TA1 Visual Inspection for Hydraulic Hammers

SMCS - Job Code - 540 Component Code - 753S

Cat dealer Customer

Address Address
Contact Contact

Serial Number : Inspector : Temperature :

Model : Work Order : Time :
Hammer Aux
SMU: Date :
Hours:
Manufacturer : Unit Location:

Note: Review Machine & S·O·S History and check for Active Service Letters prior to inspection.

Status of the Tool

Normal
The status recommendation of your Hydraulic Hammer is:
 Visual Inspection for Hydraulic Hammers
Status assessment ü– Normal M – Monitor A – Action Blank – Not Applicable

1. Prepare Machine (if work tool is installed) and Hydraulic Hammer for Inspection
# Status Description Comments
1.1 Check with customer for operator complaints

1.2 Prepare the machine and work tool for the inspection

1.3 Perform safety/preparatory inspection

1.4 Download machine fault codes

1.5 Listen for unusual machine and work tool noises

1.6

1.7

Item No. Additional Comments

2. Host Machine Inspection

# Status Description Comments
2.1 2.1 Auto lube system (if equipped)

Check grease level in reservoir

Check operation of pump

Check grease lines for damage or leaks

Check oil supply lines, return lines, hose connections
2.2
for damage or leaks
Check linkage pins and bearings for wear or damage
2.3
where hammer attaches to stick
Inspect appropriated switches for damage or loose
2.4
connections
2.5

Item No. Additional Comments

 3. Hammer Inspection
# Status Description Comments
Check supply lines, return lines, hose connections for
3.1
damage or leaks
3.2 Check mounting bracket for loose or damaged bolts

3.3 Check side plates for loose or damaged bolts

Check hammer housing, side plates and mounting
3.4
bracket for cracks or damage
Check for missing or damaged Grease fittings or grease
3.5
lines
3.6 Check for adequate grease below lower tool bushing

3.7 Inspect tool locking pins, buffers, and retaining pins

3.8 Inspect the notch in each retaining pin

3.9 Check the hammer tool for cracks or wear

3.10 Inspect the tool bushing's seal for damage or wear

3.11 Check lower tool bushing and bushing grooves for wear

3.12 Tie Rods

3.13 Hammer Cylinder

3.14 Wear Plates

3.15 Hammer valve body and hydraulic lines and connections

3.16

3.17

3.18

Item No. Additional Comments

6. Site Conditions
# Status Description
4.1 Ambient Temperature

NORMAL: -18° to 32°C (0° to 90°F)

MONITOR: 32° to 46°C or -18° to -29°C (90° to 115°F or 0° to -20°F)

 ACTION: Above 46°C or Below -29°C
(Above 115° or Below -20°F)
4.2 Altitude

NORMAL: 0 to 1524 m (0 to 5000 ft)

MONITOR: 1524 to 3048 m (5000 to 10,000 ft)

ACTION: Above 3048 m (Above 10,000 ft)

4.3 Haul Road Grade

NORMAL: Flat

MONITOR: Mild

ACTION: Steep

4.4 Haul Road Condition

NORMAL: Positive Banking, Gradual Turns, Good Erosion Control

ACTION: Negative Banking, Sharp Turns, Poor Erosion Control

4.5 Humidity

NORMAL: Below 25%

MONITOR: 25 to 60%

ACTION: Above 60%

4.6 Air Quality

NORMAL: No Dust

MONITOR: Light Dust

ACTION: Heavy Dust

4.7 Underfoot Condition

NORMAL: Dry Flat Surface

MONITOR: Moderate Grades, Mixture of Muddy / Dry Surfaces

ACTION: Steep Grades, Muddy, Snow, Ice

4.8 Machine Utilization

NORMAL: 0 to 10 Hours

ACTION: Above 10 hours

4.9 Equipment Role

NORMAL: Utility

MONITOR: Support

ACTION: Production
4.10 Working Material

NORMAL: Uncompacted, Low Abrasion

MONITOR: Moderately Compacted, Moderate Abrasion

ACTION: High Abrasion, Compacted, Dense

4.11 Maintenance Practices

NORMAL: Excellent

MONITOR: Good

ACTION: Poor

4.12 Primary Industries

4.13

4.14

4.15

Item No. Additional Comments

Other Remarks
n for Hydraulic Hammers
Blank – Not Applicable

Comments

2. Host Machine Inspection

Comments
3. Hammer Inspection
Comments

6. Site Conditions
Other Remarks