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2005 MEDIUM DUTY C SERIES ELECTRICAL

Overview
ORGANIZATION

The Electrical section of the 2005 Medium Duty C Series Body Builder Manual is not split between Family 2 and Family 3 trucks. The
Electrical systems are common between the families. Any family specific requirements are called out in the attached documentation. This
document is organized as follows:
A. Systems Operation – How it works.
B. Component Locator – Where it is.
C. Connectors & Pinouts – What it looks like, and finally,
D. Subsystem Schematics – Detailed wiring and electrical schematic information.

WHAT’S NEW FOR THE MEDIUM DUTY C SERIES

• The LG4 ECM has moved from the center of the IP to a common location with the L18 PCM and LLY ECM underhood. The LG5 ECM
remains on the engine.

• What’s new for the manual: The LB7 and “interim” LLY and LG4 engines used in 2004 are not required for 2005.This eliminated many
schematics in the 2003 and 2004 manuals.

• The 2005 manual includes schematics for every sub-system in the vehicle. Most of these schematics are new drawings.
New subsystems include:
Auxiliary Power Wipers and Washer
Active Transfer Case Headlamps – Dual and Quad
Horn Interior Lighting
Brakes – Hydraulic and Air Daytime Running Lamps
SIR Park Brake Power Windows – Regular and Crew Cab
Rear Air Suspension Power Door Locks
Rear Defogger Remote Keyless Entry
Chime Power Mirrors
Displays – Instrument Panel Cluster and Tell Tale Gauges Entertainment – Radio and Speakers

• A Schematic Description and Navigation instructions have been added at the beginning of Section D. This document helps you
understand how the schematics are organized and how to read them.
(continued on next page)
2005 Medium Duty C Series Electrical – Revised 09/05
2005 MEDIUM DUTY C SERIES ELECTRICAL
(Overview — continued from previous page)
SPECIAL INTEREST TO UPFITTERS

Connectors have been provided to allow easy interface for upfitter equipment rather than splicing into existing harnesses. These
subsystems and connectors include:
• Upfitter Provision – PTO related functions
• Trailer Wiring – Class two and three vehicles
• Body Builder Connector – exterior lighting and signaling, power, and 128k Pulse per Mile VSS
• A Ground Block located next to the Body Builder Connector for easy ground termination

Navigation

The Table of Contents and Index items are linked to the actual page. Click on the item of interest and you’ll go to the corresponding page.
You can return with the “previous page” arrow in the upper center of the screen. Other links embedded in the document are hi-lighted
in blue.

Viewing

The size (%) control is located in the lower left corner of the screen. Click the down arrow and select “fit in window” (62%) or “actual size”
(100%) for most viewing applications. You can zoom in schematic detail by selecting a larger percentage.

Printing

Specific pages can be printed out. Be careful to select a print range or “current page” or all 321 pages will try to print out.

Information provided is believed to be accurate at the time of publication. GM reserves the right to change the information at any time.

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Index

SYSTEM OPERATING INSTRUCTIONS


UF3 – Fast Idle Option – Electrical Requirements..........................................................................................................................A-1
OUTLINE ......................................................................................................................................................................................A-1
Overview ..............................................................................................................................................................................A-2
Engine/Transmission Variations...........................................................................................................................................A-2
Factory Installed Equipment................................................................................................................................................A-2
Upfitter Installed Equipment................................................................................................................................................A-3
Operation .............................................................................................................................................................................A-3
Appendix..............................................................................................................................................................................A-4
PTO – Power Take Off Option – Electrical Requirements .............................................................................................................A-5
OUTLINE ......................................................................................................................................................................................A-5
Overview ..............................................................................................................................................................................A-6
Engine/Transmission Variations...........................................................................................................................................A-7
Vocation/Modes...................................................................................................................................................................A-7
Factory Installed Equipment................................................................................................................................................A-8
Upfitter Installed Equipment................................................................................................................................................A-8
Operation .............................................................................................................................................................................A-9
Appendix............................................................................................................................................................................A-17
ELECTRICAL COMPONENT LOCATIONS
Electrical Component Legend .............................................................................................................................................................B-1
Ground Zones ......................................................................................................................................................................................B-2
Underhood Distribution Center............................................................................................................................................................B-3

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Index (continued)

ELECTRICAL COMPONENT LOCATIONS (Continued)


Maxi Fuse Center.................................................................................................................................................................................B-4
IP Distribution Center...........................................................................................................................................................................B-5
IP Distribution/Relay Center.................................................................................................................................................................B-6
Turn Signal Flasher...............................................................................................................................................................................B-7
CONNECTOR LOCATION AND PIN-OUT ILLUSTRATIONS
12-Way Body Builder Connector.........................................................................................................................................................C-1
Body Builder Connector Location .......................................................................................................................................................C-2
10-Way Bus Connector / 2-Way Bus Connector– Family 2 ...............................................................................................................C-3
Bus Connector – Family 2 Location ....................................................................................................................................................C-4
Bus Connector – Family 2 Location ....................................................................................................................................................C-5
Powertrain Control Module (PCM) – Connector C-1 ..........................................................................................................................C-6
Powertrain Control Module (PCM) – Connector C-2 ..........................................................................................................................C-8
(LG4) ECE Engine Control Module (ECM) – Connector C-1.............................................................................................................C-10
(LG4) ECE Engine Control Module (ECM) – Connector C-2.............................................................................................................C-12
(LG4) ECE Engine Control Module (ECM) Location ..........................................................................................................................C-14
(LLY) Engine Control Module (ECM) – Connector C-1......................................................................................................................C-15
(LLY) Engine Control Module (ECM) – Connector C-2......................................................................................................................C-17
(LLY) Engine Control Module (ECM) – Connector C-3......................................................................................................................C-19
(LLY) Engine Control Module (ECM) Location ...................................................................................................................................C-21
16-Way Serial Data Link Connector ..................................................................................................................................................C-22
Serial Data Link Connector Location.................................................................................................................................................C-23

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Index (continued)

CONNECTOR LOCATION AND PIN-OUT ILLUSTRATIONS (continued)


8-Way Tail Lamp Connector ..............................................................................................................................................................C-24
Tail Lamp Connector Location...........................................................................................................................................................C-25
7-Way Tractor Connector – Family 3.................................................................................................................................................C-26
Tractor Connector – Family 3 Location .............................................................................................................................................C-27
7-Way Trailer Connector – Family 2 ..................................................................................................................................................C-28
Trailer Connector – Family 2 Location...............................................................................................................................................C-29
7-Way Trailer Connector – Family 3 ..................................................................................................................................................C-30
Trailer Connector – Family 3 Location...............................................................................................................................................C-31
10-Way Transmission Optional Connector........................................................................................................................................C-32
Transmission Optional Connector Location ......................................................................................................................................C-33
10-Way Upfitter PTO Connector .......................................................................................................................................................C-34
Upfitter PTO Connector Location......................................................................................................................................................C-35
SUBSYSTEM ELECTRICAL SCHEMATICS
Schematic Description and Navigation Instructions .....................................................................................................................D-1
Power Distribution
(L18) 8.1L-Gas/NAPT...................................................................................................................................................................D-3
(LG4) 7.8L-Diesel/Duramax .......................................................................................................................................................D-12
(LG5) 7.2L-Diesel/CAT ...............................................................................................................................................................D-21
(LLY) 6.6L-Diesel/Duramax ........................................................................................................................................................D-30
Ground Distribution
(L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax................................................................................................................D-39

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Index (continued)

SUBSYSTEM ELECTRICAL SCHEMATICS — GROUND DISTRIBUTION (continued)


(LG4) 7.8L-Diesel/Duramax .......................................................................................................................................................D-51
(LG5) 7.2L-Diesel/CAT ...............................................................................................................................................................D-64
Upfitter Provision
(L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax — (LG4) 7.8L-Diesel/Duramax..............................................................D-76
(LG5) 7.2L-Diesel/CAT ...............................................................................................................................................................D-78
Auxiliary Power
Auxiliary Power ..........................................................................................................................................................................D-80
Engine Controls
(L18) 8.1L-Gas/NAPT.................................................................................................................................................................D-81
(LG4) 7.8L-Diesel/Duramax .......................................................................................................................................................D-93
(LG5) 7.2L-Diesel/CAT .............................................................................................................................................................D-105
(LLY) 6.6L-Diesel/Duramax ......................................................................................................................................................D-114
Electronic Throttle Control
(L18) 8.1L-Gas/NAPT...............................................................................................................................................................D-127
Fuel
(L18) 8.1L-Gas/NAPT (Family 2) ..............................................................................................................................................D-129
(LG4) 7.8L-Diesel/Duramax — (LG5) 7.2L-Diesel/CAT ...........................................................................................................D-131
(L18) 8.1L-Gas/NAPT (Family 3) ..............................................................................................................................................D-132
(LLY) 6.6L-Diesel/Duramax ......................................................................................................................................................D-134
Heated Fuel/Water in Fuel
(LG4) 7.8L-Diesel/Duramax .....................................................................................................................................................D-135

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Index (continued)

SUBSYSTEM ELECTRICAL SCHEMATICS — HEATED FUEL/WATER IN FUEL (continued)


(LG5) 7.2L-Diesel/CAT .............................................................................................................................................................D-136
(LLY) 6.6L-Diesel/Duramax ......................................................................................................................................................D-137
Automatic Transmission
TCM (LCT)................................................................................................................................................................................D-138
TCM MD Trans (LG4) 7.8L-Diesel/Duramax............................................................................................................................D-141
Exhaust Brake/Restrictor (Diesel)
(LLY) 6.6L-Duramax — (LG4) 7.8L-Duramax — (LG5) 7.2L CAT............................................................................................D-144
Starting & Charging
(L18) 8.1L-Gas/NAPT...............................................................................................................................................................D-145
(LG4) 7.8L-Diesel/Duramax .....................................................................................................................................................D-148
(LG5) 7.2L CAT.........................................................................................................................................................................D-150
(LLY) 6.6L-Diesel/Duramax ......................................................................................................................................................D-152
Cruise Control
(L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax..............................................................................................................D-155
(LG4) 7.8L-Diesel/Duramax .....................................................................................................................................................D-156
(LG5) 7.2L CAT.........................................................................................................................................................................D-157
Batteries / Batteries Bus
(L18) 8.1L-Gas/NAPT (Top Post) .............................................................................................................................................D-158
(LG4) 7.8L-Diesel/Duramax .....................................................................................................................................................D-160
(LG5) 7.2L CAT.........................................................................................................................................................................D-161
(LLY) 6.6L-Diesel/Duramax ......................................................................................................................................................D-162

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Index (continued)

SUBSYSTEM ELECTRICAL SCHEMATICS – BATTERIES / BATTERIES BUS (continued)


BUS — (L18) 8.1L-Gas/NAPT .................................................................................................................................................D-164
BUS — (LLY) 6.6L-Diesel/Duramax.........................................................................................................................................D-165
(L18) 8.1L-Gas/NAPT (Side Post)............................................................................................................................................D-167
Two-Speed Axle
(L18) 8.1L-Gas/NAPT — (LG4) 7.8L-Diesel/Duramax.............................................................................................................D-167
(LG5) 7.2L CAT.........................................................................................................................................................................D-169
Active Transfer Case
Active Transfer Case................................................................................................................................................................D-171
Horn
Horn .........................................................................................................................................................................................D-173
Brakes
Brakes (C4/5/6/7) — Hydraulic................................................................................................................................................D-174
Brakes (C7/8) — Air .................................................................................................................................................................D-180
Park Brake
Park Brake — Family 2............................................................................................................................................................D-185
Park Brake — Family 3 with DRL............................................................................................................................................D-186
SIR
SIR ...........................................................................................................................................................................................D-187
Serial Data
Data Link Connector................................................................................................................................................................D-189
Serial Data Link (Class 2).........................................................................................................................................................D-191

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Index (continued)

SUBSYSTEM ELECTRICAL SCHEMATICS – SERIAL DATA (continued)


Diagnostic Tool Connector ......................................................................................................................................................D-192
Serial Data Gateway (LG5/JE4/MWF) .....................................................................................................................................D-193
J1939 — (L18) 8.1L-Gas/NAPT — (LG4) 7.8L-Diesel/Duramax — (LG5) 7.2L CAT ..............................................................D-194
J1939 — (LLY) 6.6L-Diesel/Duramax ......................................................................................................................................D-200
HVAC
Heater Only ..............................................................................................................................................................................D-202
ACTIVE — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax ...........................................................................................D-203
PASSIVE — (LG4) 7.8L-Diesel/Duramax — (LG5) 7.2L CAT ..................................................................................................D-205
Rear Heater (Crew Cab) ..........................................................................................................................................................D-207
Chime
Chime.......................................................................................................................................................................................D-208
Displays
Instrument Panel Cluster .........................................................................................................................................................D-209
Tell Tale Gauges.......................................................................................................................................................................D-211
Wipers and Washer
Wipes and Washer...................................................................................................................................................................D-213
Headlamps
Dual ..........................................................................................................................................................................................D-214
Quad (Family 2)........................................................................................................................................................................D-215
Daytime Running Lamps
Daytime Running Lamps .........................................................................................................................................................D-216

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Index (continued)

SUBSYSTEM ELECTRICAL SCHEMATICS (continued)


Exterior Lighting
Exterior Lighting.......................................................................................................................................................................D-217
Interior Lighting
Interior Lighting........................................................................................................................................................................D-223
Trailer Wiring Family 2
Truck Trailer Wiring ..................................................................................................................................................................D-228
Trailer Wiring Family 3
Truck Trailer Wiring ..................................................................................................................................................................D-229
Tractor Wiring...........................................................................................................................................................................D-231
Body Builder Connector
Body Builder Connector ..........................................................................................................................................................D-233
School Bus Upfitter
School Bus Upfitter .................................................................................................................................................................D-234
Power Windows
Regular Cab .............................................................................................................................................................................D-235
Crew Cab .................................................................................................................................................................................D-236
Power Door Locks
Power Door Locks ...................................................................................................................................................................D-238
Remote Keyless Entry
Remote Keyless Entry .............................................................................................................................................................D-240

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Index (continued)

SUBSYSTEM ELECTRICAL SCHEMATICS (continued)


Power Mirrors
Power Mirrors ..........................................................................................................................................................................D-241
Entertainment
Radio........................................................................................................................................................................................D-243
Speakers ..................................................................................................................................................................................D-244
Rear Air Suspension
Rear Air Suspension ................................................................................................................................................................D-245
Rear Defogger
Rear Defogger..........................................................................................................................................................................D-246

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System Operating Instructions
UF3 – Fast Idle Option – Electrical Requirements
OUTLINE
• Overview
• Engine/Transmission Variations
• Factory Installed Equipment
• Upfitter Installed Equipment
• Operation
• Appendix
Reprogramming the PCM / Using the Tech 2 Scan Tool – (Attachment 1)
Illustrations
IP Switch Panel (Figure 1)
Fast Idle Switch (Figure 2)

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OVERVIEW

The UF3 fast idle option allows the operator to push a switch and raise the engine speed to a predetermined Idle RPM value. This feature
can only be used when the vehicle is stationary. Examples of Fast Idle applications are battery charging, idle operation of High Electrical
Load vehicles, quick warm ups, and improved AC performance.

Scope

The GM (UF3) option described here is the necessary electrical and electronic content to control the engine idle speed. This is not a
description of how to install these features if not ordered as part of the option. Base factory settings and procedures to change the factory
settings are described here. Responsibility for proper and safe operation for any additional equipment remains with the Upfitter.

(PTO) vs. (UF3) Fast Idle

The (PTO) option allows for increased engine speed operation for increased power output to the PTO unit. The (UF3) fast idle option also
allows for increased engine speed but is used for quick warm up, A/C performance, or battery charging. The (PTO) Power Take Off and
(UF3) fast idle options are mutually exclusive on the same vehicle with the L18/LLY/LG4 engines.

ENGINE/TRANSMISSION VARIATIONS

The 2003 Medium Duty C Series uses 4 engines as shown below:

Engine Description Truck Family Available


L18 8.1 L Gas 2&3
LLY Duramax 6600 Diesel 2
LG4 Duramax 7.8L Diesel 3
LG5 Caterpillar 7.2L Diesel 3

FACTORY INSTALLED EQUIPMENT

The UF3 fast idle option includes the Fast Idle Switch, the Fast Idle Indicator Lamp and necessary wiring to the ECM for operation.
• Fast Idle Switch - Use to increase Engine speed to a preset value.
• Fast Idle Indicator Lamp – ECM turns on light to indicate operation in the Fast Idle Mode. This indicator is in the switch.

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UPFITTER INSTALLED EQUIPMENT

No upfitter installed equipment is required to operate the function. Responsibility for proper and safe operation for any additional equipment
remains with the Upfitter.

OPERATION

Description

Vehicles ordered with the UF3 (Fast Idle) option come with a dash mounted switch which allows the user to increase the engine idle speed
to a fixed value. The Fast Idle Switch is located to the right of the steering wheel as shown in the illustration (Figure 1). An indicator in the
switch lights to show Fast Idle mode is active.

How To Operate

To enable the Fast Idle, the following conditions must be met:


1. Engine must be running
2. Transmission must be in Park or Neutral
3. Vehicle speed must be less than 5 mph
4. Brake or Clutch must not be depressed.
When the above conditions are met, the operator can activate the Fast Idle mode by pressing the Fast Idle Switch. If the switch is pressed
while the engine is in the Fast Idle mode, the engine will return to normal base idle.

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Engine Calibrations

The factory preset and minimum and maximum programmable speeds are shown in the table below for the L18/LLY/LG4 engines:

PROGRAMMABLE DEFAULT SETTINGS MINIMUM VALUE MAXIMUM VALUE ADJUSTMENT RESOLUTION


PARAMETERS (RPM) (RPM) (RPM) (RPM)
1000
Maximum Fast Idle Speed
2500 Can’t be set below base 3800 25
Accelerator Disables Fast Idle Fast Idle Speed Parameters
600 1300
Base Idle Speed 1200 Normal engine idle will override Cannot be set above the maximum 25
if higher than Fast Idle. Fast Idle Speed Parameter
Note: The Values shown in the above chart are accurate at the time of publication but may change in time for various reasons including
running changes made to the ECM, Calibrations, Tech 2 programming, software. Etc.

Caterpillar LG5 Engine

Base Fast Idle is set at the Factory to 1000 RPM. Fast Idle can be programmed from 700 to 2640 RPM.

Adjusting the Factory Preset Engine Speed

The Above parameters can be reprogrammed with a GM Tech 2 Diagnostic scan tool for the L18/LLY/LG4 engines. The Tech 2 connects
to the Data Link Connector under the dash. Information regarding reprogramming with the Tech 2 tool can be found in the Appendix
(Attachment 1). Reprogramming the LG5 engine requires a Caterpillar electronic service tool.

APPENDIX

Reprogramming the PCM / Using the Tech 2 Scan Tool


Attachment 1

Illustrations
Location of Fast Idle Switch and Indicator – (Figure 1)
Switch Detail – (Figure 2)

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System Operating Instructions
PTO – Power Take Off Option – Electrical Requirements
OUTLINE
• Overview
• Engine/Transmission Variations
• Vocation/Modes
• Factory Installed Equipment
• Upfitter Installed Equipment
• Operation *
Stationary Preset Mode
Stationary Variable Mode
Mobile Variable Mode
PTO Engine Shutdown
Remote Operation
• Appendix
Reprogramming the PCM / Using the Tech 2 Scan Tool – (Attachment 1)
Illustrations
Location of PTO Switch and Indicator – (Figure 1)
PTO Switch Detail – (Figure 3)

Note: *Caterpillar has different programming capability. See your dealer for more information.

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OVERVIEW

A Power Take Off (PTO) is a gearbox or mechanical device used to transmit mechanical power from the powertrain, through gears or a
transmission, to another mechanical or hydraulic device. Examples of PTO applications are: salt spreaders, refuse equipment, plows,
pumps, drills, lifts, wrecker equipment, dump bodies, fire/rescue equipment, etc.

PTO Advantages

• PTO’s are inexpensive, convenient, safe and reliable.


• PTO’s bolt on to the transmission, engine, transfer case or can be incorporated into the accessory belt drive system.
• PTO’s eliminate the need for a complex array of levers, controllers, electric motors, etc., which would be required to duplicate
the operation of a PTO.

Scope

The PTO unit itself is installed by the Upfitter or Specialty Vehicle Assembler on the vehicle. The GM (PTO) option described here is the
necessary electrical and electronic content to control the PTO unit. Responsibility for proper and safe operation remains with the Upfitter.
Other PTO related RPO’s such as V66 (mechanical provisions for Front PTO) are not addressed here.

(PTO) vs. (UF3) Fast Idle

The (PTO) option allows for increased engine speed operation for increased power output to the PTO unit. The (UF3) fast idle option also
allows for increased engine speed but is used for quick warm up, A/C performance, or battery charging. The (PTO) Power Take Off and
(UF3) fast idle options are mutually exclusive on the same vehicle with the L18/LLY/LG4 engines.

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ENGINE/TRANSMISSION VARIATIONS

The 2003 Medium Duty C Series uses 4 engines as shown below:

Engine Description Truck Family Available


L18 8.1 L Gas 2&3
LLY Duramax 6600 Diesel 2
LG4 Duramax 7.8L Diesel 3
LG5 Caterpillar 7.2L Diesel 3

Many transmissions are available on the 2003 Medium Duty C Series. 13 manual and six automatics are available on Family 3 trucks alone.
The Caterpillar engine and some Allison transmissions have dedicated PTO connectors that interface with their control modules. The Engine
Controller and Transmission Controller communicate with each other on a high-speed serial data link. The PTO functions are interfaced to
the ECM on 2003 Medium Duty C Series to reduce variation in wiring and function. The LG5 Caterpillar engine requires different PTO wiring
from the other engine applications but functions in a similar manner. Specific wiring is supplied with the PTO option.

VOCATION/MODES

The primary difference in PTO operation is whether the vehicle is stationary or moving. Stationary operation can have either preset or
variable PTO speeds. Some examples of modes and vocations are:
• Stationary Preset – Three preset high idle speeds – Refuse & Wrecker equipment, Fire truck pumpers,
• Stationary Variable – Variable high idle speeds - Drills, Lifts,
• Mobile Variable – Allows variable PTO speeds while the vehicle is moving – Salt Spreaders, Plows, Street Cleaners.
Note: The ECM can be programmed to only one of these modes at any given time. Caterpillar has different programming capability. See
your dealer for more information.

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FACTORY INSTALLED EQUIPMENT

The PTO option includes the PTO Enable Switch, PTO Relay, K34 Cruise Control Switch, Upfitter Connector to allow optional Upfitter
installed switches, and necessary wiring.
• PTO Enable Switch – Located on Dash
• PTO Relay – Turned on by ECM, Provides power for Engage Switch and Load Solenoid.
• K34 Cruise Control Switch – Steering column mounted - use to adjust idle speeds under PTO operation.
• Upfitter Connector – allows interconnection of optional Upfitter installed switches.

UPFITTER INSTALLED EQUIPMENT

Optional Upfitter installed equipment includes Remote PTO Up / Down Switches, PTO Load Engage Switch, PTO Load Solenoid, and
Remote Kill Switch. All of these devices interface with the Upfitter Connector.
• Remote PTO Up / Down Switches – Same function as Cruise Control Switches, allows operation outside of Cab for Stationary PTO
applications.
• PTO Load Engage Switch – Allows for positive action feedback to ECM for before idle speed is increased. A 5 sec (calibrated) delay
occurs without this feedback.
Note: The Caterpillar ECM does not provide a feedback for PTO operation.
• PTO Load Solenoid – Causes PTO engagement if so equipped.
• Remote Kill Switch – This Normally Closed Switch allows the operator to stop the engine for remote Applications.

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OPERATION

Description

The PTO RPO is an option that allows the user to raise the engine speed through the use of designated switches and ECM programming.
The ECM can be programmed to one of the following three PTO modes:
• Stationary Preset mode – Three preset high idle speeds. Vehicle must be stationary.
• Stationary Variable mode – Variable high idle speeds. Vehicle must be stationary.
• Mobile Variable mode – Allows variable PTO speeds while vehicle is moving.

These PTO modes are addressed separately and in detail in the following pages.
Please note the ECM can be programmed to only one of the three modes at any one time.

PTO Switches

Vehicles ordered with the PTO option come with a IP mounted switch which allows the user to enable the function. The PTO Switch is located
to the right of the steering wheel as shown in the illustration (Figure 1 & Figure 3). An indicator in the switch lights to show PTO mode is
active. The engine speed can then be changed with either the cruise control switches or upfitter installed remote PTO switches. Cruise
Control Switches come with the PTO option on the 2003 Medium Duty C Series. The following chart shows how the switches operate.

PTO SWITCH CONVERSION CHART


PTO w/Cruise Switch Operation Remote PTO Switch Operation Function
Cruise On/Off N/A Cruise Switch Enable
PTO Enable N/A PTO Enable
SET PTO Down Lower RPM
RES PTO Up Raise RPM

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Stationary Preset Mode

Description

The Stationary Preset Mode allows the user to select from three high idle speeds which are programmed in the ECM. The user can toggle
between three preset speeds using the SET or RES switches or the Remote PTO Switches.

How To Operate

Prior to enabling the Stationary PTO Mode, the following conditions must be met:
1. Engine must be running.
2. Transmission must be in Park or Neutral.
3. Vehicle speed must be less than 5 mph.
4. Brake or Clutch must not be depressed.
When the above conditions are met, the operator can activate the Stationary PTO by the following sequence:
1. Set the Park Brake.
2. Set the Cruise On/Off Switch to the On position – L18 only.
3. Set PTO Enable Switch to On position.

Upon Completion of the above steps, the PTO Stationary Preset Mode will be enabled and the engine speed will increase to the PTO Base
Idle Speed. Toggling the SET and RESume switches will cause the engine RPM to change from normal to either the PTO Preset #1 or PTO
Preset #2 speed depending on which switch is pressed first.

Note: LLY/LG4 – ECM enables PTO relay with switch activation. Once on, the ECM won’t turn the relay off until the switch is turned off.

Any changes in the above conditions, including depressing the brake or clutch pedals or shifting an automatic transmission in gear, will
disable the Stationary Preset Mode causing the engine to return to normal base idle.

Note: L18 - Using the Accelerator to raise the engine above the Maximum Fast Idle Speed will result in disabling the PTO Stationary
Preset Mode.
LLY/LG4 – Engine will be governed to PTO Max engine speed with throttle activation. Engine speed will return to pre-activation
value after the pedal is released.

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
A-11
Engine Calibrations

The factory preset and minimum and maximum programmable speeds are shown in the table below for the L18/LLY/LG4 engines:

PROGRAMMABLE DEFAULT SETTINGS MINIMUM VALUE MAXIMUM VALUE ADJUSTMENT RESOLUTION


PARAMETERS (RPM) (RPM) (RPM) (RPM)
1000
Maximum Fast Idle Speed 2500 – L18 3800 – L18
Can’t be set below base 50
Accelerator Disables Fast Idle 2200 – LLY/LG4 2200 – LLY/LG4
Fast Idle Speed Parameters
1300 – L18
1200 – L18 600
1400 – LLY/LG4 50
PTO Base Idle Speed 850 – LLY Normal engine idle will override
Cannot be set above the maximum
1000 – LG4 if higher than Fast Idle. Fast Idle Speed Parameter
1200 – L18 1000
PTO Preset #1 1250 – LLY Can’t be set below base Maximum Fast Idle Speed 50
1400 – LG4Fast Idle Speed Parameters
1000
1800 – L18 1700
PTO Preset #2 Can’t be set below base Maximum Fast Idle Speed 50
1700 – LLY/LG4 Fast Idle Speed Parameters
PTO Relay Engage Max Engine Speed 1000 – LLY/LB4 600 Maximum Fast Idle Speed 50
Note: The Values shown in the above chart are accurate at the time of publication but may change in time for various reasons including
running changes made to the ECM, Calibrations, Tech 2 programming, software. Etc.

Caterpillar LG5 Engine

PTO Engine RPM Set Speed is factory set at 1200 rpm. PTO Engine RPM Set Speed can be programmed between 700 and 2640 rpm.

Adjusting the Factory Preset Engine Speed

The Above parameters can be reprogrammed with a GM Tech 2 Diagnostic scan tool for the L18/LLY/LG4 engines. The Tech 2 connects
to the Data Link Connector under the dash. Information regarding reprogramming with the Tech 2 tool can be found in the Appendix
(Attachment 1). Reprogramming the LG5 engine requires a Caterpillar electronic service tool.

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
A-12
Stationary Variable Mode

Description

The Stationary Variable Mode allows the user to retain the engine speed at a desired value through the use of the accelerator pedal and the
SET or RES switch. The engine speed must be greater than the PTO Base Fast Idle Speed and lower than the Maximum Fast Idle Speed.

How To Operate

Prior to enabling the Stationary Variable PTO Mode, the following conditions must be met:
1. Engine must be running
2. Transmission must be in Park or Neutral
3. Vehicle speed must be less than 5 mph
4. Brake or Clutch must not be depressed.
When the above conditions are met, the operator can activate the Stationary Variable PTO by the following sequence:
1. Set the Park Brake.
2. Set the Cruise On/Off Switch to the On position – L18 only.
3. Set PTO Enable Switch to On position.
4. Depress the Accelerator pedal to obtain the desired high idle speed.
5. Press the SET button to hold engine at the desired high idle speed.

The SET and RES switches can then be used to adjust the engine speed within the Maximum and Minimum RPM values shown in the Engine
calibration table (Table A). The adjustment increments are 25 RPM (L18/LG4), 100 RPM (LG7). This function with the remote switches as well
as the cruise control switches.

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
A-13
PTO – STATIONARY VARIABLE MODE FUNCTION CHART
SWITCH SET RES
Engine speed will decrease by 25 RPM (L18/LG4), 100 RPM (LLY) Engine speed will increase by 25 RPM (L18/LG4), 100 RPM (LLY)
PRESSING decrements and will maintain the new engine speed value. Engine increments and will maintain the new engine speed value. Engine
ONCE speed can be decreased down to the engine base idle speed speed can increase up to the maximum fast idle speed value.
value. If engine speed is at this value, all SET inputs will be ignored. If engine speed is at this value, all RES inputs will be ignored.
HELD Decelerates engine down to the engine base idle speed value. Increases engine speed up to the maximum fast idle speed value.

Note: If the Stationary Variable Mode is disabled (i.e., brake depressed), it may be re-enabled by pressing the RES switch. This will cause
the engine to resume the speed it was prior to disabling.

TABLE “A” — Engine Calibrations

The factory preset and minimum and maximum programmable speeds are shown in the table below for the L18/LLY/LG4 engines:

PROGRAMMABLE DEFAULT SETTINGS MINIMUM VALUE MAXIMUM VALUE ADJUSTMENT RESOLUTION


PARAMETERS (RPM) (RPM) (RPM) (RPM)
1000
Maximum Fast Idle Speed 2500 – L18 3800 – L18 25 – L18/L64
Can’t be set below base
Accelerator Disables Fast Idle 2200 – LLY/LG4 2200 – LLY/LG4 100 – LLY
Fast Idle Speed Parameters
1300 – L18
1200 – L18 600
1400 – LLY/LG4 25 – L18/L64
PTO Base Idle Speed 850 – LLY Normal engine idle will override
Cannot be set above the maximum 100 – LLY
1000 – LG4 if higher than Fast Idle.
Fast Idle Speed Parameter
PTO Relay Engage Max Engine Speed 1000 – LLY/LB4 600 Maximum Fast Idle Speed 50
Note: The Values shown in the above chart are accurate at the time of publication but may change in time for various reasons including
running changes made to the ECM, Calibrations, Tech 2 programming, software. Etc.

Caterpillar LG5 Engine

PTO Engine RPM Set Speed is factory set at 1200 rpm. PTO Engine RPM Set Speed can be programmed between 700 and 2640 rpm.
The PTO bump rate is 50 RPM.

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
A-14
Adjusting the Factory Preset Engine Speed

The Above parameters can be reprogrammed with a GM Tech 2 Diagnostic scan tool for the L18/LLY/LG4 engines. The Tech 2 connects
to the Data Link Connector under the dash. Information regarding reprogramming with the Tech 2 tool can be found in the Appendix
(Attachment 1). Reprogramming the LG5 engine requires a Caterpillar electronic service tool.

Any changes in the above conditions, including depressing the brake or clutch pedals or shifting an automatic transmission in gear, will
disable the Stationary Variable Preset Mode causing the engine to return to normal base idle. Using the Accelerator to raise the engine
above the Maximum Fast Idle Speed will result in disabling the PTO Stationary Variable Mode.

Mobile Variable Mode

Description

The PTO Mobile Mode allows the driver to maintain a desired engine speed (not vehicle speed) while the vehicle is moving. This feature is
available with both manual and automatic transmissions. The engine speed must be greater than the PTO Base Fast Idle Speed and lower
than the Maximum Fast Idle Speed. The Vehicle speed must be between the Minimum and Maximum Vehicle Speed Values.

How To Operate

To engage the PTO Mobile Variable Mode, the following conditions must be met in the following order:
1. Engine must be running
2. Transmission must be in gear.
3. Vehicle speed must be between the Minimum and Maximum Vehicle Speeds
4. Brake or Clutch must not be depressed.
5. PTO Enable Switch must be set to the On position
When the above conditions are met, the operator can activate the Mobile Variable mode by the following sequence:
7. Depress the Accelerator Pedal to obtain the desired engine speed.
8. Press the SET button to hold engine at the desired high idle speed.

The SET and RES switches can then be used to adjust the engine speed within the Maximum and Minimum RPM values shown in the Engine
calibration table (Table B). The adjustment increments are 25 RPM (L18/LG4), 100 RPM (LG7).

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
A-15
PTO – MOBILE VARIABLE MODE FUNCTION CHART
SWITCH SET RES
Engine speed will decrease by 25 RPM (L18/LG4), 100 RPM (LLY) Engine speed will increase by 25 RPM (L18/LG4), 100 RPM (LLY)
decrements and will maintain the new engine speed value. Engine increments and will maintain the new engine speed value. Engine
PRESSING speed can be decreased down to the engine base idle speed value. speed can increase up to the maximum fast idle speed value. If
ONCE If engine speed is at this value, all SET inputs will be ignored. If the engine speed is at this value, all RES inputs will be ignored. If the
vehicle reaches the Minimum Vehicle Speed Value, PTO mode will vehicle reaches the Maximum Vehicle Speed Value, PTO mode will
be disengaged. be disengaged.
Decelerates engine down to the engine base idle speed. Increases engine speed up to the maximum fast idle speed value.
HELD If the vehicle reaches the Minimum Vehicle Speed Value, If the vehicle reaches the Maximum Vehicle Speed Value,
PTO mode will be disengaged. PTO mode will be disengaged.

Note: If the Stationary Variable Mode is disabled (i.e., brake depressed), it may be re-enabled by pressing the RES switch. This will cause
the engine to resume the speed it was prior to disabling.

TABLE “B” — Engine Calibrations

The factory preset and minimum and maximum programmable speeds are shown in the table below for the L18/LLY/LG4 engines:

PROGRAMMABLE DEFAULT SETTINGS MINIMUM VALUE MAXIMUM VALUE ADJUSTMENT RESOLUTION


PARAMETERS (RPM) (RPM) (RPM) (RPM)
1000
Maximum Fast Idle Speed 2500 – L18 3800 – L18 25 – L18/L64
Can’t be set below base
Accelerator Disables Fast Idle 2200 – LLY/LG4 2200 – LLY/LG4 100 – LLY
Fast Idle Speed Parameters
1300 – L18
600
1200 – L18 1400 – LLY/LG4 25 – L18/L64
PTO Base Idle Speed Normal engine idle will override
1000 – LLY/LG4 Cannot be set above the maximum 100 – LLY
if higher than Fast Idle.
Fast Idle Speed Parameter
20 – L18 30 – L18
Maximum Vehicle Speed
80 – LLY 3 MPH 80 – LLY 1
Governing MPH 75 – LG4 255 – LG4
PTO Relay Engage Max Engine Speed 1000 – LLY/LB4 600 Maximum Fast Idle Speed 50
Note: The Values shown in the above chart are accurate at the time of publication but may change in time for various reasons including
running changes made to the ECM, Calibrations, Tech 2 programming, software. Etc.

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
A-16
Caterpillar LG5 Engine

PTO Engine RPM Set Speed is factory set at 1200 rpm. PTO Engine RPM Set Speed can be programmed between 700 and 2640 rpm. The
PTO bump rate is 50 RPM.

Adjusting the Factory Preset Engine Speed

The Above parameters can be reprogrammed with a GM Tech 2 Diagnostic scan tool for the L18/LLY/LG4 engines. The Tech 2 connects
to the Data Link Connector under the dash. Information regarding reprogramming with the Tech 2 tool can be found in the Appendix
(Attachment 1). Reprogramming the LG5 engine requires a Caterpillar electronic service tool.

PTO Engine Shutdown

Description

The PTO option includes provisions for PTO engine fault shutdown. This feature allows the operator to stop the engine while in PTO mode
with an aftermarket installed switch. If the truck is not in PTO mode, pressing the switch will have no effect on engine operation. The
PTO Upfitter Connector (located on the right side of the engine compartment near the right wheel) Component legend has been provided
for installation of remote PTO controls. The upfitter can access the PTO engine fault shutdown circuits through this connector. The upfitter
must provide the mating connector, wiring, and remoter switches shown on the Upfitter (PTO) Connector. To install this feature see the
upfitter provisions schematics. Important. If the PTO engine shutdown feature is to be used, it must be turned on in the ECM. If this
feature is not turned on it will have no effect on the engine.

The Above parameters can be reprogrammed with a GM Tech 2 Diagnostic scan tool for the L18/LLY/LG4 engines. The Tech 2 connects
to the Data Link Connector under the dash. Information regarding reprogramming with the Tech 2 tool can be found in the Appendix
(Attachment 1). Reprogramming the LG5 engine requires a Caterpillar tool or see your Caterpillar Dealer.

Remote Operation

Description

The PTO Upfitter Connector (located on the right side of the engine compartment near the right wheel) Component legend has been
provided for installation of remote PTO idle controls. The upfitter can access the PTO high idle circuits through this connector. The upfitter
must provide the mating connector, wiring, and remoter switches shown on the Upfitter (PTO) Connector. Two momentary switched are
required to duplicate the operation of the SET and RESume switches in the cab. The schematics showing the switches can be found on the
Subsystem Electrical schematics under Upfitter Provisions. PTO UP switches duplicate the RES switch operation and the PTO Down switch
duplicates the SET switch operation. Please note that the PTO high idle must still be enabled from the Cruise On/Off and the PTO
enable switches in the cab.

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
A-17
Separating Stop from Turn Signal Lamps (Amber Turn/Hazard Lamps)

The 2003 Medium Duty C trucks have single red tail lamp assemblies that function as stop/turn/hazard lamps. Many applications call for
separating the brake lamps from the Turn/Hazard function or adding additional Amber Turn / Hazard lamps.

The procedure for implementing Amber Turn /Hazard Lamps is outlined below.
1. Remove the CHMSL ISO relay (Page B6) to eliminate the brake function from the existing lights. Signaling lamps have only the
turn/hazard flasher capability. There are no stop lights on the vehicle when the Relay is removed.
2. Stop lights must be added back by wiring to the 1320 (Stop) circuit in the Body Builder or Bus Connectors (Page C1 & Page C3).
Existing Rear Tail Lamp assemblies may be utilized by directly wiring to them. See Exterior Lighting Subsystem Electrical
Schematic (Page D217).
3. Additional Turn lamps can be wired to 318 (Left Turn) and the 319 (Right Turn) circuits in the Body Builder or Bus Connector.

It is the responsibility of the upfitter to meet all FMVSS lighting requirements. The upfitter must also ensure that the combined current of
any additional lighting does not exceed the circuit fusing.

Note: This procedure eliminates the Brake Lamp function at the 7-way Family 2 Trailer Connector.

APPENDIX

Reprogramming the PCM / Using the Tech 2 Scan Tool – (Attachment 1)

Illustrations
Location Illustrations
IP Switch Panel (Figure 1)
PTO Enable Switch – See Component Locations – (Figure 3)
Upfitter PTO Connector is shown in the connector and pin-out illustrations
Connector Drawings
Upfitter Provisions Connector are shown in the connector and pin-out illustrations

Circuit Schematic References (Circuit Schematics are shown in the Subsystem Electrical Schematic portion of the Body Builders Manual)
Upfitter Provision Connector – L18/LLY/LG4
Upfitter Provision Connector – LG5
L18 Gas Engine
Duramax 6600 and 7.8L Diesel Engines
Caterpillar 7.2L Diesel Engine
PTO Operation w/Duramax 7.4L Diesel Engine

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
A-18
ATTACHMENT 1
REPROGRAMMING THE PCM/ECM FOR FAST IDLE/PTO USING THE TECH 2 SCAN TOOL

The Tech 2 scan tool MUST be used to enable the Fast Idle and PTO options and adjust the factory preset parameters to desired settings.
The Tech 2 menu driven device is a hand held scan tool that plugs into the datalink connector located underneath the dash near the driver’s
seat. Once the Tech 2 is connected, the following chart will guide the user.

STEP CURRENT MENU SELECT


1 MAIN FO: DIAGNOSTICS
2 VEHICLE IDENTIFICATION YEAR OF VEHICLE
3 VEHICLE IDENTIFICATION MEDIUM DUTY TRUCK
4 SYSTEM SELECTION FO: POWERTRAIN
5 VEHICLE IDENTIFICATION LP4 OR L21
6 VEHICLE IDENTIFICATION AUTOMATIC OR MANUAL
7 POWERTRAIN F2: SPECIAL FUNCTIONS
8 SPECIAL FUNCTIONS F3: PTO OPTIONS
9 CURRENT PTO SETTINGS CHANGE OPTIONS
10 PTO OPTIONS SEE PAGE 23

TO ADJUST THE MODE OF OPERATION:

The PTO OPTIONS MENU will appear with the selections:

FO: FAST IDLE

Fl: STATIONARY PRESET FAST IDLE

F2: STATIONARY VARIABLE FAST IDLE

F3: MOBILE VARIABLE FAST IDLE

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
A-19
Once the mode of operation is selected the CURRENT PTO SETTINGS menu will appear with the adjustable parameters for the current
mode.

This screen allows the user to increase or decrease engine RPM values using the INCREASE and DECREASE buttons. If the Engine Fault
Shutdown feature is selected, the YES or NO buttons will determine if this feature is enabled.

After all the settings are adjusted, the user will press the REPROGRAM button and the CURRENT PTO SETTINGS menu will appear with
the changes. The ignition must be turned off for ten seconds to ensure that the program values are stored in the PCM.

SERVICE CONSIDERATIONS

IMPORTANT: Please be aware that UF3 and PTO high idle settings must be reprogrammed in the event that the PCM is replaced. It may
be advisable to provide the PCM settings information to the customer in case the PCM requires servicing during some point
in the life of the vehicle.

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
A-20
IP, Switch Trim Plate, Fast Idle and PTO Switch Location (Figure 1)

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
A-21
Switch – Fast Idle (Figure 2)

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
A-22
PTO Enable Switch (Figure 3)

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
B-1
Electrical Component Legend
DATE ESCR L DESCRIPTION
19OC00 N/A A MAJOR MODULE LOCATIONS

LOCATION LEGEND
1 IP DISTRIBUTION/RELAY CTR.
2 IP DISTRIBUTION CTR.
3 UNDERHOOD DISTRIBUTION CTR.
4 MAXI FUSE CTR.
24 16 4 5 CHIME/RADIO
23 11 3 6 DRL
1 7 EBC AIR/TCS

2 8 EBC HYD./TCS
12
25 22 9 ECU CAT. LG5

17 19 10 ECU ISZ LG4


21 11 ECU ISZ LB7
10 5 14
12 EDU ISZ LB7
13 18 20 13 ETC/PPS
15
9 14 HVAC
6 15 IPC

7 8 16 PCM/LCT TCM/WTEC TCM


17 RFA
18 SDM
19 TTM
20 TRAILER CONNECTOR FAM 2
21 TRAILER CONNECTOR FAM 3
22 BODY BUILDER CONNECTOR
23 TRANS OPTION CONNECTOR
24 PTO UPFITTER CONNECTOR
25 GROUND BLOCK
PRELIM PROTO CHIME - CHIME MODULE PCM - POWERTRAIN CONTROL MODULE - V8
(REFERENCE) FAMILY II: FAMILY III:
PAGE NO. 1a DLC - DATA LINK CONNECTOR PPS - PEDAL POSITION SENSOR
PROPOSAL X PILOT MAJOR MODULE
JE3 : HYDRAULIC BRAKES
L18 : GMPT 8.1L V8 GAS
LB7 : DURAMAX 6600 6.6L V8 DIESEL
JE3 : HYDRAULIC BRAKES
JE4 : AIR BRAKES
L18 : GMPT 8.1L V8 GAS PANEL 1 OF 1
DRL - DAYTIME RUNNING LAMPS
DTC - DIAGNOSTIC TOOL CONNECTOR
EBC - ELECTRONIC BRAKE CONTROL
RADIO - RADIO MODULE
RFA - REMOTE FUNCTION ACTUATOR
SDG - SERIAL DATA GATEWAY
M74/MTW : LCT 1000/2400 AUTO TRANS LG4 : DURAMAX 7800 7.8L L6 DIESEL
RELEASE LEVEL LOCATIONS ML6 : MANUAL TRANS LG5 : CATERPILLAR 7.2L L6 DIESEL ECU - ENGINE CONTROL UNIT - L6
EDU - ELECTRONIC DRIVER UNIT
SDM - SENSING & DIAGNOSTICS MODULE
TCM - TRANSMISSION CONTROL MODULE
WIRE
MX4/MTW : LCT 2000/2400 AUTO TRANS
MNK/MNZ/MP8/MTP : MD AUTO TRANS FAMILY II X ETC - ELECTRONIC THROTTLE CONTROL TCS - TRACTION CONTROL SYSTEM
Reference
PROJECT 03 2003 M. D. C Series
OBJECT ID

h22m_ref_modules
REVISION

017
STAGE

X
VERSION

0
LAST CHANGED BY 9:06:20 am ORGANIZATION
2003 Medium Duty C Series CLASS-2 J1939 GM Proprietary FAMILY VALUES: M69/MM7/MPU/MSC/MSG/MT3 : MANUAL TRANS
MK8/MK9/MKO/MLO/MS9/MUT/MM8 : MANUAL TRANS FAMILY III X
HVAC - HVAC MODULE
IPC - INSTRUMENT PANEL CLUSTER
TTM - TELL TALE MODULE
WTEC - TCM FOR MD TRANS
Panel Set: 1 schematic sheet1 7 $IVEDWORK/h22m_ref_modules__017 Wednesday, July 18, 2001 LCT - LIGHT COMMERCIAL TRANS

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
B-2
Ground Zones
03 560 000 JG PILOT B - INITIAL CREATION 21SE00 001
03 560 000 JG Stacked Gnd Block Conn with S2 21SE00 001

Ground Zones

BATT NEG

5
4B 10
S2
4A 12A
3A 3B 3C 3D
1A

1B S1
12B
8

11

2A 2B

6
7B
9
7A

REFERENCE ONLY
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 4:14:11 pm ORGANIZATION
Ground Zones
2003 M. D. C Series 03 X h22009a 003 Pilot B 2003 Medium Duty C Series
Panel Set: 1 schematic sheet1 2 $IVEDWORK/h22009a__003 Thursday, September 21, 2000 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
B-3
Underhood Distribution Center

Underhood Distribution Center USAGES:

NOTE 3: HTD FUEL Fuse: LB7/LG4/LG5


ENG 4 Fuse: L18/LB7/LG4
ENG 3 Fuse: REVERSE Relay: MWF (MD Auto Trans)
L18/LG4/LG5: 15A NEUTRAL START Relay: MWF (MD Auto Trans)
LB7: 25A O2A: 2003 Interim L18

NOTE 1:
PCV Mini Relay: LG4
FUEL PUMP Micro Relay: L18/LB7
HEATED FUEL Micro Relay: LG5

RECEPTACLE COVER
Underhood Dist. Center
12146281 005
UPC FNA
A9 A7 A6 A4 A3 A1 CONN_J1
NOTE 1 IGN B STARTER
RELAY RELAY
B9 B8 B7 B6 B5 B4 B3 B2 B1

C6 C4 C3 C1
HORN IGN A
RELAY RELAY
D9 D7 D6 D5 D4 D3 D2 D1
PTO
RELAY
E9 E8 E7
1 2 3 4 5 6 7 8 9 10 11 12

F11 F9 F7 F5 F3 F1 F
30A 10A Note 10A
G 3 REVERSE
G12 G10 G8 G6 G4 G2 RELAY
RR DEFOG ENG 1 ENG 3 PCM-B
B R8 R7 B
H11 H9 H7 H5 H3 H1 H R
10A 15A 20A
J 30A 30A
J12 J10 J8 J6 J4 J2
ENG 4 ENG 2 HTD FUEL NEUTRAL
START P
A P8 P7 K11 K9 K7 K5 K3 K1 K RELAY A
15A 10A
L STUD A STUD B
L12 L10 L8 L6 L4 L2
O2A A/C COMP
1 2 3 4 5 6 7 8
N8 N7 N6 N5 N4 N3 N2 N1
N
40A 40A 40A 50A 40A 20A 20A

M
M8 M7 M6 M5 M4 M3 M2 M1
ABS 1 ABS 2 ABS 3 ENGINE E/A PUMP HORN NOTE 2

NOTE 2:

REFERENCE ONLY FUEL Fuse/CB: L18/LB7


PCV CB: LG4
ECM-B Fuse: LG5

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:19:52 pm ORGANIZATION


Power Distribution Centers
2003 M. D. C Series 03 X h22011a 004 Pilot B 2003 Medium Duty C Series
Panel Set: 1 schematic sheet1 62 $IVEDWORK/h22011a__004 Thursday, January 3, 2002 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
B-4
Maxi Fuse Center

Maxi Fuse Center

RECEPTACLE COVER
Maxi Fuse Center
B A 12110415 002
A1 B1 40A 1 UPC FNA
IGN 1 CONN_J1
A2 B2 50A 2
IGN 4
A3 B3 60A 3
IGN 3

A4 B4 60A 4
BATT/HAZ
A5 B5 40A 5
HEADLAMP
A6 B6 40A 6
LIGHTING
A7 B7 50A 7
HVAC
A8 B8 30A 8
NOTE

NOTE:
ELECTRIC BRAKE: FAM2
BRAKE LAMP: FAM3

REFERENCE ONLY
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:19:52 pm ORGANIZATION
Power Distribution Centers
2003 M. D. C Series 03 X h22011a 004 Pilot B 2003 Medium Duty C Series
Panel Set: 2 schematic sheet1 62 $IVEDWORK/h22011a__004 Thursday, January 3, 2002 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
B-5
IP Distribution Center

IP Distribution Center

TERMINAL COMPONENT
IP Electrical Center
NUMBER CIRCUIT BREAKER 12110746 001
UPC FNA
1 STOP CONN_J1
2 CHMSL
1 2 3 4 5 6
M8 K8 H8 F8 D8 B8 3 PARK
A 4 PCM-I
20A 20A 20A 15A 15A 20A
N7 L7 J7 G7 E7 C7 A7 5 AUX WIRE RLY
7 8 9 10 11 12 6 HTR/AC
M6 K6 H6 F6 D6 B6 A6 7 HAZARD
25A 20A 10A 10A 10A 20A 8 PWR POST
N5 L5 J5 G5 E5 C5 9 COURTESY
13 14 15 16 17 18 10 GAUGES
M4 K4 H4 F4 D4 B4 11 START
B
20A 15A 15A 10A 10A 10A
N3 L3 J3 G3 E3 C3 A3 12 AXLE/4WD
13 TRLR TRN/HAZ
19 20 21 22 23 24
M2 K2 H2 F2 D2 B2 A2 14 RADIO/CHIME
20A 20A 20A 15A 10A 10A 15 DRL
N1 L1 J1 G1 E1 C1 16 SIR
17 ILLUM
18 BRAKE
19 PWR ACCY
20 IGN 4
21 MARKER LAMP
22 TURN/BACKUP
23 TRANS
24 CHASSIS
A SPARE
B SPARE

REFERENCE ONLY
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:19:52 pm ORGANIZATION
Power Distribution Centers
2003 M. D. C Series 03 X h22011a 004 Pilot B 2003 Medium Duty C Series
Panel Set: 3 schematic sheet1 62 $IVEDWORK/h22011a__004 Thursday, January 3, 2002 Panel Set: 3

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
B-6
IP Distribution/Relay Center
03 560 000 JG PILOT B - INITIAL CREATION 11OC00 001
03 560 803 JG Underhood Center Label Change 11OC00 001

IP Distribution/Relay Center
03 560 839 JG Headlamp Fuse Rating Change from 50A to 40A 20DE00 001
03 560 854 JG Add Air Heater Relay 17JA01 001
03 560 000 JG Updated UH Center 07MR01 001
03 560 981 JG Family 2 School Bus 03AP01 001
03 560 1056 LR Remove RPO LC8 17JL01 001
03 560 1118 JG Add SEO Content 16OC01 001
03 560 899 JG Merged 2003 & 2003i 19DE01 001

RECEPTACLE
IP Relay Center
12129833 003
30 85 30 85 30 85 30 85 30 85 30 85 30 85 30 85 30 85 UPC FNA

J 87A H 87A G 87A F 87A E 87A D 87A C 87A B 87A A 87A

86 87 86 87 86 87 86 87 86 87 86 87 86 87 86 87 86 87

T8 T7 T6 T5 T4 T3 T2 T1
30 85 30 85 30 85 30 85 30 85
S7 S5 S3 S1
K 87A L 87A M 87A N 87A P 87A S8 S6 S4 S2

86 87 86 87 86 87 86 87 86 87 R8 R7 R6 R5 R4 R3 R2 R1

COVER
8 7 6 5 4 3 2 1
10A 10A 10A 25A R

BRAKE LAMP IGN 4 MARKER LP HTD FUEL AIR HTR RH PARK LP LH PARK LP RADIO U PWR WINDOW
RELAY RELAY RELAY RELAY RELAY 10A 10A S
BRAKE ISO SPARE L-RR TRUCK SPARE
15A 15A 10A T
SEO-B2 SEO-B1 R-RR TRUCK SPARE

ECU MAINTAIN DRL CHMSL ISO HTD MIRR R-TRN TLR L-TRN TLR SPARE SEO-2 SEO-1
RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY

USAGES:
BRAKE LAMP RLY: RQ3/U86 (Family 3 Tractor/Trailer Wiring)
HEATED FUEL RELAY: LB7/LG4
ECU MAINTAIN RELAY: LG4
AIR HEATER RELAY: LG4
CHMSL ISO RELAY: -B3D (School Bus)

REFERENCE ONLY
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 3:19:52 pm ORGANIZATION
Power Distribution Centers
2003 M. D. C Series 03 X h22011a 004 Pilot B 2003 Medium Duty C Series
Panel Set: 4 schematic sheet1 62 $IVEDWORK/h22011a__004 Thursday, January 3, 2002 Panel Set: 4

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
B-7
Turn Signal Flasher

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-1
12-Way Body Builder Connector
TRUCK SIDE BODY BUILDER SIDE
Connector Packard 280 Series
Typical connector 15326910 (F) 15326915 (M)
Typical terminal 15304719 15304731
Typical cable seal 12191221 12191232
Pin Wire Function
Ckt # Color
A 1827 YEL/BLK 128,000 Pulses/Mile*
B 2609 BRN/WHT Right Park Lamp
C 318 YEL Lt Stop/Turn (Fam2), Lt Turn (Fam3)
D 2509 BRN Lt Park Lamp
E 1320 BLU LT Stop
F 641 BRN IGN 3 15A
G 21 GRN DK Marker Lamp 20A
H 350 BLK GND Zone 3B
J TBD — Spare
K 319 GRN DK Rt Stop/Turn (Fam2), Rt Turn (Fam3)
L 24 GRN LT Back Up
M TBD — Spare
* 4000 ppm LG5 only

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-2
Body Builder Connector Location
Family 2 Family 3

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-3
10-Way Bus Connector (top) / 2-Way Bus Connector (bottom) – Family 2
TRUCK SIDE BODY BUILDER SIDE
Connector Packard GT 280 Series
Typical connector 15326935 (M) 15326931 (F)
Typical terminal 15304722 15304710
Pin Wire Function
Ckt # Color
A 24 GRN LT Back Up
B 2609 BRN/WHT Right Park
C 318 YEL Left Turn
D 2509 BRN Left Park
E 1320 BLU LT Stop
F — — Spare
G — — Spare
H 350 BLK Gnd Zone 3B
J — — Spare
K 319 GRN DK Right Turn

TRUCK SIDE BODY BUILDER SIDE


Connector Packard MP 280 Series
Typical connector 15300027 (F) 15300002
Typical terminal 12129493 12129497
Typical cable seal 15324980 15324980
Pin Wire Function
Ckt # Color
A 24 GRN LT Back Up
B 350 BLK Gnd Zone B

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-4
Bus Connector Location – Family 2

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-5
Bus Connector Location – Family 2

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-6
Powertrain Control Module (PCM) – Connector C-1
Connector 80-Way F Micro-Pack 100W Sealed (BU)
Typical Connector 12191489 (F)
Color BLU
Typical Terminal –––
Typical Cable Seal –––
Pin Wire Color Circuit No. Function
1 BK/WH 351 Ground
2 L-GN 1867 12-Volt Reference
3 PK/BK 1746 Fuel Injector 3 Control
4 L-GN/BK 1745 Fuel Injector 2 Control
5-6 — — Not Used
7 GY 705 5-Volt Reference
8-10 — — Not Used
11 L-BU 1876 Knock Sensor 2 Signal
12 D-BU/WH 1869 CKP Sensor Signal
13 OG/BK 463 Requested Torque Signal
14 OG/BK 1061 UART Serial Data (Secondary)
15 D-BU/WH 774 UART Serial Data (Tertiary)
16-18 — — Not Used
19 PK 439 Ignition 1 Voltage
20 OG 440 Battery Positive Voltage
21 YE/BK 1868 Low Reference
22 L-GN 488 PTO On Switch Signal
23 BK 470 Low Reference
24 BK/WH 251 Ground
25 — — Not Used
26 TN 1677 HO2S Low Signal - Bank 2 Sensor 1
27 BK/WH 251 Ground
28 — — Not Used
29 TN 1664 HO2S Low Signal - Bank 1 Sensor 1
30 L-GN 1478 Coolant Level Switch Signal
31 D-GN 534 High Idle Switch Signal

(continued on next page)


2005 Medium Duty C Series Electrical – Revised 09/05
2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-7
Powertrain Control Module (PCM) – Connector C-1 (continued)
Pin Wire Color Circuit No. Function Pin Wire Color Circuit No. Function
Transmission Range Switch Signal A 57 OG 440 Battery Positive Voltage
32 BK/WH 771
(Allison® MD) 58 D-GN 1049 ECM/PCM/VCM Class 2 Serial Data
TCC Brake Switch/Cruise Control 59-60 — — Not Used
33 PU 420
Release Signal
61 PK/BK 632 Low Reference
Transmission Range Switch Signal -
34 WH 776 62 — — Not Used
Parity Bit (Allison® MD)
63 BK 407 Low Reference
35 BN/WH 379 CPP Switch Signal (Manual Trans.)
64-65 — — Not Used
36 BK 1744 Fuel Injector 1 Control
66 PU 1666 HO2S High Signal - Bank 2 Sensor 1
37 YE/BK 846 Fuel Injector 6 Control
67-68 — — Not Used
38 — — Not Used
69 PU/WH 1665 HO2S High Signal - Bank 1 Sensor 1
39 YE 447 Starter Relay Coil Control
70 BN 1174 Oil Level Switch Signal
40 BK/WH 351 Ground
41 PU 719 Low Reference (Manual Trans.) 71 L-BU 494 Primary Brake Indicator Control
42 — — Not Used Transmission Range Switch Signal B
72 YE 772
(Allison® MD)
43 RD/BK 877 Fuel Injector 7 Control
73 BN/WH 633 CMP Sensor Signal
44 L-BU/BK 844 Fuel Injector 4 Control
74 YE 410 ECT Sensor Signal
45-47 — — Not Used
75 PK 1020 Off/Run/Crank Voltage
48 GY 597 5-Volt Reference
76 BK/WH 845 Fuel Injector 5 Control
49-50 — — Not Used
77 D-BU/WH 878 Fuel Injector 8 Control
51 D-BU 496 Knock Sensor 1 Signal
78 PU 2562 PTO Control
52 YE 2522 PTO Engage Signal
79 — — Not Used
53 — — Not Used
80 GY 720 Low Reference
54 OG/BK 469 Low Reference
55-56 — — Not Used

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-8
Powertrain Control Module (PCM) – Connector C-2
Connector 80-Way F Micro-Pack 100W Sealed (GN)
Typical Connector 12191488 (F)
Color GRN
Typical Terminal –––
Typical Cable Seal –––
Pin Wire Color Circuit No. Function
1 BK/WH 351 Ground
Crankshaft Sensor Supply Voltage
2 WH 2467
(Allison® MD)
3 TN 1465 Fuel Pump Relay Control - Secondary
4 — — Not Used
5 TN/BK 464 Delivered Torque Signal (Allison® MD)
6-7 — — Not Used
8 — — Not Used
9 D-GN/WH 465 Fuel Pump Relay Control - Primary
10 WH 121 Engine Speed Signal
11-14 — — Not Used
15 BN 25 Charge Indicator Control
16 — — Not Used
17 D-GN/WH 762 A/C Request Signal
18 — — Not Used
19 GY/BK 1467 Air Shift Switch Signal (Allison® MD)
D-GN 2222 Signal Low - Rear
20
— — Not Used
21 L-BU 2221 Signal High - Rear
22-23 — — Not Used
24 — — Not Used
25 TN 472 IAT Sensor Signal
26 PU 2121 IC 1 Control
27 RD 2127 IC 7 Control
28 L-BU/WH 2126 IC 6 Control
29 D-GN/WH 2124 IC 4 Control

(continued on next page)


2005 Medium Duty C Series Electrical – Revised 09/05
2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-9
Powertrain Control Module (PCM) – Connector C-2 (continued)
Pin Wire Color Circuit No. Function Pin Wire Color Circuit No. Function
30 — — Not Used 57 BK 552 Low Reference
31 YE 492 MAF Sensor Signal 58 TN/WH 332 Oil Pressure Sensor Signal
32 L-GN 432 MAP Sensor Signal 59 D-GN 1433 PNP/Clutch Start Switch Signal
33 — — Not Used 60 BN 2129 Low Reference
34 D-GN/WH 428 EVAP Canister Purge Solenoid Control 61 BN/WH 2130 Low Reference
35-38 — — Not Used Transmission Range Switch Signal C
62 GY 773
39 RD 631 12-Volt Reference (Allison® MD)
40 BK/WH 351 Ground 63-65 — — Not Used
41-42 — — Not Used 66 PU/WH 2128 IC 8 Control
43 D-GN/WH 459 A/C Compressor Clutch Relay Control 67 RD/WH 2122 IC 2 Control
44 RD 2013 High Idle Indicator Control 68 D-GN 2125 IC 5 Control
45 — — Not Used 69 L-BU 2123 IC 3 Control
46 BN/WH 419 MIL Control 70-71 — — Not Used
47-48 — — Not Used HO2S Heater High Control - Bank 2
72 BK/WH 3213
Sensor 1
49 YE/BK 1827 Vehicle Speed Signal
73 D-BU 1936 Fuel Level Sensor Signal - Secondary
50 D-GN/WH 817 Vehicle Speed Signal
HO2S Heater Low Control - Bank 2
51-53 — — Not Used 74 L-GN 3212
Sensor 1
54 PU 1589 Fuel Level Sensor Signal - Primary
75 GY 23 Generator Field Duty Cycle Signal
55 D-GN 603 Low Coolant Indicator Control
76-80 — — Not Used
56 — — Not Used

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-10
(LG4) ECE Engine Control Module (ECM) – Connector C-1
Connector 96-Way F Bosch (BK)
Typical connector 1928404781 (F)
Color BLK
Typical Terminal –––
Typical Cable Seal –––
Pin Wire Color Circuit No. Function
1 BK/WH 351 Ground
2 BK/WH 351 Ground
3 BK/WH 351 Ground
4 BK/WH 351 Ground
5 BK/WH 351 Ground
6 — — Not Used
7 BN 1271 Low Reference
8 PU 1272 Low Reference
9 GY 1273 Low Reference
10-11 — — Not Used
12 BK 470 Low Reference
13-16 — — Not Used
17 YE 2361 SAE J1939 Serial Data Bus+
18 D-GN 2362 SAE J1939 Serial Data Bus–
19 — — Not Used
20 D-GN 1049 ECM Class 2 Serial Data A
21 — — Not Used
22 PK 1020 Ignition 0 Voltage
23 PK 439 Ignition 1 Voltage
24-25 — — Not Used
26 BK/WH 351 Ground
27 BK/WH 351 Ground
28 WH 121 Engine Speed Signal
29-30 — — Not Used
31 D-BU 1161 APP Sensor 1 Signal
32 L-BU 1162 APP Sensor 2 Signal

(continued on next page)


2005 Medium Duty C Series Electrical – Revised 09/05
2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-11
(LG4) ECE Engine Control Module (ECM) – Connector C-1 (continued)
Pin Wire Color Circuit No. Function Pin Wire Color Circuit No. Function
33 D-GN 1163 APP Sensor 3 Signal TCC Brake Switch/Cruise Control
63 PU 420 Release Signal
34-36 — — Not Used
37 PU 1589 Fuel Level Signal – Primary BN/WH 379 CPP Switch Signal (Manual Trans.)
64
38 D-BU 1936 Fuel Level Signal – Secondary — — Not Used (Automatic Trans.)
L-BU 2221 Signal High – Rear (Manual Trans.) 65-66 — — Not Used
39 L-GN 2081 Exhaust Brake Request Signal (K40/NPE)
— — Not Used (Automatic Trans.) 67
D-GN 2222 Signal Low – Rear (Manual Trans.) — — Not Used (w/o K40/NPE)
40 68 D-GN 534 High Idle Switch Signal
— — Not Used (Automatic Trans.)
41 GY 23 Generator Field Duty Cycle Signal 69 — — Not Used
42 — — Not Used 70 L-GN 1478 Coolant Level Switch Signal
43 GY/BK 1467 Shift Motor Relay – Control 71 L-GN 24 Backup Lamp Supply Voltage
44 — — Not Used 72-73 — — Not Used
45 D-GN/WH 459 A/C Compressor Clutch Relay Control 74 YE 505 Glow Plug Relay Control
46 GY 397 Cruise Control On Switch Signal 75 PU 2562 PTO Control
Cruise Control Resume/Accel 76 YE 447 Starter Relay Coil Control
47 GY/BK 87 Switch Signal PU 2656 Exhaust Brake Relay Control (K40)
77
48 D-BU 84 Cruise Control Set/Coast Switch Signal — — Not Used (w/o K40)
49 BK/WH 1120 Ignition 1 Voltage 78 RD 2013 High Idle Indicator Control
50 BK/WH 1120 Ignition 1 Voltage 79 D-BU 507 Wait to Start Indicator Control
51 OG 440 Battery Positive Voltage 80 BK/WH 419 MIL Control
52 L-BU 1121 ECM Power Enable Signal 81 D-GN/WH 817 Vehicle Speed Signal
53 L-BU 1121 ECM Power Enable Signal 82 YE/BK 1827 Vehicle Speed Signal
54 WH/BK 1164 5-Volt Reference 83-92 — — Not Used
55 TN 1274 Oil Level Switch Signal 93 L-GN 488 PTO On Switch Signal
56 YE/BK 1275 5-Volt Reference 94 L-BU 494 PTO Engine Kill Signal
57-61 — — Not Used 95 YE 2522 PTO Engage Signal
62 L-BU 1320 Stop Lamp Switch Signal 96 D-GN 1433 PNP/Clutch Start Switch Signal

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-12
(LG4) ECE Engine Control Module (ECM) – Connector C-2
Connector 58-Way F Bosch (BK)
Typical connector 1928404752 (F)
Color BLK
Typical Terminal –––
Typical Cable Seal –––
Individual Cable Seal –––
Pin Wire Color Circuit No. Function
Turbocharger Vane Position Control
1 BK B1
Solenoid Valve High Control
2 — — Not Used
3 WH B3 Fuel Injector Supply Voltage 1
4 RD B4 Fuel Injector Supply Voltage 2
5 WH B5 Fuel Injector Supply Voltage 1
6 RD B6 Fuel Injector Supply Voltage 2
7 BK/WH B7 EGR Motor U Supply Voltage
8 D-GN B8 EGR Motor V Supply Voltage
9 RD/YE B9 EGR Motor W Supply Voltage
10-11 — — Not Used
12 BK B12A Low Reference
13 BK B13A Low Reference
14 BK/YE B14 Low Reference
15 GY B15A Low Reference
16 BK B16A Low Reference
17 WH/BK B17 Ground
18 BK B18A Drain Wire
19 GY B19 Drain Wire
20 RD B20 SCV Low Signal
21 RD B21 SCV Low Signal
22-23 — — Not Used
24 WH B24 MAP Sensor Signal
25 WH B25A Fuel Pressure Sensor Signal
26 WH B26 Fuel Pressure Sensor Signal

(continued on next page)


2005 Medium Duty C Series Electrical – Revised 09/05
2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-13
(LG4) ECE Engine Control Module (ECM) – Connector C-2 (continued)
Pin Wire Color Circuit No. Function Pin Wire Color Circuit No. Function
27 GY B27 Oil Pressure Sensor Signal 42 RD B42 Low Reference
28 WH B28 MAF Sensor Signal 43 RD B43 Fuel Injector 6 Control
29 WH B29 Turbocharger Vane Position Signal 44 BK B44 Fuel Injector 4 Control
30 WH B30 CMP Sensor Low 45 BK/RD B45 Fuel Injector 5 Control
31 WH B31 CKP Sensor High 46 RD B46 5-Volt Reference
32 BK B32 CKP Sensor Low 47 RD B47 5-Volt Reference
33 WH B33 SCV High Signal 48 WH B48 5-Volt Reference
34 WH B34 SCV High Signal 49 WH B49 5-Volt Reference
35 D-BU/WH B35 ECT Sensor Signal 50 RD B50 5-Volt Reference
36 — — Not Used 51 RD B51 5-Volt Reference
37 D-GN/WH B37 IAT Sensor Signal 52 D-GN B52 Oil Level Switch Signal
38 D-BU/RD B38 EGR Motor Position U Signal 53-55 — — Not Used
39 WH/RD B39 EGR Motor Position V Signal 56 WH B56 Fuel Injector 3 Control
40 YE/RD B40 EGR Motor Position W Signal 57 D-BU B57 Fuel Injector 2 Control
41 YE B41 Fuel Temperature Sensor Signal 58 YE B58 Fuel Injector 1 Control

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-14
(LG4) ECE Engine Control Module (ECM) Location

ECM

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-15
(LLY) Engine Control Module (ECM) – Connector C-1
Connector 56-Way F Micro-Pack 64 Series (BU)
Typical connector 15463876 (F)
Color BLU
Typical Terminal –––
Typical Cable Seal –––
Pin Wire Color Circuit No. Function
1 YE 2361 SAE J1939 Serial Data Bus+
2 D-GN 2362 SAE J1939 Serial Data Bus–
3-4 — — Not Available
5 OG 440 Battery Positive Voltage
6 — — Not Available
7 OG/BK 1057 Low Reference
8 PK/BK 632 Low Reference
9 BK/WH 351 Ground
10 PK 439 Ignition 1 Voltage
11 — — Not Available
12 D-GN 534 High Idle Switch Signal
13 YE 492 MAF Sensor Signal
14 BN/WH 5763 EGR Valve Position Signal
15 D-GN 1049 ECM Class 2 Serial Data
16 — — Not Available
17 TN 1274 5-Volt Reference
18 PK 1020 Ignition 0 Voltage
19 PK 439 Ignition 1 Voltage
20 OG 440 Battery Positive Voltage
21-22 — — Not Available
23 TN 5928 5-Volt Reference
24-25 — — Not Available
26 D-BU 507 Wait to Start Indicator Control
27 — — Not Available
28 L-BU 1162 APP Sensor 2 Signal
29 — — Not Available

(continued on next page)


2005 Medium Duty C Series Electrical – Revised 09/05
2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-16
(LLY) Engine Control Module (ECM) – Connector C-1 (continued)
Pin Wire Color Circuit No. Function
30 PU 1589 Fuel Level Sensor Signal – Primary
31 WH/BK 2932 5-Volt Reference
32 WH/BK 1164 5-Volt Reference
33 TN 2917 5-Volt Reference
34 GY 2705 5-Volt Reference
35 — — Not Available
36 YE/BK 1275 5-Volt Reference
Fuel Pressure Regulator
37 YE 2834
Solenoid Control
38 — — Not Available
39 GY 597 5-Volt Reference
Fuel Pressure Regulator
40 PU/WH 2530
Solenoid Supply Voltage
41 GY 23 Generator Field Duty Cycle Signal
42 PK 339 Ignition 1 Voltage
43 D-BU 1936 Fuel Level Sensor Signal – Secondary
44 D-GN/WH 465 Fuel Pump Relay Control – Primary
Engine Exhaust Brake Restore
PU 2656
45 Request (K40/NPE)
— — Not Used (w/o K40/NPE)
46 YE/BK 1827 Vehicle Speed Signal
47 GY 2703 5-Volt Reference
48-49 — — Not Available
50 RD 631 12-Volt Reference
Fuel Pressure Regulator
51 YE 2834
Solenoid Control
52 GY 2219 IGN B Relay Control
53 D-GN/WH 817 Vehicle Speed Signal
Fuel Pressure Regulator
54 PU/WH 2530
Solenoid Supply Voltage
55 — — Not Available
56 PK 339 Ignition 1 Voltage

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-17
(LLY) Engine Control Module (ECM) – Connector C-2
Connector 73-Way F Micro-Pack 64 Series (BK)
Typical connector 15479342 (F)
Color BLK
Typical Terminal –––
Typical Cable Seal –––
Pin Wire Color Circuit No. Function
1 — — Not Available
2 OG/BK 2919 Low Reference
3 — — Not Available
4 BN 25 Charge Indicator Control
5-6 — — Not Available
GY/BK 1694 4WD Low Signal (NP1)
7
— — Not Used (w/o NP1)
8 BK 2754 Low Reference
9-10 — — Not Available
11 L-GN 2081 Engine Exhaust Brake Switch Control
12-13 — — Not Available
14 GY 720 Low Reference
15-16 — — Not Available
17 YE/BK 508 Water In Fuel Indicator Control
18 — — Not Available
19 D-BU 1161 APP Sensor 1 Signal
20-22 — — Not Available
23 L-GN 432 MAP Sensor Signal
24 D-GN 1163 APP Sensor 3 Signal
25 TN/WH 332 Oil Pressure Sensor Signal
26 BN 1174 Oil Level Switch Signal
27 YE 1578 Fuel Temperature Signal
28 L-GN 1867 12-Volt Reference
29 GY/BK 2931 Ground
30 OG/BK 469 Low Reference
31 YE 5947 Turbocharger Vane Position Sensor Signal

(continued on next page)


2005 Medium Duty C Series Electrical – Revised 09/05
2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-18
(LLY) Engine Control Module (ECM) – Connector C-2 (continued)
Pin Wire Color Circuit No. Function Pin Wire Color Circuit No. Function
32 — — Not Available 54 PU 1272 Low Reference
33 OG/BK 5764 EGR Motor High Control 55 L-GN/BK 5746 EGR Motor Low Control
34 D-GN 603 A/C Low Pressure Switch Signal 56 GY 1273 Low Reference
35 L-GN/BK 5746 EGR Motor Low Control BN 2524 Generator 2 Turn On Signal (K65)
57
36 BK/WH 351 Ground — — Not Used (w/o K65)
37 — — Not Available 58 BK 552 Low Reference
38 L-GN 1478 Coolant Level Switch Signal 59 — — Not Available
39 BK 2755 Low Reference 60 L-BU 1320 Stop Lamp Supply Voltage
40 BN 1271 Low Reference TCC Brake Switch/Cruise Control
61 PU 420
41 — — Not Available Release Signal
42 YE 2918 FRP Sensor Signal 62 — — Not Available
43 — — Not Available 63 L-BU 2832 Engine Speed Signal
44 OG/BK 5929 Low Reference 64 BK 470 Low Reference
45 — — Not Available 65 L-GN/BK 1745 Fuel Injector 2 Control
46 GY/BK 433 BARO Sensor Signal 66 RD/BK 877 Fuel Injector 7 Control
47-48 — — Not Available 67 YE 410 ECT Sensor Signal
Turbocharger Vane Position Control 68 D-BU/WH 878 Fuel Injector 8 Control
49 D-BU 5930
Solenoid Valve Control 69 L-BU/BK 844 Fuel Injector 4 Control
50 WH 5931 Low Reference 70 BK/WH 845 Fuel Injector 5 Control
51 — — Not Available 71 YE/BK 846 Fuel Injector 6 Control
52 PK/BK 1746 Fuel Injector 3 Control 72 BK 1744 Fuel Injector 1 Control
53 OG/BK 5764 EGR Motor High Control 73 BK/WH 351 Ground

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-19
(LLY) Engine Control Module (ECM) – Connector C-3
Connector 56-Way F Micro-Pack 64 Series (GY)
Typical connector 15463875 (F)
Color GRY
Typical Terminal –––
Typical Cable Seal –––
Pin Wire Color Circuit No. Function
1 L-BU 494 Engine Shut Off Signal
2-5 — — Not Available
L-GN 488 PTO On Switch Signal (PTO)
6
— — Not Used (w/o PTO)
BK/WH 1962 Exhaust Brake Telltale Switch Signal (K40)
7
— — Not Used (w/o K40)
8-9 — — Not Available
10 PK 339 Ignition 1 Voltage
11 — — Not Available
12 L-BU 2221 VSS High Signal
13 — — Not Available
14 PK 339 Ignition 1 Voltage
15-16 — — Not Available
YE 2522 PTO Engage Signal (PTO)
17
— — Not Used (w/o PTO)
18 D-GN 1433 PNP/Clutch Start Switch Signal
19 D-BU 84 Cruise Control Set/Coast Switch Signal
20 D-GN/WH 762 A/C Request Signal
21 — — Not Available
Cruise Control Resume/Accel
22 GY/BK 87
Switch Signal
D-GN 2222 VSS Low Signal (Manual Trans.)
23
— — Not Used (Automatic Trans.)
24 TN 472 IAT Sensor Signal
25-29 — — Not Used
30 GY 397 Cruise Control On Switch Signal

(continued on next page)


2005 Medium Duty C Series Electrical – Revised 09/05
2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-20
(LLY) Engine Control Module (ECM) – Connector C-3 (continued)
Pin Wire Color Circuit No. Function
OG/BK 1786 Park/Neutral Signal (Automatic Trans.)
31
— — Not Used (Manual Trans.)
32-34 — — Not Available
35 YE 447 Starter Relay Coil Control
36 — — Not Available
37 WH 121 Engine Speed Signal
38 — — Not Available
39 PU 2562 PTO Control
40 BK/WH 419 MIL Control
41 D-GN/WH 459 A/C Compressor Clutch Relay Control
42 — — Not Available
43 YE/BK 1868 Low Reference
44 BK/WH 351 Ground
45 L-GN 24 Backup Lamp Supply Voltage
46 — — Not Available
BN/WH 379 CPP Switch Signal (Manual Trans.)
47
— — Not Used (Automatic Trans.)
48 BN 718 Low Reference
49-50 — — Not Available
51 BN/WH 633 CMP Sensor Signal
52 D-BU/WH 1869 CKP Sensor Signal
53 — — Not Available
54 — — Not Used
55 — — Not Available
56 RD 2013 High Idle Indicator Control

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-21
(LLY) Engine Control Module (ECM) Location

(1) Engine Control Module (ECM)


(2) Transmission Control Module (TCM)

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-22
16-Way Serial Data Link Connector
Connector Packard 150 MP Series
Typical connector 12110256
Typical terminal 12040993
Pin Wire Function
Ckt # Color
1 — — Spare
2 1132 PPL Right Park
3 — — Left Turn
4 750 BLK Left Park
5 1451 BLK/WHT Stop
6 — — Spare
7 1921 TAN/BLK Spare
8 1455 BLK/WHT Gnd Zone 3B
9 — — Spare
10 — — Spare
11 — — Spare
12 — — Spare
13 — — Spare
14 — — Spare
15 1922 WHT/BLK DTC J1708 / J1587(-)
16 840 ORN DLC Power

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-23
Serial Data Link Connector Location

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-24
8-Way Tail Lamp Connector
TRUCK SIDE BODY BUILDER SIDE
Connector Packard 280 Series
Typical connector 15326906 (F) 15326655 (M)
Typical terminal 15304718 15304730
Typical cable seal 12191232 12191232
Pin Wire Function
Ckt # Color
A 618 YEL LR Stop/Turn
B 2609 BRN Lt Tail / License
C TBD — Spare
D 2609 BRN/WHT RT Tail
E 619 GRN DK RR Stop/Turn
F 24 GRN LT Back Up
G 350 BLK Gnd Zone 3B
H TBD — Spare

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-25
Tail Lamp Connector Location

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-26
7-Way Tractor Connector – Family 3
Connector Packard 280/630 Series
connector 12077629
terminal 15304720 3mm
seal 15366065 5mm
terminal 15326004 3mm
seal 12191235 5mm
Pin Wire Function
Ckt # Color
1 22 WHT Tractor Gnd Zone 7B
2 1412 BLK Marker Lamp
3 318 YEL Lt Turn/Hazard
4 1411 RED Brake (1)
5 319 GRN DK Rt Turn/Hazard
6 9 BRN Park Lamp
7 1413 BLU DK ABS Power & Multiplexed Signal
NOTES:
(1) 30A maxi fuse. See page B-4.

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-27
Tractor Connector – Family 3 Location

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-28
7-Way Trailer Connector – Family 2
Connector Packard 280/630 Series
connector 15354653
terminal 12119853 3mm
terminal 15317332 5mm
seal 12015323
Pin Wire Function
Ckt # Color
7 A 24 GRN LT Back Up
2 B 22 WHT Tractor Gnd Zone 12A
3 C 47 BLU DK Aux Elec Brake (1)
4 D 319 GRN DK Rt Turn/Hazard
5 E 642 RED Electric Brake Power (2)
6 F 9 BRN Park Lamp
1 G 318 YEL Lt Turn/Hazard
NOTES:
(1) Blunt cut end found under hood. See UI Bulletin #66.
(2) 30A maxi fuse. See page B-4.

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-29
Trailer Connector – Family 2 Location

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-30
7-Way Trailer Connector – Family 3
Connector Packard 280/630 Series
connector 12077629
terminal 15304720 3mm
seal 15366065 5mm
terminal 15326004 3mm
seal 12191235 5mm
Pin Wire Function
Ckt # Color
1 22 WHT Tractor Gnd Zone 12B
2 1412 BLK Marker Lamp
3 318 YEL Lt Turn/Hazard
4 1411 RED Brake (1)
5 319 GRN DK Rt Turn/Hazard
6 9 BRN Park Lamp
7 1413 BLU DK ABS Power & Multiplexed Signal
NOTES:
(1) 30A maxi fuse. See page B-4.

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-31
Trailer Connector – Family 3 Location

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-32
10-Way Transmission Optional Connector
TRUCK SIDE BODY BUILDER SIDE
Typical connector 12065425 (F) 12045808 (M)
Typical terminal 12048074 12177150
Typical cable seal 12048086 15324973
ALLISON LCT TRANS
Pin Wire Function
Ckt # Color
A 1146 PPL Range Indicator
B 1479 YEL Auto Neutral
C 2522 YEL PTO Status
D N/C — —
E N/C — —
F 1147 TAN Range Inhibit
G N/C — —
H 407 BLK Analog Gnd
J 476 BLK Digital Gnd
K 1480 BLU LT PTO Output

ALLISON MD TRANS
A 1146 PPL Range Indicator
B 1479 YEL Auto Neutral
C 915 YEL PTO Enable
D 1481 YEL Aux Hold
E 1148 GRA Sump Temp
F 1147 TAN Range Inhibit
G N/C — —
H 407 BLK Analog Gnd
J 476 BLK Digital Gnd
K 1480 BLU LT PTO Engage

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-33
Transmission Optional Connector Location

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-34
10-Way Upfitter PTO Connector
TRUCK SIDE BODY BUILDER SIDE
Typical connector 12177081 (F) 12045808 (M)
Typical terminal 15305038 12177150
Typical cable seal 15324976 15324976
L18/LLY/LG4
Pin Wire Function
Ckt # Color
A N/C — —
B 494 BLU LT PTO Kill
C 488 GRN LT PTO Enable
D 250 BLK GND
E 2663 PPL Tap Up
F 488 GRN LT PTO Enable
G 2522 YEL PTO Feedback
H 2561 WHT Engage
J 2664 TAN Tap Down
K N/C — —

LG5
A 250 BLK GND
B 494 BLU LT PTO Kill Switch
C 2664 TAN Tap Down
D 451 BLK/WHT Engine GND
E 451 BLK/WHT Engine GND
F 2663 PPL Tap Up
G 2522 YEL FEED BACK
H 2561 WHT Engage
J 451 BLK/WHT GND
K N/C — —

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
C-35
Upfitter PTO Connector Location

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-1
Schematic Description and Navigation Instructions
Background

The Schematics included in this document are part of GM’s IVED drawing system. These are the official drawings used to develop
vehicle programs, produce wire harnesses and develop service documentation. The following information is offered to help you
understand how they are organized and how to use them.

Organization

It’s impossible to put all the information on only one drawing. The vehicle is broken down by subsystem. The schematics are organized
by subsystem number not by name. That’s why the index doesn’t follow an alphabetical order of the subsystems.

A number has been added on the bottom right of each page that indicates the subsystem number, revision level, and page number.
Example:
The first sheet is h53010a_002_01 (see page D-3)
h53010a_002_01 The “h53010a” is the Object ID on the drawing and represents the sub-system.
h53010a_002_01 The “010” represents the sub-system, in this case Power Distribution.
Other examples are “014” for Ground Distribution and “020” for Engine Controls.
h53010a_002_01 The “a” represents the first or only drawing for that sub-system. In this case multiple Power Distribution
Schematics are included. “a” is for L18, “b” for LG4, “c” for LG5, and “d” for LLY engines.
h53010a_002_01 The “002” represents the revision level and is not important for most of your needs.
h53010a_002_01 The “01” represents panel set one on the schematic and indicates the page number. This Schematic has
nine pages for example.

Navigation

Every wire in the vehicle is given a unique circuit number. These numbers are indicated on the schematics in bold type next to the wire.
An entire subsystem usually can’t be represented by only one page. How do you determine where a wire is connected to once it leaves
the page? Either the signal is connected somewhere else in the same subsystem or it goes to another subsystem.

(continued on next page)


2005 Medium Duty C Series Electrical – Revised 09/05
2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-2
(Overview — continued from previous page)
Arrows and “Home” Plates

An Arrow is used to indicate that the signal stays within the same subsystem. The schematic indicates the circuit number and (page #)
next to the arrow. A pointed arrow ( ––➤ ) points to where it’s going to. A receiving arrow ( ➤–– ) shows what page it came from.

A “Baseball Home Plate” or indicates that the signal goes to another subsystem.
Example:
A is shown on the bottom left of the first schematic Power Distribution h53010a_002_01. (see page D-3)
This is an eight circuit and the “baseball plate” indicates which subsystem it goes to. It is marked:
Interior Lighting
Dimmer Signal Dist
Page 8A-114A-1
The other end of the signal is shown in subsystem drawing 114A page 1. (see page D-223).
Two “baseball plates” are shown so you look for the eight circuit to identify the proper circuit.
Fuse protection is shown in the “baseball plate.”

Other Information

Other information on the schematics are wire color and size. The size is shown in square mm. Connector information is indicated for
devices. Terminal assignments are shown for devices. The connector PN is for the harness end not the device.

2005 Medium Duty C Series Electrical – Revised 09/05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-3
Power Distribution — (L18) 8.1L-Gas/NAPT

IGN1_MAXI IGN3_MAXI
STEERING COLUMN
26062266 PAGE 8A-
IGNSW 010-1 242 (Page 2)
CRUISE (Page 2) 342. IP
034-1 RED
HORN 040-1
SIR 047-2 5.0 TXL
50
19
WIPER 091-1
BEAMSW 100-1
TRNHZ 110-1 D5 D2
KEYMNDR 114-3

BATT 1 BATT 2 Str Col Asm - Ign Sw


560_ign_sw 004
UPC FNA

IGN0 IGN1 CRANK IGN3 IGN4/ACCY


12077822

ACCESSORY
LOCK
OFF
RUN
START
INTERIOR LIGHTS
Head Lamp Sw C1 C5 D1 C6 D6
Page 8A-114A - 5
300. IP
ORN
5.0 TXL
50
19

44 DIMMER SA300

1390. IP 3. IP 5. IP 300. IP 300. IP 4. IP


WHT PNK YEL ORN ORN BRN
5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 TXL
5.0 50 19 5.0 TXL
50
19

K4 K2 H4 K6 M4 K8 D2

A A A A
C TRANS C START C AUX WIRE RLY C IGN4
P F 12092079 P F 12092079 P F 12092078 P F 12092077
D C 12182112 D C 12182112 D C 12182113 D C 12182114
B 10A B 10A B 15A B 20A

AXLE/4WD
A A A A A A A A A
C ILLUM C PCM-I C GAUGES C SIR C TURN/BACKUP C HTR/AC C F 12092077 C BRAKE C CHASSIS
P F 12092079 P F 12092078 P F 12092079 P F 12092079 P F 12092078 P F 12092077 P F 12092075 P F 12092079 P F 12092079
D C 12182112 D C 12182113 D 12182112
D C C 12182112 D C 12182113 D C 12182114 D C 12182114 D C 12182112 D C 12182112
B 10A B 15A B 10A B 10A B 15A B 20A B 20A/30A B 10A B 10A

L3 L1 J7 J5 J3 J1 L5 N7 N5 N3 N1 L7 E1

TRANS_P PCM-I_P GAUGES_P SIR_P TURN_P START_P BRAKE_P CHASSIS_P AUX_WIRE_P IGN4_P

1020 439 39 1139 139 806 441 541 641 43


(Page 7) (Page 8) (Page 6) (Page 9) (Page 6) (Page 6) 141. IP AXLE_P (Page 6) (Page 8) (Page 6) (Page 7)
BRN
1.0 TXL 19 241
50 (Page 8)

SA141

&C49 &C36
141. IP 141. IP 141. IP 141. IP 141. IP
BRN BRN BRN BRN BRN
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19
CIRCUIT PROTECTION LEGEND
8 ILLUM HVAC_P TEMP_CNTL_P VAC_PUMP_P HVAC_FOG_P R_HTR_RLY_P
= FAM 2
C CIRCUIT
P PROTECTION
D
DEVICE
INTERIOR LIGHTING HVAC HVAC HVAC REAR DEFOGGER REAR HEATER
= FAM 3
Dimmer Signal Dist Hvac Temperature Motor Vacuum Pump Rear Defog Cntl Rear Heater Rly Coil
Page 8A- 114A - 1 Page 8A- 60/65A- 1 Page 8A- 60/65A- 1 Page 8A- 60/65A-1 Page 8A- 61A- 1 Page 8A- 66A- 1
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:02:27 pm ORGANIZATION
Power Dist (L18)
GMT560 05 X &L18 h53010a 002 Beta 0 GMT560
Panel Set: 1 schematic sheet1 15 $IVEDWORK/h53010a__002 Friday, September 24, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53010a_002_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-4
Power Distribution — (L18) 8.1L-Gas/NAPT
BATTERIES CIRCUIT PROTECTION LEGEND
Battery Positive
Page 8A- 35A/E/G - 1
= FAM 2
C CIRCUIT
Maxi Ring Term B 1 MAXICTR_P P
max_bat 002 A PROTECTION
D DEVICE
FNA UPC
12146366 = FAM 3

MAXBATT

Maxifuse - Block Asm


ELEC BRK - FAM 2
560_rly_max 007
UPC FNA
A A A A A A A A
IGN1 IGN4 IGN3 BATT/HAZ HEADLAMP LIGHTING HVAC BRAKE LP - FAM 3
12065933 12065934 12065935 12065935 12065933 12065933 12065934 12077843
B B B B B B B B
40A 50A 60A 60A 40A 40A 50A 30A

12092231
ACTIVE TRANSFER CASE
A1 A2 A3 A4 A5 A6 A7 A8
4WD ATC Mdl
Page 8A-38a- 01 242. IP IGN3_MAXI 142. IP 1142. IP 1342. IP
RED RED RED RED
5.0 TXL 19 342 TXL
5.0 50 19 3.0 TXL 19 3.0 TXL 19
50 (Page 1) 50 50
IGN1_MAXI
IGN4_MAX
(Page 1) &FAM3&RQ3/U86 &FAM2&U86
542 HVAC_MTR_P 1542. IP 642. IP
4WD_ATC 242. IP 1242 RED RED
&NP1 RED (Page 5)
242. IP 3.0 TXL 19 3.0 TXL 19
5.0 TXL
50
19
SA142 SA1142 50 50
RED
3.0 TXL 19 TRLR_LP_P ABS_TRLR2_P
50
SA242 HVAC
142. IP 142. IP 1142 HEADLAMP_P 1142. IP Blow Motor Rly
242 STARTRLY_P RED RED RED Page 8A- 60A/65A - 1
TXL
5.0 50 19 5.0 TXL 19 3.0 TXL 19
50 EXTERIOR LIGHT 50
STARTING & CHARGING Head Lamp Sw EXTERIOR LIGHT TRAILER WIRING
Starter Rly Brake Lp Rly Brake
Page 8A-110A -5
B4 D6 F4 F8 Page 8A-110A- 2 Page 8A-119A - 1
Page 8A- 30A - 1

Lp1-Block Asm
560_rly_ip1_g 003
UPC FNA

TRLR
A A A A A A A A A A A
C STOP C HAZARD C TRN/HAZ PWR ACCY C RADIO/CHIME C PWR POST C CHMSL C DRL C MARKER LP C PARK C COURTESY
P F 12092077 P F 12092076 P F 12092077 C 12182114 P F 12092078 P F 12092077 P F 12092077 P F 12092078 P F 12092077 P F 12092077 P F 12092079
D C 12182114 D C 12182116 D C 12182114 B 20A D C 12182113 D C 12182114 D C 12182114 D C 12182113 D C 12182114 D C 12182114 D C 12182112
B 20A B 25A B 20A B 15A B 20A B 20A B 15A B 20A B 20A B 10A
12110746
G1
C7 C5 C3 C1 E3 E5 E7 G3 G7 G5

1140. IP 1740. IP
ORN ORN 1340. IP
ACCY_P TXL
0.8 50 19 POST 0.8 TXL 19 ORN COURTESY_P
50 1.0 TXL 7
50
540 840 40
140 BRK_SW_P 1040 HAZ_P 640 TRLR_HAZ_P (Page 7) (Page 8) CHMSL_ISO_P (Page 8)
SA1140 240 PARK_P

&NP1
241. IP
&UXZ
1140. IP 1140. IP 1140. IP BRN
BRAKES EXTERIOR LIGHT EXTERIOR LIGHT ORN ORN ORN EXTERIOR LIGHT 0.8 TXL
50
7
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 EXTERIOR LIGHT
Brake Switch Turn Hazard Sw Trailer Rlys 50 50 50 Chmsl Iso Rly
Head Lamp Sw ATCSWP
Page 8A- 44A/B/C - 4 Page 8A-110A - 1 Page 8A-110A- 2 Page 8A-110A- 2
Page 8A-110A- 5
RADIO_P IPC1_P CHIME_P
340 DRL_BEAM_P MRK_LPS_P

ACTIVE TRANSFER CASE RPO LEGEND


RADIO IP CLUSTER CHIME MDL 4WD ATC Mdl FAM2 - FAMILY 2
DRL EXTERIOR LIGHT
Radio Pwr Ipc (Batt) Chime Mdl Page 8A-38a - 02 RQ3 - TRACTOR
Drl Diode Marker Lp Rly
Page 8A-150A -1 Page 8A-81A -2 Page 8A-76A - 1 U86 - TRAILER WIRING
Page 8A- 102A - 1 Page 8A- 110A - 4
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:02:27 pm ORGANIZATION
Power Dist (L18)
GMT560 05 X &L18 h53010a 002 Beta 0 GMT560
Panel Set: 2 schematic sheet1 15 $IVEDWORK/h53010a__002 Friday, September 24, 2004 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H53010a_002_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-5
Power Distribution — (L18) 8.1L-Gas/NAPT
RPO LEGEND
JE3 - HYDRAULIC BRAKES
FAM2 - FAMILY 2
FAM3 - FAMILY 3
RQ3 - TRACTOR
U86 - TRAILER WIRING

BATTERIES
Battery Positive
Page 8A- 35A/E/G - 1

BUSBAR_P BUSBAR2_P

1 1
UHDIST_P (Page 4) (Page 4)

Underhood Distribution Center


12146281 PAGE 8A-
PTO RLY 18A-2
FUEL PUMP RLY 22A/C-1
STARTER RLY 30A/E-1 J3-A J2-A
HORN RLY 40A-1 UHBATT

Family 2 Family 3 Family 2 Family 3

HORN A HORN FUEL A FUEL (L18)


A A
A A A A A A A 12065931 12077842 12065931 PCV (LG4)
STUD A STUD B ABS 2 ABS 3 ABS 1 ENGINE E/A PUMP
20A 20A 20A ECM-B (LG5)
12065932 12065932 12065933 12065933 12065933 12065934 12065933 B B
B 30A B 30A B 40A B 40A B 40A B 50A B 40A Maxi Maxi Maxi 12077842
B B
Maxi Maxi Maxi Maxi Maxi Maxi Maxi 20A
Maxi

A B
J1-M2 J1-M3 J1-M1 J1-M4 J1-M5 J1-M6 J1-M7

&FAM3
SEO_P 1642. ENG 1642. ENG 42. ENG 442. ENG 1042. ENG 1042. ENG 1840. ENG 740. ENG 740. ENG 1640. ENG
RED RED RED RED RED RED ORN ORN ORN ORN
3.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19 5.0 TXL
50
19 TXL 19
5.0 50 3.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 2.0 TXL
50
19

SEO - SCHWAN’S / U HAUL


Ip2 - Seo Fuses Loop Anchor Loop Anchor Loop Anchor Loop Anchor
Page 8A-155A/C - 1 Loop Anchor
15450272 15450272 LA1042 LA740 LB740 LA1640
30M GTMXD SLD 30M GTMXD SLD
D4 A2 A4 D4 LB1042

D4 A2 A4 D4
30F GTMXD SLD 30F GTMXD SLD
15355480 15355480

1042. ENG 1042. ENG


&FAM3&RQ3/U86 &JE3 &JE3
1642. IP 1642. R_CHASSIS 42. R_CHASSIS RED RED 740. ENG 740. ENG 1640. ENG
TXL 19
5.0 50 5.0 TXL 19
RED RED RED 50 ORN ORN ORN
3.0 TXL
50
19 TXL 19
3.0 50 3.0 TXL
50
19 1.0 TXL
50
19 TXL 19
1.0 50 TXL 19
2.0 50
IGN_B_P
IGN_A_P
(Page 4)
ABS_TRLR_P HYD_EBC_P EBC2_P 442 EBC_P (Page 4) EAC_MTR_P HORN_P HORN_RLY_P FUEL_RLY_P

TRLR WRG HYDRO BRAKES HYDRO BRAKES BRAKES HYDRO BRAKES HORN HORN FUEL HAND & STOR
Trailer Wiring Ebc Ebc Ebc / Rly Elec Air Comp Horn Rly Horn Rly Fuel Pump Rly
Page 8A-119B/C - 1 Page8A- 44B - 1 Page 8A- 44B -1 Page8A- 44B -1 Page 8A- 44B - 5 Page 8A- 40A - 1 Page 8A- 40A - 1 Page 8A-22A/C/E - 1
44C-2

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:02:27 pm ORGANIZATION


Power Dist (L18)
GMT560 05 X &L18 h53010a 002 Beta 0 GMT560
Panel Set: 3 schematic sheet1 15 $IVEDWORK/h53010a__002 Friday, September 24, 2004 Panel Set: 3

2005 Medium Duty C Series Electrical – Revised 09/05 H53010a_002_03


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-6
Power Distribution — (L18) 8.1L-Gas/NAPT
IGNB_RLY_P

439
IGN_A_P IGNA_RLY_P IGN_B_P (Page 8)
1042 439 1042
(Page 3) (Page 8) (Page 3)
C6 C4 A4 A6

Uh - Ign Rlys
560_fsblk_2000 001
UPC FNA

86 86 30
IGNA RLY IGNB RLY

12088567 12193604
87 85 85 87

12146281

D4 D6 B6 B4
2000. ENG 2000. ENG
BUSBAR2_P BUSBAR_P PPL PPL
5.0 TXL
50
19 TXL 19
5.0 50
(Page 3) (Page 3) 250 IGNA_RLY_G 250 IGNB_RLY_G

Loop Anchor
&C49
1. ENG 1. ENG Loop Anchor
RED RED
5.0 TXL 19 5.0 TXL 19 LB2000
50 50 GND DIST GND DIST
LA2000
2000. ENG Gnd Zone #2B Gnd Zone #2B 2000. ENG
PPL Page 8A-14A - 2 Page 8A-14A - 2 PPL
TXL 19
5.0 50 TXL 19
5.0 50

J1-F7 J1-H7 J1-K7 J1-F1 J1-H3 J1-F3 J1-K5 J1-H5 J1-F5

Uh - Block Asm
560_fsblk_uh 003
&L18/LB7/LG4 &L18&CTF
ENG-3 UPC FNA

HTD FUEL ENG-4 O2A L18/LG4/LG5


A PCM-B A LLY/LG4/LG5 A A/C COMP A REAR DEFOG A L18/LLY/LG4 A ENG-1 A L18&CTF A ENG-2 A 12092078
12092079 12092077 12092079 15092075 12092079 12092079 12092078 12092078 15A
B 10A B 20A B 10A B 30A B 10A B 10A B 15A B 15A B LLY
12092076 J1- 12146281
25A J2- 12110127
J3- 12110127
J1-G8 J1-J8 J1-L8 J1-G2 J1-J4 J1-G4 J1-L6 J1-J6 J1-G6

&C49
PCM-B_P 1240. ENG 1093. ENG ENG-4_P ENG-1_P
ORN PPL
440 0.8 TXL 19 2.0 TXL 19 639 239
(Page 7) 50 50 (Page 8) (Page 8)

15336173
24M GTMXD SLD
C4
C4 24F GTMXD SLD
15366099
&C49
1093. IP
PPL 739. ENG 739. ENG 339. ENG 539. ENG
PNK PNK PNK PNK
2.0 TXL
50
19
0.8 TXL
50
19 TXL 19
0.8 50 0.8 TXL
50
19 0.8 TXL
50
19

HVAC_RLYA_P DEFOG_P O2_HTRA_P O2_HTRB_P 339 INJ2_P IGN_COIL2_P IGN_COIL1_P 539 INJ1_P

HVAC REAR DEFOGGER ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS
Enable Rly Rear Defog Cntl O2 Snsr Htr A O2 Snsr Htr B Fuel Inj (even) Ign Coils (even) Ign Coils (odd) Fuel Inj (odd)
Page 8A-65A - 2 Page 8A- 61A- 1 Page 8A-20A - 7 Page 8A-20A - 7 Page 8A-20A -3 Page 8A-20A - 10 Page 8A-20A - 9 Page 8A-20A -3
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:02:27 pm ORGANIZATION
Power Dist (L18)
GMT560 05 X &L18 h53010a 002 Beta 0 GMT560
Panel Set: 4 schematic sheet1 15 $IVEDWORK/h53010a__002 Friday, September 24, 2004 Panel Set: 4

2005 Medium Duty C Series Electrical – Revised 09/05 H53010a_002_04


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-7
Power Distribution — (L18) 8.1L-Gas/NAPT
CIRCUIT PROTECTION LEGEND RPO LEGEND Loop Anchor
FAM2 - FAMILY 2
FAM3 - FAMILY 3 EXTERIOR LIGHT EXTERIOR LIGHT EXTERIOR LIGHT BRAKES
= FAM 2 Head Lamp Sw LA755 Turn Haz Sw Turn Haz Sw Brake Switch
CIRCUIT M74/MTX - FAM 2 LCT
C Page 8A-110A - 5 Page 8A-110A - 1 Page 8A-110A - 1
P PROTECTION MX4/MTW - FAM 3 LCT Page 8A-44A/B/C - 4
D B3D - SCHOOL BUS
DEVICE
ANC - SHUTTLE BUS
450 IGN4_RLY_G
= FAM 3
ONSTAR_BAT 755. IP
755. IP BLK
(Page 5) 9 PARK_LP_P BLK 5.0 TXL 19 18 LR_STOP_LP 19 RR_STOP_LP 17 BRAKE_ISO_P
&UE1 50
1242. IP TXL
5.0 50 19
RED
5.0 TXL 19 GND DIST
50
Gnd Zone #4B
S5 R5 R1 Page 8A-14A - 5 L86 L30 S3 T3 S7

Ip2 - Block Asm


560_rly_ip2_g_04 001 86 30
UPC FNA A A A
A A
C ONSTAR C RH PARKLAMP C LH PARKLAMP PWR WINDOW C RADIO U Ignition 4 A C L-RR TRUCK A C R-RR TRUCK A C BRAKE ISO
I/P Distribution/Relay Center P F 12092079 P F 12092079 P F 12092079 C 12182116 P F 12092079 P F 12092079 P F 12092079 P F 12092079
12129833 PAGE 8A- D C 12182112 D C 12182112 D C 12182112 D C 12182112 D C 12182112 D C 12182112 D C 12182112
DRL RLY 102A-1 B 25A 12193604
BRAKE LAMP RLY 110A-2 B 15A B 10A B 10A B 10A B 10A B 10A B 10A
CHMSL RLY 110A-2 85
LH TURN TRAILER RLY 110A-2 12129833
RH TURN TRAILER RLY 110A-2
MARKER LAMP RLY 110A-4
HEATED MIRROR RLY 147B-1 S6 R8 R6 R2 R4 L85 L87 S4 T4 S8

2609. IP 2509. IP 2040. IP


&UE1
2140. BRN/WHT BRN ORN
TXL 19
1.0 50 1.0 TXL 19 TXL
0.8 50 19
ORN 50 BRAKE_ISO
0.8 TXL 19 343 WIN_IGN4_P
50
1320
(Page 8)
SA2140 SA2609

