AUMA Gearbox Catalogue

Auma India Gearboxes
GS 40.2 - GS 500
GF 63.2 - GF 315
GSD 40.2 - GSD 500
GK 10.1 - GK 40.1
A
ABG 14.2 - ABG 30.2
G
GST 12 - GST 1600
Sales and Service Network
Delhi
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Indore Korba Kolkata
Ko
Rourkela
Talcher
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Ch
Coimbatore
Co
Coimba
Head-office & Works
Sales Office
Service Head-office
Service Representative
2
Applications
Auma India gearboxes combine with Auma India actuators to complete the valve automation service. There
are basically three types of gearboxes:
Ÿ Worm gearboxes (GS, GF, GSD & GSQ series)

Ÿ Bevel gearboxes (GK & ABG series) and
Ÿ Spur gearboxes (GST series)
Due to the availability of wide torque range, modular design and potential for use with electric multi-turn actuators, these
gearboxes can be used for varied applications.
Energy Sector Water Sector

l Conventional power plants l Sewage treatment plants
(coal, gas, oil) l Water treatment plants
l Nuclear power plants l Drinking water distribution
l Co-generation power plants l Seawater desalination
l Hydroelectric power plants
l Biomass power plants
l Solar thermal power plants
Oil & Gas Others

l Exploration, offshore plants l Cement works
l Refineries l Air conditioning
l Distribution l Chemical industry
l Tank farms l Paper
l Petrochemical complexes l Food industry
l Shipbuilding industry
l Steel mills
l ...
3
Table of Contents
Sales & Service Network 2
Applications 3
Auma India Gearboxes 5-7
Technical Data sheet for Part-turn Worm Technical Data sheet for Multi-turn Bevel
Gearboxes - Flange Mounted Gearboxes
GS 40.2 - GS 125.2 8-9 GK 10.1 - GK 35.1 35
GS 160 - GS 250 12 - 13 GK 40.1 37
GS 315 - GS 500 18 - 19 ABG 14.2 - ABG 30.2 39
Dimension Data sheet for Part-turn Worm Dimension Data sheet for Multi-turn Bevel
Gearboxes - Flange Mounted Gearboxes
GS 40.2 - GS 125.2 10 - 11 GK 10.1 - GK 35.1 35
GS 160 - GS 250 14 - 15 GK 40.1 38
GS 160 - GS 250 with GZ 16 - 17 ABG 14.2 - ABG 30.2 40
GS 315 - GS 500 20 -21

Output Drive Details for Multi-turn Bevel
36
Gearboxes (GK / GST)
GS 315 - GS 500 with GZ 22 - 23
Technical Data sheet for Part-turn Worm Technical / Dimension Data sheet for
Gearboxes - Foot Mounted Multi-turn Spur Gearboxes
GF 63.2 - GF 125.2 24 GST 12 - GST 1600 41
GF 160 - GF 250 27
Specification for Part-turn Worm
42
Gearboxes
GF 315 30
Dimension Data sheet for Part-turn Worm Specification for Multi-turn Bevel 43
Gearboxes - Foot Mounted Gearboxes
GF 63.2 - GF 125.2 25 - 26 Benefits of Auma India Worm Gearboxes 44
GF 160 - GF 250 28 - 29 Actuator / Gearbox Selection Procedure 45 - 46
GF 315 31 Service Conditions and Certificates 47
Technical Data sheet for Multi-turn Worm

Gearboxes
GSD 40.2 - GSD 125.2 32
GSD 160 - GSD 500 33 - 34
Note: There are various features and options that are available other than what is listed in the catalogue.
For special requirements, please contact Auma India.
4
All Auma India gearboxes are manufactured to comply with all market requirements as per Auma Germany
specifications. The housings are designed for high rigidity to absorb high torsional and thrust loads. The
gearbox enclosure conforms to IP 67 class. IP 68 enclosures can also be supplied on request. All
gearboxes are lubricated with special grease for life.
Part-turn Worm Gearboxes (GS 40.2 - GS 500) -

Flange Mounted
Auma India GS type gearboxes are designed for The gearboxes are designed for permissible valve
rotation up to 360° without end stop or 135° with end torque up to 360,000 Nm for motor operation. The main
stop for operation of ball valves, butterfly valves, plug feature of GS gearboxes are:
valves, dampers etc. The extremely rugged
construction feature with positive adjustable end stop § Full 360°worm wheel design; make the gearboxes
on input shaft provides precise valve positioning. suitable either for multi-turn or part-turn operation.
§ In case of part-turn operation, additional three

segments are available for repositioning, thus
GS 40.2 - G
GS 125.2 extending the life of worm wheel by three times.
§ A separate coupling with involute splines is provided

for no orientation hassles while mounting to the
valve. The coupling is removable for machining the
bore to suit valve shaft. The orientation of the
gearbox while mounting on valve is made simple
due to involute splines on the coupling.
§ Unique design of end stops on input shaft with

traveling nut mechanism allow precise and positive
setting up to 135° operation.
§ All gearboxes are designed for both electrical and

manual operation.
§ To reduce the input torque, for a given output of

worm gearbox, a primary reduction gearbox can be
easily attached at input of the gearboxes. For this
GS 160 - GS 500 purpose, GS 100.2 & GS 125.2 gearboxes are fitted
with Planetary reduction gearboxes (VZ 4) and
higher series are fitted with Spur reduction
gearboxes (GZ) of various ratios. This feature
enables selection of smaller actuators for economic
sizing.
§ AUMA GS series gearboxes are suitable for open-

close and regulating duty valves.
§ All the gears are specially heat treated to ensure

longer life in service.
5
Part-turn Worm Gearboxes (GF 63.2 - GF 315) - Multi-turn Worm Gearboxes (GSD 40.2 - GSD
Foot Mounted 500)
GF series gearboxes are specially used for actuation of AUMA India GSD type worm gearboxes without end
fan dampers, which require part-turn actuation. stops are designed for multi-turn applications.
The gearbox has a gear operator with a built-in floor The gear operator is a worm gear of GS series without
stand and a lever. The lever is provided with a pair of end stops for 360° swing angles.
mounting ball and socket joints at varying moment arms
to suit given damper application. All other features of GF GSD series gearboxes can be coupled to primary
series are same as GS gearboxes. GF gearboxes in reduction gearboxes and also to Auma India actuators
sizes higher than GF 315 can be supplied on request. to obtain on-off or regulating control.
§ GF series gearboxes can be coupled to primary

reduction gearboxes to reduce input torque for a
given output of worm gearbox.
§ GF gearboxes can be easily used with electrical GSD 40.2 - GSD 500
actuators for motorized operation.
§ They are suitable for both open - close and
regulating duty valves.
GF 63.2 - GF 315
Part-turn Worm Gearboxes with Limit Switch Multi-turn Bevel Gearboxes (GK 10.1 - GK 40.1)
Assembly
AUMA India GS type worm gearboxes with limit switch Auma India bevel gearboxes are designed to operate
assembly are designed for part-turn applications. Limit all types of rising or non-rising stem valves, where
switch assembly is provided for either indication of end thrust may or may not be taken by the gearbox. The
positions of valves or for generation of an end position bore of the output drive allows valve stem to pass
signal for further operation requirements at control through it to reach its full travel.
room.
GK 10.1 - GK 35.1
GS with Limit Switches
6
Multi-turn Bevel Gearboxes (GK 10.1 - GK 40.1) Multi-turn Spur Gearboxes (GST 12 - GST 1600)
Bevel gearboxes are available for wide range of torque Auma India GST range of spur gearboxes are designed
and thrust load capacity ranging from 120 Nm torque x for operation of rotating stem valves. GST gearboxes
60 kN thrust (GK 10.1) to 16000 Nm torque x 1375 kN can be combined with Auma India actuators or can be
thrust (GK 40.1). Various types of output drives (Type A easily operated by hand wheels. GST gearboxes can
to Type E) are available, depending upon applications. be easily adapted for Globe, Angle and Non return
valves. They produce an output torque of 120 Nm (GST
12) to 16000 Nm (GST 1600).
GK 40.1
GST 12 - GST 1600
GK gearboxes are designed considering power

operation and are suitable for electrical applications
with electrical actuators for MOV’s.
Multi-turn Bevel Gearboxes (ABG 14.2 - ABG

30.2)
A different series of multi-turn bevel gearboxes ABG.2

with most advanced design is available at AUMA India.
The design allows for integrating the output drive within
the gearbox, thus optimizing the gearbox sizes. These
bevel gearboxes find application in the operation of
rising or non-rising stem gate valves to cater to higher
torque requirements. This ABG.2 range gearboxes are
suitable for both electrical and manual operation.
ABG 14.2 - ABG 30.2
7
Technical Data sheet for Part-turn Worm Gearboxes
TECHNICAL DATA FOR PART-TURN WORM GEARBOXES

GS 40.2 – GS 125.2/VZ 4
(FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS
Application
Manual operation and motor operation of valves (e.g. butterfly valves, ball valves, louver valves)
For special applications, please consult AUMA.
Worm gearboxes GS 40.2 – GS 125.2 with primary reduction gearing VZ 4
Valve Gearboxes
Max. Valve attachment Gearbox Suitable primary Factor1) Turns for Input shaft Max. input Weight2)
Permissible size reduction gearing 90º torques
valve torque
Flange Max.
acc. to shaft Reduction ratio (i) Ø
in Nm EN ISO diameter GS+VZ
up to 5211 in mm Type GS VZ GS+VZ mm in Nm kg
F073)
420 25 GS 40.2 - 21:1 - 21:1 9 5.25 20 47 3.5
F10
F103)
1000 36 GS 63.2 - 39:1 - 39:1 16.7 9.75 20 60 9
F12
F123)
2000 48 GS 80.2 - 40:1 - 40:1 17.3 10 20 116 13.5
F14
- 40:1 - 40:1 17.3 10 30 232 30

F143)
4000 60 GS 100.2
F16
VZ 4 40:1 3.92:1 157:1 58.5 39 20 68 34
- 52:1 - 52:1 22.5 13 30 356 43

F163)
8000 80 GS 125.2
F25
VZ 4 52:1 3.92:1 204:1 75.5 51 20 106 47
Gearbox Primary Possible combinations with multi-turn actuators Multi-turn Flange Max.
size reduction actuator mounting of weight4)
gearing Operating times for 50 Hz5) in seconds for 90º at actuator speed in rpm Actuator for actuator
max. input
torque GS+VZ+SA
EN ISO DIN
Type 4 5.6 8 11 16 22 32 45 63 90 125 180 5210 3210 max. kg
GS 40.2 - 40 28 20 14 - - - - - - SA6 F10 G0 37
GS 63.2 - 146 104 73 53 36 27 18 13 - - - - SA6 F10 G0 42
GS 80.2 - 150 107 75 55 38 27 19 14 - - - - SA12 F10 G0 47
- 150 107 75 55 38 27 19 14 - - - - SA25 F14 G½ 102

GS 100.2
VZ 4 589 420 296 216 148 108 74 54 37 27 19 13 SA12 F10 G0 67
- 195 139 98 70 49 35 24 17 12 - - - SA50 F14 G½ 143

GS 125.2
VZ 4 765 546 384 274 192 137 99 69 48 35 24 176) SA12 F10 G0 80
1) Conversion factor from output torque to input torque to determine the actuator size. This can be used to select the actuator for torque other than the max.
permissible valve torque.
2) With coupling (with pilot bore), grease filling in the gear housing and without handwheel
3) Observe maximum torque for valve mounting flange s according to EN ISO 5211
4) With coupling (with pilot bore) and grease filli ng in the gear housing, multi-turn actuator AUMA NO RM with 3-phase AC motor, standard electrical connection,
output drive E type and handwheel
5) Standard values at 50Hz, at 60 Hz the speeds inc rease by 20% and the operating times are reduced to 83% of the indicated values
6) Observe max. output torque of the multi-turn act uator.
We reserve the right to alter data according to imp rovements made. Previous documents become invalid w ith the issue of this document.
8

