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INDUSDRIAL VISIT IN SSP

PVT LTD FARIDABAD

ON 8 APRIL 2010
REPORTED BY
KEDARNATH VISHWAKARMA
PGDM
J.B.KNOWLEDGE PARK FARIDABAD (H.R)
FACULTY OF MANAGMENT
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ABOUT THE VISIT

On 8 April 2010 we the student of PGDM visited to SSP PVT LTD at Chandpur
factory which comes under the balabhgarh Faridabad and first of all we introduced
with Mr.S.K.Chatterjee.

He explained us about the factory that how they manufacture parts of machinery and
how they prepare the whole plant, they also explain us about the trunkey project
export.

First of all he introduced with the every section of factory that from the how may
stage the parts become completed and how they manufacture the parts.which type
of precaution they have to take during the finishing of parts.

How many branches in India of SSP PVT LTD ? In how many countries they export
the trunkey project? Where are his export house and what is the term of export?
That is FOR and FOB. The above all thing had explained by the Mr.S.K.Chaterjee.

Through the discussion with him we know that what is the turnover of the company,
which is approximately 100 corer.

So through this visit I learn that what should be environment of the company and
working condition of the factory? How deal with the employee.

Mr.S.K.Chatterjee is really excellent person and I learn the manager works is not
only to sit at the upper level but also come to the personally every employee if its
possible and take the response from them. It should only a documentation process.
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COMPANY PROFILE

# INTRODUCTION:-

SSP PVT LTD Popularly known, as 'SSP' is a growing Engineering Company

engaged in DESIGN, MANUFACTURE and IMPLEMENTATION of dairy
processing machinery, food processing machine and chemical projects on
turn-key basis. It is situated close to New Delhi in India, Established in 1977, it has
commendable achievements in manufacturing dairy processing machinery, food
processing machinery and chemical equipments.

The company is pouring its best in research, production and quality control, to widely
expand its wings into vast Indian and overseas market. To keep pace with fast
changing technology in Chemical/Food Processing Industry, SSP is in continuous
process to create an aura of latest technology by developing latest models of energy
efficient and cost effective plants.

Our core competence lies in evaporation and drying technology. SSP has made its
presence increasingly felt over the last two decades and is accredited with the
supply of more than 350 evaporation and drying installations across the globe.
However, this technological competence has not emerged overnight, it has been
learned in a hard way, over a period of time involving mistakes and blind allays as
well as success.
The chair man Mr. R.P. Banarjee,received the life time achievement award for his
contribution to the industry from all India achiever podium, in New Delhi 25th
December 2009.

# BRANCHE OF SSP PVT LTD

• FARIDABAD
• NOIDA SEZ
• SIKARGANJ
• NAGPUR

# PRODUCT OF THE COMPANY

1. LIQUID MILK PROCESSING PLANT

2. MILK POWER PLANT
3. MALTED MILK PLANT
4. SWEETEND CONDENCED MILK PLANT
5. EVAPORATED MILK PLANT
6. CONTINOUS KHOA MAKING PLANT
7. SOYA MILK/POWER PLANT
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LIQUID MILK PROCESSING PLANT

SSP offers milk processing plant for minimum milk handling capacity 5000 litres per
day and the maximum Milk handling capacity -500,000 litres per day. Wide range of
products likes ghee, butter, cream, toned milk, double toned milk, and skimmed milk
can also be manufactured.

Milk is first received in a dump tank from the road milk tankers. It is then chilled in a
chilling unit to 4ºC. This chilled milk is then pasteurized in a milk pasteurizer and
cream is separated from milk in by the cream separator to get skimmed milk. Milk is
standardized depending on the requirement of toned milk, double toned milk,
skimmed milk or full cream milk.

The separated cream is further processed to manufacture ghee and butter. The
pasteurized skimmed milk, toned milk or double toned milk is sent for packing in
pouches in the packing machine for various capacities like ½ kg, 1 kg pouches. The
plant will be in operation for 20 hours in a day.

PRODUCT SPECIFICATION
Fat (min) SNF
Double Toned Milk 1.5% 9.0%
Toned Milk 3.0% 8.5%
Full Cream Milk 6.0% 8.5%
Skimmed Milk Max 0.5% 9.0%

The knowledge gained from experience and process technology available, SSP
extends to all kind of consumer milk products, whether they are manufactured by
way of traditional processing techniques or by more sophisticated ones such as
Evaporating, Spray Drying and Fluidized Bed Drying.

