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1. OUTLINE
Monitoring system consists of the monitor part and switch part.
The monitor part gives warnings when any abnormality occurs in the machine and informs the
condition of the machine.
Various select switches are built into the monitor panel, which act as the control portion of the machine
control system.
2. CLUSTER
1) MONITOR PANEL
2907A5MS08
5-29
2) CLUSTER CHECK PROCEDURE
(1) Start key : ON
Η Check monitor initial 5 seconds
a. All lamps light up.
b. Buzzer sound.
Θ Check monitor after 5 seconds : Indicate cluster version and machine condition
a. Cluster program version : CL : 2.0 Indicates program version 2.0 for 2 seconds.
b. Tachometer : 0rpm
c. Fuel gauge : All light up below appropriate level
d. Hydraulic temperature : All light up below appropriate level
e. Engine coolant temperature gauge : All light up below appropriate level
f. Warning lamp
ö During start key ON the engine oil pressure lamp and battery charging lamp go on, but it is not
abnormal.
ö When engine coolant temperature below 30Á C, the warming up lamp lights up.
Ι Indicating lamp state
a. Work mode selection : General work
b. Power mode selection : S mode
c. User mode selection : No LED ON
d. Auto decel LED : ON
e. Travel speed pilot lamp : Low(Turttle)
(2) Start of engine
Η Check machine condition
a. Tachometer indicates at present rpm
b. Gauge and warning lamp : Indicate at present condition.
ö When normal condition : All warning lamp OFF
c. Work mode selection : General work
d. Power mode selection : S mode
e. User mode selection : No LED ON
f. Auto decel LED : ON
g. Travel speed pilot lamp : Low(Turttle)
Θ When warming up operation
a. Warming up lamp : ON
b. 10 seconds after engine started, engine speed increases to 1050rpm(Auto decel LED : ON)
ö Others same as above Η
Ι When abnormal condition
a. The lamp lights up and the buzzer sounds.
b. If BUZZER STOP switch is pressed, buzzer sound is canceled but the lamp light up until
normal condition.
5-30
3. CLUSTER CONNECTOR
No. Signal Input / Output
1 4
2 3
21075MS16
5-31
4. CLUSTER FUNCTION
1) MONITORING DISPLAY
(1) This displays the current time and machine information such as
engine rpm, coolant/hydraulic oil temperature, hydraulic oil
pressure and also error codes.
ö Refer to the page 5-35 for details.
2907A5MS16
2) FUEL GAUGE
(1) This gauge indicates the amount of fuel in the fuel tank.
(2) Fill the fuel when the white range or warning lamp blinks.
ö If the gauge illuminates the white range or warning lamp
blinks even though the machine is on the normal condition,
White range
check the electric device as that can be caused by the poor
21073CD04
connection of electricity or sensor.
(3) Keep idling engine at low speed until the green range
illuminates, before operation of machine.
(4) When the red range illuminates, reduce the load on the system.
If the gauge stays in the red range, stop the machine and
check the cause of the problem.
(3) Keep idling engine at low speed until the green range
illuminates, before operation of machine.
(4) When the red range illuminates, turn OFF the engine, check
the radiator and engine.
5-32
5) FUEL LOW LEVEL WARNING LAMP
(1) This lamp blinks and the buzzer sounds when the level of fuel
is below 40˶(10.6U.S. gal).
(2) Fill the fuel immediately when the lamp blinks.
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21073CD06A
21073CD07
21073CD08
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10) CPU CONTROLLER CHECK WARNING LAMP
(1) Communication problem with CPU controller makes the lamp
blinks and the buzzer sounds.
(2) Check if any fuse for CPU burnt off.
(3) If not check the communication line between them.
21073CD10
21073CD13
21073CD15
21073CD11
5-34
15) DECEL PILOT LAMP
(1) Operating auto decel or one touch decel makes the lamp ON.
(2) The lamp will be ON when pushing one touch decel switch on
the LH RCV lever.
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21073CD12
30075MS20
5-35
20) AUTO DECELERATION SWITCH
(1) This switch is used to actuate the auto deceleration function so
the engine speed is lowered automatically when all control
levers and pedals are at neutral position to save the fuel.
ÂLight ON : Auto deceleration function is selected.
ÂLight OFF : Auto deceleration function is cancelled so that the
21075MS22 engine speed increased to previous setting value.