GS 40.2 – GS 125.2/VZ 4
Features and functions
Version Standard: clockwise rotation LR, counterclockwise rotation RL, option: R or L
Self-locking The gearboxes are self-locking when at standstill under normal service conditions; strong vibration may
cancel the self-locking effect. While in motion, safe breaking is not guaranteed. If this is required, a
separate brake must be used.
End stops Positive for both end positions by traveling nut, sensitive adjustment
GS - Swing angle Fixed swing angle up to max. 120º; set in the factory to 92º unless ordered otherwise
Mechanical position indicator Standard : Pointer cover for continuous position indication
Option : Protection cover for buried service instead of pointer cover.
Input shaft Cylindrical with parallel key according to IS 2048. (refer to tables page 8)
Operation
Motor operation With electric multi-turn actuator,directly or through primary reduction gearing VZ
Flanges for mounting of multi-turn actuator (refer to tables page1).
Type of duty Short-time duty S2-15 min. (open–close duty)
Manual operation Via handwheel, directly or through primary reduction gearing VZ
Available handwheel diameters, selection according to the max. output torque:
Type GS40.2 GS63.2 GS80.2 GS100.2 GS125.2
Primary red. gearing - - - - VZ 4 - VZ 4
Handwheel Ø mm 250/300 250/300 300/400 300/400 250/300 400/500 300/400
Primary reduction gearing

Primary reduction gearing - Planetary VZ reduction ratio for reducing the input torques (refer to tables page 8).
Valve attachment
Valve attachment Dimensions according to EN ISO 5211 ( refer to table page 8)
Standard: GS 40.2 – GS 125.2: with spigot
Option: GS 40.2 – GS 125.2: without spigot
Splined coupling for connection to Standard: With pilot bore
the valve shaft Worm gearbox can be repositioned 4 x 90º on coupling
Option: Machined with bore and keyway or square bore
Service conditions
Mounting position Any position
Enclosure protection according to Standard: IP 67, Totally enclosed protection against short time immersion in water
IS/IEC 60529 Option: IP 68, Enclosure can be provided on request
Corrosion protection Standard: Suitable for installation in industrial units, in water or power plants with a low pollutant
concentration
Paint Standard: Epoxy primer + Epoxy finish paint
Option: Other paints on request
Colour Standard: Smoke grey Code 692 as per IS: 5
Option: Other colours on request
Ambient temperature Standard: –20 ºC to +80 ºC
Option: Others temperature requirements on request.
Lifetime Lifetime for 90° rotary movement
Gearbox size GS 40.2 GS 63.2 GS 80.2 GS 100.2 GS 125.2
7)
No. of cycles for
10,000 10,000 5,000 5,000 2,500
max. torque
Lever gearboxes - type GF Refer to Pages 24 - 31.
7) Number of cycles according to standard EN 15714 -2

9
Dimension Data sheet for Part-turn Worm Gearboxes
DIMENSIONS PART-TURN WORM GEARBOX

- FLANGE MOUNTED
10
DIMENSIONS WORM GEARBOX - FLANGE MOUNTED GS 40.2 - GS 125.2/VZ 4
Dimensions GS 40.2 GS 63.2 GS 80.2 GS 100.2 GS 100.2 + VZ 4 GS 125.2 GS 125.2 + VZ 4
EN ISO 5211 F07 F10 F10 F12 F12 F14 F14 F16 F14 F16 F16 F25 F16 F25
A 40 63 80 100 100 125 125
B1 72 85 92 127 127 138 138
B2 72 85 92 118 118 128 128
C 73 96 113 149 149 174 174
D 56 77 95 113 113 143 143
E 113 127 133 185 185 195 195
E1 120 147 156 220 220 230 230
F 145 159 165 223 262 234 274
H 89 97 100 116 124 144 150 176 150 176 163 173 163 173
I 4 4 4 5 5 5 5
J 50 58 56 72 70 90 84 110 84 110 93 103 93 103
K 13 15 16 16 16 18 18
L 40 51 65 81 75 95 90 116 90 116 105 115 105 115
L1 8 12 12 15 15 15 15
M 20 35 40 53 53 65 65
M1 M4 M6 M6 M8 M8 M8 M8
ØN 41.8 51.8 67.6 81.6 81.6 105.8 105.8
Ø O max 25 36 48 60 60 80 80
Ø O Pilot bore 15 20 25 25 25 30 30
1)
P 8 10 14 18 18 22 22
1)
Q 28.3 39.3 51.8 64.4 64.4 85.4 85.4
R 105 118 125 163 - 174 -
R1 - - - - 222 - 234
T M5 M6 M6 M6 M6 M6 M6
U PCD 70 90 110 125 125 150 150
W - - - - 218 - 228
X max 5 8 10 10 20 20 20 20 20 20 30 30 30 30
X min 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Øa f7 20 20 20 30 20 30 20
b 6 6 6 8 6 8 6
c 40 40 40 60 40 60 40
Ø d1 90 125 125 150 150 175 175 210 175 210 210 300 210 300
Ø d2 f8 55 70 70 85 85 100 100 130 100 130 130 200 130 200
Ø d3 70 102 102 125 125 140 140 165 140 165 165 254 165 254
Ø d4 M8 M10 M10 M12 M12 M16 M16 M20 M16 M20 M20 M16 M20 M16
e M6 M6 M6 M10 M6 M10 M6
h 3 3 3 3 3 3 3 3 3 3 3 5 3 5
h1 15 17 15 18 18 24 24 30 24 30 30 24 30 24
h2 16 16 16 22 16 22 16
I - max 75 86 85 101 105 125 130 156 130 156 140 150 140 150
t 22.5 22.5 22.5 33 22.5 33 22.5
ISO 5210 F07 F10 - F14

DIN 3210 - - G0 G½
Ø d5 90 125 125 175
Mounting flange Ø d6 H8 55 70 60 100
for
Ø d7 70 102 102 140
multi-turn actuator
Ø d8 9 11 11 18
h3 4 5 5 5
S 8 10 10 17
We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.
11

GS 160 – GS 250/GZ
Application
Manual operation and motor operation of valves (e.g. butterfly valves, ball valves, louver valves)
For special applications, please consult AUMA.
Worm gearboxes GS 160 – GS 250 with primary reduction gearing GZ 14 – GZ 25
Valve Gearboxes
Max. Valve attachment Gearbox Suitable primary Factor 1) Turns for Input shaft Max. input Weight 2)
Permissible size reduction gearing 90º torques
valve torque
Flange Max.
acc. to shaft Reduction ratio (i) Ø
in Nm EN ISO diameter GS+GZ
up to 5211 in mm Type GS GZ GS+GZ mm in Nm kg
- 54:1 - 54:1 24.2 13.5 30 579 85
F253)
14000 100 GS 160 54:1 4:1 216:1 82 54 30/(20) 171 106
F30 GZ 14
54:1 8:1 432:1 164 108 20 86 106
- 53:1 - 53:1 23.9 13.25 40 1172 150
F303) 53:1 4:1 212:1 82 53 30 342 180

28000 125 GS 200
F35 GZ 16 53:1 8:1 424:1 163 106 30/(20) 172 180
53:1 16:1 848:1 320 212 20 88 180
- 52:1 - 52:1 23.4 13 50 2394 290
52:1 4:1 208:1 80 52 40/(30) 700 325

F353)
56000 160 GS 250
F40 GZ 25 52:1 8:1 416:1 160 104 30 350 325
52:1 16:1 832:1 320 208 30/(20) 175 325
Gearbox Primary Possible combinations with multi- turn actuators Multi -turn Flange Max.
size reduction Actuator mounting of weight 4)
5)
gearing Operating times for 50 Hz in seconds for 90º at actuator speed in rpm Actuator for actuator
Max. input
torque EN ISO DIN GS+GZ+SA
Type 4 5.6 8 11 16 22 32 45 63 90 125 180 5210 3210 max. kg
- 203 145 102 74 51 37 25 18 - - - - SA60 F14 G½ 185
GS 160 GZ 14 (4:1) 810 579 405 295 204 148 102 72 51 36 25 18 SA25 F14 G½ 178
GZ 14 (8:1) - - 810 589 405 296 204 144 102 72 51 36 SA12 F10 G0 139
- 199 142 100 72 50 35 25 18 - - - - - F25 - 300
GZ 16 (4:1) 795 568 398 288 200 144 100 72 50 36 25 18 SA50 F14 G½ 280
GS 200
GZ 16 (8:1) - - 795 578 398 288 200 144 100 72 50 36 SA25 F14 G½ 252
GZ 16 (16:1) - - - - 795 578 398 288 200 144 100 72 SA12 F10 G0 213
- 195 139 98 71 49 35 24 - - - - - - F30 - 480
GZ 25 (4:1) 780 557 390 284 196 140 98 70 49 35 24 17 SA100 F16 G3 456
GS 250
GZ 25 (8:1) - - 780 567 392 280 196 140 98 70 48 35 SA50 F14 G½ 425
GZ 25 (16:1) - - - - 780 567 392 280 196 140 98 70 SA25 F14 G½ 397
1) Conversion factor from output torque to input torque to determine the actuator size. This can be used to select the actuator for torque other than the max.
permissible valve torque
2) With coupling (with pilot bore), grease filling in the gear housing and without handwheel
3) Observe maximum torque for valve mounting flanges according to EN ISO 5211
4) With coupling (with pilot bore) and grease filling in the gear housing, multi-turn actuator AUMA NORM with 3-phase AC motor, standard electrical connection,
output drive E type and handwheel
5) Standard values at 50Hz, at 60 Hz the speeds inc rease by 20% and the operating times are reduced to 83% of the indicated values
12

GS 160 – GS 250/GZ
Self-locking The gearboxes are self-locking when at stand-still under normal service conditions; strong vibrations may
cancel the self-locking effect. While in motion, safe breaking is not guaranteed. If this is required, a
separate brake must be used
End stops Positive for both end positions by trave ling nut, sensitive adjustment
GS - Swing angle Fixed swing angle up to max. 135º; set in the factory to 90º unless ordered otherwise
Mechanical position indicator Standard: Pointer cover for continuous position indication
Option: Protection cover for buried service instead of pointer cover
Input shaft Cylindrical with parallel key according to IS 2048. (refer to table page1)
Operation
Motor operation With electric multi-turn actuator, directly or through primary reduction gearing GZ
Flanges for mounting of multi-turn actuator (refer to table page 1)
Type of duty Short-time duty S2-15 min (open-close duty)
Manual operation Via handwheel, directly or through primary reduction gearing GZ
Type GS 160 GS 200 GS 250
Primary red. gearing - GZ 14 - GZ 16 - GZ 25
640/ 500/ 500/
Handwheel Ø mm 400 300 - 400 300 - 800 400
800 640 640
Primary reduction gearing - Spur gear with various reduction ratios for reducing the input torques (refer to tables page 12).
- Combination with GK bevel gearbox directly on GS with GZ possible.
Valve attachment
Valve attachment Dimensions according to EN ISO 5211 (refer to table page12)
Standard: GS 160 – GS 250: with spigot
GS 160 – GS 250: without spigot
Splined coupling for connection to Standard: With pilot bore
the valve shaft Worm gearbox can be repositioned 4 x 90º on coupling
Including grub screw for fixing to valve shaft
Option: Machined with bore and keyway or square bore
Service conditions
Enclosure protection according to Standard: IP 67, Totally enclosed protection against short time immersion in water
IS/IEC 60529 Option: IP 68, Enclosure can be provided on request
Corrosion protection Standard: Suitable for installation in industrial units, in water or power plants with a low pollution
concentration
Colour Standard: Smoke Grey Code 692 as per IS: 5
Ambient temperature Standard: –20 ºC to +80 ºC
Option: Others temperature requirements on request.
Gearbox size GS160/GZ GS200/GZ GS250/GZ
6)
No. of cycles for
2500 2500 1000
max. torque
Lever gearboxes - type GF Refer to Pages 24 - 31
6) Number of cycles according to standard EN 157142

-
13
DIMENSIONS WORM GEARBOX

- FLANGE MOUNTED
14
DIMENSIONS WORM GEARBOX- FLANGE MOUNTED GS 160 - GS 250
Dimensions GS 160 GS 200 GS 250
EN ISO 5211 F25 F30 F30 F35 F35 F40