MILK PRODUCTS
Pasteurized Milk Sterilized Milk Flavored Milk
Cultured Milk Chocolate Milk Cream
Sweetened Condensed
Butter Ghee
Milk
Milk Shake Powder Malted Milk Whole Milk Powder
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Baby Food Skim Milk Powder Whey Powder

Ice Cream Milk Powder Yoghurt

MILK POWER PLANT

extends the shelf life of milk apart from reducing the weight and volume. Drying
lowers the cost of transportation also.

The initial solid in the milk varies from 7.5% to 12% depending upon type of milk and
the final moisture in the powder ranges between 2.5% and 4%. Since drying is an
energy intensive process, the energy efficient evaporator and dryers are used for the
milk powder plant.

SSP offers Milk Powder Plant for capacity 10 kg/h to 60 Ton/day powder production.
Milk powder plant produces skimmed milk powder and whole milk powder.

Milk powder plant comprise following components :

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A. Multiple Effect Falling Film Energy Efficient Evaporator

B. Energy Efficient Spray Dryer
C. Vibro Fluid Bed Dryer Cum Cooler as Second Stage Dryer
D. Lecithination System for Whole Milk Powder

Milk is concentrated up to 45-48% solid concentration in Multiple Effects Falling Film

Evaporator with TVR System. Evaporation of water takes place under vacuum
conditions and at low temperature. A Five Effect Falling Film Evaporator with TVR
over 3rd effect will have specific steam consumption of 0.12 kg/kg whereas a seven
effect plant with TVR over 4th effect gives specific steam consumption of 0.09 kg/kg
which is equivalent to energy consumption in MVR evaporator.

During drying in spray dryer, the excess water present in free form between the
particles of the dry solids gets evaporated easily. Whereas last stage of evaporation
demands more energy as water contained in pores and capillaries of the solid
particles need to be evaporated. These last drops of water are removed from milk
solid in a Vibro Fluid Bed Dryer which requires less energy for removal of balance
moisture.

The combination of multiple effect evaporators, spray dryer with fines recirculation
system and use of a 'Vibro Fluid Bed Dryer', produces powder with extremely good
solubility called instant powder.

SSP also offers lecithination system integrated with the milk powder plant to
manufacture whole milk powder. The lecithin treatment for lecithination refers to the
coating of powders by a wetting agent consisting of lecithin dissolved in butter oil or
low-melting oil. The wetting agent is sprayed by directly on the powder under
vigorous fluidization in a vibrating fluid bed dryer. Excellent quality WMP is produced
with this system.

SSP ensures supply of most energy efficient plant which produces instant powder of
highest quality.

ADVANTAGES OF SSP'S EVAPORATOR & DRYER

Main advantage of SSP Evaporator is :

1. Compact design and flexibility in operation.

2. Low Steam, power and cooling water
requirement.
3. Short residence time and low liquid hold up.
4. No scale formation in tubes, needs only CIP
from balance tank for cleaning.
5. Easy operation and less break down time.

Main advantage of SSP Dryer is :

1. Flexibility in controlling powder quality and production of instant powder.

2. Winch driven special cleaning lift (not available in any other design).
3. Negligible deposition of powder in the chamber.
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4. Most energy efficient.

5. Extremely efficient cyclone separator.

Our Evaporators and dryers are expandable up to 100% capacity. So in near

future if you think about expansion, it can be done within the existing building.

QUALITY PAREMETER OF MILK

SMP WMP
3.5% -
MOISTURE : 2.5-3%
4%
SOLUBILITY INDEX
: 0.1 - 0.5 0.1-0.5 at 45ºC
ML.
SCORCHED DISC.
: DISC A/B
PARTICULES A/B
WETTABILITY (SEC.)
: 30 - 45 45-60
MAX.
*BULK DENSITY (g/cc) : 0.4 - 0.6 0.5-0.55
85% (with
DISPERSIBILITY : 85%
lecithination)

MALTED MILK PLANT

SSP offers malted milk plant for different capacities. SSP is experienced in the
manufacture of malted milk plant.

