Research Article
Steering Parameters for Rock Grouting
Copyright © 2013 Gunnar Gustafson et al. This is an open access article distributed under the Creative Commons Attribution
License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly
cited.
In Swedish tunnel grouting practice normally a fan of boreholes is drilled ahead of the tunnel front where cement grout is injected
in order to create a low permeability zone around the tunnel. Demands on tunnel tightness have increased substantially in Sweden,
and this has led to a drastic increase of grouting costs. Based on the flow equations for a Bingham fluid, the penetration of grout as
a function of grouting time is calculated. This shows that the time scale of grouting in a borehole is only determined by grouting
overpressure and the rheological properties of the grout, thus parameters that the grouter can choose. Pressure, grout properties,
and the fracture aperture determine the maximum penetration of the grout. The smallest fracture aperture that requires to be sealed
thus also governs the effective borehole distance. Based on the identified parameters that define the grouting time-scale and grout
penetration, an effective design of grouting operations can be set up. The solution for time as a function of penetration depth is
obtained in a closed form for parallel and pipe flow. The new, more intricate, solution for the radial case is presented.
𝑑𝐼 𝑑𝑝 𝑏2 𝑍 𝑍 3
=− ⋅ [1 − 3 ⋅ + 4 ⋅ ( ) ] , (3)
Penetrating 𝑑𝑡 𝑑𝑥 12𝜇𝑔 𝑏 𝑏
grout
0.6
0.5 3 mm 0.0015 50 6.75 0.292 5.55 1922
0.4 4 mm 0.002 50 6.75 0.292 7.40 1922
0.3
0.2
0.1
0 Inserting (5) and (10), observing that 𝑑𝑥/𝑑𝑡 = 𝑑𝐼/𝑑𝑡, and
0.00001 0.0001 0.001 0.01 0.1 1 10 100 using the relative penetration depth 𝐼𝐷,𝑝 = 𝐼/𝐼max,𝑝 give after
tD = t/t0 simplifications:
Figure 3: Relative penetration length as a function of dimensionless 2 4
time in horizontal fracture. 𝑑𝐼𝐷,𝑝 (𝜏0 ) 3 − 4𝐼𝐷,𝑝 + (𝐼𝐷,𝑝 )
= ⋅ ,
𝑑𝑡 6𝜇𝑔 Δ𝑝 𝐼𝐷,𝑝
(12)
𝐼
From (8) and Figure 3 some interesting observations can 𝐼𝐷,𝑝 = .
be drawn. 𝐼max,𝑝
(i) The relative penetration is not a function of the Inserting 𝑡𝐷 = 𝑡/(6𝜇𝑔 Δ𝑝/𝜏02 ), the previous equation gives the
fracture aperture, 𝑏. This means that the penetration derivative 𝑑𝐼𝐷,𝑟 /𝑑𝑡𝐷. The derivative of 𝑡𝐷 as a function of 𝐼𝐷,𝑝
process has the same time scale for all fractures with is
different apertures penetrated by a borehole. 𝐼𝐷,𝑝
𝑑𝑡𝐷
=
(ii) The time scale is only a function of the grouting 𝑑𝐼𝐷,𝑝 3 − 4𝐼 + (𝐼 )4
𝐷,𝑝 𝐷,𝑝
pressure, Δ𝑝, and the grout properties, 𝜇𝑔 and 𝜏0 . Thus
(12 )
the parameters are decided by choice of the grouter. 𝐼𝐷,𝑝
= 2 2
.
(iii) The time scale is determined by 𝑡0 = 6𝜇𝑔 Δ𝑝/𝜏02 so [1 − 𝐼𝐷,𝑝 ] [3 + 2𝐼𝐷,𝑝 + (𝐼𝐷,𝑝 ) ]
that at this grouting time about 80% of the possible
penetration length is reached in all fractures and after This equation may with some difficulty be integrated. We
5𝑡0 about 95% is reached. After that the growth is very obtain the following explicit equation for the 𝑡𝐷 as a function
slow and the economy of continued injection could be of 𝐼𝐷,𝑝 :
put in doubt.