A 160 200 250
C 248 305 400
D 173 215 268
E 340 400 490
F 260 340 420
H 165 194 210 249 266
I 25 27 35
J 76 105 101 140 134
K 20 25 30
L 110 138 140 180 180
M 70 70 94 94 105
L1 20 20 20
M1 M10 M12 M16
ØN 149.2 189 209
Ø O max 100 125 160
Ø O - Pilot bore 40 50 60
1)
P 28 32 40
1)
Q 106.4 132.4 169.4
R 200 260 320
S 25 33 37
T M6 X 10 M8 X 15 M10 X 15
Ø U PCD 185 230 260
X min 0 0 0
X max 12 22 22
Øa g6 30 40 50
b 8 12 14
Ø d1 300 345 350 415 415 475
Ø d2 f8 200 230 230 260 260 300
Ø d3 254 298 298 356 356 406
Ø d4 M16 M20 M20 M30 M30 M36
Ø d5 175 210 300
Ø d6 H8 100 - -
Ø d7 140 - -
Ø d8 18 22 18
h 5 5 5 5 5 7
h1 25 30 30 40 40 50
h3 10 - -
I - max 120 149 160 199 200
m 50 67 85
DIN 5480 'n' 150 x 3 x 48 190 x 5 x 36 210 x 5 x 40
q M6 X 10 M8 X 13 M10 X 18
t 33 43 53.5
15

- FLANGE MOUNTED
16
DIMENSIONS WORM GEARBOX - FLANGE MOUNTED GS 160/GZ 14 - GS 250/GZ 25
Dimensions GS 160/GZ 14 GS 200/GZ 16 GS 250/GZ 25
GZ Ratio (i) 4:1 8:1 4:1 8:1 16:1 4:1 8:1 16:1
EN ISO 5210 F14 F10 F14 F14 F10 F16 F14 F14
DIN 3210 G½ G0 G½ G½ G0 G3 G½ G½
EN ISO 5211 F25 F30 F25 F30 F30 F35 F30 F35 F30 F35 F35 F40 F35 F40 F35 F40
A 160 200 250
B 465 (445) 445 545 545 (525) 525 647 (627) 627 627 (607)
C 248 305 400
D 173 215 268
E 340 400 490
G 294 324 324
H 165 194 165 194 210 249 210 249 210 249 266
I 25 27 35
J 76 105 76 105 101 140 101 140 101 140 134
K 20 25 30
L 110 138 110 138 140 180 140 180 140 180 180
M 70 94 105
ØN 149.2 189 209
L1 20 20 20
M1 M10 M12 M16
Ø O max 100 125 160
Ø O Pilot bore 40 50 60
P1) 28 32 40
Q1) 106.4 132.4 169.4
R1 405 485 567
T M6 X 10 M8 X 15 M10 X 15
Ø U PCD 185 230 260
V 100 115 115
W 200 230 230
X min - max 0 - 12 0 - 22 0 - 22
Øa g6 30 / (20) 20 30 30 / (20) 20 40 / (30) 30 30 / (20)
c 60 / (43) 43 60 60 / (43) 43 73 / (60) 60 60 / (43)
Ø d1 300 345 300 345 350 415 350 415 350 415 415 475 415 475 415 475
Ø d2 f8 200 230 200 230 230 260 230 260 230 260 260 300 260 300 260 300
Ø d3 254 298 254 298 298 356 298 356 298 356 356 406 356 406 356 406
Ø d4 M16 M20 M16 M20 M20 M30 M20 M30 M20 M30 M30 M36 M30 M36 M30 M36
e 55 / (38) 38 55 55 / (38) 38 65 / (55) 55 55 / (38)
h 5 5 5 5 5 5 5 5 5 5 5 7 5 7 5 7
h1 25 30 25 30 30 40 30 40 30 40 40 50 40 50 40 50
l max 120 149 120 149 160 199 160 199 160 199 200
DIN 5480 'n' 150 X 3 X 48 190 X 5 X 36 210 X 5 X 40
q M6 X 10 M8 X 13 M10 X 18
Mounting flanges for multi-turn actuator

Weight
EN ISO 5210 DIN 3210 Øa g6 b Ød5 Ød6 H8 Ød7 Ød8 h3 z1 t s
kg lbs
F10 - 20 6 125 70 102 11 4 40 22.5 12 1 2.2
- G0 20 6 125 60 102 11 4 40 22.5 12 1 2.2
F14 G½ 30 8 175 100 140 18 5 60 33 17 2.3 5
F16 G3 40 12 210 130 165 22 6 80 43 25 5 11
17
GS 315 - GS 500
with
GZ 30 – GZ 40
Application
For motor or manual operation of valves (e.g. butterfly valves, ball valves, louver valves)
For special applications, please consult AUMA
Worm gearboxes GS 315 - GS 500 with primary reduction gearing GZ 30 – GZ 40
Type Output torques (Nm) / Valve Valve Suitable primary reduction gearing Input torques Turns Factor 2) Input shaft Weight 3)
mounting flange – EN ISO 5211 attachment for
Max. shaft Reduction ratio (i) at output torque of Ø

Option - 1 Option - 2 Ø GS+ 100% 140% GS/+GZ
Nm Nm mm Type GS GZ GZ Nm Nm mm kg
- 53:1 - 53:1 2636 3766 13.25 23.9 60 520
53:1 8:1 424:1 389 556 106 162 30

GS 315 63000 / F40 90000 / F48 200
GZ 30 53:1 16:1 848:1 194 277 212 325 30 630
53:1 32:1 1696:1 97 138 424 650 20
- 54:1 - 54:1 5144 7407 13.5 24.3 80 980
54:1 8:1 432:1 758 1091 108 165 40

GS 400 125000 / F48 180000 / F60 250
GZ 35 54:1 16:1 864:1 379 545 216 330 30 1100
54:1 32:1 1728:1 189 273 432 660 30
- 52:1 - 52:1 10684 15385 13 23.4 100 1800
52:1 16:1 832:1 781 1125 208 320 40

GS 500 250000 / F60 360000 / -1) 315 GZ 40 2000
52:1 32:1 1664:1 391 563 416 640 30
GZ 40/
52:1 64:1 3328:1 218 314 832 1147 30 2030
GZ 16
Possible combinations with multi-turn actuators

Gearbox Primary Flange for Perm. Suitable Perm. Suitable Operating times for 50 Hz 6)
reduction mounting actuator AUMA actuator AUMA in seconds for 90º at actuator speed in rpm
gearing of actuator weight multi-turn weight multi-turn
Option-1 actuator for Option-2 actuator for
EN ISO DIN max. Option-1 max. Option-2
Type Type 5210 3210 Kg output torque Kg output torque 16 22 32 45 63 90 125 180
- F30 - 400 SA30.1 400 SA30.1 50 36 25 - - - - -
GZ30 (8:1) F14 G½ 99 SA50 99 SA60 - 289 199 141 101 71 517) 357)
GS 315
GZ30 (16:1) F14 G½ 71 SA25 71 SA30 - - - 283 202 141 1027) 717)
GZ30 (32:1) F10 G0 33 SA12 - - - - - - - 283 2047) 1417)
- F35 - 800 SA35.1 800 SA35.1 51 37 25 - - - - -

7) 7)
GZ35 (8:1) F16 G3 131 SA100 131 SA100 - 296 203 144 103 72 52 367)
GS 400
GZ35 (16:1) F14 G½ 99 SA50 99 SA60 - - - 288 206 144 1047) 727)
GZ35 (32:1) F14 G½ 71 SA25 71 SA30 - - - - - 288 2077) 1447)
- F40 - 1000 SA40.1 1000 SA40.1 49 35 24 - - - - -

7) 7)
GZ40 (16:1) F16 G3 131 SA100 131 SA100 - - 390 277 198 139 100 697)
GS 500
GZ40 (32:1) F14 G½ 99 SA50 99 SA60 - - - - - 277 2007) 1397)
GZ40/GZ16
F14 G½ 71 SA25 99 SA50 - - - - - - 3997) 2777)
(64:1)
1) Valve mounting flange size beyond EN ISO 5211 standard, please consult AUMA.
2) Conversion factor from output torque to input to rque to determine the actuator size. This can be used to select the actuator for torque other than the max. permissible
valve torque.
3) With coupling (pilot bore), grease filling in the gear housing and without hand wheel
4) Standard values at 50 Hz. At 60 Hz the speed increases by 20% and the operating times are reduced t o 83% of the indicated values.
5) Observe max. output torque of the multi-turn actuators.
18
GS 315 - GS 500
with
GZ 30 – GZ 40
Self-locking The gearboxes are self-locking when at standstill under normal service conditions; strong vibrations
may cancel the self-locking effect. While in motion, safe breaking is not guaranteed. If this is
required, a separate brake must be used.
End stops Adjustable end stops by travelling nut
Swing angle Standard : Adjustable 0° - 135º; set in the factory to 92º unless ordered otherwise.
Option : Swing angle > 100°, multi-turn version without end stops, GSD version
Mechanical position indicator Standard : Pointer cover for continuous position indication
Options : Protection cover for buried service instead of pointer cover.
Input shaft Cylindrical with parallel key according to IS 2048 (refer to tables on page 18)
Operation
Motor operation With electric multi-turn actuator, directly or through primary reduction gearing GZ.
Flanges for mounting of multi-turn actuator (refer to tables on page 18)
Type of duty Short-time duty S2-15min. (open-close duty)
Manual operation Via handwheel, directly or through primary reduction gearing GZ
Type GS 315 GS 400 GS 500
GZ 40
Primary red. gearing - GZ 30 - GZ 35 - GZ 40
/GZ 16
Reduction ratio - 8:1 16:1 32:1 - 8:1 16:1 32:1 - 16:1 32:1 64:1
500/ 500/ 500/
Hand wheel Ø mm - 800 400 - - 800 - - 800
640 640 640
Primary reduction gearing - Type GZ as spur gear wi th various reduction ratios for reducing the input torques.
(refer to tables page 18)
- Combination with GK bevel gearbox directly on GS or on GS with GZ possible.
Valve attachment
Valve attachment Dimensions according to EN ISO 5211 (refer to tables on page 18).
Standard : GS315 – GS500 with spigot
Optional : GS315 – GS500 without spigot
Splined coupling for connection to the valve Standard : With pilot bore
shaft Worm gearbox can be repositioned 4 x 90º on coupling
Including grub screw for fixing of valve shaft
Options : Machined with bore and keyway, square bore or bore with two-flats.
Service conditions
Enclosure protection according to IS/IEC 60529 Standard : IP 67 Totally enclosed protection against short time immersion in water
Options : IP 68 Enclosure can be provided on request
Corrosion protection Standard : Suitable for installation in industrial units, in water or power plants with a low
pollutant concentration
Paint Standard : Epoxy primer + Epoxy finish paint
Option : Other paints on request
Colour Standard : Smoke Grey, Code 692 as per IS: 5
Option : Other colours on request
Ambient temperature Standard : – 20 ºC to + 80 ºC
Option : Others temperature requirements on request.
Gearbox size GS 315 / GZ GS 400 / GZ GS 500 / GZ
6)
No. of cycles for
1000 1000 1000
max. torque
6) Number of cycles according to standard EN 15714- 2

19

- FLANGE MOUNTED
20
DIMENSIONS WORM GEARBOX - FLANGE MOUNTED GS 315 - GS 500
Dimensions GS 315 GS 400 GS 500
EN ISO 5211 F40 F48 F48 F60 F60

A 315 400 500
C 490 610 738
D 340 430 540
E 550 765 880
F 500 600 740
H 305 305 370 370 470
I 40 45 55
J 145 145 175 175 225
K 40 45 55
L 203 250 315
L1 25 30 30
M 128 160 195
M1 M16 M20 M20
ØN 249 338 418
Ø O max 200 250 315
1)
P 45 56 70
Q1) 210.5 262.4 329.4
R 380 480 590
S 40 30 35
T M12 X 20 M12 X 20 M12 X 20
ØU PCD 310 410 510
X min-max 0 - 26 0 - 36 0 - 40
Øa g6 60 80 100
b 18 22 28
Ød1 475 560 560 686 910
Ød2 f8 300 370 370 470 470
Ød3 406 483 483 603 603
Ød4 M36 M36 M36 M36 M36
Ød5 350 415 475
Ød6 H8 230 260 300
Ød7 298 356 406
Ød8 22 33 39
h 7 7 7
h1 50 50 55
h3 9 12 14
l-max 230 285 375
m 105 120 150
n DIN 5480 250 X 5 X 48 340 X 10 X 32 420 X 10 X 40
q M12 X 20 M16 X 27 M16 X 27
t 64 85 106
21