&UE1 &UE1
2140. 2140. 2609. IP POWER WINDOW IGN4_RLY
&FAM3 &FAM2
ORN ORN BRN/WHT Window Switch 618. IP 618. IP
0.8 TXL
50
19 0.8 TXL
50
19 1.0 TXL 19
Page 8A-120A/B -1
Blunt Cut 43 YEL YEL
50 (Page 7)
BA2040 1.0 TXL 19 TXL
1.0 50 19
50
ONSTAR_P2 ONSTAR_P1 MRK_RLY_P
SA618
SE2509 &FAM2
618. IP
YEL
ONSTAR ONSTAR EXTERIOR LIGHTING 1.0 TXL
50
19
2609. IP 2509. IP
OnStar Mdl OnStar Mdl Marker Lamp Rly BRN/WHT BRN 2509. IP 2509. IP
&M74/MX4/MTX/MTW
Page 8A- 85A - 1 Page 8A- 85A - 1 Page 8A- 110A -4 1.0 TXL 19 1.0 TXL 19 BRN BRN
50 50
TXL
0.8 50 19 0.5 TXL
50
7
15392708 &NP1
230. IP
40M GTMXD SLD 2509 DOOR_SW_ILL SW_ILLUM ODDS_LP BRN/WHT LR_TURN_P 618 LTURN_RLY_P
B4 C12
0.35 TXL
50
7

40F GTMXD SLD B4 C12


15392710 ATCBLT

2609. R_CHASSIS 2509. R_CHASSIS


INTERIOR LIGHTINGINTERIOR LIGHTINGLCT TRANSMISSION EXTERIOR LIGHT EXTERIOR LIGHT
BRN/WHT BRN Door Switch Illum Switch Illum Overdrive Defeat Sw Illum Lr Turn Lp Lh Turn Trailer Rly
1.0 TXL
50
19 TXL 19
1.0 50 Page 8A-114A - 2 Page 8A-114A - 1 Page 8A-27A - 1 Page 8A-110A - 3 Page 8A-110A - 2
&FAM2
619. IP
ACTIVE TRANSFER CASE GRN DK
4WD ATC Mdl 1.0 TXL 19
50
Page 8A- 38a - 02 &FAM3
SB2609 SH2509
SA619 619.
IP
GRN DK
1.0 TXL 19
50
&UE1 &FAM2
1242. IP 619. IP
RED GRN DK
5.0 TXL
50
19 TXL
1.0 50 19
-B3D-ANC -B3D-ANC
2609. R_CHASSIS 2609. R_CHASSIS 2509. R_CHASSIS 2509. R_CHASSIS
BRN/WHT BRN/WHT BRN BRN ONSTAR_BAT SA1242
2.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 2.0 TXL
50
19
1242
(Page 5) &UE1 -UE1
1242. IP 1242. IP
R_TAIL_P RFR_PARK_P 2609 BB_R_PARK 2509 BB_L_PARK LFR_PARK_P L_TAIL_P RED RED 619 RTURN_RLY_P RR_TURN_P
5.0 TXL
50
19 5.0 TXL
50
19

EXTERIOR LIGHTING EXTERIOR LIGHTING BODY BLDR/SCH BUS BODY BLDR/SCH BUS EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHT EXTERIOR LIGHT
IGN4_MAX
Right Rear Parklamp Right Front Parklamp Right Park Left Park Left Front Parklamp Left Rear Parklamp Rh Turn Trailer Rly Rr Turn Lp
Page 8A- 110A - 3 Page 8A- 110A - 1 Page 8A-119D/E - 1 Page 8A-119D/E - 1 Page 8A- 110A - 1 Page 8A- 110A - 3 (Page 2) Page 8A-110A - 2 Page 8A-110A - 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:02:27 pm ORGANIZATION


Power Dist (L18)
GMT560 05 X &L18 h53010a 002 Beta 0 GMT560
Panel Set: 5 schematic sheet1 15 $IVEDWORK/h53010a__002 Friday, September 24, 2004 Panel Set: 5

2005 Medium Duty C Series Electrical – Revised 09/05 H53010a_002_05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-8
Power Distribution — (L18) 8.1L-Gas/NAPT
AUX_WIRE_P GAUGES_P

(Page 1) (Page 1)

641. IP 39. IP
BRN PNK
TXL
0.8 50 19 0.5 TXL 7
50

SA641 SA39

&DB6/DB8 &DB6/DB8 -T62


641. IP 641. IP 641. IP 641. IP
BRN BRN BRN BRN
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 TXL
0.8 50 19
&UXT -T62 &AU0
39. IP 39. IP 39. IP 39. IP 39. IP 39. IP
PNK PNK PNK PNK PNK PNK
15326762 15392708 TXL
0.5 50 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 TXL
0.5 50 7
50 50 50 50
30M GTMXD 40M GTMXD SLD
B10 B2 IPC_IGN1_P TELLTALE_P TEMP_GAGE_P DRL_RLY_P ILLUM_P 15304908
B10 H_MIR_RLY_P DRL_P 641 BAT_ISO_P B2 30F GTMXD
30F GTMXD
40F GTMXD SLD A10
15392710
15304908
A10 30M GTMXD
&DB6/DB8 -B3D-ANC 15326762
641. IP_EXTN 641. R_CHASSIS
BRN BRN IP CLUSTER TELL TALE TELL TALE DRL INTERIOR LIGHTS
0.8 TXL 19 POWER MIRRORS DRL BATTERIES 0.8 TXL 19 Ipc Tt Module Trans Temp Gauge Drl Rly Headlamp Sw &AU0
50 50 39. XBDY
Htd Mirror Rly Drl Mdl Battery Isolator Page 8A-81A - 2 Page 8A-86A -1 Page 8A-86A - 2 Page 8A-102A - 1 Page 8A-114A - 5 PNK
Page 8A-147B - 1 Page 8A-102A - 1 Page 8A- 35A - 2 0.5 TXL 7
50
H_MIR_SW_P BB_P
RFA_IGN1_P

START_P
BRAKE_P
POWER MIRRORS BODY BUILDER
(Page 1)
Htd Mirror Sw Ign 3 (Page 1) KEYLESS ENTRY
Page 8A-147B - 1 Page 8A-119D - 1 Rfa Mdl
806. IP
PPL 441. IP Page 8A-132A - 1
BRN
0.5 TXL
50
7
0.5 TXL
50
7

SA806
SA441
TURN_P

&JE3 (Page 1)
806. IP 806. IP 806. IP &MWW/MWX &JE4
PPL PPL PPL 441. IP 441. IP 441. IP 441. IP 441. IP
TXL 7 TXL 7 139. IP BRN BRN BRN BRN BRN
0.5 50 0.5 50 0.5 TXL
50
7
PNK 0.8 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19 0.5 TXL
50
7

15392708 TXL
0.8 50 19
15366099 15355480
24F GTMXD SLD 40M GTMXD SLD 30F GTMXD SLD
C8 C9 C5 SA139 15355480 15304908 15326762 15392708
30F GTMXD SLD 30F GTMXD 30M GTMXD 40M GTMXD SLD TCC_P
C8 24M GTMXD SLD
C9 40F GTMXD SLD
C5 30M GTMXD SLD
C2 B10 B2 A6
15336173 15392710 15450272
806 CRANK2_P 139 IGTRNHAZ_P C2 B10 B2 A6 40F GTMXD SLD
30M GTMXD SLD 30M GTMXD 30F GTMXD
&JE3 139. IP 15450272 15326762 15304908 15392710
806. ENG 806. R_CHASSIS PNK
PPL PPL
TXL 19 TXL 19 0.8 TXL
50
19
BRAKES
0.8 50 0.8 50 &MWW/MWX &JE4-JVA
15355480 441. ENG 441. XBDY 441. IP_EXTN 441. R_CHASSIS Brake Sw
STARTING & CHARGING EXTERIOR LIGHT 30F GTMXD SLD BRN BRN BRN BRN Page8A- 44B/C - 4
Turnhaz Sw
D3 0.8 TXL 19 0.5 TXL 7 TXL 7
0.5 50 0.8 TXL 19
STARTRLY2_P EBC_CRANK_P 806 CRANK_P
Clutch Sw 50 50 50
Page 8A- 30A - 1 Page 8A-110A - 1 D3 30M GTMXD SLD
15450272 15326835
8F GT150 SLD CR_CLU_P HIS_LED_P EBC_IGN3_P
E
E 8M GT150 SLD
STARTING & CHARGING HYD BRAKES STARTING & CHARGING
15326840
Starter Rly Ebc Start Neutral Sw
Page 8A- 30A - 1 Page 8A-44A/B - 1 Page 8A- 30A - 1 139. ENG
&MWW/MWX&FAM2
139. ENG
&MWW/MWX&FAM3
139. ENG
&M74/MX4/MTX/MTW
ENGINE CNTLS ENGINE CNTLS AIR BRAKES
PNK PNK PNK 441. AC Clutch Sw Hi Idle Led Brake Rly
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
BRN Page 8A-20A - 4 Page 8A-20A - 5 Page 8A- 44C - 2
0.8 TXL
50
19

BU_MAN2_P BU_MAN3_P BU_LCT_P HVAC_R_P RPO LEGEND


B3D - SCHOOL BUS UXT - TRANS TEMP GAUGE
ANC - SCHOOL BUS JE3 - HYDRO BRAKES
FAM2 - FAMILY 2 JE4 - AIR BRAKES
FAM3 - FAMILY 3 DB6 - HTD,LTD,PWR OSRVM
EXTERIOR LIGHT EXTERIOR LIGHT LCT TRANSMISSION HVAC M74/MTX - FAM 2 LCT T62 - DRL DELETE
Reverse Sw Reverse Sw Nsbu Rev Sw Ac Enable Rly MX4/MTW - FAM 3 LCT DB8 - HEATED OSRVM
Page 8A-110A - 6 Page 8A-110A - 6 Page 8A- 27A - 3 Page 8A-65A - 2 MWW/MWX - MANUAL TRANS AU0 - KEYLESS ENTRY

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:02:27 pm ORGANIZATION


Power Dist (L18)
GMT560 05 X &L18 h53010a 002 Beta 0 GMT560
Panel Set: 6 schematic sheet1 15 $IVEDWORK/h53010a__002 Friday, September 24, 2004 Panel Set: 6

2005 Medium Duty C Series Electrical – Revised 09/05 H53010a_002_06


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-9
Power Distribution — (L18) 8.1L-Gas/NAPT
PCM-B_P
IGN4_P
(Page 4)
ACCY_P (Page 1) TRANS_P

(Page 2) 440. ENG (Page 1)


43. IP ORN
YEL 0.8 TXL 19
=&L18&C36#&L18&DB6#&L18&AU3 TXL
1.0 50 19 50 1020. IP
540. IP PNK
ORN 0.5 TXL 7
TXL
1.0 50 19 50
SA43
SA540 SA440
SA1020
&JE4
43. IP 43. IP 43. IP 43. IP 440. ENG 440. ENG 440. ENG
YEL YEL YEL YEL ORN ORN
0.8
ORN
&C36 1.0 TXL 19 1.0 TXL 19 1.0 TXL 19 1.0 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
540. IP 50 50 50 50 50 50 50 &JE4
ORN 1020. IP 1020. IP 1020. IP
PNK PNK PNK
1.0 TXL
50
19
IGN4_RLY 15450272 0.5 TXL
50
7 TXL
0.5 50 7 0.5 TXL
50
7
30M GTMXD SLD
(Page 5) IGNSW_D2_P WASH_P WIPE_P
A2 PCM_BAT2_P PCM_BAT1_P 440 TCM_BAT_P SDG_2_P IPC_IGN_P
R_HVAC_P 15355480
30F GTMXD SLD
A2 C4 30F GTMXD SLD
=&L18&DB6#&L18&AU3 15355480
540. IP C4
ORN &JE4 30M GTMXD SLD
TXL
1.0 50 19 440. IP 15450272
IP CLUSTER WIPER/WASHER WIPER/WASHER ORN ENGINE CNTLS ENGINE CNTLS TRANSMISSION SERIAL DATA IP CLUSTER
REAR HEATER Wiper Motor Wiper Switch 0.5 TXL 7
Ipc 50 Pcm Pcm Tcm Sdg Mdl Ipc
Rear Heater Rly 15304908 Page 8A-91A - 1 Page 8A-91A - 1
30F GTMXD
Page 8A-81A - 2 Page 8A-20A - 6 Page 8A-20A - 6 Page 8A-27A - 1 Page 8A-56A - 1 Page 8A-81A - 2
Page 8A-66A - 1 A9 SDG_1_P
A9 30M GTMXD
&M74/MX4/MTX/MTW
1020. ENG
15326762 PNK
0.8 TXL
50
19

&MWW/MWX
SERIAL DATA 1020. ENG
&AU3
540. XBDY Sdg Mdl PNK
ORN Page 8A-56A - 1 SB1020 0.8 TXL
50
19
TXL 19
1.0 50
SB540
&DB6-AU3 &M74/MX4/MTX/MTW &M74/MX4/MTX/MTW &M74/MX4/MTX/MTW
540. XBDY 1020. ENG 1020. ENG 1020. ENG
ORN PNK PNK PNK
1.0 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19

&AU3 &AU3 &AU3 &AU0


540. XBDY 540. XBDY 540. XBDY 540. XBDY
ORN ORN ORN ORN
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19

LCT1_IGN0_P LCT_IGN0_P PCM_IGN0_P


LK_RLY_P RFA_P
15317322 15317322
22M GTMXD 22M GTMXD
B11 B11
B11 22F GTMXD
B11
22F GTMXD LCT TRANSMISSION LCT TRANSMISSION ENGINE CNTLS
15317325 15317325 PWR DR LK KEYLESS ENTRY Tcm Tcm Pcm
Dr Lk Rly Rfa Mdl Page 8A-27A - 1 Page 8A-27A - 1 Page 8A-20A - 6
Page 8A-130A - 1 Page 8A-132A - 1

&DB6-AU3 &AU3&DB6 &AU3-DB6 &AU3


540. LDOOR 540. LDOOR 540. LDOOR 540. RDOOR
ORN ORN ORN ORN
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19

SC540 PASS_LK_P

&AU3&DB6 &AU3&DB6
540. LDOOR 540. LDOOR
ORN ORN PWR DR LK
TXL 19
1.0 50 TXL 19
1.0 50 Pass Dr Lck Sw
Page 8A-130A - 1
RPO LEGEND
AU3 - POWER DOOR LOCKS
AU0 - KEYLESS ENTRY
MIR_SW_P DRV_LK_P
DB5 - MANUAL OSRVM
DB6 - HTD,LTD,PWR OSRVM
JE4 - AIR BRAKES
M74/MTX - FAM 2 LCT
MX4/MTW - FAM 3 LCT
POWER MIRRORS PWR DR LK MWW/MWX - MANUAL TRANS
Mirror Switch Drv Dr Lck Sw
Page 8A-147B -1 Page 8A-130A - 1 AK5 - DUAL SIR

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:02:27 pm ORGANIZATION


Power Dist (L18)
GMT560 05 X &L18 h53010a 002 Beta 0 GMT560
Panel Set: 7 schematic sheet1 15 $IVEDWORK/h53010a__002 Friday, September 24, 2004 Panel Set: 7

2005 Medium Duty C Series Electrical – Revised 09/05 H53010a_002_07


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-10
Power Distribution — (L18) 8.1L-Gas/NAPT
POST

(Page 2)

840. IP
ORN
1.0 TXL 19 BRAKE_ISO
50 CHASSIS_P
(Page 5)
SA840 1320. IP (Page 1) 541. IP
BLU LT BRN
TXL
0.5 50 7 0.5 TXL 7
50

840. IP 840. IP 840. IP 840. IP 840.


=&L18&JE4#&L18&M74/MX4/MTX/MTW
IP
SA1320 SD541
ORN ORN ORN ORN ORN
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19
&FAM3&RQ3/U86 &JE3
1320. IP 1320. IP 1320. IP 541. IP 541. IP 541. IP
BLU LT BLU LT BLU LT BRN BRN BRN
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
15326952 DLC_P AUX1_P AUX2_P SERIAL_P
16F GT280
R
BRKLP_RLY_P 15392708 CHMSL_RLY_P 1320 BRK_NO_P EAC_RLY_P 541 AIR_DRY_P 15326762
R 16M GT280
40M GTMXD SLD
30M GTMXD
D3 B5 A12
15326956
D3 40F GTMXD SLD
DATA LINK CONN AUX POWER AUX POWER DTC B5 A12 30F GTMXD
15392710
Data Link Conn Aux Power #1 Aux Power #2 Batt + 15304908
Page 8A-50A - 1 Page 8A-19A - 1 Page 8A-19A - 1 Page 8A-55B -1 EXTERIOR LIGHT EXTERIOR LIGHT ELEC THROTTLE CNTRL HYDRO BRAKES AIR BRAKES
Brake Lp Rly Chmsl Iso Rly Etc Reservoir Air Press Sw Air Dryer &NW9 &G40/GSJ/G45
541. IP_EXTN 541. IP_EXTN
840 CIGAR_P Page 8A-110A - 2 1320 BB_STOP_P Page 8A-110A - 2 Page 8A-21A - 1 Page 8A-44A/B - 5 Page 8A-44C - 5 BRN BRN
ENG-1_P 0.5 TXL 7 0.5 TXL 7
50 50
AXLE_P (Page 4)
(Page 1)
AUX POWER BODY BUILDER/SCHOOL BUS 239. ENG
&HPZ
PNK TCS_SW_P AIR_SUSP_P
Cigar Lighter/Rear Aux Power 241. IP Stop
PCM-I_P BRN 0.8 TXL 19
Page 8A-19A - 1 Page 8A- 119D/E - 1 50
(Page 1) 2.0 TXL
50
19

15392708 SA239
40M GTMXD SLD BRAKES REAR AIR SUSP
C6 Tcs Led Air Susp Sw
C6 40F GTMXD SLD
239. ENG 239. ENG 239. ENG Page 8A-44A/B/C -2 Page 8A-52A - 1
&JE3 &JE4 15392710 PNK PNK PNK
439. IP 439. IP 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
50 50 50
PNK PNK
0.8 TXL
50
19 0.8 TXL
50
19

L18_MAF_P
15450272 ENG-4_P
SA439 &HPZ&JE3
241. R_CHASSIS
&HPZ&JE4-JVA
241. R_CHASSIS
&HPZ&JE4&JVA
241. R_CHASSIS 30M GTMXD SLD
BRN BRN BRN B10 (Page 4)
&JE3 &JE3
TXL 19
2.0 50 2.0 TXL
50
19 TXL 19
2.0 50 B10 639. ENG
439. IP 439. IP 30F GTMXD SLD
15355480 PNK
PNK PNK ENGINE CNTLS TXL 19
0.8 50
0.8 TXL
50
19 0.8 TXL
50
19 15326655 15326667
Air Meter
8M GT280 SLD 16M GT280 SLD
G R Page 8A-20A - 8 15450272
30M GTMXD SLD
G R 239. IP
=&L18&HPZ#&L18&M74/MX4/MTX/MTW A1
8F GT280 SLD 16F GT280 SLD
15355480
15326654 15326908 PNK A1
15392708 TXL 7 30F GTMXD SLD
40M GTMXD SLD 30F GTMXD SLD &HPZ&JE3 &HPZ&JE4-JVA 0.5 50 15355480
A6 A4 241. R_ABS 241. R_ABS
BRN BRN 239 PTO1_RLY_P PURGE_P SC239
A6 40F GTMXD SLD
A4 2.0 TXL 19 2.0 TXL 19 &FAM2&MWW/MWX 639. IP
30M GTMXD SLD 50 50 239. IP PNK
15392710 15450272 PNK TXL
0.5 50 7
&JE3 0.5 TXL
50
7
439. R_CHASSIS 439. ENG
=&L18&HPZ#&L18&M74/MX4/MTX/MTW
PNK PNK 239. IP CRUISE_P
0.8 TXL
50
19 0.8 TXL
50
19
12129565 UPFITTER PROV ENGINE CNTLS PNK
4F MP280 SLD Pto Rly Cnstr Purge TXL
0.5 50 7 &M74/MX4/MTX/MTW &HPZ
B 239. IP 239. IP
Page 8A-18A - 2 Page 8A- 20A - 2 PNK PNK
EBC_IGN1_P B TXL 7 TXL 7
4M MP280 SLD 0.5 50 0.5 50
SB439 12129600
CRUISE CONTROL
15326762
&HPZ
30M GTMXD Cruise Cntl Sw
241. 2SPD A8 ODDS_LED_P 2SP_LED_P
BRN RPO LEGEND Page 8A-34A - 1
439. ENG 439. ENG 439. ENG 439. ENG 2.0 TXL 19 A8
HYD BRAKES PNK PNK PNK PNK 50 HPZ - CONTROL RR AXLE 30F GTMXD
JE3 - HYDRO BRAKES 15304908
Ebc 0.8 TXL
50
19 TXL 19
0.8 50 0.8 TXL
50
19 0.8 TXL
50
19
Page 8A-44A/B - 1 JE4 - AIR BRAKES
239. IP_EXTN
ETC_P PCM_IGN1_P 2SP_RLY_P G40/GSJ/G45 - REAR AIR SUSPENSION PNK LCT TRANSMISSION 2 SPEED REAR AXLE
NW9 - ELECT TRAC CNTRL 0.5 TXL 7 Overdrive Defeat Sw Led Elec 2Sp Sw Led
IGNB_RLY_P 50
FAM3 - FAMILY 3 Page 8A-27A - 1 Page 8A-37A - 1
(Page 4) CREWCAB - CREW CAB
IGNA_RLY_P PTO_SW_P
M74/MTX - FAM 2 LCT
(Page 4) ELEC THROT CNTL ENGINE CNTLS 2 SPEED REAR AXLE MX4/MTW - FAM 3 LCT
UPFITTER PROV
Etc Mdl Pcm 2Speed Rly RQ3 - TRACTOR
Pto Enable Sw
Page 8A-21A - 1 Page 8A-20A - 6 Page 8A-37A - 1 U86 - TRAILER WIRING
Page 8A-18A - 1
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:02:27 pm ORGANIZATION
Power Dist (L18)
GMT560 05 X &L18 h53010a 002 Beta 0 GMT560
Panel Set: 8 schematic sheet1 15 $IVEDWORK/h53010a__002 Friday, September 24, 2004 Panel Set: 8

2005 Medium Duty C Series Electrical – Revised 09/05 H53010a_002_08


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-11
Power Distribution — (L18) 8.1L-Gas/NAPT

SIR_P

(Page 1)

&AJ3/AK5
1139. IP
YEL
0.5 TXL
50
7

COURTESY_P

(Page 2)
SB1139

40. IP
ORN
&AJ3/AK5 &AK5 0.5 TXL 7
1139. IP 1139. IP 50
YEL YEL 15326952
TXL
0.5 50 7 0.5 TXL 7
50 16F GT280
C
15326952 15326762 C 16M GT280
16F GT280 30M GTMXD
E B6 15326956

E 16M GT280 B6 30F GTMXD


15326956 15304908
&CREWCAB
40. BDY
ORN
Dual SIR Driver only 0.5 TXL 7
50

-CREWCAB SA40
&AJ3 40. BDY
1139. BDY ORN
YEL 0.8 TXL 19
0.5 TXL 7 50
50 &CREWCAB &CREWCAB
40. BDY 40. BDY
SA1139 ORN ORN
&AK5 0.8 TXL 19 0.8 TXL 19
1139. BDY 50 50
YEL
TXL
0.5 50 7
&AJ3 &AJ3 &AK5
1139. BDY 1139. BDY 1139. IP_EXTN
YEL YEL YEL
0.5 TXL
50
7 TXL 7
0.5 50 0.5 TXL
50
7

DOME_P RR_DOME_P

Driver only Dual SIR

INTERIOR LIGHTS INTERIOR LIGHTS


SDM_P SIR_OHM_P PSIR_P Dome Lamp Rear Dome Lamp
Page 8A- 114A -5 Page 8A- 114A - 5

SIR SIR SIR


Sdm Psir Delete Resistor Psir Defeat Sw
Page 8A- 47A - 2 Page 8A- 47A - 2 Page 8A- 47A - 2

RPO LEGEND
AJ3 - DRIVER SIR
AK5 - DUAL SIR
CREWCAB - CREW CAB

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:02:27 pm ORGANIZATION


Power Dist (L18)
GMT560 05 X &L18 h53010a 002 Beta 0 GMT560
Panel Set: 9 schematic sheet1 15 $IVEDWORK/h53010a__002 Friday, September 24, 2004 Panel Set: 9

2005 Medium Duty C Series Electrical – Revised 09/05 H53010a_002_09


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-12
Power Distribution — (LG4) 7.8L-Diesel/Duramax
STEERING COLUMN IGN1_MAXI IGN3_MAXI
26062266 PAGE 8A-
IGNSW 010-1
CRUISE 034-1 242 (Page 2)
HORN 040-1 (Page 2) 342. IP
SIR 047-2 RED
WIPER 091-1 5.0 TXL
50
19
BEAMSW 100-1
TRNHZ 110-1
KEYMNDR 114-3
D5 D2

BATT 1 BATT 2 Str Col Asm - Ign Sw


560_ign_sw 004
UPC FNA

IGN0 IGN1 CRANK IGN3 IGN4/ACCY


12077822

ACCESSORY
LOCK
OFF
RUN
START
INTERIOR LIGHTS C1 C5 D1 C6 D6
Head Lamp Sw
300. IP
Page 8A-114A - 5 ORN
5.0 TXL
50
19

SA300
44 DIMMER

1390. IP 3. IP 5. IP 300. IP 300. IP 4. IP


WHT PNK YEL ORN ORN BRN
5.0 TXL
50
19 5.0 TXL
50
19 TXL
5.0 50 19 5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19

K4 K2 H4 K6 M4 K8 D2

A TRANS A START A AUX WIRE RLY A IGN4


12182112 12182112 12182113 12182114
B 10A B 10A B 15A B 20A

A A A A A A A A A
ILLUM PCM-I GAUGES SIR TURN/BACKUP HTR/AC AXLE/4WD BRAKE CHASSIS
12182112 12182113 12182112 12182112 12182113 12182114 12182114 12182112 12182112
B 10A B 15A B 10A B 10A B 15A B 20A B 20A B 10A B 10A

L3 L1 J7 J5 J3 J1 L5 N7 N5 N3 N1 L7 E1
TRANS_P PCM-I_P GAUGES_P SIR_P TURN_P START_P AXLE_P BRAKE_P CHASSIS_P AUX_WIRE_P IGN4_P

1020 439 39 1139 139 806 241 441 541 641 43


(Page 7) (Page 8) (Page 6) (Page 9) (Page 6) (Page 6) (Page 8) (Page 6) (Page 8) (Page 6) (Page 7)
141. IP
BRN
1.0 TXL
50
19

SA141

&C49 &C36
141. IP 141. IP 141. IP 141. IP 141. IP
BRN BRN BRN BRN BRN
1.0 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19

8 ILLUM HVAC_P TEMP_CNTL_P VAC_PUMP_P HVAC_FOG_P R_HTR_RLY_P

INTERIOR LIGHTING HVAC HVAC HVAC REAR DEFOGGER REAR HEATER


Dimmer Signal Dist Hvac Temperature Motor Vacuum Pump Rear Defog Cntl Rear Heater Rly Coil
Page 8A- 114A - 1 Page 8A- 60/65B- 1 Page 8A- 60/65B-1 Page 8A- 60/65B- 1 Page 8A- 61A- 1 Page 8A- 66A- 1
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:20:53 am ORGANIZATION
Power Dist (LG4)
GMT560 05 X &LG4 h53010b 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 9 $IVEDWORK/h53010b__001 Wednesday, October 6, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53010b_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-13
Power Distribution — (LG4) 7.8L-Diesel/Duramax
BATTERIES
Battery Positive
Page 8A- 35B -1

Maxi Ring Term B A 1 MAXICTR_P


max_bat 002
UPC FNA
12146366
MAXBATT

Maxifuse - Block Asm


ELEC BRK - FAM 2
560_rly_max 007
UPC FNA
A A A A A A A A
IGN1 IGN4 IGN3 BATT/HAZ HEADLAMP LIGHTING HVAC BRAKE LP - FAM 3
12065933 12065934 12065935 12065935 12065933 12065933 12065934 12077843
B B B B B B B B
40A 50A 60A 60A 40A 40A 50A 30A

12092231
IGN1_MAXI
(Page 1) A1 A2 A3 A4 A5 A6 A7 A8
242. IP 242. IP 142. IP 1142. IP 542 HVAC_MTR_P
RED RED RED RED
5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 3.0 TXL
50
19
1542. IP
&FAM3&RQ3/U86

IGN3_MAXI SEO01 RED


TXL
3.0 50 19
342 1342
(Page 1) (Page 9) HVAC
TRLR_LP_P
Blow Motor Rly
Page 8A- 60A/65B - 1
SA242 IGN4_MAX SA1142
SEO02
1242 SA142
(Page 5) 1342
242 STARTRLY_P 142. IP 142. IP 1142 HEADLAMP_P 1142. IP EXTERIOR LIGHT (Page 9)
RED RED RED Brake Lp Rly
5.0 TXL 19 5.0 TXL 19
EXTERIOR LIGHT 3.0 TXL 19 Page 8A-110A- 2
STARTING & CHARGING 50 50 50
Starter Rly Head Lamp Sw
Page 8A- 30B - 1 Page 8A-110A - 5
B4 D6 F4 F8

Ip1 - Block Asm


560_rly_ip1 007
UPC FNA

TRLR
A A A A A A A A A A A
STOP HAZARD TRN/HAZ PWR ACCY RADIO/CHIME PWR POST CHMSL DRL MARKER LP PARK COURTESY
12182114 12182116 12182114 12182114 12182113 12182114 12182114 12182113 12182114 12182114 12182112
B 20A B 25A B B 20A 20A B 15A B 20A B 20A BB 15A B 20A 20A B 10A

12110746

C7 C5 C3 C1 E3 E5 E7 G3 G1 G7 G5
-KB5
1340. IP
1140. IP 1740. IP ORN
ORN ORN
ACCY_P POST 1.0 TXL 7
COURTESY_P
0.8 TXL
50
19 0.8 TXL
50
19 50

540 840 40
140 BRK_SW_P 1040 HAZ_P 640 TRLR_HAZ_P (Page 7) (Page 8) CHMSL_ISO_P 340 DRL_BEAM_P MRK_LPS_P 240 PARK_P (Page 8)
SA1140

&UXZ
1140. IP 1140. IP 1140. IP
BRAKES EXTERIOR LIGHT EXTERIOR LIGHT ORN ORN ORN EXTERIOR LIGHT DRL EXTERIOR LIGHT EXTERIOR LIGHT
Brake Switch Turn Hazard Sw Trailer Rlys 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
Chmsl Iso Rly Drl Diode Marker Lp Rly Head Lamp Sw
Page 8A- 44B/C -4 Page 8A-110A - 1 Page 8A-110A - 2 Page 8A-110A - 2 Page 8A-102A - 1 Page 8A-110A - 4 Page 8A-110A - 5
RADIO_P IPC1_P CHIME_P

RPO LEGEND
RADIO IP CLUSTER CHIME MDL
RQ3 - TRACTOR Radio Pwr Ipc (Batt) Chime Mdl
U86 - TRAILER WIRING Page 8A-150A - 1 Page 8A-81A -2 Page 8A-76A - 1

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:20:53 am ORGANIZATION


Power Dist (LG4)
GMT560 05 X &LG4 h53010b 001 Beta 0 GMT560
Panel Set: 2 schematic sheet1 9 $IVEDWORK/h53010b__001 Wednesday, October 6, 2004 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H53010b_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-14
Power Distribution — (LG4) 7.8L-Diesel/Duramax
RPO LEGEND
K40 - EXHAUST BRAKE
NPE - EXHAUST RESTRICTOR
JE3 - HYDRAULIC BRAKES
RQ3 - TRACTOR WIRING
U86 - TRAILER WIRING
FAM3 - FAMILY 3

BATTERIES
Battery Positive
Page 8A-35B - 1
BUSBAR_P BUSBAR2_P

1 1
(Page 4) (Page 4)
UHDIST_P
Underhood Distribution Center
12146281 PAGE 8A-
PTO RLY 18A-2
FUEL PUMP RLY 22A/C-1
STARTER RLY 30A/E-1 J3-A J2-A
HORN RLY 40A-1 UHBATT

Family 2 Family 3 Family 2 Family 3

A HORN A HORN A FUEL A FUEL (L18)


A A A A A A A 12065931 12077842 12065931 ECM-B (LG5)
STUD A STUD B ABS 2 ABS 3 ABS 1 ENGINE E/A PUMP
12065932 12065932 12065933 12065933 12065933 12065934 12065933 20A 20A 20A 12077842
B B B B B B B Maxi B Maxi Maxi B
30A 30A 40A 40A 40A 50A 40A B B 20A
Maxi Maxi Maxi Maxi Maxi Maxi Maxi Maxi

A B
J1-M2 J1-M3 J1-M1 J1-M4 J1-M5 J1-M6 J1-M7

1642. ENG 42. ENG 442. ENG 1840. ENG


RED RED RED ORN
SEO_P 3.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19
1042. ENG 1042. ENG 3.0 TXL
50
19

RED RED
5.0 TXL
50
19 5.0 TXL
50
19

SA1642
SEO - SCHWAN’S / U HAUL 740. ENG 740. ENG
Ip2 - Seo Fuses 1642. ENG 1642. ENG Loop Anchor ORN ORN
Page 8A- 155A/C - 1 RED RED 1.0 TXL
50
19 TXL 19
1.0 50
3.0 TXL
50
19 3.0 TXL
50
19 Loop Anchor
LA1042
15450272 15450272
30M GTMXD SLD 30M GTMXD SLD LB1042
D4 A2 A4 D4
D4 30F GTMXD SLD A2 A4 D4 30F GTMXD SLD Loop Anchor Loop Anchor
15355480 15355480
&RQ3/U86 &JE3 &JE3
1642. IP 1642. R_CHASSIS 42. R_CHASSIS 1042. ENG 1042. ENG LA740 LB740
RED RED RED RED RED
3.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19

740. ENG 740. ENG


ABS_TRLR_P HYD_EBC_P EBC2_P 442 EBC_P ORN ORN
IGN_B_P TXL 19
1.0 50 1.0 TXL 19
50
IGN_A_P
(Page 4)
(Page 4) EAC_MTR_P HORN_P HORN_RLY_P

TRLR WRG HYDRO BRAKES HYDRO BRAKES BRAKES


Trailer Wiring Ebc Ebc Ebc / Rly
Page 8A- 119B/C - 1 Page 8A-44B - 1 Page 8A-44B -1 Page 8A-44B-1 ,44C-2
HYDRO BRAKES HORN HORN
Elec Air Comp Horn Rly Horn Rly
Page 8A- 44B - 5 Page 8A- 40A - 1 Page 8A- 40A - 1

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:20:53 am ORGANIZATION


Power Dist (LG4)
GMT560 05 X &LG4 h53010b 001 Beta 0 GMT560
Panel Set: 3 schematic sheet1 9 $IVEDWORK/h53010b__001 Wednesday, October 6, 2004 Panel Set: 3

2005 Medium Duty C Series Electrical – Revised 09/05 H53010b_001_03


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-15
Power Distribution — (LG4) 7.8L-Diesel/Duramax
IGNB_RLY_P

439
IGN_A_P IGNA_RLY_P IGN_B_P (Page 8)
1042 439 1042
(Page 3) (Page 8) (Page 3)
C6 C4 A4 A6

Uh - Ign Rlys
560_fsblk_2000 001
UPC FNA

30 86 86 30
IGNA RLY IGNB RLY

12088567 12193604
87 85 85 87

12146281

D4 D6 B6 B4
2000. ENG 2000. ENG
BUSBAR2_P BUSBAR_P PPL PPL
5.0 TXL
50
19 5.0 TXL
50
19
(Page 3) (Page 3) 250 IGNA_RLY_G 250 IGNB_RLY_G

&C49
Loop Anchor
1. ENG 1. ENG Loop Anchor
RED RED
TXL 19
5.0 50 5.0 TXL 19 LB2000
50 GND DIST GND DIST
LA2000
2000. ENG Gnd Zone #2B Gnd Zone #2B 2000. ENG
PPL Page 8A-14B - 2 Page 8A-14B - 2 PPL
5.0 TXL
50
19 TXL 19
5.0 50

J1-F7 J1-H7 J1-K7 J1-F1 J1-H3 J1-F3 J1-K5 J1-H5 J1-F5

Uh - Block Asm
560_fsblk_uh_04i 002
&L18/LLY/LG4 &L18
UPC FNA
PCM-B ENG-3
L18/LLY/LG5 O2A L18/LG4/LG5
HTD FUEL ENG-4 12092078
A 12092079 A A A/C COMP A REAR DEFOG A A ENG-1 A L18 A ENG-2 A
LLY/LG4/LG5 L18/LLY/LG4
10A 12092079 15092075 12092079 12092078 12092078 15A
12092077 12092079
B B B 10A B 30A B B 10A B 15A B 15A B
LG4 20A 10A LLY
12092078 12092076 J1- 12146281
25A 25A J2- 12110127
J3- 12110127
J1-G8 J1-J8 J1-L8 J1-G2 J1-J4 J1-G4 J1-L6 J1-J6 J1-G6

&C49
1440. ENG 1240. ENG 1093. ENG
ORN ORN PPL
1.0 TXL
50
19 0.8 TXL
50
19 2.0 TXL
50
19
ENG-4_P ENG-1_P ENG-2_P ENG-3_P

639 239 339 539


Loop Anchor 15392709 (Page 8) (Page 8) (Page 6) (Page 5)
40M GTMXD SLD
C7
PCM-B_P
LA1440 C7 40F GTMXD SLD
440 15392711
(Page 7) &C49
1440. ENG 1093. IP
ORN PPL
1.0 TXL
50
19 2.0 TXL
50
19

HFUEL_1_P HVAC_RLYB_P DEFOG_P

HTD FUEL/WIF HVAC REAR DEFOGGER


Htd Fuel Rly Enable Rly Rear Defog Cntl
Page 8A- 23B -1 Page 8A-65B -2 Page 8A- 61A- 1
RPO LEGEND
CREWCAB - CREW CAB

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:20:53 am ORGANIZATION


Power Dist (LG4)
GMT560 05 X &LG4 h53010b 001 Beta 0 GMT560
Panel Set: 4 schematic sheet1 9 $IVEDWORK/h53010b__001 Wednesday, October 6, 2004 Panel Set: 4

2005 Medium Duty C Series Electrical – Revised 09/05 H53010b_001_04


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-16
Power Distribution — (LG4) 7.8L-Diesel/Duramax
RPO LEGEND Loop Anchor
MWF - MD AUTO TRANS
FAM3 - FAMILY 3 EXTERIOR LIGHT EXTERIOR LIGHT EXTERIOR LIGHT BRAKES
Head Lamp Sw LA755 Turn Haz Sw Turn Haz Sw Brake Switch
I/P Distribution/Relay Center Page 8A-110A - 5 Page 8A-110A - 1 Page 8A-110A -1 Page 8A- 44B/C - 4
12129833 PAGE 8A-
ECU CONTROL RLY 20B-3
HEATED FUEL RLY 23B-1
DRL RLY 102A-1 450 IGN4_RLY_G
BRAKE LAMP RLY 110A-2 TIMER_P
CHMSL RLY 110A-2 ONSTAR_BAT 755. IP
LH TURN TRAILER RLY 110A-2 (Page 9) 755. IP BLK
RH TURN TRAILER RLY 110A-2 (Page 5) 9 PARK_LP_P BLK TXL
5.0 50 19 18 LR_STOP_LP 19 RR_STOP_LP 17 BRAKE_ISO_P
MARKER LAMP RLY 110A-4 &FAM3&TPT &UE1
HEATED MIRROR RLY 147B-1 1342. IP 1242. IP 5.0 TXL 19
50
RED RED
3.0 TXL 19 5.0 TXL 19 GND DIST
50 50
Gnd Zone #4B
T1 S5 R5 R1 Page 8A-14B - 5 L86 L30 S3 T3 S7

Block Asm-Circuit Brkr Cntr


560_rly_ip2_g_04 002 86 30
UPC FNA A A A A
A A
SEO-P C ONSTAR C RH PARKLAMP C LH PARKLAMP PWR WINDOW C RADIO U Ignition 4 A C L-RR TRUCK A C R-RR TRUCK A C BRAKE ISO
12182112 P F 12092079 P F 12092079 P F 12092079 C 12182116 P F 12092079 P F 12092079 P F 12092079 P F 12092079
10A D C 12182112 D C 12182112 D C 12182112 25A D C 12182112 12193604 D C 12182112 D C 12182112 D C 12182112
B B B B B B B B B
15A 10A 10A 10A 85 87 10A 10A 10A
12129833
T2 S6 R8 R6 R2 R4 L85 L87 S4 T4 S8
&FAM3&TPT
640.
ORN 2609. IP 2509. IP 2040. IP 618. IP 619. IP
&UE1
2.0 TXL 19 2140. BRN/WHT BRN ORN YEL GRN DK
50 1.0 TXL 19 1.0 TXL 19 TXL
0.8 50 19 1.0 TXL 19 TXL
1.0 50 19
IP ORN 50 50 50 BRAKE_ISO
0.8 TXL
50
19
IP 1320
(Page 8)
SA2140 SA2609 343 WIN_IGN4_P
IGN4_RLY
RR_TURN_P
LR_TURN_P
Blunt Cut 43
&UE1 &UE1 BA2040 (Page 7)
2140. 2140. 2609. IP
ORN ORN BRN/WHT
0.8 TXL
50
19 0.8 TXL
50
19 1.0 TXL
50
19
IP IP
POWER WINDOW EXTERIOR LIGHT EXTERIOR LIGHT
ONSTAR_P2 ONSTAR_P1 MRK_RLY_P Window Switch Lr Turn Lp Rr Turn Lp
Page 8A-120A/B - 1 Page 8A-110A - 3 Page 8A-110A -3
SE2509

ONSTAR ONSTAR EXTERIOR LIGHTING ENG-3_P


OnStar Mdl OnStar Mdl Marker Lamp Rly 2609. IP 2509. IP 2509. IP 2509. IP
&MX4/MTW
(Page 4)
Page 8A- 85A - 1 Page 8A- 85A - 1 Page 8A- 110A - 4 BRN/WHT BRN BRN BRN
1.0 TXL
50
19 TXL
1.0 50 19 TXL
0.8 50 19 0.5 TXL
50
7
SP640
15392708 2509 DOOR_SW_ILL SW_ILLUM ODDS_LP
40M GTMXD SLD
640.
&FAM3&TPT
640.
&FAM3&TPT B4 C12
ORN ORN B4 C12
TXL
2.0 50 19 2.0 TXL 19 40F GTMXD SLD
50 15392710
IP IP &MWF
539. ENG
2609. R_CHASSIS 2509. R_CHASSIS INTERIOR LIGHTING INTERIOR LIGHTING LCT TRANSMISSION PNK
BATT_P BATT_P1 BRN/WHT BRN Door Switch Illum Switch Illum Overdrive Defeat Sw Illum 1.0 TXL
50
19
1.0 TXL
50
19 TXL 19
1.0 50 Page 8A-114A - 2 Page 8A-114A - 1 Page 8A-27A - 1
&UE1
1242. IP Loop Anchor
RED LB539
SEO - Penski SEO - Penski SB2609 SH2509 TXL
5.0 50 19
Dome Lp Timer Dome Lp Timer
Page 8A- 155D - 1 Page 8A- 155D - 1 ONSTAR_BAT SA1242 &MWF
539. ENG 539. ENG
1242 PNK PNK
(Page 5) &UE1 -UE1 1.0 TXL 19 1.0 TXL 19
1242. IP 1242. IP 50 50
2609. R_CHASSIS 2609. R_CHASSIS 2509. R_CHASSIS 2509. R_CHASSIS RED RED
BRN/WHT BRN/WHT BRN BRN 5.0 TXL
50
19 5.0 TXL
50
19

2.0 TXL
50
19 1.0 TXL
50
19 TXL 19
1.0 50 2.0 TXL
50
19
REV_P PTO_RLY_P

R_TAIL_P RFR_PARK_P 2609 BB_R_PARK 2509 BB_L_PARK LFR_PARK_P L_TAIL_P

IGN4_MAX MD TRANSMISSION UPFITER PROV


(Page 2)
Reverse Rly Pto Rly
Page 8A-27B - 2 Page 8A- 18A - 2
EXTERIOR LIGHTING EXTERIOR LIGHTING BODY BUILDER BODY BUILDER EXTERIOR LIGHTING EXTERIOR LIGHTING
Right Rear Parklamp Right Front Parklamp Right Park Left Park Left Front Parklamp Left Rear Parklamp
Page 8A- 110A - 3 Page 8A- 110A - 1 Page 8A- 119D - 1 Page 8A- 119D - 1 Page 8A- 110A - 1 Page 8A- 110A - 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:20:53 am ORGANIZATION


Power Dist (LG4)
GMT560 05 X &LG4 h53010b 001 Beta 0 GMT560
Panel Set: 5 schematic sheet1 9 $IVEDWORK/h53010b__001 Wednesday, October 6, 2004 Panel Set: 5

2005 Medium Duty C Series Electrical – Revised 09/05 H53010b_001_05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-17
Power Distribution — (LG4) 7.8L-Diesel/Duramax
GAUGES_P AUX_WIRE_P
ENG-2_P
(Page 1) (Page 1)
(Page 4)
39. IP 641. IP
PNK BRN
0.5 TXL
50
7 0.8 TXL
50
19

SA39
-K40-NPE &K40/NPE
339. ENG 339. ENG
PNK PNK
SA641
0.8 TXL
50
19 0.8 TXL
50
19
&DB6/DB8 &DB6/DB8 -T62
641. IP 641. IP 641. IP 641. IP
-T62 &UXT &AU0 BRN BRN BRN BRN
39. IP 39. IP 39. IP 39. IP 39. IP 39. IP TXL
0.8 50 19 0.8 TXL 19 TXL
0.8 50 19 0.8 TXL 19 Loop Anchor SA339
50 50
PNK PNK PNK PNK PNK PNK
0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 LA339
50 50 50 50 50 50
15326762 15392708
IPC_IGN1_P DRL_RLY_P TELLTALE_P TEMP_GAGE_P ILLUM_P 15304908 30M GTMXD 40M GTMXD SLD -K40-NPE &K40/NPE &K40/NPE
30F GTMXD B10 B2 339. ENG 339. ENG 339. ENG
A10 PNK PNK PNK
B10 30F GTMXD 40F GTMXD SLD
B2 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
50 50 50
A10 30M GTMXD 15304908 15392710
15326762
IP CLUSTER DRL TELL TALE TELL TALE INTERIOR LIGHTS &DB6/DB8 15326636
641. IP_EXTN 641. R_CHASSIS
Ipc Drl Rly Tt Module Trans Temp Gauge Headlamp Sw &AU0
BRN BRN 6F GT280 SLD
Page 8A-86A - 2 Page 8A-114A - 5
39. XBDY B
Page 8A-81A - 2 Page 8A-102A - 1 Page 8A-86A -1 PNK 0.8 TXL
50
19 0.8 TXL
50
19
0.5 TXL
50
7 B 6M GT280 SLD
BRAKE_P 15326640
(Page 1) RFA_IGN1_P H_MIR_RLY_P
&K40/NPE
339. EXH_BRK
H_MIR_SW_P DRL_P BB_P PNK
441. IP
BRN 0.8 TXL
50
19
TXL
0.5 50 7

KEYLESS ENTRY POWER MIRRORS


SA441 Rfa Mdl Htd Mirror Rly
POWER MIRRORS DRL BODY BUILDER HFUEL_R1_P EXHBRAKE_P
Page 8A-132A - 1 Page 8A-147B - 1
Htd Mirror Sw Drl Mdl Ign 3
Page 8A-147B - 1 Page 8A-102A - 1 Page 8A-119D - 1
&MWW/MWX &JE4
441. IP 441. IP 441. IP 441. IP
BRN BRN BRN BRN HTD FUEL/WIF EXH BRAKE/RSTR
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 TXL
0.8 50 19 RPO LEGEND Heated Fuel Rly Exhaust Brake/Rstr Sol
DB6 - HTD,LTD,PWR OSRVM MWF - MD AUTO TRANS Page 8A-23B - 1 Page 8A-29A - 1
15326762 15392708 TURN_P DB8 - HEATED OSRVM MX4/MTW - FAM 3 LCT
15304908
30F GTMXD 30M GTMXD 40M GTMXD SLD AU0 - KEYLESS ENTRY MWW/MWX - MANUAL TRANS
B10 B2 A6 (Page 1)
K40 - EXHAUST BRAKE FAM3 - FAMILY 3 START_P
B10 B2 A6 40F GTMXD SLD
JE3 - HYDRO BRAKES UXT - TRANS TEMP GAUGE
30M GTMXD 30F GTMXD 139. IP (Page 1)
15326762 15392710 PNK JE4 - AIR BRAKES T62 - DRL DELETE
15304908
0.8 TXL
50
19
806. IP
TCC_P PPL
&MWW/MWX &JE4-JVA
441. XBDY 441. IP_EXTN 441. R_CHASSIS SA139 0.5 TXL 7
50
BRN BRN BRN
0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19
139 IGTRNHAZ_P
139. IP
SA806
BRAKES PNK
Brake Sw 0.8 TXL 19
50
Page 8A- 44B/C - 4 &JE3
15355480 806. IP 806. IP 806. IP
CR_CLU_P HIS_LED_P EBC_IGN3_P PPL PPL PPL
EXTERIOR LIGHT 30F GTMXD SLD
D3 IP 0.5 TXL 7 TXL
0.5 50 7 0.5 TXL 7
Turnhaz Sw 50 50
Page 8A-110A - 1 D3 ENG
30M GTMXD SLD 15392708 15392711 15355480
15450272 40M GTMXD SLD 40F GTMXD SLD 30F GTMXD SLD 806 CRANK2_P
C9 D1 IP
C5 IP
ENGINE CNTLS ENGINE CNTLS AIR BRAKES C9 D1 ENG C5 ENG
Clutch Sw Hi Idle Sw Brake Rly 40F GTMXD SLD 40M GTMXD SLD 30M GTMXD SLD
15392710 15392709 15450272
Page 8A-20B - 4 Page 8A-20B -7 Page 8A- 44C - 2

&MWW/MWX &MWF &MX4/MTW


STARTING & CHARGING
139. ENG 139. ENG 139. ENG Clutch Sw
PNK PNK PNK &JE3 &MWF Page 8A-30B - 1
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 806. R_CHASSIS 806. ENG 806. ENG
50 50 50
PPL PPL PPL
0.8 TXL
50
19 TXL 19
0.8 50 0.8 TXL
50
19

BU_MAN3_P BU_MD_P BU_LCT_P EBC_CRANK_P STARTRLY2_P 806 CRANK_B_P N_START_P

EXTERIOR LIGHT MD TRANSMISSION LCT TRANSMISSION HYD BRAKES STARTING & CHARGING STARTING & CHARGING MD TRANSMISSION
Reverse Sw Reverse Rly Nsbu Rev Sw Ebc Starter Rly Nsbu-Start Sw Neutral Start Rly
Page 8A-110A - 6 Page 8A- 27B -2 Page 8A-27A - 3 Page 8A-44B -1 Page 8A-30B - 1 Page 8A-30B - 1 Page 8A-27B - 2

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:20:53 am ORGANIZATION


Power Dist (LG4)
GMT560 05 X &LG4 h53010b 001 Beta 0 GMT560
Panel Set: 6 schematic sheet1 9 $IVEDWORK/h53010b__001 Wednesday, October 6, 2004 Panel Set: 6

2005 Medium Duty C Series Electrical – Revised 09/05 H53010b_001_06


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-18
Power Distribution — (LG4) 7.8L-Diesel/Duramax
IGN4_RLY IGN4_P
(Page 5) (Page 1)
ACCY_P

(Page 2) 43. IP 43. IP


YEL YEL
TXL
1.0 50 19 TXL
1.0 50 19
=&LG4&C36#&LG4&DB6#&LG4&AU3
540. IP
ORN SA43
1.0 TXL
50
19

SA540 43. IP
&FAM3&TPT &FAM3&TPT
43. IP
43. IP 43. IP 43. IP YEL YEL
YEL YEL YEL 0.5 TXL
50
19 0.5 TXL
50
19
TXL
1.0 50 19 TXL
1.0 50 19 1.0 TXL 19
50

&C36 =&LG4&DB6#&LG4&AU3
540. IP 540. IP
ORN ORN IGNSW_D2_P WASH_P WIPE_P
IGN_P1 IGN_P2
1.0 TXL
50
19 1.0 TXL
50
19

R_HVAC_P

IP CLUSTER WIPER/WASHER WIPER/WASHER SEO - PENSKI SEO - PENSKI


Ipc Wiper Motor Wiper Switch SEO - Rly SEO - Rly
Page 8A-81A - 2 Page 8A-91A - 1 Page 8A-91A - 1 Page 8A- 155D - 1 Page 8A- 155D - 1
REAR HEATER 15304908
30F GTMXD ENGINE CNTLS ENGINE CNTLS
Rear Heater Rly A9 Ecu Ecu
Page 8A-66A - 1 PCM-B_P TRANS_P
A9 Page 8A-20B - 3 Page 8A-20B -3
30M GTMXD
15326762 (Page 4) (Page 1)

1020. IP
PNK
&AU3 0.5 TXL 7
540. XBDY 50
ORN ECU_RLY_1 ECU_RLY_2
440. ENG
1.0 TXL
50
19
ORN 440. ENG 440. ENG
3.0 TXL
50
19
ORN ORN SA1020
SB540 TXL 19
3.0 50 TXL 19
1.0 50
&DB6-AU3
540. XBDY
ORN
1.0 TXL
50
19 SA440 1020. IP
=&LG4&JE4#&LG4&MWF
1020. IP
&AU3 &AU3 &AU0
&AU3 540. XBDY 540. XBDY 540. XBDY PNK PNK 1020. IP
540. XBDY ORN ORN ORN 0.5 TXL 7 0.5 TXL 7
PNK
50 50
ORN TXL 19
TXL 19 1.0 50 1.0 TXL
50
19 1.0 TXL
50
19 TXL
0.5 50 7
1.0 50 440. ENG
LK_RLY_P RFA_P ORN 15355480
1.0 TXL 19 30F GTMXD SLD
50 IPC_IGN_P SDG_2_P C4 IP
&MWF
15317322 15317322 440. ENG 440. ENG C4 ENG
22M GTMXD 22M GTMXD ORN ORN 30M GTMXD SLD
B11 B11 TXL 19
1.0 50 1.0 TXL
50
19 15450272
B11 22F GTMXD
B11 PWR DR LK KEYLESS ENTRY MD_BAT_P 440 TCM_BAT_P_2
22F GTMXD ECU_BATT_P
15317325 15317325 Dr Lk Rly Rfa Mdl IP CLUSTER SERIAL DATA
Page 8A-130A - 1 Page 8A-132A - 1 Ipc Sdg Mdl &MWF/MX4/MTW
15450272 Page 8A-81A - 2 Page 8A-56A - 1 1020. ENG
30M GTMXD SLD PNK
ENG A2 0.8 TXL 19
50
IP
&DB6-AU3
540. LDOOR 540. LDOOR
&AU3&DB6
540. LDOOR
&AU3-DB6 &AU3
540. RDOOR 30F GTMXD SLD
A2 MD TRANSMISSION TRANSMISSION ENGINE CNTLS
Tcm Tcm Ecu
ORN ORN ORN ORN 15355480
Page 8A-27B - 1 Page 8A-27A/B - 1 Page 8A-20B - 5
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 TXL 19
1.0 50
&MWW/MWX
1020. ENG
SC540 PASS_LK_P SB1020 PNK
RPO LEGEND 0.8 TXL 19
50
AU3 - POWER DOOR LOCKS
AU0 - KEYLESS ENTRY
&AU3&DB6 &AU3&DB6 DB5 - MANUAL OSRVM
540. LDOOR 540. LDOOR
ORN ORN =&LG4&JE4#&LG4&MWF DB6 - HTD,LTD,PWR OSRVM &MX4/MTW &MX4/MTW &MWF &MWF/MX4/MTW
PWR DR LK 440. IP 1020. ENG 1020. ENG 1020. ENG 1020. ENG
TXL 19
1.0 50 TXL 19
1.0 50 ORN JE4 - AIR BRAKES PNK PNK PNK PNK
Pass Dr Lck Sw MWF - MD AUTO TRANS
Page 8A-130A - 1 1.0 TXL
50
7 0.8 TXL
50
19 0.8 TXL
50
19 TXL 19
0.8 50 0.8 TXL
50
19
MX4/MTW - FAM 3 LCT
MWW/MWX - MANUAL TRANS
UXT - TRANS TEMP GAUGE
AK5 - DUAL SIR ECU_IGN0_P
MIR_SW_P DRV_LK_P SDG_1_P LCT_IGN0_P LCT1_IGN0_P MD_IGN0_P

LCT TRANSMISSION LCT TRANSMISSION MD TRANSMISSION ENGINE CNTLS


POWER MIRRORS PWR DR LK SERIAL DATA
Tcm Tcm Tcm Ecu
Mirror Switch Drv Dr Lck Sw Sdg Mdl
Page 8A-27A - 1 Page 8A-27A - 1 Page 8A-27B - 1 Page 8A-20B - 5
Page 8A-147B - 1 Page 8A-130A - 1 Page 8A-56A - 1

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:20:53 am ORGANIZATION


Power Dist (LG4)
GMT560 05 X &LG4 h53010b 001 Beta 0 GMT560
Panel Set: 7 schematic sheet1 9 $IVEDWORK/h53010b__001 Wednesday, October 6, 2004 Panel Set: 7

2005 Medium Duty C Series Electrical – Revised 09/05 H53010b_001_07


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-19
Power Distribution — (LG4) 7.8L-Diesel/Duramax
PCM-I_P
POST
(Page 1)
(Page 2)

840. IP
ORN
TXL
1.0 50 19
&JE3
439. IP
SA840 PNK
0.8 TXL
50
19
&JE4
439. IP SA439
PNK
0.8 TXL
50
19
&JE3 &JE3
840. IP 840. IP 840. IP 840. IP 840. IP 439. IP 439. IP
ORN ORN ORN ORN ORN PNK PNK
1.0 TXL
50
19 1.0 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19 1.0 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19

15326952 SERIAL_P AUX1_P AUX2_P DLC_P


16F GT280 15392708
R 40M GTMXD SLD ENG-1_P
15355480 A6
R 30F GTMXD SLD (Page 4)
16M GT280 A4 IP
A6 40F GTMXD SLD
15326956 ENG 15392710
DTC AUX POWER AUX POWER DATA LINK CONN
A4 30M GTMXD SLD
15450272 &JE3 239. ENG
Batt + Aux Power #1 Aux Power #2 Data Link Conn 439. R_CHASSIS PNK
Page 8A-55B - 1 Page 8A-19A - 1 Page 8A-19A - 1 Page 8A-50A - 1 PNK TXL 19
AXLE_P 439. ENG TXL 19 0.8 50
0.8 50
PNK
840 CIGAR_P (Page 1) 0.8 TXL 19
50 15450272
ENG-4_P
&HPZ 30M GTMXD SLD
241. IP EBC_IGN1_P B10
(Page 4) BRN SB439
639. ENG 2.0 TXL
50
19 B10 30F GTMXD SLD
AUX POWER PNK 15355480
Cigar Lighter 0.8 TXL
50
19

15392708 439. ENG 439. ENG 439. ENG 239. IP


Page 8A-19A - 1 PNK PNK PNK HYD BRAKES PNK
15450272 40M GTMXD SLD
30M GTMXD SLD C6 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 Ebc 0.8 TXL 19
50 50 50 50
A1 C6 Page 8A-44B - 1
40F GTMXD SLD
A1 15392710 ECU_IGN1_P
SC239
30F GTMXD SLD
15355480 IGNB_RLY_P
IGNA_RLY_P
(Page 4)
639. IP (Page 4)
&MX4/MTW &HPZ-TCV
PNK 239. IP 239. IP 239. IP
0.5 TXL
50
7
ENGINE CNTLS PNK PNK PNK
Ecu 0.5 TXL
50
7 0.5 TXL
50
7 TXL
0.5 50 7

CHASSIS_P CRUISE_P &HPZ&JE3 &HPZ&JE4-JVA &HPZ&JE4&JVA Page 8A-20B - 5


241. R_CHASSIS 241. R_CHASSIS 241. R_CHASSIS
BRN BRN BRN ODDS_LED_P 2SP_LED_P
(Page 1) 15326762
2.0 TXL 19 2.0 TXL 19 2.0 TXL 19
30M GTMXD
50 50 50
BRAKE_ISO A8
541. IP
BRN (Page 5) A8 30F GTMXD
CRUISE CONTROL 15326655 15326667
0.5 TXL
50
7
8M GT280 SLD 16M GT280 SLD 15304908
Cruise Cntl Sw G R LCT TRANSMISSION 2 SPEED REAR AXLE
1320. IP
Page 8A-34B - 1 BLU LT Overdrive Defeat Sw Led Elec 2Sp Sw 239. IP_EXTN
SD541 G 8F GT280 SLD R 16F GT280 SLD TXL 7 Page 8A-27A -1 Page 8A-37A - 1 PNK
0.5 50
15326654 15326908 0.5 TXL
50
7

241. R_ABS
&HPZ&JE3 &HPZ&JE4-JVA
241. R_ABS
SA1320
PTO_SW_P
-TCV &JE3
541. IP 541. IP 541. IP BRN BRN
BRN BRN BRN 2.0 TXL
50
19 2.0 TXL
50
19
0.5 TXL
50
7 TXL
0.5 50 7 TXL
0.5 50 7

1320. IP 1320. IP
&RQ3/U86
1320. IP BLU LT BLU LT UPFITTER PROV
15326762
EAC_RLY_P 541 AIR_DRY_P BLU LT 0.5 TXL
50
7 0.5 TXL
50
7
Pto Enable Sw
A12 B5 30M GTMXD 12129565
4F MP280 SLD 0.5 TXL
50
7
Page 8A-18A - 1
B
A12 B5 30F GTMXD 15392708
15304908
B 40M GTMXD SLD
4M MP280 SLD BRKLP_RLY_P 1320 BRK_NO_P D3 CHMSL_RLY_P
12129600
&G40/GSJ/G45-TCV
541. IP_EXTN &NW9 HYDRO BRAKES AIR BRAKES D3
BRN 541. IP_EXTN &HPZ 40F GTMXD SLD
BRN Reservoir Air Press Sw Air Dryer 241. 2SPD 15392710
0.5 TXL
50
7
Page 8A- 44B - 5 Page 8A-44C - 5 BRN
0.5 TXL
50
7
2.0 TXL
50
19
EXTERIOR LIGHT ENGINE CNTLS EXTERIOR LIGHT
AIR_SUSP_P TCS_SW_P
Brake Lp Rly Ecu Chmsl Iso Rly
2SP_RLY_P
Page 8A-110A - 2 Page 8A-20B - 8 Page 8A-110A - 2
1320 BB_STOP_P RPO LEGEND
HPZ - CONTROL RR AXLE
G40/GSJ/G45 - REAR AIR SUSPENSION
REAR AIR SUSP BRAKES
NW9 - ELECT TRAC CNTRL
Air Susp Sw Tcs Led 2 SPEED REAR AXLE JE3 - HYDRO BRAKES
Page 8A-52A - 1 Page 8A- 44B/C - 2 2Speed Rly BODY BUILDER FAM3 - FAMILY 3
Page 8A-37A - 1 Stop RQ3 - TRACTOR
Page 8A-119D - 1 U86 - TRAILER WIRING

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:20:53 am ORGANIZATION


Power Dist (LG4)
GMT560 05 X &LG4 h53010b 001 Beta 0 GMT560
Panel Set: 8 schematic sheet1 9 $IVEDWORK/h53010b__001 Wednesday, October 6, 2004 Panel Set: 8

2005 Medium Duty C Series Electrical – Revised 09/05 H53010b_001_08


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-20
Power Distribution — (LG4) 7.8L-Diesel/Duramax
04 560 000 TY BETA - INITIAL CREATION 18SE01 001
SIR_P 04 560 1149 JG TRANS RPO UPDATE 13DE01 001
04 560 1106 JG Update 900 ckts 08FE02 001
(Page 1) 04i 560 1223 JG LG4 - Fuse Rating Update 26AU02 001
04i 560 1228 JG Add ABS delete option 03MY02 001

&AJ3/AK5
1139. IP
YEL
0.5 TXL
50
7

SB1139

&AJ3/AK5 &AK5
1139. IP 1139. IP
YEL YEL
0.5 TXL
50
7 0.5 TXL
50
7

15326952 15326762
16F GT280 30M GTMXD
E B6
E 16M GT280 B6 30F GTMXD
15326956 15304908 SEO01

1342
(Page 2)
Dual SIR Driver only

&AJ3
1139. BDY &FAM3&TPT
YEL 1342. IP
SEO01 RED
0.5 TXL 7
50 3.0 TXL
50
19
1342
SA1139 (Page 2)
&AK5 COURTESY_P
1139. BDY
YEL TIMER_P (Page 2)
0.5 TXL
50
7
&AJ3 &AJ3 &AK5
1139. BDY 1139. BDY 1139. IP_EXTN SA1342 1342
YEL YEL YEL (Page 5)
0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 -TPT
50 50 50 1342. IP
RED 40. IP
3.0 TXL 19 ORN
50 &FAM3&TPT 0.5 TXL 7
1342. IP 50
Driver only Dual SIR RED
15326952
3.0 TXL
50
19
16F GT280
C
SEO02
C 16M GT280
SDM_P SIR_OHM_P PSIR_P 1342 15326956
(Page 2) SEO02

1342
(Page 2)
&CREWCAB
SIR SIR SIR 40. BDY
Sdm Psir Delete Resistor Psir Defeat Sw ORN
Page 8A- 47A - 2 Page 8A- 47A - 2 Page 8A- 47A - 2 0.5 TXL
50
7

-CREWCAB SA40
40. BDY
ORN
TXL 19
0.8 50
&CREWCAB &CREWCAB
40. BDY 40. BDY
ORN ORN
0.8 TXL
50
19 TXL 19
0.8 50

DOME_P RR_DOME_P

INTERIOR LIGHTS INTERIOR LIGHTS


RPO LEGEND Dome Lamp Rear Dome Lamp
AJ3 - DRIVER SIR Page 8A- 114A - 5 Page 8A- 114A - 5
AK5 - DUAL SIR
CREWCAB - CREW CAB

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:20:53 am ORGANIZATION


Power Dist (LG4)
GMT560 05 X &LG4 h53010b 001 Beta 0 GMT560
Panel Set: 9 schematic sheet1 9 $IVEDWORK/h53010b__001 Wednesday, October 6, 2004 Panel Set: 9

2005 Medium Duty C Series Electrical – Revised 09/05 H53010b_001_09


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-21
Power Distribution — (LG5) 7.2L-Diesel/CAT
IGN1_MAXI IGN3_MAXI
STEERING COLUMN
26062266 PAGE 8A-
IGNSW 010-1 242 (Page 2)
CRUISE 034-1 (Page 2) 342. IP
HORN 040-1 RED
SIR 047-2 5.0 TXL
50
19
WIPER 091-1
BEAMSW 100-1
TRNHZ 110-1
KEYMNDR 114-3 D5 D2

BATT 1 BATT 2 Str Col Asm - Ign Sw


560_ign_sw 004
UPC FNA

IGN0 IGN1 CRANK IGN3 IGN4/ACCY


12077822

ACCESSORY
LOCK
OFF
RUN
START
INTERIOR LIGHTS
Head Lamp Sw C1 C5 D1 C6 D6
Page 8A-114A - 5
300. IP
ORN
5.0 TXL
50
19

44 DIMMER SA300

1390. IP 3. IP 5. IP 300. IP 300. IP 4. IP


WHT PNK YEL ORN ORN BRN
5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 TXL
5.0 50 19 TXL
5.0 50 19 5.0 TXL
50
19

K4 K2 H4 K6 M4 K8 D2

A TRANS A START A AUX WIRE RLY A IGN4


12182112 12182112 12182113 12182114
B 10A B 10A B 15A B 20A

A A A A A A A A A
ILLUM PCM-I GAUGES SIR TURN/BACKUP HTR/AC AXLE/4WD BRAKE CHASSIS
12182112 12182113 12182112 12182112 12182113 12182114 12182114 12182112 12182112
B 10A 1 B 15A B 0A B 10A B 15A B 20A B 20A 1 B 0A B 10A

L3 L1 J7 J5 J3 J1 L5 N7 N5 N3 N1 L7 E1
TRANS_P PCM-I_P GAUGES_P SIR_P TURN_P START_P AXLE_P BRAKE_P CHASSIS_P AUX_WIRE_P IGN4_P

1020 439 39 1139 139 806 241 441 541 641 43


(Page 7) (Page 8) (Page 6) (Page 9) (Page 6) (Page 6) (Page 8) (Page 6) (Page 8) (Page 6) (Page 7)
141. IP
BRN
TXL
1.0 50 19

SA141

&C49 &C36
141. IP 141. IP 141. IP 141. IP 141. IP
BRN BRN BRN BRN BRN
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19

8 ILLUM HVAC_P TEMP_CNTL_P VAC_PUMP_P HVAC_FOG_P R_HTR_RLY_P

INTERIOR LIGHTING HVAC HVAC HVAC REAR DEFOGGER REAR HEATER


Dimmer Signal Dist Hvac Temperature Motor Vacuum Pump Rear Defog Cntl Rear Heater Rly Coil
Page 8A- 114A - 1 Page 8A- 60/65B- 1 Page 8A- 60/65B-1 Page 8A- 60/65B- 1 Page 8A- 61A- 1 Page 8A- 66A- 1
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:05:20 pm ORGANIZATION
Power Dist (LG5)
GMT560 05 X &LG5 h53010c 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 16 $IVEDWORK/h53010c__001 Friday, September 24, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53010c_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-22
Power Distribution — (LG5) 7.2L-Diesel/CAT
BATTERIES
Battery Positive
Page 8A- 35C -1

Maxi Ring TermB A 1 MAXICTR_P


max_bat 002
UPC FNA
12146366
MAXBATT

Maxifuse - Block Asm


ELEC BRK - FAM 2
560_rly_max 007
UPC FNA
A A A A A A A A
IGN1 IGN4 IGN3 BATT/HAZ HEADLAMP LIGHTING HVAC BRAKE LP - FAM 3
12065933 12065934 12065935 12065935 12065933 12065933 12065934 12077843
B B B B B B B B
40A 50A 60A 60A 40A 40A 50A 30A

12092231
IGN1_MAXI
(Page 1) A1 A2 A3 A4 A5 A6 A7 A8
242. IP 242. IP 142. IP 1142. IP 1342. IP
RED RED RED RED RED
5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 TXL
3.0 50 19 3.0 TXL
50
19 &RQ3/U86
1542. IP
IGN3_MAXI RED
3.0 TXL
50
19
342
(Page 1) 542 HVAC_MTR_P TRLR_LP_P

SA242 IGN4_MAX SA1142


1242 SA142
(Page 5)
HVAC EXTERIOR LIGHT
242 STARTRLY_P 142. IP 142. IP 1142 HEADLAMP_P 1142. IP
RED RED RED Blow Motor Rly Brake Lp Rly
5.0 TXL 19 5.0 TXL 19
EXTERIOR LIGHT 3.0 TXL 19 Page 8A- 60A/65B - 1 Page 8A-110A - 2
STARTING & CHARGING 50 50 50
Starter Rly Head Lamp Sw
Page 8A- 30C - 1 Page 8A-110A - 5
B4 D6 F4 F8

Ip1 - Block Asm


560_rly_ip1 007
UPC FNA

TRLR
A A A A A A A A A A A
STOP HAZARD TRN/HAZ PWR ACCY RADIO/CHIME PWR POST CHMSL DRL MARKER LP PARK COURTESY
12182114 12182116 12182114 12182114 12182113 12182114 12182114 12182113 12182114 12182114 12182112
B 20A B 25A B B 20A 20A B 15A B 20A B 20A BB 15A B 20A 20A B 10A

12110746

C7 C5 C3 C1 E3 E5 E7 G3 G1 G7 G5
-KB5
1340. IP
1140. IP 1740. IP ORN
ORN ORN
ACCY_P POST 1.0 TXL 7
COURTESY_P
0.8 TXL
50
19 0.8 TXL
50
19 50

540 840 40
140 BRK_SW_P 1040 HAZ_P 640 TRLR_HAZ_P (Page 7) (Page 8) CHMSL_ISO_P 340 DRL_BEAM_P MRK_LPS_P 240 PARK_P (Page 8)
SA1140

&UXZ
1140. IP 1140. IP 1140. IP
BRAKES EXTERIOR LIGHT EXTERIOR LIGHT ORN ORN ORN EXTERIOR LIGHT DRL EXTERIOR LIGHT EXTERIOR LIGHT
Brake Switch Turn Hazard Sw Trailer Rlys 0.8 TXL
50
19 TXL
0.8 50 19 TXL
0.8 50 19
Chmsl Iso Rly Drl Diode Marker Lp Rly Head Lamp Sw
Page 8A- 44B/C -4 Page 8A-110A - 1 Page 8A-110A - 2 Page 8A-110A - 2 Page 8A-102A - 1 Page 8A-110A - 4 Page 8A-110A - 5
RADIO_P IPC1_P CHIME_P

RPO LEGEND RADIO IP CLUSTER CHIME MDL


RQ3 - TRACTOR Radio Pwr Ipc Chime Mdl
U86 - TRAILER WIRING Page 8A-150A -1 Page 8A-81A -2 Page 8A-76A - 1

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:05:20 pm ORGANIZATION


Power Dist (LG5)
GMT560 05 X &LG5 h53010c 001 Beta 0 GMT560
Panel Set: 2 schematic sheet1 16 $IVEDWORK/h53010c__001 Friday, September 24, 2004 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H53010c_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-23
Power Distribution — (LG5) 7.2L-Diesel/CAT

BATTERIES
Battery Positive
Page 8A-35C - 1
BUSBAR_P BUSBAR2_P

1 1
(Page 4) (Page 4)
UHDIST_P
Underhood Distribution Center
12146281 PAGE 8A-
PTO RLY 18A-2
FUEL PUMP RLY 22A/C-1
STARTER RLY 30A/E-1 J3-A J2-A
HORN RLY 40A-1 UHBATT

Family 2 Family 3 Family 2 Family 3

FUEL (L18)
A HORN A HORN A FUEL A PCV (LG4)
A A A A A A A 12065931 12077842 12065931 12077842
STUD A STUD B ABS 2 ABS 3 ABS 1 ENGINE E/A PUMP
12065932 12065932 12065933 12065933 12065933 12065934 12065933 20A 20A 20A 20A Maxi
B B B B B B B Maxi B Maxi Maxi B ECM-B (LG5)
30A 30A 40A 40A 40A 50A 40A B B
Maxi Maxi Maxi Maxi Maxi Maxi Maxi 25A Maxi Fuse
15319538

A B J1-M2 J1-M3 J1-M1 J1-M4 J1-M5 J1-M6 J1-M7

1642. ENG 42. ENG 442. ENG 1042. ENG 1840. ENG
RED RED RED RED ORN
SEO_P 3.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19 5.0 TXL
50
19 3.0 TXL
50
19

SA1642 SA1042

SEO - ASPLUND TREE 740. ENG 740. ENG 1540. ENG


Ip2 - Seo Fuses 1642. ENG 1642. ENG 1042. ENG 1042. ENG ORN ORN ORN
Page 8A- 155G - 1 RED RED RED RED 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19
3.0 TXL
50
19 3.0 TXL
50
19 TXL 19
5.0 50 5.0 TXL
50
19

15450272 15450272
30M GTMXD SLD 30M GTMXD SLD
A2 A4 D4 IGN_B_P
D4 IGN_A_P
SA1540
D4 A2 A4 D4 (Page 4)
30F GTMXD SLD 30F GTMXD SLD Loop Anchor Loop Anchor
15355480 15355480 (Page 4)
&RQ3/U86 &JE3 &JE3
1642. IP 1642. R_CHASSIS 42. R_CHASSIS LA740 LB740
RED RED RED
TXL
3.0 50 19 TXL 19
3.0 50 3.0 TXL 19
50
740. ENG 740. ENG 1540. ENG 1540. ENG
ABS_TRLR_P EBC2_P 442 EBC_P ORN ORN ORN ORN
HYD_EBC_P
1.0 TXL
50
19 1.0 TXL
50
19 TXL 19
1.0 50 1.0 TXL
50
19

EAC_MTR_P HORN_P HORN_RLY_P CAT_BATA_P CAT_BATB_P

TRLR WRG HYDRO BRAKES HYDRO BRAKES BRAKES


Trailer Wiring Ebc Ebc Ebc / Rly
Page 8A-119B/C - 1 Page 8A-44B -1 Page 8A-44B -1 Page 8A- 44B-1 ,44C-2
HYDRO BRAKES HORN HORN ENGINE CNTLS ENGINE CNTLS
Elec Air Comp Horn Rly Horn Rly Ecu Ecu
Page 8A- 44B - 5 Page 8A- 40A -1 Page 8A- 40A - 1 Page 8A-20C - 5 Page 8A-20C - 5
RPO LEGEND
JE3 - HYDRAULIC BRAKES
RQ3 - TRACTOR
U86 - TRAILER WIRING
FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:05:20 pm ORGANIZATION


Power Dist (LG5)
GMT560 05 X &LG5 h53010c 001 Beta 0 GMT560
Panel Set: 3 schematic sheet1 16 $IVEDWORK/h53010c__001 Friday, September 24, 2004 Panel Set: 3

2005 Medium Duty C Series Electrical – Revised 09/05 H53010c_001_03


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-24
Power Distribution — (LG5) 7.2L-Diesel/CAT
IGNB_RLY_P

439
IGN_A_P IGNA_RLY_P IGN_B_P
(Page 8)
1042 439 1042
(Page 3) (Page 8) (Page 3)
C6 C4 A4 A6

Uh - Ign Rlys
560_fsblk_2000 001
UPC FNA

86 86 30
IGNA RLY IGNB RLY

12088567 12193604
87 85 85 87

12146281
D4 D6 B6 B4
2000. ENG 2000. ENG
BUSBAR2_P BUSBAR_P PPL PPL
TXL 19
5.0 50 5.0 TXL 19
(Page 3) (Page 3) 50
250 IGNA_RLY_G 250 IGNB_RLY_G

Loop Anchor Loop Anchor


LA2000 LB2000
&C49
GND DIST GND DIST
1. ENG 1. ENG Gnd Zone #2C Gnd Zone #2C
RED RED 2000. ENG 2000. ENG
TXL 19 TXL 19 PPL Page 8A-14C - 2 Page 8A-14C - 2 PPL
5.0 50 5.0 50 TXL 19
5.0 50 5.0 TXL
50
19

J1-F7 J1-H7 J1-K7 J1-F1 J1-H3 J1-F3 J1-K5 J1-H5 J1-F5

Uh - Block Asm
560_fsblk_uh 004
&L18/LB7/LG4 &L18&CTF
ENG-3 UPC FNA

HTD FUEL ENG-4 O2A L18/LG4/LG5


A PCM-B A LB7/LG4/LG5 A A/C COMP A REAR DEFOG A L18/LB7/LG4 A ENG-1 A L18&CTF A ENG-2 A 12092078
12092079 12092077 12092079 15092075 12092079 12092079 12092078 12092078 15A
B 10A B 20A B 10A B 30A B 10A B 10A B 15A B 15A B LB7
12092076 J1- 12146281
25A J2- 12110127
J3-12110127
J1-G8 J1-J8 J1-L8 J1-G2 J1-J4 J1-G4 J1-L6 J1-J6 J1-G6

&C49
1440. ENG 1240. ENG 1093. ENG
ORN ORN PPL ENG-1_P ENG-2_P ENG-3_P
TXL 19
1.0 50 TXL 19
0.8 50 TXL
2.0 50 19
239 339 539
(Page 8) (Page 6) (Page 8)

Loop Anchor 15392709


40M GTMXD SLD
C7
HVAC_RLYB_P
LA1440 C7
PCM-B_P 40F GTMXD SLD
15392711
440
(Page 7) &C49
1440. ENG 1093. IP
ORN PPL
1.0 TXL 19 HVAC 2.0 TXL 19
50 50
Enable Rly
Page 8A-65B - 2
HFUEL_2_P DEFOG_P

HEATED FUEL/WATER IN FUEL REAR DEFOGGER


Htd Fuel Rly Rear Defog Cntl
Page 8A- 23C - 1 Page 8A- 61A- 1

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:05:20 pm ORGANIZATION


Power Dist (LG5)
GMT560 05 X &LG5 h53010c 001 Beta 0 GMT560
Panel Set: 4 schematic sheet1 16 $IVEDWORK/h53010c__001 Friday, September 24, 2004 Panel Set: 4

2005 Medium Duty C Series Electrical – Revised 09/05 H53010c_001_04


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-25
Power Distribution — (LG5) 7.2L-Diesel/CAT
RPO LEGEND Loop Anchor
FAM3 - FAMILY 3
EXTERIOR LIGHT EXTERIOR LIGHT EXTERIOR LIGHT BRAKES
Head Lamp Sw LA755 Turn Haz Sw Turn Haz Sw Brake Switch
Page 8A-110A -5 Page 8A-110A - 1 Page 8A-110A - 1 Page 8A- 44B/C - 4

450 IGN4_RLY_G
ONSTAR_BAT 755. IP
755. IP BLK
(Page 5) 9 PARK_LP_P BLK TXL
5.0 50 19 18 LR_STOP_LP 19 RR_STOP_LP 17 BRAKE_ISO_P
&UE1
1242. IP TXL
5.0 50 19
RED
5.0 TXL 19 GND DIST
50
Gnd Zone #4B
S5 R5 R1 Page 8A-14C - 5 L86 L30 S3 T3 S7

Ip2 - Block Asm


560_rly_ip2_04 001 86 30
UPC FNA A A A A A A
I/P Distribution/Relay Center ONSTAR RH PARKLAMP A LH PARKLAMP A PWR WINDOW RADIO U Ignition 4 L-RR TRUCK R-RR TRUCK BRAKE ISO
12129833 PAGE 8A- 12182113 12182112 12182112 12182116 12182112 12182112 12182112 12182112
DRL RLY 102A-1 B 15A 10A 10A 25A 10A 12193604 10A 10A 10A
BRAKE LAMP RLY 110A-2 B B B B B B B
CHMSL RLY 110A-2 85
LH TURN TRAILER RLY 110A-2
RH TURN TRAILER RLY 110A-2
MARKER LAMP RLY 110A-4
12129833
HEATED MIRROR RLY 147B-1
S6 R8 R6 R2 R4 L85 L87 S4 T4 S8

2609. IP 2509. IP 2040. IP 618. IP 619. IP


&UE1
2140. BRN/WHT BRN ORN YEL GRN DK
1.0 TXL 19 TXL
1.0 50 19 TXL
0.8 50 19 1.0 TXL 19 TXL
1.0 50 19
ORN 50 50 BRAKE_ISO
0.8 TXL 19 343 WIN_IGN4_P
50
1320
IGN4_RLY (Page 8)
SA2140 SA2609
43 LR_TURN_P RR_TURN_P
&UE1 &UE1 (Page 7)
2140. 2140. 2609. IP POWER WINDOW Blunt Cut
ORN ORN BRN/WHT Window Switch BA2040
0.8 TXL
50
19 0.8 TXL
50
19 1.0 TXL
50
19
Page 8A-120A/B - 1
EXTERIOR LIGHT EXTERIOR LIGHT
ONSTAR_P2 ONSTAR_P1 MRK_RLY_P
Lr Turn Lp Rr Turn Lp
Page 8A-110A - 3 Page 8A-110A - 3
SE2509

ONSTAR ONSTAR EXTERIOR LIGHTING


OnStar Mdl OnStar Mdl Marker Lamp Rly 2609. IP 2509. IP 2509. IP 2509. IP
&MX4/MTW
Page 8A- 85A - 1 Page 8A- 85A - 1 Page 8A- 110A - 4 BRN/WHT BRN BRN BRN
1.0 TXL
50
19 1.0 TXL
50
19 0.8 TXL
50
19 0.5 TXL
50
7

15392708 2509 DOOR_SW_ILL SW_ILLUM ODDS_LP


40M GTMXD SLD
B4 C12
B4 C12 40F GTMXD SLD
15392710
2609. R_CHASSIS 2509. R_CHASSIS INTERIOR LIGHTING INTERIOR LIGHTING LCT TRANSMISSION
BRN/WHT BRN Door Switch Illum Switch Illum Overdrive Defeat Sw Illum
1.0 TXL
50
19 1.0 TXL
50
19
Page 8A-114A - 2 Page 8A-114A - 1 Page 8A-27A - 1
&UE1
1242. IP
RED
5.0 TXL
50
19
SB2609 SH2509
ONSTAR_BAT SA1242
1242
(Page 5) &UE1 -UE1
1242. IP 1242. IP
RED RED
2609. R_CHASSIS 2609. R_CHASSIS 2509. R_CHASSIS 2509. R_CHASSIS 5.0 TXL 19 5.0 TXL 19
50 50
BRN/WHT BRN/WHT BRN BRN
2.0 TXL
50
19 1.0 TXL
50
19 TXL 19
1.0 50 2.0 TXL
50
19

R_TAIL_P RFR_PARK_P 2609 BB_R_PARK 2509 BB_L_PARK LFR_PARK_P L_TAIL_P

IGN4_MAX

(Page 2)
EXTERIOR LIGHTING EXTERIOR LIGHTING BODY BUILDER BODY BUILDER EXTERIOR LIGHTING EXTERIOR LIGHTING
Right Rear Parklamp Right Front Parklamp Right Park Left Park Left Front Parklamp Left Rear Parklamp
Page 8A- 110A - 3 Page 8A- 110A - 1 Page 8A- 119D - 1 Page 8A- 119D - 1 Page 8A- 110A -1 Page 8A- 110A -3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:05:20 pm ORGANIZATION


Power Dist (LG5)
GMT560 05 X &LG5 h53010c 001 Beta 0 GMT560
Panel Set: 5 schematic sheet1 16 $IVEDWORK/h53010c__001 Friday, September 24, 2004 Panel Set: 5

2005 Medium Duty C Series Electrical – Revised 09/05 H53010c_001_05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-26
Power Distribution — (LG5) 7.2L-Diesel/CAT
GAUGES_P AUX_WIRE_P ENG-2_P
(Page 1) (Page 1) (Page 4)

39. IP 641. IP 339. ENG


PNK BRN PNK
0.5 TXL
50
7 0.8 TXL
50
19 0.8 TXL
50
19

SA339
SA39 SA641

&K40/NPE
339. ENG 339. ENG
-T62 &UXT &AU0 &DB6/DB8 &DB6/DB8 -T62 &TAT
39. IP 39. IP 39. IP 39. IP 39. IP 39. IP 641. IP 641. IP 641. IP 641. IP 641. IP PNK PNK
PNK PNK PNK PNK PNK PNK BRN BRN BRN BRN BRN 0.8 TXL
50
19 0.8 TXL
50
19
0.5 TXL
50
7 0.5 TXL
50
7 TXL
0.5 50 7 0.5 TXL
50
7 TXL
0.5 50 7 0.5 TXL
50
7 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
15326636
6F GT280 SLD
B
15304908 15326762 15392708
IPC_IGN1_P DRL_RLY_P TELLTALE_P TEMP_GAGE_P ILLUM_P
A10
30F GTMXD H_MIR_RLY_P 30M GTMXD DRL_P COKE_FAN_P 40M GTMXD SLD B
B10 B2 6M GT280 SLD
15326640
A10 B10 B2 HFUEL_R2_P
30M GTMXD 30F GTMXD
SEO 40F GTMXD SLD
15326762 15392710
15304908 &K40/NPE
339. EXH_BRK
IP CLUSTER DRL TELL TALE TELL TALE INTERIOR LIGHTS POWER MIRRORS DRL SEO - COCA COLA PNK
&AU0 &DB6/DB8 0.8 TXL 19
Ipc Drl Rly Tt Module Trans Temp Gauge Headlamp Sw 39. XBDY Htd Mirror Rly 641. IP_EXTN Drl Mdl Seo Fan 641. R_CHASSIS 50
Page 8A-81A - 2 Page 8A-102A - 1 Page 8A-86A - 1 Page 8A-86A - 2 Page 8A-114A -5 PNK Page 8A-147B -1 BRN Page 8A-102A - 1 Page 8A-155B - 1 BRN HEATED FUEL
0.5 TXL
50
7 0.8 TXL
50
19 0.8 TXL
50
19
Heated Fuel Rly
Page 8A-23C - 1
EXHBRAKE_P
RFA_IGN1_P H_MIR_SW_P BB_P

EXH BRAKE/RSTR
KEYLESS ENTRY POWER MIRRORS BODY BUILDER
Exhaust Brake/Rstr Sol
Rfa Mdl Htd Mirror Sw Ign 3
Page 8A-29A - 1
Page 8A-132A - 1 Page 8A-147B -1 Page 8A-119D - 1
BRAKE_P BRAKE_P

(Page 1) (Page 1)

TURN_P
&JE4
441. IP
BRN (Page 1)
START_P
0.5 TXL
50
7
139. IP (Page 1)
PNK
0.8 TXL
50
19
806. IP
PPL
SA441 SA139 0.5 TXL
50
7

139 IGTRNHAZ_P
SA806
139. IP
&JE3 &JE4 &JE4 PNK
441. IP 441. IP 441. IP 0.8 TXL 19
50
BRN BRN BRN &JE3
0.5 TXL 7 TXL
0.5 50 7 0.8 TXL 19
15355480 806. IP 806. IP
50 50
EXTERIOR LIGHT 30F GTMXD SLD PPL PPL
D3 0.5 TXL 7 0.5 TXL 7
Turnhaz Sw 50 50
15392708 Page 8A-110A - 1 D3
40M GTMXD SLD 30M GTMXD SLD 15392708 15392711
A6 15450272 40M GTMXD SLD 40F GTMXD SLD 806 CRANK2_P
C9 D1
A6 40F GTMXD SLD C9 40F GTMXD SLD D1
15392710 40M GTMXD SLD
15392710 15392709
&JE3
&JE4-JVA 806. R_CHASSIS STARTING & CHARGING
441. R_CHASSIS &MWW/MWX &MWF &MX4/MTW
PPL
BRN 139. ENG 139. ENG 139. ENG Clutch Sw
PNK PNK PNK 0.8 TXL 19
Page 8A-30C - 1
0.8 TXL
50
19
TXL 19 TXL 19 TXL 19
50
806.
&MWF
ENG
0.8 50 0.8 50 0.8 50
PPL
0.8 TXL
50
19

TCC_P EBC_IGN3_P BU_MAN3_P BU_MD_P BU_LCT_P EBC_CRANK_P 806 CRANK_C_P N_START_P

RPO LEGEND AU0 - REMOTE KEYLESS ENTRY


FAM3 - FAMILY 3 UXT - TRANS TEMP GAUGE
AIR BRAKES AIR BRAKES EXTERIOR LIGHT MD TRANSMISSION LCT TRANSMISSION HYD BRAKES STARTING & CHARGING MD TRANSMISSION MWF - MD AUTO TRANS JE3 - HYDRO BRAKES
Brake Sw Brake Rly Reverse Sw Reverse Rly Nsbu Rev Sw Ebc Nsbu-Start Sw Neutral Start Rly MX4/MTW - FAM 3 LCT JE4 - AIR BRAKES
Page 8A-44B/C - 4 Page 8A- 44C - 2 Page 8A-110A - 6 Page 8A- 27C - 2 Page 8A- 27A - 3 Page 8A-44B -1 Page 8A-30C - 1 Page 8A-27B - 2 MWW/MWX - MANUAL TRANS DB6 - HTD, LTD, PWR OSRVM
T62 - DRL DELETE DB8 - HEATED OSRVM

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:05:20 pm ORGANIZATION


Power Dist (LG5)
GMT560 05 X &LG5 h53010c 001 Beta 0 GMT560
Panel Set: 6 schematic sheet1 16 $IVEDWORK/h53010c__001 Friday, September 24, 2004 Panel Set: 6

2005 Medium Duty C Series Electrical – Revised 09/05 H53010c_001_06


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-27
Power Distribution — (LG5) 7.2L-Diesel/CAT
PCM-B_P
TRANS_P
(Page 4)
(Page 1)

ACCY_P
IGN4_P 1020. IP
(Page 2) PNK
(Page 1) 0.5 TXL 7
50
=&LG5&C36#&LG5&DB6#&LG5&AU3 &MWW/MWX &MWF/MX4/MTW
540. IP 440. ENG 440. ENG 43. IP
ORN ORN ORN YEL
1.0 TXL 19 0.8 TXL 19 0.8 TXL 19 1.0 TXL 19 SA1020
50 50 50 50

SA540
SA440 SA43 1020. IP 1020. IP 1020. IP
PNK PNK PNK
TXL
0.5 50 7 TXL
0.5 50 7 TXL
0.5 50 7
&MWF/MX4/MTW &MWF
&C36 =&LG5&DB6#&LG5&AU3 440. ENG 440. ENG
540. IP 540. IP ORN ORN 43. IP 43. IP 43. IP 43. IP IPC_IGN_P SDG_2_P
ORN ORN 0.8 TXL 19 0.8 TXL 19 YEL YEL YEL YEL
1.0 TXL
50
19 TXL
1.0 50 19 50 50 TXL
1.0 50 19 TXL
1.0 50 19 TXL
1.0 50 19 1.0 TXL
50
19 15355480
30F GTMXD SLD
C4
IGN4_RLY IGNSW_D2_P WASH_P WIPE_P
R_HVAC_P 15450272 IP CLUSTER 30M GTMXD SLD
C4
30M GTMXD SLD (Page 5) SERIAL DATA
A2 Ipc 15450272
Sdg Mdl
MD_BAT_P 440 TCM_BAT_P Page 8A-81A - 2 Page 8A-56A - 1
30F GTMXD SLD
A2
15355480
IP CLUSTER WIPER/WASHER WIPER/WASHER
REAR HEATER 15304908
30F GTMXD
Ipc Wiper Motor Wiper Switch
Rear Heater Rly A9 440. IP Page 8A-81A -2 Page 8A-91A - 1 Page 8A-91A - 1
Page 8A-66A - 1 ORN MD TRANSMISSION TRANSMISSION &MX4/MTW
1020. ENG
A9 30M GTMXD
TXL
0.5 50 7
Tcm Tcm PNK
15326762 Page 8A-27B - 1 Page 8A-27A/B - 1 TXL 19
0.8 50
SDG_1_P
&MWF
SB1020 1020. ENG
&AU3 SERIAL DATA PNK
540. XBDY TXL 19
0.8 50
ORN Sdg Mdl
1.0 TXL 19 Page 8A-56A - 1
50
&MX4/MTW &MX4/MTW
1020. ENG 1020. ENG
SB540 PNK PNK
&DB6-AU3
540. XBDY TXL 19
0.8 50 0.8 TXL 19
50
ORN
TXL
1.0 50 19

&AU3 &AU3 &AU3 &AU0


540. XBDY 540. XBDY 540. XBDY 540. XBDY LCT_IGN0_P LCT1_IGN0_P MD_IGN0_P
ORN ORN ORN ORN
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19

LK_RLY_P RFA_P
15317322 15317322 LCT TRANSMISSION LCT TRANSMISSION MD TRANSMISSION
22M GTMXD 22M GTMXD Tcm Tcm Tcm
B11 B11 Page 8A-27A - 1 Page 8A-27A - 1 Page 8A-27B - 1
B11 22F GTMXD
B11
22F GTMXD
15317325 15317325 PWR DR LK KEYLESS ENTRY
Dr Lk Rly Rfa Mdl
Page 8A-130A - 1 Page 8A-132A - 1

&DB6-AU3 &AU3&DB6 &AU3-DB6 &AU3


540. LDOOR 540. LDOOR 540. LDOOR 540. RDOOR
ORN ORN ORN ORN
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19

SC540 PASS_LK_P

&AU3&DB6 &AU3&DB6
540. LDOOR 540. LDOOR
ORN ORN PWR DR LK
TXL 19
1.0 50 TXL 19
1.0 50 Pass Dr Lck Sw
Page 8A-130A - 1

MIR_SW_P DRV_LK_P

RPO LEGEND
AU3 - POWER DOOR LOCKS AK5 - DUAL SIR
AU0 - KEYLESS ENTRY MWF - MD AUTO TRANS
POWER MIRRORS PWR DR LK DB5 - MANUAL OSRVM MX4/MTW - FAM 3 LCT
Mirror Switch Drv Dr Lck Sw DB6 - HTD,LTD,PWR OSRVM
Page 8A-147B -1 Page 8A-130A - 1 JE4 - AIR BRAKES MWW/MWX - MANUAL TRANS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:05:20 pm ORGANIZATION


Power Dist (LG5)
GMT560 05 X &LG5 h53010c 001 Beta 0 GMT560
Panel Set: 7 schematic sheet1 16 $IVEDWORK/h53010c__001 Friday, September 24, 2004 Panel Set: 7

2005 Medium Duty C Series Electrical – Revised 09/05 H53010c_001_07


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-28
Power Distribution — (LG5) 7.2L-Diesel/CAT
POST
BRAKE_ISO AXLE_P
(Page 2)
(Page 5) (Page 1) &HPZ
241. IP
840. IP BRN
ORN 2.0 TXL
50
19
1.0 TXL
50
19
1320. IP
BLU LT
SA840 15392708
0.5 TXL
50
7
40M GTMXD SLD
C6
C6 40F GTMXD SLD
SA1320 15392710
840. IP 840. IP 840. IP 840. IP 840. IP
ORN ORN ORN ORN ORN
TXL
1.0 50 19 1.0 TXL 19 1.0 TXL 19 1.0 TXL 19 1.0 TXL 19
50 50 50 50
&RQ3/U86
1320. IP 1320. IP 1320. IP
15326952 SERIAL_P AUX1_P AUX2_P DLC_P BLU LT BLU LT BLU LT
16F GT280 0.5 TXL 7 TXL
0.5 50 7 0.5 TXL 7 &HPZ&JE3 &HPZ&JE4-JVA &HPZ&JE4&JVA
R 50 50 241. R_CHASSIS 241. R_CHASSIS 241. R_CHASSIS
BRN BRN BRN
R 16M GT280
TXL 19
2.0 50 TXL 19
2.0 50 TXL 19
2.0 50
15392708
15326956 40M GTMXD SLD
CHMSL_RLY_P BRKLP_RLY_P D3 1320 BRK_NO_P
DTC AUX POWER AUX POWER DATA LINK CONN 15326655 15326667
Batt + Aux Power #1 Aux Power #2 Data Link Conn D3 8M GT280 SLD 16M GT280 SLD
40F GTMXD SLD G R
Page 8A-55B - 1 Page 8A-19A - 1 Page 8A-19A - 1 Page 8A-50A -1 15392710
ENG-3_P G 8F GT280 SLD R 16F GT280 SLD
840 CIGAR_P 15326654 15326908
EXTERIOR LIGHT EXTERIOR LIGHT ENGINE CNTLS
(Page 4)
Chmsl Iso Rly Brake Lp Rly Ecu &HPZ&JE3 &HPZ&JE4-JVA
241. R_ABS 241. R_ABS
Page 8A-110A - 2 Page 8A-110A - 2 Page 8A-20C - 8 BRN BRN
539. ENG
PNK PCM-I_P 2.0 TXL
50
19 2.0 TXL
50
19

AUX POWER 0.8 TXL


50
19
1320 BB_STOP_P (Page 1)
Cigar Lighter
Page 8A-19A - 1
SA539

12129565
&MWF BODY BUILDER 4F MP280 SLD
539. ENG 539. ENG 539. ENG B
PNK PNK PNK Stop &JE3
439. IP B
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 Page 8A-119D - 1 PNK 4M MP280 SLD
50 50 50
0.8 TXL 19 12129600
50
&HPZ
241. 2SPD
REV_P C_PTO_RLY_P HTR_RLY_P &JE4
BRN
CHASSIS_P 439. IP SA439
PNK 2.0 TXL
50
19
(Page 1) 0.8 TXL 19
50
ENG-1_P 2SP_RLY_P
541. IP &JE3 &JE3
BRN (Page 4) 439. IP 439. IP
MD TRANSMISSION UPFITER PROV ENGINE CNTLS PNK PNK
0.5 TXL 7
Reverse Rly 239. ENG
50 Pto Rly Htd Air Rly TXL
0.8 50 19 TXL
0.8 50 19
Page 8A-27B - 2 Page 8A-18C - 2 Page 8A- 20C - 1 PNK
TXL 19
0.8 50
SD541 2 SPEED REAR AXLE
2Speed Rly
15450272 Page 8A-37C - 1
30M GTMXD SLD
541. IP 541. IP 541. IP
&JE3 B10 15355480 15392708
30F GTMXD SLD 40M GTMXD SLD
BRN BRN BRN B10 A4
0.5 TXL 7 TXL
0.5 50 7 0.5 TXL 7 30F GTMXD SLD A6
50 50 15355480
A4 A6 40F GTMXD SLD
30M GTMXD SLD
15450272 15392710
239. IP
15326762 PNK
30M GTMXD EAC_RLY_P 541 AIR_DRY_P &JE3
A12 B5 TXL
0.5 50 7 439. ENG 439. R_CHASSIS
PNK PNK
A12 B5 30F GTMXD 0.8 TXL
50
19 0.8 TXL
50
19
15304908 SC239

&G40/GSJ/G45 &NW9
HYDRO BRAKES AIR BRAKES SB439
541. IP_EXTN 541. IP_EXTN Reservoir Air Press Sw Air Dryer &HPZ
BRN BRN 239. IP 239. IP 239. IP
Page 8A- 44B - 5 Page 8A- 44C - 5 PNK PNK PNK
0.5 TXL 7 0.5 TXL 7 439. ENG 439. ENG 439. ENG
50 50 0.5 TXL 7 TXL
0.5 50 7 TXL
0.5 50 7
50 PNK PNK PNK
0.8 TXL
50
19 0.8 TXL
50
19 TXL 19
0.8 50
AIR_SUSP_P TCS_SW_P
RPO LEGEND
ODDS_LED_P PTO_LED_P 2SP_LED_P CAT_IGN1_P EBC_IGN1_P
G40/GSJ/G45 - REAR AIR SUSPENSION
NW9 - ELECT TRAC CNTRL
IGNB_RLY_P JE3 - HYDRO BRAKES
JE4 - AIR BRAKES
REAR AIR SUSP BRAKES (Page 4)
HPZ - CONTROL RR AXLE
Air Susp Sw Tcs Led LCT TRANSMISSION UPFITTER PROV 2 SPEED REAR AXLE IGNA_RLY_P ENGINE CNTLS HYD BRAKES MWF - MD AUTO TRANS
Page 8A-52A -1 Page 8A-44B/C -2 Overdrive Defeat Sw Led Pto Enable Sw Elec 2Sp Sw (Page 4)
Ecu Ebc RQ3 - TRACTOR
Page 8A-27A - 1 Page 8A-18C - 1 Page 8A-37C - 1 Page 8A-20C - 5 Page 8A-44B - 1
U86 - TRAILER WIRING
FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:05:20 pm ORGANIZATION


Power Dist (LG5)
GMT560 05 X &LG5 h53010c 001 Beta 0 GMT560
Panel Set: 8 schematic sheet1 16 $IVEDWORK/h53010c__001 Friday, September 24, 2004 Panel Set: 8

2005 Medium Duty C Series Electrical – Revised 09/05 H53010c_001_08


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-29
Power Distribution — (LG5) 7.2L-Diesel/CAT
04 560 000 TY BETA - INITIAL CREATION 18SE01 001
04 560 1149 JG TRANS RPO UPDATE 13DE01 001
04 560 1207 JG SEO - Coca Cola 19MR02 001
04 560 1228 JG Add ABS delete option 03MY02 001
04 560 1228 AVM LG5 PCM-B FUSE change from 20 to 25 Amps 23SE02 001

SIR_P
COURTESY_P
(Page 1)
(Page 2)

&AJ3/AK5
1139. IP
&TNM
YEL 40. IP
0.5 TXL
50
7 ORN
0.5 TXL
50
7

SB1139

&AJ3/AK5 &AK5 SW40 COURTESY_P


1139. IP 1139. IP
YEL YEL (Page 2)
0.5 TXL
50
7 0.5 TXL
50
7

&TNM
40. IP
15326952 15326762 ORN -TNM
16F GT280 30M GTMXD TXL
0.5 50 1 40. IP
E B6 ORN
E B6 0.5 TXL
50
7
16M GT280 30F GTMXD
15326956 15304908 15326952
16F GT280
C

Dual SIR Driver only C 16M GT280


15326956

&AJ3
1139. BDY
YEL 40 COKE_LP_PP
0.5 TXL 7 =&CREWCAB#&TAT
50 40. BDY
SEO ORN
SA1139 0.5 TXL 7
&AK5 50
1139. BDY
YEL SEO - COCA COLA
0.5 TXL 7
40. BDY
-CREWCAB-TAT SA40
50
1139. BDY
&AJ3
1139. BDY
&AJ3 &AK5
1139. IP_EXTN Seo Lamp
Page 8A- 155A - 1 ORN
YEL YEL YEL TXL 19
0.8 50
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
=&CREWCAB#&TAT &CREWCAB
40. BDY 40. BDY
ORN ORN
0.8 TXL
50
19 0.8 TXL
50
19
Driver only Dual SIR

SDM_P SIR_OHM_P PSIR_P


DOME_P RR_DOME_P 40 COKE_LP_P

SEO

SIR SIR SIR


INTERIOR LIGHTS INTERIOR LIGHTS SEO - COCA COLA
Sdm Psir Delete Resistor Psir Defeat Sw
Dome Lamp Rear Dome Lamp Seo Lamp
Page 8A- 47A - 2 Page 8A- 47A -2 Page 8A- 47A - 2
Page 8A- 114A - 5 Page 8A- 114A - 5 Page 8A- 155A - 1

RPO LEGEND
AJ3 - DRIVER SIR
AK5 - DUAL SIR
CREWCAB - CREW CAB

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:05:20 pm ORGANIZATION


Power Dist (LG5)
GMT560 05 X &LG5 h53010c 001 Beta 0 GMT560
Panel Set: 9 schematic sheet1 16 $IVEDWORK/h53010c__001 Friday, September 24, 2004 Panel Set: 9

2005 Medium Duty C Series Electrical – Revised 09/05 H53010c_001_09


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-30
Power Distribution — (LLY) 6.6L-Diesel/Duramax
STEERING COLUMN IGN1_MAXI IGN3_MAXI
26062266 PAGE 8A-
IGNSW 010-1
CRUISE 034-1 242 (Page 2)
HORN 040-1 (Page 2) 342. IP
SIR 047-2 RED
WIPER 091-1 5.0 TXL
50
19
BEAMSW 100-1
TRNHZ 110-1
KEYMNDR 114-3
D5 D2

BATT 1 BATT 2 Str Col Asm - Ign Sw


560_ign_sw 004
UPC FNA

IGN0 IGN1 CRANK IGN3 IGN4/ACCY


12077822

ACCESSORY
LOCK
OFF
RUN
START
INTERIOR LIGHTS C1 C5 D1 C6 D6
Head Lamp Sw
300. IP
Page 8A-114A - 5 ORN
5.0 TXL
50
19

SA300
44 DIMMER

1390. IP 3. IP 5. IP 300. IP 300. IP 4. IP


WHT PNK YEL ORN ORN BRN
5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19 TXL
5.0 50 19 5.0 TXL
50
19

