longer curing age, a reduction in cumulative pore volume needs to be extended to at least seven days.
and a shift in the differential pore volume curves toward smaller The results from the present work will also be potentially use-
pore radii were observed due to the progress of cement hydration. ful in the development and formulation of mixtures based on
Hence, it can be seen that an increase in curing age generally led different w/b, replacement level, and fineness of mineral admix-
to a denser pore structure, and thereby better resistance against tures, as well as in the prediction of the extent of carbonation for
the diffusion of CO2 . Fig. 7 also reveals that regardless of the in situ concrete. The carbonation coefficients obtained, together
curing age, the differential pore size distributions exhibited one with their correlation with compressive strength data, have impor-
maximum at smaller pores of about 40 Å and the second at larger tant design implications on the selection of a combination of con-
crete grades and concrete cover that can protect the reinforcement
from carbonation-induced depassivation during the design life of
a concrete structure or element.
Conclusions
• For concrete incorporating GGBS of higher fineness 共6,000 properties of fly ash–slag complex cement.’’ Cem. Concr. Res., 30共8兲,
and 8,000 cm2/g兲 and silica fume, the carbonation rates were 1381–1387.
lower than that of plain OPC concrete. The pore modification, Gjorv, O. E. 共1989兲. ‘‘Mechanism of corrosion of steel in concrete struc-
tures.’’ Proc., Int. Conf. on Evaluation of Materials Performance in
being more dominant than the change in Ca共OH) 2 content,
Severe Environment (EVALMAT 89), 565–578.
appeared to control the carbonation rate. Hamada, M. 共1969兲. ‘‘Neutralization 共carbonation兲 of concrete and cor-
• The ternary blended concrete containing 35% OPC, 55% rosion of reinforcing steel.’’ Proc., 5th Int. Congress on Chemistry of
GGBS, and 10% SF showed a higher carbonation rate than the Cement, 3, 343–369.
plain OPC mixture and 10% SF concrete. Compared to 65% Houst, Y. F., and Wittmann, F. H. 共1994兲. ‘‘Influence of porosity and
GGBS concrete, the ternary blended concrete exhibited a water content on the diffusivity of CO2 and O2 through hydrated
lower rate of carbonation. cement paste.’’ Cem. Concr. Res., 24共6兲, 1165–1176.
• The Ca共OH) 2 content of concrete decreased with an increased Kropp, J. 共1995兲. ‘‘Relations between transport characteristics and dura-
OPC replacement percentage by GGBS 共30– 65%兲, FA 共15– bility.’’ Performance criteria for concrete durability, State-of-the-art
Rep. by RILEM Technical Committee, Rep. TC 116-PCD, E&FN
30%兲, or SF 共5–10%兲, due to the pozzolanic reaction. As com-
Spon, London, 97–137.
pared to GGBS or FA concrete, the reduction in Ca共OH) 2 was Leberand, I., and Blakey, F. A. 共1956兲. ‘‘Some effects of carbon dioxide
much smaller for SF concrete due to its lower replacement on mortar and concrete.’’ ACI Mater. J., 28, 295–308.
levels. Hence, SF concrete generally showed higher carbon- Lin, X. X., and Fu, Y. 共1987兲. ‘‘Influence of microstructure on carbon-
ation resistance, since pore refinement was likely to dominate ation of concrete containing fly ash.’’ Proc., 4th Int. Conf. on Dura-
over the change in Ca共OH) 2 content. bility of Building Materials and Components, 686 – 693.
• The carbonation coefficient increased with a decrease in com- Malhotra, V. M., Zhang, M.-H., Read, P. H., and Ryell, J. 共2000兲. ‘‘Long-
pressive strength, as described by a linear relationship. The term mechanical properties and durability characteristics of high-
good correlation between these parameters demonstrated that strength/high-performance concrete incorporating supplementary ce-
menting materials under outdoor exposure conditions.’’ ACI Mater. J.,
in addition to the carbonation coefficient, compressive strength
97共5兲, 518 –525.
served as a good indicator for the carbonation rate of concrete Mathews, J. D. 共1984兲. ‘‘Carbonation of ten year old concrete with and
with and without mineral admixtures. without pulverized-fuel ash.’’ Proc., 2nd Int. Conf. on Ash Technology
and Marketing, Ashtech 84, 12.
‘‘Measurement of hardened concrete carbonation depth.’’ 共1987兲. Mater.
Acknowledgments Struct., 17共102兲, 437– 440.
Montemor, M. F., Simoes, A. M. P., Salta, M. M., and Ferreira, M. G. S.
共1999兲. ‘‘Carbonation of fly ash containing concrete: Electrochemical
The financial support 共under Project GR6171兲 and supply of ce- studies.’’ Mater. Sci. Forum, 192-194, 41–50.
mentitious materials by Blue Circle Materials Singapore Pte Ltd. Nagataki, S., Mansur, M. A., and Ohga, H. 共1987兲. ‘‘Carbonation of mor-
as well as the NUS Research Scholarship awarded by the Na- tar and concrete with mineral admixtures.’’ Proc., 4th Int. Conf. on
tional University of Singapore to the first writer are gratefully Durability of Building Materials and Components, 671– 678.
acknowledged. The assistance given by Lim Huay Bak and the Ohga, H., and Nagataki, S. 共1989兲. ‘‘Prediction and evaluation of the
technical staff of the Concrete Technology Laboratory, Depart- depth of carbonation of concrete by accelerated test.’’ Concr. Libr.
ment of Civil Engineering, the National University of Singapore JSCE, 12, 93–106.
is also deeply appreciated. Osborne, G. J. 共1999兲. ‘‘Durability of portland blast-furnace slag cement
concrete.’’ Cem. Concr. Compos., 21, 11–21.
Papadakis, V. G. 共2000兲. ‘‘Effect of supplementary cementing materials
on concrete resistance against carbonation and chloride ingress.’’
Notation Cem. Concr. Res., 30共2兲, 291–299.
Papadakis, V. G., Vayenas, C. G., and Fardis, M. N. 共1989兲. ‘‘A reaction
The following symbols are used in this paper: engineering approach to the problem of concrete carbonation.’’ AIChE
a ⫽ empirical constant 共mm兲; J., 35共10兲, 1639–1650.
C ⫽ carbonation coefficient 共mm/冑weeks兲; Richardson, M. G. 共1988兲. Carbonation of reinforced concrete: Its causes
and management, CITIS, New York.
R ⫽ correlation coefficient;
Scholz, E., and Wierig, H. J. 共1984兲. ‘‘Carbonation of fly ash concrete.’’
S ⫽ compressive strength at end of water curing and Proc., RILEM Int. Seminar on Durability of Concrete Structures
before exposure to accelerated carbonation 共MPa兲; under Normal Outdoor Exposure, Cachan Cedex, France, 258 –265.
t ⫽ exposure period to accelerated carbonation 共weeks兲; Schubert, P., and Vom Berg, W. 共1979兲. ‘‘Coal fly-ash with test mark as
and an additive or concrete in accordance with DIN 1045. Properties of fly
X ⫽ carbonation depth 共mm兲. ash and of mortar and concrete containing it: Part 2.’’ Betonwerk