- FLANGE MOUNTED
22
DIMENSIONS WORM GEARBOX - FLANGE MOUNTED GS315 / GZ 30 - GS500 / GZ 40
Dimensions GS 315/GZ 30 GS 400/GZ 35 GS 500/GZ 40
GZ Ratio (i) 8:1 16:1 32:1 8:1 16:1 32:1 16:1 32:1
EN ISO 5210 F14 F14 F10 F16 F14 F14 F16 F14
DIN 3210 G½ G½ G0 G3 G½ G½ G3 G½
EN ISO 5211 F40 F48 F40 F48 F40 F48 F48 F60 F48 F60 F48 F60 F60
A 315 400 500
B 730 725 846 826 1090 1070
C 490 610 786
D 340 430 540
E 550 765 880
G 666 666 837
H 305 370 470
I 40 45 55
J 145 176 225
K 40 45 55
L 203 250 315
M 128 160 195
L1 25 30 30
M1 M16 M20 M20
ØN 249 338 418
Ø O max 200 250 315
1)
P 45 56 70
1)
Q 210.5 262.4 329.4
R1 666 685 766 1010
T M12 X 20 M12 X 20 M12 X 20
Ø U PCD 310 410 510
V 240 240 295
W 480 480 590
X min - max 0-26 0-36 0-40
Øa g6 30 20 40 30 40 30
c 63 43 73 63 73 63
Ø d1 475 560 475 560 475 560 560 686 560 686 560 686 910
Ø d2 f8 300 370 300 370 300 370 370 470 370 470 370 470 470
Ø d3 406 483 406 483 406 483 483 603 483 603 483 603 603
Ø d4 M36 M36 M36
e 55 38 65 55 65 55
h 7 7 7
h1 50 50 65
l max 230 285 375
n’ DIN 5480 250 X 5 X 48 340 X 10 X 32 420 X 10 X 40
q M12 X 20 M16 X 27 M16 X27
Mounting flanges for multi-turn actuator

Weight
EN ISO 5210 DIN 3210 Øa g6 b Ød5 Ød6 H8 Ød7 Ød8 h3 z1 t
kg lbs
F10 - 20 6 125 70 102 11 4 40 22.5 1 2.2
- G0 20 6 125 60 102 11 4 40 22.5 1 2.2
F14 G½ 30 8 175 100 140 18 5 60 33 2.3 5
F16 G3 40 12 210 130 165 22 6 80 43 5 11
For GS 500/ GZ 40 /GZ 16, i.e. reduction ratio 64:1, refer to separate dimension drawing
23

(FOOT MOUNTED) AND PRIMARY REDUCTION GEARS GF 63.2 - GF 125.2
1)
Nm 850 1400 2800 5600
Output torque for manual operation max.
lbs. ft. 625 1030 2060 4120
2)
Nm 600 1000 2000 4000
Output torque for motor operation TN
lbs. ft. 440 750 1500 3000
Operator Type GF 63.2 GF 80.2 GF 100.2 GF 125.2
Reduction Type __ __ __ VZ 4 __ VZ 4
Total reduction ratio GF(+VZ4) i= 39:1 40:1 40:1 157:1 52:1 204:1
1)
Nm 51 81 162 48 250 74
Input torque at max. output torque
lbs. ft 38 60 120 35 184 54
2)
Nm 36 58 116 34 178 53
Input torque at nominal output torque
lbs. ft. 26 43 85 25 131 39
3)
Mechanical advantage 16.7 17.3 17.3 58.5 22.5 75.5
O
Tums for 90 9.75 10 10 39 13 51
max. mm 20 20 20 20 30 20
Input shaft diameter
max. inch 0.787 0.787 0.787 0.787 1.181 0.787
4) mm 250/300 300/350 350/400 250/300 400/500 300/350

Handwheel diameter
inch 10/12 12/14 14/16 12/14 16/20 12/14
kg 19 26 48 54 57 61
Weight (without handwheel)
lbs. 42 57 105 120 115 128
DIN 3210 1
G0 G0 G0 G0 G 2 G0
Mounting flange for actuator
ISO 5210 F10 F10 F10 F10 F14 F10
Suitable actuator (with output drive type E) Type SA 6 SA 6 SA 12 SA 6 SA 25 SA 6
kg 30 30 30 30 70 30
Max. permissible weight of actuator
lbs. 66 66 66 66 155 66
8 73 75 75 296 98 384
11 53 55 55 216 70 274
O
Operating time in sec. for 90 at actuator 16 36 38 38 148 49 192
speed5)
22 27 27 27 108 35 137
Operating times shorter than indicated
(13-17 sec) only after consultation with 32 18 19 19 74 24 96
factory 45 13 14 14 54 17 69
63 37 48
90 27 35
Ambient temperature range

O O O O Type of enclosure IP 67 dust proof and water tight
GF - 20 C - +80 C -4 F - +176 F IP 68 enclosure on request
O
1) For rare operation, based on a service life of min. 2000 cycles of 90
O
2) Nominal torque for frequent operation, based on a service life of min 15000 operating cycles of 90
3) Conversion factor output torque to input torque
4) Recommendation, based on an usual manual effort for most of the travel and a permissible higher force in order to fully close or break open the valve
5) The operating times mentioned are approximate for service at 50 Hz, at 60 Hz the speeds increase by 20% and the operating times reduce to 83% of the
stated values
24
Dimension Data sheet for Part-turn Worm Gearboxes Dimension Data sheet for Part-turn Worm Gearboxes
DIMENSIONS WORM GEARBOX DIMENSIONS WORM GEARBOXES

GF 63.2 - GF 125.2 - FOOT MOUNTED GF 63.2 - GF 125.2
- FOOT MOUNTED
Dimensions GF 63.2 GF 80.2 GF 100.2 GF 100/VZ4 GF 125.2 GF 125.2/VZ4
A 63 80 100 125
B 190 225 265 335
C 96 113 149 174
D 130 150 190 210
E 147 156 220 230
F 159 165 203 234
G 110 110 140 200
H 45 50 60 60
I 25 23 25 40
J 15 15 25 30
K 90 100 125 150
L 123 125 150 170
M1 150 150 300 300
M2 200 200 - 350
M3 250 250 400 400
N h11 26 26 30 30
O 82 87.5 100 123
P 53 63 76 81
Q 32 32 40 40
R 118 125 163 - 174 -
R1 - - - 222 - 234
S 10 10 12 18 12
S1 16 16 16 18
U 100 100 100 100
V 28 28 32 32
W - - - 218 - 228
a f7 20 20 20 30 20
b 6 6 6 8 6
c 40 40 43 40 60 40
d M6 M6 M6 M 10 M6
d1 14 18 18 18
d2 H8 22 22 26 26
d3 55 55 55 55
d4 M 24 x 1.5 M 24 x 1.5 M 24 x 1.5 M 24 x 1.5
d5 125 125 125 175 125
d6 60 60 60 100 60
d7 PCD 102 102 102 140 102
d8 11.5 11.5 11.5 18 11.5
h2 16 16 16 22 16
h3 5 5 4 5 4
m 40 40 40 60 40
t 22.5 22.5 22.5 33 22.5
DIN 3210 G0 G0 G0 G1 2 G0
25 26
Technical Data sheet for Part-turn Worm Gearboxes Dimension Datasheet for Part-turn Worm Gearboxes
TECHNICAL DATA FOR PART-TURN FOR WORM GEARBOXES DIMENSIONS WORM GEARBOXES
GF 160 - GF 250 GF 160 - GF 250
(FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS - FOOT MOUNTED
Output torque for Nm 11250 22500 45000

1) max
manual operation lbs. ft. 8300 16600 33200
Output torque for Nm 8000 16000 32000

TN
motor operation 2)
lbs. ft. 5900 11800 23600
Operator Type GF 160 GF 200 GF 250
Reduction Type GZ 14 GZ 16 GZ 25
Reduction ratio GFi = 54:1 54:1 54:1 53:1 53:1 53:1 53:1 52:1 52:1 52:1 52:1
Reduction ratio GZi = __ 4:1 8:1 __ 4:1 8:1 16:1 __ 4:1 8:1 16:1
__ __ __
Total reduction ratio GF+GZi = 216:1 432:1 212:1 424:1 848:1 208:1 416:1 832:1
Input torque at max. Nm 465 138 69 940 276 138 69 1923 560 280 140
output torque 1)
lbs. ft 343 102 51 694 204 102 51 1420 414 207 104
Input torque at Nm 330 98 49 670 196 98 50 1370 400 200 100

nominal output 2)
lbs. ft. 243 72 36 495 145 72 37 1010 295 148 74
3)
Mechanical advantage 24.2 82 164 23.9 82 163 320 23.4 80 160 320
O
Tums for 90 13.5 54 108 13.25 53 106 212 13 52 104 208
kg 175 195 195 320 350 350 350 490 525 525 525
Weight
lbs. 385 429 429 704 770 770 770 1078 1155 1155 1155
mm 640/800 400 300 - 500/640 400 300 - 800 500/640 400

4)
Handwheel diameter
inch 25/32 16 12 - 20/25 16 12 - 32 20/25 16
Mounting flange for ISO 5210 F 14 F 10 F 10 F 16 F 14 F 10 F 10 F 25 F 14 F 14 F 10

multi-turn actuator 5) - - -
DIN 3210 G0 G0 G1 2 G0 G0 G1 2 G1 2 G0
Suitable multi-turn actuator -

(with output drive) SA 50 SA 12 SA 6 SA 100 SA 25 SA 12 SA 6 SA 50 SA 25 SA 12
Max. permissible weight kg 100 60 60 160 80 60 60 300 100 80 60

of multi-turn actuator lbs. 220 135 135 350 180 135 135 660 220 180 135
16 1/min 51 204 - 50 200 - - 49 196 392 -
6)
Operating time in sec. 22 1/min 37 148 296 36 144 288 - 35 140 280 -
O
for 90 at actuator speed 32 1/min 25 102 204 25 100 200 - 24 98 196 392
x Operating times
45 1/min 18 72 144 18 72 144 288 X 70 140 280
shorter than indicated
63 1/min X 51 102 X 50 100 200 X 49 98 196
(18-25 sec) only after
consultation with 90 1/min X 36 72 X 36 72 144 X 35 70 140
factory 125 1/min X 25 51 X 25 50 100 X 24 49 98
180 1/min X 18 36 X 18 36 72 X 17 35 70
Ambient temperature range

O O O O Type of enclosure IP 67 dust proof and water tight
GF - 20 C - +80 C - 4 F - +176 F IP 68 enclosure on request
1) For rare operation, based on a service life of 4) Observing the permissible effort at handwheel
O
min. 2000 cycles of 90 5) Flanges at GF and GZ according to ISO 5210 are standard
2) Nominal torque for frequent operation, based on 6) The operating times mentioned are approximate for service at
O
a service life of min 15000 operating cycles of 90 50 Hz, at 60Hz, the speeds increase by 20% and the operating
3) Conversion factor output torque to input torque times reduce to 83% of the stated values
27 28
Dimension Data sheet for Part-turn Worm Gearboxes Technical Data sheet for Part-turn Worm Gearboxes
GF 315
DIMENSIONS WORM GEARBOXES with
GF 160 - GF 250 (FOOT MOUNTED) AND PRIMARY REDUCTION GEARS
- FOOT MOUNTED GZ 30
Worm gearboxes GF 315 with primary reduction gearing GZ 30
Type Output torques (Nm) Suitable primary reduction Input torques (Nm) Turns Mechanical Hand wheel Weight
gearing for 90° advantage 3) Diameter 4)
Dimensions GF 160 GF 160 / GZ 14 GF 200 GF 200 / GZ 16 GF 250 GF 250 / GZ 25 Reduction ratio (i)
Output Torque Output Torque Input Torque at Input Torque at
i (GZ) 4:1 8:1 4:1 8:1 16:1 4:1 8:1 16:1 for manual for motor max. 1) output nominal 2) output Ø
operation 1) operation 2) GF+ torque torque
A 160 200 250 Max. Nm TN Nm Type GF GZ GZ Nm Nm mm kg lbs.
- 53:1 - 53:1 3766 2640 13.25 23.9 - 800 1763
B 410 500 630
53:1 8:1 424:1 556 388 106 162 800 910 2006
C 250 305 400
GF 315 90000 63000
GZ 30 53:1 16:1 848:1 277 194 212 325 500 /640 910 2006
D 300 375 380
E 340 400 490 53:1 32:1 1696:1 138 97 424 650 400 910 2006
F 260 - 340 - 420 -