K4 K2 H4 K6 M4 K8 D2

A TRANS A START A AUX WIRE RLY A IGN4


12092079 12092079 12092078 12092077
B 10A B 10A B 15A B 20A

A ILLUM A PCM-I A GAUGES A SIR A TURN/BACKUP A HTR/AC A AXLE/4WD A BRAKE A CHASSIS


12092079 12092078 12092079 12092079 12092078 12092077 12092075 12092079 12092079
B 10A B 15A B 10A B 10A B 15A B 20A B 30A B 10A B 10A

L3 L1 J7 J5 J3 J1 L5 N7 N5 N3 N1 L7 E1
TRANS_P PCM-I_P GAUGES_P SIR_P TURN_P START_P BRAKE_P CHASSIS_P AUX_WIRE_P IGN4_P

1020 439 39 1139 139 806 441 541 641 43


(Page 7) (Page 8) (Page 6) (Page 9) (Page 6) (Page 6) 141. IP (Page 6) (Page 8) (Page 6) (Page 7)
BRN
1.0 TXL
50
19

SA141

&C49 &C36
141. IP 141. IP 141. IP 141. IP 141. IP
BRN BRN BRN BRN BRN
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19

8 ILLUM HVAC_P TEMP_CNTL_P VAC_PUMP_P HVAC_FOG_P R_HTR_RLY_P

INTERIOR LIGHTING HVAC HVAC HVAC REAR DEFOGGER REAR HEATER


Dimmer Signal Dist Hvac Temperature Motor Vacuum Pump Rear Defog Cntl Rear Heater Rly Coil
Page 8A- 114A - 1 Page 8A- 60/65A- 1 Page 8A- 60/65A- 1 Page 8A- 60/65A-1 Page 8A- 61A- 1 Page 8A- 66A- 1
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:06:42 pm ORGANIZATION
Power Dist (LLY)
GMT560 05 X &LLY h53010d 002 Beta 0 GMT560
Panel Set: 1 schematic sheet1 12 $IVEDWORK/h53010d__002 Friday, September 24, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53010d_002_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-31
Power Distribution — (LLY) 6.6L-Diesel/Duramax
BATTERIES
Battery Positive
Page 8A- 35D/F - 1

Maxi Ring Term B A 1 MAXICTR_P


max_bat 002
UPC FNA
12146366
MAXBATT

Maxifuse - Block Asm


ELEC BRK - FAM 2
560_rly_max 007
UPC FNA
A A A A A A A A
IGN1 IGN4 IGN3 BATT/HAZ HEADLAMP LIGHTING HVAC BRAKE LP - FAM 3
12065933 12065934 12065935 12065935 12065933 12065933 12065934 12077843
B B B B B B B B
40A 50A 60A 60A 40A 40A 50A 30A

12092231
ACTIVE TRANSFER CASE
A1 A2 A3 A4 A5 A6 A7 A8
4WD ATC Mdl IGN3_MAXI
Page 8A-38a- 01 242. IP 142. IP 1142. IP 1342. IP
RED 342 RED RED RED &U86
5.0 TXL 19 (Page 1) 5.0 TXL 19 3.0 TXL 19 3.0 TXL 19 642. IP
50 50 50 50
RED
IGN1_MAXI 3.0 TXL 19
50
IGN4_MAX
(Page 1)
542 HVAC_MTR_P ABS_TRLR2_P
4WD_ATC 242. IP 1242
&NP1 RED (Page 5)
242. IP 5.0 TXL 19
RED 50 SA142 SA1142
3.0 TXL
50
19
SA242 HVAC TRAILER WIRING
142. IP 142. IP 1142 HEADLAMP_P 1142. IP Blow Motor Rly Brake
242 STARTRLY_P RED RED RED Page 8A- 60A/65A - 1 Page 8A-119A - 1
5.0 TXL
50
19 5.0 TXL
50
19
EXTERIOR LIGHT 3.0 TXL
50
19

STARTING & CHARGING Head Lamp Sw


Starter Rly Page 8A-110A - 5
Page 8A- 30A - 1 B4 D6 F4 F8

Lp1-Block Asm
560_rly_ip1_d 003
UPC FNA

TRLR
A
A STOP A HAZARD A TRN/HAZ PWR ACCY A RADIO/CHIME A PWR POST A CHMSL A DRL A MARKER LP A PARK A COURTESY
12092077 12092076 12092077 12182114 12092078 12092077 12092077 12092078 12092077 12092077 12092079
B 20A B 25A B 20A B 20A B 15A B 20A B 20A B 15A B 20A B 20A B 10A

12110746
G1
C7 C5 C3 C1 E3 E5 E7 G3 G G7 5

1140. IP 1740. IP
ORN ORN 1340. IP
ACCY_P 0.8 TXL 19 POST 0.8 TXL 19 ORN COURTESY_P
50 50 1.0 TXL 7
50
540 840 40
140 BRK_SW_P 1040 HAZ_P 640 TRLR_HAZ_P (Page 7) (Page 8) CHMSL_ISO_P (Page 8)
SA1140 240 PARK_P

&NP1
241. IP
&UXZ
1140. IP 1140. IP 1140. IP BRN
BRAKES EXTERIOR LIGHT EXTERIOR LIGHT ORN ORN ORN EXTERIOR LIGHT 0.8 TXL
50
7
TXL
0.8 50 19 TXL
0.8 50 19 0.8 TXL 19 EXTERIOR LIGHT
Brake Switch Turn Hazard Sw Trailer Rlys 50 Chmsl Iso Rly
Head Lamp Sw ATCSWP
Page 8A- 44A/B -4 Page 8A-110A - 1 Page 8A-110A - 2 Page 8A-110A - 2
Page 8A-110A - 5
RADIO_P IPC1_P CHIME_P
340 DRL_BEAM_P MRK_LPS_P

ACTIVE TRANSFER CASE


RADIO IP CLUSTER CHIME MDL 4WD ATC Mdl
DRL EXTERIOR LIGHT
Radio Pwr Ipc Chime Mdl Page 8A-38a - 02
Drl Diode Marker Lp Rly
Page 8A-150A - 1 Page 8A-81A - 2 Page 8A-76A - 1
Page 8A-102A - 1 Page 8A-110A - 4
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:06:42 pm ORGANIZATION
Power Dist (LLY)
GMT560 05 X &LLY h53010d 002 Beta 0 GMT560
Panel Set: 2 schematic sheet1 12 $IVEDWORK/h53010d__002 Friday, September 24, 2004 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H53010d_002_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-32
Power Distribution — (LLY) 6.6L-Diesel/Duramax

BATTERIES
Battery Positive
Page 8A- 35D/F - 1
BUSBAR_P BUSBAR2_P

1 1
(Page 4) (Page 4)
UHDIST_P
Underhood Distribution Center
12146281 PAGE 8A-
PTO RLY 18A-2
FUEL PUMP RLY 22A/C-1
STARTER RLY 30A/E-1 J3-A J2-A
HORN RLY 40A-1 UHBATT

Family 2 Family 3 Family 2 Family 3

A HORN A HORN A FUEL A FUEL (L18)


A A A A A A A 12065931 12077842 12065931 ECM-B (LG5)
STUD A STUD B ABS 2 ABS 3 ABS 1 ENGINE E/A PUMP
12065932 12065932 12065933 12065933 12065933 12065934 12065933 20A 20A 20A 12077842
B B B B B B B Maxi B Maxi Maxi B
30A 30A 40A 40A 40A 50A 40A B B 20A
Maxi Maxi Maxi Maxi Maxi Maxi Maxi Maxi

A B
J1-M2 J1-M3 J1-M1 J1-M4 J1-M5 J1-M6 J1-M7

1642. ENG 42. ENG 442. ENG 1840. ENG


RED RED RED 1042. ENG ORN
TXL 19
3.0 50 3.0 TXL 19 3.0 TXL 19 TXL 19
3.0 50
50 50 RED
5.0 TXL
50
19

SA1042
740. ENG 740. ENG 1640. ENG
ORN ORN ORN
1.0 TXL
50
19 1.0 TXL
50
19 2.0 TXL
50
19
1042. ENG
RED
TXL 19
5.0 50
15450272 1042. ENG
30M GTMXD SLD RED Loop Anchor Loop Anchor Loop Anchor
A2 A4 D4 5.0 TXL
50
19
IGN_B_P
A2 A4 D4 1042. ENG LA740 LB740 LA1640
30F GTMXD SLD RED (Page 4)
15355480 IGN_A_P
5.0 TXL
50
19

1642. R_CHASSIS 42. R_CHASSIS (Page 4) 740. ENG 740. ENG 1640. ENG
RED RED IGNB_RLY_P ORN ORN ORN
TXL 19
3.0 50 3.0 TXL 19 TXL 19
1.0 50 1.0 TXL 19 2.0 TXL 19
50 50 50
(Page 4)

HYD_EBC_P EBC2_P 442 EBC_P EAC_MTR_P HORN_P HORN_RLY_P FUEL_RLY_P

HYDRO BRAKES HYDRO BRAKES BRAKES HYDRO BRAKES HORN HORN FUEL HAND & STOR
Ebc Ebc Ebc / Rly Elec Air Comp Horn Rly Horn Rly Fuel Pump Rly
Page8A-44A/B - 1 Page8A-44A/B -1 Page8A-44A/B -1 Page 8A- 44A/B - 5 Page 8A- 40A - 1 Page 8A- 40A - 1 Page 8A- 22D -1

RPO LEGEND
K40 - EXHAUST BRAKE
NPE - EXHAUST RESTRICTOR
FAM2 - FAMILY 2

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:06:42 pm ORGANIZATION


Power Dist (LLY)
GMT560 05 X &LLY h53010d 002 Beta 0 GMT560
Panel Set: 3 schematic sheet1 12 $IVEDWORK/h53010d__002 Friday, September 24, 2004 Panel Set: 3

2005 Medium Duty C Series Electrical – Revised 09/05 H53010d_002_03


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-33
Power Distribution — (LLY) 6.6L-Diesel/Duramax
IGNB_RLY_P

1042
IGN_A_P (Page 3) IGNA_RLY_P IGN_B_P

1042 439 1042


(Page 3) (Page 8) (Page 3)
C6 C4 A4 A6

Uh - Ign Rlys
560_fsblk_2000 001
UPC FNA

30 86 86 30
IGNA RLY IGNB RLY

12088567 12193604
87 85 85 87

12146281

D4 D6 B6 B4
2000. ENG 2000. ENG
BUSBAR2_P BUSBAR_P PPL PPL
(Page 3) (Page 3) 5.0 TXL
50
19 5.0 TXL
50
19
250 IGNA_RLY_G 2219 IGNB_P

Loop Anchor
Loop Anchor
LB2000
&C49
GND DIST ENG CNTLS
LA2000
1. ENG 1. ENG Gnd Zone #2B Pcm
RED RED 2000. ENG 2000. ENG
PPL Page 8A-14A - 2 Page 8A-20D - 2 PPL
5.0 TXL
50
19 5.0 TXL
50
19
TXL 19
5.0 50 5.0 TXL
50
19

J1-F7 J1-H7 J1-K7 J1-F1 J1-H3 J1-F3 J1-K5 J1-H5 J1-F5

Uh - Block Asm
560_fsblk_uh_04i 001
&L18/LLY/LG4 &L18
UPC FNA
PCM-B ENG-3
L18/LLY/LG5 O2A L18/LG4/LG5
HTD FUEL ENG-4 12092078
A 12092079 A A A/C COMP A REAR DEFOG A A ENG-1 A L18 A ENG-2 A
LLY/LG4/LG5 L18/LLY/LG4
10A 12092079 15092075 12092079 12092078 12092078 15A
12092077 12092079
B B B 10A B 30A B B 10A B 15A B 15A B
LG4 20A 10A LLY
12092078 12092076 12146281
15A 25A J2- 12110127
J3-12110127
J1-G8 J1-J8 J1-L8 J1-G2 J1-J4 J1-G4 J1-L6 J1-J6 J1-G6

&C49
1440. ENG 1240. ENG 1093. ENG
ORN ORN PPL ENG-4_P ENG-1_P ENG-2_P ENG-3_P
1.0 TXL
50
19 0.8 TXL
50
19 2.0 TXL
50
19
639 239 339 539
(Page 8) (Page 8) (Page 6) (Page 8)
15336173 15336173
24M GTMXD SLD 24M GTMXD SLD
A4 C4
A4 24F GTMXD SLD C4 24F GTMXD SLD
PCM-B_P 15366099 15366099

440 &C49
(Page 7) 1440. IP 1093. IP
ORN PPL
TXL
1.0 50 19 2.0 TXL 19
50

HFUEL_3_P HVAC_RLYA_P DEFOG_P

HEATED FUEL HVAC REAR DEFOGGER


Htd Fuel Rly Enable Rly Rear Defog Cntl
Page 8A-23D - 1 Page 8A-65A - 2 Page 8A- 61A-1

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:06:42 pm ORGANIZATION


Power Dist (LLY)
GMT560 05 X &LLY h53010d 002 Beta 0 GMT560
Panel Set: 4 schematic sheet1 12 $IVEDWORK/h53010d__002 Friday, September 24, 2004 Panel Set: 4

2005 Medium Duty C Series Electrical – Revised 09/05 H53010d_002_04


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-34
Power Distribution — (LLY) 6.6L-Diesel/Duramax
RPO LEGEND Loop Anchor
M74/MTX - FAM 2 LCT
FAM2 - FAMILY 2
EXTERIOR LIGHT EXTERIOR LIGHT EXTERIOR LIGHT BRAKES
B3D - SCHOOL BUS
Head Lamp Sw LA755 Turn Haz Sw Turn Haz Sw Brake Switch
ANC - SHUTTLE BUS
Page 8A-110A -5 Page 8A-110A - 1 Page 8A-110A - 1 Page 8A- 44A/B - 4

450 IGN4_RLY_G
ONSTAR_BAT 755. IP
I/P Distribution/Relay Center 755. IP BLK
12129833 PAGE 8A- (Page 5) 9 PARK_LP_P BLK 5.0 TXL 19 18 LR_STOP_LP 19 RR_STOP_LP 17 BRAKE_ISO_P
&UE1 50
HEATED FUEL RLY 23D-1 1242. IP 5.0 TXL 19
DRL RLY 102A-1 50
RED
BRAKE LAMP RLY 110A-2 TXL 19 GND DIST
CHMSL RLY 110A-2 5.0 50
LH TURN TRAILER RLY 110A-2 Gnd Zone #4B
RH TURN TRAILER RLY 110A-2 S5 R5 R1 Page 8A-14A - 5 L86 L30 S3 T3 S7
MARKER LAMP RLY 110A-4
HEATED MIRROR RLY 147B-1
Ip2 - Block Asm
86 30 560_rly_ip2_d_04 001
A UPC FNA
A ONSTAR A RH PARKLAMP A LH PARKLAMP PWR WINDOW A RADIO U Ignition 4 A L-RR TRUCK A R-RR TRUCK A BRAKE ISO
12092078 12092079 12092079 12182116 12092079 12092079 12092079 12092079
B 15A B 10A B 10A B 25A B 10A 12193604 B 10A B 10A B 10A
85 87
12129833
S6 R8 R6 R2 R4 L85 L87 S4 T4 S8
2040. IP 618. IP 619. IP
2609. IP 2509. IP ORN YEL GRN DK
&UE1 BRN/WHT BRN 0.8 TXL 19 TXL 19 TXL 19
2140. TXL 19 50 1.0 50 1.0 50
1.0 50 1.0 TXL
50
19
BRAKE_ISO
ORN 343 WIN_IGN4_P
TXL
0.8 50 19
1320
IP (Page 8)
IGN4_RLY SA619
SA2140 SA2609 43
(Page 7)
&UE1 &UE1 POWER WINDOW
2140. 2140. 2609. IP 619. IP
ORN ORN BRN/WHT Window Switch &NP1
GRN DK
230. IP
0.8 TXL 19 0.8 TXL 19 1.0 TXL 19 Page 8A-120A/B - 1 BRN/WHT 1.0 TXL 19
50 50 50 50
IP IP 0.35 TXL 7
Blunt Cut 50
ONSTAR_P2 ONSTAR_P1 MRK_RLY_P BA2040 ATCBLT RR_TURN_P 619 RTURN_RLY_P

ONSTAR ONSTAR EXTERIOR LIGHTING ACTIVE TRANSFER CASE EXTERIOR LIGHT EXTERIOR LIGHT
OnStar Mdl OnStar Mdl Marker Lamp Rly SE2509 4WD ATC Mdl Rr Turn Lp Rh Turn Trailer Rly
Page 8A- 85A - 1 Page 8A- 85A - 1 Page 8A- 110A - 4 Page 8A-38a - 02 Page 8A-110A - 3 Page 8A-110A - 2

2609. IP 2509. IP &M74/MTX SA618


BRN/WHT BRN 2509. IP 2509. IP
BRN BRN 618. IP
1.0 TXL 19 1.0 TXL 19
50 50 TXL
0.8 50 19 0.5 TXL
50
7
YEL
1.0 TXL
50
19
15392708
40M GTMXD SLD
B4 C12 2509 DOOR_SW_ILL SW_ILLUM 618 LTURN_RLY_P
ODDS_LP LR_TURN_P
B4 C12 40F GTMXD SLD
2609. R_CHASSIS 15392710
BRN/WHT 2509. R_CHASSIS
TXL 19
1.0 50 BRN &UE1
TXL 19
1.0 50 INTERIOR LIGHTING INTERIOR LIGHTING LCT TRANSMISSION 1242. IP EXTERIOR LIGHT EXTERIOR LIGHT
Door Switch Illum Switch Illum Overdrive Defeat Sw Illum RED Lr Turn Lp Lh Turn Trailer Rly
TXL
5.0 50 19
Page 8A-114A - 2 Page 8A-114A - 1 Page 8A-27A - 1 Page 8A-110A - 3 Page 8A-110A - 2
SB2609 SH2509
ONSTAR_BAT SA1242
1242
-B3D-ANC -B3D-ANC (Page 5) &UE1 -UE1
2609. R_CHASSIS 2609. R_CHASSIS 2509. R_CHASSIS 2509. R_CHASSIS 1242. IP 1242. IP
BRN/WHT BRN/WHT BRN BRN RED RED
2.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 2.0 TXL
50
19 5.0 TXL
50
19 5.0 TXL
50
19

R_TAIL_P RFR_PARK_P 2609 BB_R_PARK 2509 BB_L_PARK LFR_PARK_P L_TAIL_P

IGN4_MAX
EXTERIOR LIGHTING EXTERIOR LIGHTING BODY BLDR/SCH BUS BODY BLDR/SCH BUS EXTERIOR LIGHTING EXTERIOR LIGHTING
Right Rear Parklamp Right Front Parklamp Right Park Left Park Left Front Parklamp Left Rear Parklamp (Page 2)
Page 8A- 110A - 3 Page 8A- 110A - 1 Page 8A- 119D/E - 1 Page 8A- 119D/E - 1 Page 8A- 110A - 1 Page 8A- 110A - 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:06:42 pm ORGANIZATION


Power Dist (LLY)
GMT560 05 X &LLY h53010d 002 Beta 0 GMT560
Panel Set: 5 schematic sheet1 12 $IVEDWORK/h53010d__002 Friday, September 24, 2004 Panel Set: 5

2005 Medium Duty C Series Electrical – Revised 09/05 H53010d_002_05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-35
Power Distribution — (LLY) 6.6L-Diesel/Duramax
AUX_WIRE_P GAUGES_P

(Page 1) (Page 1)

641. IP 39. IP
BRN TURN_P PNK
0.8 TXL
50
19 0.5 TXL
50
7
(Page 1)

SA641 139. IP
SA39
PNK
TXL
0.8 50 19

&DB6/DB8 &DB6/DB8 -T62


641. IP 641. IP 641. IP 641. IP SA139
BRN BRN BRN BRN -T62 &UXT &AU0
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 39. IP 39. IP 39. IP 39. IP 39. IP 39. IP
50 50 50 50
PNK PNK PNK PNK PNK PNK
139. IP 0.5 TXL
50
7 TXL
0.5 50 7 TXL
0.5 50 7 TXL
0.5 50 7 0.5 TXL
50
7 TXL
0.5 50 7

15326762 H_MIR_RLY_P DRL_P 15392708 139 IGTRNHAZ_P PNK


30M GTMXD 40M GTMXD SLD 0.8 TXL 19 15304908
B10 B2 50
IPC_IGN1_P DRL_RLY_P TELLTALE_P TEMP_GAGE_P ILLUM_P 30F GTMXD
B2 15355480 A10
B10 40F GTMXD SLD 30F GTMXD SLD
30F GTMXD 15392710 D3 IP A10
15304908 30M GTMXD
POWER MIRRORS DRL EXTERIOR LIGHT ENG 15326762
Htd Mirror Rly Turnhaz Sw
D3
Drl Mdl 30M GTMXD SLD
Page 8A- 147B - 1 Page 8A- 102A - 1 Page 8A-110A - 1 15450272 INTERIOR LIGHTS
641.
&DB6/DB8
IP_EXTN 641.
-B3D-ANC
R_CHASSIS
IP CLUSTER DRL TELL TALE TELL TALE 39.
&AU0
XBDY
BRN BRN Ip Cluster Drl Rly Tt Module Trans Temp Gauge Headlamp Sw PNK
0.8 TXL 19 641 BAT_ISO_P 0.8 TXL 19 Page 8A-81A - 2 Page 8A-102A - 1 Page 8A-86A - 1 Page 8A-86A - 2 Page 8A-114A - 5 0.5 TXL 7
50 50 50

&MWW/MWX &M74/MTX
139. ENG 139. ENG
PNK PNK
BATTERIES 0.8 TXL 19 TXL 19
0.8 50
50
Battery Isolator
Page 8A- 35D - 2
ENG-2_P
H_MIR_SW_P BB_P BU_MAN2_P BU_LCT_P RFA_IGN1_P
(Page 4)
BRAKE_P

(Page 1) 339. ENG


PNK
0.8 TXL
50
19
POWER MIRRORS 441. IP BODY BUILDER EXTERIOR LIGHT LCT TRANSMISSION KEYLESS ENTRY
Htd Mirror Sw BRN Ign 3 Reverse Sw Nsbu Rev Sw Rfa Mdl
Page 8A-147B - 1 0.5 TXL
50
7
Page 8A-119D - 1 Page 8A-110A - 6 Page 8A- 27A - 3 Page 8A-132A - 1
SA441
START_P
SA339
(Page 1)
&MWW/MWX
441. IP 441. IP 441. IP 441. IP
BRN BRN BRN BRN 806. IP
PPL 339. ENG 339. ENG 339. ENG 339. ENG
TXL
0.8 50 19 TXL
0.5 50 7 TXL
0.5 50 7 TXL
0.5 50 7
0.5 TXL 7 PNK PNK PNK PNK
50 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
50 50 50 50
15355480 15326762 15304908 SA806
30F GTMXD SLD 30M GTMXD 30F GTMXD
C2 B2 B10
C2 B2 B10 RPCV_P2 EGRDCMTR_P EGRDCMTR_P2 RPCV_P
30M GTMXD SLD 30F GTMXD 30M GTMXD
15450272 15304908 15326762
806. IP 806. IP 806. IP
441. ENG PPL PPL PPL
&MWW/MWX 0.5 TXL 7 0.5 TXL 7 TXL
0.5 50 7
BRN 441. IP_EXTN 441. XBDY 50 50
0.8 TXL
50
19
BRN BRN ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS
15366099 15392708 15355480
0.5 TXL
50
7 0.5 TXL
50
7
24F GTMXD SLD 40M GTMXD SLD 30F GTMXD SLD Pcm Pcm Pcm Pcm
C8 C9 C5
15326835 Page 8A-20D - 5 Page 8A-20D - 5 Page 8A-20D -5 Page 8A-20D - 5
8F GT150 SLD C8 C9 C5
E HIS_LED_P CR_CLU_P
24M GTMXD SLD 40F GTMXD SLD 30M GTMXD SLD
806 CRANK2_P
15336173 15392710 15450272
E 8M GT150 SLD
15326840 806. ENG 806. R_CHASSIS
PPL PPL
441. AC 0.8 TXL
50
19 0.8 TXL
50
19

BRN ENGINE CNTLS ENGINE CNTLS STARTING & CHARGING


TXL
0.8 50 19 RPO LEGEND
Hi Idle Lp Clutch Sw Clutch Sw
Page 8A-20D - 5 Page 8A-20D - 4 Page 8A- 30D - 1 M74/MTX - FAM 2 LCT
HVAC_R_P TCC_P STARTRLY2_P EBC_CRANK_P 806 CRANK_P MWW/MWX - MANUAL TRANS
DB6 - HTD,LTD,PWR OSRVM
DB8 - HEATED OSRVM
AU0 - KEYLESS ENTRY
UXT - TRANS TEMP GAUGE
HVAC BRAKES STARTING & CHARGING HYD BRAKES STARTING & CHARGING T62 - DRL DELETE
Ac Enable Rly Brake Sw Starter Rly Ebc Start Neutral Sw FAM2 - FAMILY 2
Page 8A-65A - 2 Page 8A- 44A/B - 4 Page 8A- 30D - 1 Page 8A-44A/B - 1 Page 8A- 30D - 1 B3D - SCHOOL BUS
ANC - SHUTTLE BUS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:06:42 pm ORGANIZATION


Power Dist (LLY)
GMT560 05 X &LLY h53010d 002 Beta 0 GMT560
Panel Set: 6 schematic sheet1 12 $IVEDWORK/h53010d__002 Friday, September 24, 2004 Panel Set: 6

2005 Medium Duty C Series Electrical – Revised 09/05 H53010d_002_06


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-36
Power Distribution — (LLY) 6.6L-Diesel/Duramax
IGN4_P
PCM-B_P TRANS_P
(Page 1)
ACCY_P (Page 4) (Page 1)
(Page 2) 43. IP
440. ENG YEL 1020. IP
ORN 1.0 TXL 19 PNK
=&LLY&C36#&LLY&DB6#&LLY&AU3 TXL 19
0.8 50 50 0.5 TXL 7
540. IP 50
ORN
TXL
1.0 50 19 SA43
SA440 SA1020
SA540
43. IP 43. IP 43. IP 43. IP
440. ENG 440. ENG YEL YEL YEL YEL
TXL
1.0 50 19 1.0 TXL 19 1.0 TXL 19 TXL
1.0 50 19
&C36 =&LLY&DB6#&LLY&AU3 ORN ORN 50 50 1020. IP 1020. IP
540. IP 540. IP 0.8 TXL 19 TXL 19
0.8 50 PNK PNK
50
ORN ORN 0.5 TXL 7 0.5 TXL 7
1.0 TXL
50
19 1.0 TXL
50
19 50 50

IPC_IGN_P 15355480
IGNSW_D2_P WASH_P WIPE_P
30F GTMXD SLD
R_HVAC_P LB7_BAT2_P LB7_BAT1_P 440 TCM_BAT_P C4 IP
IGN4_RLY ENG
C4 30M GTMXD SLD
(Page 5) 15450272
15304908 IP CLUSTER
30F GTMXD
IP CLUSTER WIPER/WASHER WIPER/WASHER
A9 TRANSMISSION Ip Cluster
REAR HEATER ENGINE CNTLS ENGINE CNTLS Ip Cluster Wiper Motor Wiper Switch
Tcm Page 8A-81A -2
Rear Heater Rly Pcm Pcm Page 8A-81A - 2 Page 8A-91A - 1 Page 8A-91A - 1
Page 8A-66A - 1 A9 30M GTMXD Page 8A-20D - 2 Page 8A-20D - 2 Page 8A-27A - 1
15326762 &M74/MTX
1020. ENG
PNK
0.8 TXL
50
19

&MWW/MWX
1020. ENG
&AU3 PNK
540. XBDY SB1020 0.8 TXL
50
19
ORN
1.0 TXL
50
19

&M74/MTX &M74/MTX &M74/MTX


SB540 1020. ENG 1020. ENG 1020. ENG
&DB6-AU3
540. XBDY PNK PNK PNK
ORN 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
1.0 TXL
50
19

&AU3 &AU3 &AU3 &AU0


540. XBDY 540. XBDY 540. XBDY 540. XBDY
ORN ORN ORN ORN
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19
LCT_IGN0_P LCT1_IGN0_P LB7_IGN0_P
LK_RLY_P RFA_P
15317322 15317322
22M GTMXD 22M GTMXD
B11 B11
TRANSMISSION TRANSMISSION ENGINE CNTLS
B11 22F GTMXD
B11 Tcm Tcm Pcm
22F GTMXD
15317325 15317325 PWR DR LK KEYLESS ENTRY Page 8A-27A - 1 Page 8A-27A - 1 Page 8A-20D - 2
Dr Lk Rly Rfa Mdl
Page 8A-130A - 1 Page 8A-132A - 1

&DB6-AU3 &AU3&DB6 &AU3-DB6 &AU3


540. LDOOR 540. LDOOR 540. LDOOR 540. RDOOR
ORN ORN ORN ORN
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 TXL 19
1.0 50

SC540 PASS_LK_P

&AU3&DB6 &AU3&DB6
540. LDOOR 540. LDOOR
ORN ORN PWR DR LK
TXL 19
1.0 50 TXL 19
1.0 50 Pass Dr Lck Sw
Page 8A-130A - 1

RPO LEGEND
MIR_SW_P DRV_LK_P
AU3 - POWER DOOR LOCKS
AU0 - KEYLESS ENTRY
DB5 - MANUAL OSRVM
DB6 - HTD,LTD,PWR OSRVM
M74/MTX - FAM 2 LCT
POWER MIRRORS PWR DR LK MWW/MWX - MANUAL TRANS
Mirror Switch Drv Dr Lck Sw
Page 8A-147B - 1 Page 8A-130A - 1 AK5 - DUAL SIR

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:06:42 pm ORGANIZATION


Power Dist (LLY)
GMT560 05 X &LLY h53010d 002 Beta 0 GMT560
Panel Set: 7 schematic sheet1 12 $IVEDWORK/h53010d__002 Friday, September 24, 2004 Panel Set: 7

2005 Medium Duty C Series Electrical – Revised 09/05 H53010d_002_07


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-37
Power Distribution — (LLY) 6.6L-Diesel/Duramax
POST
ENG-1_P
(Page 2)
(Page 4)
BRAKE_ISO
840. IP
ORN 239. ENG (Page 5)
TXL
1.0 50 19
PNK
TXL 19
0.8 50 1320. IP
SA840 BLU LT
TXL
0.5 50 7

SA239
&M74/MTX &K40/NPE
SA1320
840. IP 840. IP 840. IP 840. IP 840. IP 239. ENG 239. ENG 239. ENG 239. ENG 239. ENG
ORN ORN ORN ORN ORN PNK PNK PNK PNK PNK
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 TXL 7
0.5 50 TXL 19
0.8 50
1320. IP 1320. IP
15326952 AUX1_P AUX2_P DLC_P SERIAL_P 239 PTO1_RLY_P HTR_RLY_D_P BLU LT BLU LT
16F GT280 TXL
0.5 50 7 TXL
0.5 50 7
R 15450272 15326636
LB7_MAF_P
30M GTMXD SLD 6F GT280 SLD 15450272
R B10 ENG B 30M GTMXD SLD
16M GT280
IP A5 ENG 15392708
15326956 B10 B IP 40M GTMXD SLD
30F GTMXD SLD 6M GT280 SLD A5 D3
AUX POWER AUX POWER DATA LINK CONN DTC UPFITTER PROV 15355480 ENGINE CNTLS 15326640 30F GTMXD SLD
Aux Power #1 Aux Power #2 Data Link Conn Batt + Pto Rly Glow Plug Cntrl ENGINE CNTLS 15355480 D3 40F GTMXD SLD
Page 8A-19A -1 Page 8A-19A - 1 Page 8A-50A - 1 Page 8A-55B - 1 Page 8A-18A - 2 Page 8A-20D - 10 Maf Sense 239. IP 15392710
Page 8A-20D - 8 PNK
TXL
0.5 50 7
840 CIGAR_P

&M74/MTX
239. IP
PNK 239 EXHBRAKE1_P HFUEL_R3_P CHMSL_RLY_P 1320 BB_STOP_P 1320 BRK_NO_P
TXL
0.5 50 7
AUX POWER &MWW/MWX
Cigar Lighter SC239 239. IP
Page 8A-19A - 1 PNK
TXL
0.5 50 7
PCM-I_P EXH BRAKE/RSTR HEATED FUEL EXTERIOR LIGHT BODY BLDR/SCH BUS ENGINE CNTLS
&M74/MTX &M74/MTX
239. IP 239. IP Exhaust Brake/Rstr Sol Heated Fuel Rly Chmsl Iso Rly Stop Pcm
(Page 1) PNK PNK
439. IP Page 8A-29A - 1 Page 8A-23D - 1 Page 8A-110A - 2 Page 8A-119D/E - 1 Page 8A-20D - 4
PNK 0.5 TXL
50
7 TXL
0.5 50 7
0.8 TXL
50
19

SA439 ODDS_LED_P

439. IP 439. IP 15326762


PNK PNK 30M GTMXD
TXL 19 LCT TRANSMISSION A8
0.8 50 0.8 TXL
50
19
Overdrive Defeat Sw Led A8 CHASSIS_P ENG-3_P
Page 8A-27A - 1 30F GTMXD
15392708 15355480 15304908
(Page 1) (Page 4)
40M GTMXD SLD 30F GTMXD SLD
A6 A4 IP
239. IP_EXTN
A4 ENG PNK 541. IP 539. ENG
A6 40F GTMXD SLD 0.5 TXL 7
BRN PNK
30M GTMXD SLD 50
15392710 15450272 0.5 TXL
50
7 TXL 19
2.0 50
PTO_SW_P
439. R_CHASSIS 439. ENG ENG-4_P
PNK PNK SD541 SA539
TXL 19
0.8 50 0.8 TXL 19 (Page 4)
50
639. ENG
EBC_IGN1_P UPFITTER PROV 541. IP 541. IP 539. ENG 539. ENG PNK
TXL 19
0.8 50
Pto Enable Sw BRN BRN PNK PNK
Page 8A-18A - 1 0.5 TXL
50
7 0.5 TXL
50
7 TXL 19
2.0 50 2.0 TXL
50
19

15450272
30M GTMXD SLD
15326762 A1 ENG
HYD BRAKES SB439 30M GTMXD EAC_RLY_P EDU1_P EDU2_P
A1
IP
Ebc B5 30F GTMXD SLD
Page 8A-44A/B - 1 15355480
B5
30F GTMXD
439. ENG 439. ENG 439. ENG 15304908 639. IP
PNK PNK PNK &NW9 PNK
0.8 TXL 19 0.8 TXL 19 TXL 19
0.8 50 541. IP_EXTN HYDRO BRAKES ENGINE CNTLS ENGINE CNTLS 0.5 TXL 7
50 50 50
BRN Reservoir Air Press Sw Edu Edu
0.5 TXL
50
7
Page 8A- 44A/B - 5 Page 8A-20D - 4 Page 8A-20D - 4
IGNA_RLY_P CRUISE_P
(Page 4) LB7_IGN1_P LB7_IGN1_P2 TCS_SW_P

RPO LEGEND
NW9 - ELECT TRAC CNTRL
CRUISE CONTROL
K40 - EXHAUST BRAKE
Cruise Cntl Sw
ENGINE CNTLS ENGINE CNTLS FAM2 - FAMILY 2 BRAKES Page 8A-34A -1
Pcm Pcm M74/MTX - FAM 2 LCT Tcs Led
Page 8A-20D - 2 Page 8A-20D - 2 MWW/MWX - MANUAL TRANS Page 8A-44A/B -2

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:06:42 pm ORGANIZATION


Power Dist (LLY)
GMT560 05 X &LLY h53010d 002 Beta 0 GMT560
Panel Set: 8 schematic sheet1 12 $IVEDWORK/h53010d__002 Friday, September 24, 2004 Panel Set: 8

2005 Medium Duty C Series Electrical – Revised 09/05 H53010d_002_08


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-38
Power Distribution — (LLY) 6.6L-Diesel/Duramax

SIR_P
(Page 1)

&AJ3/AK5
1139. IP
YEL
0.5 TXL
50
7
COURTESY_P

(Page 2)
SB1139

40. IP
ORN
TXL
0.5 50 7
&AJ3/AK5 &AK5
1139. IP 1139. IP
YEL YEL 15326952
0.5 TXL 7 TXL
0.5 50 7 16F GT280
50 C
C 16M GT280
15326952 15326762
16F GT280 30M GTMXD 15326956
E B6
E 16M GT280 B6 30F GTMXD
15326956 15304908
&CREWCAB
40. BDY
ORN
Dual SIR Driver only 0.5 TXL
50
7

-CREWCAB SA40
40. BDY
&AJ3
1139. BDY ORN
TXL 19
0.8 50
YEL
0.5 TXL 7 &CREWCAB &CREWCAB
50 40. BDY 40. BDY
ORN ORN
SA1139 0.8 TXL 19 0.8 TXL 19
&AK5 50 50
1139. BDY
YEL
0.5 TXL
50
7
&AJ3 &AJ3 &AK5
1139. BDY 1139. BDY 1139. IP_EXTN
YEL YEL YEL
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
DOME_P RR_DOME_P

Driver only Dual SIR

INTERIOR LIGHTS INTERIOR LIGHTS


Dome Lamp Rear Dome Lamp
SDM_P SIR_OHM_P PSIR_P Page 8A- 114A - 5 Page 8A- 114A - 5

SIR SIR SIR


Sdm Psir Delete Resistor Psir Defeat Sw
Page 8A- 47A - 2 Page 8A- 47A - 2 Page 8A- 47A - 2

RPO LEGEND
AJ3 - DRIVER SIR
AK5 - DUAL SIR
CREWCAB - CREW CAB

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:06:42 pm ORGANIZATION


Power Dist (LLY)
GMT560 05 X &LLY h53010d 002 Beta 0 GMT560
Panel Set: 9 schematic sheet1 12 $IVEDWORK/h53010d__002 Friday, September 24, 2004 Panel Set: 9

2005 Medium Duty C Series Electrical – Revised 09/05 H53010d_002_09


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-39
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
ENGINE CNTLS ENGINE CNTLS TRANSMISSION
Pcm (O2 Snsr Gnd) Pcm (O2 Snsr Gnd) Nsbu Sw
Page 8A- 20A - 7 Page 8A- 20A -7 Page 8A- 27A -3

L18 L18

O2_HTRA_G O2_HTRB_G NSBU_G

=&L18-NM2 =&L18-NM2 =&L18&M74/MX4/MTX/MTW-NM2 =&LLY&M74/MTX


251. ENG 251. ENG 251. ENG 251. ENG
BLK/WHT BLK/WHT BLK/WHT BLK/WHT
0.8 TXL
50
19 TXL 19
0.8 50 0.8 TXL
50
19 0.8 TXL
50
19

=&L18&M74/MX4/MTX/MTW&NM2
251. ENG
BLK/WHT
SB251 0.8 TXL
50
19

2A_LB7
=&L18-NM2
251. ENG
BLK/WHT (Page 2)
0.8 TXL
50
19

GND ZONE #2A

2A_L18

(Page 2)

ENGINE TO FRAME GND


GND ZONE #S1

A
&GNDSTRAP
Gz S1f Clip
50. FRAME B 08917180 002
BLK UPC FNA
50.0 BARE
50
1008
08917180
M12

FRAME
A
Gz S1e Clip
(Page 7)
B 08917180 002
UPC FNA
08917180
M12

ZONE_S1
RPO LEGEND
L18 - GMPT 8.1L V8 GAS ENG STUD
LLY - DURAMAX 6600 DIESEL ENG
ENG GND
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:50:00 am ORGANIZATION


Ground Dist (L18/LLY)
GMT560 05 X &L18/LLY h53014a 002 Beta 0 GMT560
Panel Set: 1 schematic sheet1 11 $IVEDWORK/h53014a__002 Monday, May 3, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53014a_002_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-40
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
POWER DIST FUEL HAND & STOR POWER DIST EXH BRAKE/RSTR UPFITTER PROVISIONS HVAC AIR BRAKES ENGINE CNTLS 2SP AXLE ENGINE CNTLS
Ign A Rly Fuel Pump Rly Ign B Rly Exhaust Brake/Rstr Sol Pto Kill Sw Ac Clutch/Lo Pr Sw Air Brake Rly Ign Coils - Even 2sp Axle Sw Ign Coils - Odd
Page 8A-10A/D - 4 Page 8A- 22A/C/D - 1 Page 8A- 10A - 4 Page 8A-29A - 1 Page 8A-18A - 1 Page 8A-65A - 2 Page 8A-44C - 2 Page 8A-20A - 10 Page 8A-37A - 1 Page 8A-20A - 9

L18 L18 L18

IGNA_RLY_G F_PMP_RLY_G IGNB_RLY_G EXH_SOL_G PTO_G CLUTCH_G AIR_BRK_G IGN_EVEN_G 250 2SP_SW_G IGN_ODD_G

=&L18 &K40/NPE &JE4-JVA =&L18 =&L18


250. ENG 250. ENG 250. ENG 250. EXH_BRK 250. AC 250. R_CHASSIS 250. ENG 250. ENG
BLK BLK BLK BLK BLK BLK BLK BLK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19 TXL 19
1.0 50 1.0 TXL
50
19

15326840
8M GT150 SLD
15326640 G
6M GT280 SLD 15355480
A 8F GT150 SLD
G 30F GTMXD SLD
15326835
B5
6F GT280 SLD
A
15326636
B5 30M GTMXD SLD
15450272

&K40/NPE =&LLY =&L18 =&L18 &JE4


250. ENG 250. ENG 250. ENG 250. ENG 250. ENG
BLK BLK BLK BLK BLK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19

(Page 2)
250 CG
SS250

(Page 2) CG

=&LLY =&L18
250. ENG 250. ENG
BLK BLK
0.8 TXL
50
19 2.0 TXL
50
19
ENGINE CNTLS
Low Oil Lvl Sw
Page 8A-20A -8
SV250
L18

LOW_OIL_G

=&L18 =&L18
250. ENG 250. ENG
BLK BLK
TXL 19
2.0 50 0.8 PTFE 19
50

2A_LB7
=&LLY&M74/MTX =&LLY&MWW/MWX
250. ENG 250. ENG
251 BLK BLK
(Page 1) 2A_L18
2.0 TXL
50
19 2.0 TXL
50
19

251
(Page 1)
A A
Gz 2 Term Lb7 Gz 2 Term Lb7
12103501 003 12103505 002
B UPC FNA B UPC FNA A
12103501 12103505 Gz 2 Term L18
M10 M10 15358896 002
B UPC FNA
15358896
M10
GND ZONE #2B

ZONE_2
RPO LEGEND
STUD Ground - Engine L18 - GMPT 8.1L V8 GAS ENGINE
560_gnd_eng 003 LLY - DURAMAX 6600 DIESEL ENG
ENG GND UPC FNA JE4 - AIR BRAKES
K40 - EXHAUST BRAKE
FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:50:00 am ORGANIZATION


Ground Dist (L18/LLY)
GMT560 05 X &L18/LLY h53014a 002 Beta 0 GMT560
Panel Set: 2 schematic sheet1 11 $IVEDWORK/h53014a__002 Monday, May 3, 2004 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H53014a_002_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-41
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
RPO LEGEND IP CLUSTER DTC EXTERIOR LIGHTS INTERIOR LIGHTS DLC UPFITTER PROVISION EXH BRAKE/RSTR ENGINE CNTRLS 2 SPEED AXLE
UZA - MARKER LAMP DELETE Ipc Pwr Gnd Bat Rtn Turn/Haz/Flash Headlamp Sw Dlc Pwr Gnd Pto Enable Sw/Led Exhaust Brake Sw High Idle Sw Elec 2 Speed Sw
JE4 - AIR BRAKES Page 8A- 81A - 2 Page 8A-55B - 1 Page 8A- 110A - 1 Page 8A-114A - 5 Page 8A- 50A - 1 Page 8A-18A - 1 Page 8A- 29A - 1 Page 8A- 20A/D - 5 Page 8A- 37A - 1
K40 - EXHAUST BRAKE
T62 - DRL DELETE
ZONE7A
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS (Page 9)
MTW - LCT 2400 AUTO TRANS IP_PWR_G 750 SERIAL_G TRNHAZ_G HEADLPSW_G DATA1_G PTO_LED_G EXH_SW_G HIS_G 2SP_SW1_G
&K40 &HPZ
750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN
BLK BLK BLK BLK BLK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 2.0 TXL
50
19

SD750

750. IP_EXTN
BLK
0.5 TXL
50
7

15304908
30F GTMXD
B12 B4 B7
750. IP 750. IP 750. IP 750. IP
BLK BLK BLK BLK B12 B4 B7
TXL
1.0 50 19 1.0 TXL 19 0.8 TXL 19 TXL
0.5 50 7 30M GTMXD
50 50
750. IP 750. IP 750. IP
BLK BLK BLK
0.5 TXL
50
7 0.5 TXL
50
7 2.0 TXL
50
19

SY750
TELL TALE DRL WIPERS
AUXILLARY PWR EXTERIOR LIGHTS 750. IP Ttm - Exhaust Drl Mdl Wiper Mtr CHIME LCT TRANSMISSION LCT TRANSMISSION
Cigar Lighter Roof Marker Lps BLK Chime Mdl Overdrive Defeat Sw Overdrive Defeat Sw Illum
Page 8A- 86A -1 Page 8A-102A - 1 Page 8A-91A - 1
Page 8A-19A - 1 Page 8A- 110A - 4 3.0 TXL 19 Page 8A- 76A - 1 Page 8A-27A - 1 Page 8A-27A - 1
50

EXH_TT_G DRL_G WPR_MTR_G


CIGAR_G MARKERS_G CHIME_G ODDS_SW_G ODDS_ILL_G
-T62
750. IP 750. IP 750. IP
BLK BLK BLK &UXZ &M74/MX4/MTX/MTW &M74/MX4/MTX/MTW
0.8 TXL 19 0.8 TXL 19 TXL
1.0 50 19 750. IP 750. IP 750. IP
50 50
BLK BLK BLK
0.8 TXL
50
19 TXL
0.5 50 7 0.5 TXL
50
7

-UZA -UZA
750. BDY 750. BDY
BLK BLK SM750
1.0 TXL
50
19 1.0 TXL
50
19

HORN PARK BRAKE WIPERS WIPERS TELL TALE


SC750 750. IP
Horn Switch Park Brake Sw Washer Pump Low Wash Fluid Sw Diff Lk Sw BLK
Page 8A-40A - 1 Page 8A- 46A/B/C - 1 Page 8A-91A - 1 Page 8A- 91A - 1 Page 8A-86A - 1 3.0 TXL 19
50
&UZA -UZA
750. BDY 750. BDY
BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19 TRACTOR WIRING
Tractor Conn
HORN_SW_G 750 P_BRK_G WSHR_PMP_G LOW_WASH_G DIFF_LK_G
Page 8A- 119C - 1
&JE4
750. IP 750. IP 750. IP 750. IP
BLK BLK BLK BLK
TXL
0.5 50 7 TXL
1.0 50 19 0.5 TXL 7 0.5 TXL 7 750. IP
50 50
BLK
15326956 TXL 19 TRACTOR_G
16M GT280 3.0 50
B
B 16F GT280 SN750 A Gz 7a Term
15326952
15326158 002
UPC FNA
750. IP GND ZONE #7A B
BLK 15326158
1.0 TXL
50
19
2250.
&NP1
M6.3 GND ZONE #7B
BLK &NP1
0.35 TWP 7 2250. IP
50
IP
BLK
4WDSWG 2.0 TXL
50
19

ATCMDLG
ZONE_7

ACTIVE TRANSFER CASE STUD


4WD ATC Mdl BDY GND
ACTIVE TRANSFER CASE
Page 8A- 38a - 02
4WD ATC Mdl
Page 8A- 38a - 01
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:50:00 am ORGANIZATION
Ground Dist (L18/LLY)
GMT560 05 X &L18/LLY h53014a 002 Beta 0 GMT560
Panel Set: 3 schematic sheet1 11 $IVEDWORK/h53014a__002 Monday, May 3, 2004 Panel Set: 3

2005 Medium Duty C Series Electrical – Revised 09/05 H53014a_002_03


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-42
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
POWER WINDOWS
POWER WINDOWS POWER DOORS POWER MIRRORS POWER MIRRORS POWER MIRRORS INTERIOR LIGHTING POWER DOORS POWER MIRRORS POWER MIRRORS Pass Win Sw INTERIOR LIGHTING
Drv Window Sw Drv Dr Lck Sw Drv Htd Mir Head Lh Mirror Mrkr Lp Mirror Sw Drv Door Jamb Sw Pass Dr Lck Sw Pass Htd Mir Head Rh Mirror Mrkr Lp Page 8A-120A-1 Pass Door Jamb Sw
Page 8A-120A/B - 1 Page 8A-130A - 1 Page 8A- 147B - 2 Page 8A- 147B - 2 Page 8A-147B - 1 Page 8A- 114A - 3 Page 8A-130A - 1 Page 8A- 147B - 2 Page 8A- 147B - 2 , 120B-2 Page 8A- 114A - 3

550 DR_WIN_G DRV_LK_G L_H_MIR_G LH_MRK_G MIR_SW_G LDOORJAM_G PASS_LK_G R_H_MIR_G RH_MRK_G PASS_WIN_G RDOORJAM_G

=&AU3 =&DB6/DB8 =&DB6/DB7 =&DB6 =&AU3 =&DB6/DB8 =&DB6/DB7 =&A31


550. LDOOR 550. OSRVM 550. OSRVM 550. LDOOR 550. RDOOR 550. 550. 550. RDOOR
BLK BLK BLK BLK BLK BLK BLK BLK
0.5 TXL
50
7 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.5 TXL
50
7 0.8 TXL
50
19 0.8 TXL
50
19 0.5 TXL
50
7
OSRVM OSRVM

12065398 =&AU3/A31#&DB6/DB7/DB8 12065398 =&AU3/A31#&DB6/DB7/DB8


8F MP150 550. LDOOR 8F MP150 550. RDOOR
A B BLK A SAME AS LEFT B OSRVM BLK
A B 0.5 TXL
50
7
A B 0.5 TXL
50
7
8M MP150 8M MP150
12162427 12162427

=&DB6/DB8 =&DB6/DB7 =&DB6/DB8 =&DB6/DB7


550. LDOOR 550. LDOOR 550. RDOOR 550. RDOOR
BLK BLK BLK BLK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 TXL 19
0.8 50

SA550 SB550

=&AU3/A31 =&DB6/DB7/DB8-AU3-A31 =-AU3-A31-DB6-DB7-DB8 =&AU3/A31 =&DB6/DB7/DB8-AU3-A31 =-AU3-A31-DB6-DB7-DB8


550. LDOOR 550. LDOOR 550. LDOOR 550. RDOOR 550. RDOOR 550. RDOOR
BLK BLK BLK BLK BLK BLK
3.0 TXL
50
19 TXL 19
1.0 50 TXL 7
0.5 50 3.0 TXL
50
19 TXL 19
1.0 50 TXL 7
0.5 50

15317325 15317325
22F GTMXD KEYLESS ENTRY 22F GTMXD
B8 B8
Rfa Mdl
POWER DOORS B8 22M GTMXD
ZONE5 Page 8A- 132A - 1 B8 22M GTMXD
Drv Door Rly 15317322 15317322
(Page 12)
Page 8A- 130A - 1

=&AU3/A31 =-AU3-A31 =&CREWCAB RFA_G =&AU3/A31 =-AU3-A31


550. XBDY 550. XBDY 550. XBDY 550. XBDY 550. XBDY
BLK BLK BLK =&AU0 BLK BLK
LK_RLY_G TXL 19
3.0 50 TXL 19
1.0 50 TXL 19
1.0 50 550. XBDY TXL 19
3.0 50 1.0 TXL 19
50
BLK
=&AU3 1.0 TXL 19
550. XBDY 50
BLK
TXL 19
1.0 50

SC550

=&AU3/A31 =-AU3-A31
550. XBDY 550. XBDY
BLK BLK
TXL 19
3.0 50 TXL 19
1.0 50
RPO LEGEND
Gz 5 Term A A Gz 5 Term AU3 - POWER DOOR LOCKS
A31 - POWER WINDOWS
15326158 002 GND ZONE #5 15355522 002
AU0 - KEYLESS ENTRY
UPC FNA B B UPC FNA
DB5 - MANUAL OSRVM
15326158 15355522
DB6 - HTD, LTD, PWR OSRVM
M6.3 M6.3
DB7 - LIGHTED OSRVM
DB8 - HEATED OSRVM
ZONE_5 CREWCAB - CREW CAB

STUD

BDY GND

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:50:00 am ORGANIZATION


Ground Dist (L18/LLY)
GMT560 05 X &L18/LLY h53014a 002 Beta 0 GMT560
Panel Set: 4 schematic sheet1 11 $IVEDWORK/h53014a__002 Monday, May 3, 2004 Panel Set: 4

2005 Medium Duty C Series Electrical – Revised 09/05 H53014a_002_04


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-43
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
HVAC AUX POWER AUX POWER EXTERIOR LIGHTS EXTERIOR LIGHTS REAR DEFOGGER TELL TALE POWER MIRRORS HVAC TELL TALE EXTERIOR LIGHTS
Temp Mtr Aux Outlets Aux Outlets Rh Trailer Rly Lh Trailer Rly Rear Defog Cntrl Sys Air Press Gauge Illum Htd Mirror Rly Hvac Head Trans Temp Gauge Illum Chmsl Rly
Page 8A- 60A-1 / 65A-1 Page 8A- 19A - 1 Page 8A- 19A - 1 Page 8A- 110A - 2 Page 8A- 110A - 2 Page 8A-61A - 1 Page 8A-86A - 2 Page 8A- 147B - 1 Page 8A-60A-1 / 65A-1 Page 8A-86A - 2 Page 8A-110A - 2

TEMP_CNTL_G AUX2_G AUX1_G RH_HAZ_G LH_HAZ_G HVAC_FOG_G PNEUTC_G H_MIR_RLY_G HVAC_G GAUGES_G CHMSL_RLY_G

450. IP 450. IP 450. IP 450. IP 450. IP &C49 &JE4 &DB6/DB8 &UXT 450. IP
BLK BLK BLK BLK BLK 450. IP 450. IP 450. IP 450. IP 450. IP BLK
TXL 19 TXL 19 BLK BLK BLK BLK BLK
0.8 50 1.0 50 1.0 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19 0.5 TXL 7
1.0 TXL
50
19 0.5 TXL
50
7 0.8 TXL
50
19 TXL
1.0 50 19 0.5 TXL
50
7 50

SH450

SK450

HTD FUEL/WATER IN FUEL EXTERIOR LIGHTS HVAC POWER DIST SEO - SCHWAN’S SEO - SCHWAN’S
Heated Fuel Rly Brake Lp Rly Blower Mtr Ign4 Rly Seo Connector Seo Connector
Page 8A- 23D - 1 Page 8A- 110A - 2 Page 8A-60A-1 / 65A-1 Page 8A- 10A/D - 5 Page 8A- 155A - 1 Page 8A- 155A - 1

SEO SEO

HFUEL_R3_G BRKLP_RLY_G BLWR_RLY_G IGN4_RLY_G SEO1_G SEO2_G

SIR
=&LLY &FAM3&RQ3/U86 &SWN&UJA &SWN&UJA Sdm
450. IP 450. IP 450. IP 450. IP 450. IP 450. IP 450. IP 450. IP
BLK BLK BLK BLK BLK BLK BLK BLK Page 8A- 47A - 1
0.5 TXL
50
7 TXL
0.5 50 7 TXL
1.0 50 19 TXL
5.0 50 19 TXL
0.8 50 19 TXL
2.0 50 19 0.8 TXL
50
19 0.8 TXL
50
19

SJ450 SDM_G

&AJ3/AK5
1751. BDY
BLK/WHT
0.5 TXL
50
7
450. IP
BLK 15326956
TXL
5.0 50 19 16M GT280
P
P 16F GT280
15326952
A Gz 4b Term &AJ3/AK5
15317690 001 1751. IP
UPC FNA ZONE4A BLK/WHT
B 0.8 TXL
50
19
15317690 (Page 6)
M6.3

PARK BRAKE
GND ZONE #4B Foot Park Brake Sw
Page 8A- 46A - 1

A Gz 6 Term
15355522 002
FOOT_G
B UPC FNA
RPO LEGEND 15355522
JE4 - AIR BRAKES M6.3
LLY - DURAMAX 6600 DIESEL ENG
RQ3 - TRACTOR FOOT PARK BRAKE CASE GND
U86 - TRAILER WIRING
(Family 2) GND ZONE #6
CREWCAB - CREW CAB
UXT - TRANS TEMP GAUGE
AJ3 - DRIVER SIR
ZONE_4 CASE_P ZONE_6
AK5 - DUAL SIR

STUD CASE STUD

BDY GND

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:50:00 am ORGANIZATION


Ground Dist (L18/LLY)
GMT560 05 X &L18/LLY h53014a 002 Beta 0 GMT560
Panel Set: 5 schematic sheet1 11 $IVEDWORK/h53014a__002 Monday, May 3, 2004 Panel Set: 5

2005 Medium Duty C Series Electrical – Revised 09/05 H53014a_002_05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-44
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
RPO LEGEND
JE4 - AIR BRAKES
CREWCAB - CREW CAB

ACTIVE TRANSFER CASE


4WD ATC Mdl
Page 8A- 38a - 02

ACT_4WDG

&NP1
751. IP
BLK/WHT
0.8 TXL
50
19

IP CLUSTER DATA LINK CONN ONSTAR ONSTAR RADIO/CHIME SERIAL DATA GATEWAY
Ip Signal Gnd Dlc Sig Gnd OnStar Mdl OnStar Mdl Radio/Chime Module Sdg
Page 8A-81A - 1 Page 8A-50A - 1 Page 8A- 85A - 1 Page 8A- 85A - 1 Page 8A-76A-1/150A-1 Page 8A- 56A -1

IP_SIGNAL_G DATA2_G ONSTAR_1_G ONSTAR_2_G RADIO_G SDG_G

&UE1 &UE1 &JE4


1451. IP 1451. IP 1451. IP 1451. IP 1451. IP 1451. IP
BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT
0.8 TXL
50
19 TXL 19
0.8 50 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19

SB1451
BODY TO FRAME GND
1451. IP GND ZONE #S2
BLK/WHT
TXL 19
1.0 50
REAR DEFOGGER
Rear Defog Grid
Page 8A-61A - 1
A &GNDSTRAP
Gz 4a Term 50. CAB
12162100 002 BLK
B UPC FNA RADIO 50.0 BARE
50
1008

DEFOG_G
12162100 Antenna Shield
M6.3 Page 8A-150A - 1
&C49
GND ZONE #4A
850. DEFOG_GND
BLK
2.0 TXL
50
19

RDOANT_G
ZONE4A
A Gz S2b Term A Gz S2f Term
A
Gz 8 Term
GND ZONE #8 B 08917180 002 B 08917180 002
(Page 5)
UPC FNA UPC FNA
15354753 003 08917180 08917180
B UPC FNA
M8 M12
15354753
M6.3

ZONE_S2
ZONE_8 CASE1_P ZONE_S2
STUD
STUD CASE STUD Ground-Body
560_gnd_bdy 003
BDY GND UPC FNA

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:50:00 am ORGANIZATION


Ground Dist (L18/LLY)
GMT560 05 X &L18/LLY h53014a 002 Beta 0 GMT560
Panel Set: 6 schematic sheet1 11 $IVEDWORK/h53014a__002 Monday, May 3, 2004 Panel Set: 6

2005 Medium Duty C Series Electrical – Revised 09/05 H53014a_002_06


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-45
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
BATTERIES AIR BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES
Battery (Neg) Ebc Hydromax Sw Ebc Ebc Hydromax Mtr
Page 8A- 35A/D/E/F/G - 1 Page 8A-44C - 2 Page 8A-44B - 2 Page 8A- 44A/B - 1 Page 8A- 44A/B - 1 Page 8A-44B - 2

50 BATTNEG_G AIR_G HYMAX2_G HYD_B_G HYD_A_G HYMAX1_G


A
Gz B Term
05291571 001
B UPC FNA
05291571
M12
Bus Not Bus

ZONE_B

STUD Ground - Left Frame FUEL HAND & STOR FAM 2 FUEL HAND & STOR
gnd_l_frame 001 Fuel Pump/Tank Fuel Pump/Tank
UPC FNA Page 8A- 22E-1 Page 8A- 22A-2 , 22D-1 &JE4-JVA &JE3&HYDROMAX &JE3 &JE3 &JE3&HYDROMAX
LEFT FRAME GROUND 151. R_CHASSIS
BLK/WHT
151. R_CHASSIS
BLK/WHT
151. R_CHASSIS
BLK/WHT
151. R_CHASSIS
BLK/WHT
150. R_CHASSIS
BLK
Bus 5.0 TXL
50
19 TXL 19
0.8 50 3.0 TXL
50
19 3.0 TXL
50
19 TXL 19
5.0 50
STUD

350 B3D_FUEL_G 350 FUEL_PMP_G


ZONE_B2 SD151 SB151

Bus Not Bus &JE3 &JE3


151. R_CHASSIS 151. R_CHASSIS
Left Frame Term BLK/WHT BLK/WHT
B 02977548 001 8.0 TXL
50
19 8.0 TXL
50
19
A A
UPC FNA Fuel Gnd Term Fuel Gnd Term
02977548 15355302 002 B 15359065 001 SA151
A E 1/2 B UPC FNA UPC FNA
15355302 15359065
&B3D/ANC
M12 M12
50. BATNEG_EXTN
&JE3
BLK 151. R_CHASSIS
103.0 CPE
50
342
A BLK/WHT
Gz 1a Term STX 75
13.0 50
15355302 002
B UPC FNA
A Right Frame Term 15355302 A Gz 1a Term A Gz 1b Term
02977548 001 M12 15336763 001 15355302 002
UPC FNA B
B UPC FNA B UPC FNA
02977548 15336763 15355302
E 1/2 TRAILER WIRING
GND ZONE #1A M12 M12
Trailer Conn
Page 8A- 119A/B - 1
STD_CONN_G GND ZONE #1B
(Page 8)

TRAILER_G 50. R_CHASSIS


BLK
STX 75
13.0 50

FRAME

(Page 1) GND ZONE #12A (FAM 2) A Gnd Stud Conn Term


GND ZONE #B GND ZONE #12B (FAM 3) 15336763 001
B UPC FNA
15336763
M12

ZONE_S1 ZONE_B ZONE_12 GND_CONN ZONE_1 RPO LEGEND


B3D - SCHOOL BUS
STUD STUD STUD STUD STUD Ground-Frame JE3 - HYDRAULIC BRAKES
560_gnd_frame 003 JE4 - AIR BRAKES
FRAME GND UPC FNA HYDROMAX - HYDROMAX
UJ1 - BRAKE WARN SYS
ANC - SHUTTLE BUS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:50:00 am ORGANIZATION


Ground Dist (L18/LLY)
GMT560 05 X &L18/LLY h53014a 002 Beta 0 GMT560
Panel Set: 7 schematic sheet1 11 $IVEDWORK/h53014a__002 Monday, May 3, 2004 Panel Set: 7

2005 Medium Duty C Series Electrical – Revised 09/05 H53014a_002_07


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-46
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
2SPD AXLE
2spd Axle Mtr
Page 8A-37A - 1

2SP_MTR_G
ZONE3A
&HPZ
350. 2SPD
351 BLK
(Page 10) BUS UPFITTER EXTERIOR LIGHTS REAR AIR SUSP
Back Up Alarm Tail Lamps Rear Air Susp Sol 2.0 TXL
50
19

Page 8A- 119E -1 Page 8A-110A - 3 Page 8A- 52A - 1


12129600
4M MP280 SLD
ZONE3B
C

350 C 4F MP280 SLD


(Page 11) BU_G TAIL_LP_G SUSP_SOL_G 12129565
With ABS ABS Delete

ABS Delete With ABS

With Rear Air Susp Without Rear Air Susp

FUEL HAND & STOR


Fuel Pump/Tank
&G40/GSJ/G45-JVA &HPZ&G40/GSJ/G45-JVA
Page 8A- 22C -2 350. R_ABS 350. R_ABS
BLK BLK
0.8 TXL
50
19 2.0 TXL
50
19
FAM 3
&HPZ&JE4-G40-GSJ-G45-JVA
SC350 350. R_ABS
350 FUEL_SEND_G BLK
2.0 TXL
50
19

Hydro Brakes Air Brakes

&G40/GSJ/G45&JVA &JE3&HPZ&G40/GSJ/G45
350. R_CHASSIS 350. R_ABS
&JE4&HPZ&G40/GSJ/G45-JVA &JE4&HPZ&JVA
BLK BLK 350. R_ABS 350. R_CHASSIS
TXL 19
0.8 50 2.0 TXL 19
50 BLK BLK
2.0 TXL
50
19 2.0 TXL
50
19

BODY BUILDER
15326654 15326908 Gnd
8F GT280 SLD 16F GT280 SLD
D S Page 8A- 119D -1
D 8M GT280 SLD S 16M GT280 SLD
GND ZONE #3C 15326655 15326667
&B3D/ANC &FAM2-B3D-ANC &FAM3
350. R_CHASSIS 350. R_CHASSIS 350. R_CHASSIS
&JE3&FAM3 &JE4-JVA
BLK BLK BLK 350. R_CHASSIS 350. R_CHASSIS BB_G
2.0 TXL
50
19 2.0 TXL
50
19 2.0 TXL
50
19
BLK BLK
TXL 19
2.0 50 2.0 TXL 19
50

-B3D-ANC
350. R_CHASSIS
BLK
0.8 TXL 19
GND ZONE #3D 50

SB350

&FAM3
350. R_CHASSIS
BLK
J1-A J2-A J3-A J4-A J5-A J6-A 5.0 TXL
50
19
Gnd Blk Connector Asm
ZONE ZONE ZONE ZONE UP UP 12066545 001 IP CLUSTER
#3A #3B #3C #3D FITTER FITTER UPC FNA Low Air Press Sw - Sec
A B C D E F
12065172 Page 8A-81A-1
J2- 12065172
J3- 12065172
J4- 12065172
BATT GND
J5- 12065172 RPO LEGEND
J6- 12065172 AIR_SW_G
B3D - SCHOOL BUS
J7- 12066545 HPZ - ELECTRONIC 2 SPEED AXLE
J7-A
&JE4 FAM2 - FAMILY 2
STD_CONN_G 350. R_CHASSIS
BLK FAM3 - FAMILY 3
50 0.8 TXL 19 JE3 - HYDRAULIC BRAKES
50
(Page 7) JE4 - AIR BRAKES
G40/GSJ/G45 - REAR AIR SUSPENSION
ANC - SCHOOL BUS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:50:00 am ORGANIZATION


Ground Dist (L18/LLY)
GMT560 05 X &L18/LLY h53014a 002 Beta 0 GMT560
Panel Set: 8 schematic sheet1 11 $IVEDWORK/h53014a__002 Monday, May 3, 2004 Panel Set: 8

2005 Medium Duty C Series Electrical – Revised 09/05 H53014a_002_08


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-47
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
BRAKES REAR AIR SUSP REAR AIR SUSP POWER MIRRORS POWER MIRRORS EXHAUST BRAKE RPO LEGEND
Traction Cntrl Sw Air Susp Sw/Led Air Susp Sw/Illum Htd Mirr Sw/Illum Htd Mirr Sw/Led Exh Brk Sw/Illum NW9 - ELECTRONIC TRAC CNTRL
Page 8A- 44A/B/C - 2 Page 8A- 52A - 1 Page 8A- 52A - 1 Page 8A-147B - 1 Page 8A-147B - 1 Page 8A- 29A - 1 G40/GJS/G45 - REAR AIR SUSPENSION
AK5 - DRIVER AND PASSANGER SIR
DB6 - HTD, LTD, PWR OSRVM
DB8 - HEATED OSRVM
K40 - EXHAUST BRAKE
TCS_G SUSP_LED_G SUSP_ILL_G H_MIR_ILL_G H_MIR_LED_G EXH_ILL_G

=&NW9 =&G40/GSJ/G45 =&G40/GSJ/G45 =&DB6/DB8 =&DB6/DB8 =&K40


750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN
BLK BLK BLK BLK BLK BLK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 TXL 7
0.5 50 0.5 TXL
50
7 0.5 TXL
50
7

SB750

=&NW9#&G40/GSJ/G45#&DB6/DB8#&K40
750. IP_EXTN
BLK
2.0 TXL
50
19

INTERIOR LIGHTS EXTERIOR LIGHTS EXTERIOR LIGHTS ENGINE CNTRLS UPFITTER PROVISION SIR 2 SPEED AXLE
Pneumatic Sw Illum Mkr Lmp Sw Mkr Lmp Sw/Illum Hi Idle Sw Illum Pto Enable Sw/Illum PSIR Defeat Sw Elec 2 Speed Sw
Page 8A- 114A -1 Page 8A- 110A - 4 Page 8A-110A - 4 Page 8A- 20A/D - 5 Page 8A-18A - 1 Page 8A- 47A - 2 Page 8A-37A - 1

PNEU_SW_G MRKR_SW_G MRKR2_SW_G HIS_ILL_G PTO_ILL_G PSIR_G 2SP_LP_G

= = = = = =&AK5 =&HPZ
750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN
BLK BLK BLK BLK BLK BLK BLK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19 0.5 TXL
50
7

SA750

ZONE7A
To: GND ZONE #7A 750
(Page 3)

L18 ENG CNTLS L18 ENG CNTLS STARTING & CHARGING STARTING & CHARGING STARTING & CHARGING
Even Knock Sensor Odd Knock Sensor Starter Motor 2nd Generator Gnd Generator Gnd
Page 8A-20A - 8 Page 8A-20A - 8 Page 8A- 30A/D - 1 Page 8A- 30A/D - 3 Page 8A- 30A/D - 3

EVEN_KNK_G ODD_KNK_G STARTER_G 2ND_GEN_G GEN_G

CASE_1 CASE_2 CASE_3 CASE_4 CASE_5 CASE_6 CASE_7 CASE_8 CASE_9

Ground-Engine Case
560_gnd_case 002
ENGINE CASE GND UPC FNA

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:50:00 am ORGANIZATION


Ground Dist (L18/LLY)
GMT560 05 X &L18/LLY h53014a 002 Beta 0 GMT560
Panel Set: 9 schematic sheet1 11 $IVEDWORK/h53014a__002 Monday, May 3, 2004 Panel Set: 9

2005 Medium Duty C Series Electrical – Revised 09/05 H53014a_002_09


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-48
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax

ELEC THROT CNTRL TRANSMISSION TRANSMISSION


Tcm Tcm ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS
Etc
Maf Sense Low Coolant Sw Pcm Gnd 1 Pcm Gnd 1 Pcm Gnd 1 Pcm Gnd 1
Page 8A-21A - 1 Page 8A- 27A-1 Page 8A- 27A-1
Page 8A-20A - 8 Page 8A- 20A-12 / 20D-8 Page 8A- 20A - 12 Page 8A- 20A - 12 Page 8A- 20A - 12 Page 8A- 20A - 12

L18
L18 L 18 L18 L18 L18

ETC_G TCM1_G LCT_G


MAF_G LOW_COOL_G L18_1_G L18_2_G L18_3_G L18_4_G

=&L18 &M74/MX4/MTX/MTW =&L18


351. ENG &M74/MX4/MTX/MTW351. ENG 351. ENG 351. ENG =&L18 =&L18 =&L18 =&L18
BLK/WHT 351. ENG BLK/WHT BLK/WHT BLK/WHT 351. ENG 351. ENG 351. ENG 351. ENG
TXL 19 BLK/WHT TXL 19 BLK/WHT BLK/WHT BLK/WHT BLK/WHT
0.8 50 0.8 50 0.8 TXL 19 0.8 TXL 19
0.8 TXL
50
19 50 50 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19

SA351

ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS


Pcm Gnd 1 Pcm Gnd 1 Pcm Gnd 1 Pcm Gnd 1
Page 8A- 20D - 12 Page 8A- 20D - 12 Page 8A- 20D - 12 Page 8A- 20D - 12

=&L18
351. ENG LLY LLY LLY LLY
BLK/WHT
0.8 TXL
50
19
LB7_1_G LB7_2_G LB7_3_G LB7_4_G

=&LLY =&LLY =&LLY =&LLY


351. ENG 351. ENG 351. ENG 351. ENG
BLK/WHT BLK/WHT BLK/WHT BLK/WHT
TXL 19
0.8 50 0.8 TXL 19 0.8 TXL 19 TXL 19
0.8 50
SB351 50 50

HYDRO BRAKES TELL TALE


Fluid Lvl Sw Trans Temp Snsr
Page 8A- 44B - 1 Page 8A-86A - 2 FUEL HAND & STOR
Prim Tank Static Gnd FUEL HAND & STOR
Page 8A- 22A/C-2 Sec Tank Static Gnd
22D/E-1 Page 8A-22C - 2

FLS_G TEMP_SNSR_G

350 PFTANK_G 350 SFTANK_G

351. ENG
&JE3 &FAM2 &FAM3 BLK/WHT
351. R_CHASSIS 351. ENG_FAN 351. ENG_FAN 1.0 TXL
50
19 A Primary Tank Term A Secondary Tank Term
BLK/WHT BLK/WHT BLK/WHT
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 12015907 001 12015907 001
50 50 50
15450272 B UPC FNA B UPC FNA
30M GTMXD SLD 12015907 12015907
15326636 15326910 C1
6F GT280 SLD 12F GT280 SLD
M8 M8
C G C1
30F GTMXD SLD
15355480
C 6M GT280 SLD G 12M GT280 SLD GND ZONE #11 (MID TANKS)
15326640 15326915
351. R_CHASSIS
BLK/WHT
GND ZONE #10 (SIDE TANKS) GND ZONE #9 (SIDE TANKS)
&FAM2 &FAM3
351. R_CHASSIS 351. R_CHASSIS TXL 19
1.0 50
BLK/WHT BLK/WHT
0.8 TXL
50
19 0.8 TXL
50
19
SC351 TANK_P TANK_S

Primary Fuel Tank Secondary Fuel Tank


p_fuel_tank 005 s_fuel_tank 005
RPO LEGEND 351. R_CHASSIS UPC FNA UPC FNA
BLK/WHT FUEL TANK FUEL TANK
L18 - GMPT 8.1L V8 GAS ENG
LLY - DURAMAX 6600 DIESEL ENG 2.0 TXL
50
19

JE3 - HYDRAULIC BRAKES


M74 - LCT 1000 AUTO TRANS ZONE3A
MX4 - LCT 2000 AUTO TRANS
(Page 8)
MTW - LCT 2400 AUTO TRANS GND ZONE #3A
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:50:00 am ORGANIZATION
Ground Dist (L18/LLY)
GMT560 05 X &L18/LLY h53014a 002 Beta 0 GMT560
Panel Set: 10 schematic sheet1 11 $IVEDWORK/h53014a__002 Monday, May 3, 2004 Panel Set: 10

2005 Medium Duty C Series Electrical – Revised 09/05 H53014a_002_10


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-49
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
HORNS HVAC AIR BRAKES IP CLUSTER HEADLAMPS HEADLAMPS EXTERIOR LIGHTS HEADLAMPS HEADLAMPS EXTERIOR LIGHTS
Horns Vacuum Pmp Air Dryer Low Air Press Sw - Prim Left Headlamp Left High Beams Lf Turn/Park Lmps Right Headlamp Right High Beams Rf Turn/Park Lmps
Page 8A-40A - 1 Page 8A-60A-1 / 65A-1 Page 8A- 44C - 5 Page 8A-81A-1 Page 8A- 100A/B -1 Page 8A- 100B - 1 Page 8A- 110A - 1 Page 8A- 100A/B - 1 Page 8A- 100B - 1 Page 8A-110A- 1

HORN_A_G VAC_PUMP_G AIR_DRY_G AIR_PR_SW_G 350 BEAM_G HI_BEAM_G LTRNPRK_G 350 BEAM_G HI_BEAM_G RTRNPRK_G

&JE4 &JE4 &HPR


350. R_CHASSIS 350. R_CHASSIS 350. R_CHASSIS 350. FWDLP 350. FWDLP 350. 350.
BLK BLK BLK BLK BLK BLK BLK
TXL 19
1.0 50 TXL 19
0.8 50 0.8 TXL 19 1.0 TXL 19 TXL 19
1.0 50 1.0 TXL 19 1.0 TXL 19
50 50 50 50
FWDLP FWDLP
SF350 SF350

Splice for Ether Injector


See: 14C-11 HYDRO BRAKES
&FAM3 Elec Air Comp 350. FWDLP 350.
350. ENG_FAN BLK BLK
BLK Page 8A- 44B - 5
TXL 19
2.0 50 TXL
2.0 50 19
TXL 19
1.0 50 FWDLP
15409273 15409273
SD350 C
5M GT280 SLD
C
5M GT280 SLD
SAME AS LEFT
R_FWDLP
EAC_G
C 5F GT280 SLD
C
5F GT280 SLD
15326642 15326642
&FAM2 &FAM3
350. ENG_FAN 350. ENG_FAN
BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19

&JE3-B3D-ANC
350. AIR_COMP 350. R_CHASSIS 350. R_CHASSIS
15326636 15326910 BLK BLK BUS UPFITTER BLK
6F GT280 SLD 12F GT280 SLD 3.0 TXL 19 TXL 19
2.0 50 2.0 TXL 19
A A 50 Gnd 50
Page 8A- 119E - 1
A 6M GT280 SLD A 12M GT280 SLD
15326640 15326915
15300003
3M MP280 SLD
C
&FAM2 &FAM3
350. R_CHASSIS 350. R_CHASSIS C SB_G
BLK BLK 3F MP280 SLD
12040977
1.0 TXL
50
19 1.0 TXL
50
19

&JE3-B3D-ANC &B3D/ANC
350. R_CHASSIS 350. R_CHASSIS
BLK BLK
TXL 19
3.0 50 3.0 TXL 19
50

SE350

350. R_CHASSIS
BLK
5.0 TXL
50
19

ZONE3B

(Page 8)

RPO LEGEND
B3D - SCHOOL BUS
GND ZONE #3B JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES
HPR - QUAD HEADLAMPS
ANC - SHUTTLE BUS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:50:00 am ORGANIZATION


Ground Dist (L18/LLY)
GMT560 05 X &L18/LLY h53014a 002 Beta 0 GMT560
Panel Set: 11 schematic sheet1 11 $IVEDWORK/h53014a__002 Monday, May 3, 2004 Panel Set: 11

2005 Medium Duty C Series Electrical – Revised 09/05 H53014a_002_11


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-50
Ground Distribution — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax

HEATED FUEL ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS HEATED FUEL ENGINE CNTLS ENGINE CNTLS
Heated Fuel Htr Edu Crank Snsr Shield Edu 57x Shield Rail Press Snsr Shield Edu Cam Snsr Shield Rpcv Shield Water In Fuel Snsr Glow Plug Cntls Oil Level Sw
Page 8A-23D - 1 Page 8A-20D - 4 Page 8A-20D - 10 Page 8A-20D - 4 Page 8A-20D - 12 Page 8A-20D - 4 Page 8A-20D - 10 Page 8A-20D - 5 Page 8A-23D - 1 Page 8A-20D - 10 Page 8A-20D - 8

HFUEL_SW_G EDU_A_G CRANK_SH 57X_SH RAIL_SH EDU_B_G CAM_SH RPCV_SH WIF_G GLO_CNTL_G LOW_OIL_G

=&LB7 =&LB7 =&LB7 =&LB7 =&LB7 =&LB7 =&LB7 =&LB7 =&LB7 =&LB7
IC96. IZ17. IZ05. IZ09. IZ08. IZ18. IZ06. IZ07. IC91. HB03.
BLK BLK/YEL BARE BARE BARE BLK/GRN DK BARE BARE YEL PNK/YEL
1.25 TXL
50
19 2.5 TXL
50
19 NONE
50
NONE
50
NONE
50 2.5 TXL
50
19 NONE
50
NONE
50 0.85 TXL
50
16 TXL 16
0.85 50
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU
ISUZU
SPLICE SPLICE ISUZU2

=&LB7 =&LB7 =&LB7 =&LB7


IZ17. IZ18. HB403. IC469.
BLK/YEL BLK/GRN DK PNK/YEL GRN LT/WHT
2.5 TXL
50
19 2.5 TXL
50
19 0.85 TXL
50
16 0.85 TXL
50
16
ISUZU ISUZU ISUZU2 ISUZU2

ENGINE EARTH A ENGINE EARTH B ENGINE EARTH C Note:


Isuzu
Supplied
Rear Heater Rear Heater Rear Heater Rear Heater
Rear Heater Relay Rear Heater Motor Water Valve Solenoid Rear Htr Sw Ill POWER WINDOWS INTERIOR LIGHTS POWER WINDOWS INTERIOR LIGHTS
L R Win Sw Illum L R Door Jamb Sw R R Win Sw Illum R R Door Jamb Sw
Page 8A-66A - 1 Page 8A-66A - 1 Page 8A-66A - 1 Page 8A-66A -1
Page 8A- 120B - 2 Page 8A- 114A - 4 Page 8A- 120B - 2 Page
4 8A- 114A -

LR_WIN_G LRDOORJAM_G RR_WIN_G RRDOORJAM_G

R_HTR_RLY_G R_HTR_MTR_G WATER_VAL_G R_HVAC_G

=&C36 =&C36 =&C36 =&C36 =&A31&CREWCAB =&A31&CREWCAB =&A31&CREWCAB =&A31&CREWCAB


550. BDY 550. BDY 550. BDY 550. BDY 550. REAR_DOOR 550. REAR_DOOR 550. 550.
BLK BLK BLK BLK BLK BLK BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 0.5 TXL
50
7 1.0 TXL
50
19 0.8 TXL
50
19
=&CREWCAB-A31 1.0 TXL
50
19 0.8 TXL
50
19
=&CREWCAB-A31
550. REAR_DOOR REAR_DOOR REAR_DOOR 550.
SD550 BLK SD550 BLK
0.8 TXL
50
19 0.8 TXL
50
19
REAR_DOOR

=&A31&CREWCAB =&A31&CREWCAB
550. REAR_DOOR 550.
BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19
REAR_DOOR

15326018 15326018
12M GT280 12M GT280
K Same as left K REAR_RDOOR

K 12F GT280 K
12F GT280
15355586 15355586
=&CREWCAB =&CREWCAB
550. BDY 550. BDY
BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19

SF550

=&CREWCAB
550. BDY
BLK
1.0 TXL
50
19

15326935
10M GT280
J
RPO LEGEND
ZONE5 J 10F GT280 C35 - REAR HEATER
15326931 LB7 - DURAMAX 6600 DIESEL ENG
550
(Page 4) To: GND ZONE #5 A31 - POWER WINDOWS
CREWCAB - CREW CAB

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:50:00 am ORGANIZATION


Ground Dist (L18/LLY)
GMT560 05 X &L18/LLY h53014a 002 Beta 0 GMT560
Panel Set: 12 schematic sheet1 11 $IVEDWORK/h53014a__002 Monday, May 3, 2004 Panel Set: 12

2005 Medium Duty C Series Electrical – Revised 09/05 H53014a_002_12


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-51
Ground Distribution — (LG4) 7.8L-Diesel/Duramax

LCT TRANSMISSION
Nsbu Sw
Page 8A-27A -3

NSBU_G

&MX4/MTW
251. ENG
BLK/WHT
0.8 TXL
50
19

GZ_2A

(Page 2)
GND ZONE #2A
ENGINE TO FRAME GND
GND ZONE #S1

A
&GNDSTRAP
Gz S1f Clip
50. FRAME B 08917180 002
BLK UPC FNA
50.0 BARE
50
1008
08917180
M12

FRAME
A
Gz S1e Clip
(Page 7)
B 08917180 002
UPC FNA
08917180
M12

ZONE_S1

STUD
RPO LEGEND
M74 - LCT 1000 AUTO TRANS
ENG GND
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:50:46 am ORGANIZATION


Ground Dist (LG4)
GMT560 04i X &LG4 h53014b 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 5 $IVEDWORK/h53014b__001 Monday, September 6, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53014b_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-52
Ground Distribution — (LG4) 7.8L-Diesel/Duramax
MD TRANSMISSION AIR BRAKES POWER DIST POWER DIST HEATED FUEL EXH BRAKE/RSTR 2SP AXLE 2 SP AXLE HVAC
Neutral Start Rly Air Brake Rly Ign A Rly Ign B Rly Heated Fuel Rly Exhaust Brake/Rstr Sol 2sp Psi Sw 2sp Axle Sw Ac Clutch
Page 8A-27B - 2 Page 8A-44C -2 Page 8A-10B -4 Page 8A-10B - 4 Page 8A-22B - 1 Page 8A- 29A - 1 Page 8A-37A - 2 Page 8A-37A - 1 Page 8A-65B - 2

N_START_G AIR_BRK_G IGNA_RLY_G IGNB_RLY_G HFUEL_R1_G EXH_SOL_G 2SP_PSI_G 250 2SP_SW_G CLUTCH_G
&JE4-JVA &K40/NPE
250. R_CHASSIS 250. ENG 250. ENG 250. ENG 250. EXH_BRK 250. ENG 250. AC
&MWF
250. ENG BLK BLK BLK BLK BLK BLK BLK
BLK 0.8 TXL
50
19 TXL 19
0.8 50 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 TXL
0.8 50 19

0.8 TXL
50
19

15355480 15326640 15326820


30F GTMXD SLD 6M GT280 SLD 4M GT150 SLD
B5 A C
B5 A C
30M GTMXD SLD 6F GT280 SLD 4F GT150 SLD
15450272 15326636 15326815
&K40/NPE
250. ENG
&JE4
250. ENG BLK 250. ENG
TXL
0.8 50 19
BLK BLK
0.8 TXL
50
19 0.8 TXL
50
19

SS250

UPFITTER PROVISIONS
Pto Kill Sw 250. ENG
Page 8A-18A - 1 BLK
2.0 TXL
50
19

PTO_G

250. ENG
BLK
0.8 TXL
50
19

SV250

&LCT Trans -LCT Trans

&MX4/MTW &MWF/MWW/MWX
GZ_2A 250. ENG 250. ENG
BLK BLK GND ZONE #2B
251 2.0 TXL 19 TXL 19
2.0 50
50
(Page 1)

A Gz 2 Term A Gz 2 Term
15358896 002 15355130 003
B UPC FNA B UPC FNA
15358896 15355130
M10 M10

RPO LEGEND
ZONE_2 MWF - MD AUTO TRANS
MWW/MWX - MANUAL TRANS
STUD Ground - Engine M74 - LCT 1000 AUTO TRANS
560_gnd_eng 003 MX4 - LCT 2000 AUTO TRANS
ENG GND UPC FNA MTW - LCT 2400 AUTO TRANS
K40 - EXHAUST BRAKE
JE4 - AIR BRAKES

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:50:46 am ORGANIZATION


Ground Dist (LG4)
GMT560 04i X &LG4 h53014b 001 Beta 0 GMT560
Panel Set: 2 schematic sheet1 5 $IVEDWORK/h53014b__001 Monday, September 6, 2004 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H53014b_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-53
Ground Distribution — (LG4) 7.8L-Diesel/Duramax
INTERIOR LIGHTS UPFITTER PROVISION EXH BRAKE/RSTR ENGINE CNTRLS 2 SPEED AXLE
IP CLUSTER DTC EXTERIOR LIGHTS DLC Exhaust Brake Sw Elec 2 Speed Sw
Pto Enable Sw/Led High Idle Sw
Ipc Pwr Gnd Bat Rtn Turn/Haz/Flash Headlamp Sw Dlc Pwr Gnd
Page 8A-18A - 1 Page 8A- 29A - 1 Page 8A- 20B - 7 Page 8A- 37A - 1
Page 8A- 81A - 2 Page 8A-55B - 1 Page 8A- 110A - 1 Page 8A-114A - 5 Page 8A- 50A - 1

ZONE7A

(Page 9)
PTO_LED_G EXH_SW_G HIS_G 2SP_SW1_G
IP_PWR_G 750 SERIAL_G TRNHAZ_G HEADLPSW_G DATA1_G
&K40 =&HPZ
750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN
BLK BLK BLK BLK BLK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 2.0 TXL
50
19

SD750

750. IP_EXTN
BLK
TXL 7
0.5 50
15304908
30F GTMXD
B12 B4 B7
750. IP 750. IP 750. IP 750. IP
BLK BLK BLK BLK B12 B4 B7 30M GTMXD
1.0 TXL 19 1.0 TXL 19 0.8 TXL 19 0.5 TXL 7 15326762
50 50 50 50
750. IP 750. IP 750. IP
BLK BLK BLK
0.5 TXL
50
7 0.5 TXL
50
7 TXL
2.0 50 19

SY750
TELL TALE DRL WIPERS
AUXILLARY PWR EXTERIOR LIGHTS 750. IP Ttm - Exhaust Drl Mdl Wiper Mtr CHIME LCT TRANSMISSION LCT TRANSMISSION
Cigar Lighter Roof Marker Lps BLK Chime Mdl Overdrive Defeat Sw Overdrive Defeat Sw Illum
Page 8A-86A - 1 Page 8A- 102A - 1 Page 8A-91A - 1
Page 8A-19A - 1 Page 8A- 110A - 4 3.0 TXL 19 Page 8A- 76A - 1 Page 8A-27A - 1 Page 8A-27A - 1
50

EXH_TT_G DRL_G WPR_MTR_G


CIGAR_G MARKERS_G CHIME_G ODDS_SW_G ODDS_ILL_G
-T62
750. IP 750. IP 750. IP
BLK BLK BLK &UXZ &M74/MX4/MTX/MTW &M74/MX4/MTX/MTW
TXL
0.8 50 19 TXL
0.8 50 19 1.0 TXL 19 750. IP 750. IP 750. IP
50
BLK BLK BLK
TXL
0.8 50 19 0.5 TXL 7 TXL
0.5 50 7
50

-UZA -UZA
750. BDY 750. BDY
BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19
SM750
HORN PARK BRAKE WIPERS WIPERS TELL TALE
SC750 750. IP
Horn Switch Park Brake Sw Washer Pump Low Wash Fluid Sw Diff Lk Sw BLK
Page 8A-40A - 1 Page 8A- 46A/B/C -1 Page 8A-91A - 1 Page 8A- 91A - 1 Page 8A-86A - 1 3.0 TXL 19
50
&UZA -UZA
750. BDY 750. BDY
BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19
TRACTOR WIRING
HORN_SW_G 750 P_BRK_G WSHR_PMP_G LOW_WASH_G DIFF_LK_G Tractor Conn
Page 8A- 119C - 1
&JE4
750. IP 750. IP 750. IP 750. IP
BLK BLK BLK BLK
0.5 TXL
50
7 1.0 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7

15326956
16M GT280 TRACTOR_G
B 750. IP
B BLK
16F GT280 SN750 3.0 TXL 19
15326952 50

750. IP
BLK
GND ZONE #7A A Gz 7a Term
1.0 TXL 19 15326158 002
50
UPC FNA
B
15326158
M6.3 GND ZONE #7B

ZONE_7
RPO LEGEND
UZA - MARKER LAMP DEFEAT STUD
JE4 - AIR BRAKES
K40 - EXHAUST BRAKE BDY GND
T62 - DRL DELETE

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:50:46 am ORGANIZATION


Ground Dist (LG4)
GMT560 04i X &LG4 h53014b 001 Beta 0 GMT560
Panel Set: 3 schematic sheet1 5 $IVEDWORK/h53014b__001 Monday, September 6, 2004 Panel Set: 3

2005 Medium Duty C Series Electrical – Revised 09/05 H53014b_001_03


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-54
Ground Distribution — (LG4) 7.8L-Diesel/Duramax
POWER WINDOWS
POWER WINDOWS POWER DOORS POWER MIRRORS POWER MIRRORS POWER MIRRORS INTERIOR LIGHTING POWER DOORS POWER MIRRORS POWER MIRRORS Pass Win Sw INTERIOR LIGHTING
Drv Window Sw Drv Dr Lck Sw Drv Htd Mir Head Lh Mirror Mrkr Lp Mirror Sw Drv Door Jamb Sw Pass Dr Lck Sw Pass Htd Mir Head Rh Mirror Mrkr Lp Page 8A- 120A-1 Pass Door Jamb Sw
Page 8A-120A/B - 1 Page 8A-130A - 1 Page 8A-147B - 2 Page 8A- 147B - 2 Page 8A-147B - 1 Page 8A- 114A - 3 Page 8A-130A - 1 Page 8A- 147B - 2 Page 8A- 147B - 2 , 120B-2 Page 8A- 114A - 3

550 DR_WIN_G DRV_LK_G L_H_MIR_G LH_MRK_G MIR_SW_G LDOORJAM_G PASS_LK_G R_H_MIR_G RH_MRK_G PASS_WIN_G RDOORJAM_G

=&AU3 =&DB6/DB8 =&DB6/DB7 =&DB6 =&AU3 =&DB6/DB8 =&DB6/DB7 =&A31


550. LDOOR 550. OSRVM 550. OSRVM 550. LDOOR 550. RDOOR 550. 550. 550. RDOOR
BLK BLK BLK BLK BLK BLK BLK BLK
0.5 TXL
50
7 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.5 TXL
50
7 TXL
0.8 50 19 0.8 TXL
50
19 0.5 TXL
50
7
OSRVM OSRVM

12065398 =&AU3/A31#&DB6/DB7/DB8 12065398 =&AU3/A31#&DB6/DB7/DB8


8F MP150 550. LDOOR 8F MP150 550. RDOOR
A B BLK A SAME AS LEFT B OSRVM BLK
A B 0.5 TXL
50
7
A B 0.5 TXL
50
7
8M MP150 8M MP150
12162427 12162427

=&DB6/DB8 =&DB6/DB7 =&DB6/DB8 =&DB6/DB7


550. LDOOR 550. LDOOR 550. RDOOR 550. RDOOR
BLK BLK BLK BLK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 TXL 19
0.8 50

SA550 SB550

=&AU3/A31 =&DB6/DB7/DB8-AU3-A31 =-AU3-A31-DB6-DB7-DB8 =&AU3/A31 =&DB6/DB7/DB8-AU3-A31 =-AU3-A31-DB6-DB7-DB8


550. LDOOR 550. LDOOR 550. LDOOR 550. RDOOR 550. RDOOR 550. RDOOR
BLK BLK BLK BLK BLK BLK
TXL 19
3.0 50 TXL 19
1.0 50 TXL 7
0.5 50 3.0 TXL 19 1.0 TXL 19 0.5 TXL 7
50 50 50

15317325 15317325
22F GTMXD KEYLESS ENTRY 22F GTMXD
B8 B8
Rfa Mdl
POWER DOORS B8 22M GTMXD
ZONE5 Page 8A- 132A - 1 B8 22M GTMXD
Drv Door Rly 15317322 15317322
(Page 12)
Page 8A- 130A -1

=&AU3/A31 =-AU3-A31 =&CREWCAB RFA_G =&AU3/A31 =-AU3-A31


550. XBDY 550. XBDY 550. XBDY 550. XBDY 550. XBDY
BLK BLK BLK =&AU0 BLK BLK
LK_RLY_G TXL 19
3.0 50 TXL 19
1.0 50 1.0 TXL 19 550. XBDY 3.0 TXL 19 1.0 TXL 19
50 50 50
BLK
=&AU3 TXL 19
1.0 50
550. XBDY
BLK
1.0 TXL
50
19

SC550

=&AU3/A31 =-AU3-A31
550. XBDY 550. XBDY
BLK BLK
3.0 TXL
50
19 1.0 TXL
50
19

A A RPO LEGEND
Gz 5 Term Gz 5 Term
AU3 - POWER DOOR LOCKS
15326158 002 GND ZONE #5 15355522 002
A31 - POWER WINDOWS
UPC FNA B B UPC FNA
AU0 - KEYLESS ENTRY
15326158 15355522
DB5 - MANUAL OSRVM
M6.3 M6.3
DB6 - HTD, LTD, PWR OSRVM
DB7 - LIGHTED OSRVM
DB8 - HEATED OSRVM
ZONE_5 CREWCAB - CREW CAB

STUD

BDY GND

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:50:46 am ORGANIZATION


Ground Dist (LG4)
GMT560 04i X &LG4 h53014b 001 Beta 0 GMT560
Panel Set: 4 schematic sheet1 5 $IVEDWORK/h53014b__001 Monday, September 6, 2004 Panel Set: 4

2005 Medium Duty C Series Electrical – Revised 09/05 H53014b_001_04


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-55
Ground Distribution — (LG4) 7.8L-Diesel/Duramax
HVAC AUX PWR AUX PWR EXTERIOR LIGHTS EXTERIOR LIGHTS
Temp Mtr Auxilary Outlets Auxilary Outlets Rh Trailer Rly Lh Trailer Rly
Page 8A- 60A-1 / 65B-1 Page 8A- 19A - 1 Page 8A- 19A - 1 Page 8A- 110A - 2 Page 8A- 110A - 2

REAR DEFOG TELL TALE POWER MIRRORS HVAC TELL TALE EXTERIOR LIGHT
Rear Defog Ctrl Sys Air Press Gauge Illum Htd Mirror Rly Hvac Head Trans Temp Gauge Illum Chmsl Rly
Page 8A-61A - 1 Page 8A-86A - 2 Page 8A-147B - 1 Page 8A-60A-1 / 65B-1 Page 8A-86A - 2 Page 8A-110A - 2
TEMP_CNTL_G AUX2_G AUX1_G RH_HAZ_G LH_HAZ_G

450. IP 450. IP 450. IP 450. IP 450. IP


BLK BLK BLK BLK BLK
0.8 TXL 19 TXL
1.0 50 19 1.0 TXL 19 TXL
0.8 50 19 TXL
0.8 50 19 HVAC_FOG_G PNEUTC_G H_MIR_RLY_G HVAC_G GAUGES_G CHMSL_RLY_G
50 50

&C49 &JE4 &DB6/DB8 &UXT


450. IP 450. IP 450. IP 450. IP 450. IP 450. IP
BLK BLK BLK BLK BLK BLK
1.0 TXL 19 0.5 TXL 7 0.8 TXL 19 TXL
1.0 50 19 0.5 TXL 7 TXL
0.5 50 7
SH450 50 50 50 50

SK450
SEO - PENSKI MD TRANSMISSION EXTERIOR LIGHT
SEO Timer Elec Shift Sel Brake Lp Rly
Page 8A- 155D - 1 Page 8A- 27B - 1 Page 8A- 110A - 2

TIMER_G SHIFT_LP_G BRKLP_RLY_G


HVAC POWER DIST SEO - SCHWAN’S SEO - SCHWAN’S SEO - PENSKI SEO - PENSKI
Blower Mtr Ign4 Rly Seo Connector Seo Connector Seo Rly Seo Rly
&PSK&TPT &MWF &RQ3/U86 Page 8A-60A-1 / 65A-1 Page 8A-10A/D - 5 Page 8A- 155A - 1 Page 8A- 155A - 1 Page 8A- 155D - 1 Page 8A- 155D -1
450. IP 450. IP 450. IP 450. IP
BLK BLK BLK BLK
0.8 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7 TXL
1.0 50 19
SEO SEO SEO SEO

BLWR_RLY_G IGN4_RLY_G SEO1_G SEO2_G SEO1_RLY_G SEO2_RLY_G

&SWN&UJA &SWN&UJA &PSK&TPT &PSK&TPT


450. IP 450. IP 450. IP 450. IP 450. IP 450. IP 450. IP
BLK BLK BLK BLK BLK BLK BLK
TXL
5.0 50 19 0.8 TXL 19 2.0 TXL 19 0.8 TXL 19 TXL
0.8 50 19 0.8 TXL 19 0.8 TXL 19
50 50 50 50 50

SJ450 SIR
Sdm
Page 8A- 47A -1

450. IP
BLK SDM_G
5.0 TXL
50
19
&AJ3/AK5
1751. BDY
BLK/WHT
0.5 TXL
50
7

A Gz 4b Term 15326956
15317690 001 16M GT280
UPC FNA ZONE4A
P
B P
15317690 (Page 6) 16F GT280
15326952
M6.3
&AJ3/AK5
1751. IP
BLK/WHT
0.8 TXL
50
19

GND ZONE #4B A


RPO LEGEND Gz 6 Term
JE4 - AIR BRAKES 15355522 002
CREWCAB - CREW CAB B UPC FNA
UXT - TRANS TEMP GAUGE 15355522
AJ3 - DRIVER SIR M6.3
AK5 - DUAL SIR
FAM3 - FAMILY 3 GND ZONE #6
RQ3 - TRACTOR
U86 - TRAILER WIRING
ZONE_4 CASE_P ZONE_6

STUD CASE STUD

BDY GND

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:50:46 am ORGANIZATION


Ground Dist (LG4)
GMT560 04i X &LG4 h53014b 001 Beta 0 GMT560
Panel Set: 5 schematic sheet1 5 $IVEDWORK/h53014b__001 Monday, September 6, 2004 Panel Set: 5

2005 Medium Duty C Series Electrical – Revised 09/05 H53014b_001_05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-56
Ground Distribution — (LG4) 7.8L-Diesel/Duramax
RPO LEGEND
CREWCAB - CREW CAB

IP CLUSTER DATA LINK CONN ONSTAR ONSTAR RADIO/CHIME SERIAL DATA GATEWAY
Ip Signal Gnd Dlc Sig Gnd OnStar Mdl OnStar Mdl Radio/Chime Module Sdg
Page 8A-81A - 1 Page 8A-50A - 1 Page 8A- 85A -1 Page 8A- 85A - 1 Page 8A-76A-1/150A-1 Page 8A- 56A - 1

IP_SIGNAL_G DATA2_G ONSTAR_1_G ONSTAR_2_G RADIO_G SDG_G

&UE1 &UE1 =&LG4&JE4#&LG4&MWF


1451. IP 1451. IP 1451. IP 1451. IP 1451. IP 1451. IP
BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19

SB1451 BODY TO FRAME GND


GND ZONE #S2
1451. IP
BLK/WHT
1.0 TXL
50
19
REAR DEFOGGER
Rear Defog Grid
Page 8A- 61A - 1
A
Gz 4a Term 50. CAB
&GNDSTRAP
12162100 002 BLK
B UPC FNA 50.0 BARE
50
1008
12162100
DEFOG_G M6.3
GND ZONE #4A
&C49
850. DEFOG_GND RADIO
BLK Antenna Shield
2.0 TXL
50
19
Page 8A-150A - 1
ZONE4A
A Gz S2b Term A Gz S2f Term
B 08917180 002 B 08917180 002
A Gz 8 Term (Page 5)
UPC FNA UPC FNA
15354753 003 08917180 08917180
RDOANT_G
B UPC FNA M8 M12
15354753
M6.3
GND ZONE #8
ZONE_S2
ZONE_8 CASE1_P ZONE_S2
STUD
STUD CASE STUD Ground-Body
560_gnd_bdy 003
BDY GND UPC FNA

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:50:46 am ORGANIZATION


Ground Dist (LG4)
GMT560 04i X &LG4 h53014b 001 Prod 0 GMT560
Panel Set: 6 schematic sheet1 5 $IVEDWORK/h53014b__001 Monday, September 6, 2004 Panel Set: 6

2005 Medium Duty C Series Electrical – Revised 09/05 H53014b_001_06


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-57
Ground Distribution — (LG4) 7.8L-Diesel/Duramax
RPO LEGEND AIR BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES
HYDROMAX - HYDROMAX Ebc Hydromax Sw Ebc Ebc Hydromax Mtr
JE3 - HYDRAULIC BRAKES Page 8A-44C - 2 Page 8A-44B - 2 Page 8A- 44A/B - 1 Page 8A- 44A/B - 1 Page 8A- 44B - 2
JE4 - AIR BRAKES
FAM3 - FAMILY 3

AIR_G HYMAX2_G HYD_B_G HYD_A_G HYMAX1_G

&JE3&HYDROMAX
151. R_CHASSIS
BLK/WHT
0.8 TXL
50
19

&JE4-JVA &JE3 &JE3 &JE3&HYDROMAX


151. R_CHASSIS 151. R_CHASSIS 151. R_CHASSIS 150. R_CHASSIS
BLK/WHT BLK/WHT BLK/WHT BLK
5.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19 5.0 TXL
50
19

SD151 SB151

&JE3 &JE3
151. R_CHASSIS 151. R_CHASSIS
BLK/WHT BLK/WHT
8.0 TXL
50
19 TXL 19
8.0 50

BATTERIES TRAILER WIRING


Battery (Neg) Fam 3 Trailer Conn SA151
Page 8A-35B - 1 Page 8A- 119B - 1
A
Gz 1a Term
15355302 002
B UPC FNA &JE3
151. R_CHASSIS
15355302 BLK/WHT
50 BATTNEG_G TRAILER_G M12 13.0 STX 75
50

A Gz 1a Term A
15336763 001 Gz 1b Term
UPC FNA B 15355302 002
B UPC FNA
15336763 15355302
GND ZONE #1A M12 M12

A Gz B Term
05291571 001 STD_CONN_G GND ZONE #1B
B UPC FNA (Page 8)
05291571
50. R_CHASSIS
M12 BLK
13.0 STX
50
75
GND ZONE #B GND ZONE #12B
FRAME

(Page 1)
A Gnd Stud Conn Term
15336763 001
B UPC FNA
15336763
M12

ZONE_S1 ZONE_B ZONE_12 GND_CONN ZONE_1

STUD STUD STUD STUD STUD Ground-Frame


560_gnd_frame 003
FRAME GND UPC FNA

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:50:46 am ORGANIZATION


Ground Dist (LG4)
GMT560 04i X &LG4 h53014b 001 Beta 0 GMT560
Panel Set: 7 schematic sheet1 5 $IVEDWORK/h53014b__001 Monday, September 6, 2004 Panel Set: 7

2005 Medium Duty C Series Electrical – Revised 09/05 H53014b_001_07


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-58
Ground Distribution — (LG4) 7.8L-Diesel/Duramax
2SPD AXLE
2spd Axle Mtr
Page 8A-37A - 1

2SP_MTR_G

&HPZ
350. 2SPD
REAR AIR SUSP BLK
Rear Air Susp Sol 2.0 TXL
50
19

Page 8A- 52A - 1


12129600
4M MP280 SLD
C
C 4F MP280 SLD
SUSP_SOL_G 12129565
With ABS ABS Delete

ABS Delete With ABS

With Rear Air Susp Without Rear Air Susp

&G40/GSJ/G45-JVA &HPZ&G40/GSJ/G45-JVA
350. R_ABS 350. R_ABS
BLK BLK
ZONE3A 0.8 TXL 19 TXL 19
2.0 50
50
351
&HPZ&JE4-G40-GSJ-G45-JVA
(Page 10) SC350 350. R_ABS
BLK
ZONE3B 2.0 TXL
50
19

BODY BLDR IP CLUSTER


350 Hydro Brakes Air Brakes
(Page 11)
Gnd Low Air Press Sw - Se
Page 8A- 119D - 1 Page 8A-81A-1

FUEL HAND & STOR &G40/GSJ/G45&JVA &JE3&HPZ&G40/GSJ/G45


350. R_CHASSIS 350. R_ABS
Fuel Tank BLK BLK &JE4&HPZ&G40/GSJ/G45-JVA &JE4&HPZ&JVA
350. R_ABS 350. R_CHASSIS
Page 8A-22B - 1 0.8 TXL 19 2.0 TXL 19
BLK BLK
50 50
2.0 TXL 19 2.0 TXL 19 BB_G AIR_SW_G
50 50

