Specification 2013-07

Class: Plastics Class No.:25

 THERMOPLASTIC POLYMER ON THE BASIS OF POLYAMIDE

JED
6.6 (PA6.6)
330
Prev. Edition Abbreviated Title
2006-06 PA 6.6 852 003 300 4

1 Scope
This specification deals with a polymericmaterial for the manufacture of parts with medium mechanical
properties in the types:

JED-330-0: for parts which are not exposed to the outdoor atmosphere, colour natural (if not
given on the drawing);

JED-330-1: for parts which are exposed to the outdoor atmosphere, UV-resistant, colour black.

JED-330-2: heat-stabilized and modified for improved adhesion on PVC, for parts which are
not exposed to the outdoor atmosphere, colour natural (if not given on the
drawing);

JED-330-3: heat-stabilized and modified for improved adhesion on PVC, for parts which are
exposed to the outdoor atmosphere, UV-resistant, colour black (if not given on the
drawing);

If JED-330 is indicated on the drawing, JED-330-0 shall be applied.

2 General requirements
The finished parts shall be homogeneous and free from pores, blisters, and other defects. The
parts must not show any defects such as cracks, voids etc. within their structure.

The requirements for finished parts can be taken from the drawing, the special part specification
and the technical conditions of delivery JED-367 established by WABCO.

All materials, even ingredients in small quantities (e. g. cadmium), which are detrimental to
health or to the environment are banned from being used.

3 Thermal range of application for the polymer parts

Continuous operational temperature range: -40 °C to +100 °C

Short-term exposure to heat: 1h to +150 °C

Continuation page 2 to 4
Compiler Approved Product Group: 4961
Doc. Code Language Rev.
Katarzyna Śpiewak Hans Voß - en - D
008
JED.dot – Template version 03
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4 Physical properties
The nominal values given on the following sheets are to be determined according to the test
methods specified. They refer to materials with equilibrium moisture content at 23 °C and 50 %
relative humidity.

5 Initial sampling
At new presentation of a material according to this specification, its technical data must be
indicated (range and mean values according to ISO 2602).

20 test samples (type 1, ISO R 527) have to be made available. Whenever possible, these test
samples should be produced by injection moulding into a tool of the appropriate shape.

The supplier guarantees the customer the indicated technical data for all deliveries according to
this specification.

6 Release of a material
After positive result of the test sample inspection, finished parts are ordered extra for the
validation tests (life tests). The release - which only refers to parts coming from this particular
mould - is made in case of positive result of these tests.

Any modification of the material, of its ingredients or of the manufacturing process parameters of
material or finished parts - no matter of which kind or for which reason - is only permissible after
previous release by the department which is responsible for the technical design.

7 Conditions of delivery
The material and the finished parts must correspond to the technical conditions of delivery
specified in JED-367.

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 JED-330 : 2013-07 Page 3

Serial Test Nominal

No. Properties method values Unit
JED-330-0 and JED-330-2 and
JED-330-1 JED-330-3
1 Plastics according to ISO 1043 – PA 6.6 -
2.1 Reinforcement, nature – – -
2.2 µm
Reinforcement, average size – –
2.3 Reinforcement, content – %
3 Colour acc. to type -
4 Infrared spectrum – acc. to diagram to be delivered
with samples
5 Content of regenerated material – 0 %
6 Density ISO 1183-1 1,14 ± 0.02 1,13 ± 0.02 g/cm³
7 Ball indentation hardness ISO 2039-1 100 ± 10 N/mm²
Shore hardness ISO 868 75 ± 5 Shore D
8 Melting temperature ISO 11357-3 255 ± 5 260 ± 5 °C
9 Melt flow index ISO 1133 - 6 g/10 min.
10.1 Temperature of deflection under ISO 75-2
load
Method A (1,85 N/mm²) > 70 > 70 °C
Method B (0,45 N/mm²) > 180 > 200 °C
10.2
Vicat softening temperature ISO 306
Method A - - °C
Method B - > 200 °C
11 Coefficient of linear thermal
expansion, average value
between
-40 °C and +80 °C
- 10-5 K-1
11.1 direction of reinforcement or flow 9±2
11.2 perpendicular to direction of -
reinforcement or flow - 10-5 K-1

12 Shrinkage at moulding ISO 294-4 0.8 to 2.0 - %

12.1 in direction of flow 0.8 to 2.0 - %
-
12.2 perpendicular to direction of flow - %
13.1 Water content at delivery ASTM D 570 <2 < 0,1 %
13.2 Water absorption in air at ASTM D 570 2 ± 1 **) 1,9 to 2,5 **) %
23 °C/50 % relative humidity
13.3 8 ± 1 **) 5,5 to 7,0 **) %
Water absorption at 23 °C ISO 62

*) if not given on the drawing

**) saturation

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 JED-330 : 2013-07 Page 4

Serial . Test Nominal

No. Properties method values Unit
JED-330-0 JED-330-2
and and
JED-330-1 JED-330-3
14 Tensile strength, ISO 527 > 50 > 40 N/mm²
test speed - mm/min.
15 Elongation at break, ISO 527 > 10 > 20 %
test speed - - mm/min.
16 E-Modulus (bending test) ISO 178 - - N/mm²
17 E-Modulus (tensile test), ISO 527 > 1000 > 1500 N/mm²
test speed - - mm/min
18.1 Izod impact strength ISO 180
(notched)
at +23 °C > 10 - kJ/m 2
at -20 °C - - kJ/m 2
at -40 °C > 2,5 - kJ/m 2
18.2 Charpy impact strength ISO 179
(notched)
at +23 °C - > 10 kJ/m 2
at -20 °C - - kJ/m 2
at -40 °C - >5 kJ/m 2
19 Flammability test UL-94 HB

Change in physical pro- ∆ Hard- ∆ Ten- ∆ Elon- ∆Volume

perties after ageing in ness sile gation
strength at break
N/mm² % %
20.1 air
70 h; °C - - -
4 weeks; 100 °C 0 to -10 0 to -30 -
20.2 oil No.1 acc. to ISO 1817
70 h; °C - - -
4 weeks; 100 °C ±5 ± 20 ±2
20.3 Oil No.3 acc. to ISO 1817
70 h; °C - - -
4 weeks; 100 °C ±5 ± 20 ±2
20.4 distilled water
70 h; °C - - -
4 weeks; 80 °C 0 to -30 0 to -100 0 to +10
20.5 grease acc. to JED-003M
70 h; °C - - -
4 weeks; 100 °C ±5 ± 20 ±2
20.6 denatured ethyl alcohol
(≥ 94 Vol % ethyl alco-
hol) 70 h; °C - - -
4 weeks; 60 °C 0 to -20 0 to -30 0 to +2
20.7 brake fluid to ISO 4925
70 h; °C - - -
4 weeks; 80 °C 0 to -20 0 to -30 0 to +20

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