G 220 360 400
H 120 180 125
I 114 141 90 Gearbox Primary Flange 5) for mounting Suitable Max. p erm issible actuator Operating times for Sec. 6)
reduction of actuator AUMA weight for 90º at actuator speed in x Operating times shor ter
J 60 50 45 gearing multi-turn than indicated (18-25 sce) only after consultation with
300 260 actuator factory
K 250
Type Type EN ISO 5210 DIN 3210 (with output drive) Kg Lbs. 16 22 32 45 63 90 125 180
L 202 278 257
- F30 - - 400 880 50 36 25 - - - - -
M1 400 500 600
GZ30 (8:1) F14 G½ SA50 100 220 - 288 200 144 100 72 50 36
M2 500 600 800 GF 315
GZ30 (16:1) F14 G½ SA25 80 180 - - - 288 200 144 100 72
N h11 30 40 42
GZ30 (32:1) F10 G0 SA12 60 135 - - - - - 288 200 144
O 143 198 211
P 90 110 132
R 210 405 274 485 336 567 Ambient temperature range
Type of enclosure IP 67 dust proof and watertight IP 68
S 10 12 14 17 12 16 17 12 GF -20°C - +80°C -4°F - +176°F enclosure on request
S1 20 30 30
U 100 130 130
V 32 43 43
c 53 43 79 60 43 105 60 43 1) For rare operation, based on a service life of m in. 2000 cycles of 90°.
2) Nominal torque for frequent operation, based on a service life of min. 15000 operating cycles of 90°.
d M8 M6 M 16 M8 M6 M 16 M8 M6 3) Conversion factor output torques to input torqu.e
4) Observing the permissible effort at hand wheel.
d1 26 33 33 5) Flanges at GF and GZ according to ISO 5210 are standard.
6) The operating times mentioned are approximate for service at 50 Hz, at 60 Hz, the speeds increase by 20% and the operating times reduce to 83% of the stated
d2 H8 26 38.5 38 values.
d3 55 65 65
d4 M 24 x 1.5 M 24 x 1.5 M 24 x 1.5
h2 16 12 32 16 12 32 16 12
Mounting dimensions for multi-turn actuator

Weight
ISO 5210 DIN 3210 a g6 b d5 d6 d7 d8 h3 m t
kg lbs
F 10 - 20 6 125 70 102 11 4 40 22.5 1 2.2

- G0 20 6 125 60 102 11 4 40 22.5 1 2.2
F 14 G1 2 30 8 175 100 140 18 5 50 33 2.3 5
F 16 G3 40 12 210 130 165 22 6 80 43 5 11
F 25 - 50 14 300 200 254 18 6 100 53.5 11 24
- G4 50 14 300 160 254 18 6 100 53.5 11 24 We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.
29 30
Dimension Data sheet for Part-turn Worm Gearboxes Technical Data sheet for Multi-turn Worm Gearboxes
DIMENSIONS WORM GEARBOXES GF 315 TECHNICAL DATA FOR MULTI -TURN WORM GEARBOXES
- FOOT MOUNTED GF 315 + GZ 30 (FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS GSD 40.2 - GSD 125.2
Nm 420 850 1400 2800 5600

Output torque for manual operation1)max
lbs. ft. 310 625 1030 2060 4120
2)
Nm 300 600 1000 2000 4000
lbs. ft. 220 440 750 1500 3000
Operator Type GSD 40.2 GSD 63.2 GSD 80.2 GSD 100.2 GSD 125.2
Reduction Type __ __ __ __ VZ 4 __ VZ 4
Total reduction ratio GSD(+VZ4) i= 21:1 39:1 40:1 40:1 157:1 52:1 204:1
1)
Nm 47 51 81 162 48 250 74
lbs. ft 35 38 60 120 35 184 54
2)
Nm 33 36 58 116 34 178 53
lbs. ft. 24 26 43 85 25 131 39
3)
Mechanical advantage 9 16.7 17.3 17.3 58.5 22.5 75.5
O
Tums for 90 5.25 9.75 10 10 39 13 51
Standard F07 F10 F12 F14 F16
Valve mounting flange
4) 8)
Dimensions according to ISO 5211 F05
Special F10 F12 F14 F16 F25
max. mm. 25 36 48 60 80
Valve shaft diameter
max. inch 1 1716 17 8 23 8 31 8
max. mm. 22 27 41 50 65
Valve shaft square
max. inch 7 1 15 6 2 21 2
8
mm 20 20 20 20 20 30 20
Input shaft diameter
inch 0.787 0.787 0.787 0.787 0.787 1.181 0.787
mm 250/300 250/300 300/400 300/400 250/300 400/500 300/400
5)
Hand wheel diameter
inch 10/12 10/12 12/16 12/16 10/12 16/20 12/16
6)
kg 3.5 9 13.5 30 34 43 47
Weight (without hand wheel)
lbs. 8 20 30 66 75 95 104
ISO 5210 F07/F10 F07/F10 F07/F10 F10 F10 F14 F10
Mounting flange for multi-turn actuator
DIN 3210 G0 G0 G0 G0 G0 G1 2 G0
Suitable multi-turn actuator (with output drive type E) SA 6 SA 6 SA 6 SA 12 SA 6 SA 25 SA 6
Max. permissible weight of multi-turn kg 30 30 30 40 30 70 30

actuator lbs. 66 66 66 88 66 155 66
O 8 1/min 40 73 75 75 296 98 384

Operating time in sec. for 90 at actuator
speed 7) 11 1/min 28 53 55 55 216 70 274
Operating times shorter than indicated 16 1/min 20 36 38 38 148 49 192
(13-17 sec) only after consultation with 22 1/min 14 27 27 27 108 35 137
factory 32 1/min 18 19 19 74 24 99
45 1/min 13 14 14 54 17 69
63 1/min 37 48
90 1/min 27 35
Preferred output speeds/operating times
1) For rare operation, based on a service life of min. 2000 cycles of 90

O
5) Observing the permissible effort at handwheel
2) Nominal torque for frequent operation, based on a service life of 6) With centre hole in coupling and grease filling
min. 15000 operating cycles of 90O 7) The operating times mentioned are approximate for service at 50 Hz, at 60 Hz, the
3) Conversion factor output torque to input torque speeds increase by 20% and the operating times reduce to 83% of the stated values
4) On request, other sizes can be supplied 8) Without spigot
NOTE: For dimesional details, refer GS 40.2 - GS 125.2 Gearboxes suitable for IP67 enclosure. IP68 enclosure can
dimension sheet. be provided on request.
31 32
Technical Data sheet for Multi-turn Worm Gearboxes Technical Data sheet for Multi-turn Worm Gearboxes
TECHNICAL DATA FOR MULTI -TURN WORM GEARBOXES TECHNICAL DATA FOR MULTI -TURN WORM GEARBOXES
GSD 160 - GSD 500 (FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS
GSD 160 - GSD 500
Nm 11250 22500 45000 45000 90000 180000 360000

Output torque for manual operation1)max
lbs. ft. 8300 16600 33200 33200 66400 132800 265600
2)
Nm 8000 16000 32000 32000 63000 125000 250000
lbs. ft. 5900 11800 23600 23600 46500 92200 184400
Operator Type GSD 160 GSD 200 GSD 250 GSD 250 GSD 315 GSD 400 GSD 500
Reduction Type __ GZ 40 /
GZ 14 GZ 16 GZ 25 GZ 25 GZ 30 GZ 35 GZ 40
GZ 16
Reduction ratio GSDi = 54:1 54:1 54:1 53:1 53:1 53:1 53:1 52:1 52:1 52:1 52:1 53:1 53:1 53:1 53:1 54:1 54:1 54:1 54:1 52:1 52:1 52:1 52:1
Reduction ratio GZi = __ 4:1 8:1 __ 4:1 8:1 16:1 __ 4:1 8:1 16:1 - 8:1 16:1 32:1 - 8:1 16:1 32:1 - 16:1 32:1 64:1
__ __ __ - - -
Total Reduction ratio GSD+GZi = 216:1 432:1 212:1 424:1 848:1 208:1 416:1 832:1 424:1 848:1 1696:1 432:1 864:1 1728:1 832:1 1664:1 3328:1
1)
Nm 465 138 69 940 276 138 69 1923 560 280 140 3766 556 278 139 7410 1090 545 273 15385 1126 563 314
lbs. ft 343 102 51 694 204 102 51 1420 414 207 104 2782 410 205 103 5473 806 403 202 11365 832 416 232
2)
Nm 330 98 49 670 196 98 50 1370 400 200 100 2640 388 194 97 5140 760 380 190 10700 780 390 218
lbs. ft. 243 72 36 495 145 72 37 1010 295 148 74 1950 286 143 72 3790 560 280 140 7890 576 288 161
3)
Mechanical advantage 24.2 82 164 23.9 82 163 320 23.4 80 160 320 23.9 162 325 650 24.3 165 330 660 23.4 320 640 1147
O
Tums for 90 13.5 54 108 13.25 53 106 212 13 52 104 208 13.25 106 212 424 13.5 108 216 432 13 208 416 832
4)
Valve mounting flange ISO 5211 F25 F30 F35 F35 F40 F48 F60
max. mm. 100 125 160 160 200 250 315
Valve shaft diameter
max. inch 4 5 61 4 614 8 10 121 2
5) kg 85 106 106 150 180 180 180 290 325 325 325 520 630 630 630 980 1100 1100 1100 1800 2000 2000 2030
Weight
lbs. 187 233 233 330 396 396 396 639 715 715 715 1144 1386 1386 1386 2156 2420 2420 2420 3960 4400 4400 4466
mm 640/800 400 300 - 500/640 400 300 - 800 500/640 400 - 800 500/640 400 - - 800 500/640 - - 800 500/640
6)
Handwheel diameter
inch 25/32 16 12 - 20/25 16 12 - 32 20/25 16 - 20/25 - - - -
32 16 32 20/25 32 20/25
7)
ISO 5210 F14 F10 F10 F16 F14 F10 F10 F25 F14 F14 F10 F30 F14 F14 F10 F35 F16 F14 F14 F40 F16 F14 F14
Mounting flange for multi-turn actuator
DIN 3210 - G0 G0 - G1 2 G0 G0 - G1 2 G1 2 G0 - G1 2 G1 2 G0 - G3 G1 2 G1 2 - G3 G1 2 G1 2
Suitable multi-turn actuator (with output drive type E) SA 50 SA 12 SA6 SA100 SA 25 SA12 SA 6 - SA50 SA 25 SA 12 - SA 50 SA 25 SA 12 - SA 100 SA 50 SA 25 - SA 100 SA 50 SA 25
kg 100 60 60 160 80 60 60 300 100 80 60 400 100 80 60 800 160 100 80 1000 160 100 80
Max. permissible weight of multi-turn
actuator lbs. 220 135 135 350 180 135 135 660 220 180 135 880 220 180 135 1760 350 220 180 2200 350 220 180
O 16 1/min 51 204 - 50 200 - - 49 196 392 - 50 - - - 51 - - - 49 - - -