𝑡𝐷 = 𝐹𝑝 (𝐼𝐷,𝑝 ) ,
2.2. Experimental Verification. A series of grouting exper-
iments were published by Håkansson [10]. He used thin 𝑠 1 3(1 − s)2
𝐹𝑝 (𝑠) = + ⋅ ln [ ]
plastic pipes instead of a parallel slot for his experiments, 6 (1 − 𝑠) 36 3 + 2𝑠 + 𝑠2 (13)
and several constitutive grout flow models were tested against
experimental data. As could be expected more complex 5√2 𝑠√2
models could give better fit to data, but the Bingham model − ⋅ arctan ( ).
36 𝑠+3
gave adequate results especially in the light of its simplicity.
The velocity of grout moving in a pipe of radius 𝑟0 can be A long, but straightforward calculation shows that the deriva-
calculated to be [10] tive satisfies (12). It is easy to see that 𝑡𝐷 = 0 for 𝐼𝐷,𝑝 = 𝑠 = 0.
In Håkansson [10] two grouting experiments in 3 and
2
𝑑𝐼 𝑑𝑝 (𝑟0 ) 4 𝑍𝑝 1 𝑍𝑝 4 4 mm pipes are reported. In Table 1, the relevant parameters
=− ⋅ [1 − ⋅ + ⋅ ( ) ], for the experiments are shown based on the reported data. In
𝑑𝑡 𝑑𝑥 8𝜇𝑔 3 𝑟0 3 𝑟0
(10) Figure 4, a direct comparison between the function 𝐼𝐷,𝑝 (𝑡𝐷)
𝑑𝑝 −1 and experimental data is shown.
𝑍𝑝 = 2𝜏0 ⋅ , 𝑍𝑝 < 𝑟0 . The experimental data follow the theoretical function
𝑑𝑥 extremely well up to a value of 𝑡𝐷 ≈ 2. It shall also be borne in
mind that the grout properties were taken directly from lab-
Here, 𝑍𝑝 is the radius of the plug flow in the pipe. oratory tests and no curve fitting was made. Håkansson [10],
A force balance between the driving pressure, Δ𝑝, and who assumed them to be a result from differences between
the resisting shear forces inside the pipe gives the maximum laboratory values and experiment conditions, also identified
grout penetration 𝐼max,𝑝 : the differences at the end of the curves. As predicted the
𝐼𝐷,𝑟 − 𝑡𝐷-curves are almost identical for the two experiments.
Δ𝑝 ⋅ 𝑟0 Another striking fact is that more than 90% of the predicted
𝐼max,𝑝 = . (11)
2𝜏0 penetration is reached for 𝑡𝐷 ≈ 2.
4 Journal of Applied Mathematics
1.2 Let the grout injection rate be 𝑄(m3 /s). The total grout flow
1 is the same for all 𝑟:
ID = I/Imax,r
0.8
𝑄 = 2𝜋𝑟𝑏 ⋅ V𝑔 , 𝑟𝑏 ≤ 𝑟 ≤ 𝑟𝑏 + 𝐼. (16)
0.6
0.4 Combing (14) and (16), we get after some calculation the
0.2 following implicit differential equation for the pressure as a
function of the radius:
0
0.00001 0.0001 0.001 0.01 0.1 1 10 100 6𝜇𝑔 𝑄 1
tD = t/t0 ⋅ = 𝑠 ⋅ [2 − 3 ⋅ 𝑠−1 + 𝑠−3 ] ,
𝜋𝑏2 𝜏0 𝑟
Pipe solution (17)
4 mm pipe 𝑏 𝑏 𝑑𝑝
𝑠= = ⋅
3 mm pipe
2𝑍 2𝜏0 𝑑𝑟
Figure 4: Comparison of grout penetration function in a pipe with
or
experimental data from Håkansson [10].
2𝜇𝑔 𝑄 3𝑠2 𝑏 𝑑𝑝
𝑟= ⋅ , 𝑠=− ⋅ ,
Q, pg 𝜋𝑏2 𝜏0 2𝑠3 − 3𝑠2 + 1 2𝜏0 𝑑𝑟 (18)
Borehole 𝑟𝑏 ≤ 𝑟 ≤ 𝑟𝑏 + 𝐼.
The pressure is scaled by Δ𝑝/𝛾. The variable 𝑠 for the deriv- The value of 𝑄 for 𝐼 = 𝛾 is zero in accordance with (21)-(22):
ative of the pressure in (18) becomes 𝑓 (𝛾, 𝛾) = 0.