EXTERIOR LIGHTS
Tail Lamps 15326654 15326908 &JE4
350 FUEL_SEND_G 350. R_CHASSIS 350. R_CHASSIS
Page 8A-110A -3 8F GT280 SLD 16F GT280 SLD BLK BLK
D S
0.8 TXL
50
19 0.8 TXL
50
19
D 8M GT280 SLD S 16M GT280 SLD
15326655 15326667

TAIL_LP_G &JE3 &JE4-JVA


350. R_CHASSIS 350. R_CHASSIS
BLK BLK
2.0 TXL
50
19 2.0 TXL
50
19

350. R_CHASSIS
BLK
2.0 TXL
50
19
GND ZONE #3C

GND ZONE #3D SB350


350. R_CHASSIS
BLK
J1-A J2-A J3-A J4-A J5-A J6-A 5.0 TXL 19
50
Gnd Blk Connector Asm
ZONE ZONE ZONE ZONE UP UP 12066545 001
#3A #3B #3C #3D FITTER FITTER UPC FNA

A B C D E F
12065172
J2- 12065172
J3- 12065172
J4- 12065172
BATT GND
J5- 12065172
J6- 12065172
J7- 12066545 RPO LEGEND
J7-A
HPZ - ELECTRONIC 2 SPEED AXLE
STD_CONN_G FAM3 - FAMILY 3
JE3 - HYDRAULIC BRAKES
50
(Page 7) JE4 - AIR BRAKES
G40/GSJ/G45 - REAR AIR SUSPENSION

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:50:46 am ORGANIZATION


Ground Dist (LG4)
GMT560 04i X &LG4 h53014b 001 Beta 0 GMT560
Panel Set: 8 schematic sheet1 5 $IVEDWORK/h53014b__001 Monday, September 6, 2004 Panel Set: 8

2005 Medium Duty C Series Electrical – Revised 09/05 H53014b_001_08


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-59
Ground Distribution — (LG4) 7.8L-Diesel/Duramax
BRAKES REAR AIR SUSP REAR AIR SUSP POWER MIRRORS POWER MIRRORS EXHAUST BRAKE RPO LEGEND
Traction Cntrl Sw Air Susp Sw/Led Air Susp Sw/Illum Htd Mirr Sw/Illum Htd Mirr Sw/Led Exh Brk Sw/Illum NW9 - ELECTRONIC TRAC CNTRL
Page 8A- 44B/C - 2 Page 8A- 52A - 1 Page 8A- 52A - 1 Page 8A-147B - 1 Page 8A-147B - 1 Page 8A- 29A - 1 G40/GSJ/G45 - REAR AIR SUSPENSION
AK5 - DRIVER AND PASSANGER SIR
DB6 - HTD, LTD, PWR OSRVM
DB8 - HEATED OSRVM
K40 - EXHAUST BRAKE
TCS_G SUSP_LED_G SUSP_ILL_G H_MIR_ILL_G H_MIR_LED_G EXH_ILL_G

=&NW9 =&G40/GSJ/G45 =&G40/GSJ/G45 =&DB6/DB8 =&DB6/DB8 =&K40


750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN
BLK BLK BLK BLK BLK BLK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7

SB750

=&NW9#&G40/GSJ/G45#&DB6/DB8#&K40
750. IP_EXTN
BLK
TXL 19
2.0 50
INTERIOR LIGHTS EXTERIOR LIGHTS EXTERIOR LIGHTS ENGINE CNTRLS UPFITTER PROVISION SIR 2 SPEED AXLE
Pneumatic Sw Illum Mkr Lmp Sw Mkr Lmp Sw/Illum Hi Idle Sw Illum Pto Enable Sw/Illum PSIR Defeat Sw Elec 2 Speed Sw
Page 8A- 114A - 1 Page 8A- 110A - 4 Page 8A- 110A - 4 Page 8A- 20B - 7 Page 8A-18A - 1 Page 8A- 47A - 2 Page 8A-37A - 1

PNEU_SW_G MRKR_SW_G MRKR2_SW_G HIS_ILL_G PTO_ILL_G PSIR_G 2SP_LP_G

= = = = = =&AK5 =&HPZ
750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN
BLK BLK BLK BLK BLK BLK BLK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19 0.5 TXL
50
7

SA750

ZONE7A
To: GND ZONE #7A 750
(Page 3) STARTING & CHARGING STARTING & CHARGING
Starter Motor Generator Gnd
Page 8A-30B - 1 Page 8A-30B - 2

STARTER_G GEN_G

CASE_1 CASE_2 CASE_3 CASE_4 CASE_5 CASE_6 CASE_7 CASE_8 CASE_9

Ground-Engine Case
560_gnd_case 002
ENGINE CASE GND UPC FNA

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:50:46 am ORGANIZATION


Ground Dist (LG4)
GMT560 04i X &LG4 h53014b 001 Beta 0 GMT560
Panel Set: 9 schematic sheet1 5 $IVEDWORK/h53014b__001 Monday, September 6, 2004 Panel Set: 9

2005 Medium Duty C Series Electrical – Revised 09/05 H53014b_001_09


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-60
Ground Distribution — (LG4) 7.8L-Diesel/Duramax
HTD FUEL/WATER IN FUEL TELL TALE MD TRANSMISSION HYDRO BRAKES
Wif Snsr Trans Temp Snsr Elec Shift Select Fluid Lvl Sw
Page 8A-23B - 1 Page 8A-86A - 2 Page 8A-27B - 1 Page 8A-44B - 1

WIF_G TEMP_SNSR_G SHIFT_G FLS_G

&MWF
351. ENG_FAN 351. IP
BLK/WHT BLK/WHT
0.8 TXL
50
19 0.8 TXL
50
19

3A_ENG

15326910 15392708 351


12F GT280 SLD 40M GTMXD SLD (Page 13)
G D2
G 12M GT280 SLD
D2 40F GTMXD SLD
15326915 15392710 15450272
30M GTMXD SLD
C1
C1
30F GTMXD SLD
15355480

&MWF &JE3
351. R_CHASSIS 351. R_CHASSIS 351. R_CHASSIS 351. R_CHASSIS 351. R_CHASSIS
BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT
0.8 TXL
50
19 TXL 19
0.8 50 0.8 TXL
50
19 1.0 TXL
50
19 TXL 19
0.8 50

SC351

FUEL HAND & STOR FUEL HAND & STOR


351. R_CHASSIS Pri Tank Static Gnd Sec Tank Static Gnd
BLK/WHT Page 8A- 22B - 1 Page 8A-22B - 1
TXL 19
2.0 50

350 PFTANK_G 350 SFTANK_G

ZONE3A

(Page 8)

GND ZONE #3A GND ZONE #10 GND ZONE #9


A Primary Tank Term A Secondary Tank Term
12015907 001 12015907 001
B UPC FNA B UPC FNA
12015907 12015907
M8 M8

TANK_P TANK_S

RPO LEGEND Primary Fuel Tank Secondary Fuel Tank


JE3 - HYDRAULIC BRAKES p_fuel_tank 005 s_fuel_tank 005
MWF - MD AUTO TRANS UPC FNA UPC FNA
FUEL TANK FUEL TANK
MWW/MWX - MANUAL TRANS
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:50:46 am ORGANIZATION


Ground Dist (LG4)
GMT560 04i X &LG4 h53014b 001 Beta 0 GMT560
Panel Set: 10 schematic sheet1 5 $IVEDWORK/h53014b__001 Monday, September 6, 2004 Panel Set: 10

2005 Medium Duty C Series Electrical – Revised 09/05 H53014b_001_10


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-61
Ground Distribution — (LG4) 7.8L-Diesel/Duramax
HORNS HVAC AIR BRAKES EXH BRAKE/RSTR IP CLUSTER HEADLAMPS EXTERIOR LIGHTS HEADLAMPS EXTERIOR LIGHTS
Horns Vacuum Pmp Air Dryer Exhaust Brake/Rstr Rly Low Air Press Sw - Prim Left Headlamp Lf Turn/Park Lmps Right Headlamp Rf Turn/Park Lmps
Page 8A-40A - 1 Page 8A-60A-1 / 65B-1 Page 8A- 44C - 5 Page 8A- 29A - 1 Page 8A-81A-1 Page 8A- 100A - 1 Page 8A- 110A -1 Page 8A- 100A - 1 1 Page 8A-110A-

HORN_A_G VAC_PUMP_G AIR_DRY_G 350 ABS_DEL_G AIR_PR_SW_G 350 BEAM_G LTRNPRK_G 350 BEAM_G RTRNPRK_G
Splice for Ether Injector
See: 14C-11 &JE4
350. R_CHASSIS 350. FWDLP 350.
350. ENG_FAN BLK BLK BLK
BLK 0.8 TXL
50
19 TXL 19
1.0 50 1.0 TXL
50
19
TXL 19
1.0 50 FWDLP
SF350 SF350
SD350

HYDRO BRAKES
350. FWDLP 350.
-TPT &JE4
BLK Elec Air Comp BLK
350. R_CHASSIS 350. ENG_FAN 350. R_CHASSIS BODY BLDR
BLK BLK BLK 2.0 TXL 19 Page 8A- 44B - 5 2.0 TXL 19
Gnd 50 50
1.0 TXL 19 TXL 19
1.0 50 0.8 TXL 19 FWDLP
50 50 Page 8A- 119D -1
15409273 15409273
5M GT280 SLD 5M GT280 SLD
C C R_FWDLP SAME AS LEFT

C 5F GT280 SLD
EAC_G C
5F GT280 SLD
15326642 15326642
BB_G

&JE3
350. AIR_COMP
BLK
350. R_CHASSIS TXL 19
3.0 50
15326910 BLK
12F GT280 SLD TXL 19
0.8 50
A
15300003
A 12M GT280 SLD 3M MP280 SLD
15326915 C
C 3F MP280 SLD
12040977
350. R_CHASSIS
BLK
1.0 TXL
50
19
&JE3
350. R_CHASSIS 350. R_CHASSIS 350. R_CHASSIS
BLK BLK BLK
2.0 TXL
50
19 3.0 TXL
50
19 TXL 19
2.0 50

SE350

350. R_CHASSIS
BLK
5.0 TXL
50
19

ZONE3B

(Page 8)

GND ZONE #3B

RPO LEGEND
JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES
FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:50:46 am ORGANIZATION


Ground Dist (LG4)
GMT560 04i X &LG4 h53014b 001 Beta 0 GMT560
Panel Set: 11 schematic sheet1 5 $IVEDWORK/h53014b__001 Monday, September 6, 2004 Panel Set: 11

2005 Medium Duty C Series Electrical – Revised 09/05 H53014b_001_11


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-62
Ground Distribution — (LG4) 7.8L-Diesel/Duramax

Rear Heater Rear Heater Rear Heater Rear Heater POWER WINDOWS INTERIOR LIGHTS POWER WINDOWS INTERIOR LIGHTS
Rear Heater Relay Rear Heater Motor Water Valve Solenoid Rear Htr Sw Ill L R Win Sw Illum L R Door Jamb Sw R R Win Sw Illum R R Door Jamb Sw
Page 8A-66A - 1 Page 8A-66A - 1 Page 8A-66A - 1 Page 8A-66A - 1 Page 8A- 120B - 2 Page 8A- 114A - 4 Page 8A- 120B - 2 Page 8A- 114A - 4

R_HTR_RLY_G R_HTR_MTR_G WATER_VAL_G R_HVAC_G LR_WIN_G LRDOORJAM_G RR_WIN_G RRDOORJAM_G

=&C36 =&C36 =&C36 =&C36 =&A31&CREWCAB =&A31&CREWCAB =&A31&CREWCAB =&A31&CREWCAB


550. BDY 550. BDY 550. BDY 550. BDY 550. REAR_DOOR 550. REAR_DOOR 550. 550.
BLK BLK BLK BLK BLK BLK BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 0.5 TXL
50
7 1.0 TXL
50
19 0.8 TXL
50
19
=&CREWCAB-A31
TXL
1.0 50 19 TXL
0.8 50 19
=&CREWCAB-A31
550. REAR_DOOR REAR_DOOR REAR_DOOR 550.
SD550 BLK SD550 BLK
0.8 TXL
50
19 TXL
0.8 50 19
REAR_DOOR

=&A31&CREWCAB =&A31&CREWCAB
550. REAR_DOOR 550.
BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19
REAR_DOOR

15326018 15326018
12M GT280 12M GT280
K Same as left K REAR_RDOOR

K 12F GT280 K
12F GT280
15355586 15355586
=&CREWCAB =&CREWCAB
550. BDY 550. BDY
BLK BLK
TXL
1.0 50 19 1.0 TXL 19
50

SF550

=&CREWCAB
550. BDY
BLK
1.0 TXL
50
19

15326935
10M GT280
J

ZONE5 J 10F GT280


15326931
550
(Page 4) To: GND ZONE #5

RPO LEGEND
A31 - POWER WINDOWS
C35 - REAR HEATER
CREWCAB - CREW CAB

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:50:46 am ORGANIZATION


Ground Dist (LG4)
GMT560 04i X &LG4 h53014b 001 Beta 0 GMT560
Panel Set: 12 schematic sheet1 5 $IVEDWORK/h53014b__001 Monday, September 6, 2004 Panel Set: 12

2005 Medium Duty C Series Electrical – Revised 09/05 H53014b_001_12


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-63
Ground Distribution — (LG4) 7.8L-Diesel/Duramax
04 560 000 TY BETA - INITIAL CREATION 18SE01 001
04 560 1115 LR REMOVE 2SPD AIR CKT. 08OC01 001
04 560 1136 JG Pneumatic Switch Update 15NO01 001
04 560 1149 JG TRANS RPO UPDATE 13DE01 001
03 560 1151 LR REMOVE HYD_BST JMPR 14DE01 001
04 560 1106 JG Update 900 ckts 08FE02 001
04 560 000 JG Obsolete Connector Update 13FE02 001
04 560 1228 JG Delete R_ABS Harness with ABS Delete 02MY02 001

ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS
Ecu Ecu Ecu Ecu Ecu
Page 8A-20B - 5 Page 8A-20B - 5 Page 8A-20B - 5 Page 8A-20B - 5 Page 8A-20B - 5

ECU_PWR1_G ECU_PWR2_G ECU_PWR3_G ECU_PWR4_G ECU_SNSR1_G

351. ENG 351. ENG 351. ENG 351. ENG 351. ENG
BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT
0.8 TXL
50
19 TXL 19
0.8 50 TXL 19
0.8 50 0.8 TXL
50
19 1.0 TXL
50
19

SE351

351. ENG
BLK/WHT
1.0 TXL
50
19

ENGINE CNTLS ENGINE CNTLS ENG CNTLS MD TRANSMISSION LCT TRANSMISSION MD TRANSMISSION LCT TRANSMISSION
Ecu Ecu Low Coolant Sw Tcm Tcm Tcm Tcm
Page 8A-20B - 5 Page 8A-20B - 7 Page 8A- 20B - 8 Page 8A- 27B - 2 Page 8A- 27A - 1 Page 8A- 27B -2 Page 8A- 27A - 1

ECU_SNSR2_G ECU_G LOW_COOL_G TCM2_G TCM1_G MD_G LCT_G

351. ENG 351. ENG


&MWF &MX4/MTW &MWF &MX4/MTW
BLK/WHT BLK/WHT 351. ENG 351. ENG 351. ENG 351. ENG
1.0 TXL
50
19 0.8 TXL
50
19 &MWF/MX4/MTW
351. ENG 351. ENG
&MWW/MWX
BLK/WHT BLK/WHT BLK/WHT BLK/WHT
BLK/WHT BLK/WHT 0.8 TXL
50
19 0.8 TXL
50
19 TXL 19
0.8 50 0.8 TXL
50
19
0.8 TXL
50
19 0.8 TXL
50
19

SD351

351. ENG
BLK/WHT
TXL 19
1.0 50

3A_ENG
(Page 10)

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:50:46 am ORGANIZATION


Ground Dist (LG4)
GMT560 04i X &LG4 h53014b 001 Beta 0 GMT560
Panel Set: 13 schematic sheet1 5 $IVEDWORK/h53014b__001 Monday, September 6, 2004 Panel Set: 13

2005 Medium Duty C Series Electrical – Revised 09/05 H53014b_001_13


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-64
Ground Distribution — (LG5) 7.2L-Diesel/CAT
ENG CNTLS LCT TRANSMISSION ENG CNTLS
Ecu Nsbu Sw Ecu
Page 8A-20C - 5 Page 8A-27A -3 Page 8A-20C - 5

CAT_A_G NSBU_G CAT_B_G

-LCT &LCT &LCT &LCT -LCT

&MX4/MTW &MX4/MTW &MX4/MTW


251. ENG 251. ENG 251. ENG
BLK/WHT BLK/WHT BLK/WHT
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19

SA251

STARTING & CHARGING


Starter Motor
Page 8A- 30C - 1
&MWF/MWW/MWX &MX4/MTW &MWF/MWW/MWX
251. ENG 251. ENG 251. ENG
BLK/WHT BLK/WHT BLK/WHT
TXL 19
1.0 50 TXL 19
1.0 50 TXL 19
1.0 50

START_G

A Gz 2a Term
12004483 001 Start Gnd Term
B
UPC FNA GND ZONE #2A 05291571 001 START_G
12004483 B UPC FNA (Page 2)
E 1/2 05291571
A M12 GND ZONE #2C
ENGINE TO FRAME GND
GND ZONE #S1

A
&GNDSTRAP
Gz S1f Clip
50. FRAME B 08917180 002
BLK UPC FNA
50.0 BARE
50
1008
08917180 50. STARTER
M12 BLK
62.0 CPE
50
266

A FRAME A Gz 2b Term
Gz S1e Clip 05291571 001
(Page 7)
B 08917180 002
UPC FNA
B UPC FNA
05291571
08917180 M12
M12
GND ZONE #2B
ZONE_S1 ZONE_2B
RPO LEGEND
M74 - LCT 1000 AUTO TRANS STUD STUD Ground - Engine
MX4 - LCT 2000 AUTO TRANS ENG GND cat_gnd_eng 002
MTW - LCT 2400 AUTO TRANS UPC FNA
MWF - MD AUTO TRANS
P
MWW/MWX - MANUAL TRANS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:35:07 am ORGANIZATION


Ground Dist (LG5)
GMT560 05 X &LG5 h53014c 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 13 $IVEDWORK/h53014c__001 Monday, May 3, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53014c_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-65
Ground Distribution — (LG5) 7.2L-Diesel/CAT
MD TRANSMISSION AIR BRAKES POWER DIST POWER DIST EXH BRAKE/RSTR HVAC
Neutral Start Rly Air Brake Rly Ign A Rly Ign B Rly Exhaust Brake/Rstr Sol Ac Clutch
Page 8A-27B - 2 Page 8A-44C - 2 Page 8A-10C -4 Page 8A-10C - 4 Page 8A-29A - 1 Page 8A-65B -2

N_START_G AIR_BRK_G IGNA_RLY_G IGNB_RLY_G EXH_SOL_G CLUTCH_G

&MWF &JE4-JVA &K40/NPE


250. ENG 250. R_CHASSIS 250. ENG 250. ENG 250. EXH_BRK
BLK BLK BLK BLK BLK 250. AC
TXL 19 TXL 19 BLK
0.8 50 0.8 50 0.8 TXL
50
19 TXL 19
0.8 50 TXL 19
0.8 50
0.8 TXL
50
19

15355480 15326640 15326820


30F GTMXD SLD 6M GT280 SLD 4M GT150 SLD
B5 A C
HEATED FUEL HTD FUEL/WIF UPFITTER PROVISIONS
Heated Fuel Rly Heated Fuel Sw Pto Solenoid B5 30M GTMXD SLD A 6F GT280 SLD C 4F GT150 SLD
Page 8A-23C - 1 Page 8A-23C - 1 Page 8A-18C - 1 15450272 15326636 15326815
&JE4 &K40/NPE
250. ENG 250. ENG 250. ENG
BLK BLK BLK
TXL 19
0.8 50 0.8 TXL 19 TXL 19
0.8 50
50

HFUEL_R2_G HFUEL_SW_G PTO_LOAD_G

250. ENG 250. ENG 250. ENG


BLK BLK BLK SS250
TXL 19
0.8 50 1.0 TXL 19 0.8 TXL 19
50 50

250. ENG
BLK
2.0 TXL
50
19

SV250

250. ENG
BLK
2.0 TXL
50
19

A Gz 2c Term
12004483 001
START_G B UPC FNA

(Page 1) 12004483
E 1/2
GND ZONE #2C

RPO LEGEND
JE4 - AIR BRAKES

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:35:07 am ORGANIZATION


Ground Dist (LG5)
GMT560 05 X &LG5 h53014c 001 Beta 0 GMT560
Panel Set: 2 schematic sheet1 13 $IVEDWORK/h53014c__001 Monday, May 3, 2004 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H53014c_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-66
Ground Distribution — (LG5) 7.2L-Diesel/CAT
DLC IP CLUSTER DTC EXTERIOR LIGHTS INTERIOR LIGHTS
Dlc Pwr Gnd Ipc Pwr Gnd Bat Rtn Turn/Haz/Flash Headlamp Sw
Page 8A- 50A - 1 Page 8A- 81A - 2 Page 8A-55B - 1 Page 8A- 110A - 1 Page 8A-114A - 5
ENGINE CNTRLS
Hi Idle Sw Illum
Page 8A- 20C - 7
DATA1_G IP_PWR_G 750 SERIAL_G TRNHAZ_G HEADLPSW_G ZONE7A

(Page 9)

HIS_LED_G
750. IP 750. IP 750. IP 750. IP
BLK BLK BLK BLK
TXL
0.5 50 7 1.0 TXL 19 1.0 TXL 19 0.8 TXL 19
50 50 50
750. IP_EXTN 750. IP_EXTN
BLK BLK
TXL 7
0.5 50 2.0 TXL 19
50
LCT TRANSMISSION LCT TRANSMISSION DRL WIPERS CHIME TELL TALE
Overdrive Defeat Sw Illum Overdrive Defeat Sw Drl Mdl Wiper Mtr Chime Mdl Ttm - Exhaust
Page 8A-27A - 1 Page 8A-27A - 1 Page 8A-102A - 1 Page 8A-91A - 1 Page 8A- 76A - 1 Page 8A- 86A - 1
15304908
30F GTMXD
A2 B7
A2 B7 30M GTMXD
15326762
ODDS_ILL_G ODDS_SW_G DRL_G WPR_MTR_G CHIME_G EXH_TT_G
SY750
&M74/MX4/MTX/MTW -T62 &UXZ
AUXILLARY PWR EXTERIOR LIGHTS 750. IP 750. IP 750. IP 750. IP 750. IP 750. IP 750. IP 750. IP
Cigar Lighter Roof Marker Lps BLK BLK BLK BLK BLK BLK BLK BLK
Page 8A-19A - 1 Page 8A- 110A - 4 3.0 TXL
50
19 0.5 TXL
50
7 0.8 TXL
50
19 1.0 TXL
50
19 0.5 TXL
50
7 2.0 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19

&M74/MX4/MTX/MTW
750. IP
BLK SM750
0.5 TXL
50
7

CIGAR_G MARKERS_G

WIPERS WIPERS TELL TALE HORN PARK BRAKE SEO - COCA COLA
Low Wash Fluid Sw Washer Pump Diff Lk Sw Horn Switch Park Brake Sw Seo Fan
Page 8A- 91A - 1 Page 8A-91A - 1 Page 8A-86A - 1 Page 8A-40A - 1 Page 8A- 46B/C - 1 Page 8A-155B - 1
-UZA -UZA
750. BDY 750. BDY
BLK BLK SEO
1.0 TXL
50
19 1.0 TXL
50
19

LOW_WASH_G WSHR_PMP_G DIFF_LK_G HORN_SW_G 750 P_BRK_G COKE_FAN_G


SC750
&JE4 &TAT
750. IP 750. IP 750. IP 750. IP 750. IP 750. IP
BLK BLK BLK BLK BLK BLK
&UZA -UZA 0.5 TXL 7 1.0 TXL 19 0.5 TXL 7 3.0 TXL 19 0.5 TXL 7 0.8 TXL 19
750. BDY 750. BDY 50 50 50 50 50 50
BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19 SN750

750 COKE_LPP
TRACTOR WIRING
Tractor Conn
15326956 Page 8A- 119C - 1
16M GT280 750. IP
B SEO BLK
B 3.0 TXL
50
19
16F GT280
15326952 SEO - COCA COLA
Seo Lp TRACTOR_G
750. IP Page 8A-155B - 1
BLK A
Gz 7a Term
1.0 TXL 19
15326158 002
50
GND ZONE #7B B
UPC FNA
GND ZONE #7A 15326158
M6.3

ZONE_7

RPO LEGEND STUD


JE4 - AIR BRAKES
UZA - MARKER LAMP DEFEAT
BDY GND
T62 - DRL DELETE

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:35:07 am ORGANIZATION


Ground Dist (LG5)
GMT560 05 X &LG5 h53014c 001 Beta 0 GMT560
Panel Set: 3 schematic sheet1 13 $IVEDWORK/h53014c__001 Monday, May 3, 2004 Panel Set: 3

2005 Medium Duty C Series Electrical – Revised 09/05 H53014c_001_03


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-67
Ground Distribution — (LG5) 7.2L-Diesel/CAT
POWER WINDOWS
POWER WINDOWS POWER DOORS POWER MIRRORS POWER MIRRORS POWER MIRRORS INTERIOR LIGHTING POWER DOORS POWER MIRRORS POWER MIRRORS Pass Win Sw INTERIOR LIGHTING
Drv Window Sw Drv Dr Lck Sw Drv Htd Mir Head Lh Mirror Mrkr Lp Mirror Sw Drv Door Jamb Sw Pass Dr Lck Sw Pass Htd Mir Head Rh Mirror Mrkr Lp Page 8A- 120A-1 Pass Door Jamb Sw
Page 8A-120A/B - 1 Page 8A-130A - 1 Page 8A-147B - 2 Page 8A- 147B - 2 Page 8A-147B - 1 Page 8A- 114A - 3 Page 8A-130A - 1 Page 8A- 147B - 2 Page 8A- 147B - 2 , 120B-2 Page 8A- 114A - 3

550 DR_WIN_G DRV_LK_G L_H_MIR_G LH_MRK_G MIR_SW_G LDOORJAM_G PASS_LK_G R_H_MIR_G RH_MRK_G PASS_WIN_G RDOORJAM_G

=&AU3 =&DB6/DB8 =&DB6/DB7 =&DB6 =&AU3 =&DB6/DB8 =&DB6/DB7 =&A31


550. LDOOR 550. OSRVM 550. OSRVM 550. LDOOR 550. RDOOR 550. 550. 550. RDOOR
BLK BLK BLK BLK BLK BLK BLK BLK
0.5 TXL
50
7 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 TXL
0.5 50 7 0.8 TXL
50
19 0.8 TXL
50
19 0.5 TXL
50
7
OSRVM OSRVM

12065398 =&AU3/A31#&DB6/DB7/DB8 12065398 =&AU3/A31#&DB6/DB7/DB8


8F MP150 550. LDOOR 8F MP150 550. RDOOR
A B BLK A SAME AS LEFT B OSRVM BLK
A B 0.5 TXL
50
7
A B 0.5 TXL
50
7
8M MP150 8M MP150
12162427 12162427

=&DB6/DB8 =&DB6/DB7 =&DB6/DB8 =&DB6/DB7


550. LDOOR 550. LDOOR 550. RDOOR 550. RDOOR
BLK BLK BLK BLK
TXL 19
0.8 50 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
50 50 50

SA550 SB550

=&AU3/A31 =&DB6/DB7/DB8-AU3-A31 =-AU3-A31-DB6-DB7-DB8 =&AU3/A31 =&DB6/DB7/DB8-AU3-A31 =-AU3-A31-DB6-DB7-DB8


550. LDOOR 550. LDOOR 550. LDOOR 550. RDOOR 550. RDOOR 550. RDOOR
BLK BLK BLK BLK BLK BLK
3.0 TXL
50
19 1.0 TXL
50
19 TXL 7
0.5 50 TXL 19
3.0 50 1.0 TXL
50
19 0.5 TXL
50
7

15317325 15317325
22F GTMXD KEYLESS ENTRY 22F GTMXD
B8 B8
Rfa Mdl
POWER DOORS B8 22M GTMXD
ZONE5 Page 8A- 132A - 1 B8 22M GTMXD
Drv Door Rly 15317322 15317322
(Page 12)
Page 8A- 130A -1

=&AU3/A31 =-AU3-A31 =&CREWCAB RFA_G =&AU3/A31 =-AU3-A31


550. XBDY 550. XBDY 550. XBDY 550. XBDY 550. XBDY
BLK BLK BLK =&AU0 BLK BLK
LK_RLY_G 3.0 TXL 19 TXL 19
1.0 50 1.0 TXL 19 550. XBDY 3.0 TXL 19 TXL 19
1.0 50
50 50 50
BLK
=&AU3 TXL 19
1.0 50
550. XBDY
BLK
1.0 TXL
50
19

SC550

=&AU3/A31 =-AU3-A31
550. XBDY 550. XBDY
BLK BLK
TXL 19
3.0 50 TXL 19
1.0 50
RPO LEGEND
Gz 5 Term A A Gz 5 Term AU3 - POWER DOOR LOCKS
A31 - POWER WINDOWS
15326158 002 GND ZONE #5 15355522 002
AU0 - KEYLESS ENTRY
UPC FNA B B UPC FNA
DB5 - MANUAL OSRVM
15326158 15355522
DB6 - HTD, LTD, PWR OSRVM
M6.3 M6.3
DB7 - LIGHTED OSRVM
DB8 - HEATED OSRVM
ZONE_5 CREWCAB - CREW CAB

STUD

BDY GND

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:35:07 am ORGANIZATION


Ground Dist (LG5)
GMT560 05 X &LG5 h53014c 001 Beta 0 GMT560
Panel Set: 4 schematic sheet1 13 $IVEDWORK/h53014c__001 Monday, May 3, 2004 Panel Set: 4

2005 Medium Duty C Series Electrical – Revised 09/05 H53014c_001_04


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-68
Ground Distribution — (LG5) 7.2L-Diesel/CAT
HVAC AUX PWR AUX PWR EXTERIOR LIGHTS EXTERIOR LIGHTS REAR DEFOGGER TELL TALE POWER MIRRORS HVAC TELL TALE EXTERIOR LIGHTS
Temp Mtr Auxilary Outlets Auxilary Outlets Rh Trailer Rly Lh Trailer Rly Rear Defog Cntl Sys Air Press Gauge Illum Htd Mirror Rly Hvac Head Trans Temp Gauge Illum Chmsl Rly
Page 8A- 60A-1 / 65B-1 Page 8A- 19A - 1 Page 8A- 19A - 1 Page 8A- 110A - 2 Page 8A- 110A - 2 Page 8A-61A - 1 Page 8A-86A - 2 Page 8A- 147B - 1 Page 8A-60A-1 / 65B-1 Page 8A-86A - 2 Page 8A-110A - 2

TEMP_CNTL_G AUX2_G AUX1_G RH_HAZ_G LH_HAZ_G HVAC_FOG_G PNEUTC_G H_MIR_RLY_G HVAC_G GAUGES_G CHMSL_RLY_G

&C49 &JE4 &DB6/DB8 &UXT


450. IP 450. IP 450. IP 450. IP 450. IP 450. IP 450. IP 450. IP 450. IP 450. IP 450. IP
BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK
0.8 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 1.0 TXL
50
19 TXL
0.5 50 7 0.8 TXL
50
19 TXL
1.0 50 19 0.5 TXL
50
7 0.5 TXL
50
7

SK450
SH450

MD TRANSMISSION
Elec Shift Sel
Page 8A- 27B - 1

SHIFT_LP_G

450. IP
POWER DIST EXTERIOR LIGHTS HVAC BLK
Ign4 Rly Brake Lp Rly Blower Mtr TXL
2.0 50 19
Page 8A-10C - 5 Page 8A- 110A - 2 Page 8A- 60A-1 / 65B-1 SIR
Sdm
Page 8A- 47A -1

IGN4_RLY_G BRKLP_RLY_G BLWR_RLY_G

&MWF &RQ3/U86 SDM_G


450. IP 450. IP 450. IP 450. IP 450. IP
BLK BLK BLK BLK BLK
0.5 TXL
50
7 0.8 TXL
50
19 0.5 TXL
50
7 1.0 TXL
50
19 5.0 TXL
50
19
1751. BDY
&AJ3/AK5

BLK/WHT
0.5 TXL
50
7

15326956
16M GT280
P
P 16F GT280
SJ450 15326952

450. IP
&AJ3/AK5
BLK 1751. IP
TXL
5.0 50 19
BLK/WHT
TXL 19
0.8 50

A Gz 4b Term
15317690 001
UPC FNA ZONE4A
B A Gz 6 Term
RPO LEGEND 15317690 (Page 6)
15355522 002
M6.3
JE4 - AIR BRAKES B UPC FNA
CREWCAB - CREW CAB GND ZONE #4B 15355522
UXT - TRANS TEMP GAUGE M6.3
AJ3 - DRIVER SIR
AK5 - DUAL SIR GND ZONE #6
FAM3 - FAMILY 3
RQ3 - TRACTOR
ZONE_4 CASE_P ZONE_6
U86 - TRAILER WIRING

STUD CASE STUD

BDY GND

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:35:07 am ORGANIZATION


Ground Dist (LG5)
GMT560 05 X &LG5 h53014c 001 Beta 0 GMT560
Panel Set: 5 schematic sheet1 13 $IVEDWORK/h53014c__001 Monday, May 3, 2004 Panel Set: 5

2005 Medium Duty C Series Electrical – Revised 09/05 H53014c_001_05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-69
Ground Distribution — (LG5) 7.2L-Diesel/CAT
RPO LEGEND
CREWCAB - CREW CAB

IP CLUSTER DATA LINK CONN ONSTAR ONSTAR RADIO/CHIME SERIAL DATA GATEWAY
Ip Signal Gnd Dlc Sig Gnd OnStar Mdl OnStar Mdl Radio/Chime Module Sdg
Page 8A-81A - 1 Page 8A-50A - 1 Page 8A- 85A
1 -1 Page 8A- 85A - Page 8A-76A-1/150A-1 Page 8A- 56A - 1

BODY TO FRAME GND


IP_SIGNAL_G DATA2_G ONSTAR_1_G ONSTAR_2_G RADIO_G SDG_G
GND ZONE #S2
&UE1 &UE1
1451. IP 1451. IP 1451. IP 1451. IP 1451. IP 1451. IP
BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT
TXL 19
0.8 50 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
50 50 50 50 50

&GNDSTRAP
50. CAB
BLK
50.0 BARE
50
1008

SB1451

1451. IP
BLK/WHT A A
TXL 19
Gz S2b Term Gz S2f Term
REAR DEFOGGER 1.0 50 B 08917180 002 B 08917180 002
Rear Defog Grid UPC FNA UPC FNA
Page 8A- 61A - 1 08917180 08917180
A M8 M12
Gz 4a Term
12162100 002
B UPC FNA RADIO
DEFOG_G
12162100 Antenna Shield
M6.3 Page 8A-150A - 1
&C49
GND ZONE #4A
850. DEFOG_GND
BLK
2.0 TXL
50
19

RDOANT_G
ZONE4A
A
Gz 8 Term (Page 5)
15354753 003
B UPC FNA
15354753
M6.3

ZONE_S2
ZONE_8 CASE1_P ZONE_S2
STUD
STUD CASE STUD Ground-Body
560_gnd_bdy 003
BDY GND UPC FNA

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:35:07 am ORGANIZATION


Ground Dist (LG5)
GMT560 05 X &LG5 h53014c 001 Beta 0 GMT560
Panel Set: 6 schematic sheet1 13 $IVEDWORK/h53014c__001 Monday, May 3, 2004 Panel Set: 6

2005 Medium Duty C Series Electrical – Revised 09/05 H53014c_001_06


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-70
Ground Distribution — (LG5) 7.2L-Diesel/CAT
RPO LEGEND AIR BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES
Ebc Hydromax Sw Ebc Ebc Hydromax Mtr
JE3 - HYDRAULIC BRAKES
Page 8A-44C -2 Page 8A-44B - 2 Page 8A- 44A/B - 1 Page 8A- 44A/B - 1 Page 8A- 44B - 2
JE4 - AIR BRAKES
HYDROMAX - HYDROMAX
FAM3 - FAMILY 3

AIR_G HYMAX2_G HYD_B_G HYD_A_G HYMAX1_G

&JE3&HYDROMAX
151. R_CHASSIS
BLK/WHT
TXL 19
0.8 50

&JE4-JVA &JE3 &JE3 &JE3&HYDROMAX


151. R_CHASSIS 151. R_CHASSIS 151. R_CHASSIS 150. R_CHASSIS
BLK/WHT BLK/WHT BLK/WHT BLK
5.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19 5.0 TXL
50
19

SD151 SB151
TRAILER WIRING
Fam 3 Trailer Conn
Page 8A- 119B - 1 &JE3 &JE3
151. R_CHASSIS 151. R_CHASSIS
BLK/WHT BLK/WHT
8.0 TXL
50
19 8.0 TXL
50
19

BATTERIES TRAILER_G SA151


Battery (Neg)
Page 8A-35C - 1
A Gz 1a Term &JE3
151. R_CHASSIS
15355302 002 BLK/WHT
B UPC FNA 13.0 STX
50
75
50 BATTNEG_G 15355302
M12
A Gz 1a Term A
Gz 1b Term
15336763 001 15355302 002
UPC FNA B
B UPC FNA
15336763 15355302
M12 M12
GND ZONE #1A

A Gz B Term STD_CONN_G
GND ZONE #1B
05291571 001
(Page 8)
B UPC FNA
05291571
50. R_CHASSIS
M12 BLK
STX 75
13.0 50
GND ZONE #B GND ZONE #12B
FRAME

(Page 1)
A Gnd Stud Conn Term
15336763 001
B UPC FNA
15336763
M12

ZONE_S1 ZONE_B ZONE_12 GND_CONN ZONE_1

STUD STUD STUD STUD STUD Ground-Frame


560_gnd_frame 003
FRAME GND UPC FNA

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:35:07 am ORGANIZATION


Ground Dist (LG5)
GMT560 05 X &LG5 h53014c 001 Beta 0 GMT560
Panel Set: 7 schematic sheet1 13 $IVEDWORK/h53014c__001 Monday, May 3, 2004 Panel Set: 7

2005 Medium Duty C Series Electrical – Revised 09/05 H53014c_001_07


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-71
Ground Distribution — (LG5) 7.2L-Diesel/CAT
2SPD AXLE
2spd Axle Mtr
Page 8A-37C - 1

2SP_MTR_G

&HPZ
350. 2SPD
REAR AIR SUSP BLK
Rear Air Susp Sol 2.0 TXL
50
19

Page 8A- 52A - 1


12129600
4M MP280 SLD
C
C 4F MP280 SLD
SUSP_SOL_G 12129565
With ABS ABS Delete
ABS Delete With ABS

BODY BLDR With Rear Air Susp Without Rear Air Susp
Gnd
Page 8A- 119D - 1
ZONE3A &G40/GSJ/G45-JVA &HPZ&G40/GSJ/G45-JVA
350. R_ABS 350. R_ABS
351 BLK BLK
(Page 10) 0.8 TXL
50
19 2.0 TXL
50
19

BB_G &HPZ&JE4-G40-GSJ-G45-JVA
ZONE3B SC350 350. R_ABS
BLK
350 TXL 19
2.0 50
(Page 11)
350. R_CHASSIS
BLK Hydro Brakes Air Brakes
0.8 TXL
50
19

FUEL HAND & STOR


Fuel Tank &G40/GSJ/G45&JVA &JE3&HPZ&G40/GSJ/G45
350. R_CHASSIS 350. R_ABS
Page 8A- 22B -1 BLK BLK &JE4&HPZ&G40/GSJ/G45-JVA &JE4&HPZ&JVA
350. R_ABS 350. R_CHASSIS
0.8 TXL
50
19 2.0 TXL
50
19
BLK BLK
2.0 TXL
50
19 2.0 TXL
50
19

350 FUEL_SEND_G
EXTERIOR LIGHTS
Tail Lamps 15326654 15326908
Page 8A-110A - 3 8F GT280 SLD 16F GT280 SLD
D S
D 8M GT280 SLD S 16M GT280 SLD
15326655 15326667
IP CLUSTER
TAIL_LP_G &JE3
350. R_CHASSIS
&JE4-JVA
350. R_CHASSIS Low Air Press Sw - Sec
GND ZONE #3C BLK BLK Page 8A-81A-1
2.0 TXL
50
19 2.0 TXL
50
19

350. R_CHASSIS
BLK
2.0 TXL
50
19
AIR_SW_G

GND ZONE #3D SB350


&JE4
350. R_CHASSIS 350. R_CHASSIS
J1-A J2-A J3-A J4-A J5-A J6-A BLK BLK
Gnd Blk Connector Asm TXL 19
5.0 50 0.8 TXL
50
19

ZONE ZONE ZONE ZONE UP UP 12066545 001


#3A #3B #3C #3D FITTER FITTER UPC FNA

A B C D E F
12065172
J2- 12065172
J3- 12065172
J4- 12065172
J5- 12065172
BATT GND
J6- 12065172
J7- 12066545
J7-A RPO LEGEND
HPZ - ELECTRONIC 2 SPEED AXLE
STD_CONN_G
FAM3 - FAMILY 3
50 JE3 - HYDRAULIC BRAKES
(Page 7) JE4 - AIR BRAKES
G40/GSJ/G45 - REAR AIR SUSPENSION

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:35:07 am ORGANIZATION


Ground Dist (LG5)
GMT560 05 X &LG5 h53014c 001 Beta 0 GMT560
Panel Set: 8 schematic sheet1 13 $IVEDWORK/h53014c__001 Monday, May 3, 2004 Panel Set: 8

2005 Medium Duty C Series Electrical – Revised 09/05 H53014c_001_08


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-72
Ground Distribution — (LG5) 7.2L-Diesel/CAT
BRAKES REAR AIR SUSP REAR AIR SUSP POWER MIRRORS POWER MIRRORS EXHAUST BRAKE RPO LEGEND
Traction Cntrl Sw Air Susp Sw/Led Air Susp Sw/Illum Htd Mirr Sw/Illum Htd Mirr Sw/Led Exh Brk Sw/Illum
NW9 - ELECTRONIC TRAC CNTRL
Page 8A- 44B/C - 2 Page 8A- 52A - 1 Page 8A- 52A - 1 Page 8A-147B - 1 Page 8A-147B - 1 Page 8A- 29A - 1
JPZ - REAR AIR SUSPENSION
AK5 - DRIVER AND PASSANGER SIR
DB6 - HTD, LTD, PWR OSRVM
DB8 - HEATED OSRVM
K40 - EXHAUST BRAKE
TCS_G SUSP_LED_G SUSP_ILL_G H_MIR_ILL_G H_MIR_LED_G EXH_ILL_G

=&NW9 =&G40/GSJ/G45 =&G40/GSJ/G45 =&DB6/DB8 =&DB6/DB8 =&K40


750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN
BLK BLK BLK BLK BLK BLK
TXL 7
0.5 50 TXL 7
0.5 50 TXL 7
0.5 50 TXL 7
0.5 50 0.5 TXL 7 0.5 TXL 7
50 50

SB750

=&NW9#&G40/GSJ/G45#&DB6/DB8#&K40
750. IP_EXTN
BLK
TXL 19
2.0 50
INTERIOR LIGHTS EXTERIOR LIGHTS EXTERIOR LIGHTS ENGINE CNTRLS UPFITTER PROVISION SIR 2 SPEED AXLE
Pneumatic Sw Illum Mkr Lmp Sw Mkr Lmp Sw/Illum Hi Idle Sw Illum Pto Enable Sw/Illum PSIR Defeat Sw Elec 2 Speed Sw
Page 8A- 114A - 1 Page 8A- 110A - 4 Page 8A- 110A - 4 Page 8A- 20C - 7 Page 8A-18C - 1 Page 8A- 47A - 2 Page 8A-37C - 1

PNEU_SW_G MRKR_SW_G MRKR2_SW_G HIS_ILL_G PTO_ILL_G PSIR_G 2SP_LP_G


= = = = = =&AK5 =&HPZ
750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN
BLK BLK BLK BLK BLK BLK BLK
TXL 7
0.5 50 TXL 7
0.5 50 TXL 7
0.5 50 TXL 7
0.5 50 TXL 7
0.5 50 0.8 TXL 19 0.5 TXL 7
50 50

SA750

ZONE7A
To: GND ZONE #7A 750
STARTING & CHARGING
(Page 3) Generator Gnd
Page 8A-30C - 2

GEN_G

CASE_1 CASE_2 CASE_3 CASE_4 CASE_5 CASE_6 CASE_7 CASE_8 CASE_9

Ground-Engine Case
560_gnd_case 002
ENGINE CASE GND UPC FNA

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:35:07 am ORGANIZATION


Ground Dist (LG5)
GMT560 05 X &LG5 h53014c 001 Beta 0 GMT560
Panel Set: 9 schematic sheet1 13 $IVEDWORK/h53014c__001 Monday, May 3, 2004 Panel Set: 9

2005 Medium Duty C Series Electrical – Revised 09/05 H53014c_001_09


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-73
Ground Distribution — (LG5) 7.2L-Diesel/CAT
HTD FUEL/WATER IN FUEL TELL TALE MD TRANSMISSION MD TRANSMISSION LCT TRANSMISSION MD TRANSMISSION LCT TRANSMISSION HYDRO BRAKES
Wif Snsr Trans Temp Snsr Elec Shift Select Tcm Tcm Tcm Tcm Fluid Lvl Sw
Page 8A-23C - 1 Page 8A-86A - 2 Page 8A-27B - 1 Page 8A- 27B -2 Page 8A- 27A - 1 Page 8A- 27B - 2 Page 8A- 27A - 1 Page 8A-44B -1

WIF_G TEMP_SNSR_G SHIFT_G TCM2_G TCM1_G MD_G LCT_G FLS_G

&MWF &MWF &MX4/MTW &MWF &MX4/MTW


351. ENG_FAN 351. IP 351. ENG 351. ENG 351. ENG 351. ENG
BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT
TXL 19
0.8 50 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
50 50 50 50 50

SB351

&MWF/MX4/MTW
351. ENG
BLK/WHT
0.8 TXL
50
19

15326910 15392708 15450272


12F GT280 SLD 40M GTMXD SLD 30M GTMXD SLD
G D2 C1
G D2 C1
12M GT280 SLD 40F GTMXD SLD 30F GTMXD SLD
15326915 15392710 15355480
&MWF =&FAM3&JE3
351. R_CHASSIS 351. R_CHASSIS 351. R_CHASSIS 351. R_CHASSIS 351. R_CHASSIS
BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT
TXL 19
0.8 50 TXL 19
0.8 50 0.8 TXL 19 TXL 19
1.0 50 0.8 TXL 19
50 50

SC351

351. R_CHASSIS
BLK/WHT
2.0 TXL
50
19
FUEL HAND & STOR FUEL HAND & STOR
Pri Tank Static Gnd Sec Tank Static Gnd
Page 8A-22B - 1 Page 8A-22B - 1

ZONE3A

(Page 8)
350 PFTANK_G 350 SFTANK_G

GND ZONE #3A

GND ZONE #10 GND ZONE #9


A Primary Tank Term A Secondary Tank Term
12015907 001 12015907 001
B UPC FNA B UPC FNA
12015907 12015907
M8 M8

TANK_P TANK_S

Primary Fuel Tank Secondary Fuel Tank


p_fuel_tank 005 s_fuel_tank 005
RPO LEGEND UPC FNA UPC FNA
M74 - LCT 1000 AUTO TRANS FUEL TANK FUEL TANK
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
MWF - MD AUTO TRANS
JE3 - HYDRAULIC BRAKES
FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:35:07 am ORGANIZATION


Ground Dist (LG5)
GMT560 05 X &LG5 h53014c 001 Beta 0 GMT560
Panel Set: 10 schematic sheet1 13 $IVEDWORK/h53014c__001 Monday, May 3, 2004 Panel Set: 10

2005 Medium Duty C Series Electrical – Revised 09/05 H53014c_001_10


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-74
Ground Distribution — (LG5) 7.2L-Diesel/CAT

HORNS HVAC ENG CNTLS IP CLUSTER HEADLAMPS EXTERIOR LIGHTS HEADLAMPS EXTERIOR LIGHTS
Horns Vacuum Pmp Ether Sol Low Air Press Sw - Prim Left Headlamp Lf Turn/Park Lmps Right Headlamp Rf Turn/Park Lmps
Page 8A-40A - 1 Page 8A-60A-1 / 65B-1 Page 8A-20C - 5 Page 8A-81A-1 Page 8A- 100A - 1 Page 8A- 110A - 1 Page 8A- 100A - 1 - Page 8A-110A 1

HORN_A_G VAC_PUMP_G ETHER_G AIR_PR_SW_G 350 BEAM_G LTRNPRK_G 350 BEAM_G RTRNPRK_G

=&FAM3
350.
BLK
1.0 TXL
50
19
FWDLP
&JE4
350. ENG_FAN 350. ENG_FAN 350. R_CHASSIS 350. FWDLP
BLK BLK BLK BLK SF350
1.0 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 TXL 19
1.0 50

=&FAM3
350.
BLK
2.0 TXL
50
19
SD350 SF350 FWDLP
15409273
5M GT280 SLD
AIR BRAKES EXH BRAKE/RSTR HYDRO BRAKES C R_FWDLP
SAME AS LEFT
Air Dryer Exhaust Brake/Rstr Rly Elec Air Comp
C
Page 8A- 44C - 5 Page 8A- 29A - 1 Page 8A- 44B - 5 5F GT280 SLD
15326642
350. R_CHASSIS 350. ENG_FAN 350. FWDLP
BLK BLK BLK
TXL 19
1.0 50 TXL 19
1.0 50 TXL 19
2.0 50
AIR_DRY_G 350 ABS_DEL_G EAC_G

&JE4 &JE3
350. R_CHASSIS 350. AIR_COMP
BLK BLK
0.8 TXL
50
19 3.0 TXL
50
19

15409273 15300003
5M GT280 SLD 3M MP280 SLD
15326910
12F GT280 SLD
C C
A C C
5F GT280 SLD 3F MP280 SLD
A 12M GT280 SLD
15326642 12040977
15326915

350. R_CHASSIS
BLK
1.0 TXL
50
19
&JE3
350. R_CHASSIS 350. R_CHASSIS 350. R_CHASSIS
BLK BLK BLK
TXL 19
2.0 50 3.0 TXL 19 2.0 TXL 19
50 50

SE350

350. R_CHASSIS
BLK
5.0 TXL
50
19

ZONE3B

(Page 8) RPO LEGEND


JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES
FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:35:07 am ORGANIZATION


Ground Dist (LG5)
GMT560 05 X &LG5 h53014c 001 Beta 0 GMT560
Panel Set: 11 schematic sheet1 13 $IVEDWORK/h53014c__001 Monday, May 3, 2004 Panel Set: 11

2005 Medium Duty C Series Electrical – Revised 09/05 H53014c_001_11


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-75
Ground Distribution — (LG5) 7.2L-Diesel/CAT
04 560 000 TY BETA - INITIAL CREATION 18SE01 001
04 560 1115 LR REMOVE 2SPD AIR CKT. 08OC01 001
04 560 1136 JG Pneumatic Switch Update 15NO01 001
04 560 1149 JG TRANS RPO UPDATE 13DE01 001
03 560 1151 LR REMOVE HYD_BST JMPR 14DE01 001
04 560 1106 JG Update 900 ckts 08FE02 001
04 560 000 JG Obsolete Connector Update 13FE02 001
03 560 1207 JG SEO - Coca Cola 19MR02 001
04 560 1228 JG Delete R_ABS Harness with ABS Delete 02MY02 001

Rear Heater Rear Heater Rear Heater Rear Heater POWER WINDOWS INTERIOR LIGHTS POWER WINDOWS INTERIOR LIGHTS
Rear Heater Relay Rear Heater Motor Water Valve Solenoid Rear Htr Sw Ill L R Win Sw Illum L R Door Jamb Sw R R Win Sw Illum R R Door Jamb Sw
Page 8A-66A - 1 Page 8A-66A - 1 Page 8A-66A - 1 Page 8A-66A - 1 Page 8A- 120B - 2 Page 8A- 114A - 4 Page 8A- 120B - 2 Page 8A- 114A - 4

R_HTR_RLY_G R_HTR_MTR_G WATER_VAL_G R_HVAC_G LR_WIN_G LRDOORJAM_G RR_WIN_G RRDOORJAM_G

=&C36 =&C36 =&C36 =&C36 =&A31&CREWCAB =&A31&CREWCAB =&A31&CREWCAB =&A31&CREWCAB


550. BDY 550. BDY 550. BDY 550. BDY 550. REAR_DOOR 550. REAR_DOOR 550. 550.
BLK BLK BLK BLK BLK BLK BLK BLK
1.0 TXL
50
19 TXL 19
1.0 50 1.0 TXL
50
19 0.5 TXL
50
7 1.0 TXL
50
19 0.8 TXL
50
19
=&CREWCAB-A31 1.0 TXL
50
19 0.8 TXL
50
19
=&CREWCAB-A31
550. REAR_DOOR REAR_DOOR REAR_DOOR 550.
SD550 BLK SD550 BLK
0.8 TXL
50
19 0.8 TXL
50
19
REAR_DOOR
=&A31&CREWCAB =&A31&CREWCAB
550. REAR_DOOR 550.
BLK BLK
1.0 TXL
50
19 TXL
1.0 50 19
REAR_DOOR

15326018 15326018
12M GT280 12M GT280
K Same as left K REAR_RDOOR

K 12F GT280 K
12F GT280
15355586 15355586
=&CREWCAB =&CREWCAB
550. BDY 550. BDY
BLK BLK
1.0 TXL
50
19 TXL
1.0 50 19

SF550

=&CREWCAB
550. BDY
BLK
1.0 TXL
50
19

15326935
10M GT280
J

ZONE5 J 10F GT280


15326931
550
(Page 4) To: GND ZONE #5

RPO LEGEND
A31 - POWER WINDOWS
C35 - REAR HEATER
CREWCAB - CREW CAB

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:35:07 am ORGANIZATION


Ground Dist (LG5)
GMT560 05 X &LG5 h53014c 001 Beta 0 GMT560
Panel Set: 12 schematic sheet1 13 $IVEDWORK/h53014c__001 Monday, May 3, 2004 Panel Set: 12

2005 Medium Duty C Series Electrical – Revised 09/05 H53014c_001_12


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-76
Upfitter Provision — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax — (LG4) 7.8L-Diesel/Duramax
ENGINE CNTLS ENGINE CNTLS
Pcm/Ecu Pcm/Ecu
Page 8A- 20A/D-12 , 20B-7 Page 8A- 20A/D-12 , 20B-3

488 PTO_ENABLE 494 PTO_ENG_DIS

SA488

&LG4
488. ENG 2522 PTO_FEDBACK
GRN LT
=&LG4 =&L18/LLY -LG4 1.0 TXL
50
19
488. ENG 488. ENG 488. ENG
GRN LT GRN LT GRN LT
0.8 TXL 19 0.8 TXL 19 488. ENG 488. ENG 0.8 TXL 19 RLY2
50 50 50
GRN LT GRN LT ENGINE CNTLS
TXL 19
0.8 50 0.8 TXL 19 (Page 2)
50 Pcm/Ecu
15392709 15336173 Page 8A- 20A/D-12 , 20B-3
40M GTMXD SLD 24M GTMXD SLD
C3 C1 ENBL_RLY

C3 40F GTMXD SLD C1 24F GTMXD SLD


(Page 2)
12177081
15392711 15366099 10F MP150 SLD
F C B G
=&LG4 =&L18/LLY F C B G PTO_UPFIT
488. IP 488. IP
GRN LT
0.5 TXL 7
GRN LT
0.5 TXL 7 494.
10M MP150 SLD
12129589 Upfitter Supplied
50 50
BLU LT
TXL
0.8 50 19 2522.
INTERIOR LIGHTING YEL
PTO_UPFIT
Headlamp Illum TXL
0.8 50 19
Page 8A-114A - 1 A PTO_UPFIT
SPLICE
Pto Kill Sw
488. 488. pto_kill 001
GRN LT GRN LT 2522. 2522.
UPC FNA
0.8 TXL
50
19 0.8 TXL
50
19
YEL YEL
2509 PTO_LP SB488 PTO_UPFIT PTO_UPFIT TBD 0.8 TXL 19 TXL
0.8 50 19
50
PTO_UPFIT PTO_UPFIT
B
A A A
488. IP 488. IP Tap Down Switch Pto Load
GRN LT GRN LT Tap Up Switch 250. Load Engage Switch
TXL
0.5 50 7 0.5 TXL 7 tap_up_sw 001 tap_dn_sw 001 BLK pto_solenoid 001 ld_engage_sw 001
50 UPC FNA UPC FNA 0.8 TXL 19 UPC FNA
50 UPC FNA
TBD TBD PTO_UPFIT TBD TBD
15326762
A14 A1 30M GTMXD SPLICE
B B B
A14 A1 2561.
250. WHT
30F GTMXD 250. BLK
15304908 2663. 2664. BLK 0.8 TXL 19
488. IP_EXTN 488. IP_EXTN PPL TAN 0.8 TXL 19 50
0.8 TXL 19
PTO_UPFIT
50 PTO_UPFIT
GRN LT GRN LT 0.8 TXL
50
19 0.8 TXL
50
19
PTO_UPFIT
50
0.5 TXL 7 0.5 TXL 7 PTO_UPFIT PTO_UPFIT
50 50 12129589
10M MP150 SLD
B D C E J D H PTO_UPFIT
E J D H
10F MP150 SLD
ILLUM Pto Enable Switch 12177081
15010304 002
14H FNA 2663. ENG 2664. ENG
PPL TAN
0.8 TXL
50
19 0.8 TXL
50
19
ENGAGE

GND GND IGN (Page 2)


12177196

E F A

POWER DIST
Uh - Eng1
750 PTO_ILL_G 750 PTO_LED_G RES_ACCEL SET_COAST 250 PTO_G
Page 8A-10A/B/D - 8

10A
RPO LEGEND
GND DIST GND DIST CRUISE CNTL CRUISE CNTL GND DIST L18 - GMPT 8.1L V8 GAS ENG
239 PTO_SW_P
Gnd Zone #7A Gnd Zone #7A Cruise Cntl Sw Cruise Cntl Sw Gnd Zone #2B LLY - DURAMAX 6600 DIESEL ENG
Page 8A-14A/B - 9 Page 8A-14A/B - 3 Page 8A-34A/B - 1 Page 8A-34A/B -1 Page 8A-14A/B - 2 LC8 - DURAMAX 7200 DIESEL ENG
LG4 - DURAMAX 7800 DIESEL ENG

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:01:07 am ORGANIZATION


Pto (l18/Lly/Lg4)
GMT560 05 X &L18/LLY/LG4 h53018a 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 1 $IVEDWORK/h53018a__001 Tuesday, October 5, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53018a_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-77
Upfitter Provision — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax — (LG4) 7.8L-Diesel/Duramax

ENBL_RLY
488 RLY2
(Page 1)
488
(Page 1)

POWER DIST
Uh - Eng 3
Page 8A-10B - 5

15A

539 PTO_RLY_P
POWER DIST
Uh - Eng1 15392709
Page 8A- 10A/D- 8 40M GTMXD SLD
B10 B1
10A B10 B1 40F GTMXD SLD
15392711

PTO1_RLY_P
&LG4
488. IP
GRN LT
-LG4 1.0 TXL 19
239. ENG 50
PNK &LG4
TXL
0.8 50 19 539. IP
PNK
1.0 TXL
50
19

D9 D7 J87 J85

Uh - Pto Rly IP2 - Pto Rly


30 86 560_fsblk_2562 004 87 85 560_rly_1120 004
UPC FNA
FNA UPC
PTO Relay PTO Relay

12193604 12193604
87 85 30 86
12146281 12129833
E7 E9 J30 J86

2561. ENG
-LG4 ENGINE CNTLS 2561. IP
&LG4

WHT Pcm/Ecu WHT


0.8 TXL 19 Page 8A- 20A/D- , 12 1.0 TXL 19
50 50
&LG4
2562. IP
PPL
1.0 TXL
50
19

ENGAGE 2562 PTO_ENGAGE 15392711


40F GTMXD SLD
2561
C10 C11
(Page 1) ENGINE CNTLS
C10 C11 40M GTMXD SLD Pcm/Ecu
15392709 Page 8A- 20B- , 3
&LG4
2561. ENG
WHT
1.0 TXL
50
19

2562 PTO_ENGAGE_1
ENGAGE
2561
(Page 1)
RPO LEGEND
L18 - GMPT 8.1L V8 GAS ENG
LLY - DURAMAX 6600 DIESEL ENG
LC8 - DURAMAX 7200 DIESEL ENG
LG4 - DURAMAX 7800 DIESEL ENG

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:01:07 am ORGANIZATION


Pto (l18/Lly/Lg4)
GMT560 05 X &L18/LLY/LG4 h53018a 001 Beta 0 GMT560
Panel Set: 2 schematic sheet1 1 $IVEDWORK/h53018a__001 Tuesday, October 5, 2004 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H53018a_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-78
Upfitter Provision — (LG5) 7.2L-Diesel/CAT
POWER DIST ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS TRANSMISSION
Uh - Eng1 Ecu Ecu Ecu Ecu Body Bldr Trans Conn
Page 8A-10C -8 Page 8A-20C - 8 Page 8A-20C - 8 Page 8A-20C - 8 Page 8A-20C - 8 Page 8A- 27A-3

10A

239 PTO_LED_P 488 PTO_ENABLE TAP_UP TAP_DOWN 494 PTO_ENG_DIS BB_TRANS

&MX4/MTW
2522. ENG
SA488 YEL
0.8 TXL
50
19

SA2522

488. ENG 2663. ENG 2664. ENG 2522 TCM_PTOSTAT


&MX4/MTW
GRN LT PPL TAN 2522. ENG
INTERIOR LIGHTING 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
YEL
Headlamp Illum 0.8 TXL
50
19

Page 8A- 114A - 1 488. ENG ENBL_RLY


GRN LT TRANSMISSION
0.8 TXL 19 (Page 2)
50 12177081 Tcm
10F MP150 SLD Page 8A- 27A-3
15392709 F C B G
40M GTMXD SLD
2509 PTO_LP C3 F C B G PTO_UPFIT

C3
40F GTMXD SLD
10M MP150 SLD
12129589 Upfitter Supplied
15392711
2522.
488. IP YEL
GRN LT
TXL 7 0.8 TXL
50
19
0.5 50 PTO_UPFIT
SPLICE
15326762 2663. 2664. 494.
30M GTMXD PPL TAN BLU LT
A14 A1 2522. 2522.
0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19
YEL YEL
A14 A1 PTO_UPFIT PTO_UPFIT PTO_UPFIT 0.8 TXL 19 0.8 TXL 19
30F GTMXD 50 50
15304908 PTO_UPFIT PTO_UPFIT
B B B A
488. IP_EXTN 488. IP_EXTN
GRN LT GRN LT Tap Up Switch Tap Down Switch Pto Kill Sw Pto Solenoid Load Engage Switch
TXL 7
0.5 50 0.5 TXL 7 tap_up_sw 001 tap_dn_sw 001 pto_kill 001 pto_solenoid 001 ld_engage_sw 001
50 UPC FNA
UPC FNA UPC FNA UPC FNA UPC FNA
TBD TBD TBD TBD TBD
B D C
A A B
A 2561.
ILLUM Pto Enable Switch
15010304 001 WHT
451. 451. 451. 250. 0.8 TXL 19
BLK/WHT BLK/WHT BLK/WHT BLK 50
14H FNA PTO_UPFIT
0.8 TXL
50
19 0.8 TXL
50
19 TXL 19
0.8 50 0.8 TXL
50
19
PTO_UPFIT PTO_UPFIT PTO_UPFIT PTO_UPFIT
12129589
10M MP150 SLD
GND GND IGN
12177196 E J D A H PTO_UPFIT
E J D A H
10F MP150 SLD
E F A 12177081

2561. ENG
WHT
0.8 TXL
50
19

ENGAGE
(Page 2)

451 PTO_UP_PPS 451 PTO_DN_PPS 451 PTO_KIL_PPS 250 PTO_LOAD_G


750 PTO_ILL_G 750 PTO_LED 239 PTO_SW_PPS

ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS GND DIST


GND DIST ENGINE CNTLS ENGINE CNTLS
Ecu Ecu Ecu Gnd Zone #2C
Gnd Zone #7A Ecu Ecu
Page 8A-20C - 9 Page 8A-20C - 9 Page 8A-20C - 9 Page 8A-14C - 2
Page 8A- 14C - 9 Page 8A-20C - 8 Page 8A-20C - 9

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:03:03 pm ORGANIZATION


Pto (lg5)
GMT560 03 X &LG5 h22018c 008 Prod 0 GMT560
Panel Set: 1 schematic sheet1 29 $IVEDWORK/h22018c__008 Wednesday, August 7, 2002 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H22018c_008_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-79
Upfitter Provision — (LG5) 7.2L-Diesel/CAT
03 560 000 TY PILOT B - INITIAL CREATION 27NO00 001
03 560 818 JG REPLACED CBs WITH MINI-FUSES. 27NO00 001
03 560 1055 LR Update RPO 18JL01 001
03 560 1149 JG MTX replaces MTW (Fam 2) 19DE01 001
03 560 1106 JG Update 900 ckts 08FE02 001

ENGINE CNTLS POWER DIST


Ecu Uh - Eng 3
Page 8A-20C - 8 Page 8A-10C - 8

15A

ENGAGE_PTO 539 C_PTO_RLY_P

ENGAGE
2561
(Page 1)

2665. ENG
D9 D7
GRN DK/WHT
0.8 TXL
50
19 Uh - Pto Rly
30 86 560_fsblk_2562 004
UPC FNA
PTO Relay

12193604
87 85
12146281
E7 E9

ENBL_RLY
488
(Page 1)

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:03:03 pm ORGANIZATION


Pto (lg5)
GMT560 03 X &LG5 h22018c 008 Prod 0 GMT560
Panel Set: 2 schematic sheet1 29 $IVEDWORK/h22018c__008 Wednesday, August 7, 2002 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H22018c_008_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-80
Auxiliary Power
03 560 000 JG PILOT B - INITIAL CREATION 20NO00 001
03 560 983 JG Add Console Harness 10AP01 001
03 560 1012 JG Remove Rear Outlets from Regular Cab 23AP01 001

POWER DIST POWER DIST POWER DIST


Ip1 - Pwr Post Ip1 - Pwr Post Ip1 - Pwr Post
Page 8A-10A/B/C/D - 8 Page 8A-10A/B/C/D - 8 Page 8A-10A/B/C/D - 8

Family 2 Family 2 Family 2


20A has Fuse
20A has Fuse
20A has Fuse

840 AUX1_P 840 AUX2_P CIGAR_P

840. BDY
ORN
TXL 19
1.0 50

12129155
2M MP280
A
A 2F MP280
12129081

840. CONSOLE
ORN
TXL 19
1.0 50

A
A A
Cigar Lighter
Aux Pwr1 Aux Pwr2 12450043 004
12450044 002 12450044 002 12L 2230A
UPC FNA UPC FNA

12176446 12176446
12176445
C B C B C B

750. CONSOLE
BLK
1.0 TXL
50
19

12129081
2F MP280
B
B 2M MP280
12129155

450 AUX1_G 450 AUX2_G 750 CIGAR_G

GND DIST GND DIST GND DIST


Gnd Zone #4B Gnd Zone #4B Gnd Zone #7A
Page 8A-14A/B/C - 5 Page 8A-14A/B/C - 5 Page 8A-14A/B/C - 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:05:15 pm ORGANIZATION


Auxiliary Power
GMT560 03 X h22019a 010 Pilot B GMT560
Panel Set: 1 schematic sheet1 1 $IVEDWORK/h22019a__010 Wednesday, August 7, 2002 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H22019a_010_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-81
Engine Controls — (L18) 8.1L-Gas/NAPT
RPO LEGEND
NM2 - EXPORT EMISSION SYSTEM-LEADED FUEL

Sen Asm-Cool Temp


θ cool_temp 003
12F 4000K
REF
12110293
A
C B

5V Sensor - Map Sen - Oil Press


REF 09359409 001 REF
12562858 003
MAP 12F 5000A PRESS 12F 4750A

LOW
REF LOW
12129946 12078090

B A C A

410. ENG 720. ENG 597. ENG 432. ENG 469. ENG 332. ENG 407. ENG 705. ENG
YEL GRA GRA GRN LT ORN/BLK TAN/WHT BLK GRA
TXL 7
0.5 50 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.8 TXL 19 TXL 19
0.8 50 0.8 TXL 19
50 50 50 50 50 50

J1-74 J1-80 J1-48 J2-32 J1-54 J2-24 J1-8 J1-60 J2-58 J1-63 J1-7 J1-41 J1-55 J2-41 J2-7 J1-47

+V +5V +5V +5V +5V

VREF RTN E 5VB SUPPLY VREF RTN B 5VB SUPPLY VREF RTN D VREF RTN C 5VB SUPPLY VREF RTN A LINEAR +V 5VB SUPPLY
1B 1D 1C EGR 1A
CONTROL
ENGINE
COOLANT TEMP
MAP THROTTLE
POSITION
SENSOR
PCM ENGINE
OIL PRESS
SENSOR
LINEAR
EGR
POSITION
LO
LINEAR
EGR
CONTROL
HI

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:08:56 pm ORGANIZATION


Engine Controls (L18)
GMT560 05 X &L18 h53020a 002 Beta 0 GMT560
Panel Set: 1 schematic sheet1 28 $IVEDWORK/h53020a__002 Friday, September 24, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53020a_002_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-82
Engine Controls — (L18) 8.1L-Gas/NAPT
RPO LEGEND
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
Trans Speed Snsr (Man) SPEED SNR LOW
MTW - LCT 2400 AUTO TRANS
spd_snsr 001 Speed Snr
TOSS MWW/MWX - MANUAL TRANS
Page 8A- 020a - 2
UPC FNA FAM2 - FAMILY 2
FAM3 - FAMILY3
SPEED_LOW_2
SPEED SNR HI
Speed Snr
LO HI
15449028 Page 8A- 020a - 2
SPEED SNR LOW
Speed Snr
B A
&FAM3&MWW/MWX SPEED_HI_2 Page 8A- 020a - 2
2222. M_TRANS
&FAM3&MWW/MWX
GRN DK 2221. M_TRANS
TXL 19
0.8 50 BLU LT SPEED_LOW_2
2222 SPEED_LOW_2 TXL 19
0.8 50 SPEED SNR HI
2221 SPEED_HI_2 Speed Snr
ECM TOSS LOW Page 8A- 020a - 2
Ecm
ECM TOSS HI
Page 8A- 020a - 2
Ecm SPEED_HI_2
Page 8A- 020a -2

15326636
6F GT280 SLD
B C
B C 6M GT280 SLD
15326640

&FAM2&MWW/MWX
2222. ENG
GRN DK &FAM2&MWW/MWX
0.8 TXL 19 2221. ENG
50
BLU LT
TXL 19
0.8 50

SPEED_LOW SPEED_HI

2222. ENG
&FAM3&MWW/MWX ECM TOSS LOW ECM TOSS HI
GRN DK &FAM3&MWW/MWX
Ecm Ecm
TXL 19
0.8 50 2221. ENG Page 8A- 020a - 2 Page 8A- 020a - 2
POWER DIST BLU LT
Uh - Eng1 0.8 TXL 19
50
Page 8A-10A - 8
SPEED_LOW SPEED_HI
TRANSMISSION
10A Tcm
ECM TOSS LOW ECM TOSS HI Page 8A-27A - 1
Ecm Ecm
239 PURGE_P Page 8A- 020a - 2 Page 8A- 020a - 2

A SPEED SNR LOW REP_TOSS_HI


SPEED SNR HI
Valve Asm-Cnstr Purge Speed Snr
Speed Snr
01997304 002 Page 8A- 020a - 2 &M74/MX4/MTX/MTW
Page 8A- 020a - 2 2221. ENG
8D 0660A BLU LT
12052643 2222 SPEED_LOW 0.8 TXL
50
19
2221 SPEED_HI
B
428. ENG
GRN DK/WHT
TXL 19
0.8 50

J2-45 J2-34 J2-4 J2-36 J2-23 J2-22 J2-20 J2-21 J2-42 J1-79

+V +V

LOW LOW

CANISTER
VENT SOLENOID
CANISTER PURGE
SOLENOID
AIR
SOLENOID
AIR PUMP
RELAY
HI
TRANS INPUT SPEED SENSOR
PCM TRANS OUTPUT SPEED SENSOR
HI
TCC ENABLE 3-2 SHIFT
RELAY SOLENOID/ SKIP SHIFT
TRANS MOD RLY

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:08:56 pm ORGANIZATION


Engine Controls (L18)
GMT560 05 X &L18 h53020a 002 Beta 0 GMT560
Panel Set: 2 schematic sheet1 28 $IVEDWORK/h53020a__002 Friday, September 24, 2004 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H53020a_002_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-83
Engine Controls — (L18) 8.1L-Gas/NAPT
POWER DIST POWER DIST
Uh - Eng3 Uh - Eng2
Page 8A-10A -4 Page 8A-10A - 4

15A 15A

INJ1_P INJ2_P

539. ENG 339. ENG


PNK PNK
TXL 19
0.8 50 0.8 TXL 19
50

12065425
10F MP150 SLD
J K
J INJ
K 10M MP150 SLD
12045808
539. 339.
PNK PNK
1.0 TXL
50
19 1.0 TXL
50
19
INJ INJ

SPLICE SPLICE

539. 539. 539. 539. 339. 339. 339. 339.


PNK PNK PNK PNK PNK PNK PNK PNK
0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
INJ INJ INJ INJ INJ INJ INJ INJ

B B B B

Fuel Inj #1 Fuel Inj #3 Fuel Inj #2 Fuel Inj #4


17124607 002 17124607 002
X0036 6M6 6M6 X0036 X0036 6M6 6M6 X0036

pe058332 pe058332 pe058332 pe058332

A A B B A A B B

Fuel Inj #5 Fuel Inj #7 Fuel Inj #6 Fuel Inj #8


X0036 6M6 6M6 X0036 X0036 6M6 6M6 X0036
pe058332 pe058332 pe058332 pe058332

A A A A
1744. 1746. 845. 877. 1745. 844. 846. 878.
BLK PNK/BLK BLK/WHT RED/BLK GRN LT/BLK BLU LT/BLK YEL/BLK BLU DK/WHT
Rail Asm - Inkn Fuel 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 TXL 19
0.8 50 0.8 TXL 19 TXL 19
0.8 50
50 50 50 50 50 50
17200041 INJ INJ INJ INJ INJ INJ INJ INJ
6M8 0100A 12045808
10M MP150 SLD
A D F G H C E B
12065425 INJ
A D F G H C E B
10F MP150 SLD
12065425
1744. ENG 1746. ENG 845. ENG 877. ENG 1745. ENG 844. ENG 846. ENG 878. ENG
BLK PNK/BLK BLK/WHT RED/BLK GRN LT/BLK BLU LT/BLK YEL/BLK BLU DK/WHT
TXL 7
0.5 50 0.5 TXL 7 TXL 7
0.5 50 TXL 7
0.5 50 0.5 TXL 7 0.5 TXL 7 TXL 7
0.5 50 0.5 TXL 7
50 50 50 50

J2-65 J2-56 J1-49 J1-50 J1-9 J1-10 J1-53 J1-36 J1-3 J1-76 J1-43 J1-4 J1-44 J1-37 J1-77

+V FREQ IN FREQ IN

BAT VOLTAGE RTN FLAT RTN FLAT VREF RTN F


MON KNOCK 1 KNOCK 2

EHC DIFF FLAT DIFF FLAT


DIAGNOSTIC KNOCK 1 KNOCK 2
PCM INJECTOR
A
INJECTOR
H
INJECTOR
F
INJECTOR
C
INJECTOR
D
INJECTOR
G
INJECTOR
E
INJECTOR
B

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:08:56 pm ORGANIZATION


Engine Controls (L18)
GMT560 05 X &L18 h53020a 002 Beta 0 GMT560
Panel Set: 3 schematic sheet1 28 $IVEDWORK/h53020a__002 Friday, September 24, 2004 Panel Set: 3

2005 Medium Duty C Series Electrical – Revised 09/05 H53020a_002_03


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-84
Engine Controls — (L18) 8.1L-Gas/NAPT
RPO LEGEND
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
MWW/MWX - MANUAL TRANS

POWER DIST
Ip1 - Brake
Page 8A-10A -6

Family 2
10A
has Fuse

441 CR_CLU_P

Man Cltch Sw Top Of Trvl


22547838 003
6N4 5835A
12048272
A

&MWW/MWX
379. XBDY
BRN/WHT
TXL 7
0.5 50 BRAKES
TRANSMISSION Brake Sw STARTING & CHARGING
Tcm Page 8A- 44A-4 Generator Assembly
Page 8A-27A - 2 44C-5 Page 8A- 30A - 3
15326762
30M GTMXD
A11
A11 30F GTMXD
REQ_TORQ TCC_PCM 25 L_TERM_L18
15304908

&MWW/MWX
379. IP
TRANSMISSION BRN/WHT STARTING & CHARGING
Tcm 0.5 TXL
50
7
Generator Assembly
Page 8A-27A - 2 Page 8A- 30A - 3
15355480
30F GTMXD SLD
B6 420. ENG
PPL
B6 0.5 TXL 7
30M GTMXD SLD 50
DEL_TORQ 15450272 F_TERM_MON

&LCT
464. ENG
&LCT &MWW/MWX
TAN/BLK 463. ENG 379. ENG 23. ENG
0.8 TXL
50
19
ORN/BLK BRN/WHT GRA
0.8 TXL
50
19 0.5 TXL
50
7 0.8 TXL
50
19

J2-5 J1-13 J1-35 J1-33 J2-37 J2-13 J1-62 J2-15 J2-75

+V +V +V

TORQUE TORQUE CLUTCH TCC CRUISE INHIBIT/ CRUISE EXTENDED TRAVEL ALTERNATOR
DELIVERED REQUESTED SWITCH BRAKE REDUCED ENGINE POWER ENGAGED BRAKE SWITCH F-TERM MONITOR
SWITCH
PCM ALTERNATOR
L-TERM MONITOR

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:08:56 pm ORGANIZATION


Engine Controls (L18)
GMT560 05 X &L18 h53020a 002 Beta 0 GMT560
Panel Set: 4 schematic sheet1 28 $IVEDWORK/h53020a__002 Friday, September 24, 2004 Panel Set: 4

2005 Medium Duty C Series Electrical – Revised 09/05 H53020a_002_04


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-85
Engine Controls — (L18) 8.1L-Gas/NAPT
RPO LEGEND
B3D - SCHOOLBUS
ANC - SHUTTLE BUS

INTERIOR LIGHTING POWER DIST IP CLUSTER


Headlamp Power Ip1 - Brake Speedometer (4KPPM)
Page 8A-114A - 1 Page 8A-10A - 6 Page 8A-81A - 1

Family 2
10A
has Fuse

2509 HIS_LP 441 HIS_LED_P PRIM_PPM

B D A

GND LED GND High Idle Switch 750 HIS_G 750 HIS_ILL_G BB_PPM
15010255 001
6N2 3300A

GND DIST GND DIST BODY BUILDER


Gnd Zone #7A Gnd Zone #7A Sec Ppm
Page 8A-14A - 3 Page 8A-14A - 9 Page 8A- 119D - 1
LAMP GND SW 12177195

E F C
750. IP_EXTN
534. IP_EXTN
BLK GRN DK
TXL 7
0.5 50 0.5 TXL 7
50
IP CLUSTER IP CLUSTER STARTING AND CHARGING
Tachometer (2 Ppr) Mal Ind Lamp Starter Rly
15304908 Page 8A-81A - 1 Page 8A-81A - 1 Page 8A- 30A -1
30F GTMXD
A2 A3
A2 A3
30M GTMXD
15326762
TACH MAL_IND_LP PCM_START

-B3D-ANC
2013. IP 534. IP 121. IP 419. IP 817. IP 1827. R_CHASSIS 447. ENG
RED GRN DK WHT BRN/WHT GRN DK/WHT YEL/BLK YEL
TXL 7
0.5 50 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.8 TXL 19 0.8 TXL 19
50 50 50 50 50 50

15366099 15355480 15355480


24F GTMXD SLD 30F GTMXD SLD 30F GTMXD SLD
C3 C2 B6 B1 D1 C2
C3 C2 B6 B1 D1 C2
24M GTMXD SLD 30M GTMXD SLD 30M GTMXD SLD
15336173 15450272 15450272

2013. ENG 534. ENG 121. ENG 419. ENG 817. ENG 1827. ENG
RED GRN DK WHT BRN/WHT GRN DK/WHT YEL/BLK
TXL 19 0.8
0.8 50 TXL 19 TXL 7
0.5 50 0.5 TXL 7 0.5 TXL 7 TXL 19
0.8 50
50 50 50

J2-44 J1-31 J2-33 J2-38 J1-42 J2-10 J2-35 J1-38 J2-46 J2-50 J2-49 J1-39

+V +V +V

HI IDLE HI IDLE FAN2/ FUEL/OIL FAN1/ TACH ALTERNATOR CHG OIL LP MALFUNCTION STARTER
LAMP SWITCH CHECK GAUGES LP/ LEVEL OUTPUT ENGINE SHUTDOWN OUTPUT LAMP LIFT DIVE INDICATOR LP 4 kPPM 128 kPPM/ RELAY
A/C RECIRC OUTPUT 4 kPPM
PCM OUTPUT

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:08:56 pm ORGANIZATION


Engine Controls (L18)
GMT560 05 X &L18 h53020a 002 Beta 0 GMT560
Panel Set: 5 schematic sheet1 28 $IVEDWORK/h53020a__002 Friday, September 24, 2004 Panel Set: 5

2005 Medium Duty C Series Electrical – Revised 09/05 H53020a_002_05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-86
Engine Controls — (L18) 8.1L-Gas/NAPT
RPO LEGEND
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS

LCT TRANS STARTING & CHARGING POWER DIST POWER DIST


Tcm Start Sw / Clutch Sw Ip1 - Trans Uh - PcmB
Page 8A-27A - 1 Page 8A- 30A - 1 Page 8A-10A - 7 Page 8A-10A - 7

Family 2
10A 10A
has Fuse

UNMAN_TORQ 1433 L18_CRANK 1020 PCM_IGN0_P 440 PCM_BAT2_P

POWER DIST POWER DIST


Ip1 - Pcm-I Uh - PcmB
Page 8A-10A - 8 Page 8A-10A - 7

Family 2
&M74/MX4/MTX/MTW 15A 10A
2467. ENG has Fuse
WHT
0.8 TXL
50
19
439 PCM_IGN1_P 440 PCM_BAT1_P

J2-48 J2-47 J2-2 J2-8 J2-59 J1-19 J1-75 J1-20 J1-57 J2-63 J1-17 J1-18 J2-51 J2-6

IGN 0 +V +V +V +V
WAKEUP BATTERY BATTERY +V
PRIMARY SECONDARY
A B C
SHIFT A
SOLENOID
SHIFT B SOL
etc.
TCC CONTROL
SOLENOID
FORCE
MOTOR 1 LO PCM CRANK
REQUEST
IGN 1
RUN/CRANK
PRESSURE SWITCH
TRANS
TEMP SNSR FORCE
MOTOR 1 HI
MANIFOLD

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:08:56 pm ORGANIZATION


Engine Controls (L18)
GMT560 05 X &L18 h53020a 002 Beta 0 GMT560
Panel Set: 6 schematic sheet1 28 $IVEDWORK/h53020a__002 Friday, September 24, 2004 Panel Set: 6

2005 Medium Duty C Series Electrical – Revised 09/05 H53020a_002_06


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-87
Engine Controls — (L18) 8.1L-Gas/NAPT

POST-OXYGEN SENSOR HEATED POST-OXYGEN SENSOR HEATED


(BANK 1 SENSOR 2) (BANK 2 SENSOR 2) PRE-OXYGEN SENSOR HEATED PRE-OXYGEN SENSOR HEATED
(BANK 1 SENSOR 1)
LOW
A/D
HI LOW
A/D
HI PCM (BANK 2 SENSOR 1)
LOW
A/D
HI LOW
A/D
HI

O2 HTR B GND O2 HTR A GND O2 HTR B LO O2 HTR A LO

J1-28 J1-68 J1-25 J1-65 J1-24 J1-27 J1-26 J1-66 J2-74 J1-29 J1-69 J2-72

-NM2 -NM2
1666. ENG 1665. ENG
PPL PPL/WHT
TXL 19
0.8 50 0.8 TXL 19
50

251 O2_HTRB_G 251 O2_HTRA_G


POWER DIST POWER DIST
O2a O2a
Page 8A-10A - 4 Page 8A-10A - 4

GND DIST GND DIST 15A 15A


Gnd Zone #2a Gnd Zone #2a
Page 8A-14A - 1 Page 8A-14A - 1 739 O2_HTRB_P 739 O2_HTRA_P

B D B D

Oxy Sen Htd - Rh Oxy Sen Htd - Lh


+ HI
12572705 002 + HI
12572707 002
12F 4496A 12F 4496A
- V LO - V LO
12092839 12146047

A E A E

-NM2 -NM2 -NM2 -NM2


1667. ENG 3212. ENG 1664. ENG 3113. ENG
TAN GRN LT TAN BLK/WHT
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19

RPO LEGEND
NM2 - EXPORT EMISSION SYSTEM-LEADED FUEL

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:08:56 pm ORGANIZATION


Engine Controls (L18)
GMT560 05 X &L18 h53020a 002 Beta 0 GMT560
Panel Set: 7 schematic sheet1 28 $IVEDWORK/h53020a__002 Friday, September 24, 2004 Panel Set: 7

2005 Medium Duty C Series Electrical – Revised 09/05 H53020a_002_07


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-88
Engine Controls — (L18) 8.1L-Gas/NAPT

LOW OIL VATS RES KNOCK RES KNOCK INLET


LVL SWITCH
+V +V
INPUT EVEN
FREQ IN
ODD
FREQ IN PCM VREF
AIR TEMP
+V
MAF
+V

CLASS 2 RTN G ETC


SERIAL
DATA

J1-58 J1-59 J1-70 J2-30 J1-11 J1-51 J2-57 J2-25 J2-31 J1-15 J1-14

1049. ENG 1174. ENG 1876. ENG 496. ENG 472. ENG
GRN DK BRN BLU LT BLU DK TAN POWER DIST
0.5 TXL 7 0.8 PTFE 19 PTFE
0.8 50 19 TXL 19
0.8 50 TXL 7
0.5 50 Uh - Eng1
50 50
Page 8A-10A - 8

10A
552. ENG 492. ENG
BLK YEL 239 L18_MAF_P 774 ETC_B
0.5 TXL
50
7 0.5 TXL
50
7

15450272 A 1
30M GTMXD SLD
C8 Sw Asm - Low Oil Lvl Sensor - Knock Lh
C8 12555917 012 10456500 006 ELEC THROT CNTL
30F GTMXD SLD Normally Open
12J 4125A
15355480 Held Closed 6Y 3 0650A Etc Mdl
SERIAL DATA LINK at Normal Level
15324478 15355362
Star Connector Page 8A-21A - 1
Page 8A-55A - 1 B CASE A B E D 1061 ETC_A

REF TEMP MAF IGN MAF Sense


LOW 25168491 008
1049. IP 6M 1 1770A
ENG_CL2 GRN DK ELEC THROT CNTL
0.5 TXL
50
7
GND Etc Mdl
250 LOW_OIL_G ODD_KNK_G 15305555
Page 8A-21A - 1
C
GND DIST
Case Gnd
GND DIST Page 8A-14A - 9
Gnd Zone #2A
Page 8A-14A - 2

Sensor - Knock Rh
10456500 006
6Y 3 0650A
15355362
CASE

351 MAF_G

EVEN_KNK_G

GND DIST GND DIST


Case Gnd Gnd Zone #3A
Page 8A-14A - 9 Page 8A-14A - 10

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:08:56 pm ORGANIZATION


Engine Controls (L18)
GMT560 05 X &L18 h53020a 002 Beta 0 GMT560
Panel Set: 8 schematic sheet1 28 $IVEDWORK/h53020a__002 Friday, September 24, 2004 Panel Set: 8

2005 Medium Duty C Series Electrical – Revised 09/05 H53020a_002_08


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-89
Engine Controls — (L18) 8.1L-Gas/NAPT
POWER DIST
Uh - Eng3
Page 8A-10A -4
FUEL FUEL
TANK
PRESSURE FTPRESS
LEVEL
SENSOR
FUEL
LEVEL PCM 15A
SENSOR (SEC) SECONDARY SENSOR EST C EST F EST H EST A
V5B +V +V FREQ OUT FREQ OUT FREQ OUT FREQ OUT
RETURN FUEL EST RTN
539 IGN_COIL1_P
H FUEL PUMP BANK 1 (ODD)
PUMP RELAY
RELAY SEC

J2-64 J1-5 J1-23 J2-73 J2-9 J2-3 J2-54 J2-60 J2-27 J2-68 J2-69 J2-26
465. ENG 1465. ENG 1589. ENG
470. ENG 1936. ENG GRN DK/WHT TAN PPL 2129. ENG 2127. ENG 2125. ENG 2123. ENG 2121. ENG
BLK BLU DK TXL 19
0.8 50 0.5 TXL 7 0.8 TXL 19 BRN RED GRN DK BLU LT PPL
TXL
0.8 50 19 TXL
0.5 50 7 50 50 0.8 TXL 19 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7
50 50 50 50 50
12047938
FUEL HAND & STOR 7F MP150 SLD
Fuel Tank Senders
E B C F H G
Page 8A- 22A/C - 1 IGN E B C F G H
7M MP150 SLD
12047933
FUEL_LVL2 FUEL_RLY2
2129. 2127. 2125. 2123. 2121.
BRN RED GRN DK BLU LT PPL 539.
PNK
0.8 TXL
50
19 0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19 0.8 TXL
50
19
FUEL_RTN IGN IGN IGN IGN IGN 1.0 TXL
50
19
IGN
SPLICE
FUEL HAND & STOR FUEL HAND & STOR
Sec Fuel Sender Sec Fuel Pump Rly
Page 8A- 22A/C - 1 Page 8A-22A/C - 2 539. 539. 539. 539.
PNK PNK PNK PNK
FUEL_RLY1 FUEL_LVL1 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
50 50 50 50
IGN IGN IGN IGN
C D C D C D C D

EST IGN EST IGN EST IGN EST IGN Odd Ignition Coil & Driver
FUEL HAND & STOR FUEL HAND & STOR
Fuel Pump Rly Pri Fuel Sender 6Y4 2700A
CYL_7 CYL_5 CYL_3 CYL_1
Page 8A- 22A/C - 1 Page 8A- 22A/C - 1

SPARK SPARK SPARK SPARK


EST PLUG EST PLUG EST PLUG EST PLUG
LOW GND LOW GND LOW GND LOW GND
12162144
B A S B A S B A S B A S

2129. 2129. 2129. 2129.


BRN BRN BRN BRN
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
IGN IGN IGN IGN
250. 250. 250. 250.
BLK BLK BLK BLK
TXL
0.8 50 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
50 50 50
IGN IGN IGN IGN

SPLICE

SPLICE

Ign - Left Bank 250.


BLK A A A A
15320908 TXL
1.0 50 19
12F X0008 IGN Spark Plug
12047933
7M MP150 SLD 12158637 003
A IGN 6Y 4 0021A
12047938
A
7F MP150 SLD
12047938
CASE CASE CASE CASE

250 IGN_ODD_G
CASE2
GND DIST Gnd Dist
Gnd Zone #2B Spark Plug Case
Page 8A-14A - 2 Page 8A-14B - 0

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:08:56 pm ORGANIZATION


Engine Controls (L18)
GMT560 05 X &L18 h53020a 002 Beta 0 GMT560
Panel Set: 9 schematic sheet1 28 $IVEDWORK/h53020a__002 Friday, September 24, 2004 Panel Set: 9

2005 Medium Duty C Series Electrical – Revised 09/05 H53020a_002_09


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-90
Engine Controls — (L18) 8.1L-Gas/NAPT
POWER DIST
Uh - Eng2
Page 8A-10A - 4

15A PCM CAMSHAFT


POSITION CRANK CRANK
EST D EST G EST E EST B CAM SUP SENSOR SUP SENSOR
FREQ OUT FREQ OUT FREQ OUT FREQ OUT IGN FREQ IN IGN FREQ IN
339 IGN_COIL2_P EST RTN
BANK 2 CAM RTN CRANK RTN
CRANK
POS 2

J2-67 J2-29 J2-28 J2-66 J2-61 J2-39 J1-73 J1-61 J1-2 J1-12 J1-21 J1-16
2122. ENG 2124. ENG 2126. ENG 2128. ENG 2130. ENG 631. ENG 632. ENG 1867. ENG 1868. ENG
RED/WHT GRN DK/WHT BLU LT/WHT PPL/WHT BRN/WHT RED PNK/BLK GRN LT YEL/BLK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19 TXL 7
0.5 50 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7

12047938
7F MP150 SLD
H B C F G E 633. ENG 1869. ENG
IGN BRN/WHT BLU DK/WHT
H B C F G E 0.5 TXL 7 TXL 7
0.5 50
7M MP150 SLD 50
12047933
339. 2122. 2124. 2126. 2128. 2130.
PNK RED/WHT GRN DK/WHT BLU LT/WHT PPL/WHT BRN/WHT
1.0 TXL
50
19 TXL 19
0.8 50 TXL 19
0.8 50 TXL 19
0.8 50 0.8 TXL
50
19 0.8 TXL
50
19
IGN IGN IGN IGN IGN IGN
SPLICE

A C B A C B
339. 339. 339. 339.
PNK PNK PNK PNK
0.8 TXL 19 0.8 TXL 19 TXL
0.8 50 19 TXL
0.8 50 19 Cam Sensor Crank Sensor
50 50 12565716 003
ENG ENG ENG ENG 12556427 005
EFFECT 6Y3 X0042 EFFECT
D C D C D C D C 6Y3 X0044
CAM CRANK
SENSOR SENSOR
Even Ignition Coil & Driver IGN EST IGN EST IGN EST IGN EST
12059595 12059595

6Y4 2700A CYL_2 CYL_4 CYL_6 CYL_8

SPARK SPARK SPARK SPARK


PLUG EST PLUG EST PLUG EST PLUG EST
GND LOW GND LOW GND LOW GND LOW
12162144
S A B S A B S A B S A B

2130. 2130. 2130. 2130.


BRN/WHT BRN/WHT BRN/WHT BRN/WHT
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
IGN IGN IGN IGN

250. 250. 250. 250.


BLK BLK BLK BLK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
IGN IGN IGN IGN

SPLICE

SPLICE
250.
A A A A BLK Ign - Right Bank
TXL
1.0 50 19
15320908
Spark Plug IGN
12047933 12F X0008
12158637 003 7M MP150 SLD
6Y 4 0021A A IGN 12047938
A
7F MP150 SLD
12047938
CASE CASE CASE CASE

250 IGN_EVEN_G
CASE3
Gnd Dist GROUND DIST
Spark Plug Case Gnd Zone #2B
Page 8A-14B - 0 Page 8A-14A - 2

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:08:56 pm ORGANIZATION


Engine Controls (L18)
GMT560 05 X &L18 h53020a 002 Beta 0 GMT560
Panel Set: 10 schematic sheet1 28 $IVEDWORK/h53020a__002 Friday, September 24, 2004 Panel Set: 10

2005 Medium Duty C Series Electrical – Revised 09/05 H53020a_002_10


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-91
Engine Controls — (L18) 8.1L-Gas/NAPT

PCM A/C PRESSURE


A/C
CLUTCH REQ A/C STATUS/ AC PRESS CYC MIL
TRANSFER CASE LO
4WD HI-LO A/C SECONDARY
PRNDL A PRNDL B PRNDL C PRNDL P SENSOR RELAY A/C NUET START SWITCH REQUEST SWITCH HI PRESS SWITCH
+V +V +V +V +V +V +V +V
VREF
RTN I
V5B SUPPLY 2A
+V

J1-32 J1-72 J2-62 J1-34 J2-80 J1-45 J2-14 J2-43 J2-17 J2-18 J2-55 J2-12 J2-16 J2-11

459. ENG 762. ENG 603. ENG


GRN DK/WHT GRN DK/WHT GRN DK
0.5 TXL
50
7 0.8 TXL
50
19 0.5 TXL
50
7

HVAC
Ac Enable Rly
Page 8A-65A - 2 &NP1
772 PRNDL_B 776 PRNDL_P PCM_LO_AC 1694. ENG
GRA/BLK
0.5 TXL
50
1

AC_ENABLE_A
TRANSMISSION TRANSMISSION HVAC
Nsbu - B Nsbu - P Low Press Sw
Page 8A- 27A - 3 Page 8A- 27A - 3 Page 8A-65A - 2

HVAC
High Press Sw TRANSMISSION
771 773
Page 8A- 65A - 2 Tcm
PRNDL_A PRNDL_C
Page 8A- 27A -02

PCM_HI_AC
TRANSMISSION TRANSMISSION
TRANS_4WD
Nsbu - A Nsbu - C
Page 8A- 27A - 3 Page 8A- 27A - 3

&NP1
1694. ENG
GRA/BLK
0.5 TXL
50
1

SA1694

&NP1
1694. ENG
GRA/BLK
0.5 TXL
50
1

15336173
24M GTMXD SLD
B5 ENG
IP
B5 24F GTMXD SLD
15366099

1694 TRNSCAS

ACTIVE TRANSFER CASE


4WD ATC Mdl
Page 8A- 38a - 01

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:08:56 pm ORGANIZATION


Engine Controls (L18)
GMT560 05 X &L18 h53020a 002 Beta 0 GMT560
Panel Set: 11 schematic sheet1 28 $IVEDWORK/h53020a__002 Friday, September 24, 2004 Panel Set: 11

2005 Medium Duty C Series Electrical – Revised 09/05 H53020a_002_11


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-92
Engine Controls — (L18) 8.1L-Gas/NAPT

L18Pcm - J1=Blue - J2=Green


16220610db_03i 001
PCM PTO ENG
KILL
PTO
STATUS
PTO
ENGAGE
PTO
ENABLE
LOW
COOLANT
SWITCH
2 SPD AXLE
SWITCH
UPC FNA

+V +V

IAC A IAC B POWER POWER POWER POWER


LO HI HI LO GND A GND B GND C GND D
J1- 12191489
J2- 12191488

J1-71 J1-52 J1-78 J1-22 J1-30 J2-19 J2-78 J2-79 J2-76 J2-77 J1-1 J1-40 J2-1 J2-40

&HPZ/HR2
494. ENG 2562. ENG 488. ENG 1478. ENG 1467. ENG
BLU LT PPL GRN LT GRN LT GRA/BLK
TXL 19
0.8 50 TXL 7
0.5 50 TXL 7
0.5 50 0.5 TXL 7 0.8 TXL 19
50 50

PTO_ENABLE 2SP_AXLE 351 L18_1_G 351 L18_3_G

UPFITTER PROV 2 SPEED AXLE GND DIST GND DIST


Pto Enable 2Spd Axle Rly Gnd Zone #3A Gnd Zone #3A
Page 8A-18A - 1 Page 8A-37A - 1 Page 8A-14A - 10 Page 8A-14A - 10
PTO_ENG_DIS PTO_ENGAGE
351 L18_2_G 351 L18_4_G

A
15450272 Low Coolant Sw
UPFITTER PROV UPFITTER PROV B3 30M GTMXD SLD low_clnt_sw 002
UPC FNA
GND DIST GND DIST
Pto Kill Pto Rly
B3 Gnd Zone #3A Gnd Zone #3A
Page 8A-18A - 1 Page 8A-18A - 2 12052641
30F GTMXD SLD Page 8A-14A -10 Page 8A-14A - 10
15355480
TRANSMISSION B
Body Bldr Trans Conn
Page 8A- 27A - 3

BB_TRANS
&FAM2 &FAM3 &FAM2 &FAM3
1478. R_CHASSIS 1478. R_CHASSIS 451. ENG_FAN 451. ENG_FAN
GRN LT GRN LT BLK/WHT BLK/WHT
TXL 19
0.8 50 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
&M74/MX4/MTX/MTW 50 50 50
2522. ENG
YEL
0.8 TXL
50
19 15326640 15326915 15326636 15326910
6M GT280 SLD 12M GT280 SLD 6F GT280 SLD 12F GT280 SLD
F L E J
&M74/MX4/MTX/MTW
2522. ENG F L E J
YEL 6F GT280 SLD 12F GT280 SLD 6M GT280 SLD 12M GT280 SLD
15326636 15326910 15326640 15326915
0.8 TXL
50
19

&MWW/MWX &FAM2 &FAM3 &FAM2 &FAM3


2522. ENG 1478. ENG_FAN 1478. ENG_FAN 451. R_CHASSIS 451. R_CHASSIS
YEL GRN LT GRN LT BLK/WHT BLK/WHT
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
50 SA2522 50 50 50 50

UPFITTER PROV 2522.


&M74/MX4/MTX/MTW
ENG
Pto Load YEL
Page 8A-18A - 1 0.8 TXL 19
50 2522 TCM_PTOSTAT 15355480
30F GTMXD SLD
B9
B9 30M GTMXD SLD RPO LEGEND
PTO_FEDBACK 15450272 M74 - LCT 1000 AUTO TRANS
TRANSMISSION
MX4 - LCT 2000 AUTO TRANS
Tcm
351 LOW_COOL_G MTW - LCT 2400 AUTO TRANS
Page 8A- 27A -3
MWW/MWX - MANUAL TRANS
GND DIST HPZ - ELECTRONIC 2 SPEED AXLE
Gnd Zone #3A HR2 - AIR 2 SPEED AXLE W/ MANUAL
Page 8A-14A - 10 FAM2 - FAMILY 2
FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:08:56 pm ORGANIZATION


Engine Controls (L18)
GMT560 05 X &L18 h53020a 002 Beta 0 GMT560
Panel Set: 12 schematic sheet1 28 $IVEDWORK/h53020a__002 Friday, September 24, 2004 Panel Set: 12

2005 Medium Duty C Series Electrical – Revised 09/05 H53020a_002_12


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-93
Engine Controls — (LG4) 7.8L-Diesel/Duramax

B B B B B B
Cyl # 1 Cyl # 3 Cyl # 2 Cyl # 5 Cyl # 6 Cyl # 4
Fuel Injector A Fuel Injector C Fuel Injector E Fuel Injector B Fuel Injector D Fuel Injector F
SCV
6M6 X0036 6M6 X0036 6M6 X0036 6M6 X0036 6M6 X0036 6M6 X0036

J2-33 J2-34 J2-20 J2-21 J2-58 J2-3 J2-56 J2-5 J2-57 J2-45 J2-4 J2-43 J2-6 J2-44

SCV SCV SCV SCV INJECTOR A INJ POWER 1 INJECTOR C INJ POWER 1 INJECTOR E INJECTOR B INJ POWER 2 INJECTOR D INJ POWER 2 INJECTOR F
HIGH HIGH LOW LOW CYL # 1 CYL # 3 CYL # 2 CYL # 5 CYL # 6 CYL # 4

ECU

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:25:48 am ORGANIZATION


Engine Controls (LG4)
GMT560 05 X &LG4 h53020b 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 8 $IVEDWORK/h53020b__001 Wednesday, October 6, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53020b_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-94
Engine Controls — (LG4) 7.8L-Diesel/Duramax
BATTERIES
Uh Dist Center (B+)
Page 8A-35B - 1

FL
GLOW_COIL
2 GLO_RLY
1120
(Page 3)

87 85
Glow Plug Relay
15319851 003
UPC FNA
15336745
30 86
503. ENG 505. ENG
ORN YEL
TXL 19
5.0 50 1.0 TXL 19
50

12124686
3M MP630
B
B ISUZU
3F MP630
12124685

503.
ORN
5.0 TXL
50
19
ISUZU

SPLICE

503. 503. 503. 503. 503. 503.