Operating time in sec. for 90 at
actuator speed
8) 22 1/min 37 148 296 35 144 288 - 35 140 280 - 36 288 - - 37 296 - - 35 - - -
X-Operating times shorter than 32 1/min 25 102 204 25 100 200 - 24 98 196 392 25 200 - - 25 204 - - 24 392 - -
indicated (18-25 sec) only after 45 1/min 18 72 144 18 72 144 288 X 70 140 280 X 144 288 - X 144 288 - X 280 - -
consultation with factory 63 1/min X 51 102 X 50 100 200 X 49 98 196 X 100 200 - X 102 204 - X 196 - -
90 1/min X 36 72 X 36 72 144 X 35 70 140 X 72 144 288 X 72 144 288 X 140 280 -
125 1/min X 25 51 X 25 50 100 X 24 48 98 X 50 100 200 X 51 102 204 X 98 196 392
180 1/min X 18 36 X 18 36 72 X 17 35 70 X 36 72 144 X 36 72 144 X 70 140 280
All worm gearboxes (type GS) and
reduction gears (type GZ) have as
standard enclosure IP 67, i.e. totally
1) For rare operation, based on a service life on min. 2000 cycles of 90O 6) Observing the permissible effort at handwheel
enclosed, protection against short
2) Nominal torque for frequent operation, based on a service life of 7) Flanges at GSD and GZ according to ISO 5210 are standard
time immersion in water
min 15000 operating cycles of 90
O
8) The operating times mentioned are approximate for service at 50 Hz,
IP 68 enclosure can be provided on
3) Conversion factor output torque to input torque at 60 Hz, the speeds increase by 20% and the operating times
reduce to 83% of the stated values
request.
4) Other sizes can be supplied on request
5) With pilot hole in coupling and grease filling
NOTE: For dimesional details, refer GS 160 - GS 500 dimension sheet.
We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document. We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.
33 34
Technical Data sheet for Multi-turn Bevel Gearboxes Output Drive Details for Multi-turn Bevel Gearboxes
BEVEL GEARBOX TECHNICAL DATA / OUTPUT DRIVE TYPE GK 10.1 - GK 35.1

GK 10.1 - GK 35.1
DIMENSIONS ACCORDING TO DIN 3210 GST 12 - GST 800
1) 2) 3) 4) 5)
Max Reduction Input Mech. Gearbox Output Stem Thrust Weight Hand wheel Actuator Suitable Weight Bevel / Spur Gearbox Type
Output torque advantage drive diameter permissible diameter mounting actuator of actuator Output Drives GK 10.1 GK 14.1 GK 16.1 GK 25.1 GK 30.1 GK 35.1
torque ratio Type for Type A for Type A flange Dimensions GST 12 GST 25 GST 100 GST 200 GST 400 GST 800
Nm Nm DIN 3210 max.mm max.kN Kg mm auma max.Kg
(ISO 5210) max.inch max.lbs DIN 3210 G0 G1/2 G3 G4 G5 G6
lbsft lbsft lbs inch DIN 3210 type max.lbs
F max k N 60 160 190 320 450 820
120 132 38 350/400 SA12/
1:1 0.9 d1 125 175 210 300 350 410
G0 60 6 14/16 SA15 40 d2 f8
90 100 60 100 130 160 180 220
GK 10.1 G0
120 67 (F10) d3 M10 M16 M20 M16 M20 M30
13500 13 250/350
2:1 1.8 SA6 88 d4 40 55 70 90 110 125
112 10/14
90 50 d5-max 38 52 65 86 105 121
500 140 G1 2 52 g 37 51 69 90 152 150
160 11 350/400 G0 SA12/ 40
4:1 3.6 GK 14.1
(F14) 36000 24 14/16 (G1 2) SA15 88 h1 3 4 4 4 5 5
375 105 2
1000 280 65 h2 15 22 30 25* 25* 30*
G3 190 22 400/640 SA25/ 70 k 102 140 165 254 300 356
4:1 3.6 GK 16.1 (F16) G1 2
1
2 2 42700 48 16/25 SA30 155
750 210 L1 1 2 2 2 2 2
2000 370 G4 86 L2 40 51 70 85 150 146
320 53 500/640 1 90
6:1 5.4 GK 25.1 (F25) G 2 SA50 z 4 4 4 8 8 8
338 72000 117 20/25 200
1500 270
kg 2 6 12 32 40 85
4000 560 G5 105
450 74 640/800 1 SA50/ 90 weight
8:1 7.2 GK 30.1 (F30) G 2
101500 163 25/32 SA60 200 lbs 4.4 13 26 70 88 187
3000 410 4
8000 1100 G6 121 b1 JS9 12 18 22 28 32 40
820 123 800 6) 150
8:1 7.2 GK 35.1 (F35) G3 SA100 d4 40 55 70 90 110 125
434 185000 271 32 330
6000 810
d5 max 38 52 65 86 105 121
1) At max output torque 4) Gearbox without drive adapter and without mounting flange for actuator
d6 H8 42 60 80 100 120 160
2) Conversion factor output torque : input torque 5) Observing the permissible effort at hand wheel
3) The permissible axial forces are considerably beyond the max. thrust of actuators 6) Depending on required gearbox output torque
g1 50 65 80 110 130 180
available when converting rotary to linear movement by using trapezoidal thread h1 2 2 2 2 3 3
* Type of Enclosure IP67 dust proof & water tight. IP68 enclosure on request L3 45 65 80 110 130 180
STANDARD BEVEL GEARBOX t1 45.3 64.4 85.4 106.4 127.4 169.4
kg 2 6 12 32 40 85
weight
lbs 4.4 13 26 70 88 187
b2 H11 14 20 24 30 40 45
d4 40 55 70 90 110 125
d5
28 38 47 64 75 105
DIN 3210
d5 max 38 52 65 86 86 121
d7 50 75 100 130 150 205
g1 50 65 80 110 130 180
h1 3 4 4 4 5 5
h3 10 12 15 16 18 22
kg 2 6 12 32 40 85
weight
lbs 4.4 13 26 70 88 187
b3 h9 6 8 12 14 18 22
d8 g6 20 30 40 50 60 80
g2 15 22 30 35 35 40
L L4 50 70 90 110 120 120
Dimensions A B C D2 D3 E G M O Y d1 g g1 g2 L5 55 76 96 116 127 127
G0 G 12 G3
t2 22.5 33 43 53.5 64 85
GK 10.1 130 65 160 R 2'' 60 x 3.7 69 105 150 - - 110 - 134 125 37 50 15
kg 1.5 3.5 6 15 17 30
GK 14.1 180 90 160 R 212'' 76 x 3.7 76 130 175 195 - 135 - 137 175 51 65 22 weight
GK 16.1 230 115 193 R3'' 89 x 4.1 103 164 - 229 - 169 - 166 210 69 80 30 lbs 3.3 7.7 13 33 37 66
GK 25.1 340 170 230 R4'' 114 x 4.5 129 236 - 301 - 241 M12 200 300 90 110 35 b4 JS 9 6 8 12 14 18 22
d9 (H8)
GK 30.1 370 185 244 R4'' 114 x 4.5 138 256 - 322 - 262 M16 215 350 152 130 35 20 30 40 50 60 80
DIN 3210
GK 35.1 450 225 283 R5'' 140 x 4.9 165 303 - - 389 309 M20 253 410 150 180 40 d9 max 32 45 60 80 80 110
g2 15 22 30 35 35 40
Dimensions of flange and inputt shaft h1 3 4 4 4 5 5
L6 55 77 97 130 130 130
DIN 3210 D R b5 d d10 d11 d12 h3 I r s t4 kg lbs
t3 22.8 33.3 43.3 53.8 64.4 85.4
Actuator G0 125 12 6 20g6 11 102 60 4 40 11 M5 22.5 1 2.2
mounting kg 1.5 3.5 6 15 17 30
flange G1 2 175 17 8 30g6 18 140 100 5 60 17 M8 33 2.3 5 weight
G3 210 25 12 40g6 22 165 130 6 80 32 M16 43 5 11 lbs 3.3 7.7 13 33 37 66
We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document. We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.
35 36
Technical Data sheet for Multi-turn Bevel Gearboxes
BEVEL GEARBOX TECHNICAL DATA GK 40.1

Type Output Thrust Reduction Input torque1) Valve Factor2) Input shaft Hand- Weight3)
torque permissible ratio attachment Ø Wheel
for type A
Nominal Nominal Standard Option
torque torque
max. ISO DIN max approx.
Nm
max kN Nm 5210 3210 Standard Option Ø mm kg
16:1 1111 14.4
GK 40.1 16000 1375 F40 G74) 40 - 800 250
22:1 808 19.8

Gearbox Mounting flange for actuator Permissible Suitable
actuator Auma
weight Multi-turn actuator5)
Standard Option
ISO DIN
max.
5210 3210
Type kg Type
F16/F25 G3/G4 107/300 SA100/SA25.1
GK 40.1
F16 G3 107 SA100
Application
Manual operation and motor operation of valves (e.g. gate valves and globe valves)

Type of duty Short-time duty S2-15 min. (open-close duty)
Direction of rotation Standard: Clockwise rotation at input shaft results in clockwise rotation at output shaft
Option: Alternative direction of rotation counterclockwise possible
Stages Double stage
Input shaft Cylindrical with parallel key according to IS 2048
Operation
Motor operation With electric multi-turn actuator, directly
Flanges for mounting of multi-turn actuator
Manual operation Standard: Via hand wheel, directly
Valve attachment
Output drive forms A type according to ISO 5210 (Other types of output drives shall be offered on request)
Service conditions
Enclosure protection according to Standard: IP 67
IS/IEC 60529 Option: IP 68
Corrosion protection Standard: Suitable for installation in industrial units,
In water or power plants with a low pollutant concentration
Colour Standard: D.A. Grey Code 632 as per IS: 5
Ambient temperature Standard: - 20 °C to + 80 °C
Option: Others temperature requirements on request
Other information
Reference documents Product description Bevel Gearbox GK 40.1
Dimension sheet GK 40.1
Technical data SA
1) At max. Output torque

2) Conversion factor output torque to input torque to determine the actuator size
3) Gearbox without output shaft and without mounting flange for actuator
4) Without spigot
5) Standard flange according to ISO 5210
We reserve the right to alter data according to improvements made. Previous data sheets become invalid with the issue of this data sheet.
37
Dimension Data sheet for Multi-turn Bevel Gearboxes
BEVEL GEARBOX DIMENSIONAL DATA GK 40.1
We reserve the right to alter data according to improvements made. Previous data sheets become invalid with the issue of this data sheet.
38
Technical Data sheet for Multi-turn Bevel Gearboxes Dimension Data sheet for Multi-turn Bevel Gearboxes
BEVEL GEARBOX
BEVEL GEARBOX ABG14.2-ABG30.2 ABG14.2-ABG30.2
Dimension
Gearbox Type
Technical data ød5
ABG14.2 ABG16.2 ABG25.2 ABG30.2 Gearbox
ød1 ød2 ød3 ød4 ød6 øD øD1 øD2 øD3 øD4 R ød A G H h1 h2 L N U V
type
Max. Output torque Nm 750 1500 2500 5000 Min Max
Reduction ratio 4:1 4:1 6:1 8:1 350/

ABG14.2 130 165 210 M20 20 50 76 175 140 100 18 17 30 130 160 94 5 30 195 225 62 9
400
Input torque1)Nm 208 417 463 694 400/
ABG16.2 200 254 300 M16 30 60 89 175 140 100 18 17 30 185 174 96 5 24 265 280 70 9
640
Mech. advantage2) 3.6 3.5 5.4 7.2
500/
ABG25.2 230 298 350 M20 25 72 114 175 140 100 18 17 30 237 186 110 5 30 302 337 90 3
Stem dia Max.mm 50 60 72 100 640
640/ 175/ 140/ 100/ 18/ 17/
Thrust Permissible for A type3)kN 160 200 320 450 ABG30.2 260 356 415 M30 30 100 140
800 210 165 130 22 25
30 256 225 129 5 45 323 356 112 13
Input shaft dia mm 30 30 30 30

Output drive - Type A type X- As Per Requirement
Weight4) kg 16 32 54 85 For manual operation

Hand wheel dia5)mm 350/400 400/640 500/640 640/800
EN ISO 5210 F16/F14* F25/F16* F30/F25* F35/F30*
Valve attachment
DIN 3210 G3/G½* G4/G3* G5/G4* G6/G5*
Actuator mounting EN ISO 5210 F14 F14 F14 F14/F16*
flange DIN 3210 G½ G½ G½ G½ /G3*
Combination with
actuator Suitable actuator SA25 SA50 SA50/ SA60 SA606)/SA100
Weight of actuator kg 71 99 99 99
1. At max.output torque
2. Conversion factor Output torque: Input Torque
3. The permissible axial forces are considerably beyond the max.thrust of actuators available
when converting rotary to linear movement by using trapezoidal thread
4. Gearbox without hand wheel and actuator mounting flange
5. Observing the permissible effort at hand wheel
6. Depending on required gearbox output torque
*Option – Can be provided on request.