Malted milk food is the product obtained by mixing whole milk or partially skimmed
milk or milk powder with malt extract and cereal grain flour in such a manner as to
secure complete hydrolysis of the starchy material. It should not contain added
sugars, fat and added colours and preservatives. The manufacturing process
consists of the following stages :

• Blending of ingredients like malt extract, milk or milk powder, grain flour etc in
required proportion.
• Concentration of the slurry in scraped surface evaporator.
• Vacuum Drying of the concentrate.
• Pulverization of the dried product.
• Packing of malted food.
• Storage.
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SWEETENED CONDENSED MILK PLANT

SSP has supplied Sweetened Condensed Milk

Plant for various capacities to several customers in
India.

Sweetened Condensed milk is basically

concentrated milk with added sugars. The high
sugar concentration in sweetened condensed milk
destroys majority of micro - organism. It can be
made either from whole milk or skim milk. Normally
it contains 8% Fat, 45% Sugar, 20% SNF and 28% Moisture and is packed in 397gm
tins or in barrels for industrial use.

The manufacturing process consists of the following stages :

• Standardization
• Sugar Addition
• Evaporation
• Cooling
• Seeding and Crystallization
• Packaging in sterilized Cans
• Storage

To manufacture sweetened condensed milk the pasteurized milk with added sugar is
taken to the evaporator and concentrated to desired level of solid concentration. The
product is then cooled in such a way that lactose forms very small crystals in the
supersaturated solution. After cooling & crystallization the sweetened condensed
milk is packed in 397 gm of pre-sterilized cans.

EVAPORATED MILK PLANT

SSP can supply evaporated milk plant of various

capacities.

Evaporated milk is a sterilized product with light

creamy color. The product finds a large market in
tropical countries. It is used where fresh milk is not
available. It is also used as a substitute for breast
milk, in which case Vitamin D is added. It is also
used in cooking and as a Coffee/Tea Whitener.

The manufacturing process for the evaporated milk involves precision

standardization of the fat content and the dry solids contents. This is followed by
heat treatment which partly destroys the microbes present in the milk so that the risk
of coagulation of milk is avoided in the subsequent sterilization process.
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In the manufacturing of evaporated milk, the heat treated milk is fed to an

evaporator, where it is concentrated up to 26% (8% Fat and 18% SNF). The milk is
then homogenized before being cooled. Checks are carried out on the coagulation
stability of the milk before it is packaged in the sterilized cans. The product is then
placed in an autoclave for sterilization. Finally the cans are cooled before storage.
The different stages in the production of evaporated milk are: -

• Standardization
• Evaporation
• Homogenization
• Cooling & Inspection
• Packaging
• Sterilization
• Cooling
• Storage

CONTINUOUS KHOA MAKING PLANT

SSP has designed and developed a continuous

khoa manufacturing plant having 30 kg/hr khoa
output capacity (model SK-30) in technical
collaboration with National Dairy Research Institue,
Karnal. Khoa is an important ingredient in the
manufacturing of milk based sweets. There are
three types of Khoa available in the market.

As manual handling of milk is avoided the khoa

produced continuously from the machine is highly hygienic. It has better control to
manufacture different types of khoa like danedar, dhap or pindi as per the
requirement. The machine capacity is 30 kg/h khoa output from 150 kg/h milk. For
higher capacity the plant can be designed as per the customer's requirement.

Danedar : It has a granular texture having 20 - 25% fat and 35-40% moisture. It is
mainly used forthe preparation of kalakand, granular burfi, etc.

Dhap : This grade of Khoa is typified by its fine grain structure. It contains about 20-
23% fat and 37-44% moisture.
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Pindi : This form of Khoa has a lower moisture content (of about 19%). The other
ingredients are fat 37%, protein 18%, lactose 22% and ash 3.6%. All the above types
of khoa can be manufactured using this machine.

SOYA MILK/POWDER PLANT

Soy Milk Processing Machinery

Soya milk and its derivatives are the rich and
cheapest source of protein and other important
nutrients. As per the American Journal of Clinical
Nutrition "It can be concluded that except for the
premature infants, Soya protein can serve as a
sole protein source in all human body". It is low in
fat and contains no cholesterol. It is excellent food
for children, elderly people and pregnant and
lactating women. It is honored with the names as the meat without bones, the cow of
china and Japan. The soy food is one of the few foods considered as a perfect
alternative of meat and dairy products. Besides having excellent nutritional qualities
soya milk is very useful for diabetics, heart patients, children and elderly people
suffering from lactose intolerance by consuming
cow / buffalo milk. Recent studies have proved that
some of the nutrients of the soya milk are potential
cancer fighter.