ORN ORN ORN ORN ORN ORN
0.8 FUSELINK
50
16 0.8 FUSELINK
50
16 FUSELINK
0.8 50 16 0.8 FUSELINK
50
16 FUSELINK
0.8 50 16 0.8 FUSELINK
50
16
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU

A A A A A A

Glow Plug #1 Glow Plug #2 Glow Plug #3 Glow Plug #4 Glow Plug #5 Glow Plug #6
glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001
UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA

12020227 12020227 12020227 12020227 12020227 12020227

J1-74

GLOW PLUG RLY

ECU

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:25:48 am ORGANIZATION


Engine Controls (LG4)
GMT560 05 X &LG4 h53020b 001 Beta 0 GMT560
Panel Set: 2 schematic sheet1 8 $IVEDWORK/h53020b__001 Wednesday, October 6, 2004 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H53020b_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-95
Engine Controls — (LG4) 7.8L-Diesel/Duramax
RPO LEGEND
MWF - MD AUTO TRANSMISSION
MX4 - LCT 2000 AUTO TRANSMISSION
MTW - LCT 2400 AUTO TRANSMISSION
MWW/MWX - MANUAL TRANSMISSION
MAF POWER DIST BB_PPM
FAM3 - FAMILY 3
Uh - Pcm-B
(Page 10)
Page 8A-10B - 7
AVNT

(Page 12)
25A BODY BUILDER
Sec Ppm
440 ECU_RLY_2 Page 8A-119D - 1
1120. 1120.
BLK/WHT BLK/WHT
0.5 TXL
50
7 0.5 TXL 7
50 POWER DIST
ISUZU ISUZU
Uh - Pcm-B
Page 8A-10B - 7

SPLICE 25A IP CLUSTER


IP CLUSTER
Cluster Cluster
Page 8A-81A - 1 Page 8A-81A - 1
440 ECU_RLY_1

1120.
BLK/WHT PTO_ENGAGE_1 494 PTO_ENG_DIS
0.8 TXL
50
19
ISUZU
TACH MAL_IND_LP

12124685
3F MP630 UPFITTER PROV UPFITTER PROV
A ISUZU Pto Rly Pto Kill Sw
Page 8A-18A - 2 Page 8A-18A -1
A 3M MP630 D9 D7
12124686 IP CLUSTER LCT TRANSMISSION
Cluster UPFITTER PROV
Uh - ECU Rly Pto Load Engage Sw Body Bldr Trans Conn
Page 8A-81A - 1
560_fsblk_2562 004 Page 8A-18A - 1 Page 8A- 27A-3
30 86
UPC FNA
ECU MAINTAIN

12193604 PRIM_PPM
PTO_FEDBACK BB_TRANS
87 85 121. IP
GLOW_COIL WHT
12146281 0.5 TXL
50
7
(Page 2) &MX4/MTW
2522. ENG
1827. R_CHASSIS 817. IP 419. IP YEL
E7 E9 YEL/BLK GRN DK/WHT BRN/WHT
0.8 TXL 19
0.8 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7 50
&MX4/MTW
2522. ENG
YEL
TXL 19
0.8 50
1120. ENG 1120. ENG 1121. ENG 15355480 15392711 15355480 &MWF/MWW/MWX
1120. ENG BLK/WHT BLK/WHT BLU LT 30F GTMXD SLD 40F GTMXD SLD 30F GTMXD SLD 2522. ENG
BLK/WHT 1.0 TXL
50
19 3.0 TXL
50
19 1.0 TXL 19
50
C2 B8 D1 B1 YEL
1.0 TXL 19 0.8 TXL 19
50
30M GTMXD SLD C2 B8 40M GTMXD SLD D1 B1 30M GTMXD SLD
50 SA2522
15450272 15392709 15450272
2522 TCM_PTOSTAT
&MX4/MTW
2522. ENG
SB1120 SA1121 YEL
0.8 TXL
50
19

LCT TRANSMISSION
1120. ENG 1120. ENG 1121. ENG 1121. ENG 1827. ENG 121. ENG 817. ENG 419. ENG 494. ENG 2562. ENG Tcm
BLK/WHT BLK/WHT BLU LT BLU LT YEL/BLK WHT GRN DK/WHT BRN/WHT BLU LT PPL Page 8A- 27A-3
1.0 TXL
50
19 1.0 TXL 19 1.0
50
TXL 19 1.0
50
TXL 19
50 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 TXL 19
0.8 50 TXL 19
0.8 50 1.0 TXL
50
19

J1-49 J1-50 J1-52 J1-53 J1-82 J1-28 J1-81 J1-80 J1-94 J1-75 J1-95

ECM ECM ECM PWR ECM PWR 4KPPM 2X TACH SPEED (SES) MIL PTO KILL PTO ENGAGE PTO
POWER1 POWER2 ENABLE1 ENABLE2 4KPPM FEEDBACK

ECU

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:25:48 am ORGANIZATION


Engine Controls (LG4)
GMT560 05 X &LG4 h53020b 001 Beta 0 GMT560
Panel Set: 3 schematic sheet1 8 $IVEDWORK/h53020b__001 Wednesday, October 6, 2004 Panel Set: 3

2005 Medium Duty C Series Electrical – Revised 09/05 H53020b_001_03


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-96
Engine Controls — (LG4) 7.8L-Diesel/Duramax
RPO LEGEND NOTE:
FAM3 - FAMILY 3
Optional EFC Part Numbers

15012383
15012384

POWER DIST TELL TALE


Ip1 - Brake Ttm - Wait Intake Htr
Page 8A-10B - 6 Page 8A-86A - 1

10A

441 CR_CLU_P INTAKE_HTR

B
Man Cltch Sw Top Of Trvl
22547838 003
6N4 5835A
12048272
A

&MWW/MWX
379. XBDY
BRN/WHT
0.5 TXL
50
7

15326762
J1939 30M GTMXD
J1939
A11
Page 8A-57A - 4 A11
30F GTMXD
15304908

&MWW/MWX
379. IP 507. IP
2361 ISU_ECU_J+ BRN/WHT BLU DK
0.5 TXL
50
7 0.5 TXL
50
7
J1939 HVAC
J1939 A/C Status
Page 8A-57A - 4 Page 8A- 65B - 2

2362 ISU_ECU_J- AC_ENABLE_B


15355480
30F GTMXD SLD
B6 A5
B6 A5 30M GTMXD SLD
15450272

&MWW/MWX
459. ENG 379. ENG .507 ENG
GRN DK/WHT BRN/WHT BLU DK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19

J1-17 J1-18 J1-16 J1-45 J1-44 J1-64 J1-79 J1-42 J1-57 J1-15 J1-25

HI LOW GND AC REQ 4 WHEEL CLUTCH GLOW EFC FAN FAN FAN EFC CLUTCH
DRIVE SW PLUG SPEED SPEED SPEED CONTROL
J1939 SWITCH WAIT 5V REF 5V RTN

ECU

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:25:48 am ORGANIZATION


Engine Controls (LG4)
GMT560 05 X &LG4 h53020b 001 Beta 0 GMT560
Panel Set: 4 schematic sheet1 8 $IVEDWORK/h53020b__001 Wednesday, October 6, 2004 Panel Set: 4

2005 Medium Duty C Series Electrical – Revised 09/05 H53020b_001_04


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-97
Engine Controls — (LG4) 7.8L-Diesel/Duramax

ECU
POWER POWER POWER POWER SENSOR SENSOR FIELD
BATT IGN 1 IGN 0 CRANK GND 1 GND 2 GND 3 GND 4 GND 1 GND 2 TERM

J1-51 J1-23 J1-22 J1-96 J1-2 J1-3 J1-26 J1-27 J1-4 J1-5 J1-41

351 ECU_PWR1_G 351 ECU_PWR3_G 351 ECU_SNSR1_G

GND DIST GND DIST GND DIST


Gnd Zone #3A Gnd Zone #3A Gnd Zone #3A
Page 8A-14B - 13 Page 8A-14B - 13 Page 8A-14B - 13

351 ECU_PWR2_G 351 ECU_PWR4_G 351 ECU_SNSR2_G

GND DIST GND DIST GND DIST


Gnd Zone #3A Gnd Zone #3A Gnd Zone #3A
Page 8A-14B - 13 Page 8A-14B - 13 Page 8A-14B - 13

START & CHARGE/MD TRANS POWER DIST POWER DIST POWER DIST
Start Sw / Clutch Sw/Neutral Sw Ip1 - Trans Ip1 - Pcm-I Uh - Pcm-B
Page 8A- 30B-1 , 27B-2 Page 8A-10B -7 Page 8A-10B - 8 Page 8A-10B - 7

10A 15A 25A

1433 ECU_CRANK 1020 ECU_IGN0_P 439 ECU_IGN1_P 440 ECU_BATT_P

23. ENG
GRA
0.8 TXL
50
19

STARTING & CHARGING


Generator Asm
Page 8A-30B - 2

F_TERM_MON

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:25:48 am ORGANIZATION


Engine Controls (LG4)
GMT560 05 X &LG4 h53020b 001 Beta 0 GMT560
Panel Set: 5 schematic sheet1 8 $IVEDWORK/h53020b__001 Wednesday, October 6, 2004 Panel Set: 5

2005 Medium Duty C Series Electrical – Revised 09/05 H53020b_001_05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-98
Engine Controls — (LG4) 7.8L-Diesel/Duramax

ECU
GND 1 POS SIG 1 5V REF 1 GND 2 POS SIG 2 5V REF 2 GND 3 POS SIG 3 5V REF 3

J1-7 J1-31 J1-54 J1-8 J1-32 J1-55 J1-9 J1-33 J1-56

1271. ENG 1161. ENG 1164. ENG 1272. ENG 1162. ENG 1274. ENG 1273. ENG 1163. ENG 1275. ENG
BRN BLU DK WHT/BLK PPL BLU LT TAN GRA GRN DK YEL/BLK
0.8 TXL
50
19 0.8 TXL 19 0.8
50
TXL 19 0.8
50
TXL 19 0.8
50
TXL 19 0.8
50
TXL 19 0.8
50
TXL 19 0.8
50
TXL 19 0.8
50
TXL 19
50

15392709
40M GTMXD SLD
D2 A8 B3 D3 D4 D5 D6 D8 D7
D2 A8 B3 D3 D4 D5 D6 D8 D7 40F GTMXD SLD
15392711

1271. IP 1161. IP 1164. IP 1272. IP 1162. IP 1274. IP 1273. IP 1163. IP 1275. IP


BRN BLU DK WHT/BLK PPL BLU LT TAN GRA GRN DK YEL/BLK
TXL 7 0.5
0.5 50 TXL 7 TXL 7
0.5 50 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 TXL 7
0.5 50 TXL 7 0.5
0.5 50 TXL 7
50 50 50 50 50

C K E D G H J F A B

NO PPS 1 PPS 1 PPS 1 PPS 2 PPS 2 PPS 2 PPS 3 PPS 3 PPS 3 Pedal Position Sensor
CONNECTION RTN 5V REF RTN 5V REF RTN 5V REF 15010833a 004
6N2 FNA

15326842

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:25:48 am ORGANIZATION


Engine Controls (LG4)
GMT560 05 X &LG4 h53020b 001 Beta 0 GMT560
Panel Set: 6 schematic sheet1 8 $IVEDWORK/h53020b__001 Wednesday, October 6, 2004 Panel Set: 6

2005 Medium Duty C Series Electrical – Revised 09/05 H53020b_001_06


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-99
Engine Controls — (LG4) 7.8L-Diesel/Duramax

ECU
COMMON
SENSOR CRUISE RESUME/ SET/ PTO HI IDLE CASE
GND FUEL LVL1 FUEL LVL2 ON/OFF ACCEL COAST ENABLE HI IDLE LP SWITCH GND

J1-12 J1-37 J1-38 J1-46 J1-47 J1-48 J1-93 J1-78 J1-68 J1-1

470. ENG 1589. ENG. 1936 ENG


BLK PPL BLU DK 2013. ENG 534. ENG
TXL 19
0.8 50 0.8 TXL 19 0.8 TXL 19 RED GRN DK
50 50 0.8 TXL 19 0.8 TXL 19
50 50

FUEL_LVL2

15392709
40M GTMXD SLD
C5 C4

FUEL HAND & STOR 488. ENG C5 C4 40F GTMXD SLD


Sec Fuel Sender GRN LT 15392711
Page 8A-22B - 1 0.8 TXL
50
19

FUEL_LVL1 CRUISE CNTL 2013. IP 534. IP


Cruise Cntl Sw PTO_ENABLE RED GRN DK 351 ECU_G
TXL 7
0.5 50 TXL
0.5 50 7
Page 8A-34B - 1

FUEL HAND & STOR


Pri Fuel Sender UPFITTER PROV GND DIST
Page 8A- 22B - 1 397 ON_OFF_B Pto Enable Sw Gnd Zone #3A
Page 8A-18A -1 Page 8A-14B - 0
FUEL HAND & STOR 15326762
Fuel Senders 30M GTMXD
Page 8A- 22B - 1
CRUISE CNTL INTERIOR LIGHTING A2 A3
Cruise Cntl Sw Headlamp Power
A2 A3
Page 8A-34B - 1 Page 8A-114A - 1 30F GTMXD
15304908

FUEL_RTN
750. IP_EXTN534. IP_EXTN
87 RES_ACCEL_B 2509 HIS_LP BLK GRN DK
0.5 TXL
50
7 0.5 TXL
50
7

CRUISE CNTL
E F C
Cruise Cntl Sw
Page 8A-34B - 1 LAMP GND SW High Idle Switch
15010255 001
6N2 3300A

84 SET_COAST_B

GND LED GND


12177195
B D A

POWER DIST
Ip1 - Brake
Page 8A-10B - 6
750 HIS_ILL_G 750 HIS_G

10A

441 HIS_LED_P
GND DIST GND DIST
Gnd Zone #7A Gnd Zone #7A
Page 8A-14B - 9 Page 8A-14B - 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:25:48 am ORGANIZATION


Engine Controls (LG4)
GMT560 05 X &LG4 h53020b 001 Beta 0 GMT560
Panel Set: 7 schematic sheet1 8 $IVEDWORK/h53020b__001 Wednesday, October 6, 2004 Panel Set: 7

2005 Medium Duty C Series Electrical – Revised 09/05 H53020b_001_07


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-100
Engine Controls — (LG4) 7.8L-Diesel/Duramax

ECU
BRAKE BRAKE EXHAUST LOW EXH BRK/ STARTER REP TOSS HI (AUTO) VSS
CL 2A CL 2B LAMP TCC BRAKE SW COOLANT RES REQ ENABLE 2SP AXLE REV SW VSS + (MANUAL) VSS - SHIELD

J1-20 J1-21 J1-62 J1-63 J1-67 J1-70 J1-77 J1-76 J1-43 J1-71 J1-39 J1-40 J1-14

&K40 &K40/NPE &HPZ/HR2 &MX4/MTW &MWW/MWX


1049. ENG 1320. ENG 420. ENG 2081. ENG 1478. ENG 2656. ENG 447. ENG 1467. ENG 2221. ENG 2222. ENG
GRN DK BLU LT PPL GRN LT GRN LT PPL YEL GRA/BLK BLU LT GRN DK
TXL 19
0.8 50 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 TXL 19
0.8 50 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
50 50 50 50 50 50 50 50

&MWW/MWX
15450272 2221. ENG
30M GTMXD SLD BLU LT
C8 B7 C10 D5 TXL 19
0.8 50
C8 B7 C10 D5 30F GTMXD SLD
15355480

EXH_REQ 2SP_AXLE
1049. IP 1320. IP &K40
GRN DK BLU LT 2081. IP
TXL 7 TXL 7 GRN LT
0.5 50 0.5 50 TXL 7
0.5 50
ENG_CL2
EXH BRAKE/RSTR 2SP AXLE
Exht Brake/Rstr Rly 2sp Axle Sw
Page 8A- 29A - 1 Page 8A-37A - 1
-MWF &MWF

SERIAL DATA LINK


Star Conn 15450272
Page 8A-55A - 1 30M GTMXD SLD
B3 B9
POWER DIST B3 B9 24. ENG
-MWF
30F GTMXD SLD
Ip2 - Brake Iso 15355480 GRN LT
Page 8A-10B - 8 EXTERIOR LIGHTING TXL 19
0.8 50
Reverse Sw
451. R_CHASSIS 351
1478. R_CHASSIS LOW_COOL_G Page 8A-110A - 6
10A GRN LT BLK/WHT
0.8 TXL
50
19 0.8 TXL
50
19 15326640
6M GT280 SLD
BRK_NO_P C B
EXH_BRK 15326915
12M GT280 SLD GND DIST BACK_UP C B 6F GT280 SLD
L J Gnd Zone #3A 15326636

BRAKES 12F GT280 SLD L J Page 8A-14B -10


Brake Switch 15326910
EXH BRAKE/RSTR MD TRANSMISSION
Page 8A-44B-4 ; 44C-5
Exhaust Brake Sw Reverse Relay
Page 8A- 29A - 1 1478. ENG_FAN 451. ENG_FAN Page 8A-27B - 2
GRN LT BLK/WHT
TXL 19
0.8 50 0.8 TXL 19
50

420 TCC_ECU
A 24 BACK_UP_MD
Low Coolant Sw
&MWW/MWX &MWW/MWX
low_clnt_sw 002 2221. M_TRANS 2222. M_TRANS
UPC FNA BLU LT GRN DK
12052641 START & CHARGING LCT TRANSMISSION 0.8 TXL
50
19 0.8 TXL
50
19

Starter Relay Tcm


B Page 8A-30B -1 Page 8A-27A - 1 A B

HI LO Trans Speed Snsr (Man)


spd_snsr 001
RPO LEGEND UPC FNA
ECU_START REP_TOSS_HI
FAM3 - FAMILY 3 K40 - EXHAUST BRAKE
MX4 - LCT 2000 AUTO TRANSMISSION NPE - EXHAUST RESTRICTOR
MTW - LCT 2400 AUTO TRANSMISSION HPZ - ELECTRONIC 2 SPEED AXLE TOSS
MWW/MWX - MANUAL TRANSMISSION HR2 - AIR 2 SPEED AXLE
15449028
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:25:48 am ORGANIZATION
Engine Controls (LG4)
GMT560 05 X &LG4 h53020b 001 Beta 0 GMT560
Panel Set: 8 schematic sheet1 8 $IVEDWORK/h53020b__001 Wednesday, October 6, 2004 Panel Set: 8

2005 Medium Duty C Series Electrical – Revised 09/05 H53020b_001_08


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-101
Engine Controls — (LG4) 7.8L-Diesel/Duramax

ECU
AIR AIR
AIR HEATER HEATER 1 HEATER 2
RELAY FEEDBACK FEEDBACK

J2-55 J2-53 J2-54

120 VAC Pwr Cord


560_pwr_cord 001
UPC FNA

PHASE 1 COMMON GROUND


17757-1
A B C

3-18 HPN
PN 13125-2

SA900 SA901 SA902

901. BLOCK_HTR
BRN
0.5 TXL
50
7

900. BLOCK_HTR 902. BLOCK_HTR


BLK GRN/YEL
0.5 TXL
50
7 0.5 TXL
50
7

1 3 2

Engine Block Htr


560_block_htr 001
UPC FNA

RESISTOR

17446-3
CASE

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:25:48 am ORGANIZATION


Engine Controls (LG4)
GMT560 05 X &LG4 h53020b 001 Beta 0 GMT560
Panel Set: 9 schematic sheet1 8 $IVEDWORK/h53020b__001 Wednesday, October 6, 2004 Panel Set: 9

2005 Medium Duty C Series Electrical – Revised 09/05 H53020b_001_09


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-102
Engine Controls — (LG4) 7.8L-Diesel/Duramax

ECU
OIL INTAKE OIL OIL
PRESSURE COOLANT FUEL FUEL OIL AIR MAF MAF PRESSURE PRESSURE
GND TEMP TEMP 1 TEMP 2 TEMP TEMP SIGNAL GND SIGNAL VCC

J2-14 J2-35 J2-41 J2-42 J2-36 J2-37 J2-28 J2-15 J2-27 J2-48
XXX.
XXX

ISUZU

MAF

1120
(Page 3)
XXX. XXX. XXX. XXX. XXX.
XXX XXX SHIELD XXX XXX

ISUZU ISUZU ISUZU ISUZU ISUZU


XXX.
XXX
ISUZU
5V Oil Pressure Sensor
REF

OIL
XXX. XXX. XXX. XXX. PRESSURE
XXX XXX XXX XXX
REF
LOW
ISUZU ISUZU ISUZU ISUZU

TEMP IGN MAF Maf & Iat


θ
Cool Temp Snsr θ
Fuel Temp Snsr 1 θ
Fuel Temp Snsr 2 θ
Oil Temp
REF LO GND

XXX. XXX. XXX. XXX. XXX. XXX. XXX.


XXX XXX XXX XXX XXX XXX XXX

ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:25:48 am ORGANIZATION


Engine Controls (LG4)
GMT560 05 X &LG4 h53020b 001 Beta 0 GMT560
Panel Set: 10 schematic sheet1 8 $IVEDWORK/h53020b__001 Wednesday, October 6, 2004 Panel Set: 10

2005 Medium Duty C Series Electrical – Revised 09/05 H53020b_001_10


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-103
Engine Controls — (LG4) 7.8L-Diesel/Duramax

ECU
BOOST BOOST BOOST RAIL RAIL RAIL RAIL ENGINE CAM CAM LOW OIL
PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE ENGINE ENGINE RPM ANGLE ANGLE CAM LEVEL
GND SIGNAL VCC GND SIGNAL SIGNAL VCC RPM + RPM - SHIELD GND VCC (5V) GND ANGLE SWITCH

J2-12 J2-24 J2-46 J2-13 J2-25 J2-26 J2-47 J2-31 J2-32 J2-19 J2-51 J2-18 J2-30 J2-52
XXX. XXX. XXX.
XXX. XXX. XXX XXX SHIELD
XXX XXX
XXX. XXX. XXX.
XXX XXX XXX ISUZU ISUZU ISUZU
ISUZU ISUZU
XXX. XXX.
ISUZU ISUZU ISUZU XXX XXX
ISUZU ISUZU

XXX. XXX.
XXX XXX XXX.
XXX
XXX. XXX.
SHIELD SHIELD ISUZU ISUZU
ISUZU
ISUZU ISUZU XXX.
XXX

ISUZU
Oil Level Snsr
UPC FNA

N.O. - HELD CLOSED CASE

A B
Engine RPM Sensor OIL_LVL_G
eng_rpm_snsr 001 Cam Sensor
UPC FNA MAGNETIC 12565716 002
PICUP
GND DIST
6Y3 X0042
Case Gnd
CAM
SENSOR
Page 8A-14B - 0

VRTN POS SIG VREF


Boost Pressure Sensor VRTN POS SIG VREF
Comm Rail Pressure Sensor
boost_prss_sen 002 comm_rail_snsr 001
UPC FNA UPC FNA

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:25:48 am ORGANIZATION


Engine Controls (LG4)
GMT560 05 X &LG4 h53020b 001 Beta 0 GMT560
Panel Set: 11 schematic sheet1 8 $IVEDWORK/h53020b__001 Wednesday, October 6, 2004 Panel Set: 11

2005 Medium Duty C Series Electrical – Revised 09/05 H53020b_001_11


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-104
Engine Controls — (LG4) 7.8L-Diesel/Duramax
04 560 000 JG Beta - Initial Creation 27AU01 001 04 560 1167 JG For connector 15344628: pins A,B,C to 1,2,3 19FE02 001
04 560 1179 JG 3-way Isuzu to Engine inline change 04MR02 001
04i 560 1223 JG LG4 - Fuse Rating Update 26AU02 001

Eng Cntl Unit (Diesel)


eng_ctl_unit_04 002
UPC FNA

VNTPOS
ECU
EGR EGR - W EGR - V EGR - U EGR J2 - 1928404780
AVNT POSITON EGR POSITION EGR POSITION EGR POSITION POSITION (58 PIN) BOSH
VCC SIGNAL GND DRIVE GND MOTOR W SIGNAL MOTOR V SIGNAL MOTOR U SIGNAL VCC
J1- 15438366

J2-50 J2-29 J2-16 J2-1 J2-17 J2-9 J2-40 J2-8 J2-39 J2-7 J2-38 J2-49

XXX. XXX. XXX.


XXX XXX XXX AVNT

1120
ISUZU ISUZU ISUZU (Page 3)
XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX.
XXX XXX XXX XXX XXX XXX XXX XXX XXX

ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU

GND VCC
EGR Valve

POSITION W POSITION V POSITION U

VNTPOS ECU MAINTAIN RLY


Avnt W U
VCC SIGNAL GND
AVNT
AVNT DRIVE

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:25:48 am ORGANIZATION


Engine Controls (LG4)
GMT560 05 X &LG4 h53020b 001 Beta 0 GMT560
Panel Set: 12 schematic sheet1 8 $IVEDWORK/h53020b__001 Wednesday, October 6, 2004 Panel Set: 12

2005 Medium Duty C Series Electrical – Revised 09/05 H53020b_001_12


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-105
Engine Controls — (LG5) 7.2L-Diesel/CAT
BATTERIES TELL TALE
FL Uh Dist Center (B+) Ttm - Wait Intake Heater
Page 8A- 35C - 1 Page 8A-86A - 1
POWER DIST
2 HTR_P Uh - Eng3 1998 HTR_RLY
Page 8A-10C - 8 15392711
40F GTMXD SLD
C6
A Air Intake Term 15A
12146366 002 C6
40M GTMXD SLD
B UPC FNA 15392709
539 HTR_RLY_P
12146365 1998. ENG
M6 BLU LT
0.8 TXL
50
19

15326813
3M GT150 SLD
A B
A B CAT
3F GT150 SLD
15326808
C987.
RD
0.8 TXL 19
CAT

87 85
Heated Air Intake Rly
15319851 004 SPLICE SPLICE
UPC FNA
15336745
30 86
L983. L983. L984. L984.
WH WH OR OR
0.8 TXL 16 0.8 TXL 16 0.8 TXL 16 0.8 TXL 16
CAT CAT CAT CAT
XXX. G850. G850.
XXX BU BU
13.0 TXL
50
19 0.8 TXL 19 0.8 TXL 19 12 CAT 11 CAT 10 CAT 9 CAT
CAT CAT CAT INJ INJ INJ INJ
12 11 10 9
A SPLICE
L983. L983. L984. L984.
Air Intake Heater WH WH OR OR
0.8 TXL 16 0.8 TXL 16 0.8 TXL 16 0.8 TXL 16
cat_in_htr 001 INJ INJ INJ INJ
UPC FNA
G850. A B B B B
BU
0.8 TXL 19
Injector #1 Injector #2 Injector #3 Injector #4
TBD CAT Inj Press Cntrl Valve
inj_pres_valve 001 injector 001 injector 001 injector 001 injector 001
CASE UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA
TBD TBD TBD TBD
TBD
A A A A
IN_HTR_G
B
GND DIST A701. A702. A703. A704.
Unknown GY PU BR GN
0.8 TXL 16 0.8 TXL 16 0.8 TXL 16 0.8 TXL 16
Page 8A-14C - 0 INJ INJ INJ INJ

G855. G854. 1 INJ 2 INJ 3 INJ 4 INJ


PU PK CAT CAT CAT CAT
0.8 TXL
50
19 TXL
0.8 50 19 1 2 3 4
CAT CAT

A701. L983. A702. A703. L984. A704.


GY WH PU BR OR GN
0.8 TXL 16 0.8 TXL 16 0.8 TXL 16 0.8 TXL 16 0.8 TXL 16 0.8 TXL 16
CAT CAT CAT CAT CAT CAT

J2-8 J2-62 J2-61 J2-36 J2-44 J2-37 J2-38 J2-45 J2-39

AIR PWM PWM INJECTOR 1 INJECTOR 1&2 INJECTOR 2 INJECTOR 3 INJECTOR 3&4 INJECTOR 4
HEATER RTN RTN RTN
RELAY

CAT ECU

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:03:52 pm ORGANIZATION


Engine Controls (LG5)
GMT560 05 X &LG5 h53020c 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 23 $IVEDWORK/h53020c__001 Friday, September 24, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53020c_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-106
Engine Controls — (LG5) 7.2L-Diesel/CAT
RPO LEGEND
MTW - LCT 2400 AUTO
Trans Speed Snsr (Man) MWF - MD AUTO TRANS
TOSS spd_snsr 001 MWW/MWX - MANUAL TRANS
UPC FNA

LO HI
15449028
B A

&MWW/MWX &MWW/MWX
2222. M_TRANS 2221. M_TRANS
GRN DK BLU LT
0.8 TXL
50
19 0.8 TXL
50
19

SPLICE

L985. L985.
YL YL
0.8 TXL 16 0.8 TXL 16
CAT CAT 15326636
6F GT280 SLD
B C
8 CAT 7 CAT
INJ INJ
B C 6M GT280 SLD
8 7 15326640

L985. L985.
YL YL
0.8 TXL 16 0.8 TXL 16
INJ INJ

B B
LCT TRANSMISSION MD TRANSMISSION
Injector #5 Injector #6 Tcm Tcm
injector 001 injector 001 1922 J1587- Page 8A- 27A - 1 Page 8A- 27B - 2
UPC FNA UPC FNA
TBD TBD

A A DLC REP_TOSS_HI2 REP_TOSS_MD


J1587-
A705. A706. Page 8A-50A - 2
BU GY
0.8 TXL 16 0.8 TXL 16 &MWW/MWX
2222. ENG
&MX4/MTW
2221. ENG
&MWF
2221. ENG
INJ INJ GRN DK BLU LT BLU LT
1921 J1587+ 0.8 TXL
50
19
&MWW/MWX 0.8 TXL
50
19 TXL 19
0.8 50
5 INJ 6 INJ 2221. ENG
CAT CAT BLU LT
5 6 0.8 TXL
50
19

A705. L985. A706. DLC


BU YL GY J1587+
0.8 TXL 16 0.8 TXL 16 0.8 TXL 16
Page 8A-50A -2
CAT CAT CAT

J2-54 J2-46 J2-55 J1-8 J1-9 J1-47 J1-33 J1-32 J1-27

INJECTOR 5 INJECTOR 5&6 INJECTOR 6 + DIAGNOSTIC - IGNORE REP TOSS REP TOSS DUMMY
RTN DATA LINK BRAKE/CLUTCH LOW HIGH PIN
J1587 SWITCH

CAT ECU

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:03:52 pm ORGANIZATION


Engine Controls (LG5)
GMT560 05 X &LG5 h53020c 001 Prod 0 GMT560
Panel Set: 2 schematic sheet1 23 $IVEDWORK/h53020c__001 Friday, September 24, 2004 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H53020c_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-107
Engine Controls — (LG5) 7.2L-Diesel/CAT
RPO LEGEND
FAM3 - FAMILY 3

IP CLUSTER
Cluster
Page 8A-81A - 1

MAL_IND_LP

IP CLUSTER IP CLUSTER
Cluster Cluster
Page 8A-81A - 1 Page 8A-81A -1
BB_PPM

TACH PRIM_PPM
BODY BUILDER
Sec Ppm
Page 8A-119D - 1

121. IP 419. IP 817. IP 1827. R_CHASSIS


WHT BRN/WHT GRN DK/WHT YEL/BLK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19

15392711 15355480 15355480


40F GTMXD SLD 30F GTMXD SLD 30F GTMXD SLD
B8 B1 D1 C2
B8 B1 D1 C2
40M GTMXD SLD 30M GTMXD SLD 30M GTMXD SLD
15392709 15450272 15450272
Oil Pressure Sensor
817. ENG 817. ENG oil_press_snsr 002
GRN DK/WHT GRN DK/WHT
UPC FNA
0.8 TXL
50
19 0.8 TXL
50
19

VRTN POS SIG VREF


12065287
SA817
B C A

121. ENG 419. ENG 817. ENG G827. 994. G826.


WHT BRN/WHT GRN DK/WHT BU GY BR
TXL 19
0.8 50 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
50 50
CAT CAT CAT

J1-37 J1-38 J1-28 J1-36 J1-39 J2-42 J2-24 J2-41

4 KPPM 2X TACH (SES) SPEED TACH SENSOR OIL SENSOR


LOW HIGH MIL 4 KPPM LOW GND PRESSURE POWER
HIGH

CAT ECU

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:03:52 pm ORGANIZATION


Engine Controls (LG5)
GMT560 05 X &LG5 h53020c 001 Prod 0 GMT560
Panel Set: 3 schematic sheet1 23 $IVEDWORK/h53020c__001 Friday, September 24, 2004 Panel Set: 3

2005 Medium Duty C Series Electrical – Revised 09/05 H53020c_001_03


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-108
Engine Controls — (LG5) 7.2L-Diesel/CAT
RPO LEGEND
MWW/MWX - MANUAL TRANS
FAM3 - FAMILY 3

CLUTCH3_PPS
441
(Page 9)

Man Cltch Sw Top Of Trvl


22547838 003
6N4 5835A
12048272
A

&MWW/MWX
379. XBDY
BRN/WHT
0.5 TXL
50
7

15326762
30M GTMXD
J1939 A11
J1939
Page 8A-57A - 4 A11 30F GTMXD
15304908

&MWW/MWX
379. IP
BRN/WHT
2361 CAT_ECU_J+ 0.5 TXL
50
7

J1939 HVAC
J1939 A/C Status
Page 8A-57A - 4 Page 8A-65B - 2

15355480
30F GTMXD SLD
B6
2362 CAT_ECU_J- AC_ENABLE_B
B6
30M GTMXD SLD
15450272

&MWW/MWX
379. ENG 459. ENG
BRN/WHT GRN DK/WHT
0.8 TXL
50
19 TXL 19
1.0 50

J1-50 J1-34 J1-42 J1-22 J1-62 J2-60 J1-2 J1-18 J1-11

HIGH LOW SHIELD CLUTCH AC EFC EFC EFC EFC


SWITCH ENABLE FAN SPEED 5V REF 5V RTN CLUTCH
J1939 RELAY CONTROL

CAT ECU

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:03:52 pm ORGANIZATION


Engine Controls (LG5)
GMT560 05 X &LG5 h53020c 001 Prod 0 GMT560
Panel Set: 4 schematic sheet1 23 $IVEDWORK/h53020c__001 Friday, September 24, 2004 Panel Set: 4

2005 Medium Duty C Series Electrical – Revised 09/05 H53020c_001_04


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-109
Engine Controls — (LG5) 7.2L-Diesel/CAT

CAT ECU
ENGINE TIMING
ALT ETHER LOW CALIBRATION BOTTOM TOP
BATT A BATT B GND A GND B IGN 1 L TERM SOLENOID OIL SW + PROBE - + CAM - + CAM -

J1-52 J1-53 J1-65 J1-67 J1-70 J1-41 J1-10 J2-33 J2-22 J2-23 J2-58 J2-59 J2-48 J2-49

1997. ENG G458. XXX. XXX. . .


E965 E966. E963 E964.
TAN GY XXX XXX BU YL BK WH
TXL 19
0.8 50 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
CAT CAT CAT CAT CAT CAT CAT

15450272
30M GTMXD SLD
C8
C8 30F GTMXD SLD
15355480
251 CAT_A_G

1997. R_CHASSIS
GND DIST TAN
0.8 TXL 19 A B
Gnd Zone #2A 50
A
Page 8A-14C - 1 Oil Level Snsr Top Cam Snsr
251 CAT_B_G top_cam_snsr
15326915 UPC FNA
UPC FNA 001
12M GT280 SLD
K TBD TBD
N.O. - Held Closed
K 12F GT280 SLD B
GND DIST 15326910 A B
Gnd Zone #2A
Page 8A-14C - 1 Bottom Cam Sensor
btm_cam_snsr 001
UPC FNA
1997. ENG_FAN
POWER DIST TAN G828. TBD
TXL 19 WH
Uh - Ecm-B 0.8 50
0.8 TXL 19
Page 8A-10C - 3 CAT
A B
20A
POS NEG Engine Timing Calibration Probe
A etcp 001
1540 CAT_BATB_P UPC FNA
TBD
Ether Solenoid
15096817 001 OIL_LVL
UPC FNA (Page 6)

15326679

POWER DIST POWER DIST


Uh - Ecm-B Ip1 - PcmI
Page 8A-10C - 3 Page 8A-10C - 8
350 ETHER_G

20A 15A

1540 CAT_BATA_P 439 CAT_IGN1_P


GND DIST
Gnd Zone #3B
Page 8A-14C - 11

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:03:52 pm ORGANIZATION


Engine Controls (LG5)
GMT560 05 X &LG5 h53020c 001 Prod 0 GMT560
Panel Set: 5 schematic sheet1 23 $IVEDWORK/h53020c__001 Friday, September 24, 2004 Panel Set: 5

2005 Medium Duty C Series Electrical – Revised 09/05 H53020c_001_05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-110
Engine Controls — (LG5) 7.2L-Diesel/CAT

CAT ECU
BOOST SENSOR INJECTOR SENSOR ATM
PRESSURE GND ACTUATION POWER ACTUATION VREF POS SIG VRTN

J2-40 J2-3 J2-27 J2-2 J2-14 J1-4 J1-66 J1-5

PPS_RTN
451
(Page 9)
A746. G829. G849. G828.
PK GN BR WH
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
CAT CAT CAT CAT
OIL_LVL

G829
(Page 5) SPLICE
1164. ENG 1161. ENG
SPLICE WHT/BLK BLU DK
0.8 TXL
50
19 0.8 TXL 19
50

G829. G828.
GN WH
0.8 TXL 19 0.8 TXL 19
CAT CAT
15392709
40M GTMXD SLD
B3 A8
B3 A8
40F GTMXD SLD
G829. G828. 15392711
GN WH A B C
0.8 TXL 19 0.8 TXL 19
CAT CAT
VRTN POS SIG VREF
Inj Actuation Press Snsr
inj_actuate_sen 001 1164. IP 1161. IP PPS
UPC FNA WHT/BLK BLU DK
0.8 TXL 19 0.8 TXL 19 451
50 50 (Page 9)
TBD
A B C
A C B
VRTN POS SIG VREF
Boost Pressure Sensor
boost_prss_sen 002 Pedal Position Sensor
UPC FNA 15010835a 001
6N2 FNA
12103771
12110293

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:03:52 pm ORGANIZATION


Engine Controls (LG5)
GMT560 05 X &LG5 h53020c 001 Prod 0 GMT560
Panel Set: 6 schematic sheet1 23 $IVEDWORK/h53020c__001 Friday, September 24, 2004 Panel Set: 6

2005 Medium Duty C Series Electrical – Revised 09/05 H53020c_001_06


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-111
Engine Controls — (LG5) 7.2L-Diesel/CAT

CAT ECU
COMMON HIGH HIGH
INTAKE COMMON COOL FUEL PRIMARY SECONDARY ON/ RESUME/ SET/ IDLE IDLE
MAT GND TEMP RTN FUEL FUEL OFF ACCEL COAST LAMP SWITCH

J2-35 J2-18 J2-32 J1-3 J1-15 J1-26 J1-59 J1-44 J1-35 J1-21 J1-40

1589. ENG 1936. ENG 2013. ENG 534. ENG


PPL BLU DK RED GRN DK
0.8 TXL
50
19 0.8 TXL 19
50 0.8 TXL
50
19 0.8 TXL 19
50

15392709
40M GTMXD SLD
C5 C4
FUEL_LVL2 397 ON_OFF_C 84 SET_COAST_C
C5 C4
40F GTMXD SLD
15392711

FUEL HAND & STOR CRUISE CNTRL CRUISE CNTRL


Sec Fuel Sender Cruise Cntrl Sw Cruise Cntrl Sw
C967. G833. 995. Page 8A-22B - 1 Page 8A-34C - 1 Page 8A-34C - 1 2013. IP 534. IP
BU PK BU RED GRN DK
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.5 TXL
50
7 0.5 TXL
50
7
CAT CAT CAT FUEL_LVL1 87 RES_ACCEL_C

1
1
Cool Temp Snsr FUEL HAND & STOR CRUISE CNTRL
Intake Mat Sensor TEMP
cool_tm_sen 001 Pri Fuel Sender Cruise Cntrl Sw
in_mat_sen 001 15326762
12F 4000A Page 8A- 22B - 1 Page 8A-34C - 1 30M GTMXD
UPC FNA REF INTERIOR LIGHTING B2 A3
TBD LOW TBD Headlamp Power
B2 A3
Page 8A-114A - 1 30F GTMXD
2 FUEL HAND & STOR
2 15304908
Fuel Senders
Page 8A- 22B - 1
G833. G833.
PK PK 441. IP_EXTN
534. IP_EXTN
0.8 TXL 19 0.8 TXL 19
2509 HIS_LP BRN GRN DK
CAT CAT 0.5 TXL 7 0.5 TXL 7
50 50
SPLICE
FUEL_RTN
E D C
470. ENG Cat High Idle Switch
LAMP LED SW
BLK
TXL 19
0.8 50 15010255 002
6N2 3300A

GND GND GND


12177195
B F A

HIS_PPS
750
750 HIS_ILL_G 750 HIS_LED_G (Page 9)

GND DIST GND DIST


Gnd Zone #7A Gnd Zone #7A
Page 8A-14C - 9 Page 8A-14C - 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:03:52 pm ORGANIZATION


Engine Controls (LG5)
GMT560 05 X &LG5 h53020c 001 Prod 0 GMT560
Panel Set: 7 schematic sheet1 23 $IVEDWORK/h53020c__001 Friday, September 24, 2004 Panel Set: 7

2005 Medium Duty C Series Electrical – Revised 09/05 H53020c_001_07


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-112
Engine Controls — (LG5) 7.2L-Diesel/CAT

Eng Cntl Unit (Cat)


cat_ecu 005
UPC FNA

CAT ECU
BRAKE BRAKE PTO PTO EXHAUST EXHAUST
SWITCH SWITCH LOW LAMP SWITCH PTO PTO PTO PTO BRAKE BRAKE 2 SPEED STARTER 12186584
N.O. N.C. COOLANT STATUS RES KILL SET ENGAGE ENABLE SWITCH CONTROL AXLE INHIBIT
J2- 15316505

J1-64 J1-45 J1-49 J1-30 J1-60 J1-7 J1-58 J1-19 J1-56 J1-16 J1-12 J1-6 J1-31

86 NC_CONT
&K40/NPE
1478. ENG 750. ENG 494. ENG 488. ENG 2656. ENG 447. ENG
GRN LT BLK BLU LT GRN LT PPL YEL
0.8 TXL
50
19 0.8 TXL
50
19 TXL 19
0.8 50 0.8 TXL
50
19 0.8 TXL
50
19 &HPZ/HR2 0.8
1467. ENG
TXL 19
50
GRA/BLK
BRAKES TXL
0.8 50 19
Brake Sw COOL_PPS START & CHARGE
Page 8A-44B/C - 4 451 Starter Rly
2664 TAP_DOWN 2663 TAP_UP PTO_ENABLE EXH_REQ
(Page 9) Page 8A-30C - 1

1320. ENG
BLU LT
TXL 19
0.8 50
15450272 UPFITTER PROV UPFITTER PROV UPFITTER PROV
30M GTMXD SLD
EXH BRAKE/RSTR START_CAT
B3 B9 Tap Down Sw Tap Up Sw Pto Enable Sw Exhaust Brake/Rstr Rly
15450272 15450272 Page 8A-18C - 1 Page 8A-18C - 1 Page 8A-18C - 1
30M GTMXD SLD B3 B9 30M GTMXD SLD Page 8A-29A - 1
B7 30F GTMXD SLD C10
15355480
B7 30F GTMXD SLD
C10
30F GTMXD SLD
15355480 15355480 PTO_ENG_DIS 2665 ENGAGE_PTO 2SP_AXLE

1320. IP 1478. R_CHASSIS &K40


BLU LT GRN LT 750. IP 2081. ENG
0.5 TXL 7 0.8 TXL 19 BLK GRN LT
50 50 0.5 TXL 7 0.8 TXL 19
50 50
POWER DIST UPFITTER PROV UPFITTER PROV 2 SPD AXLE
Ip2 - Brake Iso Pto Kill Sw Pto Rly 2 Spd Axle Sw
451. R_CHASSIS
Page 8A-10C -8 BLK/WHT Page 8A-18C - 1 Page 8A-18C -2 Page 8A-37C - 1
0.8 TXL
50
19

10A
15326915 15326762 15450272
12M GT280 SLD 30M GTMXD 30M GTMXD SLD
L J B12 D5
BRK_NO_P
L J B12 D5
12F GT280 SLD 30F GTMXD 30F GTMXD SLD
15326910 15304908 15355480

1478. ENG_FAN &K40


GRN LT 750. IP_EXTN 2081. IP
TXL 19 BLK GRN LT
0.8 50
0.5 TXL
50
7 0.5 TXL
50
7
UPFITTER PROV
Pto Enable Led
Page 8A-18C - 1
451. ENG_FAN
BLK/WHT
TXL 19
0.8 50

PTO_LED
A
Low Coolant Sw
low_clnt_sw 003
UPC FNA
12052641
B EXH_BRK

RPO LEGEND
K40 - EXHAUST BRAKE
EXH BRAKE/RSTR NPE - EXHAUST RESTRICTOR
Exhaust Brake Sw HPZ - ELECTRONIC 2 SPEED AXLE
Page 8A-29A - 1 HR2 - AIR 2 SPEED AXLE
FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:03:52 pm ORGANIZATION


Engine Controls (LG5)
GMT560 05 X &LG5 h53020c 001 Prod 0 GMT560
Panel Set: 8 schematic sheet1 23 $IVEDWORK/h53020c__001 Friday, September 24, 2004 Panel Set: 8

2005 Medium Duty C Series Electrical – Revised 09/05 H53020c_001_08


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-113
Engine Controls — (LG5) 7.2L-Diesel/CAT
03 560 000 JG PILOT B - INITIAL CREATION 06OC00 001 03 560 1062 JG Update Ether Sol, Pin Label Update 25JL01 001
03 560 794 JG ECU - Pinout Change J1-68 to J1-19 09SE00 001 03 560 1149 JG MTX replaces MTW (Fam 2) 19DE01 001
03 560 805 JG Remove School Bus 27OC00 001 03 560 1106 JG 900 Circuit Number Updates 07FE02 001
03 560 992 JG Update Telltale Control 08MR01 001 03 560 1247 JG Ether Connector Change 15326801 to 15326679 19JN02 001

HIS_PPS
COOL_PPS
(Page 7)
(Page 8)

UPFITTER PROVISIONS UPFITTER PROVISIONS UPFITTER PROVISIONS 2 SPEED AXLE 2 SPEED AXLE UPFITTER PROVISIONS 2 SPEED AXLE EXH BRAKE/RSTR
Tap Down Sw Kill Sw Tap Up Sw 2 Spd Axle Sw 2 Spd Axle Sw Pto Sw 2 Spd Axle Sw Exhaust Brake Sw
Page 8A-18C - 1 Page 8A-18C - 1 Page 8A-18C - 1 Page 8A-37C - 1 Page 8A-37C - 2 Page 8A-18C - 1 Page 8A-37C - 1 Page 8A- 29A - 1

PTO_DN_PPS PTO_KIL_PPS PTO_UP_PPS 451 2SP_E_PPS 2SP_A_PPS PTO_SW_PPS 2SP_SW1_PPS EXH_SW_G

&K40
451. ENG 451. ENG 451. ENG 451. ENG 451. ENG 750. IP_EXTN 750. IP_EXTN 750. IP_EXTN
BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK BLK BLK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 TXL 19
0.8 50 0.8 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7

SD750
SD451

451. ENG 451. ENG 239. IP_EXTN 750. IP_EXTN


BLK/WHT BLK/WHT PNK BLK
0.8 TXL
50
19 TXL 19
0.8 50 0.5 TXL
50
7 0.5 TXL
50
7

BRAKES CRUISE CNTRL


PPS_RTN
Brake Sw Cruise Cntrl Sw
(Page 6) 15450272 Page 8A- 44B/C - 4 Page 8A-34C - 1 15304908
30M GTMXD SLD 30F GTMXD
C5 A8 B4
C5 A8 B4
30F GTMXD SLD 30M GTMXD
PPS 15355480 15326762
BR_SW_PPS CRUISE_PPS
(Page 6)

451. IP 451. IP 451. IP 451. IP 451. IP 451. IP


BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 TXL 7
0.5 50 0.5 TXL
50
7

SF451

&MWW/MWX
451. IP
BLK/WHT
0.5 TXL
50
7

15304908
30F GTMXD
B10
B10 30M GTMXD
15326762

&MWW/MWX
441. XBDY
BRN
0.5 TXL
50
7

CLUTCH3_PPS
(Page 4)

RPO LEGEND
K40 - EXHAUST BRAKE

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:03:52 pm ORGANIZATION


Engine Controls (LG5)
GMT560 05 X &LG5 h53020c 001 Prod 0 GMT560
Panel Set: 9 schematic sheet1 23 $IVEDWORK/h53020c__001 Friday, September 24, 2004 Panel Set: 9

2005 Medium Duty C Series Electrical – Revised 09/05 H53020c_001_09


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-114
Engine Controls — (LLY) 6.6L-Diesel/Duramax

5V Sensor - Oil Pressure


REF
OIL
12555535 003
PRESSURE UPC FNA

REF
LOW
6189-0099

C A
C

B B
5V Sensor - Map
IC466. IC471. IC457.
REF 16249939 004 Sensor Asm-Fuel Temp
Sensor Asm-Cool Temp 12F 5000A TEMP
TEMP TAN/WHT BLK GRA MAP
fuel_temp 002
25036898 003 0.85 TXL
50
16 0.85 TXL 16 0.85
50
TXL
50
16
UPC FNA
12F 4000A ISUZU2 ISUZU2 ISUZU2 LOW REF
REF REF
12129946
LOW 178392-6
LOW 12162193
ISUZU2 A
A ISUZU B A

IC41. IC47. IC92. IC94. IC93. IC44. IC43.


YEL GRA IC66. IC71. IC57. GRA GRN LT ORN/BLK BRN YEL
0.85 TXL
50
16 0.85 TXL
50
16
TAN/WHT BLK GRA 0.85 TXL
50
16 TXL
0.85 50 16 0.85 TXL
50
16 TXL
0.85 50 16 0.85 TXL
50
16
ISUZU ISUZU 0.8 TXL 16 0.8 TXL 16 0.8 TXL 16 ISUZU ISUZU ISUZU ISUZU ISUZU
50 50 50
ISUZU ISUZU ISUZU
15304900 15336174 15304900
38F GTMXD SLD 24F GTMXD SLD 38F GTMXD SLD
A7 A8 D6 D7 D8 ISUZU C6 C8 C7 ISUZU D2 D1 ISUZU
A7 A8 D6 D7 D8 C6 C8 C7 D2 D1
38M GTMXD SLD 24M GTMXD SLD 38M GTMXD SLD
15317380 15336173 15317380

410. ENG 720. ENG 332. ENG 2755. ENG 2705. ENG 597. ENG 432. ENG 469. ENG 718. ENG 1578. ENG
YEL GRA TAN/WHT BLK GRA GRA GRN LT ORN/BLK BRN YEL
0.5 TXL
50
7 TXL 7
0.5 50 0.8 TXL
50
19 0.8 TXL 19 0.8
50
TXL 19
50 0.5 TXL
50
7 0.5 TXL
50
7 TXL 7
0.5 50 0.5 TXL
50
7 0.5 TXL
50
7

J2-67 J2-14 J2-25 J2-39 J1-34 J1-39 J2-23 J2-30 J3-48 J2-27

VCC VCC
5V OIL 5V MAP
COOLANT GND OIL PRESS MAP RTN FUEL TEMP
PRESS GND
GND
ECL EOPRESS MAP SENSE FUEL TEMP
TEMP
PCM

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:07:58 pm ORGANIZATION


Engine Controls (LLY)
GMT560 05 X &LLY h53020d 002 Beta 0 GMT560
Panel Set: 1 schematic sheet1 26 $IVEDWORK/h53020d__002 Friday, September 24, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53020d_002_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-115
Engine Controls — (LLY) 6.6L-Diesel/Duramax
RPO LEGEND
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
MWW/MWX - MANUAL TRANS

ACTIVE TRANSFER CASE STARTING & CHARGING


4WD ATC Mdl Start Sw / Clutch Sw
Page 8A- 38a - 01
Page 8A- 30D - 1

Trans Speed Snsr (Man)


1694 TRNSCAS_1 TOSS spd_snsr 001
1433 LB7_CRANK
UPC FNA

15366099
24F GTMXD SLD
B5 IP POWER DIST
ENG LO HI
B5 15449028 Ip1 - Pcm-I
24M GTMXD SLD
15336173 Page 8A-10D - 8
B A
&NP1
1694. ENG 15A
GRA/BLK
0.5 TXL
50
1
439 LB7_IGN1_P

STARTING & CHARGING


SA1694
Starter Rly
POWER DIST POWER DIST
Page 8A- 30D - 1
Ip1 - Pcm-I Uh - PcmB
Page 8A-10D - 8 Page 8A-10D - 7

&NP1 15A 10A


1694. ENG
GRA/BLK PCM_START
0.5 TXL
50
1
439 LB7_IGN1_P2 440 LB7_BAT1_P
TRANS_4WD

&MWW/MWX POWER DIST POWER DIST POWER DIST


2222. ENG
GRN DK Ip1 - Trans Uh - PcmB Ign B Rly
0.8 TXL 19 Page 8A-10D - 7 Page 8A-10D - 7 Page 8A-10D - 4
50 &MWW/MWX
2221. ENG
TRANSMISSION BLU LT
Tcm 0.8 TXL 19 10A 10A
&NP1 50
Page 8A- 27A - 03 1694. ENG
GRA/BLK TRANSMISSION
EXTERIOR LIGHTING Tcm 1020 LB7_IGN0_P 440 LB7_BAT2_P IGNB_P
Reverse Sw 0.5 TXL
50
1
Page 8A- 27A - 1
Page 8A- 110A - 6

2219. ENG
GRA/BLK
TXL 19
0.8 50
REP_TOSS_HI
BACK_UP
&LCT
2221. ENG
BLU LT
24. ENG 0.8 TXL
50
19

GRN LT 447. ENG


0.8 TXL
50
19
YEL
TXL 19
0.8 50

J3-45 J2-7 J3-23 J3-12 J3-35 J3-18 J1-19 J1-10 J1-18 J1-20 J1-5 J1-52

IGN0 LOW HI BATTERY


REVERSE SW EDU/RPCV
POWER
RLY
4WD HI/LO SW
TOSS PCM START
SOL RLY
CRANK
REQUEST
VIGN 1/MON VIGN 1 VIGN 0 VBATT A

VBATT B

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:07:58 pm ORGANIZATION


Engine Controls (LLY)
GMT560 05 X &LLY h53020d 002 Beta 0 GMT560
Panel Set: 2 schematic sheet1 26 $IVEDWORK/h53020d__002 Friday, September 24, 2004 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H53020d_002_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-116
Engine Controls — (LLY) 6.6L-Diesel/Duramax
Fuel Injector 1 Fuel Injector 4 Fuel Injector 6 Fuel Injector 7 Fuel Injector 2 Fuel Injector 3 Fuel Injector 5 Fuel Injector 8
17124607 003 17124607 003 17124607 003 17124607 003 17124607 003 17124607 0 03 17124607 003 17124607 003

2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1
IC13. IC15. IC62. IC18. IC64. IC20. IC63. IC21. IC14. IC16. IC60. IC17. IC61. IC19. IC65. IC22.
ORN/BLK GRN LT/RED ORN/BLK GRN LT/WHT ORN/BLK BLU DK/WHT ORN/BLK WHT/RED RED/WHT WHT/YEL RED/WHT WHT/BLU DK RED/WHT GRN LT/RED RED/WHT WHT/GRN
TXL 19
2.5 50 TXL 19 2.5
2.5 50 TXL 19 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19 2.5 TXL 19 TXL 19
2.5 50 TXL 19
2.5 50 2.5 TXL 19 2.5 TXL 19 TXL 19 2.5
2.5 50 TXL 19 TXL 19 2.5
2.5 50 TXL 19 TXL 19
2.5 50
50 50 50 50 50 50 50 50 50
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU

JOINT A JOINT B JOINT A JOINT B

SPLICE SPLICE

IC13. IC20. IC520. IC21. IC521. IC60.


ORN/BLK BLU DK/WHT BLU DK/WHT WHT/RED WHT/RED RED/WHT
2.5 TXL
50
19 0.75 TXL
50
16 0.75 TXL
50
16 0.75 TXL
50
16 TXL 16
0.75 50 2.5 TXL
50
19
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU
J1-3 J1-4 J1-1 J1-59 J1-60 J1-61 J1-62 J2-121 J2-118 J2-115 J2-116 J2-120

INJ HI1 INJ #1 INJ #4 INJ #6 INJ #6 INJ #7 INJ #7 INJ #2 INJ HI2 INJ #3 INJ #5 INJ #8

EDU
NOTE: ALL INJECTORS DELAYED 90 DEG BY EDU PROCESSING.

INJ #2 INJ #5 INJ #3 INJ #8 INJ #7 INJ #1 INJ #6 INJ #4

J1-67 J1-45 J1-47 J1-63 J1-48 J1-66 J1-64 J1-44

IC101. IC104. IC106. IC107. IC102. IC103. IC105. IC108.


GRN LT/BLK BLK/WHT PNK/BLK BLU DK/WHT RED/BLK BLK YEL/BLK BLU LT/BLK
0.75 TXL
50
16 0.75 TXL
50
16 0.75 TXL
50
16 0.75 0.75 TXL
50
16 0.75 TXL
50
16 0.75 TXL
50
16 0.75 TXL
50
16
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU
15304900
38F GTMXD SLD
B1 C2 B12 C11 B2 C1 B11 C12 ISUZU
B1 C2 B12 C11 B2 C1 B11 C12
38M GTMXD SLD
15317380

1745. ENG 845. ENG 1746. ENG 878. ENG 877. ENG 1744. ENG 846. ENG 844. ENG
GRN LT/BLK BLK/WHT PNK/BLK BLU DK/WHT RED/BLK BLK YEL/BLK BLU LT/BLK
0.5 TXL
50
7 0.5 TXL
50
7 TXL 7
0.5 50 0.5 TXL
50
7 TXL 7
0.5 50 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7

J2-65 J2-70 J2-52 J2-68 J2-66 J2-72 J2-71 J2-69

PCM
INJ #1 INJ #4 INJ #6 INJ #7 INJ #2 INJ #3 INJ #5 INJ #8

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:07:58 pm ORGANIZATION


Engine Controls (LLY)
GMT560 05 X &LLY h53020d 002 Beta 0 GMT560
Panel Set: 3 schematic sheet1 26 $IVEDWORK/h53020d__002 Friday, September 24, 2004 Panel Set: 3

2005 Medium Duty C Series Electrical – Revised 09/05 H53020d_002_03


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-117
Engine Controls — (LLY) 6.6L-Diesel/Duramax
POWER DIST POWER DIST
Uh - Eng3 Uh - Eng3 RPO LEGEND
Page 8A-10D - 8 Page 8A-10D - 8 MWW/MWX - MANUAL TRANS

25A 25A

539 EDU1_P 539 EDU2_P

POWER DIST
15317380
38M GTMXD SLD Ip1 - Brake
A4 A5 Page 8A-10D - 6
A4 A5 ISUZU
J1939 J1939 38F GTMXD SLD 10A
15304900
J1939 J1939
Page 8A- 57B - 2 Page 8A- 57B - 2
441 CR_CLU_P

2361 EDU_J+ 2362 EDU_J-

IZ20. IZ21.
PNK PNK B STARTING & CHARGING
2.0 TXL 19 2.0 TXL 19 2nd Generator
50 50
ISUZU ISUZU Page 8A- 30D - 3
Man Cltch Sw Top Of Trvl
22547838 003
J2-91 J2-92 J1-5 J2-119 6N4 5835A
12048272
HIGH LOW SHIELD IGN1 IGN1 Edu - Isuzu A 2524 L2_TERM_LB7
edu 003 POWER DIST
UPC FNA Ip2 - Brake Iso
120 Ω &MWW/MWX
379. XBDY Page 8A-10D - 8
BRN/WHT STARTING & CHARGING
J1939 EDU TXL 7
0.5 50
10A
1st Generator
Page 8A- 30D -3

57X SIGNAL GND A GND B


J1- 1928403454
BRK_NO_P
J2- 1928403462 15326762
30M GTMXD
J2-94 J1-2 J2-114 A11
BRAKES 25 L_TERM_LB7
A11 Brake Sw
30F GTMXD
IZ17 EDU_A_G IZ18 EDU_B_G 15304908 Page 8A- 44A/B-4
J1939
J1939 &MWW/MWX
379. IP 1320. IP
Page 8A- 57B -1 BRN/WHT BLU LT
IZ09 57X_SH IC301. 0.5 TXL
50
7 0.5 TXL
50
7
STARTING & CHARGING
BLU LT GND DIST GND DIST 1st Generator
TXL
0.75 50 16 TCC_PCM
Engine Earth A Engine Earth B 15355480 15355480 Page 8A- 30D - 3
ISUZU
Page 8A-14A - 1 Page 8A-14A - 1 30F GTMXD SLD 30F GTMXD SLD
2362 LB7_PCM_J- B6 B7
GND DIST J1939 B6 B7 30M GTMXD SLD
30M GTMXD SLD
Engine Earth A 15450272 15450272
J1939
Page 8A-14A - 12 F_TERM_MON
15304900 Page 8A- 57B - 1
38F GTMXD SLD
C8 ISUZU 420. ENG
&MWW/MWX
C8 379. ENG PPL 1320. ENG 23. ENG
38M GTMXD SLD BRN/WHT 0.5 TXL
50
7
BLU LT GRA
15317380 0.5 TXL 7 TXL 7
0.5 50 0.8 TXL 19
2361 LB7_PCM_J+ 50 50
2832. ENG
BLU LT
0.5 TXL
50
7

J2-63 J1-1 J1-2 J1-49 J3-47 J2-61 J2-60 J2-57 J2-4 J1-41

HIGH LOW SHIELD BRAKE IGN0 IGN0


2X OR 57X LAMP
SIGNAL OUTPUT SWITCH

120 Ω CLUTCH TCC ALTL-2 L TERM F TERM


SWITCH BRAKE MON MON
SWITCH
J1939
PCM

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:07:58 pm ORGANIZATION


Engine Controls (LLY)
GMT560 05 X &LLY h53020d 002 Beta 0 GMT560
Panel Set: 4 schematic sheet1 26 $IVEDWORK/h53020d__002 Friday, September 24, 2004 Panel Set: 4

2005 Medium Duty C Series Electrical – Revised 09/05 H53020d_002_04


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-118
Engine Controls — (LLY) 6.6L-Diesel/Duramax
RPO LEGEND
FAM2 - FAMILY 2
B3D - SCHOOL BUS
ANC - SHUTTLE BUS

INTERIOR LIGHTING POWER DIST


750 HIS_G 750 HIS_ILL_G
Headlamp Power Ip1 - Brake
Page 8A-114A - 1 Page 8A-10D - 6

10A
GND DIST GND DIST
Gnd Zone #7A Gnd Zone #7A
2509 HIS_LP 441 HIS_LED_P
Page 8A-14A - 3 Page 8A-14A -9

B D A Solenoid - Rpcv
rpcv 002
UPC FNA
GND LED GND High Idle Switch
1 928 403 874
15010255 001 IP CLUSTER POWER DIST
6N2 3300A Speedometer (4KPPM) Uh - Eng2 B
Page 8A-81A - 1 BB_PPM Page 8A-10D - 6
IC32. IC32.
15A PPL/WHT YEL
0.85 TXL
50
16 0.85 TXL
50
16
ISUZU ISUZU
PRIM_PPM BODY BUILDER 339 EGRDCMTR_P2
LAMP GND SW 12177195 Sec Ppm
Page 8A-119D - 1
E F C
IZ07 RPCV_SH
750. IP_EXTN
534. IP_EXTN
BLK GRN DK
0.5 TXL
50
7 0.5 TXL 7
50
IP CLUSTER IP CLUSTER
POWER DIST POWER DIST
Tachometer (2 Ppr) Mal Ind Lamp
Uh - Eng2 Uh - Eng2 GND DIST
Page 8A-81A - 1 Page 8A-81A - 1
Page 8A-10D - 6 Page 8A-10D - 6 Engine Earth B
15304908 Page 8A-14A - 12
30F GTMXD 15304900
A2 A3 15A 15A 38F GTMXD SLD
C10 C9 ISUZU
30M GTMXD A2 A3 TACH MAL_IND_LP
15326762 339 EGRDCMTR_P 339 RPCV_P C10 C9 38M GTMXD SLD
15317380
POWER DIST
-B3D-ANC Uh - Eng2 2834. ENG
2013. IP 534. IP 121. IP 419. IP 817. IP 1827. R_CHASSIS YEL
RED GRN DK WHT BRN/WHT GRN DK/WHT YEL/BLK Page 8A-10D - 6
0.8 TXL 19
0.5 TXL
50
7 0.5 TXL
50
7 TXL
0.5 50 7 0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19
2530. ENG
50

15A PPL/WHT
0.8 TXL
50
19

15366099 15355480 15355480


24F GTMXD SLD 30F GTMXD SLD 30F GTMXD SLD 339 RPCV_P2 SA2834
C3 C2 B6 B1 D1 C2
24M GTMXD SLD C3 C2 B6 30M GTMXD SLD B1 D1 C2 30M GTMXD SLD SA2530
15336173 15450272 15450272

2530. ENG 2530. ENG 2834. ENG 2834. ENG


2013. ENG 534. ENG 121. ENG 419. ENG 817. ENG 1827. ENG PPL/WHT PPL/WHT YEL YEL
RED GRN DK WHT BRN/WHT GRN DK/WHT YEL/BLK 0.8 TXL
50
19 TXL 19
0.8 50 TXL 19
0.8 50 0.8 TXL
50
19
0.8 TXL
50
19 0.8 TXL 19
50 0.5 TXL
50
7 TXL 7
0.5 50 TXL 7
0.5 50 0.8 TXL
50
19

J3-56 J1-12 J3-37 J3-40 J1-53 J1-46 J3-10 J3-14 J1-42 J1-56 J1-40 J1-54 J1-37 J1-51

HI IDLE HI IDLE TACH IGN0 IGN0 IGN0


LAMP SWITCH EGR EGR RPCV RPCV
DCMTR DCMTR RPCV RPCV RPCV RPCV SOLENOID SOLENOID
BATT A BATT B BATT A BATT B SOLENOID SOLENOID LOW B LOW A
HI A HI B
MALFUNCTION
INDICATOR LP PRIMARY
PPM
SECONDARY
PPM
PCM

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:07:58 pm ORGANIZATION


Engine Controls (LLY)
GMT560 05 X &LLY h53020d 002 Beta 0 GMT560
Panel Set: 5 schematic sheet1 26 $IVEDWORK/h53020d__002 Friday, September 24, 2004 Panel Set: 5

2005 Medium Duty C Series Electrical – Revised 09/05 H53020d_002_05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-119
Engine Controls — (LLY) 6.6L-Diesel/Duramax

4 1 C 1

EGR V DC Mtr_Sens-EGR 5V
Sensor - VNT Pos SOL VNT Sol
HI REF egrdcmtr 001 REF varinozpos 001 HI vntsol 001
VNT UPC FNA
UPC FNA UPC FNA
M
EGR EGR EGR LOW SOL
LO POS RET REF LO
TBD TBD TBD
6 3 2 A B 2

15336174
24F GTMXD SLD
C4 C5 A3 B3 C3 B6 B7 B8 B4 B5 ISUZU
C4 C5 A3 B3 C3 B6 B7 B8 B4 B5
24M GTMXD SLD
15336173

5764. ENG 5746. ENG


OG/BK L-GN/BK
TXL 7
0.5 50 0.5 TXL 7
50

SA5764 SA5746

5764. ENG 5746. ENG 2754. ENG 5947. ENG 5931. ENG
OG/BK L-GN/BK BLK YE WH
0.5 TXL
50
7 0.5 TXL
50
7 0.35 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7

5764. ENG 5746. ENG 5763. ENG 2703. ENG 5928. ENG 5929. ENG 5930. ENG
OG/BK L-GN/BK BN/WH GRA TN OG/BK D-BU
0.5 TXL
50
7 0.5 TXL
50
7 TXL 7
0.35 50 0.35 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7

J2-33 J2-53 J2-35 J2-55 J1-14 J2-8 J1-47 J1-23 J2-44 J2-31 J2-49 J2-50

VREF 1 A VREF 1 A
IGN IGN LEGR1 LO LEGR1 LO VREF RTN A VREF RTN A IGN LEGR1 LO

LEGR1 HI LEGR1 HI LEGR1 POS LEGR1 POS LEGR1 HI

PCM

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:07:58 pm ORGANIZATION


Engine Controls (LLY)
GMT560 05 X &LLY h53020d 002 Beta 0 GMT560
Panel Set: 6 schematic sheet1 26 $IVEDWORK/h53020d__002 Friday, September 24, 2004 Panel Set: 6

2005 Medium Duty C Series Electrical – Revised 09/05 H53020d_002_06


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-120
Engine Controls — (LLY) 6.6L-Diesel/Duramax

PCM
5V REF 1A 5V REF 1C
RESUME/ SET/
ON/OFF ACCEL COAST GND 1 POS SIG 1 GND 2 POS SIG 2 5V REF 2 GND 3 POS SIG 3

J3-30 J3-22 J3-19 J2-40 J2-19 J1-32 J2-54 J1-28 J1-17 J2-56 J2-24 J1-36

1271. ENG 1161. ENG 1164. ENG 1272. ENG 1162. ENG 1274. ENG 1273. ENG 1163. ENG 1275. ENG
BRN BLU DK WHT/BLK PPL BLU LT TAN GRA GRN DK YEL/BLK
TXL 7
0.5 50 TXL 7
0.5 50 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 TXL 7 0.5
0.5 50 TXL 7 0.5 TXL 7 0.5 TXL 7
50 50 50 50 50 50

15336173
24M GTMXD SLD
B2 A8 B1 A2 A3 A6 A1 B3 A7

CRUISE CNTL B2 A8 B1 A2 A3 A6 A1 B3 A7 24F GTMXD SLD


Cruise Cntl Sw 15366099
Page 8A-34A - 1

397 ON_OFF_D

1271. IP 1161. IP 1164. IP 1272. IP 1162. IP 1274. IP 1273. IP 1163. IP 1275. IP


BRN BLU DK WHT/BLK PPL BLU LT TAN GRA GRN DK YEL/BLK
TXL 7
0.5 50 TXL 7
0.5 50 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 TXL 7 0.5
0.5 50 TXL 7 0.5 TXL 7 0.5 TXL 7
CRUISE CNTL 50 50 50 50 50 50
Cruise Cntl Sw
Page 8A-34A -1
C K E D G H J F A B

Pedal Position Sensor NO PPS 1 PPS 1 PPS 1 PPS 2 PPS 2 PPS 2 PPS 3 PPS 3 PPS 3
15010833a 004 CONNECTION RTN 5V REF RTN 5V REF RTN 5V REF
87 RES_ACCEL_D 6N2 FNA

CRUISE CNTL
15326842
Cruise Cntl Sw
Page 8A-34A - 1

84 SET_COAST_D

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:07:58 pm ORGANIZATION


Engine Controls (LLY)
GMT560 05 X &LLY h53020d 002 Beta 0 GMT560
Panel Set: 7 schematic sheet1 26 $IVEDWORK/h53020d__002 Friday, September 24, 2004 Panel Set: 7

2005 Medium Duty C Series Electrical – Revised 09/05 H53020d_002_07


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-121
Engine Controls — (LLY) 6.6L-Diesel/Duramax
PCM
LOW
SERIAL A SERIAL B COOLANT OIL LVL IAT MAF
CLASS 2 CLASS 2 IGN0 IGN0 VCC VCC
MAF IAT REF
EXHAUST GND LOW
EXHAUST BRAKE/RESTR
BRAKE SW REQUEST

J1-15 J1-16 J2-11 J1-45 J2-38 J2-26 J2-29 J2-58 J3-24 J1-13

&K40/NPE
2656. ENG
PPL
1049. ENG 0.8 TXL
50
19
1478. ENG 1174. ENG 2931. ENG 472. ENG
GRN DK GRN LT BRN GRA/BLK TAN POWER DIST
TXL 7
0.5 50 TXL 7
0.5 50 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7
50 50 50 Uh - Eng1
EXH_REQ Page 8A-10D - 8

10A
SERIAL DATA LINK 552. ENG 492. ENG
Star Connector 15450272 EXH BRAKE/RSTR BLK YEL 239 LB7_MAF_P
30M GTMXD SLD 0.5 TXL 7 0.5 TXL 7
Page 8A-55A - 1 C8 Exhaust Brake/Rstr Rly 50 50
C8 Page 8A-29A - 1
30F GTMXD SLD
15355480

&K40 15450272
ENG_CL2 1049. IP 2081. ENG 30M GTMXD SLD 15317380
GRN DK GRN LT B9 B3 38M GTMXD SLD
TXL
0.5 50 7 0.8 TXL 19 A6
50 B9 B3 1 2 5 3
30F GTMXD SLD ISUZU
15355480 A6
38F GTMXD SLD
15304900
REF TEMP MAF IGN
MAF Sense
451. R_CHASSIS
1478. R_CHASSIS IC68. LOW maf 002
15450272
BLK/WHT GRN LT BRN UPC FNA
30M GTMXD SLD
D5 TXL 19
0.8 50 0.8 TXL
50
19 0.85 TXL
50
16
ISUZU GND
D5 15324447
30F GTMXD SLD
15355480 15326640
6M GT280 SLD 4
E F ISUZU
ISUZU2
E F 6F GT280 SLD
15326636
351 LOW_COOL_G IC468.
BRN
451. ENG_FAN 1478. ENG_FAN 0.85 TXL
50
16

BLK/WHT GRN LT ISUZU2


0.8 TXL
50
19 0.8 TXL
50
19
&K40
2081. IP GND DIST
GRN LT Gnd Zone #3A
TXL
0.5 50 7
Page 8A-14A -10 A
A
Low Coolant Sw
low_clnt_sw 002 Oil Level Snsr
UPC FNA UPC FNA
12052641 12129140
N.O. - Held Closed
EXH_BRK B B

IC469 LOW_OIL_G

EXH BRAKE/RSTR
Exhaust Brake Sw
Page 8A-29A - 1
GND DIST
Engine Earth C
Page 8A-14A - 12

RPO LEGEND
K40 - EXHAUST BRAKE
NPE - EXHAUST RESTRICTOR
FAM2 - FAMILY 2

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:07:58 pm ORGANIZATION


Engine Controls (LLY)
GMT560 05 X &LLY h53020d 002 Beta 0 GMT560
Panel Set: 8 schematic sheet1 26 $IVEDWORK/h53020d__002 Friday, September 24, 2004 Panel Set: 8

2005 Medium Duty C Series Electrical – Revised 09/05 H53020d_002_08


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-122
Engine Controls — (LLY) 6.6L-Diesel/Duramax
FUEL PULL UP
PCM
FUEL
SENSOR (SEC)
RTN FUEL FUEL FUEL FUEL FILTER FUEL CAM RTN CRANK RTN
CRANK CRANK
LEVEL PUMP LEVEL PRESSURE SENSOR CAM SUP CAM POS SUP POS 1
SEN2 RELAY SEN1 SW WIF

J2-64 J1-43 J1-44 J1-30 J3-5 J2-17 J1-50 J1-8 J3-51 J2-28 J3-43 J3-52

508 LB7_WIF
631. ENG 633. ENG 1867. ENG 1869. ENG
RED BRN/WHT GRN LT BLU DK/WHT
TXL 7
0.5 50 0.5 TXL 7 0.5 TXL 7 TXL 7
0.5 50
50 50
470. ENG 1936. ENG 465. ENG 1589. ENG
BLK BLU DK GRN DK/WHT PPL 632. ENG 1868. ENG
0.5 TXL
50
7 TXL 7
0.5 50 TXL 19
0.8 50 0.8 TXL
50
19
HEATED FUEL PNK/BLK YEL/BLK
0.5 TXL
50
7 0.5 TXL
50
7
Wif
Page 8A-23D - 1 15317380
38M GTMXD SLD
B3 B5 B4 B10 B8 B9
B3 B5 B4 B10 B8 B9 ISUZU
FUEL_RLY1 38F GTMXD SLD
15304900
IC26. IC27. IC23. IC24.
RED BRN/WHT GRN LT BLU DK/WHT
0.85 TXL
50
16 TXL 16
0.85 50 0.85 TXL
50
16 TXL 16
0.85 50
ISUZU ISUZU ISUZU ISUZU
IC28. IC25.
FUEL HAND & STOR PNK/BLK YEL/BLK
Fuel Pump Rly TXL 16
0.85 50 0.85 TXL
50
16
Page 8A-22D - 1 ISUZU ISUZU

FUEL_LVL2 FUEL_LVL1
IZ06 CAM_SH IZ05 CRANK_SH

FUEL HAND & STOR FUEL HAND & STOR


Sec Fuel Sender Pri Fuel Sender
GND DIST GND DIST
Page 8A- 22D - 1 Page 8A- 22D - 1
Engine Earth B Engine Earth A
Page 8A-14A - 12 Page 8A-14A - 12
FUEL HAND & STOR
A B C A B C
Fuel Tank Senders
Page 8A- 22D - 1
Cam Sensor Crank Sensor
HALL h22_hall 003 HALL h22_hall 003
EFFECT UPC FNA EFFECT UPC FNA
CAM CRANK
SENSOR SENSOR
12129945 12129945
FUEL_RTN

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:07:58 pm ORGANIZATION


Engine Controls (LLY)
GMT560 05 X &LLY h53020d 002 Beta 0 GMT560
Panel Set: 9 schematic sheet1 26 $IVEDWORK/h53020d__002 Friday, September 24, 2004 Panel Set: 9

2005 Medium Duty C Series Electrical – Revised 09/05 H53020d_002_09


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-123
Engine Controls — (LLY) 6.6L-Diesel/Duramax

PCM

GLOW ON
GLOW PLUG WAIT

J1-26 J3-54

TELL TALE BATTERIES POWER DIST


Ttm - Wait Intake Heater Uh Dist Center (B+) Uh - Eng 1
Page 8A-86A - 1 Page 8A- 35D/F -1 Page 8A-10D - 8
507. ENG
BLU DK
0.5 TXL
50
7
FL 10A
15450272
30M GTMXD SLD INTAKE_HTR 2 GLO_CNTL 239 HTR_RLY_D_P
C3
15317380
38M GTMXD SLD
C3 30F GTMXD SLD A1 A2
15355480
SN2 J1939 J1939 A1 A2 ISUZU
507. IP 38F GTMXD SLD
BLU DK J1939 J1939 HB01. 15304900
Page 8A- 57B - 1,2 Page 8A- 57B - 1,2 YEL
0.5 TXL 7
TXL 16
50 0.85 50
ISUZU

2. ENG
RED GLOW_J- GLOW_J+
FUSELINK 37
8.0 50

J2-1 J1-12 TBD


J1-6 J1-5
GLOW LOW HIGH IGN1 GLOW Glow Plug Control
PLUG PLUG glow_plug_cntl 005
BATT J1939 ON
FNA UPC

ELECTRONICS

GLOW GLOW GLOW GLOW GLOW GLOW GLOW GLOW


PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG
J2- 15422994
J1-11 J1-1 J1-2 J1-3 J1-4 J1-7 J1-8 J1-9 J1-10

Case Gnd

503. 503. 503. 503. 509. 509. 509. 509.


ORN ORN ORN ORN ORN/BLK ORN/BLK ORN/BLK ORN/BLK
8.0 TXL
50
19 8.0 TXL
50
19 8.0 TXL
50
19 8.0 TXL
50
19 8.0 TXL
50
19 TXL 19
8.0 50 8.0 TXL
50
19 8.0 TXL
50
19
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU

A A A A A A A A

Glow Plug #1 Glow Plug #2 Glow Plug #3 Glow Plug #4 Glow Plug #5 Glow Plug #6 Glow Plug #7 Glow Plug #8
glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001
UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA

12020227 12020227 12020227 12020227 12020227 12020227 12020227 12020227

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:07:58 pm ORGANIZATION


Engine Controls (LLY)
GMT560 05 X &LLY h53020d 002 Beta 0 GMT560
Panel Set: 10 schematic sheet1 26 $IVEDWORK/h53020d__002 Friday, September 24, 2004 Panel Set: 10

2005 Medium Duty C Series Electrical – Revised 09/05 H53020d_002_10


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-124
Engine Controls — (LLY) 6.6L-Diesel/Duramax
PCM A/C
CLUTCH A/C A/C LOW PRESS
PRNDL P RELAY REQUEST SWITCH
IGN0 IGN0

EPR/EXHAUST BRAKE
TELLTALE

J3-7 J3-31 J3-41 J3-20 J2-34

&M74/MTX
1786. ENG 459. ENG 762. ENG 603. ENG
ORN/BLK GRN DK/WHT GRN DK/WHT GRN DK
0.5 TXL
50
7 0.5 TXL
50
7 0.8 TXL
50
19 0.5 TXL
50
7

1962 EXH_TEL

PRNDL_PN PCM_LO_AC
EXH BRAKE/RSTR
EPR/Exhaust Brake Telltale
Page 8A-29A - 1

TRANSMISSION HVAC
Nsbu - Pn Sw Low Press Sw
Page 8A- 27A - 3 Page 8A-65A -2

HVAC HVAC
Ac Enable Rly High Press Sw
Page 8A- 65A - 2 Page 8A- 65A - 2

AC_ENABLE_A PCM_HI_AC

RPO LEGEND
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:07:58 pm ORGANIZATION


Engine Controls (LLY)
GMT560 05 X &LLY h53020d 002 Beta 0 GMT560
Panel Set: 11 schematic sheet1 26 $IVEDWORK/h53020d__002 Friday, September 24, 2004 Panel Set: 11

2005 Medium Duty C Series Electrical – Revised 09/05 H53020d_002_11


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-125
Engine Controls — (LLY) 6.6L-Diesel/Duramax

Powertrain Controller
16220610_lly 002
PTO ENG PTO PTO
PTO
ENABLE PCM RAIL
12F FNA
KILL FEEDBACK ENGAGE SWITCH BARO PRESSURE
IGN0 MDL
RTN RTN J1- 15357147
5V REF 5V REF A B C D
J2- 15357131
J3-15357148
J3-1 J3-17 J3-39 J3-6 J2-46 J1-7 J1-31 J1-33 J2-2 J2-42 J2-73 J1-9 J2-36 J3-44

2562. ENG 488. ENG 433. ENG 1057. ENG 2932. ENG 2917. ENG 2919. ENG 2918. ENG
PPL GRN LT GRA/BLK ORN/BLK WHT/BLK TAN ORN/BLK YEL
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL 7
50
TXL 7
0.5 50 0.5 TXL
50
7 0.5 TXL 7
50

494. ENG
BLU LT PTO_ENGAGE
0.8 TXL
50
19
351 LB7_1_G 351 LB7_3_G

PTO_ENG_DIS
UPFITTER PROV
Pto Rly PTO_ENABLE GND DIST GND DIST
Page 8A-18A - 2 Gnd Zone #3A Gnd Zone #3A
Page 8A-14A - 10 Page 8A-14A - 10

351 LB7_2_G 351 LB7_4_G


UPFITTER PROV
UPFITTER PROV
Pto Kill
Pto Enable
Page 8A-18A - 1
Page 8A-18A - 1

TRANSMISSION GND DIST GND DIST


Body Bldr Trans Conn Gnd Zone #3A Gnd Zone #3A
Page 8A-14A -10 Page 8A-14A - 10
Page 8A- 27A - 3
15336173 15317380
24M GTMXD SLD 38M GTMXD SLD
A8 A7 A6 C3 C4 C5
ISUZU A8 A7 A6 C3 C4 C5 ISUZU
BB_TRANS 24F GTMXD SLD 38F GTMXD SLD
15336174 15304900

&M74/MTX &M74/MTX
2522. ENG 2522. ENG
YEL YEL
0.8 TXL
50
19 0.8 TXL
50
19

IC56. IC73. IC70.


&MWW/MWX
GRA BLK ORN/BLK WHT/BLK IZ08 RAIL_SH
2522. ENG
TXL 16 0.85
0.85 50 TXL 16 0.85 TXL 16
YEL 50 50
0.8 TXL 19 ISUZU ISUZU ISUZU
50 SA2522

2522. ENG
&M74/MTX GND DIST
YEL IC37. IC46. IC40. Engine Earth A
TAN ORN/BLK YEL Page 8A-14A - 12
0.8 TXL
50
19
2522 TCM_PTOSTAT 0.85 TXL
50
16 0.85 TXL 16 0.85
50
TXL
50
16
ISUZU ISUZU ISUZU

B A A B
TRANSMISSION
Tcm Sensor - Baro Sensor - Rail Pressure
REF REF
Page 8A- 27A - 3 vac_snsr 001 LOW LOW rail_snsr 001
UPC FNA UPC FNA
BAR RAIL

UPFITTER PROV REF REF


5V 5V
Pto Load 12129946 1 928 403 968
Page 8A-18A - 1
C C

RPO LEGEND
PTO_FEDBACK M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
MWW/MWX - MANUAL TRANS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:07:58 pm ORGANIZATION


Engine Controls (LLY)
GMT560 05 X &LLY h53020d 002 Beta 0 GMT560
Panel Set: 12 schematic sheet1 26 $IVEDWORK/h53020d__002 Friday, September 24, 2004 Panel Set: 12

2005 Medium Duty C Series Electrical – Revised 09/05 H53020d_002_12


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-126
Engine Controls — (LLY) 6.6L-Diesel/Duramax

GMTG/ISUZU INLINE CHART

I1 15317380 GMTG (MALE) 15336173 GMTG (MALE)


I2 I3 15422994 GMTG
15304900 ISUZU (FEMALE) 15336174 ISUZU (FEMALE)

CAVITY FUNCTION CIRCUIT NO. CAVITY FUNCTION CIRCUIT NO. FUNCTION CIRCUIT NO.

A1 INTAKE HEATER RELAY IGN 1 239 A1 n/c n/c GLOW BATT CNTL 2
A2 GLOW ON 505 A2 n/c n/c
A3 n/c n/c A3 EGR POSITION F/B 5763
A4 FUEL INJECTOR FEED (EDU) 539 A4 n/c n/c
A5 FUEL INJECTOR FEED (EDU) 539 A5 n/c n/c
A6 LOW OIL SENSOR - SIGNAL 1174 A6 BARO - 5V 2932
A7 COOLANT TEMP SNSR - SIG 410 A7 BARO - RTN 1057
A8 COOLANT TEMP - 5V RTN 720 A8 BARO - SIGNAL 433
B1 INJECTOR #2 1745 B1 CAN LINK LO (EDU) 2362 B1: See page 057b
B2 INJECTOR #7 877 B2 n/c n/c
B3 VDEPSB - CAM 631 B3 EGR POSITION RTN 2754
B4 CAM - SIGNAL 633 B4 VNT SOLENOID HI 5774
B5 DEPSGNDB - CAM 632 B5 VNT SOLENOID LO 5773
B6 n/c n/c B6 VNT POSITION 5V 5776
B7 n/c n/c B7 VNT POSITION RTN 5777
B8 VDEPSGNDA - CRANK 1868 B8 VNT POSITION F/B 5775
B9 CRANK - SIGNAL 1869 C1 CAN LINK HI (EDU) 2361 C1: See page 057b
B10 VDEPSA - CRANK 1867 C2 FUEL FILTER PRESSURE SW 5765
B11 INJECTOR #6 846 C3 EGR POSITION 5V 2703
B12 INJECTOR #3 1746 C4 EGR DC MOTOR HI 5764
C1 INJECTOR #1 1744 C5 EGR DC MOTOR LO 5746
C2 INJECTOR #5 845 C6 MAP - 5V 597
C3 RAIL PRESSURE - 5V 2917 C7 MAP - RTN 469
C4 RAIL PRESSURE - RTN 2919 C8 MAP - SIGNAL 432
C5 RAIL PRESSURE - SIGNAL 2918
C6: See page 023d C6 FUEL HEATER - FEED 2677
C7 n/c n/c
C8 57X OUT 2832
C9 RPCV - LO 2834
C10 RPCV - HI 2530
C11 INJECTOR #8 878
C12 INJECTOR #4 844
D1 FUEL TEMPERATURE 1578
D2 FUEL TEMP - GROUND 718
D3: See page 023d D3 WIF SENSOR 508
D6 OIL PRESSURE 332
D7 OIL PRESSURE - RTN 407
D8 OIL PRESSURE 5V - REF 705

NOTE: XXX = Physical isolation for Can link


n/c = No connection

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:07:58 pm ORGANIZATION


Engine Controls (LLY)
GMT560 05 X &LLY h53020d 002 Beta 0 GMT560
Panel Set: 13 schematic sheet1 26 $IVEDWORK/h53020d__002 Friday, September 24, 2004 Panel Set: 13

2005 Medium Duty C Series Electrical – Revised 09/05 H53020d_002_13


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-127
Electronic Throttle Control — (L18) 8.1L-Gas/NAPT
POWER DIST POWER DIST ENGINE CNTLS ENGINE CNTLS
Ip1 - Pcm I Ip2 - Brake Iso Pcm Pcm
Page 8A-10A - 8 Page 8A-10A - 8 Page 8A-20A -8 Page 8A-20A - 8

Family 2 Family 2
15A has Fuse
10A has Fuse

439 ETC_P BRK_NO_P ETC_A ETC_B

1320. IP
BLU LT
0.5 TXL
50
7

15355480
30F GTMXD SLD
B7 IP
ENG
B7 30M GTMXD SLD
15355479

1320. ENG 1061. ENG 774. ENG


BLU LT ORN/BLK BLU DK/WHT
0.5 TXL
50
7 0.5 TXL
50
7 TXL 7
0.5 50

J1-7 J1-6 J1-12 J1-13

IGN1 BRAKE 2 UART A UART B

Throttle Actuator Control Module

TPS1 TPS1 TPS2 TPS2


GND MOTOR 1 MOTOR 2 5V REF TPS1 RTN 5V REF TPS2 RTN

J1-15 J1-16 J1-8 J1-2 J1-1 J1-3 J1-9 J1-11 J1-10

581. ENG 416. ENG 452. ENG 486. ENG


YEL GRA BLK PPL
0.8 TXL
50
19 0.5 TXL
50
7 0.5 TXL
50
7 TXL 7
0.5 50

351 ETC_G

582. ENG 485. ENG 1688. ENG 1704. ENG


BRN GRN DK BLU LT/BLK BLK/WHT
TXL 19
0.8 50 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7
50 50 50
GND DIST
Gnd Zone #3A
Page 8A-14A - 10

A C H G D E F B

MTR MTR TPS1 TPS1 TPS1 TPS2 TPS2 TPS2 Throttle Actuator Cntrl Body
1 2 5V REF RTN 5V REF RTN tps_actuator 002
UPC FNA
M
Throttle
Actuator Throttle Position Sensor
15326836

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:21:25 am ORGANIZATION


Etc L18
GMT560 05 X &L18 h53021a 001 Pilot 0 GMT560
Panel Set: 1 schematic sheet1 10 $IVEDWORK/h53021a__001 Wednesday, October 9, 2002 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53021a_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-128
Electronic Throttle Control — (L18) 8.1L-Gas/NAPT
03 560 000 JG PILOT B - INITIAL CREATION 20NO00 001
03 560 914 JG INITIAL CREATION 03i - Connector Update 13FE01 001

CRUISE CNTL CRUISE CNTL CRUISE CNTL


Resume/Accel Set Coast On/Off
Page 8A-34A - 1 Page 8A-34A - 1 Page 8A-34A - 1

87 RES_ACCEL_A 84 SET_COAST_A 397 ON_OFF_A

J1-5 J1-4 J1-14

RESUME/ SET ON/OFF Throttle Actuator Cntrl Mdl


ACCEL COAST tacm 002
6M1 1770A

Throttle Actuator Control Module

PPS 1 PPS 1 PPS 2 PPS 2 TOOL TOOL J1- 12191065


RTN PPS 1 5V REF RTN PPS 2 5V REF RX TX FWE
J2- 12065425
J2-J J2-F J2-G J2-D J2-C J2-B J2-A J2-K J2-E

1271. IP 1164. IP 1162. IP


BRN WHT/BLK BLU LT
TXL
0.5 50 7 0.5 TXL 7 TXL
0.5 50 7
50

1161. IP 1272. IP 1274. IP


BLU DK PPL TAN
TXL
0.5 50 7 0.5 TXL 7 0.5 TXL 7
50 50

C K E D JF H G A B

NO PPS 1 PPS 1 PPS 1 PPS 2 PPS 2 PPS 2 TOOL TOOL FWE Pedal Position Sensor
CONNECTION RTN 5V REF RTN 5V REF RX TX pps_03i 001
6N2 FNA

15326842

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:21:25 am ORGANIZATION


Etc L18
GMT560 05 X &L18 h53021a 001 Pilot 0 GMT560
Panel Set: 2 schematic sheet1 10 $IVEDWORK/h53021a__001 Wednesday, October 9, 2002 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H53021a_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-129
Fuel — (L18) 8.1L-Gas/NAPT (Family 2)
ENGINE CNTLS ENGINE CNTLS
Pcm Pcm
Page 8A- 20A - 9 Page 8A- 20A - 9

ENGINE CNTLS POWER DIST


Pcm Uh - Fuel
Page 8A- 20A - 9
20A
Page 8A- 10A - 3 1589 FUEL_LVL1 1936 FUEL_LVL2

465 FUEL_RLY1 1640 FUEL_RLY_P 15450272


30M GTMXD SLD
B7 B6
B7 B6
30F GTMXD SLD
A1 A3 15355480

Uh - Fuel Pump Rly 1589. R_CHASSIS


-ANC/B3D
1936. R_CHASSIS
86 30 560_fsblk_120 003 PPL BLU DK
UPC FNA 0.8 TXL
50
19 0.8 TXL
50
19
Fuel Pump Rly

12088567 15326655
8M GT280 SLD
85 87 C D

12146281 C D 8F GT280 SLD


15326654
B3 B1 &NG6-TAD
1589. FUEL 1936. FUEL
120. ENG PPL BLU DK &TAD
GRA 0.8 TXL 19 0.8 TXL 19 1936. FUEL
50 50
TXL 19 BLU DK
2.0 50
250 F_PMP_RLY_G 0.8 TXL
50
19

15450272 1 4 4
30M GTMXD SLD 12052641
D1 Asm Conn 2F M/P 150
Sender Asm-Fuel (W/Pmp) Secondary Tank Fuel Sender A
D1 15997929 010 sec_fuel_sndr 002 A
30F GTMXD SLD
GROUND DIST UPC FNA Conn 2M M/P 150
15355480 UPC FNA 12162000
Ground Zone #2B
Page 8A-14A - 2 120. R_CHASSIS M &TAD
GRA 1936. FUEL
TXL 19 BLU DK
2.0 50 F: 250 Ω
0.8 TXL
50
19
15326655 E: 40 Ω
F 8M GT280 SLD 15324862 15324862 SA899

F 3 2 2 &TAD
8F GT280 SLD 899. FUEL
15326654 BLU DK
&NG6-TAD TXL 19
0.8 50
Single Tank Dual Tanks 470. FUEL
Dual Tanks Single Tank BLK
0.8 TXL
50
19
SB899
&TAD
&NG6 &NG6 470. FUEL
120. FUEL 470. FUEL BLK
GRA BLK
0.8 TXL 19
2.0 TXL
50
19 TXL 19
0.8 50 50
12162000
Conn 2M M/P 150
SC470 B
SC120 &NJ9/NN4/N23/NK1/NJ2 &NJ9/NN4/N23/NK1/NJ2
120. FUEL 470. FUEL B
Asm Conn 2F M/P 150
GRA BLK 12052641
&NG6 2.0 TXL
50
19 0.8 TXL
50
19
470. FUEL
&NG6
&TAD
120. FUEL BLK 470. FUEL
GRA TXL 19
0.8 50 BLK
TXL 19
2.0 50 0.8 TXL 19
50

15355480
30F GTMXD SLD
C4
&NG6 &NG6 PMP1
120. FUEL 120. FUEL 15326654 C4
GRA GRA 30M GTMXD SLD
350 8F GT280 SLD 15450272
1.0 TXL
50
19 2.0 TXL
50
19
(Page 2) B
B 8M GT280 SLD
PMP2 15326655 470 FUEL_RTN
(Page 2)
470. R_CHASSIS
2ND_RLY RPO LEGEND BLK
TXL 19
0.8 50
NJ9/NN4/N23 - FAMILY 2 SINGLE REAR METAL FUEL TANK
(Page 2)
NK1/NJ2 - FAMILY 2 SINGLE MID-SHIP PLASTIC FUEL TANK
NG6 - FAMILY 2 DUAL FUEL TANKS ENGINE CNTLS
FAM2 - FAMILY 2 Pcm
B3D - SCHOOL BUS Page 8A-20A - 9

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:57:56 am ORGANIZATION


Fuel (L18 Family 2)
GMT560 03 X &L18&FAM2 h53022a 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 3 $IVEDWORK/h53022a__001 Wednesday, April 28, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53022a_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-130
Fuel — (L18) 8.1L-Gas/NAPT (Family 2)
RPO LEGEND
NJ9/NN4/N23 - FAMILY 2 SINGLE REAR METAL FUEL TANK
NK1/NJ2 - FAMILY 2 SINGLE MID-SHIP PLASTIC FUEL TANK 2ND_RLY
NG6 - FAMILY 2 DUAL FUEL TANKS
120
FAM2 - FAMILY 2
(Page 1)
B3D - SCHOOL BUS

PMP2

120
(Page 1)

30 86
Secondary Fuel Pump Rly
12193603 001
UPC FNA
12129716
87 85

&NG6 &NG6
1058. FUEL 1465. FUEL
GRN LT TAN
2.0 TXL
50
19 TXL
0.8 50 19

15326654
8F GT280 SLD
B A
A 8M GT280 SLD
Secondary Fuel Tank Transfer Pump
15326655
bal_fuel_pmp 004 M
FNA UPC
PMP1
15326677
(Page 1)
A
ENGINE CNTLS
-ANC/B3D
Single Plastic Tank 1465. R_CHASSIS Pcm
TAN Page 8A-20A - 9
0.8 TXL
50
19

&NK1/NJ2 &NJ9/NN4/N23/NG6 &NG6 15355480


350. FUEL 350. FUEL 350. FUEL 30F GTMXD SLD
BLK BLK BLK B4 1465 FUEL_RLY2
TXL 19
2.0 50 2.0 TXL 19 2.0 TXL 19
50
Dual Tanks
50 B4 30M GTMXD SLD
15450272

SJ350

Single Metal Tank

&NJ9/NN4/N23/NG6 &NJ9/NN4/N23
350. FUEL 350. FUEL
BLK BLK
TXL 19
2.0 50 1.0 TXL 19
50

FUEL_PMP_G PFTANK_G

Static Ground:
Single Metal Tank

GND DIST GND DIST


Ground Zone #12A Gnd Zone #11
Page 8A-14A - 7 Page 8A-14A - 10

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:57:56 am ORGANIZATION


Fuel (L18 Family 2)
GMT560 03 X &L18&FAM2 h53022a 001 Prod 0 GMT560
Panel Set: 2 schematic sheet1 3 $IVEDWORK/h53022a__001 Wednesday, April 28, 2004 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H53022a_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-131
Fuel — (LG4) 7.8L-Diesel/Duramax — (LG5) 7.2L-Diesel/CAT
ENGINE CNTLS ENGINE CNTLS
Ecu Ecu
Page 8A- 20B/C - 7 Page 8A- 20B/C - 7

1589 FUEL_LVL1 1936 FUEL_LVL2

15450272
30M GTMXD SLD
B7 B6
B7 B6 30F GTMXD SLD
15355480

1589. R_CHASSIS 1936. R_CHASSIS


PPL BLU DK
0.8 TXL
50
19 0.8 TXL
50
19

15326640
6M GT280 SLD
C D
C D 6F GT280 SLD
15326636

&NG7/NNQ/NPW
1589. FUEL 1936. FUEL
PPL BLU DK
TXL 19
0.8 50 TXL
0.8 50 19

SA350
4 4

Primary Tank Fuel Sender Secondary Tank Fuel Sender


pri_fuel_sndr 006 sec_fuel_sndr 002
FNA UPC UPC FNA
&NG7/NNQ/NPW
350. FUEL 350. FUEL 350. FUEL
BLK BLK BLK
TXL 19
1.0 50 1.0 TXL 19 TXL 19
1.0 50
50

15324862 15324862
2 2

Single Tank Dual Tanks


PFTANK_G SFTANK_G FUEL_SEND_G

&NG7/NNQ/NPW &NG7/NNQ/NPW Static Ground: Static Ground:


470. FUEL 470. FUEL
BLK BLK Primary Tank Secondary Tank
TXL 19
0.8 50 TXL 19
0.8 50
GND DIST GND DIST GND DIST
SA470 Gnd Zone #10 Gnd Zone #9 Gnd Zone #3C
470.
&NJ2/NNV/NPQ/NNW
FUEL
Page 8A-14B/C - 10 Page 8A-14B/C - 10 Page 8A- 14B/C - 8
BLK
0.8 TXL
50
19 &NG7/NNQ/NPW
470. FUEL
BLK
TXL 19
0.8 50

15326636
6F GT280 SLD
B
B 6M GT280 SLD
15326640

470. R_CHASSIS
BLK
0.8 TXL
50
19

15355480
30F GTMXD SLD
C4
C4 30M GTMXD SLD RPO LEGEND
15450272 LC8 - DURAMAX 7200 DIESEL ENG
470 FUEL_RTN LG4 - DURAMAX 7800 DIESEL ENG
LG5 - CAT 7.2L L6 ENG
ENGINE CNTLS NJ2/NNV/NPQ/NNW - FAMILY 3 SINGLE TANK
Ecu NG7/NNQ/NPW - FAMILY 3 DUAL TANKS
Page 8A-20B/C - 7 FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:27:51 am ORGANIZATION


Fuel (LG4/LG5)
GMT560 04i X &LG4/LG5 h44022b 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 1 $IVEDWORK/h44022b__001 Thursday, June 19, 2003 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H44022b_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-132
Fuel — (L18) 8.1L-Gas/NAPT (Family 3)
ENGINE CNTLS ENGINE CNTLS
Pcm Pcm
Page 8A- 20A - 9 Page 8A- 20A - 9

ENGINE CNTLS POWER DIST


Pcm Uh - Fuel
Page 8A- 20A - 9
20A
Page 8A- 10A - 3 1589 FUEL_LVL1 1936 FUEL_LVL2

465 FUEL_RLY1 1640 FUEL_RLY_P 15450272


30M GTMXD SLD
B7 B6
B7 B6
30F GTMXD SLD
A1 A3 15355480

Uh - Fuel Pump Rly 1589. R_CHASSIS 1936. R_CHASSIS


86 30 560_fsblk_120 003 PPL BLU DK
TXL 19
0.8 50 0.8 TXL 19
UPC FNA 50
Fuel Pump Rly

12088567 15326640
6M GT280 SLD
85 87 C D

12146281 C D 6F GT280 SLD


15326636
B3 B1 &NG7/NNQ/NPW
1589. FUEL 1936. FUEL
120. ENG PPL BLU DK
TXL 19
0.8 50 0.8 TXL 19
GRA 50
2.0 TXL
50
19
250 F_PMP_RLY_G
15450272 1 4 4
30M GTMXD SLD
D1
Sender Asm-Fuel (W/Pmp) Secondary Tank Fuel Sender
D1 15997929 010 sec_fuel_sndr 002
30F GTMXD SLD
GROUND DIST 15355480 UPC FNA UPC FNA
Ground Zone #2B
Page 8A-14A - 2 120. R_CHASSIS M
GRA
2.0 TXL
50
19 F: 250 Ω
15326640 E: 40 Ω
F 6M GT280 SLD 15324862 15324862

F 3 2 2
6F GT280 SLD
15326636
Single Tank Dual Tanks
Dual Tanks Single Tank

&NG7/NNQ/NPW &NG7/NNQ/NPW &NG7/NNQ/NPW


120. FUEL 470. FUEL 470. FUEL
GRA BLK BLK
2.0 TXL
50
19 0.8 TXL
50
19 TXL 19
0.8 50
&NJ2/NNV/NPQ/NNW
120. FUEL
GRA SA470
SA120
2.0 TXL
50
19
470. FUEL
&NJ2/NNV/NPQ/NNW

BLK
&NG7/NNQ/NPW 0.8 TXL
50
19
470. FUEL
&NG7/NNQ/NPW
120. FUEL BLK
GRA 0.8 TXL 19
2.0 TXL
50
19 50

&NG7/NNQ/NPW &NG7/NNQ/NPW 15355480


120. FUEL 120. FUEL 30F GTMXD SLD
GRA GRA C4
1.0 TXL 19 2.0 TXL 19 PMP1
50 50 15326636 C4 30M GTMXD SLD
350 6F GT280 SLD 15450272
(Page 2) B
B 6M GT280 SLD
PMP2 15326640 470 FUEL_RTN
(Page 2)
470. R_CHASSIS
2ND_RLY BLK
0.8 TXL
50
19
(Page 2)
RPO LEGEND ENGINE CNTLS
NJ2/NNV/NPQ/NNW - FAMILY 3 SINGLE TANK
Pcm
NG7/NNQ/NPW - FAMILY 3 DUAL TANKS
Page 8A-20A - 9
FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:30:00 am ORGANIZATION


Fuel (L18 Family 3)
GMT560 04i X &L18&FAM3 h44022c 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 1 $IVEDWORK/h44022c__001 Thursday, June 19, 2003 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H44022c_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-133
Fuel — (L18) 8.1L-Gas/NAPT (Family 3)
RPO LEGEND
NJ2/NNV/NPQ/NNW - FAMILY 3 SINGLE TANK 2ND_RLY
NG7/NNQ/NPW - FAMILY 3 DUAL TANKS
120
FAM3 - FAMILY 3
(Page 1)

PMP2

120
(Page 1)

30 86
Secondary Fuel Pump Rly
12193603 001
UPC FNA
12129716
87 85

&NG7/NNQ/NPW
1058. FUEL
&NG7/NNQ/NPW
GRN LT 1465. FUEL
TXL 19
2.0 50 TAN
0.8 TXL
50
19

B
15326636
Secondary Fuel Tank Transfer Pump 6F GT280 SLD
bal_fuel_pmp 004 A
FNA UPC
M
15326679 A 6M GT280 SLD
15326640
A
&NG7/NNQ/NPW
350. FUEL
BLK
2.0 TXL
50
19
PMP1
1465. R_CHASSIS
(Page 1) TAN
0.8 TXL 19 ENGINE CNTLS
50
Pcm
Page 8A-20A - 9
350. FUEL
BLK
TXL 19
2.0 50
15355480
SA350 30F GTMXD SLD
B4 1465 FUEL_RLY2

B4 30M GTMXD SLD


15450272
&NG7/NNQ/NPW
350. FUEL 350. FUEL 350. FUEL
BLK BLK BLK
TXL 19
1.0 50 1.0 TXL 19 2.0 TXL 19
50 50

SFTANK_G PFTANK_G FUEL_SEND_G

Static Ground: Static Ground:


Secondary Tank Primary Tank

GND DIST GND DIST GND DIST


Gnd Zone #9 Gnd Zone #10 Gnd Zone #3C
Page 8A-14A - 10 Page 8A-14A - 10 Page 8A-14A - 8

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:30:00 am ORGANIZATION


Fuel (L18 Family 3)
GMT560 04i X &L18&FAM3 h44022c 001 Prod 0 GMT560
Panel Set: 2 schematic sheet1 1 $IVEDWORK/h44022c__001 Thursday, June 19, 2003 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H44022c_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-134
Fuel — (LLY) 6.6L-Diesel/Duramax
04i 560 1198 JG Initial Creation - Changed LB7 to LLY 27MR02 001
ENGINE CNTLS ENGINE CNTLS 03 560 1228 JG Added RPO ANC 07MY02 001
Pcm Pcm
Page 8A- 20D - 9 Page 8A- 20D - 9

1589 FUEL_LVL1 1936 FUEL_LVL2

15450272 POWER DIST ENGINE CNTLS


30M GTMXD SLD Uh - Fuel Pcm
B7 B6 20A
Page 8A- 10D - 3 Page 8A- 20D - 9
B7 B6
30F GTMXD SLD
15355480 1640 FUEL_RLY_P 465 FUEL_RLY1
-ANC/B3D
1589. R_CHASSIS 1936. R_CHASSIS
PPL BLU DK
TXL 19
0.8 50 0.8 TXL
50
19 A3 A1
15326655
8M GT280 SLD Uh - Fuel Pump Rly (Secondary)
C D 560_fsblk_120 003
30 86
C D UPC FNA
8F GT280 SLD Fuel Pump Rly
15326654

1589. FUEL 1936. FUEL


&NG6 12088567
PPL BLU DK 87 85
0.8 TXL
50
19 TXL 19
0.8 50
12146281

4 4 B1 B3

Primary Tank Fuel Sender Secondary Tank Fuel Sender 120. ENG
sec_fuel_sndr 002 GRA
pri_fuel_sndr 006 2.0 TXL 19
FNA UPC 50
UPC FNA
15450272
30M GTMXD SLD 250 F_PMP_RLY_G
D1
D1
30F GTMXD SLD
15324862 15324862 15355480

120. R_CHASSIS GROUND DIST


2 2 GRA Ground Zone #2B
Single Tank Dual Tanks 2.0 TXL
50
19
Page 8A-14A - 2
15326655
8M GT280 SLD
F
&NG6 &NG6
470. FUEL 470. FUEL F
BLK BLK 8F GT280 SLD
15326654
0.8 TXL
50
19 0.8 TXL
50
19