Type of duty Short time duty S2-15 min ( OPEN -CLOSE Duty)
Direction of rotation Clockwise rotation at input shaft results in clockwise rotation at output drives
Input shaft Cylindrical with parallel key according to IS 2048
Operation
With electric multi-turn actuator
Motor operation
Flanges for mounting of multi-turn actuator as per standard ENISO5210/DIN3210
Via hand wheel
Mounting flange for electrically operated actuator
Available hand wheel diameters, selection according to the max. output torque
Manual operation
Type ABG 14.2 ABG 16.2 ABG 25.2 ABG 30.2
Hand wheel dia
350/400 400/640 500/640 640/800
mm
Valve attachment
Valve attachment Dimensions according to EN ISO 5210
Service conditions
Enclosure protection Standard IP67 - Dust proof & water tight
according to IS/IEC
60529 Option IP 68 - Enclosure can be provided on request
Standard Suitable for installation in industrial units, in water or power plants with a low pollutant concentration
Corrosion protection
Option Others on request
Standard Powder coating as primer + Epoxy finish paint
Paint
Option Other paints on request
Standard Smoke grey Code 692 as per IS:5
Colour
Option Other coloures on request
Standard –20 ºC to +80 ºC
Ambient Temperature
Option Other temperature requirements on request.
We reserve the right to alter data according to improvements made.
We reserve the right to alter data according to improvements made.
39 40
Technical / Dimension Data sheet for Multi-turn Spur Gearboxes Specification for Part-turn Worm Gearboxes
SPUR GEARBOX - TECHNICAL DATA / 1. FLANGE MOUNTED SECONDARY WORM GEARBOX - GS

DIMENSIONS
GST 12 - GST 1600
1.1 The worm gearbox shall be so selected that in combination with Electrical actuator, it shall meet
specified torque and operating time.
max.Nm 120 250 500 1000 2000 4000 8000 16000
Output torque 1.2 Gearbox shall be flange mounted.
lbs. ft. 90 185 375 750 1500 3000 6000 12000
Operator Type GST12 GST25 GST50 GST100 GST200 GST400 GST800 GST1600 1.3 The gearbox shall be self-locking, having 360° full worm wheel. It shall be possible to position and
Reduction ratio 1) 1:1 2:1 2:1 4:1 2:1 4:1 2:1 4:1 4:1 8:1 4:1 8:1 8:1 16:1 8:1 16:1 use extra 3 quadrants of worm wheel available.
Input torque
2) max.Nm 135 68 142 71 285 142 570 285 570 285 1140 570 1180 590 2360 1180 1.4 Gearbox shall be provided with adjustable mechanical stoppers (traveling nut arrangement) on the
lbs. ft. 100 50 105 52 210 105 420 210 420 210 840 420 880 440 1760 880 input shaft so that only the input torque is sensed, ensuring safety and to have positive feeling when
3)
Mechanical advantage 0.9 1.7 1.7 3.5 1.7 3.5 1.7 3.5 3.5 7 3.5 7 6.8 13.5 6.8 13.5 end position is reached while operating manually.
Output drive DIN 3210 G0 G1 2 G1 2 G3 G4 G5 G6 G7 1.5 The gearbox shall be provided with adjustable mechanical stopper arrangement adjustable from
Thrust Permissible max.KN 60 120 160 190 320 450 820 1375
for Type A
80° to 120°angle of travel.
max.lbs 13500 27000 36000 42700 72000 101250 185000 310200
Stem diameter max.mm 38 52 52 65 86 86 121 121
1.6 The gearbox shall have minimum IP 67 protection class.
for Type A inch 11 2 2 2 21 2 3 38 3 38 4 34 4 34 1.7 The housing shall be grease filled and suitable for any position mounting. (Refer page 7 for more
4) kg. 18 33 37 52 145 170 210 235 information)
Weight
lbs 40 73 82 115 320 375 463 518 1.8 A separate splined coupling shall be provided for fixing the gearbox on to valve to avoid orientation
Handwheel max.mm. 200 250 250 400 640 640 800 800 problems while mounting.
diameter inch 8 10 10 16 25 25 32 32
1.9 It shall be possible to change the version of the gearbox for the following operation:
Mounting flange for
G0 G0 G1 2 G0 G1 2 G1 2 G3 G1 2 G3 G1 2 G3 G3 a. Clockwise rotation at the input shaft of gearbox, resulting in clockwise rotation of the valve shaft.
actuator DIN 3210
Suitable actuator SA12 SA6 SA12 SA6
SA30
SA12 5) 5)
SA60 SA30 SA60 SA30 SA100 SA60 SA100 SA60 - SA100
5)
b. Clockwise rotation at the input shaft of gearbox, resulting in anti-clockwise rotation of the valve
SA15 SA12 SA15 SA12 SA15
shaft.
1) Special reduction ratio on request 3) Conversion factor output torque to input torque 5) Depending on required
2) At max. output torque 4) Gearbox without drive adapter and without mounting flange for actuator Gearbox output torque This shall be an inherent feature of the gearbox, to have maximum flexibility at site.
STANDARD SPUR GEARBOX Type of Enclosure : IP 54
1.10 An adjustable mechanical pointer cover to show valve position shall be available.
1.11 The gearbox shall be painted with corrosion proof epoxy resin paint. Paint shade shall be
manufacturer's standard.
1.12 Gearboxes shall be suitable for an ambient temperature range of -20°C to +80°C. Other
temperatures on request.
2. FOOT MOUNTED SECONDARY WORM GEARBOX - GF

2.1 The worm gearbox shall be so selected that in combination with electrical actuator, it shall meet
specified torque and operating time.
2.2 Gearbox shall be foot mounted with lever arrangement design.
2.3 The gearbox shall be self-locking having 360° full worm wheel. It shall be possible to position and
use extra 3 quadrants of worm wheel available.
2.4 Gearbox shall be provided with adjustable mechanical stoppers (traveling nut arrangement) on the
input shaft so that only the input torque is sensed, ensuring safety and to have positive feeling when
end position is reached while operating manually.
2.5 The gearbox shall be provided with adjustable mechanical stopper arrangement adjustable from 80°
to 120° angle of travel.
Dimensions A D1 D2 D3 HH2 H1
H3 L L1 L2 L3 R R1 b5 d1 d10h9 g g1 g2 r1 S1 t4 2.6 The gearbox shall have minimum IP 67 protection class.
stroke
GST 12 160 50 R2'' 60x3.7 75 105 + 120 45 57 54 42 75 75 6 125 20 37 50 15 30 M8 22.5 2.7 The gearbox housing shall be grease filled and suitable for any position mounting. (Refer page 7 for
70
stroke more information)
GST 25 220 50 R21 2 '' 76x3.7 105 120 + 135 45 57 54 42 145 75 6 175 20 51 65 22 30 M8 22.5
100 2.8 It shall be possible to change the version of the gearbox for the following operation:
stroke
GST 50 220 50 R21 2 '' 76x3.7 105 120 + 135 45 57 54 42 145 75 6 175 30 51 65 22 30 M8 33 a. Clockwise rotation at the input shaft of gearbox, resulting in clockwise rotation of the valve shaft.
100
stroke b. Clockwise rotation at the input shaft of gearbox, resulting in anti-clockwise rotation of the valve
GST 100 275 60 R3'' 89x4.1 125 135 + 150 50 58 54 42 175 75 12 210 30 69 80 30 30 M16 43
120 shaft.
stroke
GST 200 430 60 R3'' 114x4.5 195 210 + 225 50 67 63 50 280 100 12 300 30 90 110 35 30 M16 43 This shall be an inherent feature of the gearbox, to have maximum flexibility at site.
190
stroke 2.9 An adjustable mechanical pointer cover to show valve position shall be available.
GST 400 430 60 R4'' 114x4.5 195 210 + 225 50 67 63 50 280 100 12 350 40 152 130 35 30 M16 43
190 2.10 The gearbox shall be painted with corrosion proof epoxy resin paint. Paint shade shall be
stroke
GST 800 535 75 R5'' 140x4.9 275 285 + 300 60 77 73 60 290 115 14 410 40 150 180 40 30 M16 53.5 manufacturer's standard.
270
stroke 2.11 Gearboxes shall be suitable for an ambient temperature range of -20°C to +80°C. Other
GST 1600 535 75 R5'' 140x4.9 275 285 + 300 60 77 73 60 290 115 14 475 50 180 200 45 30 M16 53.5
270 temperatures can be provided on request.
41 42
Specification for Multi-turn Bevel Gearboxes Benefits of Auma India Worm Gearboxes
MULTI-TURN BEVEL GEARBOX FEATURES BENEFITS

1. All gearboxes shall have bevel gear transmission with completely enclosed construction. The gear casing
shall be designed adequately to withstand shock and vibration of the pipeline. The design shall be
compact and of light weight and shall not cause any trouble during operation at sites. Rigid Casting Ÿ Strong and Reliable
2. The gearbox shall be filled with grease. The specification of lubricant i.e., grease, shall be furnished. There
shall be no leakage of lubricant from the gearbox.
Manufactured according to Auma Germany
Ÿ Reliable, proven design, German know-how
3. The gearbox shall be suitable for mounting in any position to suit the site requirements. Drawings
4. It shall be possible to use the same gearbox for different applications (rising and non-rising stem) by
changing only the output drive of the gearbox.
Ÿ Enhanced life since 3 extra segments are
360° Worm wheel
5. The gearbox shall have a base suitable to take the thrust with needle roller bearing. A blank high tensile available for future use
brass or aluminum bronze drive sleeve shall be provided as a standard supply.
6. The assembly of all gears, shafts etc., shall be done properly to have smooth, noise free operation.
Removable Splined coupling Ÿ No orientation hassles
7. The flange for connecting the valve shall have dimensions as per DIN 3210 / ISO 5210 standards.
8. Wherever gearboxes are required to be assembled with electrical actuators, gearboxes are to be supplied
with input flanges to suit the keyed shaft of the actuator. The design should be suitable for both manual as Enclosure protection : IP 67 Ÿ Safe for outdoor applications
well as electrical operation.
9. The bevel pinion shall be of case hardened steel and gear of alloy steel EN19 / SG Iron 600/3 with suitable
heat treatment. Ÿ Ensures smooth operation
Grease lubrication
Ÿ Freedom of “any position mounting”
10. All gearboxes shall have stem protection covers for rising stem application.
11. The gearbox shall be painted with corrosion protection epoxy based paint. Ÿ Allows easy setting for the desired output travel
Mechanical end stoppers at the gearbox input Ÿ Imparts a positive feeling when end positions
12. The gearbox shall be enclosed to a minimum of IP 67 protection class. are reached, during manual operation
13. Gearboxes shall be suitable for an ambient temperature range of -20°C to +80°C. Other
temperatures on request. Only input torque is sensed by the mechanical
stoppers (and not the output torque which is very Ÿ No chance of damage to gearbox housing
14. Supplier will furnish the general arrangement drawing of the gearbox incorporating the material high)
specification for all critical components and overall dimensional details for approval.
15. The gearbox shall be tested to the design requirement of torque / thrust wherever applicable and type test Ÿ Meets different operating time requirement and
Available with various reduction ratios
certificates shall be furnished. optimizes electrical actuator selection
Ÿ Results in lesser input torque requirement, thus

High mechanical advantage
optimizing electrical actuator selection
Ÿ Provides “choice of selection” to meet plant

Different versions
requirement
43 44
Actuator / Gearbox Selection Procedure Actuator / Gearbox Selection Procedure
LINEAR OR MULTI-TURN VALVES PART-TURN VALVES (Eg: BUTTERFLY, BALL,