𝑑𝑝 3𝑠2 The grout flux becomes from (23) and (26)
𝑟 = 𝑄 ⋅ 𝑔 (− ), 𝑔 (𝑠) = ,
𝑑𝑟 2𝑠3 − 3𝑠2 + 1 𝑄0 𝜋𝑏2 𝜏0 𝑟𝑏 𝑄
= ⇒ 𝑄 = 0 ⋅ 𝑓 (𝐼 , 𝛾) = 𝑄0 ⋅ 𝑄𝐷 (𝐼𝐷, 𝛾) .
2𝜇𝑔 𝑄 (26) 𝛾 2𝜇𝑔 𝛾
𝑄 = , 𝑝 (1) − 𝑝 (1 + 𝐼 ) = 𝛾, (32)
𝜋𝑏2 𝜏0 𝑟𝑏
𝑓 (𝛾𝐼𝐷, 𝛾)
This is the basic equation to solve for the pressure distribu- 𝑄𝐷 (𝐼𝐷, 𝛾) = , 0 ≤ 𝐼𝐷 ≤ 1. (33)
tion. It is to be solved for 0 < 𝐼 < 𝛾 for positive values of the 𝛾
parameter 𝛾.
The dimensionless equation for the front motion is now from
The solution is derived in detail in [14]. A brief derivation
(32), (20), (31), and (23)
is presented in the appendix. The dimensionless pressure is
given by 2
𝑄0 (𝐼 ) 1 𝑑𝐼
⋅ 𝑓 (𝛾𝐼𝐷, 𝛾) = 2𝜋𝑏 ⋅ max ⋅ ( + 𝐼𝐷) ⋅ 𝐷
𝛾 𝑡0 𝛾 𝑑𝑡𝐷
̃ ( 𝑄 )] ,
̃ (𝑄 ) − 𝐺
𝑝 (𝑟 ) = 𝛾 − 𝑄 ⋅ [𝐺 1 ≤ 𝑟 ≤ 1 + 𝐼 . (34)
𝑟 𝑑𝑡𝐷 𝛾 1/𝛾 + 𝐼𝐷
or = ⋅ .
(27) 𝑑𝐼𝐷 3 𝑓 (𝛾𝐼𝐷, 𝛾)
6 Journal of Applied Mathematics
1 length have been made are, for example, [13, 15, 16]. Penetra-
0.9 tion length has also been a key to presenting a concept for
0.8 estimation of deformation and stiffness of fractures based on
0.7 grouting data [13]. In addition to grouting of tunnels, theories
ID = I/Imax
2𝑟𝑏 (36) (iv) The pressure and the grout properties determine the
= 𝜋𝑏𝐼(𝑡)2 ⋅ [1 + ]. desired grouting time. These are the choice of the
𝐼 (𝑡) grouter alone.
Let 𝑉𝑔,max be maximum injection volume and 𝑉𝐷 the dimen- (v) It is poor economy to grout for a longer time than
sionless volume of injected grout: about 5𝑡0 since the growth of the penetration is very
slow for a time longer than that. On the other hand,
𝑉𝑔 2 2
𝑉𝐷 = , 𝑉𝑔,max = 𝜋𝑏(𝐼max ) ⋅ [1 + ] . (36 ) if the borehole takes significant amounts of grout
𝑉𝑔,max 𝛾 after 5𝑡0 , there is reason to stop since it indicates
an unrestricted outflow of grout somewhere in the
Then we get, using (31), (24), (23), and the relation (35) system.
between 𝐼𝐷 and 𝑡𝐷,
The significance of this for grouting design is as follows.
1 + 2/ (𝛾𝐼𝐷)
2
𝑉𝐷 (𝑡𝐷, 𝛾) = (𝐼𝐷) ⋅ , 𝐼𝐷 = 𝐼𝐷 (𝑡𝐷, 𝛾) . (37) (i) The conventional stop criteria based on volume or
1 + 2/𝛾
grout flow can be replaced by a minimum time cri-
Equations presented in this paper have been used in terion based only on the parameters that the grouter
Gustafson and Stille [15] when considering stop criteria for can chose, that is, grouting pressure and yield strength
grouting. Grouting projects where estimates of penetration of the grout.