SC470 &NG6
120. FUEL
&NJ9/NN4/N23/NK1/NJ2
470. FUEL GRA
BLK 2.0 TXL
50
19
TXL 19
0.8 50 &NG6
470. FUEL
BLK
TXL 19
0.8 50
B
Splice required for L18
Secondary Fuel Tank Transfer Pump
bal_fuel_pmp 004 M
15326654 UPC FNA
8F GT280 SLD
B 15326677
B 8M GT280 SLD A
15326655 SJ350

470. R_CHASSIS
BLK &NG6 &NJ9/NN4/N23 &NJ9/NN4/N23
TXL 19
0.8 50 350. FUEL 350. FUEL 350. FUEL
BLK BLK BLK
2.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19

15355480
30F GTMXD SLD
C4
C4 Dual Tanks Single Metal Tank Static Ground:
30M GTMXD SLD
15450272 RPO LEGEND Single Metal Tank

470 FUEL_RTN NJ9/NN4/N23 - FAMILY 2 SINGLE REAR METAL FUEL TANK FUEL_PMP_G PFTANK_G
NK1/NJ2 - FAMILY 2 SINGLE MID-SHIP PLASTIC FUEL TANK
ENGINE CNTLS NG6 - FAMILY 2 DUAL FUEL TANKS GND DIST GND DIST
Pcm FAM2 - FAMILY 2 Ground Zone #12A Gnd Zone #11
Page 8A- 20D - 9 B3D - SCHOOL BUS Page 8A-14A - 7 Page 8A-14A - 10

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:25:47 am ORGANIZATION


Fuel (LLY)
GMT560 04i X &LLY h44022d 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 12 $IVEDWORK/h44022d__001 Thursday, June 19, 2003 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H44022d_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-135
Heated Fuel/Water in Fuel — (LG4) 7.8L-Diesel/Duramax
04 560 000 JG Beta - Initial Creation 02JA02 001
04 560 000 JG Moved Rly to UH Center 04JA02 001
POWER DIST POWER DIST 04 560 1167 JG For connector 15344628: pins A,B,C to 1,2,3 19FE02 001
Uh - Eng 2 Uh - Htd Fuel 04 560 1179 JG 3-way Isuzu to Engine inline change 04MR02 001
Page 8A-10B - 6 Page 8A-10B - 4

15A 20A

339 HFUEL_R1_P 1440 HFUEL_1_P


TELL TALE
Ttm - Water In Fuel
A1 A3
Page 8A-86A - 1

Uh - Heated Fuel Rly


86 30 560_fsblk_978 001
FNA UPC
Heated Fuel WIF

12088567
85 87
12146281

B3 B1

2677. ENG
PNK
1.0 TXL
50
19

508. IP
YEL/BLK
0.8 TXL
50
19

15392708
40M GTMXD SLD
A4
A4 40F GTMXD SLD
250 HFUEL_R1_G 12124686 15392710
3M MP630
C
C ISUZU
3F MP630 508. R_CHASSIS
12124685 YEL/BLK
GND DIST TXL 19
0.8 50
Gnd Zone #2B
Page 8A- 14B - 2
2677.
PNK
1.0 TXL
50
19
ISUZU

Water In Fuel Snsr


wif 001
UPC FNA
Heated Fuel 15326801
lg4_htd_fuel 001
UPC FNA
B

150 WATTS
o o
CLOSES FROM -40 C TO 60 C
351 WIF_G

GND DIST
Gnd Zone #3A
Page 8A-14B - 10
NWB/KUK
RPO LEGEND
NWB - WATER AND FUEL SEPARATOR
KUK - WATER IN FUEL

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:58:53 am ORGANIZATION


Heated Fuel/WIF (LG4)
GMT560 04i X &LG4 h44023b 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 16 $IVEDWORK/h44023b__001 Thursday, August 15, 2002 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H44023b_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-136
Heated Fuel/Water in Fuel — (LG5) 7.2L-Diesel/CAT
04i 560 000 AVM CREATION DUE A SEO ADDED OPTION 11SE03 001
POWER DIST POWER DIST TELL TALE
Uh - Eng 2 Uh - Htd Fuel Ttm - Water In Fuel
Page 8A- 10C - 6 Page 8A- 10C - 4 Page 8A-86A - 1

15A 20A

339 HFUEL_R2_P 1440 HFUEL_2_P WIF

508. IP
YEL/BLK
TXL 19
0.8 50

SA508

A1 A3 508. IP 508. IP
YEL/BLK YEL/BLK
0.8 TXL 19 TXL 19
0.8 50
Uh - Heated Fuel Rly 50

86 30 560_fsblk_978 001
FNA UPC
Heated Fuel
15392711 15392708
12088567 40F GTMXD SLD 40M GTMXD SLD
D2 A4
85 87
D2 40M GTMXD SLD A4 40F GTMXD SLD
12146281 15392709 15392710

B3 B1

2677. ENG 508. ENG


PNK YEL/BLK 508. R_CHASSIS
YEL/BLK
1.0 TXL
50
19 0.8 TXL 19
50 0.8 TXL
50
19

A B

A
KUN HTD FUEL WIF Heated/Water In Fuel
htd_wif_f3 001
Water In Fuel Snsr
UPC FNA
NWB/KJK wif 001
UPC FNA

150 WATTS 15326801


o o GND
CLOSES FROM -40 C TO 60 C 15326623
B

351. R_CHASSIS
BLK/WHT
0.8 TXL
50
19

250 HFUEL_R2_G 250 HFUEL_SW_G WIF_G

RPO LEGEND
NWB/KJK - WATER IN FUEL GND DIST GND DIST GND DIST
KUN - HEATED FUEL/WATER IN FUEL Gnd Zone #2C Gnd Zone #2C Gnd Zone #3A
FAM3 - FAMILY 3 Page 8A- 14C - 2 Page 8A-14C - 2 Page 8A-14C -10

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:22:54 am ORGANIZATION


Heated Fuel/WIF (LG5)
GMT560 03 X &LG5 h53023c 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 1 $IVEDWORK/h53023c__001 Monday, May 3, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53023c_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-137
Heated Fuel/Water in Fuel — (LLY) 6.6L-Diesel/Duramax
04 560 000 JG Beta - Initial Creation 04JA02 001
04i 560 1198 JG Changed LB7 to LLY 27MR02 001
POWER DIST POWER DIST TELL TALE LB7 ENG CNTLS
Uh - Eng 1 Uh - Htd Fuel Ttm - Water In Fuel Pcm Wif
Page 8A- 10D -8 Page 8A- 10D - 4 Page 8A-86A - 1 Page 8A- 20D - 9

10A 20A

239 HFUEL_R3_P 1440 HFUEL_3_P WIF LB7_WIF

N85 N87

Ip2 - Heated Fuel Rly


85 87 560_rly_978 002
FNA UPC
Heated Fuel

12088567
86 30
12129833
N86 N30

2677. IP 508. IP
PNK YEL/BLK
TXL 19 0.8
1.0 50 TXL 19
50

15366099
24F GTMXD SLD
A5 B8
450 HFUEL_R3_G
A5 B8 24M GTMXD SLD
15336173
508. ENG 508. ENG
YEL/BLK YEL/BLK
TXL 19
0.8 50 0.8 TXL 19
50
GND DIST
Gnd Zone #4B
Page 8A- 14A - 5
SB508
2677. ENG 508. ENG
PNK YEL/BLK
TXL 19 0.8
1.0 50 TXL 19
50

15317380
38M GTMXD SLD
C6 D3
C6 D3 ISUZU
38F GTMXD SLD
15304900

IC95. IC90.
PNK YEL/BLK
1.25 TXL
50
19 0.85 TXL 16
50
ISUZU ISUZU
A X1

HTD FUEL WIF Heated/Water In Fuel


htd_wif 001
UPC FNA

150 WATTS
o o GND GND
CLOSES FROM -40 C TO 60 C 15300027
B X2
IC96 HFUEL_SW_G IC91 WIF_G

GND DIST GND DIST


Engine Earth A Engine Earth B
Page 8A-14A - 12 Page 8A-14A - 12

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:59:56 am ORGANIZATION


Heated Fuel/WIF (LLY)
GMT560 04i X &LLY h44023d 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 9 $IVEDWORK/h44023d__001 Thursday, August 15, 2002 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H44023d_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-138
Automatic Transmission — TCM (LCT)
POWER DIST Eng Speed Snsr (Tiss) Turbine Spd Snsr Trans Output Spd Snsr
POWER DIST SPEED SENSOR SPEED SENSOR SPEED SENSOR
Ip1 - Trans tiss 004 turs 003 toss 004
Uh - Pcm B TRANS INPUT TURBINE TRANS OUTPUT
Page 8A-10A/B/C/D - 7
Page 8A-10A/C/D - 7 UPC FNA UPC FNA UPC FNA

Family 2
L18/LLY/LG5: 10A 10A
has Fuse

1020 LCT1_IGN0_P LO TISS HI LO TURS HI LO TOSS HI


TCM_BAT_P 15449028 15449028 15449028

&LLY/L18/LG5 POWER DIST B A B A B A


440. ENG
ORN POWER DIST Ip1 - Trans
1230. ENG 1983. ENG 821. ENG
0.8 TXL 19 Uh - Pcm B Page 8A-10A/B/C/D - 7
50 RED/BLK ORN PPL/WHT
Page 8A-10B - 7 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
50 50 50
Family 2
10A
LG4: 25A has Fuse

1020 LCT_IGN0_P
TCM_BAT_P_2

&LG4
440. ENG
ORN
1.0 TXL 19 1231. ENG 1984. ENG 822. ENG
50
BLU DK/WHT BLU LT GRN LT/BLK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19

J1-3 J1-2 J1-4 J2-18 J2-17 J1-7 J2-14 J2-13 J1-13 J2-16 J2-15

IGN0 IGN0
BATT LO HI SERV BRK LO HI ABS LO HI
TRANS INPUT SPEED STATUS TURB SPEED ACTIVE TRANS OUTPUT SPEED

V12A V12B IGN_FM


LCT TCM
OVERDRIVE UNMANAGED ZERO NON ZERO
DEFEAT GPI9 TORQUE CLASS 2 CROSSING CROSSING
GND GND

POWER DIST J1-10 J1-14 J1-9 J1-30 J1-27 J1-26 J1-1 J1-5
Ip2 - Lh Parklamp
Page 8A-10A/B/C/D - 5
POWER DIST
10A Family 2
10A Uh - Eng1 2467 UNMAN_TORQ 2470 LCT_CL2 2221 REP_TOSS_HI2 351 LCT_G
has Fuse Page 8A- 10A/B/C/D - 8

2509 ODDS_LP 239 ODDS_LED_P


2678. IP
TAN/WHT L18 ENGINE CNTLS SERIAL DATA LINK ENGINE CNTLS GND DIST
0.5 TXL
50
7
Pcm Class 2 Pcm/Ecu Gnd Zone #3A
Page 8A- 20A - 6 Page 8A- 55A - 1 Page 8A-20C - 2 Page 8A- 14A/B/C - 10
E C D
&LG5/LG4 &L18/LLY
2678. ENG 2678. ENG 351 TCM1_G
ILLUM IGN1 Overdrive Defeat Sw TAN/WHT TAN/WHT 2221 REP_TOSS_HI
overdrive_def 002 TXL 19
0.8 50 0.8 TXL
50
19

UPC FNA
15392709 15336173
40M GTMXD SLD 24M GTMXD SLD GND DIST
C12 C5
GND GND
ENGINE CNTLS Gnd Zone #3A
12064762 C12 C5 Pcm/Ecu Page 8A-14A/C-10 - 14B-13
40F GTMXD SLD 24F GTMXD SLD
15392711 15366099 Page 8A-20A/D-2 , 20B-8
B A F
750 ODDS_SW_G &LG5/LG4 &L18/LLY
2678. IP 2678. IP
TAN/WHT TAN/WHT
2678. IP 0.5 TXL 7 0.5 TXL 7
50 50
TAN/WHT
0.5 TXL
50
7

GND DIST
Gnd Zone #7A
Page 8A- 14A/B/C - 3
SA2678 Family 2 RPO LEGEND
750 ODDS_ILL_G
M74 - LCT 1000
L18 - GMPT 8.1L V8 GAS ENGINE
MTX - LCT 2200
GND DIST LB7 - DURAMAX 6600 DIESEL ENG
Gnd Zone #7A Family 3 LC8 - DURAMAX 7200 DIESEL ENG
Page 8A- 14A/B/C -3 MX4 - LCT 2000 LG4 - DURAMAX 7800 DIESEL ENG
MTW - LCT 2400 LG5 - CAT 7.2L L6 DIESEL ENGINE

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:53:04 am ORGANIZATION


LCT Trans
GMT560 05 X &M74/MX4/MTX/MTW h53027a 002 Pilot B GMT560
Panel Set: 1 schematic sheet1 46 $IVEDWORK/h53027a__002 Tuesday, October 5, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53027a_002_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-139
Automatic Transmission — TCM (LCT)
MAIN PRESS Allison Trans
FORCE MOTOR 2 LOCKUP MODULATION SUMP TEMP FORCE MOTOR 1 lct_trans 003
SOL B SOL C SOL D SOL E SOL F SOL G (PWM) PRESSURE SWITCH MANIFOLD SENSOR SOL A UPC FNA

C D E REV

TRANS I.D.
12186609
N P C A B W J R S D F E K G H T L M

1530. ENG
BLU DK
0.8 TXL
50
19
2469. ENG 898. ENG 2527. ENG 1224. ENG 1226. ENG 1227. ENG 1228. ENG
BRN/WHT PPL ORN/WHT PNK RED YEL/BLK RED/BLK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 TXL 19
0.8 50 0.8 TXL
50
19 0.8 TXL
50
19

2468. ENG 323. ENG 2879. ENG 1994. ENG 2528. ENG 1225. ENG 2529. ENG 2762. ENG 2471. ENG 1229. ENG
PNK/BLK BRN YEL/BLK WHT GRN DK/WHT BLU DK GRN LT/BLK BLK PPL BLU LT/WHT
TXL 19
0.8 50 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 TXL 19
0.8 50
50 50 50 50 50 50 50 50

J2-24 J2-25 J2-31 J2-26 J2-27 J2-28 J2-29 J2-30 J2-32 J2-1 J2-2 J2-3 J2-4 J2-10 J2-20 J2-11 J2-21 J2-22 J2-23

IGN_FM FM B FM B V12A
C SW D SW E SW F SW V12B
ANALOG IGN_FM FM A FM A
HI LO GND GND GND GND PSM C PSM D PSM E PSM SUMP GND RETARD TRANS HI LO
MAIN REV TEMP TEMP I.D.
PRESSURE
J1939
MODULATION
LCT TCM
MANAGED
TORQUE REQ CHECK GPI4 GPO1 LO HI
TORQ GPO2 GPO5 GPO6 TRANS TT SHIELD

J1-16 J1-22 J1-20 J1-23 J1-24 J1-25 J2-9 J2-19 J1-15 J1-17 J1-31 J1-32 J1-29

J1939 J1939
J1939 J1939
Page 8A- 57A-4 , 57B-2 Page 8A- 57A-4 , 57B-2

&LG5/LG4 &L18/LLY
1234. ENG 1234. ENG 2361 LCT_J+ 2362 LCT_J-
GRA GRA
TXL 19
0.8 50 0.8 TXL 19
50

464 DEL_TORQ 463 REQ_TORQ


15392709 15336173
40M GTMXD SLD 24M GTMXD SLD
B9 B7
L18 L18
B9 40F GTMXD SLD
B7 24F GTMXD SLD
L18 ENG CNTLS L18 ENG CNTLS 15392711 15366099
Pcm Pcm
Page 8A-20A - 4 Page 8A-20A - 4 1234. IP
&LG5/LG4
1234. IP
&L18/LLY

GRA GRA
7 7
0.5 TXL
50
TXL
0.5 50

TELL TALE
Ttm - Check Trans
Page 8A-86A - 1
Family 2 RPO LEGEND
M74 - LCT 1000
L18 - GMPT 8.1L V8 GAS ENGINE
MTX - LCT 2200
LB7 - DURAMAX 6600 DIESEL ENG
Family 3 LC8 - DURAMAX 7200 DIESEL ENG
CHECK_T
MX4 - LCT 2000 LG4 - DURAMAX 7800 DIESEL ENG
MTW - LCT 2400 LG5 - CAT 7.2L L6 DIESEL ENGINE

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:53:04 am ORGANIZATION


LCT Trans
GMT560 05 X &M74/MX4/MTX/MTW h53027a 002 Pilot B GMT560
Panel Set: 2 schematic sheet1 46 $IVEDWORK/h53027a__002 Tuesday, October 5, 2004 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H53027a_002_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-140
Automatic Transmission — TCM (LCT)
Transmission Optional Connector

F K B A H C 10F MP150 SLD


12065425

2522 BB_TRANS

ENGINE CNTLS/PTO ENGINE CNTLS


Pto Status Pcm
Page 8A- 20A/D-12 , 20B-3,18C-1 Page 8A- 20A/D - 11/02
1147. ENG 1480. ENG 1479. ENG 1146. ENG 407. ENG
TAN BLU LT YEL PPL BLK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 ENGINE CNTLS/PTO
Pto Status
Page 8A- 20A/D-12 , 20B-3,18C-1
1694 TRANS_4WD
TCM_PTOSTAT

2522. ENG
YEL
TXL 19
0.8 50

J1-11 J1-19 J1-8 J1-21 J1-28 J1-6 J1-12

ANALOG Tcm - Lct - J1=CA=Gray


RANGE PTO PTO RANGE GND PTO 4WD lct_tcm_560 002
INHIBIT OUTPUT AUTO NTRL INDICATOR STATUS SWITCH INPUT UPC FNA

LCT TCM
PRNDL A PRNDL B PRNDL C PRNDL P J1- 15305371
J2- 15305371

J2-5 J2-6 J2-7 J2-8


L18 ENGINE CNTLS L18 ENGINE CNTLS L18 ENGINE CNTLS L18 ENGINE CNTLS
Pcm Pcm Pcm Pcm
Page 8A-20A - 11 Page 8A-20A - 11 Page 8A-20A - 11 Page 8A- 20A - 11

L18 L18 L18 L18

PRNDL_A PRNDL_B PRNDL_C PRNDL_P

-L18 &L18 &L18 &L18 &L18 &L18 &L18 &L18 &L18


771. ENG 771. ENG 771. ENG 772. ENG 772. ENG 773. ENG 773. ENG 776. ENG 776. ENG
-L18
BLK/WHT BLK/WHT BLK/WHT YEL YEL GRA GRA 776. ENG WHT WHT
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
-L18 0.8 TXL
50
19 TXL
0.8 50 19
WHT 0.8 TXL
50
19 0.8 TXL
50
19
773. ENG 0.8 TXL 19
-L18 50
772. ENG GRA
SA771 YEL SA772 0.8 TXL
50
19
SA773 SA776
POWER DIST ENGINE CNTLS 0.8 TXL
50
19

Ip1 - Turn/Backup Pcm


Page 8A-10A/B/C/D - 6 Page 8A-20D - 11
&L18 &L18 &L18 &L18
771. ENG 772. ENG 773. ENG 776. ENG
Family 2 BLK/WHT YEL GRA WHT
15A LLY 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
has Fuse 50 50 50 50

139 BU_LCT_P 1786 PRNDL_PN

11 3 5 4 6 8

NSBU SWITCH IGN1


Nsbu - Backup/Decoder
TBD PAGE 8A- nsbu_sw 012
NSBU/REVERSE 27A-3
START 030-1 7A 9115A
P/N A B C P
PARK/ACCY REVERSE
15411266
9 10 7
Family 2 RPO LEGEND
24 BU_LCT 251 NSBU_G M74 - LCT 1000
L18 - GMPT 8.1L V8 GAS ENGINE
MTX - LCT 2200
EXTERIOR LIGHTS GND DIST
Family 3
Back Up Lamps Gnd Zone #2A
MX4 - LCT 2000
Page 8A- 110A - 6 Page 8A- 14A/B/C - 1
MTW - LCT 2400

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:53:04 am ORGANIZATION


LCT Trans
GMT560 05 X &M74/MX4/MTX/MTW h53027a 002 Pilot B GMT560
Panel Set: 3 schematic sheet1 46 $IVEDWORK/h53027a__002 Tuesday, October 5, 2004 Panel Set: 3

2005 Medium Duty C Series Electrical – Revised 09/05 H53027a_002_03


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-141
Automatic Transmission — TCM MD Trans (LG4) 7.8L-Diesel/Duramax
POWER DIST POWER DIST
Ip1 - Trans Uh - Pcm B Transmission Optional Connector
Page 8A-10B/C - 7 Page 8A-10B - 7
C K J B A D E H F SUMP TEMP OIL LEVEL SOL F
10F MP150 SLD SENSOR
10A 25A/LG4 12065425

915. ENG 476. ENG 1146. ENG 1148. ENG 1147. ENG
1020 MD_IGN0_P 440 TCM_BAT_P YEL BLK PPL GRA TAN
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 TXL 19
0.8 50
TEMP ANALOG OIL LVL SEN F
SIG GND SIG PWR FEED LO
1480. ENG 1479. ENG 1481. ENG 407. ENG
BLU LT YEL YEL BLK
POWER DIST POWER DIST 0.8 TXL 19 TXL 19
0.8 50 TXL 19
0.8 50 0.8 TXL 19 14 13 23 4 5 6
50 50
Uh - Pcm B Uh - Pcm B
Page 8A-10B/C - 7 Page 8A-10C - 7
1227. ENG 1971. ENG 1531. ENG
YEL/BLK WHT GRN DK
25A/LG4 10A/LG5 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
50 50 50
10A/LG5
440 MD_BAT_P TCM_BAT_P SB407 AN_G
407
(Page 1) 407. ENG 1313. ENG 1994. ENG
BLK GRN DK WHT
440. ENG 0.8 TXL 19 0.8 TXL 19 TXL 19
0.8 50
50 50
ORN
0.8 TXL 19 407. ENG
50
BLK AN_G
0.8 TXL
50
19
(Page 1)

J2-26 J2-16 J2-1 J2-13 J2-22 J2-31 J2-30 J2-2 J2-12 J2-19 J3-25 J2-11 J3-27 J3-26 J3-9 J3-3 J3-22

IGN0 BATT BATT PTO PTO DIGITAL AUTO RANGE AUX SUMP ANALOG RANGE SUMP TEMP OIL LVL SIGNAL F SOL F SOL
ENABLE ENGAGE GND NEUTRAL INDICATOR HOLD TEMP GND INHIBIT SIGNAL SIGNAL POWER SUPPLY LO
(INPUT) (OUTPUT)

MD TCM (WTEC)
SHIFT SHIFT SHIFT SHIFT SHIFT SHIFT SHIFT
TCM SELECTOR SELECTOR PARITY DATA DATA DATA DATA
RTN BATT 5 VDC MODE DISPLAY BIT BIT 8 BIT 4 BIT 2 BIT 1

INTERIOR LIGHTING DTC J1-32 J1-16 J1-3 J1-10 J1-14 J1-9 J1-8 J1-7 J1-6 J1-5
Dimmer Signal Dist Oem Use
Page 8A- 114A - 1 Page 8A-55B - 1
553. ENG 1940. ENG 598. ENG 1373. ENG 1378. ENG 776. ENG 2654. ENG 1371. ENG 772. ENG 771. ENG
BLU LT ORN GRA GRN DK BLU DK WHT TAN GRN LT YEL BLK/WHT
19
10A 0.8 TXL
50 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19

15392709
SHIFT_DIM MD_RTN 40M GTMXD SLD
A6 A2 A3 A5 A4 A1 A7 B7 B6 B4
A6 A2 A3 A5 A4 A1 A7 B7 B6 B4 40F GTMXD SLD
8. IP 553. IP 553. IP 15392711
GRA BLU LT BLU LT
0.5 TXL
50
7 TXL
0.8 50 19 0.8 TXL
50
19

SA553

553. IP 1940. IP 598. IP 1373. IP 1378. IP 776. IP 2654. IP 1371. IP 772. IP 771. IP
BLU LT ORN GRA GRN DK BLU DK WHT TAN GRN LT YEL BLK/WHT
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19 0.8 TXL
50
19 TXL
0.8 50 19 TXL
0.8 50 19 0.8 TXL
50
19 0.8 TXL
50
19

5 2 1 3 9 7 14 13 12 11 10

DIM B POWER V BAT 5 VDC MODE DISPLAY SHIFT SHIFT SHIFT SHIFT SHIFT Electr Shift Sel
GND (WAKE UP) PARITY DATA DATA DATA DATA md_shift_sel 004
BIT BIT 8 BIT 4 BIT 2 BIT 1 UPC FNA

DIM NO
ELECTRONIC SHIFT SELECTOR
GND CONNECT DIM A
15383243
8 6 4

450 SHIFT_LP_G 351 SHIFT_G

GND DIST GND DIST


Gnd Zone #4B Gnd Zone #3A
Page 8A-14B/C - 5 Page 8A-14B/C - 10

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:47:49 pm ORGANIZATION


MD Trans (LG4&LG5)
GMT560 05 X &MWF h53027b 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 32 $IVEDWORK/h53027b__001 Tuesday, September 14, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53027b_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-142
Automatic Transmission — TCM MD Trans (LG4) 7.8L-Diesel/Duramax
J1939
Allison MD Trans J1939
TURBINE SPEED SENSOR md_trans 004 Page 8A-57A - 4
SOL B SOL E SOL A SOL D SOL J SOL C SOL G PRESS SW
UPC FNA

B,E A,D,J C,G 2362 MD_J-


FEED LO LO FEED LO LO LO FEED LO LO C3 TRANS ID LO HI
29511365
J1939
8 9 10 1 7 12 16 11 2 3 22 21 19 20 J1939
Page 8A-57A - 4

1992. ENG 1525. ENG 2879. ENG 898. ENG 1226. ENG 1984. ENG 1983. ENG
PPL RED YEL/BLK PPL RED BLU LT ORN 2361 MD_J+
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 TXL 19
0.8 50 TXL 19
0.8 50 0.8 TXL
50
19 0.8 TXL
50
19

1526. ENG 2527. ENG 1991. ENG 1527. ENG 2880 . ENG 2471. ENG
WHT ORN/WHT ORN GRN LT WHT PPL
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19

J3-2 J3-20 J3-6 J3-1 J3-4 J3-21 J3-8 J3-17 J3-5 J3-7 J3-12 J3-13 J3-31 J3-15 J1-13 J1-29 J1-12

B,E SOL B SOL E SOL A,D,J SOL A SOL D SOL J SOL C,G SOL C SOL G SOL C3 PRESS TRANS TURSS TURSS HI LO SHIELD
SUPPLY LO LO SUPPLY LO LO LO SUPPLY LO LO SWITCH ID LO HI
J1939
MD TCM (WTEC)
SERVICE
ABS IGN TBD NEUTRAL REVERSE SERVICE TRANS TRANS REP CHECK
ACTIVE SENSE SENSOR START WARNING FILTER SOON TOSS HI TRANS GND GND

J2-27 J1-4 J1-X2 J2-6 J2-4 J1-X1 J1-18 J2-20 J1-31 J2-32 J2-17
POWER DIST POWER DIST
Ip1 - Start 1479. ENG Ip1 - Turn/Backup
10A YEL 1524. ENG 15A
Page 8A-10B/C - 6 19 GRA Page 8A-10B/C - 6
0.8 TXL
50
2655. ENG 0.8 TXL
50
19
1234. ENG
YEL 806 N_START_P 139 BU_MD_P GRA
TXL 19
0.8 50 0.8 TXL 19
50
L12 J12 F11 H11

Uh - Neutral Start Rly Uh - Reverse Rly


15392709
560_fsblk_1433 001 30 86 86 30 560_fsblk_24 001 40M GTMXD SLD
B9
UPC FNA FNA UPC
Neutral Start Reverse B9 40F GTMXD SLD
15392709 15392711
40M GTMXD SLD 12088567 12088567
B5
87 85 85 87
B5 2221 REP_TOSS_MD
40F GTMXD SLD
15392711 12146281 12146281
J10 L10 H9 F9
1234. IP
GRA
ENGINE CNTLS 7
0.5 TXL
50
Ecu
2655. IP 1433.
&LG4
ENG 24.
&LG4
ENG
Page 8A- 20C-2
YEL GRN DK GRN LT
19
0.5 TXL
50
7 TXL
0.8 50 0.8 TXL
50
19
TELL TALE
POWER DIST
Ttm - Check Trans
Uh - Eng 3
Page 8A-86A - 1 351 MD_G 351 TCM2_G
Page 8A-10B/C - 5/8
MD_CL2 1433 START_C_RLY ECU_CRANK 250 N_START_G 24 BU_MD BACK_UP_MD

15A

CHECK_T GND DIST GND DIST


539 REV_P
DTC STARTING & CHARGING ENGINE CNTLS GND DIST EXTERIOR LIGHTING ENGINE CNTLS Gnd Zone #3A Gnd Zone #3A
Ignition Sense Starter Rly Ecu Gnd Zone #2B Back Up Lamps Ecu Page 8A-14B/C - 10 Page 8A-14B/C - 10
Page 8A-55B - 1 Page 8A-30C -1 Page 8A- 20B - 5 Page 8A- 14B/C -2 Page 8A- 110A - 6 Page 8A- 20B - 8
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:47:49 pm ORGANIZATION
MD Trans (LG4&LG5)
GMT560 05 X &MWF h53027b 001 Beta 0 GMT560
Panel Set: 2 schematic sheet1 32 $IVEDWORK/h53027b__001 Tuesday, September 14, 2004 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H53027b_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-143
Automatic Transmission — TCM MD Trans (LG4) 7.8L-Diesel/Duramax

SPEED SENSOR Eng Speed Snsr (Tiss) SPEED SENSOR Trans Output Spd Snsr
TRANS INPUT tiss 004 TRANS OUTPUT toss 004
UPC FNA UPC FNA

LO TISS HI LO TOSS HI
15449028 15449028
B A B A

401. ENG 400. ENG


1231. ENG 1230. ENG PPL YEL
BLU DK/WHT RED/BLK 0.8 TXL
50
19 0.8 TXL
50
19
0.8 TXL
50
19 0.8 TXL
50
19

J3-30 J3-14 J3-32 J3-16

TISS TISS TOSS TOSS Tcm - Md - J1=CA=Blk - J2=CB=Gra


LO HI LO HI md_tcm 006
UPC FNA

MD TCM (WTEC) 15305371


J2- 15305371
J1708- J1708+
J3- 15305371
J1-17 J1-1

1922 1708-

DATA LINK CONN


Dlc
Page 8A-50A - 2

1921 1708+

DATA LINK CONN


Dlc
Page 8A-50A - 2

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:47:49 pm ORGANIZATION


MD Trans (LG4&LG5)
GMT560 05 X &MWF h53027b 001 Beta 0 GMT560
Panel Set: 3 schematic sheet1 32 $IVEDWORK/h53027b__001 Tuesday, September 14, 2004 Panel Set: 3

2005 Medium Duty C Series Electrical – Revised 09/05 H53027b_001_03


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-144
Exhaust Brake/Restrictor (Diesel) — (LLY) 6.6L-Duramax — (LG4) 7.8L-Duramax — (LG5) 7.2L CAT
04 560 000 JG Beta - Initial Creation 02JA02 001
POWER DIST POWER DIST 04 560 1106 JG 900 Circuit Number Updates 08FE02 001
Uh - Eng1 Uh - Eng2
Page 8A-10D -8 Page 8A- 10B/C - 6

10A 15A

EXHBRAKE1_P 339 EXHBRAKE_P

&LLY
239. EXH_BRK INTERIOR LIGHTING ENGINE CNTLS
PNK Headlamp Illum Ecu/Pcm
0.8 TXL
50
19
Page 8A- 114A -1 Page 8A- 20B/C/D - 8
&LG5/LG4
1962. EXH_BRK
BLK/WHT
0.8 TXL
50
19
LLY LG4/LG5
2509 EXH_BRK_LP 2081 EXH_BRK

15326640
6M GT280 SLD
E
E 6F GT280 SLD
15326636 2657. EXH_BRK
BLK
TXL 19
0.8 50

ENGINE CNTLS 15326640


Ecu 6M GT280 SLD 15326762
Page 8A-20D - 11 30 86 D 30M GTMXD
B3
D 6F GT280 SLD
Exht Brake/Rstr Rly 15326636 B3 30F GTMXD
12193603 001 15304908
UPC FNA 2657. ENG
BLK
EXH_TEL 12129716 TXL 19
0.8 50
=&LLY&K40/EPR &LG5/LG4 87 85 15450272
1962. ENG 1962. ENG =&K40
BLK/WHT BLK/WHT 30M GTMXD SLD 2081. IP_EXTN
C3 GRN LT
0.8 TXL
50
19 TXL 19
0.8 50 &LG5/LG4
1962. 2656. EXH_BRK 0.5 TXL 7
EXH_BRK C3 30F GTMXD SLD
50
BLK/WHT PPL
15355480
15450272 15450272 0.8 TXL
50
19 0.8 TXL
50
19
30M GTMXD SLD 30M GTMXD SLD With ABS ABS Delete
C7 C7
SA1962 &LLY
1962. EXH_BRK
E D C
C7 30F GTMXD SLD C7 30F GTMXD SLD BLK/WHT
15355480 15355480
0.8 TXL
50
1
15326640 &JVA ILLUM LED SW Exhaust Brake Sw
350. R_CHASSIS 15010301 003
6M GT280 SLD BLK
1962. IP
=&LLY&K40/EPR
1962. IP
&LG5/LG4
&LG5/LG4
C 6N4 FNA
1962. EXH_BRK 0.8 TXL
50
19
BLK/WHT BLK/WHT C
BLK/WHT 6F GT280 SLD
0.8 TXL
50
19 0.8 TXL
50
19
0.8 TXL
50
19 15326636
2657 EXH_BRK_RLY ABS_DEL_G

A
GND GND GND
Exht Brake/Rstr Solenoid 12177195
exht_brk_sol 002 BRAKES GND DIST
UPC FNA
B F A
EBC - ABS Active Gnd Zone #3B
15300027 Page 8A- 44B/C - 3 Page 8A- 14B/C - 11
B

EXH_TT 250 EXH_SOL_G ENGINE CNTLS 750 EXH_ILL_G 750 EXH_SW_G


Ecu/Pcm
Page 8A- 20B/C/D -8

TELL TALE GND DIST GND DIST GND DIST/CAT ENG CNTLS
Ttm - Exhaust Gnd Zone #2B/C Gnd Zone #7A Gnd Zone #7A/Ecu
Page 8A- 86A - 1 Page 8A- 14A/B/C - 2 2656 EXH_REQ Page 8A- 14A/B/C - 9 Page 8A-14A/B-3 , 20C-9

RPO LEGEND
K40 - EXHAUST BRAKE LLY - DURAMAX 6600 DIESEL ENG LG4 - DURAMAX 7800 DIESEL ENG
NPE - EXHAUST RESTRICTOR LG5 - CAT 7.2L L6 DIESEL ENG JVA - ABS DELETE

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:57:22 am ORGANIZATION


Exhaust Brake/Rstr (Diesel)
GMT560 05 X &K40/NPE h53029a 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 1 $IVEDWORK/h53029a__001 Tuesday, October 5, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53029a_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-145
Starting & Charging — (L18) 8.1L-Gas/NAPT
Family 2 has Fuse Family 2 has Fuse
POWER DIST POWER DIST POWER DIST
10A Ip1 - Start 10A Ip1 - Start 40A Maxi - Ign1
Page 8A-10A - 6 Page 8A-10A - 6 Page 8A-10A - 2

CRANK_P CRANK2_P STARTRLY_P

242. IP
RED
TXL
5.0 50 19

POWER DIST
Ip1 - Start
Page 8A-10A - 6
15355480
30F GTMXD SLD
Family 2 A3
10A has Fuse
A3 30M GTMXD SLD
&MWW/MWX 15450272
806. IP 806 STARTRLY2_P
PPL
0.5 TXL
50
7

15304908
30F GTMXD
B12
B12 30M GTMXD 242. ENG
15326762 RED
&M74/MX4/MTX/MTW &MWW/MWX 5.0 TXL
50
19
806. ENG 806. XBDY
PPL PPL
0.8 TXL
50
19 0.5 TXL
50
7 A7 A9

A Uh - Starter Rly
86 30 560_fsblk_6 004
Man Cltch Sw Btm Of Trvl Starter Rly UPC FNA
14094368 002
7B1B 0430A
12 12033711 12193604
85 87
Nsbu - Start Sw B
12146281
NSBU SWITCH nsbu_start 002 &MWW/MWX
PAGE 8A- 1433. XBDY
NSBU/REVERSE 27A-3 7A 9115A
GRN DK B9 B7
030-1
0.5 TXL
50
7
15411266 BATTERIES
15326762 Battery Positive
1 30M GTMXD
B9 Page 8A- 35A/E/G - 1
B9 30F GTMXD 6. ENG
15304908 PPL
3.0 TXL
50
19

&MWW/MWX START
1433. IP
GRN DK A Start Ring Term 1
0.5 TXL
50
7 15354670 003
UPC FNA START
B
15355480 15354670 S B (Page 2)
B2
30F GTMXD SLD M5
Motor Starter V8
B2 01113296 005
30M GTMXD SLD 6Y 2 0050A
15450272

&M74/MX4/MTX/MTW &MWW/MWX
1433. ENG 1433. ENG
GRN DK GRN DK S_CASE
M
0.8 TXL
50
19 0.8 TXL
50
19

B_CASE

L18_CRANK 447 PCM_START

STARTER_G

RPO LEGEND ENGINE CNTLS ENGINE CNTLS GND DIST


M74/MX4/MTX/MTW - LCT AUTO TRANS Pcm Pcm Case Gnd
MWW/MWX - MANUAL TRANS Page 8A-20A - 6 Page 8A-20A - 5 Page 8A- 14A - 9

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:29:18 am ORGANIZATION


Starting & Charging (L18)
GMT560 04 X &L18 h43030a 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 15 $IVEDWORK/h43030a__001 Tuesday, September 30, 2003 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H43030a_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-146
Starting & Charging — (L18) 8.1L-Gas/NAPT

SENSE

(Page 3)

GEN_1

(Page 3)

GEN_2

(Page 3)

Secondary Primary Primary Secondary Primary


Generator Generator Generator Generator Generator Generator Generator Generator
Output Output Sense Output Sense Output Output Sense

-K65-VNF &K65-VNF &K65-VNF


2. ENG 2. ENG 2. ENG
RED RED RED
19.0 STX
50
113 19.0 STX
50
113 19.0 STX
50
113

SC2 SA2 SC2

&K65&VNF &VNF &VNF -K65-VNF -K65-VNF &K65-VNF &K65-VNF &K65-VNF


2. ENG 2. ENG 2. ENG 2. ENG 2. ENG 2. ENG 2. ENG 2. ENG
RED RED RED RED RED RED RED RED
STX 113
19.0 50 19.0 STX 113 FUSELINK 19
0.5 50 FUSELINK
8.0 50 37 FUSELINK
0.5 50 19 FUSELINK
8.0 50 37 FUSELINK
8.0 50 37 0.5 FUSELINK 19
50 50

A Iso Term Jct 3 A A Start Ring Term 3 A A


12146745 002 Iso Term Jct 2 12010299 001 Start Ring Term 3 Start Ring Term 3
UPC FNA
12146745 002 UPC FNA B 12146363 002 B 12146365 003
B B UPC FNA B UPC FNA UPC FNA
12146745 12146745 12010299 12146363 12146365
M10 M10 M8 M8 M8

With Isolator Single Generator Dual Generators

ISO_POST

VNF
START

BATTERIES (Page 1)
Isolator Post
Page 8A- 35A - 2

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:29:18 am ORGANIZATION


Starting & Charging (L18)
GMT560 04 X &L18 h43030a 001 Beta 0 GMT560
Panel Set: 2 schematic sheet1 15 $IVEDWORK/h43030a__001 Tuesday, September 30, 2003 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H43030a_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-147
Starting & Charging — (L18) 8.1L-Gas/NAPT
04 560 000 JG Beta - Initial Creation 06MR02 001

SENSE SF2
2
(Page 2)

GEN_1 GEN_2

2 2
(Page 2) (Page 2)

&K65
2. ENG 2. ENG
RED RED
1.0 TXL
50
19 TXL 19
1.0 50

Gen Ring Term A Dual G Ring Term A


gen_ring_term 002 gen_ring_term 002
FNA UPC B FNA UPC B
12146366 12146366
A BAT D A BAT D

PHASE Generator Asm PHASE 2nd Generator Asm


generator 004 generator 004
TURN 6Y 1 0050A TURN 6Y 1 0050A
ON INPUT ON INPUT
DC SENSE DC SENSE

STATOR LAMP STATOR LAMP


AC SENSE DRIVER AC SENSE DRIVER

G G
3~ 3~

FIELD (ROTOR) FIELD (ROTOR)


FIELD CS130 FIELD CS130
12186684 12186684
CASE C B CASE C B

Single Dual
GEN_G 2ND_GEN_G

GND DIST -K65 &K65 GND DIST &K65


25. ENG 25. ENG 25. ENG
Case Gnd BRN BRN Case Gnd BRN
Page 8A- 14A - 9 0.8 TXL 19 0.8 TXL 19 Page 8A- 14A - 9 0.8 TXL 19
50 50 50

SA25

&K65
25. ENG
BRN NOTE:
0.8 TXL 19
50 Optional Generators:

Family 3: 15744911 - K68; 105 amps


TBD - KG4; 150 amps
23 F_TERM_MON L_TERM_L18

Family 2: 10480382 - K65; 95 amps


15744912 - K68; 105 amps
ENGINE CNTLS ENGINE CNTLS
Pcm Pcm TBD - KG4; 150 amps
Page 8A-20A - 4 Page 8A-20A - 4

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:29:18 am ORGANIZATION


Starting & Charging (L18)
GMT560 04 X &L18 h43030a 001 Beta 0 GMT560
Panel Set: 3 schematic sheet1 15 $IVEDWORK/h43030a__001 Tuesday, September 30, 2003 Panel Set: 3

2005 Medium Duty C Series Electrical – Revised 09/05 H43030a_001_03


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-148
Starting & Charging — (LG4) 7.8L-Diesel/Duramax
POWER DIST POWER DIST POWER DIST POWER DIST
10A Ip1 - Start 10A Ip1 - Start Ip1 - Start Maxi - Ign1
Page 8A-10B - 6 Page 8A-10B - 6 Page 8A-10B -6 Page 8A-10B - 2
CRANK_B_P CRANK2_P
10A 40A

&MWW/MWX 806 STARTRLY2_P STARTRLY_P


806. IP
PPL
TXL
0.5 50 7
242. IP
RED
15304908
30F GTMXD 5.0 TXL
50
19
B12
B12 30M GTMXD 15355480
15326762 30F GTMXD SLD
A3
&MWW/MWX
806. XBDY A3
&MX4/MTW
PPL 30M GTMXD SLD
806. ENG 15450272
TXL 7
0.5 50
PPL
0.8 TXL
50
19
242. ENG
A RED
5.0 TXL
50
19
Man Cltch Sw Btm Of Trvl
14094368 002
7B1B 0430A
12033711
12
B
Nsbu - Start Sw A7 A9
NSBU SWITCH nsbu_start 002 &MWW/MWX
TBD PAGE 8A-
7A 9115A
1433. XBDY Uh - Starter Rly
NSBU/REVERSE 27A-3 GRN DK
START 030-1 86 30 560_fsblk_6 004
0.5 TXL
50
7
15411266 Starter Rly UPC FNA
15326762
1 30M GTMXD
B9 12193604
B9 85 87
30F GTMXD
15304908 12146281 BATTERIES
Battery Positive
B9 B7 Page 8A- 35B - 1
&MWW/MWX
1433. IP
GRN DK 6. ENG
PPL
0.5 TXL
50
7
TXL 19
5.0 50

15355480 START
30F GTMXD SLD
B2
Start Ring Term 1 A
B2 30M GTMXD SLD 12103517 002
15450272 UPC FNA B
447 ECU_START
12103517
1433.
&MX4/MTW
ENG 1433.
&MWW/MWX
ENG
M5
GRN DK GRN DK
TXL
0.8 50 19 0.8 TXL 19
50
START

ENGINE CNTLS S B (Page 2)


Ecu
Page 8A-20B - 8 Motor Starter Isuzu
isuzu_st_mtr 001
UPC FNA

S_CASE
M

B_CASE

ECU_CRANK

STARTER_G

GND DIST
RPO LEGEND Case Gnd
ENGINE CNTLS
Page 8A- 14B -9
MX4/MTW - FAM3 LCT AUTO TRANS Ecu
MWW/MWX - MANUAL TRANS Page 8A-20B - 5

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:59:09 am ORGANIZATION


Starting & Charging (LG4)
GMT560 05 X &LG4 h53030b 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 4 $IVEDWORK/h53030b__001 Tuesday, October 5, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53030b_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-149
Starting & Charging — (LG4) 7.8L-Diesel/Duramax
04i 560 000 JG Beta - Initial Creation 06MR02 001

2. ENG 2. ENG
RED RED
1.0 TXL
50
19 19.0 STX
50
113

SF2 SC2
NOTE:
Optional Generators:
Gen Ring Term A
12146578 002
UPC FNA B 15015180 - K60; 100 amps
12146578 15015181 - KW1; 160 amps
2. ENG 2. ENG M10
RED RED 15015182 - KG8; 130 amps
FUSELINK 19
0.5 50 FUSELINK 37
8.0 50
A D
BAT

PHASE Generator Asm


generator 004
TURN 6Y 1 0050A
ON INPUT
DC SENSE

STATOR LAMP
AC SENSE DRIVER

TELLTALE
Ttm - Battery
Page 8A- 86A -1
G
3~

FIELD (ROTOR) L_TERM_TTM


FIELD CS130
12186684
CASE C B
25. IP
A BRN
Start Ring Term 3 TXL 7
15358637 001 0.5 50
B
UPC FNA
15358637 15355480
30F GTMXD SLD
M10 B8
B8 30M GTMXD SLD
GEN_G 15450272

START 25. ENG


GND DIST BRN
(Page 1) Case Gnd 0.8 TXL 19
50
Page 8A- 14B -9
23 F_TERM_MON

ENG CNTLS
Ecu
Page 8A-20B - 5

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:59:09 am ORGANIZATION


Starting & Charging (LG4)
GMT560 05 X &LG4 h53030b 001 Beta 0 GMT560
Panel Set: 2 schematic sheet1 4 $IVEDWORK/h53030b__001 Tuesday, October 5, 2004 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H53030b_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-150
Starting & Charging — (LG5) 7.2L CAT
POWER DIST
MD TRANSMISSION POWER DIST POWER DIST Maxi - Ign1
40A
Neutral Start Rly Ip1 - Start Ip1 - Start Page 8A- 10C - 2
Page 8A-27B - 2 Page 8A-10C - 6 Page 8A-10C - 6
STARTRLY_P
10A 10A
242. IP
RED
START_C_RLY CRANK_C_P CRANK2_P 5.0 TXL
50
19

&MWW/MWX 15355480
806. IP 30F GTMXD SLD
PPL A3
0.5 TXL 7
50 A3 30M GTMXD SLD
15450272
15304908 242. ENG
30F GTMXD RED
B12 TXL 19
5.0 50

&MWF &MX4/MTW B12 30M GTMXD


1433. ENG 806. ENG 15326762 A7 A9
GRN DK PPL
0.8 TXL
50
19 0.8 TXL
50
19
&MWW/MWX
806. XBDY Uh - Starter Rly
PPL 86 30 560_fsblk_6 004
0.5 TXL 7
UPC FNA
50 Starter Rly

A 12193604
85 87
Man Cltch Sw Btm Of Trvl
Loop Anchor 14094368 002 12146281
LA1433 7B1B 0430A
12033711 B9 B7
447. ENG
B YEL
TXL 19
0.8 50
12065171
1M MP280 SLD BATTERIES
A Battery Positive
-KQR &KQR
&MWW/MWX 6. ENG
1433. XBDY
PPL Page 8A- 39C - 1
GRN DK 5.0 TXL 19
TXL
0.5 50 7 50

12 A 1F MP280 SLD A
15326762 12065172 Start Ring Term 1
30M GTMXD str_b_term 004 START
Nsbu - Start Sw B9 &KQR
447. START_SOL FNA UPC B
NSBU SWITCH nsbu_start 002 B9 YEL 12103512
TBD PAGE 8A- 30F GTMXD 1.0 TXL 19
NSBU/REVERSE 27A-3 7A 9115A 50 M6 START
15304908
START 030-1 A S B (Page 2)
15411266 &MWW/MWX
1433. IP Overcrank Prot Temp Strtr Sw Starter Motor - Cat
1 GRN DK CAT MOTOR STARTER
0.5 TXL 7 TBD PAGE 8A- θ start_temp 004 CAT MOTOR STARTER cat_st_mtr 003
50 MOTOR STARTER30C-1 PAGE 8A-
UPC FNA MOTOR STARTER30C-1 UPC FNA
OVERCRANK SW 30C-1 OVERCRANK SW 30C-1
12162193
15355480
30F GTMXD SLD
B2 B
&KQR M
B2 447. START_SOL
30M GTMXD SLD YEL
15450272 TXL 19
1.0 50
12065171 G GND ZONE #2C
1M MP280 SLD
A
START_G

GND DIST
&MWF &MX4/MTW &MWW/MWX Gnd Zone #2B
1433. ENG 1433. ENG 1433. ENG
GRN DK GRN DK GRN DK Page 8A- 14C -1
TXL 19 A 1F MP280 SLD
0.8 50 0.8 TXL
50
19 TXL 19
0.8 50
12065172

447 START_CAT

RPO LEGEND
MWF - MD AUTO TRANS
ENGINE CNTLS MX4/MTW - FAM3 LCT AUTO TRANS
Ecu MWW/MWX - MANUAL TRANS
Page 8A-20C -8 KQR - HD STARTER WITH OVERCRANK

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:04:49 pm ORGANIZATION


Starting & Charging (LG5)
GMT560 05 X &LG5 h53030c 002 Beta 0 GMT560
Panel Set: 1 schematic sheet1 16 $IVEDWORK/h53030c__002 Friday, September 24, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53030c_002_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-151
Starting & Charging — (LG5) 7.2L CAT

2. ENG 2. ENG
RED RED
TXL 19
1.0 50 STX 113
19.0 50

NOTE:
SF2 SC2
Optional Generators:

Gen Ring Term A 15015180 - K60; 100 amps


12146362 002 15015181 - KW1; 160 amps
UPC FNA B 15015182 - KG8; 130 amps
12146362
2. ENG 2. ENG M10
RED RED
0.5 FUSELINK 19 8.0 FUSELINK 37
50 50
A D
BAT

PHASE Generator Asm


generator 004
TURN 6Y 1 0050A
ON INPUT
DC SENSE

STATOR LAMP
AC SENSE DRIVER

TELLTALE
Ttm - Battery
Page 8A- 86A - 1
G
3~

FIELD (ROTOR) L_TERM_TTM


FIELD CS130
12186684
CASE C B
25. IP
A BRN
Ring Terminal
12004984 001 0.5 TXL
50
7

B UPC FNA
12004984 15355480
30F GTMXD SLD
E 1/2 B8
B8 30M GTMXD SLD
GEN_G 15450272

25. ENG
GND DIST BRN
Case Gnd TXL 19
0.8 50
Page 8A- 14C - 9
START

(Page 1)

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:04:49 pm ORGANIZATION


Starting & Charging (LG5)
GMT560 05 X &LG5 h53030c 002 Beta 0 GMT560
Panel Set: 2 schematic sheet1 16 $IVEDWORK/h53030c__002 Friday, September 24, 2004 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H53030c_002_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-152
Starting & Charging — (LLY) 6.6L-Diesel/Duramax
POWER DIST POWER DIST POWER DIST
10A Ip1 - Start 10A Ip1 - Start 40A Maxi - Ign1
Page 8A-10D - 6 Page 8A-10D - 6 Page 8A-10D - 2

CRANK_P CRANK2_P STARTRLY_P

242. IP
RED
5.0 TXL
50
19

POWER DIST
Ip1 - Start 15355480
&MWW/MWX 30F GTMXD SLD
806. IP Page 8A-10D - 6 A3
PPL
0.5 TXL
50
7 A3 30M GTMXD SLD
10A 15450272
15304908
30F GTMXD
B12
806 STARTRLY2_P
B12 30M GTMXD
15326762
&M74/MTX &MWW/MWX
806. ENG 806. XBDY
PPL PPL
0.8 TXL
50
19 0.5 TXL
50
7
242. ENG
RED
A 5.0 TXL 19
50

Man Cltch Sw Btm Of Trvl


14094368 002 A7 A9
7B1B 0430A
12 12033711 Uh - Starter Rly
86 30 560_fsblk_6 004
Nsbu - Start Sw B UPC FNA
Starter Rly
PAGE 8A- nsbu_start 002 &MWW/MWX
27A-3 7A 9115A
1433. XBDY
030-1 GRN DK 12193604
0.5 TXL
50
7
15411266 85 87
15326762 12146281
1 30M GTMXD BATTERIES
B9 B9 B7 Battery Positive
B9 Page 8A- 39D/F - 1
30F GTMXD 6. ENG
15304908 PPL
5.0 TXL
50
19

&MWW/MWX
1433. IP A
GRN DK Start Ring Term 1 START
0.5 TXL
50
7
str_b_term 002
FNA UPC
15355480 12103517 B START

B2
30F GTMXD SLD M5 S B (Page 2)

B2 30M GTMXD SLD Motor Starter V8


15450272 01113296 005
6Y 2 0050A
&M74/MTX &MWW/MWX
1433. ENG 1433. ENG
GRN DK GRN DK
0.8 TXL
50
19 0.8 TXL
50
19
S_CASE
M

B_CASE

LB7_CRANK 447 PCM_START

STARTER_G
RPO LEGEND
ENGINE CNTLS ENGINE CNTLS GND DIST
Pcm Pcm Case Gnd M74/MTX - FAM 2 LCT AUTO TRANS
Page 8A-20D - 2 Page 8A-20D - 2 Page 8A- 14A - 9 MWW/MWX - MANUAL TRANS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:47:47 pm ORGANIZATION


Starting & Charging (LLY)
GMT560 04i X &LLY h44030d 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 25 $IVEDWORK/h44030d__001 Monday, June 16, 2003 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H44030d_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-153
Starting & Charging — (LLY) 6.6L-Diesel/Duramax

SENSE

(Page 3)

GEN_1

(Page 3)

GEN_2

(Page 3)

Secondary Primary Primary Secondary Primary


Generator Generator Generator Generator Generator Generator Generator Generator
Output Output Sense Output Sense Output Output Sense

-K65-VNF &K65-VNF &K65-VNF


2. ENG 2. ENG 2. ENG
RED RED RED
19.0 STX
50
113 19.0 STX
50
113 19.0 STX
50
113

SC2 SA2 SC2

&K65&VNF &VNF &VNF -K65-VNF -K65-VNF &K65-VNF &K65-VNF &K65-VNF


2. ENG 2. ENG 2. ENG 2. ENG 2. ENG 2. ENG 2. ENG 2. ENG
RED RED RED RED RED RED RED RED
STX 113
19.0 50 STX 113
19.0 50 0.5 FUSELINK 19 8.0 FUSELINK 37 0.5 FUSELINK 19 8.0 FUSELINK 37 8.0 FUSELINK 37 FUSELINK 19
0.5 50
50 50 50 50 50

A Iso Term Jct 3 A Iso Term Jct 2 A Start Ring Term 3 A Start Ring Term 3 A Start Ring Term 3
12146745 002 12146745 002 12103508 003 12160991 002 12146469 003
UPC FNA B
B UPC FNA B UPC FNA B UPC FNA B UPC FNA
12146745 12146745 12103508 12160991 12146469
M10 M10 M8 M8 M8

With Isolator Single Generator Dual Generators

ISO_POST

VNF
START

BATTERIES (Page 1)
Isolator Post
Page 8A- 35D -2

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:47:47 pm ORGANIZATION


Starting & Charging (LLY)
GMT560 04i X &LLY h44030d 001 Prod 0 GMT560
Panel Set: 2 schematic sheet1 25 $IVEDWORK/h44030d__001 Monday, June 16, 2003 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H44030d_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-154
Starting & Charging — (LLY) 6.6L-Diesel/Duramax
04i 560 000 JG Beta - Initial Creation 06MR02 001

SENSE SF2
2
(Page 2)

GEN_1 GEN_2

2 2
(Page 2) (Page 2)

&K65
2. ENG 2. ENG
RED RED
1.0 TXL
50
19 1.0 TXL
50
19

Gen Ring Term A Dual G Ring Term A


gen_ring_term 002 gen_ring_term 002
FNA UPC B FNA UPC B
12146366 12146366
A D A D
BAT BAT
PHASE Generator Asm PHASE 2nd Generator Asm
generator 004 generator 004
TURN 6Y 1 0050A TURN 6Y 1 0050A
ON INPUT ON INPUT
DC SENSE DC SENSE

STATOR LAMP STATOR LAMP


AC SENSE DRIVER AC SENSE DRIVER

G G
3~ 3~

FIELD (ROTOR) FIELD (ROTOR)


FIELD CS130 FIELD CS130
12186684 12186684
CASE C B CASE C B

25. ENG
NOTE: &K65
2524. ENG
BRN Optional Generators: BRN
0.8 TXL
50
19 TXL 19
0.8 50
15744912 - K65; 95 amps
23 F_TERM_MON
15744912 - K68; 105 amps
TBD - KG4; 150 amps

ENGINE CNTLS L_TERM_LB7 L2_TERM_LB7


Pcm
GEN_G Page 8A-20D - 4 2ND_GEN_G

ENGINE CNTLS ENGINE CNTLS


GND DIST Pcm GND DIST Pcm
Case Gnd Case Gnd
Page 8A- 14A -9 Page 8A-20D - 4 Page 8A- 14A - 9 Page 8A-20D - 4

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:47:47 pm ORGANIZATION


Starting & Charging (LLY)
GMT560 04i X &LLY h44030d 001 Prod 0 GMT560
Panel Set: 3 schematic sheet1 25 $IVEDWORK/h44030d__001 Monday, June 16, 2003 Panel Set: 3

2005 Medium Duty C Series Electrical – Revised 09/05 H44030d_001_03


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-155
Cruise Control — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
03 560 000 TY PILOT B - INITIAL CREATION 27NO00 001
03 560 818 JG REPLACED CBs WITH MINI-FUSES. 27NO00 001

POWER DIST
Uh - Eng 4
Page 8A- 10A/D - 8

10A

639 CRUISE_P

A13

IGN1 Str Col Asm - Cruise Cntl Sw


cruise_cntl_sw 004
UPC FNA
STEERING COLUMN
26062266 PAGE 8A-
IGNSW 010-1
CRUISE 034-1
HORN

SET/COAST
NEUTRAL

RESUME/ACCEL

ON
OFF
040-1
SIR 047-2
WIPER 091-1

ON/OFF
BEAMSW 100-1
TRNHZ 110-1
KEYMNDR 114-3

CRUISE ENABLE
12077822

A14 A15 A12


UPFITTER PROV UPFITTER PROV
Tap Down Sw Tap Up Sw
Page 8A-18A - 1 84. IP Page 8A-18A - 1 87. IP 397. IP
BLU DK GRA/BLK GRA
TXL
0.5 50 7 0.5 TXL 7 0.5 TXL 7
50 50

2664 SET_COAST 15355480 2663 RES_ACCEL 15355480


30F GTMXD SLD 30F GTMXD SLD
B4 B5 B9
A A
B4 B5 B9
Diode 30M GTMXD SLD Diode 30M GTMXD SLD
15450272 15450272
diode 002 diode 002
UPC FNA UPC FNA
AED05021 -100 AED05021 -100
B B
84. ENG 84. ENG 87. ENG 87. ENG
BLU DK BLU DK GRA/BLK GRA/BLK
TXL 19
0.8 50 0.8 TXL 19 TXL 19
0.8 50 TXL 19
0.8 50
50

SA84 SA87

=&LLY =&L18 =&LLY =&L18 =&LLY =&L18


84. ENG 84. ENG 87. ENG 87. ENG 397. ENG 397. ENG
BLU DK BLU DK GRA/BLK GRA/BLK GRA GRA
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7

SET_COAST_D SET_COAST_A RES_ACCEL_D RES_ACCEL_A ON_OFF_D ON_OFF_A

LLY L18 LLY L18 LLY L18


RPO LEGEND
ENGINE CNTLS ELEC THROTTLE CNTL ENGINE CNTLS ELEC THROTTLE CNTL ENGINE CNTLS ELEC THROTTLE CNTL LB7 - DURAMAX 6600 DIESEL ENG
Pcm Set/Coast Pcm Resume/Accel Pcm On/Off L18 - GMPT 8.1L V8 GAS ENG
Page 8A- 20D - 7 Page 8A-21A - 2 Page 8A- 20D - 7 Page 8A-21A - 2 Page 8A- 20D - 7 Page 8A-21A - 2
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:32:59 pm ORGANIZATION
Cruise Control (L18/LLY)
GMT560 03 X &L18/LLY h44034a 001 Pilot B GMT560
Panel Set: 1 schematic sheet1 7 $IVEDWORK/h44034a__001 Tuesday, June 17, 2003 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H44034a_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-156
Cruise Control — (LG4) 7.8L-Diesel/Duramax
04 560 000 JG BETA - INITIAL CREATION 26AU01 001

POWER DIST
Uh - Eng4
Page 8A-10B - 8

10A

639 CRUISE_P

A13

IGN1 Str Col Asm - Cruise Cntl Sw


cruise_cntl_sw 004
UPC FNA
STEERING COLUMN
26062266 PAGE 8A-
IGNSW 010-1
CRUISE 034-1
HORN 040-1

SET/COAST
NEUTRAL

RESUME/ACCEL

ON
OFF
SIR 047-2
WIPER 091-1

ON/OFF
BEAMSW 100-1
TRNHZ 110-1
KEYMNDR 114-3

CRUISE ENABLE
12077822

A14 A15 A12


UPFITTER PROV UPFITTER PROV
Tap Down Sw Tap Up Sw
Page 8A-18A - 1 84. IP Page 8A-18A - 1 87. IP 397. IP
BLU DK GRA/BLK GRA
0.5 TXL
50
7 TXL 7
0.5 50 0.5 TXL
50
7

2664 SET_COAST 15355480 2663 RES_ACCEL 15355480


30F GTMXD SLD 30F GTMXD SLD
A B4 A B5 B9
B4 30M GTMXD SLD B5 B9 30M GTMXD SLD
Diode Diode
15450272 15450272
diode 002 diode 002
UPC FNA UPC FNA
AED05021 -100 AED05021 -100
B B
84. ENG 84. ENG 87. ENG 87. ENG
BLU DK BLU DK GRA/BLK GRA/BLK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19

SA84 SA87

84. ENG 87. ENG 397. ENG


BLU DK GRA/BLK GRA
0.8 TXL
50
19 TXL 19
0.8 50 0.8 TXL
50
19

SET_COAST_B RES_ACCEL_B ON_OFF_B

L6 ENGINE CNTLS L6 ENGINE CNTLS L6 ENGINE CNTLS


Ecu Ecu Ecu
Page 8A- 20B - 7 Page 8A- 20B - 7 Page 8A- 20B - 7

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:58:18 am ORGANIZATION


Cruise Control (LG4)
GMT560 05 X &LG4 h53034b 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 1 $IVEDWORK/h53034b__001 Tuesday, October 5, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53034b_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-157
Cruise Control — (LG5) 7.2L CAT
03 560 000 JG PILOT - INITIAL CREATION 09FE00 001

ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS


Ecu Ecu Ecu
Page 8A-20C - 7 Page 8A-20C -7 Page 8A-20C - 7

SET_COAST_C RES_ACCEL_C ON_OFF_C

84. ENG 87. ENG 397. ENG


BLU DK GRA/BLK GRA
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19

15450272
30M GTMXD SLD
B4 B5 B9
B4 B5 B9 30F GTMXD SLD
15355480

84. IP 87. IP 397. IP


BLU DK GRA/BLK GRA
TXL
0.8 50 19 0.8 TXL 19 0.8 TXL 19
50 50

A14 A15 A12

Str Col Asm - Cruise Cntl Sw

RESUME/ACCEL
CRUISE ENABLE
cat_cruise 003

ON/OFF
SET/COAST

UPC FNA
NEUTRAL

STEERING COLUMN
26062266 PAGE 8A-
IGNSW 010-1
CRUISE 034-1

OFF
ON
HORN 040-1
SIR 047-2
WIPER 091-1
BEAMSW 100-1
TRNHZ 110-1
KEYMNDR 114-3

GND
12077822

A13

451 CRUISE_PPS

ENGINE CNTLS
Ecu
Page 8A-20C -9

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:50:10 pm ORGANIZATION


Cruise Control (LG5)
GMT560 03 X &LG5 h44034c 001 Pilot 0 GMT560
Panel Set: 1 schematic sheet1 1 $IVEDWORK/h44034c__001 Monday, June 16, 2003 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H44034c_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-158
Batteries — (L18) 8.1L-Gas/NAPT (Top Post)

ISO_AUX
A
Pos Term 1
2
(Page 2) 12004800 001
B UPC FNA
12004800 2653. BAT_HARN
A Iso Pos Term A BLK
SGX 192
32.0 50
iso_bat1_term 001
B UPC FNA Iso Pos Term P
12004797 001 12176402 Family 3 Family 2
FNA UPC
12004796 12176400 12176402 ISO_PRIME
A
Bat Jct1 Term
-VNF A 2
12146360 002
B (Page 2) 2653.
&FAM3
BAT_HARN 2.
&FAM2
BAT_HARN
BLK RED B UPC FNA
50.0 SGX 299 SGX 299
50.0 50 12146360
50
M10
Isolator No Isolator No Isolator Isolator

Batt Pos Jct Post


15355512 001
+
Prim Batt 2 (-VNF) +
Prim Batt 1 UPC FNA
Aux Batt (&VNF) battery 003
12A 0050A
battery 003 A Start Ring Term 2
12A 0050A str_b_rg_term 002 Bat Jct3 Term
NOTE: B UPC FNA 12146362 002 Bat Jct2 Term
Optional Batteries: B B 12146360 002
12160234 UPC FNA UPC FNA
- - M8 12146362 12146360 =&L18
2. ENG
15761789 - TNQ/TNN A M10 A RED
M10
15761790 - TNL 2.0 FUSELINK
50
19

12004796 12176400
=&L18 =&L18
SE2
1. IP 1. ENG
RED RED
19.0 STX
50
113 32.0 SGX
50
192 =&L18
2. ENG
Neg Term 1 RED
B 12084825 001 5.0 TXL 19
50
UPC FNA
12084825 15450272
A A Uh Ring Term A Uh2 Ring Term D2 30M GTMXD SLD
12146425 001 12103513 002
B UPC FNA B UPC FNA D2 30F GTMXD SLD
12103513 15355480
12146425 M6
50. BAT_HARN M6 2.
=&JE3&HYDROMAX
R_CHASSIS
BLK
CPE 266
62.0 50 RED
5.0 TXL
50
19

BATTNEG_G START MAXICTR_P UHDIST_P HYMAX_P

GND DIST STARTING POWER DIST POWER DIST HYDRO BRAKES


Gnd Zone #B Starter (Generator) Maxi - Pwr Bus Uh - Pwr Bus Hydro Rly
Page 8A- 14A - 7 Page 8A- 30A - 1 Page 8A-10A - 2 Page 8A-10A - 3 Page 8A- 44B -2

RPO LEGEND

TOP POST
TNL - DUAL BATT TYPE 1110 1500CCA
TNN - DUAL BATT TYPE 1150 1250CCA
TNQ&VNF - SINGLE BATT TYPE 1150 625CCA WITH ISOLATED AUXILLARY BATTERY

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:20:30 am ORGANIZATION


Batteries (L18 Top Post)
GMT560 04 X &L18&TNN/TNL/TNQ-B3D-ANC h43035a 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 3 $IVEDWORK/h43035a__001 Wednesday, August 27, 2003 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H43035a_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-159
Batteries — (L18) 8.1L-Gas/NAPT (Top Post)
POWER DIST
15A Ip1 - Aux Wire Rly
Page 8A- 10A - 6

BAT_ISO_P
=&L18&FAM2
641. IP CHARGING
BRN Generators
1.0 TXL
50
19
Page 8A- 30A - 2
15355480
30F GTMXD SLD
C10
C10 30M GTMXD SLD ISO_POST
15450272
Isolator Jct Post
=&L18&VNF jct_post 001
641. ENG
BRN FNA UPC
1.0 TXL
50
19

15326678
A 2M GT280 SLD Iso Term Jct 1
B 12146744 001
A UPC FNA
2F GT280 SLD
15326679 12146744
A M10
=&VNF
641. ISOLATOR
=&VNF
BRN 2653. ISOLATOR
1.0 TXL
50
19
BLK
32.0 SGX
50
192

Iso Term E A A Iso Term A


12015907 001 12146429 001
UPC FNA B B UPC FNA
12015907 12146429
M8
E A
Battery Isolator
15032501 004
12A 3150A

ABAT PBAT

Iso Term Abat Iso Term Pbat


12146365 003 12146365 003
FNA UPC
B B UPC FNA
12146365 12146365
M8 A A M8
=&VNF =&VNF
2. ISOLATOR 2. ISOLATOR
RED RED
19.0 STX
50
113 STX 113
19.0 50

SG2 SD2

=&VNF =&VNF
2. ISOLATOR 2. ISOLATOR
RED RED
FUSELINK 37
8.0 50 8.0 FUSELINK 37
50

SJ2 SH2

=&VNF =&VNF
2. ISOLATOR 2. ISOLATOR
RED RED
19.0 STX
50
113 19.0 STX
50
113

ISO_AUX ISO_PRIME

(Page 1) (Page 1)

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:20:30 am ORGANIZATION


Batteries (L18 Top Post)
GMT560 04 X &L18&TNN/TNL/TNQ-B3D-ANC h43035a 001 Prod 0 GMT560
Panel Set: 2 schematic sheet1 3 $IVEDWORK/h43035a__001 Wednesday, August 27, 2003 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H43035a_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-160
Batteries — (LG4) 7.8L-Diesel/Duramax

2653. BAT_HARN
BLK
A 50.0 SGX
50
299
Pos Term 1
001 12004796
A B UPC FNA
12004796
Pos Term 3
12004781 001 B
2653. BAT_HARN FNA UPC 2653. BAT_HARN A
BLK BLK Bat Jct1 Term
62.0 CPE 266 12004781 CPE 266
62.0 50 12103010 001
50
B UPC FNA
12004796 12176400 Pos Term 2 12103010
12176401 001
A Start Ring Term 2 UPC FNA
&TNR/TPL
l6_srt_term 002 A B 12176401
JCT1

B UPC FNA
POS POS POS
Batt Pos Jct Post
15383009 15355512 001
M10 Prim Batt 3 Prim Batt 2 Prim Batt 1 UPC FNA
+ + +
battery 003 battery 003 battery 003 JCT2
12A 0050A 12A 0050A 12A 0050A
Uh2 Ring Term
12146364 002
B UPC FNA
START 12146364
A M6
- - -
Bat Jct3 Term Bat Jct2 Term
NEG NEG NEG 12146362 002
12146360 002
STARTING B UPC FNA B UPC FNA
12004796 12176400
Starter (Generator) 12146362 12146360
Page 8A-30B - 1 &TNR/TPL A M10 A M10 2. ENG
RED
2.0 FUSELINK 19
50
12004796 12176400

1. IP 1. ENG
SE2
RED RED
19.0 STX
50
113 32.0 SGX
50
192
Neg Term 1 2. ENG 2. ENG
B 12084825 001 RED RED
NOTE: UPC FNA
TXL 19
5.0 50 2.0 FUSELINK
50
19

Optional Batteries: A
12084825
A 15450272
Uh Ring Term 30M GTMXD SLD
12146425 001 D2 SB2
15761789 - TNN/TNR B UPC FNA
D2 30F GTMXD SLD
15761790 - TNL/TPL 12146425 15355480
50. BAT_HARN M6
=&JE3&HYDROMAX
BLK 2. R_CHASSIS 2. ENG
CPE 266
62.0 50 RED RED
5.0 TXL
50
19 TXL 19
5.0 50

BATTNEG_G MAXICTR_P UHDIST_P


HYMAX_P GLO_RLY

GND DIST POWER DIST POWER DIST


Maxi - Pwr Bus Uh - Pwr Bus HYDRO BRAKES ENG CNTLS
Gnd Zone #B Hydromax Rly Glow Plug Rly
Page 8A- 14B -7 Page 8A- 10B - 2 Page 8A- 10B - 3
Page 8A- 44B - 2 Page 8A-20B - 2
RPO LEGEND
TNN/TNL - DUAL BATTERIES TOP POST
TNR/TPL - TRIPLE BATTERIES TOP POST
JE3 - HYDRAULIC BRAKES
HYDROMAX - HYDROMAX

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:52:58 pm ORGANIZATION


Batteries (LG4)
GMT560 04i X &LG4 h44035b 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 1 $IVEDWORK/h44035b__001 Monday, June 16, 2003 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H44035b_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-161
Batteries — (LG5) 7.2L CAT

NOTE:
Optional Batteries:
2653. BAT_HARN
15761789 - TNN/TNR BLK
SGX 299
50.0 50
15761790 - TNL/TPL A Pos Term 1
001 12004796
A B UPC FNA
12004796
Pos Term 3
12004783 001 B
2653. BAT_HARN FNA UPC 2653. BAT_HARN A
BLK BLK Bat Jct1 Term
103.0 CPE 342 12004783 103.0 CPE 342 12103010 001
50 50
B UPC FNA
12004796 12176400 Pos Term 2 12103010
A Start Ring Term 2 12176693 001
&TNR/TPL UPC FNA
12162566 001 A
B UPC FNA
B 12176693
POS POS POS
Batt Pos Jct Post
12162566 15355512 001
E 1/2 Prim Batt 3 Prim Batt 2 Prim Batt 1 UPC FNA
+ + +
battery 003 battery 003 battery 003
12A 0050A 12A 0050A 12A 0050A Uh2 Ring Term
12146364 002
B UPC FNA
12146364
START A M6
- - -
Bat Jct3 Term
12146362 002 Bat Jct2 Term
NEG NEG NEG 12146360 002
B UPC FNA
B UPC FNA
STARTING 12004796 12176400 12146360
12146362
Starter (Generator) M10 2. ENG 2. ENG
A M10 A
Page 8A-30C - 1 &TNR/TPL RED RED
FUSELINK 19
2.0 50 FUSELINK
5.0 50 19

12004796 12176400
SE2 SB2
1. IP 1. ENG
RED RED
19.0 STX
50
113 SGX 192
32.0 50
2. ENG 2. ENG
Neg Term 1 RED RED
B 12084825 001 TXL 19 STX 75
5.0 50 13.0 50
UPC FNA
12084825 A 15450272
A Uh Ring Term 30M GTMXD SLD
12146425 001 D2
B UPC FNA
D2 30F GTMXD SLD
12146425 15355480
50. BAT_HARN
M6 =&JE3&HYDROMAX
BLK 2. R_CHASSIS
RED
62.0 CPE
50
266
5.0 TXL
50
19

BATTNEG_G MAXICTR_P UHDIST_P HYMAX_P HTR_P

GND DIST POWER DIST POWER DIST HYDRO BRAKES ENG CNTLS
Gnd Zone #B Maxi - Pwr Bus Uh - Pwr Bus Hydromax Rly Air Intake Htr Rly
Page 8A- 14C -7 Page 8A- 10C - 2 Page 8A- 10C - 3 Page 8A- 44B -2 Page 8A-20C - 1
RPO LEGEND
TNN/TNL - DUAL BATTERIES TOP POST
TNR/TPL - TRIPLE BATTERIES TOP POST
JE3 - HYDRAULIC BRAKES
HYDROMAX - HYDROMAX

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:54:50 pm ORGANIZATION


Batteries (LG5)
GMT560 04i X &LG5 h44035c 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 1 $IVEDWORK/h44035c__001 Monday, June 16, 2003 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H44035c_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-162
Batteries — (LLY) 6.6L-Diesel/Duramax

A
Pos Term 3
12004781 001 B
ISO_AUX
FNA UPC
2 12004781
(Page 2)
2. BAT_HARN
RED
A A 50.0 SGX
50
299
Iso Pos Term A Pos Term 1
iso_bat1_term 001 12004796 001
Iso Pos Term P B
B UPC FNA UPC FNA
12004797 001 12176402 12004796
FNA UPC
12004796 12176400 12176402 A
ISO_PRIME 2. BAT_HARN
RED Bat Jct1 Term
&TNR A 2 CPE 266
62.0 50 12103010 001
B (Page 2) B UPC FNA
Pos Term 2 12103010
12176401 001
Isolator No Isolator No Isolator Isolator UPC FNA
A JCT1
B 12176401
POS POS POS
Batt Pos Jct Post
15355512 001
+
Prim Batt 3 (-VNF) +
Prim Batt 2 +
Prim Batt 1 UPC FNA
Aux Batt (&VNF) battery 003 battery 003 JCT2
12A 0050A 12A 0050A Uh2 Ring Term
battery 003 12146366 002
12A 0050A
B UPC FNA
12146366
A M6
- - -
Bat Jct3 Term
12146362 002 Bat Jct2 Term
NEG NEG NEG
B B 12146360 002
UPC FNA UPC FNA
12004796 12176400 12146362 12146360 =&LLY =&LLY
A M10 A 2. ENG 2. ENG
M10 RED RED
&TNR#&TNN&VNF
2.0 FUSELINK 19 8.0 FUSELINK 37
50 50
12004796 12176400
=&LLY =&LLY SE2 SB2
1. IP 1. ENG
2. BAT_HARN RED RED
STX 113 32.0 SGX 192
RED
CPE 266
62.0 50
NOTE: 19.0 50 50
2.
=&LLY
ENG
=&LLY
2. ENG
Neg Term 1 RED RED
Optional Batteries: 12084825 001 TXL
5.0 50 19 19.0 STX 113
B 50
UPC FNA
A Start Ring Term 2 15761789 - TNN/TNR 12084825 A 15450272
A Uh Ring Term 30M GTMXD SLD
15358800 002 12146425 001 D2
UPC FNA UPC FNA
B B D2 30F GTMXD SLD
15358800 12146425 15355480
M8 50. BAT_HARN
M6 =&JE3&HYDROMAX
BLK 2. R_CHASSIS
RED
62.0 CPE
50
266
5.0 TXL
50
19

START BATTNEG_G MAXICTR_P UHDIST_P HYMAX_P GLO_CNTL

RPO LEGEND
TNN - DUAL BATT TYPE 1150 1250CCA
TNR - TRIPLE BATTERIES
STARTING GND DIST POWER DIST POWER DIST HYDRO BRAKES LB7 ENG CNTLS
TNN&VNF - DUAL BATT TYPE 1150 1250CCA WITH ISOLATED AUXILLARY BATTERY
Starter (Generator) Gnd Zone #B Maxi - Pwr Bus Uh - Pwr Bus Hydro Rly Glow Plug Cntrl
B3D - SCHOOL BUS
Page 8A-30D - 1 JE3 - HYDRAULIC BRAKES Page 8A- 14A - 7 Page 8A-10D - 2 Page 8A-10D - 3 Page 8A- 44B - 2 Page 8A-20D -10
HYDROMAX - HYDROMAX

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:58:12 pm ORGANIZATION


Batteries (LLY)
GMT560 03 X &LLY-B3D-ANC h44035d 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 7 $IVEDWORK/h44035d__001 Monday, June 16, 2003 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H44035d_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-163
Batteries — (LLY) 6.6L-Diesel/Duramax
03 560 000 TY PILOT B - INITIAL CREATION 27NO00 001
POWER DIST 03 560 981 JG Add Family 2 School Bus Content 03AP01 001
15A Ip1 - Aux Wire Rly 03 560 1142 JG Battery Cable Updates 30NO01 001
Page 8A- 10D - 6 03 560 000 JG Production - Split from h22030 22FE02 001
03 560 1228 JG Added RPO ANC 07MY02 001
BAT_ISO_P
=&LLY
641. IP CHARGING
BRN Generators
1.0 TXL
50
19
Page 8A- 30D - 2
15355480
30F GTMXD SLD
C10
C10 30M GTMXD SLD ISO_POST
15450272
Isolator Jct Post
=&LLY&VNF jct_post 001
641. ENG POST
BRN FNA UPC
1.0 TXL
50
19

15326678
A 2M GT280 SLD Iso Term Jct 1
B 12146744 001
A UPC FNA
2F GT280 SLD
15326679 12146744
A M10
=&VNF
641. ISOLATOR
=&VNF
BRN 2653. ISOLATOR
1.0 TXL
50
19
BLK
32.0 SGX
50
192

Iso Term E A A Iso Term A


12015907 001 12146429 001
UPC FNA B B UPC FNA
12015907 12146429
M8
E A
Battery Isolator
15032501 004
12A 3150A

ABAT PBAT

Iso Term Abat Iso Term Pbat


12146365 003 12146365 003
FNA UPC
B B UPC FNA
12146365 12146365
M8 A A M8
=&VNF =&VNF
2. ISOLATOR 2. ISOLATOR
RED RED
STX 113
19.0 50 19.0 STX 113
50

SG2 SD2

=&VNF =&VNF
2. ISOLATOR 2. ISOLATOR
RED RED
8.0 FUSELINK 37 8.0 FUSELINK 37
50 50

SJ2 SH2

=&VNF =&VNF
2. ISOLATOR 2 . ISOLATOR
RED RED
19.0 STX
50
113 19.0 STX
50
113

ISO_AUX ISO_PRIME

(Page 1) (Page 1)

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:58:12 pm ORGANIZATION


Batteries (LLY)
GMT560 03 X &LLY-B3D-ANC h44035d 001 X 0 GMT560
Panel Set: 2 schematic sheet1 7 $IVEDWORK/h44035d__001 Monday, June 16, 2003 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H44035d_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-164
Batteries Bus — (L18) 8.1L-Gas/NAPT

NOTE:
Optional Batteries: A
Pos Term 1
15761789 - TNQ/TNN 12004800 001 1. BATPOS
1. BATPOS
B UPC FNA RED
15761790 - TNL RED

12176400 001
SGX 192
32.0 50
12004800 50.0 SGX
50
299

Pos Term 3
&TNQ

12176400
UPC FNA
A
A Bat Jct1 Term
Start Ring Term 2 12146360 002
Pos Term 2 12004796 str_b_rg_term 002 B UPC FNA
12176402 001 B FNA UPC 12146360
UPC FNA &TNN/TNL 12160234 M10
A

A
B 12176402 M8

B
JCT1
Batt Pos Jct Post
&TNN/TNL START 15355512 001
UPC FNA
POS POS JCT2

+
Prim Batt 2 +
Prim Batt 1
battery 003 battery 003 STARTING
12A 0050A 12A 0050A
Starter (Generator)
Page 8A- 30A - 1
12176400 001
Neg Term 2

1. AUX_BATPOS
RED 12176400 Bat Jct3 Term
UPC FNA
- -
19.0 STX 113 12146362 002 Bat Jct2 Term
50
NEG NEG
B B 12146360 002
UPC FNA UPC FNA
12146362 =&L18
SM2 12004796 12146360 2. ENG
A M10 A M10 RED
2.0 FUSELINK 19
&TNN/TNL 50
A

2. AUX_BATPOS
RED Neg Term 1 =&L18 =&L18
SE2
FUSELINK 37
8.0 50 1. IP 1. ENG
12084825 001 RED RED
B UPC FNA STX 113 SGX 192 =&L18
19.0 50 32.0 50 2. ENG
12084825 RED
SL2 A TXL 19
5.0 50
15450272
A Uh Ring Term A Uh2 Ring Term 30M GTMXD SLD
12103513 002 D2
50. BATNEG 12146425 001
BLK B UPC FNA B UPC FNA D2 30F GTMXD SLD
62.0 CPE 266 12103513 15355480
2 SCHOOL_P
50 12146425 M6
M6 =&JE3&HYDROMAX
2. R_CHASSIS
RED
BATTNEG_G 5.0 TXL
50
19

SCHOOLBUS UPFIT
School Bus Fuse MAXICTR_P UHDIST_P HYMAX_P
Page 8A-119E - 1
GND DIST
Gnd Zone #B
Page 8A- 14A - 7
POWER DIST POWER DIST HYDRO BRAKES
Maxi - Pwr Bus Uh - Pwr Bus Hydro Rly
Page 8A-10A - 2 Page 8A-10A - 3 Page 8A- 44B -2

RPO LEGEND
B3D - SCHOOL BUS

TOP POST
TNL - DUAL BATT TYPE 1110 1500CCA
TNN - DUAL BATT TYPE 1150 1250CCA

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:22:25 am ORGANIZATION


Batteries (L18 Bus)
GMT560 04 X &L18&B3D/ANC h43035e 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 3 $IVEDWORK/h43035e__001 Wednesday, August 27, 2003 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H43035e_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-165
Batteries Bus — (LLY) 6.6L-Diesel/Duramax
03 560 000 TY PILOT B - INITIAL CREATION 27NO00 001
03 560 981 JG Add Family 2 School Bus Content 03AP01 001
03 560 1142 JG Battery Cable Updates 30NO01 001
03 560 000 JG Production - Split from h22030 22FE02 001
03 560 1228 JG Added RPO ANC 0 7MY02 001

A
Pos Term 3
12004781 001 B
1. BATPOS
RED FNA UPC
SGX 299
50.0 50 12004781 A Pos Term 1
&TNN
12176402 001
Pos Term 4 B UPC FNA
12176400 001 12176402
UPC FNA
12004796 12176400
A 12176400 1. BATPOS
Bat Jct1 Term RED
&TNR 62.0 CPE 266
12103010 001 A 50
B UPC FNA
B
12103010 Pos Term 2
12176401 001
UPC FNA
JCT1 &TNR
A
B 12176401
Batt Pos Jct Post POS POS POS
15355512 001
UPC FNA +
Prim Batt 3 +
Prim Batt 2 +
Prim Batt 1
JCT2 battery 003 battery 003 battery 003
12A 0050A 12A 0050A 12A 0050A

B Ring Terminal
12103965 002
UPC FNA
A 12103965 - - -

Bat Jct3 Term NEG NEG NEG


12146362 002 Bat Jct2 Term
B B 12146360 002 12004796 12176400
UPC FNA UPC FNA
12146362 12146360 =&LLY =&LLY &TNR
A M10 A 2. ENG 2. ENG
M10 RED RED
2.0 FUSELINK 19 8.0 FUSELINK 37 12004796 12176400
50 50
1. AUX_BATPOS
=&LLY =&LLY SE2 SB2 RED 1. BATPOS
1. IP 1. ENG 19.0 STX 113
RED
50
RED RED
Neg Term 1 62.0 CPE 266
19.0 STX
50
113 SGX 192
32.0 50 =&LLY =&LLY
50
2. 2. 12084825 001
RED
ENG ENG
RED NOTE: B UPC FNA
SM2
5.0 TXL
50
19 19.0 STX
50
113
Optional Batteries: 12084825 A Start Ring Term 2
A 15358800 002
A 15450272
Uh Ring Term 30M GTMXD SLD 15761789 - TNN/TNR 2. AUX_BATPOS UPC FNA
12146425 001 D2 RED B
UPC FNA 8.0 FUSELINK 37 15358800
B D2 50
12146425 30F GTMXD SLD
50. BATNEG M8
15355480
M6 BLK
=&JE3&HYDROMAX 62.0 CPE 266
2. R_CHASSIS 50 SL2
RED
5.0 TXL
50
19

BATTNEG_G 2 SCHOOL_P START


MAXICTR_P UHDIST_P HYMAX_P GLO_CNTL

RPO LEGEND
TNN - DUAL BATT TYPE 1150 1250CCA
TNR - TRIPLE BATTERIES GND DIST SCHOOLBUS UPFIT STARTING
POWER DIST POWER DIST B3D - SCHOOL BUS Gnd Zone #B School Bus Fuse Starter (Generator)
HYDRO BRAKES LB7 ENG CNTLS
Maxi - Pwr Bus Uh - Pwr Bus JE3 - HYDRAULIC BRAKES Page 8A- 14A -7 Page 8A-119E - 1 Page 8A-30D - 1
Hydro Rly Glow Plug Cntrl
Page 8A-10D - 2 Page 8A-10D - 3 Page 8A- 44B - 2 Page 8A-20D - 10 HYDROMAX - HYDROMAX

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:16:12 am ORGANIZATION


Batteries (LLY Bus)
GMT560 03 X &LLY&B3D/ANC h44035f 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 14 $IVEDWORK/h44035f__001 Monday, March 22, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H44035f_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-166
Batteries — (L18) 8.1L-Gas/NAPT (Side Post)

2653. BAT_HARN
BLK
32.0 SGX
50
192

A
Bat Jct1 Term
A Pos Term 1 12146360 002
15358955 001 B UPC FNA
12146360
B UPC FNA
M10
15358955
JCT1

Batt Pos Jct Post


15355512 001
UPC FNA
Family 3 Family 2
JCT2
POS

+
Prim Batt
battery 003
NOTE: 12A 0050A
&FAM3
2653. BAT_HARN
&FAM2
2. BAT_HARN
BLK RED
Optional Batteries: SGX 299
50.0 50 SGX 299
50.0 50 Bat Jct3 Term
19001810 - TM1 12146362 002 Bat Jct2 Term
B B 12146360 002
19001814 - TM2 UPC FNA UPC FNA
- 12146362 =&L18
12146360 2. ENG
A M10 A M10 RED
NEG 2.0 FUSELINK 19
50

A Start Ring Term 2 =&L18 =&L18


SE2
str_b_rg_term 002 1. IP 1. ENG
UPC FNA
RED RED
B 19.0 STX 113 32.0 SGX 192 =&L18
50 50 2. ENG
Neg Term 1 12160234 RED
B neg1_term 001 M8 TXL 19
5.0 50
UPC FNA
15450272
A 12129221 A A Uh2 Ring Term 30M GTMXD SLD
Uh Ring Term D2
12146425 001 12103513 002
B UPC FNA B UPC FNA D2 30F GTMXD SLD
12103513 15355480
12146425 M6
50. BAT_HARN M6 2.
=&JE3&HYDROMAX
R_CHASSIS
BLK
62.0 CPE 266 RED
50 5.0 TXL 19
50

BATTNEG_G START MAXICTR_P UHDIST_P HYMAX_P

GND DIST STARTING POWER DIST POWER DIST HYDRO BRAKES


Gnd Zone #B Starter (Generator) Maxi - Pwr Bus Uh - Pwr Bus Hydro Rly
Page 8A- 14A - 7 Page 8A- 30A - 1 Page 8A-10A - 2 Page 8A-10A - 3 Page 8A- 44B - 2

RPO LEGEND

SIDE POST
TM1 - SINGLE BATT TYPE 78 600CCA
TM2 - SINGLE BATT TYPE 78 770CCA

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:23:26 am ORGANIZATION


Batteries (L18 Side Post)
GMT560 04 X &L18&TM1/TM2 h43035g 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 3 $IVEDWORK/h43035g__001 Wednesday, August 27, 2003 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H43035g_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-167
Two-Speed Axle — (L18) 8.1L-Gas/NAPT — (LG4) 7.8L-Diesel/Duramax
ENG CNTLS POWER DIST
Pcm/Ecu Ip1 - Axle/4wd
Page 8A- 20A-12 , 20B-8 Page 8A- 10A/B - 8

20A
=&L18&HPZ&MX4/MTW
1467. ENG
GRA/BLK =&LG4&HPZ&MWF/MX4/MTW 1467 2SP_AXLE 241 2SP_RLY_P
1467. ENG
0.8 TXL 19
GRA/BLK &HPZ&MWF/MX4/MTW
50
TXL 19
0.8 50
SA1467 SC241
15450272 15392709
30M GTMXD SLD 40M GTMXD SLD
C1 B12
C1 30F GTMXD SLD
B12 40F GTMXD SLD &HPZ&MWW/MWX &HPZ/HR1/HR2
&HPZ
241. 2SPD 241. 2SPD
&HPZ

15355480 15392711 1467. ENG BRN BRN


GRA/BLK TXL 19 2.0 TXL 19
=&L18&HPZ&MX4/MTW =&LG4&HPZ&MWF/MX4/MTW-TCV 2.0 50
1467. IP 1467. IP 0.8 TXL
50
19 50

GRA/BLK GRA/BLK
0.5 TXL
50
7 0.5 TXL
50
7
1467. ENG
&HPZ&MWW/MWX

GRA/BLK 86 30
15450272
0.8 TXL
50
19
30M GTMXD SLD
B8 2 Speed Axle Rly
12193601 002
B8 30F GTMXD SLD UPC FNA
15326762 15326640
30M GTMXD 6M GT280 SLD 15355480 12110539
B14 D
85 87 87A
B14 30F GTMXD D 6F GT280 SLD
INTERIOR LIGHTING 15304908 15326636
Sw Illum
&HPZ&MWF/MX4/MTW-TCV
Page 8A- 114A - 1 1467. IP_EXTN &HPZ&MWW/MWX
GRA/BLK 1467. M_TRANS &JE3&HPZ/HR1/HR2 &JE4&HPZ/HR1/HR2&JVA &JE4&HPZ/HR1/HR2-JVA
GRA/BLK 1467. R_CHASSIS 1467. R_CHASSIS 1467. R_CHASSIS
0.5 TXL
50
7
GRA/BLK GRA/BLK GRA/BLK 1469. 2SPD
&HPZ
0.8 TXL
50
19
TXL 19
0.8 50 0.8 TXL
50
19 TXL 19
0.8 50 BLU LT
SB1467 2.0 TXL
50
19

2509 2SP_LP 15326655 15326667 &HPZ


&HPZ&MWF/MX4/MTW-TCV
A A 8M GT280 SLD
P 16M GT280 SLD 1466. 2SPD
1467. IP_EXTN GRN LT
GRA/BLK 2 Speed Axle Sw 2.0 TXL 19
A 8F GT280 SLD P 16F GT280 SLD
50
0.5 TXL
50
7
&HPZ&MWF/MX4/MTW-TCV
1467. IP_EXTN 15566048 002 15326654 15326908
GRA/BLK 4A1 FNA &JE3&HPZ/HR1/HR2 &JE4&HPZ/HR1/HR2-JVA
TXL 7
0.5 50 1467. R_ABS 1467. R_ABS
OPEN=LOW 12047662 GRA/BLK GRA/BLK A C
0.8 TXL
50
19 TXL 19
0.8 50
E F C B 2 Speed Axle Motor
2sp_axle_mtr 003
LAMP GND SW 2 Spd Elec Auto Sw UPC FNA
15010256 001
&HPZ&MWW/MWX
6N4 FNA 250. M_TRANS 12129565
BLK 4F MP280 SLD
0.8 TXL 19 A
50
A 4M MP280 SLD
M
12129600

&HR1/HR2 &HPZ
GND LED GND DYN BRAKE
12177194 15326636
6F GT280 SLD
B D A F
F 12020737
6M GT280 SLD
POWER DIST 15326640 &HPZ
750 2SP_LP_G 750 2SP_SW1_G 1467. 2SPD
Uh - Eng 1 GRA/BLK B
Page 8A-10A/B - 8 &HPZ&MWW/MWX TXL 19
0.8 50
250. ENG
BLK 350 2SP_MTR_G
TXL 19
0.8 50
10A GND DIST
GND DIST GND DIST Gnd Zone #3D
Gnd Zone #7A Gnd Zone #7A 239 2SP_LED_P Page 8A-14A/B - 8
Page 8A-14A/B - 9 Page 8A-14A/B - 3 1467. 2SPD
&HR1/HR2

15326762
GRA/BLK
&HPZ&MWF/MX4/MTW-TCV 30M GTMXD 2SP_SW_G 0.8 TXL
50
19
239. IP_EXTN B15
PNK RPO LEGEND
0.5 TXL 7 B15 AIR L18 - GMPT 8.1L V8 GAS ENG
50 30F GTMXD
15304908 MX4/MTW - FAM 3 LCT LC8 - DURAMAX 7200 DIESEL ENG
(Page 2)
MWF - MD AUTO TRANS LG4 - DURAMAX 7800 DIESEL ENG
GND DIST MWW/MWX - MANUAL TRANS HR1 - AIR 2 SPD AXLE WITH AUTO TRANS
Gnd Zone #2B JE3 - HYDRAULIC BRAKES HR2 - AIR 2 SPD AXLE WITH MANUAL TRANS
Page 8A-14A/B - 2 JE4 - AIR BRAKES HPZ - ELECTRONIC 2 SPEED AXLE

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:50:44 am ORGANIZATION


2 Speed Axle (L18/LG4)
GMT560 05 X &L18/LG4 h53037a 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 2 $IVEDWORK/h53037a__001 Wednesday, October 6, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53037a_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-168
Two-Speed Axle — (L18) 8.1L-Gas/NAPT — (LG4) 7.8L-Diesel/Duramax
04 560 000 JG Beta - Initial Creation 02JA02 001
04 560 1106 JG 900 Circuit Number Updates 08FE02 001
04 560 1228 JG Add ABS delete option 03MY02 001

AIR

1467
(Page 1)

C
2 Spd Axle PSI Sw
OPEN = LOW 15679434 001
CLOSES ABOVE 5 PSI 4A1 3099A
12065402
D
&HR1/HR2
250. 2SPD
BLK
0.8 TXL
50
19

12129600
4M MP280 SLD
D
D 4F MP280 SLD
12129565

&JE3&HR1/HR2 &JE4&HR1/HR2-JVA
250. R_ABS 250. R_ABS
BLK BLK
TXL 19
0.8 50 0.8 TXL 19
50

15326654 15326908
8F GT280 SLD 16F GT280 SLD
F F
F 8M GT280 SLD F 16M GT280 SLD
15326655 15326667
&JE3&HR1/HR2 &JE4&HR1/HR2&JVA &JE4&HR1/HR2-JVA
250. R_CHASSIS 250. R_CHASSIS 250. R_CHASSIS
BLK BLK BLK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19

15355480
30F GTMXD SLD
C10
C10 30M GTMXD SLD
15450272

250 2SP_PSI_G

LG4 GND DIST


Gnd Zone #2B
Page 8A- 14B - 2
RPO LEGEND
HR1 - AIR 2 SPD AXLE WITH AUTO TRANS
HR2 - AIR 2 SPD AXLE WITH MANUAL TRANS
HPZ - ELECTRONIC 2 SPEED AXLE
JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:50:44 am ORGANIZATION


2 Speed Axle (L18/LG4)
GMT560 05 X &L18/LG4 h53037a 001 Beta 0 GMT560
Panel Set: 2 schematic sheet1 2 $IVEDWORK/h53037a__001 Wednesday, October 6, 2004 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H53037a_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-169
Two-Speed Axle — (LG5) 7.2L CAT
ENG CNTLS POWER DIST
Ecu Ip1 - Axle/4wd
Page 8A- 20C - 8 Page 8A- 10C - 8

20A

1467 2SP_AXLE 241 2SP_RLY_P


&HPZ&MWF/MX4/MTW
1467. ENG &HPZ&MWF/MX4/MTW
GRA/BLK
0.8 TXL
50
19
SA1467 SC241

15392709
40M GTMXD SLD &HPZ &HPZ
B12 &HPZ&MWW/MWX &HPZ/HR1/HR2 241. 2SPD 241. 2SPD
1467. ENG BRN BRN
B12 GRA/BLK
40F GTMXD SLD 2.0 TXL 19 2.0 TXL 19
0.8 TXL
50
19 50 50
15392711
&HPZ&MWW/MWX
1467. ENG
1467. IP
&HPZ&MWF/MX4/MTW-TCV
GRA/BLK 86 30
TXL 19 15450272
GRA/BLK 0.8 50 30M GTMXD SLD
0.5 TXL 7 B8 2 Speed Axle Rly
50 12193601 002
B8 30F GTMXD SLD UPC FNA
15326762 15326640
30M GTMXD 6M GT280 SLD 15355480 12110539
B14 D
85 87 87A
B14 30F GTMXD D 6F GT280 SLD
INTERIOR LIGHTING 15304908 15326636
Sw Illum
&HPZ&MWF/MX4/MTW-TCV
Page 8A- 114A - 1 1467. IP_EXTN &HPZ&MWW/MWX
GRA/BLK 1467. M_TRANS &JE3&HPZ/HR1/HR2 &JE4&HPZ/HR1/HR2&JVA &JE4&HPZ/HR1/HR2-JVA
GRA/BLK 1467. R_CHASSIS 1467. R_CHASSIS 1467. R_CHASSIS
0.5 TXL
50
7
GRA/BLK GRA/BLK GRA/BLK 1469. 2SPD
&HPZ
0.8 TXL
50
19
0.8 TXL
50
19 TXL 19
0.8 50 0.8 TXL
50
19
BLU LT
SB1467 2.0 TXL
50
19

2509 2SP_LP 15326655 15326667 &HPZ


&HPZ&MWF/MX4/MTW-TCV
A A 8M GT280 SLD
P 16M GT280 SLD 1466. 2SPD
1467. IP_EXTN GRN LT
GRA/BLK 2 Speed Axle Sw 2.0 TXL 19
A 8F GT280 SLD P 16F GT280 SLD
50
0.5 TXL
50
7
&HPZ&MWF/MX4/MTW-TCV
1467. IP_EXTN 15566048 002 15326654 15326908
GRA/BLK 4A1 FNA &JE3&HPZ/HR1/HR2 &JE4&HPZ/HR1/HR2-JVA
0.5 TXL 7 1467. R_ABS 1467. R_ABS
50 OPEN=LOW 12047662 GRA/BLK GRA/BLK A C
0.8 TXL
50
19 0.8 TXL
50
19
E F C B 2 Speed Axle Motor
2sp_axle_mtr 003
LAMP GND SW 2 Spd Elec Auto Sw UPC FNA
15010256 001
&HPZ&MWW/MWX
6N4 FNA 250. M_TRANS 12129565
BLK 4F MP280 SLD
0.8 TXL 19 A
50
A 4M MP280 SLD
M
12129600

&HR1/HR2 &HPZ
GND LED GND DYN BRAKE
12177194 15326636
6F GT280 SLD
B D A F
F 12020737
6M GT280 SLD
POWER DIST 15326640 &HPZ
750 2SP_LP_G 750 2SP_SW1_PPS 1467. 2SPD
Uh - Eng 1 GRA/BLK B
Page 8A- 10C - 8 TXL 19
0.8 50
350 2SP_MTR_G
&HPZ&MWW/MWX
10A 451. ENG
GND DIST ENGINE CNTLS BLK/WHT
Gnd Zone #7A Ecu 0.8 TXL
50
19
239 2SP_LED_P
Page 8A- 14C - 9 Page 8A-20C - 9 RPO LEGEND 1467. 2SPD
&HR1/HR2
GND DIST
15326762 MX4/MTW - FAM 3 LCT GRA/BLK Gnd Zone #3D
&HPZ&MWF/MX4/MTW-TCV 30M GTMXD 2SP_E_PPS MWF - MD AUTO TRANS 0.8 TXL
50
19
Page 8A- 14C - 8
239. IP_EXTN B15 MWW/MWX - MANUAL TRANS
PNK
TXL
0.5 50 7 B15 HR1 - AIR 2 SPD AXLE WITH AUTO TRANS AIR
30F GTMXD
15304908 HR2 - AIR 2 SPD AXLE WITH MANUAL TRANS
(Page 2)
HPZ - ELECTRONIC 2 SPEED AXLE
ENGINE CNTLS LG5 - CAT 7.2L L6 DIESEL ENG
Ecu JE3 - HYDRAULIC BRAKES
Page 8A-20C - 9 JE4 - AIR BRAKES

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:51:01 am ORGANIZATION


2 Speed Axle (LG5)
GMT560 05 X &LG5 h53037c 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 3 $IVEDWORK/h53037c__001 Wednesday, October 6, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53037c_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-170
Two-Speed Axle — (LG5) 7.2L CAT

AIR

1467
(Page 1)

C
2 Spd Axle PSI Sw
OPEN = LOW 15679434 001
CLOSES ABOVE 5 PSI 4A1 3099A
12065402
D
&HR1/HR2
250. 2SPD
BLK
TXL 19
0.8 50

12129600
4M MP280 SLD
D
D 4F MP280 SLD
12129565

&JE3&HR1/HR2 &JE4&HR1/HR2-JVA
250. R_ABS 250. R_ABS
BLK BLK
TXL 19
0.8 50 0.8 TXL 19
50

15326654 15326908
8F GT280 SLD 16F GT280 SLD
F F
F 8M GT280 SLD F 16M GT280 SLD
15326655 15326667
&JE3&HR1/HR2 &JE4&HR1/HR2&JVA &JE4&HR1/HR2-JVA
250. R_CHASSIS 250. R_CHASSIS 250. R_CHASSIS
BLK BLK BLK
0.8 TXL
50
19 TXL 19
0.8 50 TXL 19
0.8 50

15355480
30F GTMXD SLD
C10
C10 30M GTMXD SLD
15450272

451 2SP_A_PPS

ENGINE CNTLS
Ecu
Page 8A-20C - 9

RPO LEGEND
HR1 - AIR 2 SPD AXLE WITH AUTO TRANS
HR2 - AIR 2 SPD AXLE WITH MANUAL TRANS
HPZ - ELECTRONIC 2 SPEED AXLE
JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:51:01 am ORGANIZATION


2 Speed Axle (LG5)
GMT560 05 X &LG5 h53037c 001 Prod 0 GMT560
Panel Set: 2 schematic sheet1 3 $IVEDWORK/h53037c__001 Wednesday, October 6, 2004 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H53037c_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-171
Active Transfer Case

ENGINE CNTL ENGINE CNTL


Pcm/Ecm Pcm/Ecm
Page 8A- 20a - 11 Page 8A- 20d - 02
SERIAL DATA LINK POWER DIST
Class Ii Atc
Page 8A- 55a - 01 Page 8A-10a/10d -02

TRNSCAS TRNSCAS_1 40A


&L18 &LLY
1694. IP 1694. IP
GRA/BLK GRA/BLK 1133 CL2ATC 242 4WD_ATC
0.35 TXL
50
7 TXL 7
0.35 50

L18 LLY

J1-B5 J2-A6 J1-B1 J1-A1 J3-B

4WD LO MODULE CLUTCH CLASS 2 CLASS 2 BATTERY


ELECT.
ENCODER LINES

GROUND ENCODER ENCODER


PWR SIGNAL RTN T-CASE LOCK
MOTOR A LSD
MOTOR B

J3-A J3-C J3-D J2-A8 J1-B6 J1-A7 J1-B2

1552. IP 431. IP
BLK GRN LT/BLK
3.0 TWP
50
19 0.5 TWP
50
7

1553. IP 1555. IP 1554. IP


RED BRN/WHT BLK/WHT
3.0 TWP
50
19 0.35 TWP
50
7 TWP 7
0.5 50

12191968 15392708
ASM CONN 2FM/P280 SLD 38M GT 150/280
A B C5 D2 D6
IP IP
R_CHASSIS R_CHASSIS
A B C5 D2 D6
CONN 2M M/P 280 SLD 38F GT 150/280
12191966 15392710