(Eg: GATE, GLOBE, DIAPHRAGM TYPE ETC.) PLUG, LOUVRE DAMPERS ETC.)
For output thrust up to 190 kN and output torque up to 100 Choose the nearest available actuator output speed In part-turn valves, the final movement of valve shaft § Refer to the “Technical Data” for different operating
kgm, Auma multi-turn actuators can be directly selected (refer Auma Actuator catalogue for details) i.e. 125 rpm. required is normally 90°. The electrical actuators are time in seconds for 90° at different actuator output
and mounted on the valve. However, Auma also offers primarily multi-turn type and hence, it is necessary to speed.
bevel gearboxes type “GK” and spur gearboxes type Hence, the selected combination is GK25.1A/SA50E125 employ an intermediate worm gearbox between the
“GST” for up to and higher torque / thrust requirements. and the revised operating time ~ 52 secs. actuator and the valve so as to achieve 90° angle of In this case, two options are available for selection:
rotation.
Data required for proper sizing: Where actuator designation SA50E125 indicates open- Option 1 : Referring to the Technical data of GS125.2
close duty actuator SA50 with output drive type E having § Auma offers the following two types of worm Model : GS125.2 with SA50E32 actuator,
§ Type of valve output rpm of 125. gearboxes: Operating time = 24 sec. (for 90°)
§ Max. thrust incase of rising stem valves § Direct flange mounting type “GS” Actuator designation SA50E32 indicates open-
§ Max. torque incase of rotating stem valves Note: When coupling Auma actuator with Auma gearbox, § Foot mounting type “GF” close duty actuator SA50 with output drive type
§ Type of service / duty always employ output drive type ‘E’. E, having output speed of 32.
§ No. of turns of stem per stroke or stroke and stem Data required for proper sizing:
thread details After selecting the suitable model, the following points Option 2 : Referring to Technical data of GS125.2
§ Operating time should be verified: § Type of valve Model : GS125.2 + VZ4 (204:1) with SA12E125
§ Stem diameter § Max. valve torque *(unseating torque) actuator.
§ Mounting details § Output torque values (refer “Technical Data” for § Type of service / duty Operating time = 24 sec. (for 90°)
details). § Angle of travel (normally 90°) Where VZ4 is the primary reduction gearbox
Sizing Examples: § Max. stem acceptance dia. (refer “Technical Data” and § Operating time required and 204:1 is the total reduction ratio of the
“”Output Drive” for details) § Shaft diameter gearbox.
Minimum data: § Mounting flange compatibility (refer “Technical Data” § Mounting flange details
§ Max. thrust = 300 kN = 30000kgf and “Output Drive” for details). Note : Always select output drive type ‘E’ for Actuator
§ No. of turns / stroke = 20 *Note: In case of regulating / modulating service, max. (or when coupling Auma actuator with Auma
§ Operating time = 60 secs. Note: 1. In case of multi-turn, non-rising (rotating) stem unseating) torque and regulating (or running) Gearbox.
§ Open-Close duty valves, same selection procedure should be torque are required for proper selection.
followed except for the following: Regulating torque should not exceed 50% of max. Out of the above two options, any one suitable
Step 1 : Selection of Gearbox torque. combination can be selected, considering the operating
§ Output torque values are to be compared time.
§ Refer “Technical Data” and “Output Drive Types” of and evaluated Sizing Examples:
gearboxes (GK 10.1 - 40.1) in catalogue § Output drive types B, C, D or E should be Minimum data: After selecting the suitable model, following important
§ For rising stem valves, always select output drive ‘type selected, depending on type of coupling § Max. valve torque = 7000 Nm (~700 kgm) points should be checked:
A’ required (normally, the output drive type § Operating time = 30 secs.
§ Select gearbox type whose max. thrust permissible is will be either ‘B’ or ‘E’) § Open-Close duty § Max. stem / shaft dia. (refer “Technical Data” for
more than or equal to required thrust details)
2. The same selection procedure is applicable for Step 1 : Selection of Gearbox § Max. stem / shaft length acceptance (refer dimension
In this case, gearbox type is GK 25.1, whose maximum auma spur gearboxes “GST”. ‘I max’ in Dimension Data sheet)
thrust permissible is 320 kN. § Refer “Technical Data” of gearboxes (Part-turn worm § Mounting flange compatibility (refer “Technical Data”
gearboxes GS 40.2 - GS 500) in catalogue for details).
Step 2 : Selection of Actuator § Select a gearbox type whose “Max. permissible valve
torque ” is more than or equal to required “valve Note :
§ Referring to the “Technical Data” of Gearbox torque”
catalogue (GK 10.1 - 40.1), suitable actuator model § In this case, gearbox type is GS 125.2, whose 1 The selection procedure is same for foot mounted
given in the table is to be selected. maximum torque capacity for motor operation is type worm gearboxes “GF”.
§ The required output rpm of the actuator can be 8000Nm 2 In case of manually operated valves, select the
calculated as follows: gearbox model whose “Max Permissible valve
Step 2 : Selection of Actuator torque” is more than or equal to required valve torque.
Actuator output rpm =
§ Referring to the “Technical Data” of Gearbox
No. of turns of valve / stroke x reduction ratio of gearbox x 60 catalogue, suitable actuator model given in the table is
Operating time in secs. to be selected.
§
In this case, suitable actuator model is SA 50 § Please note that economical sizing of actuator can be
and done by using higher reduction ratios considering
Actuator output rpm = 20 x 6 x 60 operating time requirement. This is achieved by
60 employing a primary reduction gearbox having
= 120 rpm different ratios.
45 46
Service Condition and Certificates
Enclosure Protection Painting
Auma gearboxes conform to enclosure protection IP 67

as per IS / IEC 60529. The definition of IP 67 as per Type of Paint Epoxy
standard is as follows :
Standard Color Smoke Grey
IP : Ingress Protection
Primer Thinkness 40 microns min.
First Numeral 6 : Dust tight, prevents ingress of dust.
Paint Thickness 75 microns min.
Second Numeral 7 : Protected against the effects of
immersion. Test is done by completely immersing the Other paints & color can be provided based on
equipment in water so that: mutually agreed customer requirement.
l Surface of water is at least 150 mm above highest

point of equipment.
l The lowest point of equipment is at least 1 m below
the surface of water.
l Duration of test is 30 min.
Under above conditions, ingress of water in harmful

quantity shall not be possible.
Auma India gearboxes can also be offered with IP 68

enclosure protection on request.
- CE Marking
Auma has certified its valve gearboxes as CE marked to

indicate conformity with the essential health and safety
requirements at the place of use.
47
Notes
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49
Auma Norm Auma Epac Auma High Torque
SA 3 - SA 100 SA 3 - SA 100 SA 25.1 - SA 40.1
SAR 3 - SAR 100 SAR 3 - SAR 100 SAR 25.1 - SAR 30.1
Output Torque from Output Torque from Output Torque from
30 Nm to 1000 Nm 30 Nm to 1000 Nm 2000 Nm to 16000 Nm
Auma Worm Gearboxes Auma Worm Gearboxes Auma Bevel Gearboxes Auma Bevel Gearboxes
GS 40.2 - GS 500 GF 63.2 - GF 315 GK 10.1 - GK 40.1 ABG 14.2 - ABG 30.2
Output Torque from Output Torque from Output Torque from Output Torque from
300 Nm to 360000 Nm 300 Nm to 90000 Nm 120 Nm to 16000 Nm 750 Nm to 5000 Nm
Auma India Private Limited

(CIN No: U74999KA1983PTC005412)
Head Office & Works:

38-A & 39-B, II Phase, Peenya Industrial Area,
Bangalore - 560 058
Tel : 080-28394656 / 283707781 / 28392270 / 39280000
Fax : 080-28392809
E-mail : info@auma.co.in Website : www.auma.co.in
Pune Noida Kolkata Chennai
712, 713, Building No. 1, 1310, Tower A, Flat No -D,1st Floor 9, MTH Road,
“Siddharth Towers”, Kothrud, Corenthum Complex, 72/H ,Mahatma Gandhi Road, Andal Avenue,
Pune - 411 038 Sector 62, Noida - 201 307 Haridevpur ,Tollygunge Thirumullai Voyal,
Tel : 020-25410465 Tel : 0120-3060522 Kolkata -700 082 Chennai - 600 062
Fax : 020-25443186 Fax : 0120-3060523 Tel : 09937431333,08902751970 Tel : 09884119795
Email : NCPatil@aumaindia.com Email : VeereshS@auma.co.in Email : vsppatra@aumaindia.com Email : VRamanan@aumaindia.com
We reserve the right to alter the data according to changes made. The product features and technical data
provided do not express or imply any warranty.
For latest information on Auma products, please visit www.auma.co.in
DD / CT 002 Issue 08/14

AUMA Gearbox Catalogue

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Auma India Gearboxes

Ÿ Worm gearboxes (GS, GF, GSD & GSQ series)

Energy Sector Water Sector

Oil & Gas Others

Sales & Service Network 2

Auma India Gearboxes 5-7

GS 40.2 - GS 125.2 8-9 GK 10.1 - GK 35.1 35

GS 160 - GS 250 12 - 13 GK 40.1 37

GS 315 - GS 500 18 - 19 ABG 14.2 - ABG 30.2 39

GS 40.2 - GS 125.2 10 - 11 GK 10.1 - GK 35.1 35

GS 160 - GS 250 14 - 15 GK 40.1 38

GS 160 - GS 250 with GZ 16 - 17 ABG 14.2 - ABG 30.2 40

GS 315 - GS 500 20 -21

GF 63.2 - GF 125.2 24 GST 12 - GST 1600 41

GF 63.2 - GF 125.2 25 - 26 Benefits of Auma India Worm Gearboxes 44

GF 160 - GF 250 28 - 29 Actuator / Gearbox Selection Procedure 45 - 46

GF 315 31 Service Conditions and Certificates 47

Technical Data sheet for Multi-turn Worm

GSD 40.2 - GSD 125.2 32

GSD 160 - GSD 500 33 - 34

Part-turn Worm Gearboxes (GS 40.2 - GS 500) -

§ In case of part-turn operation, additional three

§ A separate coupling with involute splines is provided

§ Unique design of end stops on input shaft with

§ All gearboxes are designed for both electrical and

§ To reduce the input torque, for a given output of

§ AUMA GS series gearboxes are suitable for open-

§ All the gears are specially heat treated to ensure

§ GF series gearboxes can be coupled to primary

GS with Limit Switches

GK gearboxes are designed considering power

Multi-turn Bevel Gearboxes (ABG 14.2 - ABG

A different series of multi-turn bevel gearboxes ABG.2

ABG 14.2 - ABG 30.2

TECHNICAL DATA FOR PART-TURN WORM GEARBOXES

- 40:1 - 40:1 17.3 10 30 232 30

- 52:1 - 52:1 22.5 13 30 356 43

GS 40.2 - 40 28 20 14 - - - - - - SA6 F10 G0 37

GS 63.2 - 146 104 73 53 36 27 18 13 - - - - SA6 F10 G0 42

GS 80.2 - 150 107 75 55 38 27 19 14 - - - - SA12 F10 G0 47

- 150 107 75 55 38 27 19 14 - - - - SA25 F14 G½ 102

- 195 139 98 70 49 35 24 17 12 - - - SA50 F14 G½ 143

TECHNICAL DATA FOR PART-TURN WORM GEARBOXES

Primary reduction gearing

Lever gearboxes - type GF Refer to Pages 24 - 31.

7) Number of cycles according to standard EN 15714 -2

DIMENSIONS PART-TURN WORM GEARBOX

DIMENSIONS WORM GEARBOX - FLANGE MOUNTED GS 40.2 - GS 125.2/VZ 4

Dimensions GS 40.2 GS 63.2 GS 80.2 GS 100.2 GS 100.2 + VZ 4 GS 125.2 GS 125.2 + VZ 4

ISO 5210 F07 F10 - F14

TECHNICAL DATA FOR PART-TURN WORM GEARBOXES

- 53:1 - 53:1 23.9 13.25 40 1172 150

F303) 53:1 4:1 212:1 82 53 30 342 180

53:1 16:1 848:1 320 212 20 88 180

- 52:1 - 52:1 23.4 13 50 2394 290

52:1 4:1 208:1 80 52 40/(30) 700 325

52:1 16:1 832:1 320 208 30/(20) 175 325

- 203 145 102 74 51 37 25 18 - - - - SA60 F14 G½ 185

- 199 142 100 72 50 35 25 18 - - - - - F25 - 300

- 195 139 98 71 49 35 24 - - - - - - F30 - 480

TECHNICAL DATA FOR PART-TURN WORM GEARBOXES

Lever gearboxes - type GF Refer to Pages 24 - 31