SC-200 : A SOYA MILK DAIRY

The plant has been designed for handling 200 Litre
of soy milk per hour from soy beans.

Soymilk and its derivatives are the cheapest source of protein than any of the animal
or plant protein. Soymilk produced by 'SC-200' machine is free of beany off-flavour
and can be turned into tofu, curd, hot and cold drinks, ice creams, fruit shakes etc.
Tofu (soy paneer) makes tasty dishes of the local taste and snacks like soy burger
patties, sandwiches, pakoras, etc., and is also used for Western Style main dishes
and desserts.

The plant will be in operation for 20 hours in a day.

SSP can supply plant for other capacities from 1000 LPH to 6000 LPH soy milk
in collaboration with M/s. Prosoya Canada.

SOYA MILK POWDER PLANT

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SSP also offers suitable multiple effect evaporation plant to concentrate the soya
milk and spray drying plant to convert soya milk concentrate into soya milk powder of
instant quality. Okara dryer is also available.

#RESEARCH & DEVELOPMENT

The RESEARCH & DEVELOPMENT CENTRE of

SSP conducts numerous application experiments
for creating new areas of growth. It has also
developed energy efficient evaporators and dryers
with international standard compatibility. All the
projects developed by SSP uses evaporator &
Dryer as the centre of focus. Thus, accumulation
and feed-back of knowledge have naturally led to
innovation in different process technologies, which
are being made available to industry through the cost-effective projects of SSP.

SSP R&D Centre is recognized by the Ministry of Science & Technology,

Government of India. Its aim is to develop new techniques, import substitute
products in line with international standards and process solution to industrial
problems.

The Research & Development centre is complete with laboratory, Pilot plants,
Technical library, Data Bank and Documentation Centre.

TECHNICAL ASSISTANCE

SSP has a design department for mechanical design & draughting and a separate
department for process design & development. Creating preconditions for
innovations.It invests in advanced training to promote knowledge in the area of
technical development, research and production. Thus customers are assured that
SSP will respond to their specific needs in a quick and reliable manner.

# INSTANT COFFEE PLANT

SSP has designed and supplied coffee extractors, aroma recovery systems,
evaporators, spray dryers and agglomerators to quite a large number of instant
coffee manufacturers in india which are running sucessfully.

Now, SSP has collaborated with leading manufacturers of green coffee cleaning
machines, coffee blending machines, coffee roasting machines and coffee grinding
equipment manufacturer to supply instant coffee plant on turnkey basis. SSP has
also collaborated with leading manufacturers for supply of continous freeze drying
equipment.
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SSP offers the most energy efficient soluble coffee processing technology and are in
a position to supply upto 15TPD instant coffee production plant. Plants with smaller
capacities are also available e.g. 50 Kg/hr, 100 Kg/hr, 150 Kg/hr, 200 Kg/hr, 250
Kg/hr of powder production capacities.

The process consists of following the steps…

1. Cleaning & Blending of green coffee

The first step is through cleaning of defective beans ; blending of different types and
sizes to ensure best falvour.

GREEN COFFEE CLEANING SYSTEM

2. Roasting & Grinding of green coffee

The second step is roasting through either batch or continous roasters. Roasted
coffee is grinded to suitable size before extraction.

COFFEE ROASTING CUM GRINDING UNIT

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3. Extraction
The third step is extraction of ground material through a continous / batch process in
a presurised vessel with hot water. To get a better yield (upto 50%) seven batteries
of counter column extractor cell is used featuring extraction under closely controlled
system.

COFFEE EXTRACTION

4. Clarification
The extraction coffee solution is passed through a centrifugal calrifier to separate the
insolubl
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CLARIFICATION UNIT
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# THE SSP EXPORTS

This SSP PVT LTD is manufacturer exporter and at present time it is big exporter of
trunkey project and paying an important role in increasing the export from india.

The SSP export in Various country, which are as follow…….

 GULF COUNTRIES
IRAN
SUDAN
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SOUTH AFRICA
 ASIAN COUNTRIES
PAKISTAN
BANGLADESH
 EUROPEAN COUNTRIES
USA
MAXICO
BELGIUM

# CONCLUSION
This visit was very fruitful for us because through this visit its become possible to
know that how the employee work in the high risky environment after that they
manage all the thing create a comfortable working environment.

This was totally related to technical field but it was also important for management
student because thet can know that how that employee work in the factory and how
we can take maximum output from them.