1552. R_CHASSIS 431. R_CHASSIS


2250 ATCMDLG BLK GRN LT/BLK
3.0 TXL
50
19 0.5 TXL
50
7

1553. R_CHASSIS 1555. R_CHASSIS 1554. R_CHASSIS


GND DIST RED BRN/WHT BLK/WHT
Gnd Zone #7a 3.0 TXL
50
19 0.35 TXL
50
7 0.5 TXL
50
7
Page 8A- 14a - 03

D E A B C

PWR SIGNAL RTN


Case Asm-Transfer
case_chas 001
M ENCODER UPC FNA
MOTOR

15326642

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:14:06 am ORGANIZATION


Active Transfer Case
GMT560 05 X &NP1 h53038a 001 PROD GMT560
Panel Set: 1 schematic sheet1 10 $IVEDWORK/h53038a__001 Tuesday, November 18, 2003 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53038a_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-172
Active Transfer Case
FROM POWER DIST
DIMMING CNTL 20A Park
Back Lighting Page 8A- 10a/10d -02
Page 8A-10a/10d - 05
241 ATCSWP

SA241

230 ATCBLT

&NP1 &NP1

NEUTRAL
241. IP 241. IP
BRN BRN

4LO
0.8 TXL 7 TXL
0.8 50 7

4HI

2HI
50

1150

3160
C B H

560
715
Sw Asm-Trfer Case Set

NEUT
trfer_case_sw002

LIGHT

4LO
BACK
UPC FNA

2HI

4HI
SHUNT

9090
15332161

M J D F E GA
1693. IP
BLU LT 596. IP 1563. IP 1566. IP 1560. IP
TWP 7
0.35 50 GRA GRN LT/BLK TAN/BLK BRN
0.35 TWP
50
7
2250 4WDSWG
TWP 7
0.35 50 0.35 TWP
50
7 0.5 TWP
50
7

GND DIST 1565. IP


Gnd Zone #7a PPL/WHT
Page 8A-14a- 03 0.35 TWP
50
7

J2-B1 J2-B2 J2-A2 J2-A1 J1-A6 J2-B8 J1-B3 J1-A3 J1-A5 J1-A4 J1-B4

Module Asm-4WD ATC


RRSS HI RRSS LO FSS HI FSS LO 1K +5V DC REG
atc_mdl 003
7E 3A 1800A

MODE SELECT 2H LAMP AFWD LAMP 4H LAMP 4L LAMP NEUTRAL LAMP

FRONT FRONT
SPARE 1 SPARE 1 SPARE 2 SPARE 2 ANALOG 1 ANALOG 2
ELECTRONICS REDUNDANT J1- 12084944
AXLE SWT AXLE CNTL GROUND ELECTRONICS GND
INPUT OUTPUT INPUT OUTPUT IN IN J2- 12084945
J3- 12052856

J2-B6 J1-A2 J2-B7 J1-B7 J2-A5 J2-B4 J2-B3 J2-B5 J1-B8 J1-A8

751 ACT_4WDG

GND DIST
Gnd Zone #4a
Page 8A-14a - 06

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:14:06 am ORGANIZATION


Active Transfer Case
GMT560 05 X &NP1 h53038a 001 PROD GMT560
Panel Set: 2 schematic sheet1 10 $IVEDWORK/h53038a__001 Tuesday, November 18, 2003 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H53038a_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-173
Horn
04 560 000 JG Beta - Initial Creation 02JA02 001
POWER DIST POWER DIST
Uh - Horn Uh - Horn
Page 8A-10A/B/C/D -3 Page 8A-10A/B/C/D - 3

Family 2 Family 2
20A has Fuse
20A has Fuse

740 HORN_RLY_P 740 HORN_P

C1 C3

Horn
560_fsblks 001
86 30 UPC FNA
HORN RELAY

12088567
85 87

12146281
D3 D1

29. ENG
GRN DK
1.0 TXL
50
19
&LG4 &LG5 &L18/LLY
28. ENG 28. ENG 28. ENG
BLK BLK BLK 15450272
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 30M GTMXD SLD
50 50 50 B10
B10 30F GTMXD SLD
15450272 15450272 15450272
30M GTMXD SLD 30M GTMXD SLD 30M GTMXD SLD 15355480
C9 C9 C9
C9 C9 C9 29. R_CHASSIS
30F GTMXD SLD 30F GTMXD SLD 30F GTMXD SLD GRN DK
15355480 15355480 15355480
1.0 TXL
50
19

&LG4 &LG5 &L18/LLY


28. IP 28. IP 28. IP
BLK BLK BLK -U08 &U08
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7

SA28 B

B Dual Horns
&AU0
28. IP 28. IP 25695574
BLK BLK Horn 12G 0030A
0.5 TXL
50
7 0.5 TXL
50
7 15016726 003
12G 0215J
405 Hz 485 Hz 405 Hz
12052644
15304908 A11 12052644
30F GTMXD A
B15
STEERING COLUMN A
B15 30M GTMXD
26062266 PAGE 8A-
IGNSW 010-1 Str Col Asm - Horn Sw
15326762 CRUISE 034-1 horn_sw 004
HORN 040-1
SIR 047-2 UPC FNA
&AU0 WIPER 091-1
28. XBDY BEAMSW 100-1
BLK TRNHZ 110-1 12077822
TXL 7 KEYMNDR 114-3
0.5 50
C2
HORN_CHIRP 750 HORN_SW_G 350 HORN_A_G
RPO LEGEND
L18 - GMPT 8.1L V8 GAS ENGINE
LB7 - DURAMAX 6600 DIESEL ENG
LG4 - DURAMAX 7800 DIESEL ENG
LG5 - CAT 7.2L L6 DIESEL ENGINE RKE GND DIST GND DIST
AU0 - REMOTE KEYLESS ENTRY Rfa Module Gnd Zone #7A Gnd Zone #3B
U08 - DUAL HORNS
Page 8A- 132A - 1 Page 8A-14A/B/C - 3 Page 8A-14A/B/C - 11

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:26:31 pm ORGANIZATION


Horn
GMT560 04i X h44040a 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 17 $IVEDWORK/h44040a__001 Tuesday, June 17, 2003 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H44040a_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-174
Brakes (C4/5/6/7) — Hydraulic
POWER DIST POWER DIST POWER DIST
TELL TALE Ip1 - Start Uh - Abs1 Ip1 - Pcm-I
Ttm - Auxillary Brake Page 8A-10A/B/C/D - 6 Page 8A-10A/B/C/D - 3 Page 8A-10A/B/C/D - 8
Page 8A-86A - 1
Family 2 Family 2
10A has Fuse
40A 15A has Fuse
AUX_ABS

806 EBC_CRANK_P EBC_P 439 EBC_IGN1_P

2769. IP
BLU DK 442. R_CHASSIS
TXL
0.5 50 7
RED
TXL 19
3.0 50
15392708
40M GTMXD SLD POWER DIST POWER DIST
B1 Uh - Abs3 Uh - Abs2
B1 Page 8A-10A/B/C/D - 3 Page 8A-10A/B/C/D - 3
40F GTMXD SLD
15392710
40A 40A
2769. R_CHASSIS
BLU DK
TXL 19
0.8 50 42 EBC2_P 1642 HYD_EBC_P

8 20 9 43 42 15 12

DIAG K AUX CRANK PUMP MTR PUMP MTR MAIN VALVE IGN 1
BRAKE DRIVER DRIVER DRIVER
PWR 2 PWR 1 PWR

EBC
RF RF LF LF FLUID
WSS WSS WSS WSS LEVEL
HI LOW HI LOW SWITCH GND B GND A CLASS 2

30 31 3 2 41 1 29 39
151 HYD_B_G 1122 HYDRO_CL2

333. R_CHASSIS
PPL GND DIST SERIAL DATA LINK
0.8 TXL 19 Gnd Zone #1A Star Conn
50
Page 8A-14A/B/C - 7 Page 8A-55A - 1

B
151 HYD_A_G
Brake Fluid Level Switch
15449028 001
5E FNA
15449028
1909. R_CHASSIS 1903. R_CHASSIS A GND DIST
WHT GRN LT Gnd Zone #1A
TXL 19
0.8 50 0.8 TXL 19
50 Page 8A-14A/B/C - 7
1910. R_CHASSIS 1904. R_CHASSIS
BRN/WHT ORN 351 FLS_G
0.8 TXL
50
19 TXL 19
0.8 50

GND DIST
Gnd Zone #3A
Page 8A-14A/B/C - 10

A B A B

Rf Wheel Lf Wheel RPO LEGEND


15041482 001 15041482 001
FAM2 - FAMILY 2
5K FNA 5K FNA
FAM3 - FAMILY 3
15355466 15355466
JE3 - HYDRAULIC BRAKES

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:00:13 am ORGANIZATION


Hydraulic Brakes (C4/5/6/7)
GMT560 03 X &JE3 h44044b 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 18 $IVEDWORK/h44044b__001 Monday, February 9, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H44044b_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-175
Brakes (C4/5/6/7) — Hydraulic
INTERIOR LIGHTING POWER DIST BATTERIES
Headlamp Illum Ip1 - Chassis Uh Dist Center (B+)
Page 8A- 114A - 1 Page 8A-10A/B/C/D -8 Page 8A-35-1
87 85
Family 2 Hydromax Rly
10A FL
has Fuse 12177238 002
UPC FNA
2509 TCS_LP 541 TCS_SW_P 2 HYMAX_P 12124169
30 86
E D &HYDROMAX
1470. R_CHASSIS
&HYDROMAX
ORN 1928. R_CHASSIS
ILLUM Traction Cntrl Switch 5.0 TXL
50
19
BLU LT/BLK
15010302 003 0.8 TXL 19

DISABLE
50
5K FNA

LOW TRACTION
SA1470
SA1928

&HYDROMAX &HYDROMAX
1470. R_CHASSIS 1470. R_CHASSIS
&HYDROMAX
12177196 ORN ORN 1928. R_CHASSIS
5.0 TXL
50
19 5.0 TXL
50
19
BLU LT/BLK
A C B F 0.8 TXL
50
19

&NW9 &NW9
1571. IP_EXTN 1808. IP_EXTN A
BRN/WHT WHT
750 TCS_G 0.5 TXL
50
7 0.5 TXL
50
7
Brk Bst Fuse
12004007 003 10A J2-A
&NW9 UPC FNA
832. IP_EXTN 12092677 J1-A
BLU LT
TXL 7
0.5 50
GND DIST B Hydro Max Assembly
15304908 HYDROMAX
Gnd Zone #7A 30F GTMXD 15007699 001
MOTOR
Page 8A-14A/B/C - 9
A6 A5 A4 M 5G FNA
A6 A5 A4 30M GTMXD
15326762 CASE
J1- 12162198
1571. IP 832. IP 1808. IP J2- 12085030
BRN/WHT BLU LT WHT
TXL 7 0.5
0.5 50 TXL 7 0.5 TXL 7
50 50 J1-B
J2-B
15392708 151 HYMAX2_G
40M GTMXD SLD
C1 C2 C3
GND DIST
C1 C2 C3 Gnd Zone #1A
40F GTMXD SLD
15392710 Page 8A-14A/B/C -7
&HYDROMAX
1571. R_CHASSIS 1808. R_CHASSIS 150 HYMAX1_G 1928. R_CHASSIS
BRN/WHT WHT BLU LT/BLK
TXL 19
0.8 50 TXL 19
0.8 50 TXL 19
0.8 50
GND DIST
Gnd Zone #1B
&HYDROMAX &HYDROMAX
832. R_CHASSIS 2674. R_CHASSIS Page 8A-14A/B/C - 7 2660. R_CHASSIS BRK_SWA-B
BLU LT GRN LT TAN
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 17
50 50 50
(Page 4)

38 25 40 10 28 22 14

TRACTION TCS TCS HYMAX HYMAX HYMAX BRAKE


CNTRL WARNING FUNCTION MTR RLY BRAKE SWITCH
SW LAMP LAMP FEEDBACK SW

EBC
RPO LEGEND
NW9 - TRAC CNTRL SWITCH
HYDROMAX - C4E # C4V&B3D # C5/6/7
HYDROBOOST - C4C/C4U # C4V-B3D

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:00:13 am ORGANIZATION


Hydraulic Brakes (C4/5/6/7)
GMT560 03 X &JE3 h44044b 001 Prod 0 GMT560
Panel Set: 2 schematic sheet1 18 $IVEDWORK/h44044b__001 Monday, February 9, 2004 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H44044b_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-176
Brakes (C4/5/6/7) — Hydraulic
RPO LEGEND
K40 - EXHAUST BRAKE
FAM3 - FAMILY 3
NPE - EXHAUST RESTRICTOR
ANC - SHUTTLE BUS

23 26 19

REAR FRONT HYDROBOOST Hydro Ebc


PAD WEAR PAD WEAR hyd_ebc 007
IND IND
UPC FNA

EBC
RR RR LR LR
WSS WSS WSS WSS ABS
HI LOW HI LOW ACTIVE
15383010

6 5 33 34 36
2657. R_CHASSIS
BLK
TXL 19
0.8 50

EXH BRAKE/RSTR
Exhaust Brake/Rstr Rly
&FAM2 &FAM3 &FAM3 &FAM2
1911. R_CHASSIS 1911. R_CHASSIS 1912. R_CHASSIS 1912. R_CHASSIS Page 8A- 29A -1
BLU DK/WHT BLU DK/WHT GRN DK/WHT GRN DK/WHT
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 TXL 19
0.8 50

15326655 15326655 15326655


8M GT280 SLD 8M GT280 SLD 8M GT280 SLD EXH_BRK_RLY
G C E H
1916. R_CHASSIS
GRN LT/BLK G C E H
0.8 TXL 19 8F GT280 SLD 8F GT280 SLD 8F GT280 SLD
50 15326654 15326654 15326654
1917. R_CHASSIS
&FAM2 &FAM3 &FAM3 &FAM2
BLU LT/WHT 1911. FUEL 1911. R_ABS 1912. R_ABS 1912. FUEL
0.8 TXL
50
19
BLU DK/WHT BLU DK/WHT GRN DK/WHT GRN DK/WHT
TXL 19
0.8 50 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
50 50 50

A B A B

Rr Wheel Lr Wheel
15041483 001 15041483 001
5K FNA 5K FNA
15355466 15355466

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:00:13 am ORGANIZATION


Hydraulic Brakes (C4/5/6/7)
GMT560 03 X &JE3 h44044b 001 Prod 0 GMT560
Panel Set: 3 schematic sheet1 18 $IVEDWORK/h44044b__001 Monday, February 9, 2004 Panel Set: 3

2005 Medium Duty C Series Electrical – Revised 09/05 H44044b_001_03


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-177
Brakes (C4/5/6/7) — Hydraulic
POWER DIST CAT ENGINE CNTLS
Ip1 - Brake Ecu
Page 8A-10A/B/C/D - 6 Page 8A-20C -8

Family 2
10A has Fuse

441 TCC_P NC_CONT

&LG5
86. ENG
BRN
POWER DIST 0.8 TXL
50
19

Ip1 - Stop
Page 8A-10A/B/C/D - 2 15392709
40M GTMXD SLD
B11
Family 2
20A has Fuse
40F GTMXD SLD B11
15392711
BRK_SW_P
BRK_SWA-B

451 BR_SW_PPS (Page 2)


140. IP
&LG5
ORN 86. IP
1.0 TXL
50
19
BRN
TXL
0.8 50 19
CAT ENGINE CNTLS
Ecu 15304908
B8 B5 B14 Page 8A-20C - 9 B13 B6 B7 30F GTMXD

B8 B5 B14 B13 B6 B7 30M GTMXD &LG4 &L18/LLY


15326762 420. IP 420. IP
17. R_CHASSIS PPL PPL
WHT
0.5 TXL 7 0.5 TXL 7
&LG5 &LG5 2.0 TXL
50
19 50 50
140. XBDY 441. XBDY 451. XBDY 86. XBDY 420. XBDY 17. XBDY
ORN BRN BLK/WHT BRN PPL WHT
1.0 TXL
50
19 TXL 7
0.5 50 0.8 TXL
50
19 0.8 TXL
50
19 0.5 TXL
50
7 1.0 TXL
50
19 15355480
15392710 30F GTMXD SLD
40F GTMXD SLD B8
C7
15326900 B8
6F GT280 C7 40M GTMXD SLD
30M GTMXD SLD
A C F E D B 15450272
15392708
A C F E D B 6M GT280
15326904 17. IP 17. IP TCC_ECU 420 TCC_PCM
WHT WHT
1.0 TXL
50
19 TXL
1.0 50 19

BS_140
x2 BS_441
x2 BS_451 BS_86 BS_420
x2 BS_17
x2
SA17
140 441 451 86 420 17 LG4 ENG CNTLS V8 ENG CNTLS
(Page 6) (Page 6) (Page 6) (Page 6) (Page 6) (Page 6) Ecu Pcm
Page 8A-20B - 8 Page 8A- 20A/D - 4

17. IP
WHT
+ Brake Switch 1.0 TXL 19
50

BRAKE_ISO_P

POWER DIST
Ip2 - Brake Iso
Page 8A-10A/B/C/D -5
RPO LEGEND
FAM3 - FAMILY 3
L18 - GMPT 8.1L V8 GAS ENG
LB7 - DURAMAX 6600 DIESEL ENG
LG4 - DURAMAX 7800 DIESEL ENG
See Page 6 for Brake Switches
LC8 - DURAMAX 7200 DIESEL ENG
LG5 - CAT 7.2L L6 DIESEL ENG

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:00:13 am ORGANIZATION


Hydraulic Brakes (C4/5/6/7)
GMT560 03 X &JE3 h44044b 001 Prod 0 GMT560
Panel Set: 4 schematic sheet1 18 $IVEDWORK/h44044b__001 Monday, February 9, 2004 Panel Set: 4

2005 Medium Duty C Series Electrical – Revised 09/05 H44044b_001_04


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-178
Brakes (C4/5/6/7) — Hydraulic
Family 2 has Fuse Family 2 has Fuse
POWER DIST POWER DIST
40A Uh - E/A Pump 10A Ip1 - Chassis
Page 8A- 10A/B/C/D -3 Page 8A- 10A/B/C/D - 8

1840 EAC_MTR_P 541 EAC_RLY_P

15450272
30M GTMXD SLD 15392708
A5 40M GTMXD SLD
C8
A5 30F GTMXD SLD C8 40F GTMXD SLD
15355480
15392710
-B3D-ANC
1840. R_CHASSIS
ORN
3.0 TXL
50
19

12040977 &FAM2-B3D-ANC &FAM3


3F MP280 SLD 541. R_CHASSIS 541. R_CHASSIS
A BRN BRN
0.8 TXL 19 0.8 TXL 19
A 3M MP280 SLD
50 50

15300003 12040977
1840. AIR_COMP 3F MP280 SLD
ORN B
TXL 19
3.0 50
B 3M MP280 SLD
12040977 15300003
&FAM2
3F MP280 SLD 541. AIR_COMP
A B BRN
TOKICO 0.8 TXL 19
A B 3M MP280 SLD
50

15300003
1840. 2672.
ORN GRA
3.0 TXL
50
19 0.8 TXL
50
19
TOKICO TOKICO
30 86 A

Reservoir Air Press Sw


eac_sw 003
UPC FNA
12010973
87A 87 85
XXX. 350.
XXX BLK B
3.0 TXL
50
19 0.8 TXL
50
19
TOKICO TOKICO

&FAM2 &FAM3
2672. AIR_COMP 2672. R_CHASSIS
GRA GRA
0.8 TXL
50
19 0.8 TXL
50
19
Electric Air Comp
elec_air_comp 003 M 12040977
3F MP280 SLD
B

3M MP280 SLD B
15300003
&FAM3
2672. AIR_COMP
GRA
0.8 TXL
50
19

SPLICE

350.
BLK
3.0 TXL
50
19
TOKICO
15300003
3M MP280 SLD
Tokico Supplied C TOKICO
C
3F MP280 SLD
12040977

350 EAC_G

RPO LEGEND GND DIST


FAM2 - FAMILY 2 Gnd Zone #3B
FAM3 - FAMILY 3 Page 8A- 14A/B/C - 11
B3D - SCHOOL BUS
ANC - SHUTTLE BUS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:00:13 am ORGANIZATION


Hydraulic Brakes (C4/5/6/7)
GMT560 03 X &JE3 h44044b 001 Prod 0 GMT560
Panel Set: 5 schematic sheet1 18 $IVEDWORK/h44044b__001 Monday, February 9, 2004 Panel Set: 5

2005 Medium Duty C Series Electrical – Revised 09/05 H44044b_001_05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-179
Brakes (C4/5/6/7) — Hydraulic
03 560 000 JG PILOT B - INITIAL CREATION 28AU00 001
03 560 760 LR Remove 420 & 2657 Circuit to TCM 25AU00 001
03 560 783 LR Revise Electric Air Compressor Graphics 13SE00 001
03 560 000 TY Added Labels to Brake Sw. 02OC00 001
03 560 805 JG Remove Pad Wear Indicators 27OC00 001
03 560 814 JG R. ABS to R. Chassis Inline Update 03NO00 001
03 560 841 JG Remove UJ1 Content 05JA01 001
03 560 841 JG Combined with h22044a 12JA01 001
03 560 983 JG School Bus Updates 09AP01 001
03 560 1056 LR REMOVE LC8 18JL01 001
03 560 1151 LR REMOVE HYD_BST JMPR 14DE01 001
03 560 1228 JG Added RPO ANC 07MY02 001

BS_140 BS_441 BS_451 BS_140 BS_441

(Page 4) (Page 4) (Page 4) (Page 4) (Page 4)

&3.1:1 &3.1:1 &3.1:1 &6.5:1 &6.5:1


140. STOP_LP 441. STOP_LP 451. STOP_LP 140. STOP_LP 441. STOP_LP
ORN BRN BLK/WHT ORN BRN
TXL 19
1.0 50 TXL 7
0.5 50 TXL 19
0.8 50 TXL 19
1.0 50 TXL 7
0.5 50

B D F E C A

+ Brake Switch - 3.1:1 + Brake Switch - 6.5:1


C5/6/7 Models 15158767 003
12E 1750A
C4 Models 11516282 003
12E 1750A
- -
Note: Only contacts A & B are polarized. 12040551 Note: Only contacts E & F are polarized. 12040551
A C E F D B

&3.1:1 &3.1:1 &3.1:1 &6.5:1 &6.5:1


17. STOP_LP 420. STOP_LP 86. STOP_LP 17. STOP_LP 420. STOP_LP
WHT PPL BRN WHT PPL
1.0 TXL
50
19 0.5 TXL
50
7 0.8 TXL
50
19 1.0 TXL
50
19 0.5 TXL
50
7

BS_17 BS_420 BS_86 BS_17 BS_420

(Page 4) (Page 4) (Page 4) (Page 4) (Page 4)

RPO LEGEND
3.1:1 - C5/6/7&JE3
6.5:1 - C4&JE3 # C7/8&JE4

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:00:13 am ORGANIZATION


Hydraulic Brakes (C4/5/6/7)
GMT560 03 X &JE3 h44044b 001 Prod 0 GMT560
Panel Set: 6 schematic sheet1 18 $IVEDWORK/h44044b__001 Monday, February 9, 2004 Panel Set: 6

2005 Medium Duty C Series Electrical – Revised 09/05 H44044b_001_06


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-180
Brakes (C7/8) — Air
RPO LEGEND
Rf Tcs Modulator Lf Tcs Modulator 64 - TANDEM AXLE (Chassis Type)
15012299 001 15012299 001
UPC FNA UPC FNA

12040977 12040977

A C B A C B
-JVA -JVA -JVA -JVA -JVA -JVA
1906. R_CHASSIS
1907. R_CHASSIS
1908. R_CHASSIS 1900. R_CHASSIS
1901. R_CHASSIS
1902. R_CHASSIS
PPL YEL TAN GRN DK GRA BLU LT
1.0 TXL
50
19 1.0 TXL
50
19 TXL 19
1.0 50 TXL 19
1.0 50 1.0 TXL
50
19 1.0 TXL
50
19

J1-E1 J1-D1 J1-C1 J1-F1 J1-G1 J1-H1

RF RF RF LF LF LF
TCS MOD TCS MOD TCS MOD TCS MOD TCS MOD TCS MOD
EXHAUST HOLD COMMON EXHAUST HOLD COMMON

EBC
RF RF LF LF RR RR LR LR RR MIDDLE RR MIDDLE LR MIDDLE LR MIDDLE
WSS WSS WSS WSS WSS WSS WSS WSS WSS WSS WSS WSS
HI LOW HI LOW HI LOW HI LOW HI LOW HI LOW

J1-H2 J1-H3 J1-J1 J1-J2 J2-E2 J2-E3 J2-F2 J2-F3 J2-B2 J2-B3 J2-C2 J2-C3

-JVA -JVA -JVA &64-JVA &64-JVA


1909. R_CHASSIS 1903. R_CHASSIS 1916. R_CHASSIS 882. R_CHASSIS 884. R_CHASSIS
WHT GRN LT GRN LT/BLK BRN BLK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
-JVA -JVA -JVA &64-JVA &64-JVA
1910. R_CHASSIS 1904. R_CHASSIS 1917. R_CHASSIS 883. R_CHASSIS 885. R_CHASSIS
BRN/WHT ORN BLU LT/WHT WHT RED
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
-JVA -JVA 0.8 TXL
50
19 0.8 TXL
50
19
1911. R_CHASSIS 1912. R_CHASSIS
BLU DK/WHT GRN DK/WHT
0.8 TXL
50
19 0.8 TXL
50
19

15326667
16M GT280 SLD
L M

16F GT280 SLD L M


15326908
-JVA -JVA
1911. R_ABS 1912. R_ABS
BLU DK/WHT GRN DK/WHT
TXL 19
0.8 50 0.8 TXL 19
50

A B A B A B A B A B A B

Rf Wheel Lf Wheel Rr Wheel Lr Wheel R Middle Wheel L Middle Wheel


whl_spd_sen 006 whl_spd_sen 006 whl_spd_sen 006 whl_spd_sen 006 whl_spd_sen 006 whl_spd_sen
UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA 006
15355466 15355466 12162852 12162852 12162852 12162852

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:59:46 am ORGANIZATION


Air Brakes (C7/8)
GMT560 04i X &JE4 h44044c 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 1 $IVEDWORK/h44044c__001 Friday, June 20, 2003 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H44044c_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-181
Brakes (C7/8) — Air
INTERIOR LIGHTING POWER DIST POWER DIST POWER DIST
Headlamp Illum Ip1 - Chassis Ip1 - Brake Uh - Abs1
10A 10A 40A
Page 8A-114A - 1 Page 8A-10A/B/C - 8 Page 8A-10A/B/C - 6 Page 8A-10A/B/C - 3

2509 TCS_LP 541 TCS_SW_P 441 EBC_IGN3_P EBC_P

E D -JVA
442. R_CHASSIS
RED
ILLUM Traction Cntrl Switch 3.0 TXL
50
19
15010302 003
DISABLE

5K FNA

LOW TRACTION
86 30
J1939
Air Brake Relay J1939
12177196 12193603 001 Page 8A-57A - 6
TELL TALE UPC FNA
Ttm - Trailer Abs
A C B F 12129716
Page 8A-86A - 1
&NW9 &NW9 85 87
1571. IP_EXTN832. IP_EXTN &NW9
BRN/WHT BLU LT 1808. IP_EXTN 2362 AIR_J-
WHT
0.5 TXL
50
7 0.5 TXL
50
7
0.5 TXL
50
7
250 AIR_BRK_G
15304908 ABS_MOD J1939
30F GTMXD J1939
750 TCS_G A6 A5 A4
Page 8A-57A - 6
A6 A5 A4 30M GTMXD &RQ3/U86
15326762 471. IP
832. IP &NW9
&NW9
WHT GND DIST
1571. BLU LT 1808. IP
&NW9
IP 0.5 TXL
50
7 Gnd Zone #2B/C
GND DIST WHT Page 8A-14A/B/C - 2
BRN/WHT 0.5 TXL 50
7
TXL 7 2361 AIR_J+
0.5
Gnd Zone #7A 0.5 TXL
50
7 50
-JVA
Page 8A- 14A/B/C - 9 15392708 2661. R_CHASSIS
40M GTMXD SLD PPL
C1 C2 C3 A3 3.0 TXL 19
50
C1 C2 C3 A3 40F GTMXD SLD
&NW9-JVA 15392710
832. R_CHASSIS
BLU LT SA2661
0.8 TXL
50
19
&RQ3/U86-JVA -JVA -JVA -JVA
471. R_CHASSIS 2661. R_CHASSIS 2661. R_CHASSIS 2661. R_CHASSIS
&NW9-JVA
1808. R_CHASSIS WHT PPL PPL PPL
&NW9-JVA 0.8 TXL 19 1.0 TXL 19 1.0 TXL 19 1.0 TXL 19
1571. R_CHASSIS WHT 50 50 50 50
BRN/WHT 0.8 TXL
50
19
0.8 TXL
50
19

J1-F2 J1-C2 J1-E3 J1-E2 J1-K3 J1-K2 J1-B1 J1-C3 J1-D3 J1-D2

TCS TRACTION LOW TRAILER BATT BATT BATT HI LOW SHIELD


ENGAGE/ OFF TRACTION ABS
DISABLE LAMP LAMP
J1939

EBC
BRK SW
J1587-A J1587-B GND C GND B GND A INPUT

J1-G2 J1-G3 J1-A3 J1-A2 J1-A1 J2-A2


-JVA -JVA -JVA -JVA
151. R_CHASSIS
151. R_CHASSIS151. R_CHASSIS 420. R_CHASSIS
BLK/WHT BLK/WHT BLK/WHT PPL
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 0.8 TXL
50
19

15392710
40F GTMXD SLD
SC151 C7
C7 40M GTMXD SLD
15392708

1921 SERIAL_1 1922 SERIAL_2 151 AIR_G


BRK_SWC-D
RPO LEGEND
420
(Page 5) JVA - ABS DELETE
NW9 - ELEC TRACTION CNTRL
DLC DLC GND DIST
U86 - TRAILER WIRING
Data Data Gnd Zone #1A
RQ3 - TRACTOR
Page 8A-50A - 1 Page 8A-50A - 1 Page 8A-14A/B/C - 7
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:59:46 am ORGANIZATION
Air Brakes (C7/8)
GMT560 04i X &JE4 h44044c 001 Prod 0 GMT560
Panel Set: 2 schematic sheet1 1 $IVEDWORK/h44044c__001 Friday, June 20, 2003 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H44044c_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-182
Brakes (C7/8) — Air
Air Trac Cntl Valve
Rr Tcs Modulator Lr Tcs Modulator
15022667 002 15022667 002 air_modul 005
FNA UPC
UPC FNA UPC FNA
15336024
12040977 12040977
1 2
A C B A C B
EXH BRAKE/RSTR
Exhaust Brake/Rstr Rly
Page 8A- 29A - 1

&NW9-JVA
2669. R_ABS
PNK/WHT
0.8 TXL
50
19
EXH_BRK_RLY

-JVA -JVA -JVA


1918. R_ABS 1919. R_ABS 1920. R_ABS -JVA -JVA -JVA &NW9-JVA
GRN LT/WHT PNK/BLK PPL 1913. R_ABS 1914. R_ABS 1915. R_ABS 2668. R_ABS
GRA/BLK BLU LT/BLK ORN PNK
2.0 TXL
50
19 2.0 TXL
50
19 2.0 TXL
50
19
2.0 TXL
50
19 2.0 TXL
50
19 2.0 TXL
50
19 0.8 TXL
50
19

15326908
16F GT280 SLD A C B D J K G E
A C B D J K E G
16M GT280 SLD
15326667

&NW9-JVA
2669. R_CHASSIS
PNK/WHT
TXL 19
0.8 50

-JVA -JVA -JVA -JVA -JVA -JVA &NW9-JVA &K40/NPE-JVA


1918. R_CHASSIS
1919. R_CHASSIS
1920. R_CHASSIS 1913. R_CHASSIS
1914. R_CHASSIS
1915. R_CHASSIS 2668. R_CHASSIS 2657. R_CHASSIS
GRN LT/WHT PNK/BLK PPL GRA/BLK BLU LT/BLK ORN PNK BLK
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19

J2-C1 J2-B1 J2-A1 J2-D1 J2-E1 J2-F1 J2-D2 J2-D3 J1-K1

RR RR RR LR LR LR AIR TRAC AIR TRAC ABS Air Abs


TCS MOD TCS MOD TCS MOD TCS MOD TCS MOD TCS MOD CNTRL VALVE CNTRL VALVE ACTIVE air_ebc 001
EXHAUST HOLD COMMON EXHAUST HOLD COMMON HI LOW
5K FNA

EBC
12034398
J2- 12040921

NOTE: NOTE:
Optional Air Trac Cntrl Valves: Optional EBC’s:
Part # UPC FNA
15012309 - C6,7,8H042; RQ3 15036465 5K 0075A
15012311 - C6,7,8H042; RQ2 15036466 5K
15041051 - C7,8H064; RQ2 15036467 5K 100A
15012300 - C6,7H064; RQ3

RPO LEGEND
JVA - ABS DELETE
NPE - EXHAUST RESTRICTOR
K40 - EXHAUST BRAKE
JE4 - AIR BRAKES
NW9 - ELEC TRACTION CNTRL

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:59:46 am ORGANIZATION


Air Brakes (C7/8)
GMT560 04i X &JE4 h44044c 001 Prod 0 GMT560
Panel Set: 3 schematic sheet1 1 $IVEDWORK/h44044c__001 Friday, June 20, 2003 Panel Set: 3

2005 Medium Duty C Series Electrical – Revised 09/05 H44044c_001_03


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-183
Brakes (C7/8) — Air

POWER DIST &RQ3/U86


Ip1 - Stop 140. IP
20A ORN
Page 8A-10A/B/C -2
1.0 TXL
50
19

BRK_SW_P
CAT ENGINE CNTLS
Ecu 12064998
Page 8A-20C - 8 8F MP280
H

&RQ3/U86 H 8M MP280
140. IP BRAKE_1 12066195
ORN
1.0 TXL 19 420
50 NC_CONT (Page 5)
SA140 &LG5
86. ENG &RQ3/U86
BRN 140. FTRAILER
TXL 19 ORN
0.8 50
-RQ3-U86 &RQ3/U86 1.0 TXL
50
19
140. IP 140. IP
ORN ORN
TXL 19 15392709
1.0 50 1.0 TXL
50
19
40M GTMXD SLD
B11

40F GTMXD SLD B11


POWER DIST 15392711 A
Ip1 - Brake
Page 8A-10A/B/C - 6
451 BR_SW_PPS
Trailer Stop Sw
15039102_trl
12K 2100A 001
10A 86.
&LG5
IP 12020599
BRN
441 TCC_P 0.8 TXL
50
19 B
CAT ENGINE CNTLS
Ecu 15304908
Page 8A-20C - 9 30F GTMXD
B8 B5 B14 B13 B6 B7
B8 B5 B14 B13 B6 B7 30M GTMXD &RQ3/U86
15326762 17. FTRAILER
WHT
1.0 TXL
50
19
&LG5 &LG5
140. XBDY 441. XBDY 451. XBDY 86. XBDY 420. XBDY 17. XBDY
ORN BRN BLK/WHT BRN PPL WHT
TXL 19
1.0 50 0.5 TXL 7 0.8 TXL 19 0.8 TXL 19 0.5 TXL 7 TXL 19
1.0 50
50 50 50 50

12066195
15326900 8M MP280
G
6F GT280
A C F E D B
G 8F MP280
A C F E D B 6M GT280 12064998
15326904

&RQ3/U86
&6.5:1 &6.5:1 &6.5:1 &6.5:1 &6.5:1 &6.5:1 17. IP
140. STOP_LP 441. STOP_LP 451. STOP_LP 86. STOP_LP 420. STOP_LP 17. STOP_LP &RQ3/U86
WHT
ORN BRN BLK/WHT BRN PPL WHT 17. IP
TXL 19 TXL 7 WHT 1.0 TXL 19
1.0 50 0.5 50 0.8 TXL
50
19 TXL 19
0.8 50 0.5 TXL
50
7 TXL 19
1.0 50 50
1.0 TXL
50
19

SA17
E C A

+ Brake Switch - 6.5:1 -RQ3-U86 &RQ3/U86


11516282 003 17. IP 17. IP
Note: Only contacts E & F are polarized.
WHT WHT
12E 1750A
- 1.0 TXL
50
19 1.0 TXL
50
19
12040551

F D B

BRAKE_ISO_P

RPO LEGEND
POWER DIST
RPO LEGEND Ip2 - Brake Iso U86 - TRAILER WIRING
3.1:1 - C5/6/7&JE3 Page 8A-10A/B/C - 5 RQ3 - TRACTOR
6.5:1 - C4&JE3 # C7/8&JE4 LG5 - CAT 7.2L L6 DIESEL ENG

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:59:46 am ORGANIZATION


Air Brakes (C7/8)
GMT560 04i X &JE4 h44044c 001 Prod 0 GMT560
Panel Set: 4 schematic sheet1 1 $IVEDWORK/h44044c__001 Friday, June 20, 2003 Panel Set: 4

2005 Medium Duty C Series Electrical – Revised 09/05 H44044c_001_04


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-184
Brakes (C7/8) — Air

BRAKE_1
POWER DIST
(Page 4) Ip1 - Chassis
Page 8A-10A/B/C - 8

10A

AIR_DRY_P
&LG5 &L18/LG4
420. IP 420. IP
PPL PPL 541. IP
BRN
0.5 TXL
50
7 TXL
0.5 50 7
TXL 7
0.5 50

BRK_SWC-D 15392708
40M GTMXD SLD
(Page 2) A1

&L18/LG4 A1 40F GTMXD SLD


420. IP 15392710
PPL
0.5 TXL
50
7
541. R_CHASSIS
BRN
SA420 TXL 19
0.8 50

Air Dryer Heater Sw


15012286 002
5G1B 1400A
&LG4 &L18
420. IP 420. IP
PPL PPL
0.5 TXL
50
7 TXL
0.5 50 7
12020599

15355480 B
30F GTMXD SLD
B8
B8 30M GTMXD SLD
15450272 350 AIR_DRY_G

TCC_ECU 420 TCC_PCM

GND DIST
Gnd Zone #3B
Page 8A-14A/B/C - 11
LG4 ENG CNTLS L18 ENG CNTLS
Ecu Pcm
Page 8A-20B - 8 Page 8A-20A - 4

RPO LEGEND
L18 - GMPT 8.1L V8 GAS ENG
LG4 - DURAMAX 7800 DIESEL ENG
LC8 - DURAMAX 7200 DIESEL ENG
LG5 - CAT 7.2L L6 DIESEL ENG

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:59:46 am ORGANIZATION


Air Brakes (C7/8)
GMT560 04i X &JE4 h44044c 001 Prod 0 GMT560
Panel Set: 5 schematic sheet1 1 $IVEDWORK/h44044c__001 Friday, June 20, 2003 Panel Set: 5

2005 Medium Duty C Series Electrical – Revised 09/05 H44044c_001_05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-185
Park Brake — Family 2
IP CLUSTER IP CLUSTER SEO - SCHWAN’S SEO - SCHWAN’S SEO - SCHWAN’S DRL
Park Brake Park Brake Seo-1 Relay Seo-2 Relay Seo-Switch Drl Module
Page 8A-81A - 1 Page 8A-81A - 1 Page 8A- 155A - 1 Page 8A- 155A -1 Page 8A-155A - 1 Page 8A- 102A - 1

SEO SEO SEO SEO -T62

P_BRK P_BRK_SEO SEO1_RLY SEO2_RLY SEO_ILLUM 1134 PRK_BRK_SW

&TAD &TAD &TAD &TAD


1134. IP 1134. IP 1134. IP 1134. IP
BLU LT BLU LT BLU LT BLU LT
TXL 7 0.5 TXL 7 TXL 7 0.5 TXL 7
=&FAM2&M74/MTX#&FAM2&SWN&UJA#&FAM2-T62=-TAD 0.5 50 50 0.5 50 50
1134. IP
BLU LT
0.5 TXL
50
7

=&FAM2&MWW/MWX&T62-SWN#&FAM2&MWW/MWX&T62-UJA
1134. IP
BLU LT
0.5 TXL
50
7
SA1134
=&FAM2&M74/MTX#&FAM2&SWN&UJA#&FAM2-T62
1134. IP
BLU LT
0.5 TXL
50
7

LCT

15332129
2F GT150
A
A 2M GT150
15332130

= &M74/MTX
1134. P_BRK 1134. IP
BLU LT BLU LT
0.5 TXL
50
7 0.5 TXL
50
7

A A

Park Brake Switch - Hydro Park Brake Switch - Foot


14074318 001 15973783 002
12J 8400A 12J 8400A

02977373 08911256
Orschelon Hand Brake
CASE
B
=
750. P_BRK
BLK
TXL 7
0.5 50

15332130
2M GT150
B
B 2F GT150
15332129

750. IP
BLK
0.5 TXL
50
7

P_BRK_G

RPO LEGEND
FOOT_G
T62 - DRL DELETE
SWN - SEO: SCHWAN’S GND DIST GND DIST
UJA - SEO: AUXILLARY SWITCHES Gnd Zone #7A Case Gnd
MWW/MWX - MANUAL TRANSMISSION Page 8A- 14A - 3 Page 8A- 14A - 5
M74/MTX - FAM 2 LCT

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:29:20 pm ORGANIZATION


Park Brake (Family 2)
GMT560 05 X &FAM2 h53046a 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 6 $IVEDWORK/h53046a__001 Wednesday, August 25, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53046a_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-186
Park Brake — Family 3 with DRL
03 560 000 JG PILOT B - INITIAL CREATION 30JA01 001
DRL IP CLUSTER SEO - SCHWAN’S SEO - SCHWAN’S SEO - COCA COLA 03 560 783 JG Update to I/P to Park Brake Inline 30JA01 001
Drl Module Park Brake Seo-1 Relay Seo-2 Relay Seo-2 Relay
Page 8A- 102A - 1 Page 8A-81A - 1 Page 8A-155A - 1 Page 8A- 155A - 1 Page 8A- 155B - 1

SEO SEO SEO

1134 PRK_BRK_SW P_BRK SEO1_RLY SEO2_RLY SEO2_RLY


&SWN&UJA &SWN&UJA &TNM
1134. IP 1134. IP 1134. IP
1134. IP BLU LT BLU LT BLU LT
BLU LT
0.5 TXL 7 TXL
0.5 50 7 0.5 TXL 7
0.5 TXL
50
7 50 50

SA1134

&JE3 &JE4

&JE3 &JE4
1134. IP 1134. IP
BLU LT BLU LT
0.5 TXL
50
7 TXL
0.5 50 7

15332129
2F GT150
A
A 2M GT150
15332130

=
1134. P_BRK
BLU LT
0.5 TXL
50
7

A
C
Park Brake Switch - Hydro
14074318 001 Prk Brk Sw - Air
12J 8400A 15039078 002
12J 8400A
02977373 12065402
Orschelon Hand Brake Closes at 5 psi
B D
=
750. P_BRK
BLK
TXL 7
0.5 50

15332130
2M GT150
B
B 2F GT150
15332129

&JE3 &JE4
750. IP 750. IP
BLK BLK
0.5 TXL
50
7 0.5 TXL
50
7

P_BRK_G

RPO LEGEND
GND DIST JE3 - HYDRAULIC BRAKES
Gnd Zone #7A JE4 - AIR BRAKES
Page 8A- 14A/B/C - 3 T62 - DRL DELETE

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:32:45 am ORGANIZATION


Park Brake
GMT560 05 X &FAM3 h53046b 001 Pilot B GMT560
Panel Set: 1 schematic sheet1 4 $IVEDWORK/h53046b__001 Thursday, January 22, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53046b_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-187
SIR

SDM
PASS BAG PASS BAG DRIV BAG DRIV BAG
DEPLOY LOOP DEPLOY LOOP DEPLOY LOOP DEPLOY LOOP
GND CLASS 2 HIGH LOW LOW HIGH

A18 A4 A3 A8 A7 A6

1751 SDM_G 1128 SDM_CL2

348. BDY 347. BDY


GND DIST STARR CONNECTOR GRN DK WHT
TXL 7
0.5 50 0.5 TXL 7
Gnd Zone #6 Sir 50
Page 8A- 14A/B/C - 5 Page 8A-55A - 1

Driver only Dual SIR

=&AJ3 =&AJ3 =&AK5 =&AK5


1403. BDY 1404. BDY 1403. BDY 1404. BDY
WHT/BLK GRN DK/WHT WHT/BLK GRN DK/WHT
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7

15326956
16M GT280
M N F G
M N F G 16F GT280
15326952
=&AK5 =&AK5
1403. IP 1404. IP 348. IP 347. IP
WHT/BLK GRN DK/WHT GRN DK WHT
TXL 7
0.5 50 TXL 7
0.5 50 TXL
0.5 50 7 0.5 TXL 7
50

B A A B B A
SHORTING BARS
Sir Resist Pack - 2 Ohm SHORTING BARS
2Ω sir_res_bag 001
UPC FNA
12162476 Pass Infl Restraint Str Col Asm - Drv Air Bag
infl_pass 002
SIR RESISTOR UPC FNA A 16824417 001
SHORTING BARS
2Ω Page 1 1A2R 0050A
4.7 k Ω Page 2

STEERING COLUMN
26062266 PAGE 8A-
IGNSW 010-1
CRUISE 034-1
HORN 040-1
12186989 SIR 047-2
WIPER 091-1
BEAMSW 100-1
TRNHZ 110-1
KEYMNDR 114-3

12186989
RPO LEGEND
AJ3 - DRIVER SIR
AK5 - DUAL SIR

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:37:16 am ORGANIZATION


Sir
GMT560 03 X &AJ3/AK5 h22047a 009 Prod 0 GMT560
Panel Set: 1 schematic sheet1 17 $IVEDWORK/h22047a__009 Thursday, August 8, 2002 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H22047a_009_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-188
SIR
03 560 000 TY PILOT B - INITIAL CREATION 27OC00 001
RPO LEGEND POWER DIST POWER DIST INTERIOR LIGHTING 03 560 805 JG Connector Updates 27OC00 001
AJ3 - DRIVER SIR Ip1 - Sir Ip1 - Sir Headlamp Sw - Radio Dimmer 03 560 818 JG Connector/Insulation/Strands Updates 22NO00 001
AK5 - DUAL SIR Page 8A-10A/B/C/D - 9 Page 8A-10A/B/C/D -9 Page 8A- 114A - 5 03 560 1228 JG Crew Cab design now match Regular Cab 02MY02 001

Family 2 Family 2
10A has Fuse
10A has Fuse

1139 SIR_OHM_P 1139 PSIR_P 1382 STEP_DIM

INTERIOR LIGHTING
Dimmer Signal Dist
Page 8A- 114A - 1
Driver only Dual SIR

Family 2
10A
has Fuse

8 PSIR_DIM

B C D

PSIR Defeat Switch


SIR RESISTOR 15036140 004
2 Ω Page 1 UPC FNA
4.7 k Ω Page 2 D ILLUM

Sir Resist Pack - 4pt7 Kohm


4.7 k Ω

sir_res_sw 001 Front Sensor


FNA UPC 16266885a 002
ON
1A2R 0115A
12162476

C 15356724
OFF
B A
15305286
E A F
1834. R_CHASSIS
2260. R_CHASSIS
POWER DIST YEL GRA
=&AK5 =&AK5 Ip1 - Sir 0.8 GXL 16 0.8 GXL 16
353. IP_EXTN 371. IP_EXTN 50 50
PNK TAN/BLK Page 8A-10A/B/C/D - 9
0.5 TXL
50
7 0.5 TXL
50
7
750 PSIR_G
Family 2 15392710
10A has Fuse 40F GTMXD SLD
15304908 B3 A7
30F GTMXD
A11 A10 1139 SDM_P B3 A7 40M GTMXD SLD
A11 A10 30M GTMXD GND DIST 15392708
15326762 Gnd Zone #7A
=&AK5 =&AK5
Page 8A-14A/B/C - 9
353. IP 371. IP 1834. IP 2260. IP
PNK TAN/BLK YEL GRA
TXL
0.5 50 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7
50 50 50

15326952
16F GT280 15326952
L K 16F GT280
J S
L K 16M GT280
15326956 J S 16M GT280
15326956
=&AJ3 =&AK5 =&AK5
353. BDY 353. BDY 371. BDY
PNK PNK TAN/BLK
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
1834. BDY 2260. BDY
YEL GRA
0.5 TXL
50
7 0.5 TXL
50
7

Driver only Dual SIR

A9 A10 A1 B5 B6

PASSENGER AUTOMATIC IGN 1 DRIVER DRIVER Airbag Module


PRESENCE N.O./ OCCUPANCY SATELLITE SATELLITE 16266745b 006
WARN LAMP SENSOR RTN 1A2R 0345A
SDM

15357038
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:37:16 am ORGANIZATION
Sir
GMT560 03 X &AJ3/AK5 h22047a 009 Prod 0 GMT560
Panel Set: 2 schematic sheet1 17 $IVEDWORK/h22047a__009 Thursday, August 8, 2002 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H22047a_009_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-189
Serial Data — Data Link Connector

AIR BRAKES AIR BRAKES DTC DTC


J1587-B J1587-A J1708- J1708+
Page 8A-44C - 2 Page 8A-44C - 2 Page 8A-55B - 1 Page 8A-55B - 1

SERIAL_2 SERIAL_1 DATA_LOW DATA_HI

750 DATA1_G 1451 DATA2_G

GND DIST GND DIST


CAT_MD-
Gnd Zone #7A Gnd Zone #4A x3
Page 8A-14A/B/C - 3 Page 8A-14A/B/C - 6 1922
(Page 2)
DLC+
1921
(Page 1)

STARR CONNECTOR RKE &JE4-JVA &JE4-JVA =&LG5#&JE4#&MWF =&LG5#&JE4#&MWF


1922. R_CHASSIS 1921. R_CHASSIS 1922. IP 1921. IP
Class 2 Rfa Module WHT/BLK TAN/BLK WHT/BLK TAN/BLK
Page 8A-55A - 1 Page 8A- 132A -1 TXL 19
0.8 50 TXL 19
0.8 50 0.5 TXL 7 TXL 7
0.5 50
50

15392710
40F GTMXD SLD
C5 C8 SA1922 SA1921 CAT_MD+
x3
1132 DLC_CL2 1455 KEYLESS C5 C8 1921
40M GTMXD SLD (Page 2)
15392708

1 2 3 4 5 6 7 8 &JE4 &JE4
1922. IP 1921. IP
16f M/P 150 Data Link Conn. WHT/BLK TAN/BLK
12110250 008 0.5 TXL
50
7 0.5 TXL
50
7

UPC FNA

15317575 AIR+ AIR+


1921 (Page 1)
9 10 11 12 13 14 15 16 (Page 1)

POWER DIST
Ip1 - Pwr Post
Page 8A-10A/B/C/D - 8
=&LG5#&JE4#&MWF =&LG5#&JE4#&MWF
Family 2 1922. IP 1921. IP
20A has Fuse WHT/BLK TAN/BLK
0.5 TXL
50
7 0.5 TXL
50
7

840 DLC_P

DLC+
(Page 1)

RPO LEGEND
LG5 - CAT 7.2L L6 DIESEL ENGINE
MWF - MD AUTO TRANS
JE4 - AIR BRAKES

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:54:29 am ORGANIZATION


Data Link Connector
GMT560 05 X h53050a 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 3 $IVEDWORK/h53050a__001 Tuesday, October 5, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53050a_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-190
Serial Data — Data Link Connector
04i 560 000 JG Beta - Initial Creation 02JA02 001
TRANSMISSION TRANSMISSION ENGINE CONTROLS ENGINE CONTROLS RPO LEGEND
J1708- J1708+ Ecu Ecu
LC8 - DURAMAX 7200 DIESEL ENG
Page 8A- 27B - 3 Page 8A- 27B - 3 Page 8A-20C - 2 Page 8A-20C - 2
LG4 - DURAMAX 7800 DIESEL ENG
LG5 - CAT 7.2L L6 DIESEL ENGINE
MWF MWF LG5 LG5 MWF - MD AUTO TRANS

1708- 1708+ J1587+ J1587-

ENGINE CONTROLS ENGINE CONTROLS TRANSMISSION TRANSMISSION


Ecu Ecu J1708- J1708+
&LG5&MWF &LG5&MWF &LG5&MWF &LG5&MWF Page 8A-20C - 2 Page 8A-20C - 2 Page 8A- 27B - 3 Page 8A- 27B - 3
1922. ENG 1921. ENG 1921. ENG 1922. ENG
WHT/BLK TAN/BLK TAN/BLK WHT/BLK
TXL 19
0.8 50 0.8 TXL 19 TXL 19
0.8 50 0.8 TXL 19
50 50 LG5 LG5 MWF MWF

J1587- J1587+ 1708- 1708+


SB1922 SB1921

&LG5&MWF &LG5&MWF &LG5-MWF &LG5-MWF &LG4&MWF &LG4&MWF


1922. ENG 1921. ENG 1922. ENG 1921. ENG 1922. ENG 1921. ENG
WHT/BLK TAN/BLK WHT/BLK TAN/BLK WHT/BLK TAN/BLK
TXL 19
0.8 50 0.8 TXL 19 TXL 19
0.8 50 TXL 19
0.8 50 TXL 19
0.8 50 0.8 TXL 19
50 50

CAT- CAT-
1922 (Page 2)
(Page 2)

15392709 15392709 15392709


40M GTMXD SLD 40M GTMXD SLD 40M GTMXD SLD
C2 B2 C2 B2 C2 B2
C2 B2 40F GTMXD SLD C2 B2 40F GTMXD SLD C2 B2 40F GTMXD SLD
15392711 15392711 15392711

&LG5&MWF &LG5-MWF &LG4&MWF


1922. IP 1922. IP 1922. IP
WHT/BLK WHT/BLK WHT/BLK
TXL 7
0.5 50 &LG5&MWF 0.5 TXL 7 &LG5-MWF TXL 7
0.5 50 &LG4&MWF
1921. IP 50 1921. IP 1921. IP
TAN/BLK TAN/BLK TAN/BLK
7 TXL 7 7
0.5 TXL
50 0.5 50 0.5 TXL
50

CAT_MD- CAT_MD- CAT_MD-


(Page 1) (Page 1) (Page 1)

CAT_MD+ CAT_MD+ CAT_MD+


(Page 1) (Page 1) (Page 1)

&LG5-MWF &LG4&MWF
&LG5&MWF

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:54:29 am ORGANIZATION


Data Link Connector
GMT560 05 X h53050a 001 Beta 0 GMT560
Panel Set: 2 schematic sheet1 3 $IVEDWORK/h53050a__001 Tuesday, October 5, 2004 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H53050a_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-191
Serial Data — Serial Data Link (Class 2)
RPO LEGEND
AJ3 - DRIVER SIR
AK5 - DUAL SIR
JE3 - HYDRAULIC BRAKES
L18 - GMPT 8.1L V8 GAS ENG
LG4 - ISUZU 7.8L L6 DIESEL ENG
LLY - ISUZU 6.6L V8 DIESEL ENG SERIAL DATA GATEWAY RADIO HYDRO BRAKES SIR TRANSMISSION
LG5 - CAT 7.2L L6 DIESEL ENG Class 2 Radio Ebc Sdm Tcm
M74/MTX - FAM 2 LCT Page 8A- 56A - 1 Page 8A-150A - 1 Page 8A-44A/B - 1 Page 8A- 47A - 1 Page 8A-27A - 1
MX4/MTW - FAM 3 LCT
UXZ
LCT
UE1- ONSTAR
NP8- ACTIVE TRANSFER CASE
2673 SDG_CL2 RADIO_CL2 HYDRO_CL2 SDM_CL2 LCT_CL2

&JE3 &AJ3/AK5 &LG5&MX4/MTW &LG4&MX4/MTW &L18/LLY&M74/MX4/MTX/MTW


1122. R_CHASSIS 1128. BDY 2470. ENG 2470. ENG 2470. ENG
BLU LT BLU DK YEL YEL YEL
TXL 19
0.8 50 0.5 TXL 7 TXL 19
0.8 50 TXL 19
0.8 50 0.8 TXL 19
50 50

15392710 15326956 15450272 15450272 15450272


40F GTMXD SLD 16M GT280 30M GTMXD SLD 30M GTMXD SLD 30M GTMXD SLD
R_CHASSIS A8 H BDY C6 ENG C6 ENG C6 ENG
IP IP IP IP IP
40M GTMXD SLD A8 H 16F GT280 C6 30F GTMXD SLD C6 30F GTMXD SLD C6 30F GTMXD SLD
15392708 15326952 15355480 15355480 15355480

&JE3 &AJ3/AK5 &LG5&MX4/MTW &LG4&MX4/MTW &L18/LLY&M74/MX4/MTX/MTW


1044. IP 1122. IP 1128. IP 2470. IP 2470. IP 2470. IP
ORN BLU LT BLU DK YEL YEL YEL
TXL
0.5 50 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7
50 50 50 50 50

C D E F J K

Datalink Splice Class2


star_conn 004
UPC FNA

12191216
A B G H L M

&NP1
1036. IP 1133. IP
GRA GRN DK/WHT
TXL
0.5 50 7 0.5 TWP 1
50 &UE1
1132. IP 1127.
PPL YEL
TXL
0.5 50 7 IP_CL2 0.5 TXL 7
50
IP

IP CLUSTER
Class 2
DLC_CL2 1049 ENG_CL2 Page 8A-81A - 2 CL2ATC ONSTAR_CL2 653 CHIME_CL2

DLC ENGINE CNTLS ACTIVE TRANSFER CASE ONSTAR CHIME MODULE


Class 2 Pcm/ Ecu 4WD ATC Mdl Onstar Module Chime Module
Page 8A-50A - 1 Page 8A-20A/B/D - 8 Page 8A- 38a - 01 Page 8A-85A -1 Page 8A- 76A - 1

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:41:16 am ORGANIZATION


Serial Data Link (Class 2)
GMT560 05 X h53055a 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 12 $IVEDWORK/h53055a__001 Tuesday, June 24, 2003 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53055a_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-192
Serial Data — Diagnostic Tool Connector

J1939 POWER DIST


J1939 Ip1 - Pwr Post
Page 8A- 57A/B - 1 Page 8A-10A/B/C/D - 8

Family 2
20A
has Fuse

2362 DTC_J- 840 SERIAL_P

J1939
J1939
Page 8A- 57A/B - 1

2361 DTC_J+

E D C B

Diagnostic Tool Conn


dtc 002
UPC FNA

BAT
J1708 + J1708 - IGN SENSE OEM USE RTN
15324337

F G H J A

=&LG4#&JE4#&MWF/M74/MX4/MTX/MTW
750. IP
BLK
MD TRANSMISSION 0.5 TXL
50
7
Tcm
Page 8A-27B - 2
1921 DATA_HI 553 MD_RTN

2655 MD_CL2
DLC MD TRANSMISSION
Pin 7 Tcm
Page 8A-50A - 1 Page 8A-27B -1

1922 DATA_LOW SERIAL_G

DLC GND DIST


Pin 15 Gnd Zone #7A
Page 8A-50A - 1 Page 8A-14A/B/C - 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:18:07 pm ORGANIZATION


Diagnostic Tool Connector
GMT560 05 X h53055b 001 Pilot B GMT560
Panel Set: 1 schematic sheet1 5 $IVEDWORK/h53055b__001 Friday, May 9, 2003 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53055b_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-193
Serial Data — Serial Data Gateway (LG5/JE4/MWF)
04i 560 1223 JG LG4 - Fuse Rating Update 26AU02 001

POWER DIST J1939


Ip1 - Trans J1939
Page 8A- 10A/B/C - 7 Page 8A-57A - 2

10A

1020 SDG_2_P 2362 SDG_J-

POWER DIST J1939


Uh - Pcm B J1939
Page 8A-10A/B/C - 7 Page 8A-57A -2

L18/LLY/LG5: 10A
LG4: 15A
440 SDG_1_P 2361 SDG_J+

A6 B6 A2 A1 B1

BATT IGN 0 HI LOW SHIELD Sdg Module


15016736 001
J1939 12F 0250A

SDG
GND CLASS 2
12110259
A4 A8

2673. IP
RED/WHT
TXL 7
0.5 50

1451 SDG_G SDG_CL2

GND DIST STARR CONNECTOR


Gnd Zone #4A Class 2
Page 8A-14A/B/C - 6 Page 8A-55A - 1

RPO LEGEND
LG5 - CAT 7.2L L6 DIESEL ENGINE
JE4 - AIR BRAKES
MWF - MD AUTO TRANS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:20:22 am ORGANIZATION


Serial Data Gateway
GMT560 04i X &LG5#&JE4#&MWF h44056a 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 4 $IVEDWORK/h44056a__001 Thursday, August 15, 2002 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H44056a_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-194
Serial Data — J1939 — (L18) 8.1L-Gas/NAPT — (LG4) 7.8L-Diesel/Duramax — (LG5) 7.2L CAT

DTC-
2362
(Page 1)

V8_IP_ENG- V8_IP_ENG+
DTC-
(Page 3) (Page 3)
(Page 1)
&L18&JE3&M74/MX4/MTX/MTW SDG- &L18&JE3&M74/MX4/MTX/MTW SDG+
2362. IP 2361. IP
GRN DK (Page 2) YEL (Page 2)
0.5 TXL
50
7 0.5 TXL
50
7

=&LG5#&JE4#&MWF =&LG5#&JE4#&MWF
2362. IP 2361. IP
GRN DK YEL
TXL
0.5 50 7 0.5 TXL 7
=&LG5#&JE4#&MWF/M74/MX4/MTX/MTW-LLY =&LG5#&JE4#&MWF/M74/MX4/MTX/MTW-LLY 50
2362. IP 2361. IP
GRN DK YEL
0.8 TXL
50
19 TXL
0.8 50 19

SB2362 SB2361

B A
=&LG5#&JE4#&MWF/M74/MX4/MTX/MTW-LLY
J1939 Terminator 2362. IP
GRN DK
15317010 002 0.5 TXL 7 =&LG5#&JE4#&MWF/M74/MX4/MTX/MTW-LLY
50 2361. IP
UPC FNA YEL
TXL 7
0.5 50

120 Ω

15324657
RPO LEGEND
DTC_J- DTC_J+ JE3- HYDRAULIC BRAKES
JE4 - AIR BRAKES
L18 - GMPT 8.1L V8 GAS ENGINE
LG5 - CAT 7.2L L6 DIESEL ENG
MWF - MD AUTO TRANS
DTC DTC M74 - LCT 1000 AUTO TRANS (FAM 2)
Dtc Dtc MX4 - LCT 2000 AUTO TRANS (FAM 3)
Page 8A-55B - 1 Page 8A-55B - 1 MTX - LCT 2200 AUTO TRANS (FAM 2)
MTW - LCT 2400 AUTO TRANS (FAM 3)
MWW/MWX - MANUAL TRANS
FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:54:50 am ORGANIZATION


J1939 (l18/Lg4/Lg5)
GMT560 05 X -LLY h53057a 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 12 $IVEDWORK/h53057a__001 Tuesday, October 5, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53057a_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-195
Serial Data — J1939 — (L18) 8.1L-Gas/NAPT — (LG4) 7.8L-Diesel/Duramax — (LG5) 7.2L CAT

SDG+
2361
(Page 1)
SDG-
2362
(Page 1)

C_IP_ENG- C_IP_ENG+
(Page 3) (Page 3)

&LG5 V8_IP_ENG- &LG5 V8_IP_ENG+


2362. IP 2361. IP
GRN DK (Page 3) YEL (Page 3)
TXL
0.5 50 7 TXL
0.5 50 7
&L18&JE4 L6_IP_ENG- &L18&JE4 L6_IP_ENG+
2362. IP 2361. IP
GRN DK (Page 3) YEL (Page 3)
0.5 TXL
50
7 0.5 TXL
50
7
&LG4 &LG4
2362. IP 2361. IP
GRN DK YEL
TXL
0.5 50 7 TXL
0.5 50 7

SD2362 SD2361

=&LG5#&JE4#&MWF =&LG5#&JE4#&MWF
2362. IP 2361. IP
GRN DK YEL
0.5 TXL
50
7 0.5 TXL
50
7

SDG_J- SDG_J+

SDG SDG
Sdg Sdg
Page 8A-56A -1 Page 8A-56A - 1
RPO LEGEND
L18 - GMPT 8.1L V8 GAS ENGINE
LG4 - DURAMAX 7800 DIESEL ENG
LG5 - CAT 7.2L L6 DIESEL ENG
JE4 - AIR BRAKES
MWF - MD AUTO TRANS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:54:50 am ORGANIZATION


J1939 (l18/Lg4/Lg5)
GMT560 05 X -LLY h53057a 001 Beta 0 GMT560
Panel Set: 2 schematic sheet1 12 $IVEDWORK/h53057a__001 Tuesday, October 5, 2004 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H53057a_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-196
Serial Data — J1939 — (L18) 8.1L-Gas/NAPT — (LG4) 7.8L-Diesel/Duramax — (LG5) 7.2L CAT
RPO LEGEND
V8_IP_ENG+
LG4 - DURAMAX 7800 DIESEL ENG FAM3 - FAMILY 3
2361 LG5 - CAT 7.2L L6 DIESEL ENG M74/MTX - FAM 2 LCT
(Page 2) L6_IP_ENG+
MWW/MWX - MANUAL TRANS MX4/MTW - FAM 3 LCT
2361 L18 - GMPT 8.1L V8 GAS ENGINE MWF - MD AUTO TRANS
V8_IP_ENG- (Page 2)
2362
(Page 2) L6_IP_ENG-
C_IP_ENG+
2362
(Page 2) 2361
(Page 2)

C_IP_ENG-
2362
(Page 2)

TCM+
2361
(Page 4)

15366099 BRAKE+
24F GTMXD SLD
C7 C6 (Page 5)

C7 C6 24M GTMXD SLD 2361. ENG


&L18&FAM3&MWW/MWX

15336173 YEL
0.8 TXL
50
19 15392711
40F GTMXD SLD
C9 C8
C9 C8 40M GTMXD SLD
15392709
15392711
40F GTMXD SLD
C9 C8
C9 C8 40M GTMXD SLD
15392709

TCM-

2362
(Page 4)

BRAKE-
(Page 5)
ECU+ ECU+
&L18&FAM3&MWW/MWX
2362. ENG (Page 4) (Page 4)
GRN DK
0.8 TXL
50
19 &LG4
2361. ENG
&LG5
2361. ENG
YEL YEL
0.8 TXL 19 ECU- 0.8 TXL 19 ECU-
50 50
(Page 4) (Page 4)

&LG4 &LG5
2362. ENG 2362. ENG
GRN DK GRN DK
0.8 TXL
50
19 0.8 TXL
50
19

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:54:50 am ORGANIZATION


J1939 (l18/Lg4/Lg5)
GMT560 05 X -LLY h53057a 001 Beta 0 GMT560
Panel Set: 3 schematic sheet1 12 $IVEDWORK/h53057a__001 Tuesday, October 5, 2004 Panel Set: 3

2005 Medium Duty C Series Electrical – Revised 09/05 H53057a_001_03


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-197
Serial Data — J1939 — (L18) 8.1L-Gas/NAPT — (LG4) 7.8L-Diesel/Duramax — (LG5) 7.2L CAT
RPO LEGEND

LG5 - CAT 7.2L L6 DIESEL ENG


MWF - MD AUTO TRANS
M74/MTX - FAM 2 LCT
MX4/MTW - FAM 3 LCT
MWW/MWX - MANUAL TRANS

BRAKE- ECU+
x2
(Page 5) 2361 TERMINATE+
(Page 3)
(Page 6)
&FAM3
2362. ENG ECU-
GRN DK x2 &FAM2&M74/MTX TCM+
2362
2361. ENG x3
0.8 TXL
50
19
YEL (Page 3)
(Page 3)
TCM- 0.8 TXL
50
19

x3 &L18&M74/MX4/MTX/MTW
(Page 3) 2361. ENG
BRAKE+ YEL
(Page 5) 0.8 TXL
50
19
TERMINATE-
&L18&M74/MX4/MTX/MTW
(Page 6)
2362. ENG
&FAM3
GRN DK 2361. ENG
0.8 TXL
50
19
YEL
&FAM2&M74/MTX 0.8 TXL 19
2362. ENG 50
GRN DK
TXL
0.8 50 19

SK2362 SK2361

&LG4 &LG5 &LG5 &LG4 &MWF &M74/MX4/MTX/MTW &M74/MX4/MTX/MTW &MWF


2362. ENG 2362. ENG 2361. ENG 2361. ENG 2361. ENG 2361. ENG 2362. ENG 2362. ENG
GRN DK GRN DK YEL YEL YEL YEL GRN DK GRN DK
TXL
0.8 50 19 0.8 TXL 19 TXL
0.8 50 19 TXL
0.8 50 19 0.8 TXL 19 0.8 TXL 19 TXL
0.8 50 19 0.8 TXL 19
50 50 50 50

ISU_ECU_J- CAT_ECU_J- CAT_ECU_J+ ISU_ECU_J+ MD_J+ LCT_J+ LCT_J- MD_J-

LG4 ENGINE CNTLS LG5 ENGINE CNTLS LG5 ENGINE CNTLS LG4 ENGINE CNTLS MD TRANSMISSION LCT TRANSMISSION LCT TRANSMISSION MD TRANSMISSION
Ecu Ecu Ecu Ecu Tcm Tcm Tcm Tcm
Page 8A-20B - 4 Page 8A-20C - 4 Page 8A-20C - 4 Page 8A-20B - 4 Page 8A- 27B/C - 2 Page 8A- 27A - 2 Page 8A- 27A - 2 Page 8A- 27B/C - 2

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:54:50 am ORGANIZATION


J1939 (l18/Lg4/Lg5)
GMT560 05 X -LLY h53057a 001 Beta 0 GMT560
Panel Set: 4 schematic sheet1 12 $IVEDWORK/h53057a__001 Tuesday, October 5, 2004 Panel Set: 4

2005 Medium Duty C Series Electrical – Revised 09/05 H53057a_001_04


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-198
Serial Data — J1939 — (L18) 8.1L-Gas/NAPT — (LG4) 7.8L-Diesel/Duramax — (LG5) 7.2L CAT

BRAKE+
x4
2361
(Page 3,4)

BRAKE-
x4
2362
(Page 3,4)

15450272 TERMINATE+
30M GTMXD SLD
C6 C5 (Page 6)
=&JE3&FAM3#&JE4&JVA
C6 C5 2361. R_CHASSIS AIR+
30F GTMXD SLD YEL
15355480 (Page 6)
0.8 TXL
50
19

&JE4-JVA
2361. R_CHASSIS
YEL
0.8 TXL
50
19

TERMINATE-
(Page 6)
=&JE3&FAM3#&JE4&JVA
2362. R_CHASSIS AIR-
GRN DK
0.8 TXL 19 (Page 6)
50
&JE4-JVA
2362. R_CHASSIS
GRN DK
0.8 TXL
50
19

RPO LEGEND
JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES
JVA - ABS DELETE

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:54:50 am ORGANIZATION


J1939 (l18/Lg4/Lg5)
GMT560 05 X -LLY h53057a 001 Beta 0 GMT560
Panel Set: 5 schematic sheet1 12 $IVEDWORK/h53057a__001 Tuesday, October 5, 2004 Panel Set: 5

2005 Medium Duty C Series Electrical – Revised 09/05 H53057a_001_05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-199
Serial Data — J1939 — (L18) 8.1L-Gas/NAPT — (LG4) 7.8L-Diesel/Duramax — (LG5) 7.2L CAT
04 560 000 JG Beta - Initial Creation 21AU01 001
03 560 1149 JG MTX replaces MTW (Fam 2) 12DE01 001

AIR+
2361
(Page 5)

AIR-
2362
(Page 5)

TERMINATE+
x3
2361
(Page 4,5,6)

TERMINATE-
x3
2362
TERMINATE- TERMINATE+ (Page 4,5,6)
(Page 6) (Page 6)

&JE4-JVA &JE4-JVA
2362. R_CHASSIS 2361. R_CHASSIS
GRN DK YEL
0.8 TXL
50
19 0.8 TXL
50
19

SU2362 SU2361

&JE4-JVA &JE4-JVA
2362. R_CHASSIS2361. R_CHASSIS
GRN DK YEL
0.8 TXL
50
19 0.8 TXL
50
19

B A

J1939 Terminator
15317010 002
UPC FNA
AIR_J- AIR_J+

AIR BRAKES AIR BRAKES


Ebc Ebc 120 Ω
Page 8A-44C - 2 Page 8A-44C - 2
15324657
RPO LEGEND
JE4 - AIR BRAKES
JVA - ABS DELETE

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:54:50 am ORGANIZATION


J1939 (l18/Lg4/Lg5)
GMT560 05 X -LLY h53057a 001 Beta 0 GMT560
Panel Set: 6 schematic sheet1 12 $IVEDWORK/h53057a__001 Tuesday, October 5, 2004 Panel Set: 6

2005 Medium Duty C Series Electrical – Revised 09/05 H53057a_001_06


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-200
Serial Data — J1939 — (LLY) 6.6L-Diesel/Duramax

DTC- DTC-
(Page 1) 2362
(Page 1)

TCM- TCM+
(Page 2) (Page 2)

&M74/MTX &M74/MTX
2362. ENG 2361. ENG
GRN DK YEL
TXL 19
0.8 50 TXL 19
0.8 50

SP2362 SP2361

&M74/MTX ISUZU-
2362. ENG &M74/MTX ISUZU+
GRN DK (Page 2)
2361. ENG
YEL (Page 2)
0.8 TXL
50
19
0.8 TXL
50
19
&M74/MTX &M74/MTX
&MWW/MWX 2362. ENG 2361. ENG
2362. ENG &MWW/MWX
GRN DK YEL
GRN DK 2361. ENG
TXL 19
0.8 50 0.8 TXL 19
YEL
0.8 TXL
50
19 50
0.8 TXL
50
19

15336173
24M GTMXD SLD
C7 C6
C7 C6 24F GTMXD SLD
15366099

&M74/MTX &M74/MTX
LB7_PCM_J- 2362. IP 2361. IP
LB7_PCM_J+ GRN DK YEL
0.5 TXL
50
7 0.5 TXL
50
7

ENGINE CNTLS
ENGINE CNTLS
Pcm
Pcm
Page 8A-20D - 4
Page 8A-20D - 4

DTC_J- DTC_J+

RPO LEGEND
M74 - LCT 1000 AUTO TRANS
DTC DTC
MTX - LCT 2200 AUTO TRANS
Dtc Dtc
MWW/MWX - MANUAL TRANS
Page 8A-55B - 1 Page 8A-55B - 1
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:20:39 am ORGANIZATION
J1939 (lly)
GMT560 04i X &LLY h44057b 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 12 $IVEDWORK/h44057b__001 Thursday, August 15, 2002 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H44057b_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-201
Serial Data — J1939 — (LLY) 6.6L-Diesel/Duramax
04 560 000 JG Beta - Initial Creation 21AU01 001
03 560 1149 JG MTX replaces MTW (Fam 2) 12DE01 001

ISUZU+
x2
2361
TCM+ (Page 1)
2361
(Page 1) ISUZU-
x2
2362
TCM- (Page 1)
2362
(Page 1)

15336173
ISUZU- ISUZU+ 24M GTMXD SLD
B1 C1
(Page 2) (Page 2)
B1 C1 ISUZU
24F GTMXD SLD
&M74/MTX &M74/MTX 15336174
2362. ENG 2361. ENG
GRN DK YEL
TXL
0.8 50 19 0.8 TXL 19
50
GRN DK YEL
TXL
0.75 50 19 0.75 TXL 19
50
ISUZU ISUZU
EDU-
(Page 2)
SM2362 SM2361
EDU-
GRN DK YEL
0.75 TXL 19 0.75 TXL 19 2362
50 50 (Page 2)
ISUZU ISUZU

SPLICE SPLICE

&M74/MTX &M74/MTX
2362. ENG 2361. ENG
GRN DK YEL
TXL
0.8 50 19 TXL
0.8 50 19

GRN DK YEL
TXL
0.75 50 19 TXL
0.75 50 19
ISUZU ISUZU
LCT_J- LCT_J+
GLOW_J- GLOW_J+ EDU_J- EDU_J+

LCT TRANSMISSION LCT TRANSMISSION


Tcm Tcm ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS
Page 8A- 27A - 2 Page 8A- 27A - 2 Glow Plug Cntls Glow Plug Cntls Edu Edu
Page 8A-20D - 0 Page 8A-20D - 0 Page 8A-20D - 4 Page 8A-20D - 4

Isuzu Supplied
RPO LEGEND
M74 - LCT 1000 AUTO TRANS
MTX - LCT 2200 AUTO TRANS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:20:39 am ORGANIZATION


J1939 (lly)
GMT560 04i X &LLY h44057b 001 Beta 0 GMT560
Panel Set: 2 schematic sheet1 12 $IVEDWORK/h44057b__001 Thursday, August 15, 2002 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H44057b_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-202
HVAC — Heater Only
POWER DIST INTERIOR LIGHTING
Ip1 - Htr/Ac Dimmer Signal Dist
Page 8A- 10A/B/C/D - 1 Page 8A- 114A - 1
POWER DIST POWER DIST
20A 10A Ip1 - Htr/Ac Ip1 - Htr/Ac
Page 8A-10A/B/C/D - 1 Page 8A- 10A/B/C/D - 1
141 HVAC_P 8 HVAC_DIM
Family 2 Family 2 Family 2 Family 2
20A 20A
has Fuse has Fuse has Fuse has Fuse

141 TEMP_CNTL_P 141 VAC_PUMP_P

J2-E J1-C 15392708


40M GTMXD SLD
B5
Hvac - Heater
09375805 001 B5 40F GTMXD SLD
1A2J 0225A 15392710
OFF SWITCH
MODE

MAX
NORM
B/L
VENT
HEAT
BLEND
DEF

FAN
SPEED

J1- 12129489 &FAM2


141. R_CHASSIS
&FAM3
141. R_CHASSIS
J2- 12064998 BRN BRN
1.0 TXL
50
19 1.0 TXL
50
19
J2-G J1-A J2-A J2-B J2-C J2-D J2-F J1-B
733. IP
BLU LT 15326640 15326915
TXL
0.8 50 19 6M GT280 SLD 12M GT280 SLD
B F
12040953
Conn 6F MIC/P 100
12040953
Conn 6F MIC/P 100 B 6F GT280 SLD F 12F GT280 SLD
8 10 15326636 15326910
8 10
Conn 6M MIC/P 100 Conn 6M MIC/P 100
12040952 12040952 &FAM2 &FAM3
450 HVAC_G 141. ENG_FAN 141. ENG_FAN
POWER DIST BRN BRN
TXL 19
1.0 50 1.0 TXL 19
Maxi - Hvac 50
119. IP 60. IP 63. IP 72. IP 52. IP 733. AUX HTR
Page 8A-10A/B/C/D - 2 WHT YEL TAN BLU LT ORN BLU LT 141. AUX HTR
BRN
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
190.8 TXL
50
19
TXL 19
GND DIST 1.0 50
50A Gnd Zone #4B
8 Page 8A-14A/B/C - 5 10
HVAC_MTR_P

Temperature Motor
temp_mtr 003
542. IP
SERVO AMP UPC FNA B
RED
5.0 TXL
50
19
Vacuum Pump
M M 15751278 001
1A2J FNA
A E D F B 12040953 12052641
7 A
Blower Motor Relay BATT LOW M1 M2 HI
blower_mtr_rly 003
UPC FNA 450. AUX HTR
BLK
TXL 19
0.8 50
THERMAL LIMITERS
M
12040952
GND Conn 6M MIC/P 100
12160746 7
7
C Conn 6F MIC/P 100
12040953

450 BLWR_RLY_G 450 TEMP_CNTL_G 350 VAC_PUMP_G

GND DIST GND DIST GND DIST


Gnd Zone #4B Gnd Zone #4B Gnd Zone #3B
Page 8A- 14A/B/C - 5 Page 8A-14A/B/C - 5 Page 8A- 14A/B/C - 11

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:19:54 pm ORGANIZATION


HVAC (Heater Only)
GMT560 05 X h53060a 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 2 $IVEDWORK/h53060a__001 Friday, September 24, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53060a_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-203
HVAC — Active — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
POWER DIST INTERIOR LIGHTING
Ip1 - Htr/Ac Dimmer Signal Dist
Page 8A-10A/D - 1 Page 8A- 114A - 1

20A 10A
has Fuse
POWER DIST
POWER DIST
Ip1 - Htr/Ac
141 HVAC_P 8 HVAC_DIM Ip1 - Htr/Ac
Page 8A-10A/D - 1
Page 8A-10A/D - 1

Family 2 Family 2 20A Family 2 Family 2


has Fuse has Fuse
20A has Fuse

141 TEMP_CNTL_P
141 VAC_PUMP_P

J2-E J1-C

IGN3 ILLUM Hvac - Ac


16238445 003 15392708
1A2J 0225A 40M GTMXD SLD
B5
OFF SWITCH
MODE

B5 40F GTMXD SLD


15392710
MAX
NORM
B/L
VENT
HEAT
BLEND
DEF

OFF
MAX
NORM
B/L
VENT
HEAT
BLEND
DEF

FAN
SPEED

AC REQ LOW M1 M2 HI TEMP GND


J1- 12129489
J2- 12064998 &FAM2
141. R_CHASSIS
&FAM3
141. R_CHASSIS
BRN BRN
J2-H J1-A J2-G J2-A J2-B J2-C J2-D J2-F J1-B 1.0 TXL 19 TXL 19
1.0 50
50
733. IP
BLU LT
TXL
0.8 50 19 15326640 15326915
6M GT280 SLD 12M GT280 SLD
12040953 12040953
B F
Conn 6F MIC/P 100 Conn 6F MIC/P 100
8 10 B 6F GT280 SLD F 12F GT280 SLD
8 10 15326636 15326910
Conn 6M MIC/P 100 Conn 6M MIC/P 100
12040952 12040952
450 HVAC_G
&FAM2 &FAM3
POWER DIST 141. ENG_FAN 141. ENG_FAN
Maxi - Hvac BRN BRN
119. IP 60. IP 63. IP 72. IP 52. IP 733. AUX HTR 1.0 TXL 19 1.0 TXL 19
Page 8A- 10A/D -2 WHT YEL TAN BLU LT ORN BLU LT 141. AUX HTR 50 50
BRN
1.0 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19 TXL
1.0 50 19 1.0 TXL
50
19 0.8 TXL 19
50
GND DIST 1.0 TXL
50
19
50A Gnd Zone #4B
Page 8A-14A - 5
8 10
HVAC_MTR_P
AC_REQ Temperature Motor
INPUT IGN
66 temp_mtr 003
542. IP (Page 2) SERVO AMP UPC FNA B
RED
5.0 TXL
50
19
Vacuum Pump
M M 15751278 001
1A2J FNA
GND
A E D F B 12040953 12052641
7 A
Blower Motor Relay BATT LOW M1 M2 HI
blower_mtr_rly 003
UPC FNA 450. AUX HTR
BLK
THERMAL LIMITERS 0.8 TXL
50
19

M
12040952
GND Conn 6M MIC/P 100
12160746 7
7
C Conn 6F MIC/P 100
12040953

450 BLWR_RLY_G 450 TEMP_CNTL_G 350 VAC_PUMP_G

GND DIST GND DIST GND DIST


Gnd Zone #4B Gnd Zone #4B Gnd Zone #3B
Page 8A-14A - 5 Page 8A- 14A - 5 Page 8A- 14A - 11

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:19:19 pm ORGANIZATION


HVAC (Active L18/LLY)
GMT560 03 X &L18/LLY h53065a 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 1 $IVEDWORK/h53065a__001 Friday, September 24, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53065a_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-204
HVAC — Active — (L18) 8.1L-Gas/NAPT — (LLY) 6.6L-Diesel/Duramax
ENGINE CNTLS POWER DIST POWER DIST
Pcm Ip1 - Brake Uh - A/C Comp
AC_REQ
Page 8A- 20A/D - 11 Page 8A-10A/D - 6 Page 8A-10A/D - 4
(Page 1)
Family 2
10A has Fuse
10A

603 PCM_LO_AC 441 HVAC_R_P 1240 HVAC_RLYA_P


66. IP
GRN LT
0.8 TXL
50
19

15355480
30F GTMXD SLD 15326835
B3
8F GT150 SLD
B
B3 30M GTMXD SLD
15450272 B 8M GT150 SLD
15326840
1240. AC
66. ENG ORN
GRN LT TXL 19
0.8 50
0.8 TXL
50
19

86 30
15326835
8F GT150 SLD Ac Enable Rly
F C 12193603 001
UPC FNA
F C 8M GT150 SLD
15326840 12129716
85 87

459. AC 59. AC
GRN DK/WHT GRN DK
TXL 19
0.8 50 TXL
0.8 50 19

15326840 SA59
66. AC 603. AC 8M GT150 SLD
GRN LT GRN DK H
0.8 TXL 19 TXL 19
0.8 50
50 H 8F GT150 SLD
15326835

459 AC_ENABLE_A
B
&FAM3 &FAM2
59. AC 59. AC 59. AC
High Pressure Sw GRN DK GRN DK GRN DK
TXL
0.8 50 19 TXL
0.8 50 19 TXL
0.8 50 19
NORMAL = CLOSED
OPENS AT 430 (+/-20) PSI hi_press_sw 003
CLOSES AT 200 (+/-50) PSI
UPC FNA ENGINE CNTLS
12162443 Pcm
B B B B
A Page 8A- 20A/D - 11

Low Pressure Sw Ac Clutch - Fam 3 Ac Clutch - Fam 2 Diode


Normal = Open
Closes at 22-32 PSI
52466358 005 ac_clutch_f3 002 ac_clutch_f2 002 diode 002
Opens at 2-9 PSI UPC FNA UPC FNA UPC FNA
UPC FNA
12052644 AED05021-100
12052643 12162017
A A
A A
250. AC &FAM3 &FAM2
762. AC BLK 250. AC 250. AC 250. AC
GRN DK/WHT TXL 19 BLK BLK BLK
TXL 19 0.8 50
0.8 50 0.8 TXL
50
19 TXL
0.8 50 19 0.8 TXL
50
19

15326840
8M GT150 SLD
A
A SD250
8F GT150 SLD
15326835

762 PCM_HI_AC 250 CLUTCH_G

ENGINE CNTLS GND DIST


Pcm Gnd Zone #2B
Page 8A- 20A/D - 11 Page 8A-14A - 2
RPO LEGEND
FAM2 - FAMILY 2
FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:19:19 pm ORGANIZATION


HVAC (Active L18/LLY)
GMT560 03 X &L18/LLY h53065a 001 Prod 0 GMT560
Panel Set: 2 schematic sheet1 1 $IVEDWORK/h53065a__001 Friday, September 24, 2004 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H53065a_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-205
HVAC — Passive — (LG4) 7.8L-Diesel/Duramax — (LG5) 7.2L CAT

POWER DIST INTERIOR LIGHTING


POWER DIST
Ip1 - Htr/Ac Dimmer Signal Dist
POWER DIST Ip1 - Htr/Ac
Page 8A-10B/C - 1 Page 8A- 114A - 1
Ip1 - Htr/Ac Page 8A-10B/C - 1
Page 8A-10B/C - 1
20A 10A 20A
20A
141 HVAC_P 8 HVAC_DIM
141 VAC_PUMP_P
141 TEMP_CNTL_P

J2-E J1-C

IGN3 ILLUM Hvac - Ac


16238445 003 15392708
1A2J 0025A 40M GTMXD SLD
B5
OFF SWITCH
MODE

B5 40F GTMXD SLD


15392710
MAX
NORM
B/L
VENT
HEAT
BLEND
DEF

OFF
MAX
NORM
B/L
VENT
HEAT
BLEND
DEF

FAN
SPEED 141. R_CHASSIS
BRN
TXL 19
1.0 50
J1- 12129489
AC REQ LOW M1 M2 HI TEMP GND
J2- 12064998
J2-H J1-A J2-G J2-A J2-B J2-C J2-D J2-F J1-B
15326915
733. IP 12M GT280 SLD
BLU LT F
0.8 TXL 19
50 F 12F GT280 SLD
12040953 12040953 15326910
Conn 6F MIC/P 100 Conn 6F MIC/P 100
8 10
8 10
Conn 6M MIC/P 100 Conn 6M MIC/P 100
12040952 12040952
450 HVAC_G
POWER DIST
Maxi - Hvac
119. IP 60. IP 63. IP 72. IP 52. IP 733. AUX HTR 141. ENG_FAN
Page 8A- 10B/C - 2 WHT YEL TAN BLU LT ORN BLU LT 141. AUX HTR BRN
BRN
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 TXL 19 0.8
1.0 50 TXL 19
50 1.0 TXL 19
GND DIST 1.0 TXL
50
19 50
50A Gnd Zone #4B
Page 8A-14B/C - 5
HVAC_MTR_P
8 10

AC_REQ Temperature Motor


INPUT IGN
66 temp_mtr 003
542. IP (Page 2) UPC FNA B
RED SERVO AMP
5.0 TXL
50
19
Vacuum Pump
M M 15751278 001
1A2J FNA
GND
12040953 12052641
A E D F B
7 A
Blower Motor Relay BATT LOW M1 M2 HI
blower_mtr_rly 003
UPC FNA 450. AUX HTR
BLK
TXL 19
0.8 50
THERMAL LIMITERS
M
12040952
GND Conn 6M MIC/P 100
12160746 7
7
C Conn 6F MIC/P 100
12040953

450 BLWR_RLY_G 450 TEMP_CNTL_G 350 VAC_PUMP_G

GND DIST GND DIST GND DIST


Gnd Zone #4B Gnd Zone #4B Gnd Zone #3B
Page 8A-14B/C - 5 Page 8A- 14B/C - 5 Page 8A-14B/C - 11

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:23:25 pm ORGANIZATION


HVAC (Passive LG4/LG5)
GMT560 05 X &LG4/LG5 h53065b 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 1 $IVEDWORK/h53065b__001 Friday, September 24, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53065b_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-206
HVAC — Passive — (LG4) 7.8L-Diesel/Duramax — (LG5) 7.2L CAT
AC_REQ
POWER DIST
(Page 1) Uh - Ac Comp
Page 8A-10B/C - 4

10A

66. IP 1240 HVAC_RLYB_P


GRN LT
0.8 TXL
50
19

15355480 15326815
30F GTMXD SLD 4F GT150 SLD
B3 B

30M GTMXD SLD


B3 B 4M GT150 SLD
15450272 15326820

66. ENG 1240. AC


GRN LT ORN
0.8 TXL
50
19 TXL
0.8 50 19

15326815
4F GT150 SLD
A
A 4M GT150 SLD
15326820

86 30
66. AC
GRN LT AC Enable Rly
0.8 TXL
50
19
12193603 001
UPC FNA
12129716
A 85 87
High Pressure Sw
59. AC
NORMAL = CLOSED
OPENS AT 430 (+/-20) PSI hi_press_sw 003 GRN DK
CLOSES AT 200 (+/-50) PSI
UPC FNA 0.8 TXL 19
50
12162443
B SA59

459. AC 459. AC 603. AC 59. AC 59. AC


GRN DK/WHT GRN DK/WHT GRN DK GRN DK GRN DK
0.8 TXL
50
19 TXL 19
1.0 50 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19

B
SA459 NORMAL = OPEN
CUT OUT AT TBD PSI A B
CUT IN AT TBD PSI

Low Pressure Sw Ac Clutch - Fam 3 Diode


459. AC 52466358 005 ac_clutch_f3 002 diode 002
GRN DK/WHT FNA UPC UPC FNA UPC FNA
TXL 19
1.0 50 12052644 12052643 AED05021-100
B A
A
15326820 250. AC 250. AC 250. AC
4M GT150 SLD BLK BLK BLK
D 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
50 50 50
D 4F GT150 SLD
15326815 SD250

459 AC_ENABLE_B 250 CLUTCH_G

RPO LEGEND
ENGINE CNTLS GND DIST LC8 - DURAMAX 7200 DIESEL ENG
Ecu Gnd Zone #2B/C LG4 - DURAMAX 7800 DIESEL ENG
Page 8A- 20B/C - 4 Page 8A- 14B/C - 2
LG5 - CAT 7.2L L6 DIESEL ENG

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:23:25 pm ORGANIZATION


HVAC (Passive LG4/LG5)
GMT560 05 X &LG4/LG5 h53065b 001 Beta 0 GMT560
Panel Set: 2 schematic sheet1 1 $IVEDWORK/h53065b__001 Friday, September 24, 2004 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H53065b_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-207
HVAC — Rear Heater (Crew Cab)
03 560 000 JG PILOT B - INITIAL CREATION 21NO00 001
03 560 818 JG Inline and Gauge Update 21NO00 001
INTERIOR LIGHTING POWER DIST POWER DIST 03 560 983 JG RPO Update 10AP01 001
Dimmer Signal Dist Ip1 - Htr/Ac Ip1 - Pwr Accy
Page 8A- 114A - 1 Page 8A- 10A/B/C/D - 1 Page 8A-10A/B/C/D - 7

Family 2 Family 2
10A has Fuse
20A has Fuse
20A

8 R_HVAC_DIM 141 R_HTR_RLY_P 540 R_HVAC_P

12129490
3M MP280
B A C
B A C 3F MP280
12129489

8. BDY 141. BDY 540. BDY


GRA BRN ORN
TXL 7
0.5 50 TXL 19
1.0 50 1.0 TXL 19
50

86 30
Rear Heater Relay
12193603 001
UPC FNA
12129716
85 87

550 R_HTR_RLY_G 1923. BDY


ORN
GND DIST 1.0 TXL
50
19

Gnd Zone #5
Page 8A- 14A/B/C - 12
H G

ILLUM
Rear Heater Switch
MODE SWITCH
rear_htr 001
UPC FNA
REAR

REAR
HIGH

HIGH
LOW

LOW
MED

MED
OFF

OFF
12162066
E D F B A C

1926. BDY 1925. BDY 1924. BDY


BLU DK RED WHT
1.0 TXL
50
19 1.0 TXL
50
19 TXL 19
1.0 50

C A B
1172. BDY 1596. BDY
YEL GRA/BLK
Resistor Module 2.0 TXL
50
19 TXL 19
1.0 50
rear_htr_resist 001 THERMAL THERMAL
CUT-OUT CUT-OUT
UPC FNA
12077384 J1-A A
Rear Heater Motor
rear_htr_mtr 001 Water Valve Solenoid
UPC FNA M water_valve 001
UPC FNA
J1- 12040673
J2- 12004267 12052641
J2-A B

550 R_HVAC_G 550 R_HTR_MTR_G 550 WATER_VAL_G

GND DIST GND DIST GND DIST


Gnd Zone #5 Gnd Zone #5 Gnd Zone #5
Page 8A- 14A/B/C - 12 Page 8A- 14A/B/C - 12 Page 8A-14A/B/C - 12
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:59:51 am ORGANIZATION
Rear Heater (Crew Cab)
GMT560 03 X &C36 h22066a 003 Prod 0 GMT560
Panel Set: 1 schematic sheet1 38 $IVEDWORK/h22066a__003 Thursday, August 8, 2002 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H22066a_003_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-208
Chime
03 560 000 TY PILOT B - INITIAL CREATION 27NO00 001
03 560 000 TY ADDED FAM2 NOTE. 27NO00 001

STAR CONNECTOR POWER DIST


Class 2 Ip1 - Radio/Chime
Page 8A-55A - 1 Page 8A- 10A/B/C/D - 2

Family 2
15A has Fuse

CHIME_CL2 1140 CHIME_P

653. IP
BLU DK/WHT
0.5 TXL
50
7

A1 A2 B1

CLASS 2A CLASS 2B BATT


Chime Module
15750622 001
12J 8335A

ELECTRONICS

INTERNAL
SPEAKER GND
12110088
A12

750 CHIME_G

GND DIST
Gnd Zone #7A
Page 8A-14A/B/C - 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:24:31 am ORGANIZATION


Chime
GMT560 03 X &UXZ h22076a 008 Prod 0 GMT560
Panel Set: 1 schematic sheet1 58 $IVEDWORK/h22076a__008 Tuesday, August 13, 2002 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H22076a_008_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-209
Displays — Instrument Panel Cluster

IGN1

GND

TACHOMETER SPEEDOMETER

- +

VOLT OIL FUEL


TEMP

INSTRUMENT CLUSTER LOGIC

SIGNAL PARK KEY DOOR LO AIR


GND BRAKE MINDER AJAR TACHOMETER (SES) MIL PRESS SW DRL 4KPPM

B15 B10 B7 B8 B13 A13 B12 B11 B14

&JE4 -T62
2662. IP 592. IP
GRN DK/WHT GRN LT/BLK
1451 IP_SIGNAL_G 80 KEY_MIND 121 TACH 0.5 TXL 7 0.5 TXL 7 817 PRIM_PPM
50 50

15392708
40M GTMXD SLD
GND DIST C4
INTERIOR LIGHTING ENG CNTLS ENG CNTLS
Gnd Zone #4A Key Minder Sw Pcm/Ecu C4 Pcm/Ecu
40F GTMXD SLD
Page 8A- 14A/B/C - 6 Page 8A- 114A - 3 Page 8A- 20A/D-5 15392710 Page 8A- 20A/D-5
20B/C-3 20B/C-3
&TAD
1134. IP 746 DOOR_OPEN 419 MAL_IND_LP IPC_DRL
BLU LT
TXL
0.5 50 7
&JE4
2662. R_CHASSIS
1134 P_BRK GRN DK/WHT
0.8 TXL
50
19
INTERIOR LIGHTING ENGINE CNTLS DRL
Door Jamb Sw Pcm/Ecu Drl Mdl
A Page 8A- 114A - 3 Page 8A- 20A/D-5 Page 8A- 102A - 1
AED05021 20B/C-3 SA2662
PARK BRAKE
UPC FNA
Park Brake Sw
Page 8A- 46A/B - 1 diode 002
Diode &JE4 &JE4
2662. R_CHASSIS 2662. R_CHASSIS
B GRN DK/WHT GRN DK/WHT
0.8 TXL
50
19 0.8 TXL
50
19

D D
Lo Air Alarm Sw - Secondary Lo Air Alarm Sw - Primary
15039099 001 15039099 001
12J 2630A 12J 2630A
12065402 12065402
1134 P_BRK_SEO
C C

350 AIR_SW_G 350 AIR_PR_SW_G

PARK BRAKE
Park Brake Sw
RPO LEGEND Page 8A-46A - 1
GND DIST GND DIST
JE4 - AIR BRAKES Gnd Zone #3B Gnd Zone #3B
T62 - DRL DELETE Page 8A- 14A/B/C - 8 Page 8A- 14A/B/C - 11

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:28:08 pm ORGANIZATION


Instrument Panel Cluster
GMT560 05 X h53081a 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 3 $IVEDWORK/h53081a__001 Wednesday, August 25, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53081a_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-210
Displays — Instrument Panel Cluster
03 560 000 TY PILOT B - INITIAL CREATION 07SE00 001
03 560 000 TY Remove Park Brk from DRL Telltale 07SE00 001
03 560 000 TY ADDED FAM2 NOTE. 27NO00 001

POWER DIST POWER DIST STAR CONNECTOR EXTERIOR LIGHTING INTERIOR LIGHTING INTERIOR LIGHTING
Ip1 - Trans Ip1 - Ign4 Class 2 Turn/Haz Sw Headlamp Sw - Radio Dimmer Dimmer Signal Dist
Page 8A-10A/B/C/D - 7 Page 8A-10A/B/C/D - 7 Page 8A-55A - 1 Page 8A-110A - 1 Page 8A-114A - 5 Page 8A- 114A - 1

Family 2 Family 2 Family 2


10A has Fuse
20A has Fuse
10A has Fuse

1020 IPC_IGN_P 43 IGNSW_D2_P 1036 IP_CL2 14 LT_TURN_HAZ 1382 PARADE 8 IPC_DIM

POWER DIST EXTERIOR LIGHTING HEADLAMPS EXTERIOR LIGHTING POWER DIST


Ip1 - Radio/Chime Head Lamp Sw High Beam Lps Turn/Haz Sw Ip1 - Gauges
Page 8A-10A/B/C/D - 2 Page 8A-110A - 5 Page 8A-100A/B - 1 Page 8A- 110A - 1 Page 8A-10A/B/C/D - 6

Family 2 Family 2
15A 10A
has Fuse has Fuse

1140 IPC1_P 9 PARK_LAMP 11 IP_HI_BEAM 15 RT_TURN_HAZ 39 IPC_IGN1_P

B5 A4 B6 B9 A15 A11 A10 A7 A14 A12 A9

IGN0 BATT ACCY PARK CLASS 2 HIGH LEFT RIGHT PARADE IGN1 DIMMER Ip Cluster
LAMPS BEAMS TURN TURN MODE cluster_asm_ip 007
UPC FNA

INSTRUMENT CLUSTER LOGIC

SERVICE ENG SOON


REDUCED ENG PWR

RIGHT TURN
ENG OVERSPEED

HIGH BEAM
CHECK GAUGES

LEFT TURN
LOW OIL LEVEL
LOW COOLANT

CHANGE OIL

SEAT BELT
BATTERY
LOW AIR
SPARE 1

SPARE 2

AIR BAG

BRAKE
ABS

DRL
IGN1

PWR GND
12065803
A8

750 IP_PWR_G

GND DIST
Gnd Zone #7A
Page 8A- 14A/B/C - 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:28:08 pm ORGANIZATION


Instrument Panel Cluster
GMT560 05 X h53081a 001 Prod 0 GMT560
Panel Set: 2 schematic sheet1 3 $IVEDWORK/h53081a__001 Wednesday, August 25, 2004 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H53081a_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-211
Displays — Tell Tale Gauges
RPO LEGEND
JE4 - AIR BRAKES POWER DIST EXHAUST BRAKE
LG5 - CAT 7.2L L6 DIESEL ENG Ip1 - Guages Exhaust Brake Rly
Page 8A-10A/B/C/D -6 Page 8A-29A - 1

Family 2
10A has Fuse

39 TELLTALE_P 1962 EXH_TT

B6 A11

IGN1 EXHAUST Telltale Module


telltale_mdl 005
UPC FNA

WAIT LOW
INTAKE WATER CHECK TRAILER WASHER AUX DIFFRNTL FUEL EXHAUST
SPARE 1 SPARE 2 SPARE 3 SPARE 4 HTR SPARE 5 IN FUEL BATTERY TRANS ABS FLUID BRAKE LOCK SPARE 6 FILTER GND
12110206
B11 B9 A8 B7 B3 A7 A9 B4 B8 B10 A5 A4 B5 A6 A3 A10

750 EXH_TT_G

1998. IP
&LG5
185. IP 2659. IP
&JE4 GND DIST
BLU LT TAN GRN LT Gnd Zone #7A
0.5 TXL
50
7 TXL
0.5 50 7 TXL
0.5 50 7 Page 8A- 14A/B/C - 3

Rear Diff PSI Sw


15039102_dif 002
4A1 3250A
12020599
B

508 WIF 1234 CHECK_T LOW_WASH 750 DIFF_LK_G

HTD FUEL/WIF TRANSMISSION WIPERS GND DIST


Water In Fuel Snsr Tcm Low Washer Fluid Sw Gnd Zone #7A
Page 8A-23B/C/D - 1 Page 8A- 27A/B/C - 2 Page 8A- 91A - 1 Page 8A-14A/B/C - 3

HTR_RLY 507 INTAKE_HTR 25 L_TERM_TTM 471 ABS_MOD 2769 AUX_ABS

LG5 LB7/ LG4/ JE4 JE3


LG4 LG5

CAT ENG CNTLS ISUZU ENG CNTLS STARTING & CHARGING AIR BRAKES HYDRO BRAKES
Ecu Pcm/Ecu Generator Asm Trailer Abs Mod Auxilary Brake
Page 8A- 20C-1 Page 8A- 20D-9 , 20B-4 Page 8A- 30B/C - 2 Page 8A-44C -2 Page 8A- 44B - 1

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:50:27 am ORGANIZATION


Tell Tale Module & Gauges
GMT560 03 X h44086a 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 8 $IVEDWORK/h44086a__001 Monday, November 11, 2002 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H44086a_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-212
Displays — Tell Tale Gauges
03 560 000 TY PILOT B - INITIAL CREATION 27OC00 001
03 560 805 JG CONNECTOR/RPO UPDATES 27OC00 001
INTERIOR LIGHTING INTERIOR LIGHTING POWER DIST 03 560 000 TY ADDED FAM2 NOTE. 27NO00 001
Dimmer Signal Dist Dimmer Signal Dist Ip1 - Guages 03 560 922 JG L6 ALTERNATOR L TERM UPDATE 08MR01 001
Page 8A- 114A - 1 Page 8A- 114A - 1 Page 8A-10A/B/C/D - 6
Family 2
Family 2 Family 2
10A has Fuse 10A
has Fuse has Fuse
10A
8 GAUGE_DIM2 8 GAUGE_DIM 39 TEMP_GAGE_P

J1-F J1-A
J2-A

ILLUM ILLUM Ip Gauge Center


gauge_center 004
UPC FNA

TBD AIR AIR PSI TEMP


FLOW

ILLUM

PNEUMATIC PNEUMATIC
GAUGE GAUGE

RESERVED AIR FILTER SYSTEM AIR TRANSMISSION


GAUGE PRESSURE TEMP GAUGE
J1- 12064762
J2- 12004264
J2-B
J1-D J1-C

&UXT
585. IP
TAN/WHT
0.8 TXL
50
19

15392708
40M GTMXD SLD
C11 &FAM2 &FAM3
585. R_CHASSIS 585. R_CHASSIS
C11 TAN/WHT TAN/WHT
40F GTMXD SLD 1.0 TXL 19 0.8 TXL 19
15392710 50 50
15326640 15326915
6M GT280 SLD 12M GT280 SLD
D H
D 6F GT280 SLD
H 12F GT280 SLD
15326636 15326910
&FAM2 &FAM3
585. ENG_FAN 585. ENG_FAN
TAN/WHT TAN/WHT
1.0 TXL
50
19 TXL 19
0.8 50

A
Trans Temp Sensor
Θ 15684629 001
UPC FNA
12162198
B

450 PNEUTC_G 450 GAUGES_G 351 TEMP_SNSR_G

GND DIST GND DIST GND DIST


RPO LEGEND Gnd Zone #4B Gnd Zone #4B Gnd Zone #3A
UXT - TRANS TEMP GAUGE
Page 8A- 14A/B/C - 5 Page 8A-14A/B/C - 5 Page 8A- 14A/B/C -10

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:50:27 am ORGANIZATION


Tell Tale Module & Gauges
GMT560 03 X h44086a 001 Prod 0 GMT560
Panel Set: 2 schematic sheet1 8 $IVEDWORK/h44086a__001 Monday, November 11, 2002 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H44086a_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-213
Wipers and Washer
03 560 000 TY PILOT B - INITIAL CREATION 27NO00 001
03 560 000 TY ADDED FAM2 NOTE. 27NO00 001

POWER DIST
Ip1 - Ign4
Page8A-10A/B/C/D - 7

Family 2
20A
has Fuse

43 WASH_P

POWER DIST
Ip1 - Ign4
Page 8A-10A/B/C/D - 7
C B D
Family 2
20A has Fuse
HI IGN4 MUX Front Wiper Motor
PULSE 15730788 002
43 WIPE_P
UPC FNA
ELECTRONICS