(2) Operating the auto deceleration function makes the decel
indicate lamp on the LCD panel ON.
21075MS23
21075MS24
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5. MONITORING DISPLAY
1) OUTLINE
Information of machine performance as monitored by the CPU controller can be displayed on the
cluster when the operator selects a display mode by touching SELECT switch alone or with
BUZZER STOP switch on the cluster as below.
How to select display mode
Display group Name Display on the cluster
Group selection Display mode selection
5-37
How to select display mode
Display group Name Display on the cluster
Group selection Display mode selection
Default Hourmeter
Neutral relay
Touch SELECT 1 time (Anti-restart relay)
öBy touching SELECT switch once while pressing BUZZER STOP, display group shifts.
Example : Group 0 1 2 3 4 0
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2) DESCRIPTION OF MONITORING DISPLAY
Power shift It shows that pump power shift pressure of EPPR valve being
EP : 10bar pressure of controlled by the CPU controller is 10bar.
EPPR valve Range : 00~50bar by 1bar
5-39
Group Display Name Description
TIME Er : 00 Recorded error It shows all recorded error codes are removed in the CPU
deletion controller memory.
5-40
Group Display Name Description
Heavy duty work bs : on Shows that heavy duty work solenoid is activated.
bs : on or oFF bs : oFF Shows that heavy duty work solenoid is released.
solenoid
Max flow cut off FS : on Shows that max flow cut off solenoid is activated.
FS : on or oFF FS : oFF Shows that max flow cut off solenoid is released.
solenoid
5-41
GROUP 12 MONITORING SYSTEM (#0285 and up)
1. OUTLINE
Monitoring system consists of the monitor part and switch part.
The monitor part gives warnings when any abnormality occurs in the machine and informs the
condition of the machine.
Various select switches are built into the monitor panel, which act as the control portion of the machine
control system.
2. CLUSTER
1) MONITOR PANEL
RPM display
Clock display
Fuel gauge
Hyd oil temp gauge
Engine coolant temp gauge
CPU controller
Air cleaner warning lamp check warning lamp
Power max pilot lamp
Engine oil pressure warning lamp Preheat pilot lamp
Battery charging warning lamp Warming up pilot lamp
2507A5MS10
5-41-1
2) CLUSTER CHECK PROCEDURE
(1) Start key : ON
Η Check monitor initial 5 seconds
a. All lamps light up.
b. Buzzer sound.
Θ Check monitor after 5 seconds : Indicate cluster version and machine condition
a. Cluster program version :Ö1.00 × Indicates program versionÖ1.00 ×for 5 seconds.
b. Tachometer : 0rpm
c. Fuel gauge : All light up below appropriate level
d. Hydraulic temperature : All light up below appropriate level
e. Engine coolant temperature gauge : All light up below appropriate level
f. Warning lamp
ö During start key ON the engine oil pressure lamp and battery charging lamp go on, but it is not
abnormal.
ö When engine coolant temperature below 30Á C, the warming up lamp lights up.
Ι Indicating lamp state
a. Work mode selection : General work
b. Power mode selection : S mode
c. User mode selection : No LED ON
d. Auto decel LED : ON
e. Travel speed pilot lamp : Low(Turttle)
(2) Start of engine
Η Check machine condition
a. Tachometer indicates at present rpm
b. Gauge and warning lamp : Indicate at present condition.
ö When normal condition : All warning lamp OFF
c. Work mode selection : General work
d. Power mode selection : S mode
e. User mode selection : No LED ON
f. Auto decel LED : ON
g. Travel speed pilot lamp : Low(Turttle)
Θ When warming up operation
a. Warming up lamp : ON
b. 10 seconds after engine started, engine speed increases to1200rpm(Auto decel LED : ON)
ö Others same as above Η
Ι When abnormal condition
a. The lamp lights up and the buzzer sounds.
b. If BUZZER STOP switch is pressed, buzzer sound is canceled but the lamp light up until
normal condition.
5-41-2
3. CLUSTER CONNECTOR
No. Signal Input / Output
1 4
2 3
21075MS16
5-41-3
2) LCD main operation display
Default screen
Default screen Option screen
Option screen 1 Time display
2 2
1 1 2 RPM display
4
4
5
3 Hydraulic oil temperature gauge
3 3
5 4 Fuel level gauge
1607A3CD02A 1607A3CD02B 5 Engine coolant temperature gauge
(1) Time display
Η This displays the current time.
ö Refer to the page 3-7 to set time for details.
1607A3CD02C
1607A3CD02C
1st step Η This gauge indicates the amount of fuel in the fuel tank.
Θ Fill the fuel when the 1st step or fuel icon blinks in red.
ö If the gauge illuminates the 1st step or fuel icon blinks in
red even though the machine is on the normal condition,
check the electric device as that can be caused by the poor
1607A3CD02E
connection of electricity or sensor.
12th step
Η This gauge indicates the temperature of coolant in 12 step
gauge.
Â1st step : Below 30ÁC(86Á F)
Â2nd~10th step : 30-105 Á C(86-221Á F)
1st step
Â11th~12th step : Above 105Á C(221Á F)
1607A3CD02F
Θ The gauge between 2nd and 10th steps illuminates when
operating.
Ι Keep idling engine at low speed until the gauge between 2nd
and 10th steps illuminates, before operation of machine.
Κ When the gauge of 11th and 12th steps illuminates, turn OFF
the engine, check the radiator and engine.
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3) Warning of main operation screen
(1) Warning display
Η Engine coolant temperature
- This lamp blinks and the buzzer sounds
when the temperature of coolant is over
the normal temperature 105Á
C 221ÁF) .
- Check the cooling system when the lamp
blinks.
Θ Fuel level
- This lamp blinks and the buzzer sounds
when the level of fuel is below 40˶
(10.6U.S. gal).
- Fill the fuel immediately when the lamp
blinks.
Ι Hydraulic oil temperature
- This warning lamp operates and the
buzzer sounds when the temperature of
hydraulic oil is over 105 Á
C 221 Á
F) .
- Check the hydraulic oil level when the
lamp blinks.
- Check for debris between oil cooler and
radiator.
Κ All gauge
- This lamp blinks and the buzzer sounds
when the all gauge is abnormal.
- Check the each system when the lamp
blinks.
Λ Communication error
- Communication problem between CPU
controller and cluster makes the lamp
blinks and the buzzer sounds.
- Check if any fuse for CPU burnt off.
If not check the communication line
between them.
(2) Pop-up icon display
No Switch Selected mode Display No Switch Selected mode Display
1 Work mode General work 3 Auto
Light ON
switch mode deceleration
switch
Heavy duty
Light OFF
work mode
Standard power
work mode
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4) LCD
SYSTEM MENU
1 : LCD
Monitoring Diagnosis Management
1 : Escape,
Settings Display User Mode 2
Return to the previous menu
3 : Down/Left Direction
4 : Up/Right Direction
2 5 : Select(Enter)
4 Activate the currently chosen item
3 5
2507A4OP95B
1 2 3 4
1 : Menu information
: Monitoring
2 Equipment, Switch, Output
: Diagnosis
3 Current error, Recorded error
5 6 7 4 : Maintenance
2507A4OP94
: Settings
5 Time set
Dual mode
System lock(Reserved)
: Display
6
Operation skin, Brightness, Language
7 : User mode
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(2) Display map
Η Monitoring
Θ Diagnosis
a. Protocol type 1
(Error display)
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b. Protocol type 2
- If there are more than 2 error codes, each one can be displayed by pressing or
switch respectively.
- 3 error codes (ΗSPN200200, ΘFMI06, ΙSPN6789, ΚFMI04, Λ345) display.
Η Θ Λ No change
Η Ι Κ
Η Ι Ι
Ι Maintenance
Κ Setting
a. Time set
: Adjusting
: Setting
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c. Dual mode
- Changing the MCU mode
Λ Display
a. Operation skin
b. Brightness
c. Language
Μ User mode
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5) Warning and pilot lamp
(1) Engine oil pressure warning lamp
Η This lamp blinks and the buzzer sounds after starting the
engine because of the low oil pressure.
Θ If the lamp blinks during engine operation, shut OFF engine
immediately. Check oil level.
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21073CD08
21073CD10
21073CD13
21073CD15
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(6) Engine check warning lamp
Η This lamp blinks and the buzzer sounds when the
communication between CPU controller and ECU on the
engine is abnormal, or if any fault code received from ECU.
Θ Check the communication line between them.
If the communication line is OK, then check the fault code on
29073CD10 the cluster
21073CD11
21073CD17
21073CD12
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