96. 92.
BRN PPL
TXL
1.0 50 19 1.0 TXL 19
50
IP IP M
PARK SW
WIPER
MOTOR
GND PUMP
E5 E3 E4 12129126
A E
MUX HI PULSE IGN4 Str Col Asm - Wiper Sw
wiper_cntrl_sw 004
UPC FNA TELL TALE
680 Ω Ttm - Low Washer Fluid
Page 8A-86A - 1

228.
RED
TXL
1.0 50 19 185 LOW_WASH
IP
INSTANT
DELAY 5

DELAY 4

DELAY 3

DELAY 2

DELAY 1
SWITCHES ARE ROTARY

WIPE
HIGH

MIST
LOW

OFF

STEERING COLUMN A C
26062266 PAGE 8A-
IGNSW 010-1
CRUISE 034-1
HORN 040-1
SIR 047-2 PUMP LOW Windshield Washer
WIPER 091-1 ws_washer 002
BEAMSW 100-1 FLUID
TRNHZ 110-1 M 1A2D 1575B
KEYMNDR 114-3
GND GND
15326633

B D
145 k Ω

245 k Ω

445 k Ω
30 k Ω

70 k Ω

WASH
680 Ω

12077822

750 WPR_MTR_G 750 WSHR_PMP_G 750 LOW_WASH_G

GND DIST GND DIST GND DIST


Gnd Zone #7A Gnd Zone #7A Gnd Zone #7A
Page 8A-14A/B/C - 3 Page 8A-14A/B/C - 3 Page 8A-14A/B/C - 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 11:10:09 am ORGANIZATION


Wipers & Washer
GMT560 03 X h22091a 009 Pilot B GMT560
Panel Set: 1 schematic sheet1 116 $IVEDWORK/h22091a__009 Wednesday, March 13, 2002 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H22091a_009_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-214
Headlamps — Dual
03 560 000 JG PILOT B - INITIAL CREATION 07SE00 001
03 560 000 JG Added Connector 12034372 Note 07SE00 001
03 560 000 TY Added Pinout/SAW Data Match Note 11SE00 001
EXTERIOR LIGHTING 03 560 805 JG Gauge Update 27OC00 001
Headlamp Sw 03 560 814 JG Gauge Update 01NO00 001
Page 8A- 110A - 5 03 560 873 JG Inline Connector Update 06FE01 001

10 BEAM_SW STEERING COLUMN HIGH LOW


26062266 PAGE 8A-
IGNSW 010-1
CRUISE 034-1 12
HORN 040-1
SIR 047-2
WIPER 091-1
BEAMSW 100-1
E13 TRNHZ 110-1 11. IP
KEYMNDR 114-3 GRN LT Note: This is the pinout for 12034372.
2.0 TXL
50
19
Note: This pinout may not necessarily match the SAW data.
Str Col Asm - H/L Beam Sw
beamsw 006 15392708
UPC FNA 40M GTMXD SLD C
B7 B6
B A
HIGH LOW B7 B6 40F GTMXD SLD
12077822 15392710

11. R_CHASSIS 12. R_CHASSIS


E11 E12 GRN LT TAN 12034372_note 001
11. IP 2.0 TXL
50
19 TXL 19
1.0 50
GRN LT
TXL
2.0 50 19
SA12
SA11
SB11 HIGH

11
11. IP 11. R_CHASSIS 12. R_CHASSIS 11. R_CHASSIS 12. R_CHASSIS
GRN LT GRN LT TAN GRN LT TAN
1.0 TXL
50
19 1.0 TXL
50
19 TXL 19
1.0 50 1.0 TXL
50
19 1.0 TXL
50
19

DRL DRL Delete 15326642 15326642


5F GT280 SLD 5F GT280 SLD
A B A B
R_FWDLP
A B 5M GT280 SLD A B 5M GT280 SLD
-T62 15409273 15409273
544. IP
PPL
1.0 TXL
50
19

IP_HI_BEAM LO_BEAM_SW

DRL
Drl Rly
Page 8A-102A - 1
IP CLUSTER &8D5 &8D5 &8D5 &8D5
Hi Beam 11. FWDLP 12. FWDLP 11. 12.
DRL GRN LT TAN GRN LT TAN
Page 8A-81A - 2 Drl Rly TXL 19
1.0 50 1.0 TXL 19 1.0 TXL 19 1.0 TXL 19
50 50 50
Page 8A-102A - 1 FWDLP FWDLP

LO_BEAM
B C B C

12. IP
-T62
12. IP
&T62 L - L/H Beam R - L/H Beam
TAN TAN 16522983 002 16522983 002
HIGH

HIGH
LOW

LOW
1.0 TXL
50
19 1.0 TXL
50
19
12C 0050A 12C 0050A
12034372 12034372

A A
&8D5 &8D5
350. FWDLP 350.
BLK BLK
TXL 19
1.0 50 1.0 TXL 19
50
FWDLP
LOW
BEAM_G BEAM_G

RPO LEGEND GND DIST GND DIST


Gnd Zone #3B Gnd Zone #3B
8D5 - SINGLE HEADLAMPS
Page 8A- 14A/B/C - 11 Page 8A- 14A/B/C - 11
T62 - DRL DELETE
SAME AS LEFT SIDE
V22 - CHROME GRILL

Note: 8D5 = C4/5-V22#C6/7/8


OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:28:51 am ORGANIZATION
Headlamps (Dual)
GMT560 03 X h22100a 010 Prod 0 GMT560
Panel Set: 1 schematic sheet1 45 $IVEDWORK/h22100a__010 Tuesday, August 13, 2002 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H22100a_010_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-215
Headlamps — Quad (Family 2)
03 560 000 TY PILOT B - INITIAL CREATION 27OC00 001
03 560 805 JG Gauge Update 27OC00 001
03 560 814 JG Gauge Update 01NO00 001
EXTERIOR LIGHTING 03 560 873 JG Inline Connector Update 06FE01 001
Headlamp Sw
Page 8A- 110A - 5

10 BEAM_SW STEERING COLUMN HIGH LOW


26062266 PAGE 8A-
IGNSW 010-1
CRUISE 034-1 12
HORN 040-1
SIR 047-2
WIPER 091-1
BEAMSW 100-1
E13 TRNHZ 110-1 11. IP
KEYMNDR 114-3 GRN LT
2.0 TXL
50
19

Str Col Asm - H/L Beam Sw


beamsw 006 15392708
UPC FNA 40M GTMXD SLD
B7 B6

HIGH LOW B7 B6 40F GTMXD SLD


12077822 15392710

11. R_CHASSIS 12. R_CHASSIS


E11 E12 GRN LT TAN
11. IP 2.0 TXL
50
19 TXL
1.0 50 19

GRN LT
TXL
2.0 50 19
SA12
SA11
SB11 HIGH

11
11. IP 11. R_CHASSIS 12. R_CHASSIS 11. R_CHASSIS 12. R_CHASSIS
GRN LT GRN LT TAN GRN LT TAN
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19

DRL DRL Delete 15326642 15326642


5F GT280 SLD 5F GT280 SLD
A B A B
R_FWDLP
A B 5M GT280 SLD A B 5M GT280 SLD
-T62 15409273 15409273
544. IP
PPL &HPR &HPR
1.0 TXL 19 11. FWDLP 11.
50
GRN LT GRN LT
TXL 19
1.0 50 1.0 TXL 19
50
IP_HI_BEAM LO_BEAM_SW FWDLP

DRL
SC11 SC11
Drl Rly
Page 8A-102A - 1
IP CLUSTER &HPR &HPR &HPR &HPR &HPR &HPR
Hi Beam 11. FWDLP 11. FWDLP 12. FWDLP 11. 11. 12.
DRL GRN LT GRN LT TAN GRN LT GRN LT TAN
Page 8A-81A - 2 Drl Rly 1.0 TXL 19 1.0 TXL 19 1.0 TXL 19 1.0 TXL 19 1.0 TXL 19 1.0 TXL 19
50 50 50 50 50 50
Page 8A-102A - 1 FWDLP FWDLP FWDLP

LO_BEAM
B A B A
A A

12. IP
-T62
12. IP
&T62
L High Beam L - L/H Beam R High Beam R - L/H Beam
TAN TAN hi_beam 003 headlamp_a 003 hi_beam 003 headlamp_a 003
HIGH

HIGH
LOW

LOW
40W

60W

40W

60W
TXL
1.0 50 19 1.0 TXL 19 12C 0050A 12C 0050A
50 12C 0050A 12C 0050A
50W 50W
06288472 06288471 06288472 06288471
B B
C C
&HPR &HPR
350. FWDLP 350.
BLK BLK
1.0 TXL
50
19 1.0 TXL
50
19
FWDLP
LOW
350 HI_BEAM_G BEAM_G 350 HI_BEAM_G BEAM_G

RPO LEGEND GND DIST GND DIST GND DIST GND DIST
HPR - QUAD HEADLAMPS Gnd Zone #3B Gnd Zone #3B Gnd Zone #3B Gnd Zone #3B
T62 - DRL DELETE Page 8A-14A - 11 Page 8A- 14A - 11 Page 8A-14A - 11 Page 8A- 14A - 11
T62 - DRL DELETE SAME AS LEFT SIDE

Note: HPR = C4/5&V22


OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:31:52 am ORGANIZATION
Headlamps (Quad Family 2)
GMT560 03 X &FAM2 h22100b 009 Prod 0 GMT560
Panel Set: 1 schematic sheet1 6 $IVEDWORK/h22100b__009 Tuesday, August 13, 2002 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H22100b_009_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-216
Daytime Running Lamps
03 560 000 TY PILOT B - INITIAL CREATION 27NO00 001
03 560 000 TY ADDED FAM2 NOTE. 27NO00 001

IP CLUSTER POWER DIST HEADLAMPS


Drl Status Ip1 - Drl Beam Select Sw
Page 8A-81A - 1 Page 8A-10A/B/C/D - 2 Page 8A-100A/B - 1

Family 2
15A has Fuse

592 IPC_DRL DRL_BEAM_P 544 LO_BEAM_SW

340. IP
ORN
1.0 TXL
50
19

SA592 A
EXTERIOR LIGHTING POWER DIST
Headlamp Sw Ip1 - Aux Wire DRL Diode
Page 8A- 110A - 5 Page 8A-10A/B/C/D - 6 15990331 001
PRK_BRK_SW
12C FNA
Family 2
15A
has Fuse 12064749

10 DRL_HEAD_LP 641 DRL_P B


PARK BRAKE
Park Brake Sw
Page 8A- 46A/B - 1 1134. IP 592. IP 592. IP 634. IP
BLU LT GRN LT/BLK GRN LT/BLK YEL
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 1.0 TXL
50
19

D E F A G B C H85 H87 H87A

DRL Module Ip2 - Drl Rly


85 87 87A 560_rly_12 004
drlmodule 005
UPC FNA DRL Rly FNA UPC

12193602
86 30
12129833

POWER DIST H86 H30


Ip1 - Gauges
Page 8A-10A/B/C/D - 6

Family 2
10A
has Fuse
12191131
39 DRL_RLY_P
H

750 DRL_G 12 LO_BEAM

GND DIST HEADLAMPS


Gnd Zone #7A Low Beams
Page 8A-14A/B/C - 3 Page 8A- 100A/B - 1

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:36:06 am ORGANIZATION


Daytime Running Lamps
GMT560 03 X -T62 h22102a 009 Pilot B GMT560
Panel Set: 1 schematic sheet1 1 $IVEDWORK/h22102a__009 Tuesday, August 13, 2002 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H22102a_009_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-217
Exterior Lighting
Family 2 has Fuse Family 2 has Fuse SA1696 TURN_HAZ
POWER DIST POWER DIST 1696
25A Ip1 - Hazard 15A Ip1 - Turn/Backup (Page 1)
Page 8A-10A/B/C/D - 2 Page 8A- 10A/B/C/D - 6 1696. IP 4
GRA CHMSL
HAZ_P IGTRNHAZ_P 1.0 TXL 19
50 (Page 2) Turn / Hazard Flasher
1040. IP 139. IP 1696. IP 895. IP 1697. IP 11515961 002
ORN PNK GRA YEL PPL
TXL
2.0 50 19 TXL
0.8 50 19 1.0 TXL 19 1.0 TXL 19 1.0 TXL 19 UPC FNA
50 50 50

E8 A2 A3 E1 E2 E9

ELECTRONICS
BATT IGN1 HAZARD SW FLASHER FLASHER STOP SW FLASHER Str Col Asm - Turn Hazard
FOR
HAZARD
FOR
TURN
TURN
POWER
HAZARD
POWER
BRAKE
PRIORITY
OUTPUT
turnhazsw 006 12103751
(Assembly #)
UPC FNA
STEERING COLUMN 2 5
26062266 PAGE 8A-
IGNSW 010-1
CRUISE 034-1 750 TRNHAZ_G
HORN 040-1 1696. IP
SIR 047-2 TURN SW GRA
WIPER 091-1 TXL
1.0 50 19
BEAMSW 100-1
TRNHZ 110-1
KEYMNDR 114-3
TURN_HAZ
GND DIST
(Page 1) Gnd Zone #7A
Page 8A-14A/B/C - 3
STOP SW
HAZARD RIGHT RIGHT LEFT LEFT
PRIORITY TURN STOP/TURN TURN STOP/TURN
12077822

A1 A6 E6 A7 E7

15. IP 19. IP 14. IP


BLU DK GRN DK BLU LT
TXL
1.0 50 19 1.0 TXL 19 TXL
1.0 50 19
50
L_T_RLY
(Page 2) 14
SA15 R_T_RLY
RR_STOP_LP
SA14
15
(Page 2)
15. IP 15. IP 14. IP 14. IP 18. IP
BLU DK BLU DK BLU LT BLU LT YEL
1.0 TXL
50
19 TXL
1.0 50 19
POWER DIST 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19

POWER DIST Ip2 - R-Rr Truck 15392708 POWER DIST


Ip2 - Rh Parklamp Page 8A- 10A/B/C/D - 5 40M GTMXD SLD Ip2 - Lh Parklamp
D8 D7
Page 8A-10A/B/C/D - 5 Page 8A- 10A/B/C/D - 5
RT_TURN_HAZ LT_TURN_HAZ LR_STOP_LP
D8 D7 40F GTMXD SLD
Family 2 15392710 Family 2
10A 10A
has Fuse has Fuse
15. R_CHASSIS 14. R_CHASSIS
BLU DK BLU LT
2609 RFR_PARK_P TXL 19
1.0 50 1.0 TXL 19 2509 LFR_PARK_P
IP CLUSTER 50 IP CLUSTER POWER DIST
Rt Turn Hazard Lt Turn Hazard Ip2 - L-Rr Truck
15326642 15326642
Page 8A-81A - 2 5F GT280 SLD 5F GT280 SLD Page 8A-81A -2 Page 8A- 10A/B/C/D - 5
E D D E
E D R_FWDLP D E
5M GT280 SLD 5M GT280 SLD
15409273 15409273
2509. 14. 14. FWDLP 2509. FWDLP
BRN BLU LT BLU LT BRN
1.0 TXL
50
19 1.0 TXL
50
19 TXL 19
1.0 50 1.0 TXL
50
19
FWDLP FWDLP

C A A C

R-Fr Turn & Park L-Fr Turn & Park


15148648 001 15148648 001
PARK

PARK
TURN

TURN

12C 8160A 12C 8160A


12162182 12162182

B B
350 LTRNPRK_G
350 RTRNPRK_G

GND DIST
GND DIST Gnd Zone #3B
Gnd Zone #3B Page 8A-14A/B/C - 11
Page 8A- 14A/B/C - 11
SAME AS LEFT

9:46:00 am
Exterior Lighting OBJECT ID REVISION STAGE VERSION LAST CHANGED BY ORGANIZATION

GMT560 03 X h44110a 001 Prod 0 GMT560


Panel Set: 1 schematic sheet1 20 $IVEDWORK/h44110a__001 Tuesday, September 30, 2003 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H44110a_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-218
Exterior Lighting
L_T_RLY
POWER DIST
(Page 1)
Ip1 - Trir Turn/Haz
POWER DIST POWER DIST POWER DIST POWER DIST
Page 8A-10A/B/C/D - 2
Ip2 - L Rr Truck Ip2 - R Rr Truck Ip1 - Chmsl Maxi - Brake Lamp
Page 8A- 10A/D - 2 Page 8A- 10A/D - 2 Page 8A-
10A/B/C/D - 2 Page 8A-10A/B/C - 2
Family 2
20A
has Fuse R_T_RLY
Family 2
10A 10A 20A 30A
(Page 1) has Fuse
TRLR_HAZ_P
LTURN_RLY_P 640. IP RTURN_RLY_P POWER DIST 1740 CHMSL_ISO_P POWER DIST 1542 TRLR_LP_P
ORN Ip2 - Brake Iso Ip2 - Brake Iso
&FAM2 &FAM3 1.0 TXL 19 &FAM2 &FAM3
618. IP 14. IP 50 619. IP 15. IP Page 8A-
10A/B/C/D - 8 Page 8A- 10A/B/C - 8
YEL BLU LT GRN DK BLU DK
TXL
1.0 50 19 1.0 TXL 19 SA640 1.0 TXL 19 1.0 TXL 19
50 50 50 Family 2
10A 10A
has Fuse

1320 CHMSL_RLY_P 1320 BRKLP_RLY_P


640. IP 640. IP
ORN ORN
1.0 TXL
50
19 1.0 TXL
50
19

D85 D87 E85 E87 G86 G30 K85 K87

Ip2 - Tail Lamp Rlys


85 87 85 87 86 30 85 87 560_rly_318 002
FNA UPC
LH Turn Trailer RH Turn Trailer CHMSL Brake Lamp

12088567 12088567 12193604 12193604


86 30 86 30 85 87 86 30
12129833

D86 D30 E86 E30 G85 G87 K86 K30

450 CHMSL_RLY_G 1411 BRAKE_LP

CHMSL
&FAM3&RQ3/U86 &FAM3&RQ3/U86
450 LH_HAZ_G 318. IP 450 RH_HAZ_G 319. IP 895
YEL GRN DK (Page 1)
1.0 TXL 19 1.0 TXL 19 GND DIST TRAILER WIRING
50 50
Gnd Zone #4B Brake Lp
&FAM2#&FAM3-RQ3-U86 SA318 &FAM2#&FAM3-RQ3-U86 SA319 Page 8A- 14A/B/C - 5 Page 8A- 119B/C -1
318. IP 319. IP
GND DIST YEL GND DIST GRN DK
1.0 TXL 19 &FAM3&RQ3/U86 TXL
1.0 50 19 &FAM3&RQ3/U86
Gnd Zone #4B 50 318. IP Gnd Zone #4B 319. IP
Page 8A-14A/B/C - 5 YEL Page 8A-14A/B/C -5 GRN DK
1.0 TXL
50
19 1.0 TXL
50
19

318 LH_HAZ 319 RH_HAZ 450 BRKLP_RLY_G


15392708 15392708
40M GTMXD SLD 40M GTMXD SLD
C10 D1
C10 40F GTMXD SLD D1 40F GTMXD SLD
15392710 FAM 3 TRAILER WIRING 15392710 FAM 3 TRAILER WIRING GND DIST
Trailer Lt Turn Trailer Rt Turn Gnd Zone #4B
Page 8A- 119B/C - 1 Page 8A-119B/C - 1 Page 8A-14A/B/C - 5

&B3D/ANC &FAM2&U86 &B3D/ANC &FAM2&U86


318. R_CHASSIS 318. R_CHASSIS 319. R_CHASSIS 319. R_CHASSIS
YEL YEL GRN DK GRN DK
1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19 1.0 TXL
50
19

SB318 SB319

&FAM3#&FAM2-U86-B3D-ANC &FAM3#&FAM2-U86-B3D-ANC
318. R_CHASSIS 319. R_CHASSIS
&FAM2&U86 &FAM2&U86
YEL 318. R_CHASSIS 318 LH_HAZ2 GRN DK 319. R_CHASSIS 319 RH_HAZ2
TXL 19
1.0 50 YEL 1.0 TXL 19 GRN DK
50
1.0 TXL
50
19 1.0 TXL
50
19

SB_L_TURN SB_R_TURN
FAM 2 TRAILER WIRING FAM 2 TRAILER WIRING RPO LEGEND
Trailer Lt Turn Trailer Rt Turn FAM2 - FAMILY 2
BB_L_TURN Page 8A- 119A - 1 BB_R_TURN Page 8A- 119A - 1 FAM3 - FAMILY 3
RQ3 - TRACTOR
BODY BUILDER BODY BUILDER
SCHOOL BUS UPFITTER SCHOOL BUS UPFITTER U86 - TRAILER WIRING
Left Turn Right Turn
School Bus Lt Turn School Bus Rt Turn B3D - SCHOOL BUS
Page 8A- 119D - 1 Page 8A- 119D - 1
Page 8A- 119E - 1 Page 8A- 119E - 1 ANC - SHUTTLE BUS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:46:00 am ORGANIZATION


Exterior Lighting
GMT560 03 X h44110a 001 Prod 0 GMT560
Panel Set: 2 schematic sheet1 20 $IVEDWORK/h44110a__001 Tuesday, September 30, 2003 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H44110a_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-219
Exterior Lighting
BU_SW

24
(Page 6) POWER DIST POWER DIST
Ip2 - L Rr Truck Ip2 - R Rr Truck
Page 8A-10A/B/C/D - 5 Page 8A-10A/B/C/D - 5
15450272
30M GTMXD SLD
A1 Family 2 Family 2
10A has Fuse
10A has Fuse
A1 30F GTMXD SLD
15355480 618 LR_TURN_P Family 2 619 RR_TURN_P
has Fuse
24. R_CHASSIS
GRN LT POWER DIST POWER DIST
2.0 TXL 19 Ip2 - Lh Parklamp Ip2 - Rh Parklamp
50
Page 8A- 10A/B/C/D - 5 Page 8A-10A/B/C/D - 5 15392708
15392708 40M GTMXD SLD
40M GTMXD SLD D5
D410A Family 2
10A
SC24 has Fuse
350 TAIL_LP_G D5
40F GTMXD SLD D4 40F GTMXD SLD
15392710
15392710 2509 L_TAIL_P 2609 R_TAIL_P
24 TRLR_BACK
&B3D/ANC &B3D/ANC -B3D-ANC -B3D-ANC -B3D-ANC -B3D-ANC
24. R_CHASSIS 24. R_CHASSIS 24. R_CHASSIS 24. R_CHASSIS 618. R_CHASSIS 619. R_CHASSIS
GRN LT GRN LT GRN LT GRN LT YEL GRN DK
TXL 19
2.0 50 2.0 TXL
50
19 TXL 19
2.0 50 TXL 19
2.0 50 TXL 19
2.0 50 GND DIST 2.0 TXL
50
19
Gnd Zone #3D
FAM 2 TRAILER WIRING Page 8A- 14A/B/C - 8 15326655
SB_BU_ALARM SB_BACK_UP BB_BACK_UP Back Up 8M GT280 SLD
F A B G D E
Page 8A-119A - 1
F A B G D E 8F GT280 SLD
&UZF -UZF 15326906
&L18&FAM3&TPT 350. BACKUP 350. BACKUP
SCHOOL BUS UPFITTER SCHOOL BUS UPFITTER BODY BUILDER 2509. BACKUP BLK BLK
BRN TXL 19
Back Up Alarm Back Up Back Up TXL 19 2.0 50 2.0 TXL
50
19
2.0 50
Page 8A-119E - 1 Page 8A- 119E - 1 Page 8A-119D - 1 -UZF &L18&FAM3&TPT
SU2509 SQ350
24. BACKUP 618. BACKUP
GRN LT YEL
2.0 TXL 19 2.0 TXL 19 2509 TAIL_LP 350 LAMP_G
50 50

&UZF SU618
24. BACKUP -TPT
GRN LT 618. BACKUP
YEL -TPT SU619
2.0 TXL 19 2609. BACKUP 619. BACKUP
50 618 LSTOP_LP 2.0 TXL 19 BRN/WHT GRN DK
50 SEO - PENSKI SEO - PENSKI
SEO - Trailer SEO - Trailer 2.0 TXL
50
19 2.0 TXL
50
19

Page 8A- 155D - 1 Page 8A- 155D - 1


SB24 &L18&FAM3&TPT -TPT &L18&FAM3&TPT
618. BACKUP 2509. BACKUP BU_ALARM SU350 619. BACKUP
YEL BRN GRN DK
SEO - PENSKI 2.0 TXL 19 TXL 19
2.0 50 350 2.0 TXL 19
&UZF 50 (Page 3) &UZF -UZF 50
24. BACKUP SEO - Trailer 350. BACKUP 350. BACKUP 619 RSTOP_LP
&UZF BU_ALARM GRN LT Page 8A- 155D -1 &L18&FAM3&TPT BLK BLK
24. BACKUP 2.0 TXL 19 2509. BACKUP 2.0 TXL 19 2.0 TXL 19
GRN LT 50 BRN 50 50
(Page 3)
2.0 TXL
50
19 2.0 TXL
50
19
15326655
8M GT280 SLD
F A B G D E SEO - PENSKI
SEO - Trailer
F A B G D E 8F GT280 SLD Page 8A- 155D - 1
15326906
24. TAIL 350. TAIL
&UZF GRN LT BLK
350. BACKUP 2.0 TXL 19 2.0 TXL 19
50 50
BLK
2.0 TXL
50
19

SD24 BU SH350 BU
24 (Page 3)
(Page 3)

A B 24. TAIL 618. TAIL 2509. TAIL 350. TAIL 350. TAIL 2609. TAIL 619. TAIL 24. TAIL
GRN LT YEL BRN BLK BLK BRN/WHT GRN DK GRN LT
2.0 TXL 19 2.0 TXL 19 TXL 19
2.0 50 2.0 TXL 19 2.0 TXL 19 2.0 TXL 19 TXL 19
2.0 50 2.0 TXL 19
Back Up Alarm Siren 50 50 50 50 50 50
15740328 001
UPC FNA A C B E E B C A

15300027 Left Tail Lamps Right Tail Lamps


BACK STOP/ TAIL/ GND GND TAIL STOP/ BACK
UP TURN LICENSE 15148689 003 TURN UP 15148690 003
12E 0050A 12E 0050A
RPO LEGEND
FAM2 - FAMILY 2
FAM3 - FAMILY 3
UZF - BACKUP ALARM: 97dB
B3D - SCHOOL BUS 12065862 12065862
ANC - SHUTTLE BUS

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:46:00 am ORGANIZATION


Exterior Lighting
GMT560 03 X h44110a 001 Prod 0 GMT560
Panel Set: 3 schematic sheet1 20 $IVEDWORK/h44110a__001 Tuesday, September 30, 2003 Panel Set: 3

2005 Medium Duty C Series Electrical – Revised 09/05 H44110a_001_03


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-220
Exterior Lighting
POWER DIST
RPO LEGEND Ip1 - Marker Lamp
DB7 - LIGHTED OSRVM Page 8A-10A/B/C/D - 2
DB6 - HTD, LTD, PWR OSRVM
UZA - MARKER LAMP DELETE Family 2
20A
B3D - SCHOOL BUS has Fuse
ANC - SHUTTLE BUS
1340 MRK_LPS_P

POWER DIST
Ip2 - Rh Parklamp
Page 8A-10A/B/C/D - 5

Family 2
10A has Fuse

2609 MRK_RLY_P

SA21
M30 M86

&DB6/DB7 &DB6/DB7 &DB6/DB7 Ip2 - Marker Lamp Rly


21. XBDY 21. XBDY 21. XBDY
GRN DK GRN DK GRN DK 30 86 560_rly_2409 004
0.8 TXL
50
19 0.8 TXL
50
19 1.0 TXL
50
19
FNA UPC
Marker Lp Rly
15317322 15317322 15326762
22M GTMXD 22M GTMXD 30M GTMXD 12193602
A4 A4 A7 87A 87 85
A4 A4 A7 12129833
22F GTMXD 22F GTMXD 30F GTMXD
15317325 15317325 15304908
M87A M87 M85
&DB6/DB7 &DB6/DB7 &DB6/DB7
21. LDOOR 21. RDOOR 21. IP
GRN DK GRN DK GRN DK 21. IP 2666. IP
GRN DK ORN/BLK
0.8 TXL
50
19 TXL 19
0.8 50 1.0 TXL
50
19
TXL 19
1.0 50 0.5 TXL
50
7

INTERIOR LIGHTING
SC21 Headlamp Illum
15326762 Page 8A-114A - 1
LH_MRK RH_MRK
30M GTMXD
A13

30F GTMXD A13


-UZA 15304908
21. IP
GRN DK 2509 MKR_LP_LP
POWER MIRRORS POWER MIRRORS
Left Mirror Marker Right Mirror Marker TXL
1.0 50 19 2666. IP_EXTN
ORN/BLK
Page 8A-147B - 2 Page 8A-147B - 2 15326952 TXL 7
0.5 50
16F GT280
A
C E
A 16M GT280
15326956
RLY ILLUM Mkr Lp Defeat Sw
-UZA -UZA -UZA -UZA -UZA
21. BDY 21. BDY 21. BDY 21. BDY 21. BDY 21. IP 15010299 002
GRN DK GRN DK GRN DK GRN DK GRN DK GRN DK 12K FNA
TXL 19
0.8 50 0.8 TXL 19 TXL 19
0.8 50 TXL 19
0.8 50 TXL 19
1.0 50 TXL
1.0 50 19
50 MOMENTARY
FLASH
15392708
A A A A A A2 40M GTMXD SLD
GND GND
12177194
Roof Mkr #5 Roof Mkr #4 Roof Mkr #3 Roof Mkr #2 Roof Mkr #1 A2 40F GTMXD SLD
15599040 001 15599040 001 15599040 001 15599040 001 15599040 001 15392710 A B
12K 0050A 12K 0050A 12K 0050A 12K 0050A 12K 0050A
-B3D-ANC
06294702 06294702 06294702 06294702 06294702 21. R_CHASSIS
GRN DK
B B B B B TXL 19
1.0 50
-UZA -UZA -UZA -UZA
750. BDY 750. BDY 750. BDY 750. BDY
BLK BLK BLK BLK
0.8 TXL
50
19 TXL 19
0.8 50 0.8 TXL
50
19 0.8 TXL
50
19

BB_MRKR_LP
750 MARKERS_G 21 MKR_LMP 750 MRKR_SW_G 750 MRKR2_SW_G

BODY BUILDER
GND DIST FAM 3 TRAILER WIRING GND DIST GND DIST
Marker Lamps
Gnd Zone #7A Marker Lamp Gnd Zone #7A Gnd Zone #7A
Page 8A-119D -1
Page 8A- 14A/B/C - 3 Page 8A- 119B/C - 1 Page 8A-14A/B/C - 9 Page 8A-14A/B/C - 9

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:46:00 am ORGANIZATION


Exterior Lighting
GMT560 03 X h44110a 001 Prod 0 GMT560
Panel Set: 4 schematic sheet1 20 $IVEDWORK/h44110a__001 Tuesday, September 30, 2003 Panel Set: 4

2005 Medium Duty C Series Electrical – Revised 09/05 H44110a_001_04


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-221
Exterior Lighting
HEAD_P RPO LEGEND
(Page 5)
T62 - DRL DELETE

POWER DIST
Ip1 - Park
Page 8A- 10A/B/C/D - 2

Family 2
20A SEO - PENSKI
has Fuse
Seo Rly
Page 8A- 155D - 1
PARK_P
POWER DIST -T62-TPT
10. IP
Maxi - Headlamp YEL
Page 8A- 10A/B/C/D - 2 1.0 TXL 19
50
PARK_SEO

40A &T62-TPT
10. IP SA10
YEL
HEADLAMP_P 1.0 TXL
50
19

PKLP_P -T62-TPT -T62-TPT


10. IP 10. IP
(Page 5) YEL YEL
240. IP 1142. IP 1.0 TXL 19 1.0 TXL 19
50 50
ORN RED
TXL
1.0 50 19 3.0 TXL 19
50
HEADLAMP SW -TPT &FAM3&TPT
PAGE 8A- 9. IP 9. IP
EXTERIOR 110-5 BRN BRN
114-5
H C 1.0 TXL
50
19 1.0 TXL
50
19
DOME DEFEAT 114-3 BEAM_SW DRL_HEAD_LP

Headlp Sw - Exterior
HEAD LP

PARK LP

BAT BAT
headlamp_sw 004
OFF

12C FNA
PARK_SW
HEADLAMPS DRL
NOTE: Beam Select Sw
Page 8A- 100A/B - 1
Drl Module
Page 8A- 102A -1
Optional Part #’s:
INTERIOR LIGHTS 17.1A
Illum
Domestic: 15013005
Export: 15013006 SEO - PENSKI
Page 8A- 114A - 5 Seo Rly
PARK Page 8A- 155D - 1
LAMPS HEADLAMPS
12146952
S G SA9
SEO - PENSKI
Seo Rly
Page 8A- 155D - 1 HDLAMP_SEO

PKLP_P HEAD_P
HDLAMP_SEO
9. IP 9. IP
9 10 BRN BRN &TPT&FAM3-T62
(Page 5) (Page 5) 10. IP
1.0 TXL
50
19 1.0 TXL
50
19 YEL
&FAM3&TPT &FAM3&TPT 1.0 TXL 19
13. IP 103. IP 50
BLU LT WHT
1.0 TXL
50
19 1.0 TXL
50
19
PARK_LAMP 9 PARK_LP PARK_LP_P &T62&TPT&FAM3
10. IP SA10
YEL
1.0 TXL
50
19

PARK_LP_RLY HEAD_LP_RLY &TPT&FAM3-T62 &TPT&FAM3-T62


10. IP 10. IP
IP CLUSTER TRAILER WIRING POWER DIST YEL YEL
Park Lamps Park Lp Lt/Rt Park Lp TXL
1.0 50 19 1.0 TXL
50
19
Page 8A-81A - 2 Page 8A- 119A/B/C -1 Page 8A-10A/B/C/D - 5

SEO - PENSKI SEO - PENSKI


SEO - Rly SEO - Rly
Page 8A- 155D - 1 Page 8A- 155D - 1
BEAM_SW DRL_HEAD_LP

HEADLAMPS DRL
Beam Select Sw Drl Module
Page 8A- 100A/B - 1 Page 8A- 102A - 1

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:46:00 am ORGANIZATION


Exterior Lighting
GMT560 03 X h44110a 001 Prod 0 GMT560
Panel Set: 5 schematic sheet1 20 $IVEDWORK/h44110a__001 Tuesday, September 30, 2003 Panel Set: 5

2005 Medium Duty C Series Electrical – Revised 09/05 H44110a_001_05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-222
Exterior Lighting
03 560 000 JG PILOT B - INITIAL CREATION 27OC00 001
MD TRANSMISSION LCT TRANSMISSION POWER DIST POWER DIST 03 560 805 JG Remove Family 3 School Bus Content 27OC00 001
Reverse Relay Nsbu Reverse Sw Ip1 - Turn/Backup Ip1 - Turn/Backup 03 560 814 JG Gauge Downsizing 01NO00 001
Page 8A- 27B/C - 2 Page 8A- 27A -3 Page 8A- 10A/D -6 Page8A-10A/B/C - 6 03 560 000 JG Clarify Ports 21NO00 001
03 560 839 JG Connector and Gauge Updates 19DE00 001
03 560 841 JG Front Turn/Park Lamp Connector Update 12JA01 001
15A 15A 03 560 873 JG Inline Connector Update 06FE01 001
03 560 981 JG Add Family 2 School Bus Content 03AP01 001
BU_MD BU_LCT 139 BU_MAN2_P 139 BU_MAN3_P 03 560 1056 LR REMOVE LC8 18JL01 001
03 560 1109 JG Double-Crimp Update 28SE01 001
MD Trans LCT &L18/LG5 LCT &LB7/LG4 Fam 2 Manual Trans Fam 3 Manual Trans
03 560 1149 JG MTX replaces MTW (Fam 2) 19DE01 001
03 560 1162 JG Prod - Fam 2 U86 RPO Update 30JA02 001
03 560 1228 JG Added RPO ANC 07MY02 001
15326640
6M GT280 SLD
E

24. ENG
&LLY/LG4&M74/MX4/MTX/MTW E 6F GT280 SLD
GRN LT 15326636
TXL 19
0.8 50
&FAM3&MWW/MWX
139. M_TRANS
PNK
&MWF &L18/LG5&M74/MX4/MTX/MTW 0.8 TXL 19
24. ENG 24. ENG SA24 50
GRN LT GRN LT
TXL 19
0.8 50 0.8 TXL 19
50 24 BACK_UP

&LLY/LG4&M74/MX4/MTX/MTW
24. ENG
GRN LT A
0.8 TXL
50
19
ISUZU ENG CNTLS
Reverse Sw
Ecu/Pcm
Page 8A-20B-8 / 20D-2
15566155 003
UPC FNA
12052644
B

&FAM3&MWW/MWX
24. M_TRANS
GRN LT
0.8 TXL
50
19

15326636
6F GT280 SLD
A
A 6M GT280 SLD
15326640

&L18&FAM2 &LB7 &LG4 &L18/LG5&FAM3

&LLY&MWW/MWX &LG4&MWW/MWX
24. ENG 24. ENG
GRN LT GRN LT
TXL 19
0.8 50 TXL 19
0.8 50

&L18&FAM2&MWW/MWX &L18/LG5&FAM3&MWW/MWX
24. ENG 24. ENG
GRN LT GRN LT
TXL 19
0.8 50 TXL 19
0.8 50

SA24

24 BACK_UP

&LLY/LG4&MWW/MWX
24. ENG
GRN LT
0.8 TXL
50
19
ISUZU ENG CNTLS
Ecu/Pcm
BU_SW
Page 8A- 20B-8 / 20D-2

(Page 3)
RPO LEGEND FAM2 - FAMILY 2
L18 - GMPT 8.1L V8 GAS ENG M74/MX4/MTX/MTW - LCT
LB7 - DURAMAX 6600 DIESEL ENG MWW/MWX - MANUAL TRANS
LG4 - DURAMAX 7800 DIESEL ENG FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:46:00 am ORGANIZATION


Exterior Lighting
GMT560 03 X h44110a 001 Prod 0 GMT560
Panel Set: 6 schematic sheet1 20 $IVEDWORK/h44110a__001 Tuesday, September 30, 2003 Panel Set: 6

2005 Medium Duty C Series Electrical – Revised 09/05 H44110a_001_06


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-223
Interior Lighting
Family 2 has Fuse
POWER DIST
10A Ip2 - Lh Parklamp
Page 8A- 10A/B/C/D - 5

2509 SW_ILLUM

15326762
30M GTMXD
A15 IP
IP_EXTN
A15 30F GTMXD
15304908
2509. IP_EXTN
BRN
TXL 19
0.8 50

SA2509

&HPZ &NW9 &G40/GSJ/G45 &K40


2509. IP_EXTN 2509. IP_EXTN 2509. IP_EXTN 2509. IP_EXTN 2509. IP_EXTN 2509. IP_EXTN 2509. IP_EXTN 2509. IP_EXTN &DB6/DB8
BRN BRN BRN BRN BRN BRN BRN BRN 2509. IP_EXTN
0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 TXL 7
0.5 50 BRN
50 50 50 50 50 50 50 0.5 TXL 7
50

2SP_LP HIS_LP TCS_LP PTO_LP MKR_LP_LP AIR_SUSP_LP EXH_BRK_LP H_MIR_LP

2 SPEED AXLE ENGINE CNTLS BRAKES PTO EXTERIOR LIGHTING REAR AIR SUSPENSION EXH BRAKE/RSTR POWER MIRRORS
Elec 2 Spd Axle Sw High Idle Switch Traction Cntl Sw Pto Enable Sw Marker Lp Sw Air Suspension Sw Exhaust Brake Sw Htd Mirror Sw
Page 8A-37A/C - 1 Page 8A- 20A/D-5 Page 8A- 44B/C - 2 Page 8A- 18A/C - 1 Page 8A- 110A - 4 Page 8A- 52A - 1 Page 8A- 29A - 1 Page 8A- 147B - 1
20B/C-7 A

Pneumatic Sw Illum
HR1
or pneu_sw_illum 001
Tandem Axle UPC FNA
Family 2 has Fuse or
POWER DIST Differential Lock 12103827
10A Ip1 - Illum
Page 8A-10A/B/C/D - 1 B

ILLUM

8. IP
GRA 750 PNEU_SW_G
0.5 TXL
50
7

SA8
GND DIST
Gnd Zone #7A
Page 8A-14A/B/C - 9
&JE4 &UXT &AK5 &C36
8. IP 8. IP 8. IP 8. IP 8. IP 8. IP 8. IP
GRA GRA GRA GRA GRA GRA GRA
0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 TXL
0.5 50 7 0.5 TXL
50
7

15326762
GAUGE_DIM2 GAUGE_DIM RADIO_DIM IPC_DIM 30M GTMXD HVAC_DIM 8 SHIFT_DIM R_HVAC_DIM
B11 IP
IP_EXTN
B11 30F GTMXD
15304908

TELL TALE TELL TALE RADIO IP CLUSTER &AK5


8. IP_EXTN HVAC MD TRANSMISSION REAR HEATER
Sys Air Press Gauge Illum Trans Temp Gauge Illum Illumination Ip Cluster Illum GRA Hvac Switch Elect Shift Selector Rear Heater Sw
Page 8A- 86A - 2 Page 8A- 86A - 2 Page 8A-150A - 1 Page 8A- 81A - 2 0.5 TXL
50
7 Page 8A- 60A-1 Page 8A-27B - 1 Page 8A- 66A - 1
65A/B-1

PSIR_DIM

SIR RPO LEGEND


Defeat Sw Illum HR1 - AIR 2 SPEED AXLE WITH AUTO TRANS
Page 8A- 47A - 2 JE4 - AIR BRAKES G40/GSJ/G45 - REAR AIR SUSPENSION
UXT - TRANS TEMP GAUGE K40 - EXHAUST BRAKE DB6 - HTD, LTD, PWR OSRVM
AK5 - DUAL SIR NW9 - ELEC TRAC CNTRL DB8 - HEATED OSRVM

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:02:02 pm ORGANIZATION


Interior Lighting
GMT560 05 X h53114a 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 18 $IVEDWORK/h53114a__001 Friday, September 24, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53114a_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-224
Interior Lighting
RPO LEGEND POWER DIST
A31 - POWER WINDOWS Ip2 - Lh Parklamp
AU3 - POWER DOOR LOCKS Page 8A- 10A/B/C/D - 5
CREWCAB - CREW CAB
Family 2
10A has Fuse

DOOR_SW_ILL

&AU3/A31
2509. IP
BRN
0.5 TXL
50
7

15304908
30F GTMXD
A2
A2 30M GTMXD
15326762

&AU3/A31
2509. XBDY
BRN
0.5 TXL
50
7

SB2509

&AU3/A31 &AU3/A31 &A31&CREWCAB


2509. XBDY 2509. XBDY 2509. XBDY
BRN BRN BRN
0.5 TXL
50
7 TXL 7
0.5 50 0.5 TXL
50
7

15317322 15317322 15326931


22M GTMXD 22M GTMXD 10F GT280
A1 A1 H
A1 22F GTMXD A1 22F GTMXD H 10M GT280
15317325 15317325 15326935

&AU3/A31 &A31&CREWCAB
2509. RDOOR 2509. BDY
BRN BRN
TXL 7
0.5 50 0.5 TXL 7
50

SG2509

&A31&CREWCAB &A31&CREWCAB
2509. BDY . 2509 BDY
BRN BRN
0.5 TXL
50
7 0.5 TXL
50
7

15355586 15355586
12F GT280 12F GT280
H H
H Same H REAR_RDOOR
12M GT280 as 12M GT280
15326018 left 15326018

&A31&CREWCAB &A31&CREWCAB
2509. REAR_DOOR 2509.
BRN BRN
0.5 TXL
50
7 0.5 TXL
50
7
REAR_DOOR

2509 DR_WIN_LP
PASS_WIN_LP LR_WIN_LP RR_WIN_LP

POWER WINDOWS
POWER WINDOWS POWER WINDOWS POWER WINDOWS
Driver Window Sw
Passenger Window Sw Left Rear Window Sw Right Rear Window Sw
Page 8A- 120A/B - 1
Page 8A- 120A-1 Page 8A- 120B - 2 Page 8A- 120B - 2
120B-2

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:02:02 pm ORGANIZATION


Interior Lighting
GMT560 05 X h53114a 001 Prod 0 GMT560
Panel Set: 2 schematic sheet1 18 $IVEDWORK/h53114a__001 Friday, September 24, 2004 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H53114a_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-225
Interior Lighting
RPO LEGEND
DOME
IP CLUSTER IP CLUSTER CREWCAB - CREW CAB
(Page 5) Cluster Cluster
156 Page 8A-81A - 1 Page 8A-81A - 1

15304908
30F GTMXD
A5
KEY_MIND DOOR_OPEN
A5 30M GTMXD
15326762 80. IP
GRN LT
TXL
0.5 50 7

B3
-AU0 &AU0
156. XBDY 156. XBDY STEERING COLUMN
WHT WHT 26062266 PAGE 8A-
TXL 7 IGNSW 010-1 Str Col Asm - Key Minder
0.5 50 0.5 TXL 7
CRUISE 034-1
50
HORN 040-1
key_minder 003
RFA_DOME SIR 047-2 UPC FNA
WIPER 091-1
BEAMSW 100-1
TRNHZ 110-1 12077822
KEYLESS ENTRY
Loop Anchor AU0 KEYMNDR 114-3
Rfa Mdl
Page 8A-132A - 1
B4
LA156 KEYLESS ENTRY
Rfa Module 159. IP 746. IP
AU0 TAN BLK/WHT
Page 8A- 132A - 1
0.5 TXL
50
7 0.5 TXL
50
7

KEY_DOME

REAR_JAM
-AU0 &AU0
156. XBDY 157. XBDY
WHT GRA (Page 4)
0.5 TXL
50
7 0.5 TXL
50
7 15304908
30F GTMXD
B2 A1
B2 A1 30M GTMXD
15326762
15326762 &CREWCAB
328. XBDY 746. XBDY
30M GTMXD PPL BLK/WHT
A3
0.5 TXL
50
7 0.5 TXL
50
7
A3 30F GTMXD
15304908
SA746
157. IP SA328 RH_JAM
GRA
TXL
0.5 50 7 328 RH_JAM
HEADLAMP SW (Page 3)
PAGE 8A- (Page 3)
EXTERIOR 110-5
INTERIOR 114-5 328. XBDY 746. XBDY
B DOME DEFEAT 114-3 328. XBDY 159. XBDY 746. XBDY PPL BLK/WHT
PPL TAN BLK/WHT TXL 7 TXL 7
TXL 7 0.5 50 0.5 50
Headlp Sw - Dome Defeat 0.5 TXL
50
7 TXL 7
0.5 50 0.5 50
headlamp_dome 001
12C FNA
15317322 15317322
12146952 22M GTMXD
B1 B2 B3 22M GTMXD
B1 B3
XBDY XBDY
LDOOR 550 LDOORJAM_G RDOOR 550 RDOORJAM_G
L B1 B2 B3 B1 B3
22F GTMXD 22F GTMXD
15317325 15317325
328. IP
PPL
0.5 TXL 7 328. LDOOR 159. LDOOR 746. LDOOR 328. RDOOR 746. RDOOR
50 PPL TAN BLK/WHT PPL BLK/WHT
TXL 7
GND DIST GND DIST
0.5 TXL
50
7 0.5 TXL
50
7 0.5 50 Gnd Zone #5 0.5 TXL
50
7 0.5 TXL
50
7
Gnd Zone #5
15304908 Page 8A-14A/B/C - 4 Page 8A-14A/B/C - 4
30F GTMXD
B1
A C B D D B C A
B1 30M GTMXD
15326762 DOME KEY-IN AJAR GND L F Door Jamb Sw DOME KEY-IN AJAR GND R F Door Jamb Sw
door_sw 005 door_sw_2 003
328. XBDY
PPL 1C5L 1400A 1C5L 1400A
0.5 TXL
50
7

12162189 12162189

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:02:02 pm ORGANIZATION


Interior Lighting
GMT560 05 X h53114a 001 Prod 0 GMT560
Panel Set: 3 schematic sheet1 18 $IVEDWORK/h53114a__001 Friday, September 24, 2004 Panel Set: 3

2005 Medium Duty C Series Electrical – Revised 09/05 H53114a_001_03


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-226
Interior Lighting
RPO LEGEND
CREWCAB - CREW CAB

REAR_JAM

328
(Page 3)

15326931
10F GT280
K XBDY
BDY
K 10M GT280
15326935

&CREWCAB
328. BDY
PPL
TXL 7
0.5 50

SC328

&CREWCAB &CREWCAB
328. BDY 328. BDY
PPL PPL
0.5 TXL
50
7 0.5 TXL
50
7

15355586 15355586
12F GT280 12F GT280
J BDY
J BDY
REAR_LDOOR REAR_RDOOR
J 12M GT280 J Same as left
12M GT280
15326018 15326018

&CREWCAB &CREWCAB
328. REAR_DOOR 328.
PPL PPL
0.8 TXL
50
19 TXL
0.8 50 19
REAR_DOOR

A C B D A C B D

L R Door Jam Sw 550 LRDOORJAM_G R R Door Jam Sw 550 RRDOORJAM_G


DOME KEY-IN AJAR GND
rdoor_sw 001 rdoor_sw_2 001
1C5L 1400A 1C5L 1400A
RIGHT REAR DOOR JAM SWITCH
GND DIST GND DIST
Gnd Zone #5 Gnd Zone #5
15326559 Page 8A-14A/B/C - 12 15326559 Page 8A-14A/B/C - 12

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:02:02 pm ORGANIZATION


Interior Lighting
GMT560 05 X h53114a 001 Prod 0 GMT560
Panel Set: 4 schematic sheet1 18 $IVEDWORK/h53114a__001 Friday, September 24, 2004 Panel Set: 4

2005 Medium Duty C Series Electrical – Revised 09/05 H53114a_001_04


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-227
Interior Lighting
SEO - COCA COLA SEO - U HAUL
Seo Lamp SEO-1 Rly Coil
Page 8A-155B - 1 Page 8A- 155C - 1

SEO
DOME

(Page 3)
156 COKE_LPP UHAUL_LP

POWER DIST
&TNM &UHAUL &UHAUL
156. IP 156. IP 156. IP Ip1 - Gauges
SEO - COCA COLA POWER DIST POWER DIST WHT WHT WHT Page 8A-10A/B/C/D - 6
0.5 TXL 7 -UHAUL/TNM 0.5 TXL 7 0.5 TXL 7
Seo Lamp Ip1 - Courtesy Ip1 - Courtesy 50 156. IP 50 50
Page 8A- 155B - 1 Page 8A- 10A/B/C/D - 2 Page 8A- 10A/B/C/D - 2 WHT Family 2
TXL
0.5 50 7 10A
SB156 SB156 has Fuse
Family 2 Family 2
SEO 10A 10A
has Fuse has Fuse 39 ILLUM_P
&TNM &UHAUL
156. IP 156. IP
COKE_LP 40 RR_DOME_P 40 DOME_P WHT WHT
0.5 TXL
50
7 0.5 TXL
50
7

A A

&C95 Rear Dome Lp &C95 Front Dome Lp


dome 001 dome 001
M D
12L 2840A 12L 2840A

Headlp Sw - Interior

HEAD LP

PARK LP
READ READ DOME IGN 1
LAMP
EXTERIOR LIGHTS headlamp_sw_inlit 001

OFF
156. IP Parklamps

PARADE
DOME DOME 12C FNA

DOME
WHT Page 8A- 110A - 5
0.5 TXL
50
7
15326952
16F GT280
15528758 15528758 D
B B D 16M GT280 ILLUM PARK_SW
Dome Lamp P/N 15326956
-C95 : 15528765
&C95 : 15528767
RADIO DIM DIM GND
12146952
&TAT &CREWCAB =&CREWCAB#&TAT
156. BDY 156. BDY 156. BDY N E R
WHT WHT WHT HEADLAMP SW
TXL 7
0.5 50 TXL 7
0.5 50 TXL 7
0.5 50 -CREWCAB-TAT PAGE 8A-
156. BDY EXTERIOR 110-5
WHT 1382. IP INTERIOR 114-5
TXL 7
0.5 50
SA156 PPL/WHT DOME DEFEAT 114-3
1.0 TXL
50
19

=&CREWCAB#&TAT
156. BDY SA1382
WHT
0.5 TXL
50
7
&AK5
1382. IP 44. IP
PPL/WHT GRN DK
1.0 TXL
50
19 TXL
0.8 50 19

15326762
30M GTMXD
B8 IP 750 HEADLPSW_G
IP_EXTN
B8 30F GTMXD
15304908

&AK5
1382. IP 1382. IP_EXTN 1382. IP GND DIST
PPL/WHT PPL/WHT PPL/WHT Gnd Zone #7A
1.0 TXL
50
19 1.0 TXL
50
19 TXL 19
1.0 50 Page8A-14A/B/C - 3

PARADE STEP_DIM R_PARADE DIMMER

RPO LEGEND
AK5 - DUAL AIR BAGS
TAT - SEO: COCA COLA IP CLUSTER SIR RADIO POWER DIST
CREWCAB - CREW CAB Parade Mode Illum Step Dimmer Radio Ip1 - Illum
C95 - INTERIOR COURTESY & DUAL READING LAMPS Page 8A-81A - 2 Page 8A- 47A - 2 Page 8A-150A - 1 Page 8A-10A/B/C/D - 1

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:02:02 pm ORGANIZATION


Interior Lighting
GMT560 05 X h53114a 001 Prod 0 GMT560
Panel Set: 5 schematic sheet1 18 $IVEDWORK/h53114a__001 Friday, September 24, 2004 Panel Set: 5

2005 Medium Duty C Series Electrical – Revised 09/05 H53114a_001_05


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-228
Trailer Wiring Family 2 — Truck Trailer Wiring
03 560 000 JG PILOT B - INITIAL CREATION 03AP01 001
03 560 981 JG Add Family 2 School Bus Content 03AP01 001
03 560 1162 JG Prod - Add RPO U86 (Make Trailer Option) 30JA02 001

POWER DIST EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING AUX ELECT BRAKE
Maxi - Elec Brk Headlamp Sw Rh Turn/Haz Trlr Rly Back Up Lh Turn/Haz Trlr Rly
Page 8A- 10A/D -2 Page 8A-110A - 5 Page 8A-110A - 2 Page 8A-110A - 3 Page 8A-110A - 2
Blunt Cut
BA47
30A

642 ABS_TRLR2_P PARK_LP RH_HAZ2 TRLR_BACK LH_HAZ2

9. IP 47. IP
BRN BLU DK
TXL
3.0 50 19 TXL
3.0 50 19

15392708
15392708 40M GTMXD SLD
40M GTMXD SLD A4
A5 C6
A5 C6 A4 40F GTMXD SLD
40F GTMXD SLD 15392710
15392710

642. R_CHASSIS
RED
3.0 TXL
50
19

SA642
A
Trailer Gnd Term
15355302 002
B UPC FNA
15355302
M12
642. R_CHASSIS 9. R_CHASSIS 319. R_CHASSIS 24. R_CHASSIS 318. R_CHASSIS 47. R_CHASSIS 22. R_CHASSIS
RED BRN GRN DK GRN LT YEL BLU DK WHT
5.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19 TXL 19
3.0 50 5.0 TXL
50
19

TRAILER_G

GND DIST
Gnd Zone #12A
Page 8A- 14A - 7

15354653
7F MP280
E F D A G C B

BATTERY PARK LAMP RIGHT STOP/TURN BACK UP LEFT STOP/TURN AUX ELEC BRAKE GROUND

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:42:31 am ORGANIZATION


Truck Trailer Wiring (Fam 2)
GMT560 03 X &FAM2&U86 h22119a 009 Prod 0 GMT560
Panel Set: 1 schematic sheet1 22 $IVEDWORK/h22119a__009 Tuesday, August 13, 2002 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H22119a_009_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-229
Trailer Wiring Family 3 — Truck Trailer Wiring
POWER DIST EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING
Uh - Abs2 Headlamp Sw Rh Turn/Haz Trlr Rly Brake Lp Rly Lh Turn/Haz Trlr Rly Marker Lp Rly
Page 8A- 10A/B/C - 3 Page 8A-110A - 5 Page 8A-110A - 2 Page 8A-110A - 2 Page 8A-110A - 2 Page 8A-110A -4
POWER DIST
30A Uh - Stud A 40A
Page 8A-10C - 3

SEO_P 1642 ABS_TRLR_P PARK_LP RH_HAZ BRAKE_LP LH_HAZ MKR_LMP

SEO Ring Term


12103504 001
UPC FNA
12103504
A
&ALA/DWC
1413. IP
BLU DK
3.0 TXL
50
19

9. IP 319. IP 1411. IP 318. IP 21. IP


BRN GRN DK RED YEL GRN DK
3.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19 TXL 19
3.0 50

12064998
8F MP280
A B C D E F
A B C D E F 8M MP280
12066195

1413. FTRAILER 9. FTRAILER 319. FTRAILER 1411. FTRAILER 318. FTRAILER 1412. FTRAILER
BLU DK BRN GRN DK RED YEL BLK
5.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19 5.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19

15317327
7M MPMXD SLD
A G C D E F
A G C D E F 7F MPMXD SLD
15354653

A
Trailer Gnd Term
15355302 002
B UPC FNA
15355302
M12

TRAILER_G
1413. RTRAILER 9. RTRAILER 319. RTRAILER 1411. RTRAILER 318. RTRAILER 1412. RTRAILER 22. RTRAILER
BLU DK BRN GRN DK RED YEL BLK WHT
5.0 TXL
50
19 3.0 TXL
50
19 TXL 19
3.0 50 TXL 19
5.0 50 3.0 TXL
50
19 3.0 TXL
50
19 TXL 19
5.0 50

GND DIST
Gnd Zone #12B
Page 8A-14A/B/C - 7

12077629
7F MP280
7 6 45 3 2 1
7 6 5 4 3 2 1 TRAILER CONNECTOR

BATTERY PARK LAMP RIGHT TURN BRAKE LAMP LEFT TURN MARKER LAMP GROUND
22.
TRLR_ABS_P WHT
1413 5.0 TXL
50
19
TRAILER TRLR_ABS_G
(Page 2)
TRAILER SUPPLIER ONLY (Page 2)
RPO LEGEND
U86 - 7 WIRE FULL TRAILER WIRING

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:01:19 am ORGANIZATION


Truck Trailer Wiring (Fam 3)
GMT560 03 X &FAM3&U86 h44119b 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 1 $IVEDWORK/h44119b__001 Thursday, December 4, 2003 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H44119b_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-230
Trailer Wiring Family 3 — Truck Trailer Wiring

TRLR_ABS_P ABS POWER & MULTIPLEXED SIGNAL

(Page 1)

1413.
BLU DK
TXL
5.0 50 19
TRAILER
TRLR_ABS_G SPLICE
22
(Page 1) 22. 22.
WHT WHT
5.0 TXL
50
19 5.0 TXL
50
19
TRAILER TRAILER

TRAILER P485 ENHANCEMENT


TRAILER ABS EBC MULTIPLEXED SIGNAL

RF Wheel LF Wheel RR Wheel LR Wheel


Speed Sensor Speed Sensor Speed Sensor Speed Sensor

TRAILER SUPPLIER ONLY

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:01:19 am ORGANIZATION


Truck Trailer Wiring (Fam 3)
GMT560 03 X &FAM3&U86 h44119b 001 Prod 0 GMT560
Panel Set: 2 schematic sheet1 1 $IVEDWORK/h44119b__001 Thursday, December 4, 2003 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H44119b_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-231
Trailer Wiring Family 3 — Tractor Wiring

POWER DIST EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING
Uh - Abs2 Headlamp Sw Rh Turn/Haz Trlr Rly Brake Lp Rly Lh Turn/Haz Trlr Rly Marker Lp Rly
Page 8A- 10A/B/C - 3 Page 8A-110A - 5 Page 8A-110A - 2 Page 8A-110A - 2 Page 8A-110A - 2 Page 8A-110A - 4

40A

1642 ABS_TRLR_P PARK_LP RH_HAZ BRAKE_LP LH_HAZ MKR_LMP

9. IP 319. IP 1411. IP 318. IP 21. IP


BRN GRN DK RED YEL GRN DK
3.0 TXL
50
19 3.0 TXL
50
19 5.0 TXL
50
19 TXL
3.0 50 19 3.0 TXL
50
19

12064998 A
8F MP280 Tractor Gnd Term
A B C D E F 12103512 003
A B C D E F 8M MP280
B UPC FNA
12066195 12103512
M6.3

TRACTOR_G

1413. FTRAILER 9. FTRAILER 319. FTRAILER 1411. FTRAILER 318. FTRAILER 1412. FTRAILER 22. FTRAILER
BLU DK BRN GRN DK RED YEL BLK WHT
5.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19 5.0 TXL
50
19 3.0 TXL
50
19 3.0 TXL
50
19 5.0 TXL
50
19

GND DIST
Gnd Zone #7B
Page 8A-14A/B/C - 3

12077629
7F MP280
7 6 5 4 3 2 1
7 6 5 4 3 2 1 TRACTOR CONNECTOR

22.
WHT
5.0 TXL
50
19
TRLR_ABS_P TRACTOR TRLR_ABS_G

1413 (Page 2)
(Page 2)
TRAILER SUPPLIER ONLY

RPO LEGEND
RQ3 - TRACTOR

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:45:08 am ORGANIZATION


Tractor Wrg ( Fam 3)
GMT560 03 X &RQ3 h22119c 009 Pilot B GMT560
Panel Set: 1 schematic sheet1 1 $IVEDWORK/h22119c__009 Tuesday, August 13, 2002 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H22119c_009_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-232
Trailer Wiring Family 3 — Tractor Wiring
03 560 000 JG PILOT - INITIAL CREATION 09FE00 001

TRLR_ABS_P ABS POWER & MULTIPLEXED SIGNAL

(Page 1)

1413.
BLU DK
5.0 TXL
50
19
TRACTOR
TRLR_ABS_G SPLICE
22
(Page 1) 22. 22.
WHT WHT
TXL
5.0 50 19 5.0 TXL 19
50
TRACTOR TRACTOR

TRAILER P485 ENHANCEMENT


TRAILER ABS EBC MULTIPLEXED SIGNAL

RF Wheel LF Wheel RR Wheel LR Wheel


Speed Sensor Speed Sensor Speed Sensor Speed Sensor

TRAILER SUPPLIER ONLY

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:45:08 am ORGANIZATION


Tractor Wrg ( Fam 3)
GMT560 03 X &RQ3 h22119c 009 Pilot B GMT560
Panel Set: 2 schematic sheet1 1 $IVEDWORK/h22119c__009 Tuesday, August 13, 2002 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H22119c_009_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-233
Body Builder Connector

POWER DIST SEO BUDGET


Ip2 - Brake Iso SEO - Trailer
Page 8A-10D - 8 Page 8A- 155I - 1

10A

BB_STOP_P 1320 BB_BUGET

&TDT
1320. R_CHASSIS
BLU LT
0.8 TXL
50
19

SA1320

ENGINE CNTLS EXTERIOR LIGHTS POWER DIST POWER DIST EXTERIOR LIGHTS
Secondary Ppm Marker Lamp Rly Ip1 - Aux Wire Rly Ip2 - Brake Iso Back Up Sw
Page 8A- 20A/D-5 , 20B/C-3 Page 8A- 110A - 4 Page 8A-10A/B/C/D -6 Page 8A-10A/B/C/D -8 Page 8A- 110A - 3

Family 2 Family 2
15A 10A
has Fuse has Fuse

1827 BB_PPM 21 BB_MRKR_LP 641 BB_P BB_STOP_P 24 BB_BACK_UP

-TDT &TDT
1320. R_CHASSIS 1320. R_CHASSIS
BLU LT BLU LT
0.8 TXL
50
19 TXL 19
0.8 50

15326910
12F GT280 SLD
A G F E L
A G F E L BDY_BLDR
12M GT280 SLD
15326915

SECONDARY PPM MARKER LAMP IGN 3 STOP BACK UP

EXTERIOR LIGHTS EXTERIOR LIGHTS POWER DIST POWER DIST


Lh Turn Trailer Rly Rh Turn Trailer Rly Ip2 - Lh Parklamp Ip2 - Rh Parklamp
Page 8A- 110A -2 Page 8A- 110A - 2 Page 8A-10A/B/C/D - 5 Page 8A- 10A/B/C/D - 5

Family 2 Family 2
10A 10A
has Fuse has Fuse

318 BB_L_TURN 319 BB_R_TURN BB_L_PARK BB_R_PARK


350 BB_G

2509. R_CHASSIS 2609. R_CHASSIS


BRN BRN/WHT
TXL 19
1.0 50 1.0 TXL 19
50
GND DIST
Gnd Zone #3B
Page 8A-14A/B/C - 11
15326910
12F GT280 SLD
C K D B H
C K D B H BDY_BLDR
12M GT280 SLD
15326915
LEFT STOP/TURN (&FAM2) RIGHT STOP/TURN (&FAM2)
LEFT TURN (&FAM3) RIGHT TURN (&FAM3) LEFT PARK RIGHT PARK GND

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:52:07 pm ORGANIZATION


Body Builder Connector
GMT560 03 X -B3D-ANC h44119d 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 2 $IVEDWORK/h44119d__001 Wednesday, November 5, 2003 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H44119d_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-234
School Bus Upfitter
04i 560 AVM ADD MIRROR JUMPER 17SE03 001

POWER DIST EXTERIOR LIGHTS EXTERIOR LIGHTS POWER DIST POWER DIST EXTERIOR LIGHTS
Ip2 - Brake Iso Lh Turn Trailer Rly Rh Turn Trailer Rly Ip2 - Lh Parklamp Ip2 - Rh Parklamp Back Up Sw
Page 8A- 10A/D - 8 Page 8A- 110A - 2 Page 8A- 110A - 2 Page 8A- 10A/D - 5 Page 8A- 10A/D - 5 Page 8A- 110A - 3

10A 10A 10A

BB_STOP_P 318 SB_L_TURN 319 SB_R_TURN BB_L_PARK BB_R_PARK 24 SB_BACK_UP

BATTERIES
Battery Positive
Page 8A- 35E/F - 1

2509. R_CHASSIS 2609. R_CHASSIS


FL BRN BRN/WHT
1.0 TXL 19 1.0 TXL 19 350 SB_G
1320. R_CHASSIS 50 50
SCHOOL_P BLU LT
0.8 TXL
50
19

2. AUX_BATPOS GND DIST


RED Gnd Zone #3B
STX 113
19.0 50 Page 8A- 14A - 11
15326931
10F GT280
E C K D B A H
A Littelfuse Term 1 E C K D B A H SCHOOLBUS
10M GT280
12146365 003 15326935
B UPC FNA
12146365 STOP LEFT TURN RIGHT TURN LEFT PARK RIGHT PARK BACK UP GROUND
M8
SCHOOL BUS SUPPLIED

Littelfuse 100A Mega


littelfuse 001
UPC FNA
EXTERIOR LIGHTS
Back Up Sw
A4 B10 B9 A10 A9 22F GTMXD Page 8A- 110A - 3
-D28 -D28 15317325
1517. JMP_BUS 1516. JMP_BUS
YEL BLU LT
-D28 TXL 19 -D28 TXL 19 -D28
21. JMP_BUS 0.8 50 1499. JMP_BUS 0.8 50 267. JMP_BUS
GRN DK GRN LT ORN
TXL
0.8 50 19 TXL
0.8 50 19 0.8 TXL 19 24 SB_BU_ALARM 350 BU_G
50
12065396
Conn 8M M/P 150
G D C F H J100

GND DIST
Gnd Zone #3D
Page 8A- 14A - 8
15300027
2F MP280 SLD
A B
B BACKUP
A 2M MP280 SLD
15300032

A B 24. 350.
GRN LT BLK
-D28 3.0 TXL
50
19 3.0 TXL
50
19
550. JMP_BUS -D28 BACKUP BACKUP
BLK 550. JMP_BUS
BLK A B
0.8 TXL
50
19
0.8 TXL
50
19
SA550
Back Up Alarm
-D28
550. JMP_BUS
BLK
0.8 TXL
50
19
1400 Hz Tone
15317325
22F GTMXD
B8 SCHOOL BUS SUPPLIED

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:18:07 am ORGANIZATION


Bus Upfitter
GMT560 03 X &B3D/ANC h53119e 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 2 $IVEDWORK/h53119e__001 Tuesday, April 13, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53119e_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-235
Power Windows — Regular Cab
03 560 000 JG PILOT - INITIAL CREATION 09FE00 001
POWER DIST
Ip2 - Pwr Window
Page 8A-10A/B/C/D - 5

25A

WIN_IGN4_P

343. IP
YEL
2.0 TXL
50
19
POWER DOOR LOCKS
Driver Door Lock Sw 15304908
Page 8A- 130A - 1 30F GTMXD
A8
A8 30M GTMXD
15326762
343. XBDY
DRV_LK_LP YEL P_WIN_SW P_WIN_SW
2.0 TXL
50
19
343

2509. LDOOR 15317322


INTERIOR LIGHTING BRN 22M GTMXD
Headlamp Illum TXL 7
A5 B7
0.5 50 POWER DOOR LOCKS
Page 8A- 114A - 2 A5 B7 22F GTMXD Passanger Door Lock Sw
15317325 Page 8A- 130A - 1
343. LDOOR 343. LDOOR
YEL 343. LDOOR YEL INTERIOR LIGHTING
2.0 TXL
50
19
YEL TXL 19
2.0 50 Headlamp Illum
DR_WIN_LP TXL
2.0 50 19
Page 8A- 114A - 2
167. XBDY 343. XBDY 166. XBDY
PASS_LK_LP TAN YEL BLU LT
2.0 TXL
50
19 2.0 TXL 19 2.0
50
TXL 19
50
2509. LDOOR
BRN &AU3
TXL 7
0.5 50 2509. RDOOR
BRN PASS_WIN_LP
15317322
D 0.5 TXL
50
7
22M GTMXD
H A6 A5 A7

Driver Window Sw &AU3 A6 A5 A7 22F GTMXD


ILLUM IGN4 2509. RDOOR 15317325
EXPRESS

15728438 002 BRN


DOWN
RH DOWN

LH DOWN

1C5A FNA 0.5 TXL


50
7
167. RDOOR343. RDOOR166. RDOOR
RH UP

TAN YEL BLU LT


LH UP

TXL 19 2.0
2.0 50 TXL 19 2.0 TXL 19
50 50

12064998
C D F H
F G B E A
ILLUM Pass Window Sw
IGN4 15728437 002
167. LDOOR 550. LDOOR 166. LDOOR164. LDOOR 165. LDOOR

DOWN
1C5A FNA
TAN BLK BLU LT BLU DK BRN

UP
TXL 19
2.0 50 TXL 19
2.0 50 2.0 TXL 19 2.0 TXL 19 TXL 19
2.0 50
50 50
12064998
A
DR_WIN_G B E A
Drv Window Mtr
Θ front_win_mtr 001
1C5L 1400A 550 PASS_WIN_G
666. RDOOR 667. RDOOR
M BLU DK BRN
TXL 19
2.0 50 2.0 TXL 19
GND DIST 12129487 50
Gnd Zone #5
Page 8A-14A/B/C - 4 B A
GND DIST
Gnd Zone #5
15317325 Page 8A-14A/B/C - 4 Pass Window Mtr
22F GTMXD Θ front_win_mtr 001
A6 A7
1C5L 1400A
22M GTMXD
A6 A7 M
15317322
12129487

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:16:16 pm ORGANIZATION


Power Windows (Reg Cab)
GMT560 03 X &A31-CREWCAB h22120a 009 Prod 0 GMT560
Panel Set: 1 schematic sheet1 12 $IVEDWORK/h22120a__009 Friday, February 28, 2003 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H22120a_009_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-236
Power Windows — Crew Cab
INTERIOR LIGHTING
Headlamp Illum POWER DIST
Page 8A- 114A - 2 25A Ip2 - Pwr Window
Page 8A-10A/B/C/D -5

WIN_IGN4_P

343. IP
DR_WIN_LP YEL
POWER DOOR LOCKS 2.0 TXL 19
50
Driver Door Lock Sw
2509. LDOOR Page 8A- 130A - 1 15304908
BRN 30F GTMXD
TXL 7
0.5 50 A8
A8 30M GTMXD
15326762
DRV_LK_LP
343. XBDY
YEL
2.0 TXL
50
19

2509. LDOOR
BRN 15317322
TXL 7
0.5 50 22M GTMXD
A5
SA2509
A5 22F GTMXD
15317325
2509. LDOOR 343. LDOOR
BRN YEL
0.5 TXL
50
7 2.0 TXL
50
19
LR_P
J1-A (Page 2)
J1-B
RR_P
ILLUM IGN4 Driver Window Sw (Page 2)
RIGHT LEFT RIGHT LEFT
UP REAR DOWN UP REAR DOWN UP FRONT DOWN UP FRONT DOWN 10283834 002

EXPRESS
UPC FNA 343. BDY 343. BDY

DOWN
YEL YEL
TXL 19
2.0 50 2.0 TXL 19
50

SB343

343. BDY
YEL
LOCK RR RR LR LR RF RF LF LF J1- 12084699 TXL 19
GND OUT UP DOWN UP DOWN UP DOWN UP DOWN 2.0 50
J2- 12191825
15326935
J1-E J1-D J2-G J2-H J2-E J2-F J2-B J2-A J2-C J2-D 10M GT280
E
RF_DOWN E 10F GT280
550. LDOOR 164. LDOOR 165. LDOOR 15326931
BLK 166 BLU DK BRN
(Page 2) 343. XBDY
2.0 TXL
50
19 2.0 TXL
50
19 2.0 TXL
50
19
YEL
RF_UP TXL 19
2.0 50
A
167
DR_WIN_G (Page 2) SC343 RF_P
Drv Window Mtr
Θ front_win_mtr 001 343
LR_DOWN (Page 2)
1C5L 1400A
169 343. XBDY
(Page 2) M YEL
TXL 19
2.0 50
GND DIST 12129487
LR_UP
Gnd Zone #5 15317322
Page 8A-14A/B/C - 4 168 B 22M GTMXD
(Page 2) B7
RR_DOWN B7 22F GTMXD
15317325
171
(Page 2) 343. LDOOR
YEL
RR_UP 2.0 TXL 19
50
170
(Page 2)

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:38:21 am ORGANIZATION


Power Windows (Crew Cab)
GMT560 04 X &A31&CREWCAB h43120b 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 3 $IVEDWORK/h43120b__001 Wednesday, August 27, 2003 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H43120b_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-237
Power Windows — Crew Cab

RF_DOWN
LR_DOWN RR_DOWN
(Page 1)
(Page 1) (Page 1)
RF_UP
LR_UP RR_UP
(Page 1)
(Page 1) (Page 1)
168. LDOOR 169. LDOOR 170. LDOOR 171. LDOOR
GRN DK PPL GRN LT PPL
2.0 TXL
50
19 2.0 TXL
50
19 TXL 19
2.0 50 2.0 TXL
50
19
167. LDOOR 166. LDOOR
TAN BLU LT
TXL 19
2.0 50 2.0 TXL 19 15326886
50
4F GT280
A B C D
A B C D 4M GT280
15317325
22F GTMXD 15326890
A6 A7
168. XBDY 169. XBDY 170. XBDY 171. XBDY
A6 A7 GRN DK PPL GRN LT PPL
22M GTMXD 2.0 TXL 19 2.0 TXL 19 2.0 TXL 19 TXL 19
2.0 50
RF_P 15317322 50 50 50

INTERIOR LIGHTING (Page 1)


Headlamp Illum
Page 8A- 114A - 2 15326931
167. XBDY 343. XBDY 166. XBDY
TAN YEL BLU LT 10F GT280
D C G F
2.0 TXL
50
19 2.0 TXL 19 2.0
50
TXL 19
50
D C G F 10M GT280
LR_P RR_P 15326935
PASS_WIN_LP
15317322 343 343
22M GTMXD (Page 1) (Page 1)
A6 A5 A7
A6 A5 A7 INTERIOR LIGHTING 168. BDY 169. BDY INTERIOR LIGHTING 170. BDY 171. BDY
22F GTMXD GRN DK PPL GRN LT PPL
2509. RDOOR 15317325 Headlamp Illum Headlamp Illum
BRN Page 8A- 114A - 2 2.0 TXL
50
19 2.0 TXL
50
19
Page 8A- 114A - 2
TXL 19
2.0 50 TXL 19
2.0 50
0.5 TXL
50
7
167. RDOOR343. RDOOR166. RDOOR
TAN YEL BLU LT 15355586 15355586
TXL 19 2.0 TXL 19 2.0 TXL 19 12F GT280 12F GT280
2.0 50 50 50 E F G E F G
E F G E F G REAR_RDOOR
2509 LR_WIN_LP 12M GT280 2509 RR_WIN_LP 12M GT280
C D F H 15326018 15326018
168. REAR_DOOR 170.
GRN DK 343. REAR_DOOR GRN LT 343.
Pass Window Sw YEL 169. REAR_DOOR YEL 171.
ILLUM TXL 19
2.0 50 PPL TXL
2.0 50 19
PPL
TXL 19
2.0 50 2.0 TXL 19
IGN4 15728437 002 2.0 TXL 19 REAR_DOOR 50 2.0 TXL 19
50 REAR_DOOR 50
DOWN

1C5A FNA REAR_DOOR


UP

12064998 C D F H C D F H

B E A ILLUM L R Window Sw ILLUM R R Window Sw


IGN4 15728437_rr 001 IGN4 15728437_rr 001
666. RDOOR 667. RDOOR DOWN

DOWN
1C5A FNA 1C5A FNA
550 PASS_WIN_G BLU DK BRN
UP

UP
2.0 TXL
50
19 2.0 TXL
50
19
12064998 12064998

A B E A B E A
GND DIST 668. REAR_DOOR 669. REAR_DOOR 670. 671.
Gnd Zone #5 Pass Window Mtr
550 LR_WIN_G BLU DK BRN 550 RR_WIN_G BLU DK BRN
Page 8A-14A/B/C - 4 Θ front_win_mtr 001 TXL 19 TXL 19
2.0 50 2.0 50 2.0 TXL
50
19 TXL
2.0 50 19
1C5L 1400A REAR_DOOR REAR_DOOR
M
12129487 A A
GND DIST GND DIST
B Gnd Zone #5 L R Window Mtr Gnd Zone #5 R R Window Mtr
Θ 560_win_mtr 004 Θ 560_win_mtr 004
Page 8A-14A/B/C - 12 Page 8A-14A/B/C - 12
1C5L 1400A 1C5L 1400A
M M
12129487 12129487
B B
Same as left
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:38:21 am ORGANIZATION
Power Windows (Crew Cab)
GMT560 04 X &A31&CREWCAB h43120b 001 Prod 0 GMT560
Panel Set: 2 schematic sheet1 3 $IVEDWORK/h43120b__001 Wednesday, August 27, 2003 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H43120b_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-238
Power Door Locks
POWER DIST INTERIOR LIGHTING
INTERIOR LIGHTING POWER DIST
Ip1 - Pwr Accy Sw Illum
Sw Illum Ip1 - Pwr Accy
Page 8A-10A/B/C/D - 7 Page 8A-120A/B - 1/2
Page 8A-120A/B - 1 Page 8A-10A/B/C/D - 7

20A 20A

540 PASS_LK_P 2509 PASS_LK_LP


2509 DRV_LK_LP 540 DRV_LK_P

C E E C

BATT ILLUM Pass Dr Lck Sw


ILLUM BATT Driv Dr Lck Sw
15728436 001
15728436 001
UPC FNA
UPC FNA

LOCK UNLCK GND


GND UNLCK LOCK
12089527 12089527

B D A A D B

194. LDOOR 195. LDOOR 195. RDOOR 194. RDOOR


WHT BLU LT BLU LT WHT
1.0 TXL
50
19 TXL 19
1.0 50 1.0 TXL
50
19 1.0 TXL
50
19

15317325 15317325
22F GTMXD 22F GTMXD
A8 B5 B5 A8
KEYLESS ENTRY
A8 B5 Rfa Mdl B5 A8
22M GTMXD 22M GTMXD
15317322 Page 8A-132A - 1 15317322

194. XBDY 195. XBDY 195. XBDY 194. XBDY


WHT BLU LT BLU LT WHT
1.0 TXL
50
19 1.0 TXL
50
19
195 DOOR_LOCK 1.0 TXL
50
19 1.0 TXL
50
19

SA195

KEYLESS ENTRY
195. XBDY Rfa Mdl
BLU LT Page 8A-132A - 1
TXL 19
1.0 50
194 DOOR_UNLK
LOCK

SA194

POWER DIST
550 DRV_LK_G 550 PASS_LK_G
Ip1 - Pwr Accy
Page 8A-10A/B/C/D - 7
195 LOCK
194. XBDY
20A WHT
GND DIST 1.0 TXL
50
19 GND DIST
Gnd Zone #5 540 LK_RLY_P
Gnd Zone #5
Page 8A-14A/B/C - 4 Page 8A-14A/B/C - 4
F C A

SW LOCK BATT SW UNLCK Door Lck Rly Asm


drlck_rly 003
UPC FNA

GND MTR LOCK MTR UNLCK


12059561
D E B

MTR_UNLCK
550 LK_RLY_G
294
(Page 2)

MTR_LOCK

GND DIST 295


Gnd Zone #5 (Page 2)
Page 8A-14A/B/C - 4
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:00:18 am ORGANIZATION
Power Door Locks
GMT560 03 X &AU3 h53130a 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 3 $IVEDWORK/h53130a__001 Wednesday, April 28, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53130a_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-239
Power Door Locks
MTR_UNLCK

(Page 1)

=&AU3&CREWCAB#&AU3-AU0
294. XBDY 15326931
TAN &CREWCAB 10F GT280
1.0 TXL 19 294. XBDY A
50
TAN
1.0 TXL
50
19 A 10M GT280
15326935
KEYLESS ENTRY &CREWCAB
Rfa Mdl 294. BDY
&AU0-CREWCAB Page 8A-132A -1 TAN
294. XBDY TXL 19
1.0 50
TAN SA294
1.0 TXL
50
19
SB294
DRV_DR_UNLK
=&AU3&CREWCAB#&AU3-AU0
294. XBDY
TAN -AU0 &AU0 &CREWCAB &CREWCAB
1.0 TXL 19 294. XBDY 294. XBDY 294. BDY 294. BDY
50
TAN TAN TAN TAN
TXL 19
1.0 50 TXL 19
1.0 50 TXL 19
1.0 50 TXL 19
1.0 50
&TAD
294. XBDY
TAN 15355586 15355586
1.0 TXL
50
19
12F GT280 12F GT280
C C
C Same C REAR_RDOOR
12M GT280 as 12M GT280
15326018 left 15326018
15317322 15317322 &CREWCAB &CREWCAB
22M GTMXD 22M GTMXD 294. REAR_DOOR 294.
B4 SEO_DRV_DR_UNLK B4 TAN TAN
1.0 TXL 19 1.0 TXL 19
22F GTMXD B4 B4 22F GTMXD
50
REAR_DOOR
50

15317325 SEO 15317325


A A
294. RDOOR 294. LDOOR
TAN SEO - SCHWAN’S TAN
TXL 19
1.0 50 Inline IP TXL 19
1.0 50
L R Drlck Mtr R R Drlck Mtr
Page 8A-155A - 2 Θ iso_drlck_mtr 004 Θ iso_drlck_mtr 004
1C5L 1400A 1C5L 1400A
A A
M M
Pass Drlck Mtr Driv Drlck Mtr 15300027 15300027
iso_drlck_mtr 004 Θ Θ iso_drlck_mtr 004
1400A 1C5L 1C5L 1400A B B
M M
15300027 15300027 &CREWCAB &CREWCAB
295. REAR_DOOR 295.
GRA GRA
B B TXL 19
1.0 50 1.0 TXL 19
SEO - SCHWAN’S 50
REAR_DOOR
Inline IP
15326018 15326018
Page 8A- 155A - 2 12M GT280
12M GT280
295. RDOOR 295. LDOOR D D REAR_RDOOR
GRA GRA
1.0 TXL 19 SEO TXL 19
1.0 50 D D
50 12F GT280 12F GT280
15355586 15355586
15317325 SEO_DRV_DR_LK 15317325
22F GTMXD 22F GTMXD &CREWCAB &CREWCAB
MTR_LOCK B6 B6 295. BDY 295. BDY
GRA GRA
(Page 1)
22M GTMXD B6 B6 22M GTMXD 1.0 TXL
50
19 TXL
1.0 50 19

15317322 &TAD 15317322


295. XBDY
GRA
295. XBDY 295. XBDY 1.0 TXL
50
19
295. XBDY
GRA GRA GRA SB295
TXL 19
1.0 50 1.0 TXL 19 1.0 TXL 19
50 50

&CREWCAB
SA295 295. BDY
GRA
TXL 19
1.0 50

&CREWCAB 15326935
295. XBDY 10M GT280
GRA B
1.0 TXL 19
50 B 10F GT280 RPO LEGEND
15326931
AU0 - KEYLESS ENTRY
CREWCAB - CREW CAB

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:00:18 am ORGANIZATION


Power Door Locks
GMT560 03 X &AU3 h53130a 001 Prod 0 GMT560
Panel Set: 2 schematic sheet1 3 $IVEDWORK/h53130a__001 Wednesday, April 28, 2004 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H53130a_001_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-240
Remote Keyless Entry
03 560 000 JG PILOT B - INITIAL CREATION 21NO00 001
POWER DIST 03 560 000 JG Clarify Ports 21NO00 001
Ip1 - Gauges
Page 8A- 10A/B/C/D - 6

Family 2
10A has Fuse

39 RFA_IGN1_P

INTERIOR LIGHTS POWER DIST HORN


Dome Lamps Ip1 - Pwr Accy Horn Rly
Page 8A- 114A -3 Page 8A-10A/B/C/D - 7 Page 8A-40A - 1

20A

156 RFA_DOME 540 RFA_P 28 HORN_CHIRP UNLOCK


LOCK

S E J C

DOME LAMP BATT IGN1 HORN Remote Function Act


CHIRP 09390565 002
12L FNA
RFA
ALL DRIVER PASSANGER ALL
PROGRAM DOOR DOOR DOOR DOOR
DOOR JAMB ENABLE GND UNLOCK UNLOCK UNLOCK LOCK
12129431
K L N B A H R

1455. XBDY 194. XBDY 195. XBDY


BLK/WHT WHT BLU LT
TXL 7
0.5 50 TXL 19
1.0 50 TXL 19
1.0 50

157 KEY_DOME 550 RFA_G 294 DRV_DR_UNLK

INTERIOR LIGHTING GND DIST DOOR LOCKS


Dome Defeat Sw Gnd Zone #5 Driver Door Unlock
Page 8A-114A -3 Page 8A-14A/B/C - 4 Page 8A-130A - 2

15326762
30M GTMXD
A4
A4 30F GTMXD
15304908

1455. IP
BLK/WHT
0.5 TXL
50
7

KEYLESS DOOR_UNLK DOOR_LOCK

DLC DOOR LOCKS DOOR LOCKS


Pin 8 All Door Unlock Door Lock
Page 8A-50A - 1 Page 8A-130A - 1 Page 8A-130A - 1
RPO LEGEND
AU0 - REMOTE KEYLESS ENTRY

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:25:07 am ORGANIZATION


Remote Keyless Entry
GMT560 03 X &AU0 h22132a 009 Prod 0 GMT560
Panel Set: 1 schematic sheet1 19 $IVEDWORK/h22132a__009 Tuesday, August 13, 2002 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H22132a_009_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-241
Power Mirrors

POWER DIST
Ip1 - Pwr Acc HTD_MIR_SW
INTERIOR LIGHTING
Page 8A-10A/B/C/D - 7
(Page 2) Headlamp Illum
&DB6/DB8
267. IP Page 8A-114A - 1
20A ORN
0.8 TXL
50
19

540 MIR_SW_P
SA267 2509 H_MIR_LP

&DB6/DB8 &DB6/DB8
267. IP 267. IP
ORN ORN
0.8 TXL
50
19 0.8 TXL
50
19

E 15326762
30M GTMXD
B1
Mirror Switch B1
15728439 002 30F GTMXD
15304908
1C5A FNA

DOWN
RIGHT

LEFT

&DB6/DB8 &DB6/DB8
267. IP 267. IP_EXTN

UP
ORN ORN
0.8 TXL
50
19 TXL 19
0.8 50

SB267
DRIVER LEFT/RIGHT
PASS LEFT/RIGHT

DRIVER UP/DOWN
PASS UP/DOWN

&DB6/DB8
267. IP_EXTN
ORN
DRIVER

TXL 19
0.8 50
F86 F30
PASS

&DB6/DB8
267. IP_EXTN
ORN
12047886 Ip2 - Htd Mirror Rly 0.8 TXL
50
19

D A G C B H F 86 30 560_rly_267 002
UPC FNA
Htd Mirror
C D B
12088567 Htd Mirror Switch
ILLUM
&DB6
1517. LDOOR 85 87 15010303 002
YEL 1A2J FNA
550 MIR_SW_G 0.8 TXL
50
19
DRIV_U-D 12129833
(Page 2)
&DB6 F85 F87
1498. LDOOR 12064762
BRN/WHT
GND DIST 0.8 TXL 19 POWER DIST
50
PASS_U-D Ip1 - Aux Wire A F E
Gnd Zone #5
Page 8A-14A/B/C - 4 Page 8A-10A/B/C/D - 6
(Page 2)
&DB6 Family 2
1499. LDOOR 15A has Fuse
GRN LT
0.8 TXL
50
19
750 H_MIR_ILL_G
DRIV 641 H_MIR_RLY_P

(Page 2)
&DB6
1497. LDOOR
BLU LT/WHT
0.8 TXL
50
19
GND DIST
PASS Gnd Zone #7A
POWER DIST Page 8A-14A/B/C - 9
(Page 2)
Ip1 - Aux Wire
&DB6
1516. LDOOR Page 8A-10A/B/C/D - 6 750 H_MIR_LED_G
BLU LT 450 H_MIR_RLY_G
0.8 TXL
50
19
Family 2
DRIV_L-R 15A has Fuse
&DB6
90. LDOOR (Page 2)
GRA 641 H_MIR_SW_P GND DIST
0.8 TXL 19 GND DIST
50 Gnd Zone #7A
Gnd Zone #4B
Page 8A-14A/B/C - 9
Page 8A-14A/B/C - 5
PASS_L-R
RPO LEGEND
(Page 2)
DB6 - HTD, LTD, PWR OSRVM
DB7 - LIGHTED OSRVM
DB8 - HEATED OSRVM

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 11:48:56 am ORGANIZATION


Power Mirrors
GMT560 03 X h22147b 011 Prod 0 GMT560
Panel Set: 1 schematic sheet1 3 $IVEDWORK/h22147b__011 Monday, September 23, 2002 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H22147b_011_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-242
Power Mirrors
03 560 000 TY PILOT B - INITIAL CREATION 27NO00 001
03 560 000 TY ADDED FAM2 NOTE. 27NO00 001
03 560 1107 JG Internally spliced mirror motor common 25SE01 001

DRIV_L-R HTD_MIR_SW PASS_U-D

1516 267 15304908 1498


(Page 1) (Page 1) 30F GTMXD (Page 1)
A6
DRIV PASS
A6 30M GTMXD
1499 15326762 1497
(Page 1) (Page 1)
&DB6/DB8
DRIV_U-D 267. XBDY PASS_L-R
ORN
1517 TXL
0.8 50 19 90 15317325
(Page 1) (Page 1) 22F GTMXD
A10 B9 B10

SC267 A10 B9 B10 22M GTMXD


15317322

&DB6/DB8 &DB6/DB8 &DB6 &DB6 &DB6


267. XBDY 267. XBDY 90. XBDY 1497. XBDY 1498. XBDY
ORN ORN GRA BLU LT/WHT BRN/WHT
TXL 19
0.8 50 0.8 TXL 19 0.8 TXL 19 TXL 19
0.8 50 TXL 19
0.8 50
50 50

15317322 15317322
22M GTMXD 22M GTMXD
A9 A9 A10 B9 B10
A9 22F GTMXD
A9 A10 B9 B10 22F GTMXD
15317325 15317325

EXTERIOR LIGHTING EXTERIOR LIGHTING


Marker Lamp Rly Marker Lamp Rly
Page 8A-110A - 4 Page 8A- 110A - 4

21 LH_MRK &DB6/DB8 &DB6/DB8 &DB6 &DB6 &DB6 21 RH_MRK


267. LDOOR 267. RDOOR 90. RDOOR 1497. RDOOR 1498. RDOOR
ORN ORN GRA BLU LT/WHT BRN/WHT
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19

12162427 12162427
8M MP150 8M MP150
G D C F H H F C D G
G D C F H H F C D G OSRVM
8F MP150 8F MP150
12065398 12065398

&DB6 &DB6 &DB6 &DB6


1517. OSRVM 1516. OSRVM 1516. 1517.
YEL BLU LT BLU LT YEL
&DB6/DB7 0.8 TXL 19 &DB6 TXL 19
0.8 50 &DB6/DB8 &DB6/DB8 TXL
0.8 50 19 &DB6 0.8 TXL 19 &DB6/DB7
21. OSRVM 50 1499. OSRVM 267. OSRVM 267. 1499. 50 21.
GRN DK GRN LT ORN ORN OSRVM GRN LT OSRVM GRN DK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL 19
50 0.8 TXL
50
19 0.8 TXL
50
19 TXL
0.8 50 19
OSRVM OSRVM OSRVM

G D C F H H F C G D

MIRROR HTR Mirror Head HTR MIRROR Mirror Head


MARKER UP/DN RT/LT mirror 003 RT/LT UP/DN MARKER mirror 003
UPC FNA UPC FNA
M M M M
θ PTC
PTC θ
PTC: Positive Temperature Coefficient PTC: Positive Temperature Coefficient
GND GND GND GND
15326840 15326840

B A A B

550 LH_MRK_G 550 L_H_MIR_G 550 R_H_MIR_G 550 RH_MRK_G

RPO LEGEND
GND DIST GND DIST DB6 - HTD, LTD, PWR OSRVM GND DIST GND DIST
Gnd Zone #5 Gnd Zone #5 DB7 - LIGHTED OSRVM Gnd Zone #5 Gnd Zone #5 SAME AS
Page 8A-14A/B/C - 4 Page 8A- 14A/B/C - 4 DB8 - HEATED OSRVM Page 8A- 14A/B/C - 4 Page 8A- 14A/B/C - 4 LEFT

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 11:48:56 am ORGANIZATION


Power Mirrors
GMT560 03 X h22147b 011 Prod 0 GMT560
Panel Set: 2 schematic sheet1 3 $IVEDWORK/h22147b__011 Monday, September 23, 2002 Panel Set: 2

2005 Medium Duty C Series Electrical – Revised 09/05 H22147b_011_02


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-243
Entertainment — Radio
04 560 000 TY INITIAL CREATION 10SE01 001
SPEAKER SPEAKER SPEAKER SPEAKER
Lf Speaker Rf Speaker Lr Speaker Rr Speaker
Page 8A-154A - 1 Page 8A-154A - 1 Page 8A-154A -1 Page 8A-154A - 1

118 LF_SPKR- 117 RF_SPKR- 116 LR_SPKR- 115 RR_SPKR-

15317325 15317325 INTERIOR LIGHTING


22F GTMXD 22F GTMXD
A2 A2 Dimmer Signal Dist
Antenna Asm-Radio Page 8A- 114A - 1
22M GTMXD A2 A2 22M GTMXD 10136715 003
15317322 15317322 12L 0900A Family 2
10A
has Fuse
118. XBDY 117. XBDY
GRA GRN DK 8 RADIO_DIM
0.5 TXL 7 0.5 TXL 7 A 16165011
50 50 INTERIOR LIGHTING POWER DIST
Headlamp Sw - Radio Dimmer Ip1 - Radio/Chime
15326762 Page 8A- 114A - 5 Page 8A- 10A/B/C/D - 2
30M GTMXD
A12 A14 GND DIST Family 2
Case Gnd 15A
A12 A14 has Fuse
30F GTMXD
15304908 Page 8A- 14A/B/C -6
1382 R_PARADE 1140 RADIO_P

118. IP 117. IP
GRA GRN DK
0.5 TXL
50
7 TXL
0.5 50 7

J1-A9 J1-B10 J1-B9 J1-A10 ANT J1-B12 J1-B4 J1-B1

LF- RF- LR- RR- ANT IN PARK/PARADE BKLIGHT PWR Radio


radio 004
MICRO BACKLIT 12L FNA
DIM DRIVER
COMPACT DISC
CASSETTE VF DISPLAY
FM = MHz RADIO
AM = kHz

DIM J1- 12110088


LF+ RF+ LR+ RR+ AUX MONO - AUX MONO + CLASS 2 GND GND
J2- 12064799
J1-A8 J1-B11 J1-B8 J1-A11 J2-L J2-M J1-A1 J1-A12 J1-B5

201. IP 200. IP
TAN GRN LT
0.5 TXL
50
7 0.5 TXL
50
7

15304908
30F GTMXD
A13 A15
A13 A15 30M GTMXD
15326762 2061 MONO- 2062 MONO+ 1044 RADIO_CL2 1451 RADIO_G

UE1 UE1
201. XBDY 200. XBDY
TAN GRN LT
0.5 TXL
50
7 0.5 TXL
50
7
ONSTAR ONSTAR STARR CONNECTOR GND DIST
OnStar Mdl OnStar Mdl Class 2 Gnd Zone #4A
15317322 15317322 Page 8A- 85A - 1 Page 8A- 85A - 1 Page 8A-55A - 1 Page 8A-14A/B/C - 6
22M GTMXD 22M GTMXD
A11 A11

22F GTMXD A11 A11 22F GTMXD


15317325 15317325

201 LF_SPKR+ 200 RF_SPKR+ 199 LR_SPKR+ 46 RR_SPKR+ NOTE:


Optional Radios:
Option Part # UPC FNA

SPEAKER SPEAKER SPEAKER SPEAKER UM7 - AM/FM Stereo Clock 15756185 12L 0070A
Lf Speaker Rf Speaker Lr Speaker Rr Speaker UM6 - AM/FM Stereo Clock, Cassette 15756186 12L 0090A
Page 8A-154A - 1 Page 8A-154A - 1 Page 8A-154A - 1 Page 8A-154A - 1 U1C - AM/FM Stereo Clock, CD 15756187 12L 0095A

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:39:02 am ORGANIZATION


Radio
GMT560 04 X h43150a 001 Beta 0 GMT560
Panel Set: 1 schematic sheet1 8 $IVEDWORK/h43150a__001 Wednesday, August 27, 2003 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H43150a_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-244
Entertainment — Speakers
03 560 000 JG PILOT B - INITIAL CREATION 29JA01 001
RADIO RADIO 03 560 873 JG Connector Update 29JA01 001
Radio Asm Radio Asm 03 560 000 JG Obsolete Connector Update 13FE02 001
Page 8A-150A - 1 Page 8A-150A - 1
RADIO RADIO
Radio Asm Radio Asm
RR_SPKR+ LR_SPKR+
Page 8A-150A - 1 Page 8A-150A - 1

&CREWCAB &CREWCAB
46. IP 199. IP
BLU DK BRN
TXL
0.5 50 7 TXL
0.5 50 7
RF_SPKR+ LF_SPKR+

15332135
4F GT150
B D
B D 4M GT150 &AU3/A31 &AU3/A31
15332136 200. RDOOR 201. LDOOR
GRN LT TAN
0.5 TXL
50
7 0.5 TXL
50
7

&CREWCAB &CREWCAB
46. BDY 199. BDY
BLU DK BRN
0.5 TXL
50
7 0.5 TXL
50
7
SA200 SA201
15355586 15355586
12F GT280 12F GT280
A A
A REAR_RDOOR A -AU3-A31 &AU3/A31 &AU3/A31 &AU3/A31 &AU3/A31 -AU3-A31
12M GT280 12M GT280 200. RDOOR 200. RDOOR 200. RDOOR 201. LDOOR 201. LDOOR 201. LDOOR
15326018 15326018 GRN LT GRN LT GRN LT TAN TAN TAN
&CREWCAB &CREWCAB 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7
199. 199. REAR_DOOR
BRN BRN
0.5 TXL
50
7 0.5 TXL
50
7
REAR_DOOR
B B
B B
R R Speaker L R Speaker B B
+ +
16230955_rr 001 16230965_rr 001
12L 4120A 12L 4120A + R F Speaker + R F Tweeter L F Tweeter + L F Speaker +
16230955_ft 001 16207595 003 16207595 003 16230965_ft 001
- - 12L 4000A 12L 4000A
12052832 12052832 12L 4000A 12L 4000A
10 ohm 6" HSS
A A 10 ohm 6" HSS - 12052832 - 12052833 12052833 - 12052832 -
8 ohm Tweeter 8 ohm Tweeter
10 ohm 6" HSS 10 ohm 6" HSS
&CREWCAB &CREWCAB A A
116. 116. REAR_DOOR
YEL YEL A A
0.5 TXL
50
7 0.5 TXL
50
7
REAR_DOOR
Same 15326018 15326018
as 12M GT280 12M GT280
left B REAR_RDOOR B
-AU3-A31 &AU3/A31 &AU3/A31 &AU3/A31 &AU3/A31 -AU3-A31
117. RDOOR 117. RDOOR 117. RDOOR 118. LDOOR 118. LDOOR 118. LDOOR
B B 12F GT280 GRN DK GRN DK GRN DK GRA GRA GRA
12F GT280
15355586 15355586 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7 0.5 TXL
50
7

&CREWCAB &CREWCAB
115. BDY 116. BDY
BLU LT YEL
0.5 TXL
50
7 0.5 TXL
50
7
SA117 SA118

15332136
4M GT150
A C
&AU3/A31 &AU3/A31
A C 117. RDOOR 118. LDOOR
4F GT150 GRN DK GRA
15332135
0.5 TXL
50
7 0.5 TXL
50
7

&CREWCAB &CREWCAB
115. IP 116. IP
BLU LT YEL
0.5 TXL
50
7 0.5 TXL
50
7

RF_SPKR- LF_SPKR-

RR_SPKR- LR_SPKR-

RADIO RADIO
Radio Asm RPO LEGEND Radio Asm
RADIO RADIO Page 8A-150A - 1 AU3 - POWER DOOR LOCKS Page 8A-150A - 1
Radio Asm Radio Asm A31 - POWER WINDOWS
Page 8A-150A - 1 Page 8A-150A - 1 CREWCAB - CREW CAB

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:28:03 am ORGANIZATION


Speakers
GMT560 03 X h22154a 010 Prod 0 GMT560
Panel Set: 1 schematic sheet1 25 $IVEDWORK/h22154a__010 Tuesday, August 13, 2002 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H22154a_010_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-245
Rear Air Suspension
SA1944

POWER DIST INTERIOR LIGHTING


Ip1 - Chassis Headlamp Illum
Page 8A-10A/B/C - 8 Page 8A- 114A - 1
-TCV
1944. IP_EXTN
BLU DK 10A
TXL 19
0.8 50

541 AIR_SUSP_P 2509 AIR_SUSP_LP


15304908 -TCV
30F GTMXD 1944. IP_EXTN
A7 BLU DK
TXL 19
0.8 50
A7 30M GTMXD
15326762

-TCV
1944. IP A D B
BLU DK
0.8 TXL
50
19
Air Suspension Sw
12V LED ILLUM
15010300 002
15392708 4K1 FNA
40M GTMXD SLD
D6
D6 40F GTMXD SLD
15392710 GND GND
12064762
C F E

-TCV
1944. IP_EXTN
BLU DK
0.8 TXL 19 750 SUSP_ILL_G
50

&JE3 &JE4&JVA &JE4-JVA


1944. R_CHASSIS 1944. R_CHASSIS 1944. R_CHASSIS
BLU DK BLU DK BLU DK
TXL 19
0.8 50 0.8 TXL 19 0.8 TXL 19
50 50 GND DIST
Gnd Zone #7A
15326655 15326667 Page 8A-14A/B/C - 9
8M GT280 SLD 16M GT280 SLD
H H
H 8F GT280 SLD H 16F GT280 SLD
15326654 15326908 750 SUSP_LED_G
&JE3 &JE4-JVA
1944. R_ABS 1944. R_ABS
BLU DK BLU DK
0.8 TXL
50
19 0.8 TXL
50
19

GND DIST
Gnd Zone #7A
Page 8A-14A/B/C - 9

Rear Air Solenoid


15048847 001
4K1 2600A

12052641
B

350 SUSP_SOL_G

RPO LEGEND
GND DIST G40 - REAR AIR SUSPENSION 19,000 LB
Gnd Zone #3D GSJ - REAR AIR SUSPENSION 21,000 LB
Page 8A-14A/B/C - 8 G45 - REAR AIR SUSPENSION 23,000 LB
FAM3 - FAMILY 3

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 6:54:18 am ORGANIZATION


Rear Air Suspension
GMT560 05 X &G40/GSJ/G45 h53052a 001 Prod 0 GMT560
Panel Set: 1 schematic sheet1 3 $IVEDWORK/h53052a__001 Wednesday, October 6, 2004 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H53052a_001_01


2005 MEDIUM DUTY C SERIES ELECTRICAL

PAGE
D-246
Rear Defogger
03 560 000 TY PILOT B - INITIAL CREATION 27NO00 001
POWER DIST POWER DIST 03 560 818 JG REPLACED CBs WITH MINI-FUSES & NOTE. 27NO00 001
Ip1 - Htr/Ac Uh - Rear Defog 03 560 000 JG MADE CONNECTOR ON CNTL UNIT J3- 20JN01 001
Page 8A- 10A/B/C/D - 1 Page 8A- 10A/B/C/D -4
Family 2
20A has Fuse 30A

141 HVAC_FOG_P 1093 DEFOG_P

J3-B J3-A

IGN3 DEFOG Hvac - Rear Defog Cntrls


PWR 09375785_defog 002
UPC FNA
HVAC CONTROLER
9375785 PAGE 8A-
HEATER ONLY 060-1
HVAC 065-1

RELAY TIMER
DEFOG
GND GRID
J3-12052856
J3-C J3-D

293. IP
PPL
TXL
2.0 50 19

12015952
1F MP480
A
A 1M MP480
12015987

293. BDY
PPL
2.0 TXL
50
19

J1-A

Defogger Grid
defog_grid 001
UPC FNA

J1- 12092133
J2- 12092133
J2-A

450 HVAC_FOG_G 850 DEFOG_G

GND DIST GND DIST


Gnd Zone #4B Gnd Zone #8
Page 8A-14A/B/C - 5 Page 8A- 14A/B/C - 6

OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 10:00:24 am ORGANIZATION


Rear Defogger (Crew Cab)
GMT560 03 X &C49 h22061a 004 Prod 0 GMT560
Panel Set: 1 schematic sheet1 36 $IVEDWORK/h22061a__004 Thursday, August 8, 2002 Panel Set: 1

2005 Medium Duty C Series Electrical – Revised 09/05 H22061a_004_01

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