Journal of Applied Mathematics 7
(ii) Based on an assessment of how fine fractures it The right-hand equation shows that (A.5) is the solution to
is necessary to seal, a maximum effective borehole (A.4).
distance can be predicted given the pressure and the
properties of the grout. Explicit Solution. Applying this technique to (A.1), we get the
solution
(iii) The time needed for effective grouting operations can
be estimated with better accuracy. 𝑟 = 𝑄 ⋅ 𝑔 (𝑠) ,
(iv) In order to avoid unrestricted grout pumping also a 𝑠 (A.8)
maximum grouting time can be given, where further −𝑝 (𝑠) = 𝑠 ⋅ 𝑄 ⋅ 𝑔 (𝑠) − 𝑄 ⋅ ∫ 𝑔 (𝑠 ) 𝑑𝑠 .
injection of grout will be unnecessary.
We introduce the inverse to 𝑔(𝑠) in the following way:
Appendix 1
1 = 𝑞 ⋅ 𝑔 (𝑠) ⇐⇒ 𝑠 = 𝑔−1 ( ) = 𝑠̃ (𝑞) ⇐⇒ 1 = 𝑞 ⋅ 𝑔 (̃𝑠 (𝑞)) .
Derivation of the Solution for the Pressure 𝑞
(A.9)
We seek the solution 𝑝 (𝑟 ) to (26):
The pressure with a free constant 𝐾 for the pressure level may
𝑑𝑝 now be written as
𝑟 = 𝑄 ⋅ 𝑔 (− ) , 1 ≤ 𝑟 ≤ 1 + 𝐼 ,
𝑑𝑟 𝑠
(A.1) 𝑝 (𝑠) = 𝑄 ⋅ 𝐺 (𝑠) + 𝐾, 𝐺 (𝑠) = ∫ 𝑔 (𝑠 ) 𝑑𝑠 − 𝑠 ⋅ 𝑔 (𝑠) .
3𝑠2
𝑔 (𝑠) = , 0 ≤ 𝐼 ≤ 𝛾. (A.10)
2𝑠3 − 3𝑠2 + 1
Here, 1 + 𝐼 is the position of the grout front. The parameter The solution is then from (A.8)–(A.10) (with 𝑞 = 𝑄 /𝑟 )
𝛾 is positive. Taking zero pressure at the grout front, the
𝑄
boundary conditions for the dimensionless pressure become 𝑝 (𝑠) = 𝑄 ⋅ 𝐺 (𝑠) + 𝐾, 𝑠 = 𝑠̃ ( ) (A.11)
𝑟
𝑝 (1) = 𝛾, 𝑝 (1 + 𝐼 ) = 0. (A.2)
̃
or, introducing the composite function 𝐺(𝑞),
The dimensionless grout flux 𝑄 is to be chosen so that the
previous boundary conditions are fulfilled. The value of 𝑄 ̃ (𝑞) = 𝐺 (̃𝑠 (𝑞)) , ̃( 𝑄
will depend on the front position 𝐼 . 𝐺 𝑝 (𝑟 ) = 𝑄 ⋅ 𝐺 ) + 𝐾. (A.12)
𝑟
Solution in Parameter Form. In order to see more directly the The boundary condition (A.2) at 𝑟 = 1 is fulfilled for a certain
character of the equation, we make the following change of choice of 𝐾. The explicit solution is
notation:
𝑥 ←→ 𝑟 , 𝑦 ←→ −𝑝 , 𝑓 (𝑠) = 𝑄 ⋅ 𝑔 (𝑠) . (A.3) ̃ ( 𝑄 )] ,
̃ (𝑄 ) − 𝐺
𝑝 (𝑟 ) = 𝛾 − 𝑄 ⋅ [𝐺 1 ≤ 𝑟 ≤ 1 + 𝐼 .
𝑟
The equation is then of the following type: (A.13)
𝑑𝑦 The other boundary condition (A.2) at 𝑟 = 1 + 𝐼 is fulfilled
𝑥 = 𝑓( ). (A.4)
𝑑𝑥 when 𝑄 satisfies the equation
There is a general solution in a certain parameter form to
̃ (𝑄 ) − 𝐺
̃( 𝑄
this type of implicit ordinary differential equation [19]. The 𝛾 = 𝑄 ⋅ [𝐺 )] . (A.14)
solution is 1 + 𝐼
𝑠
𝑥 (𝑠) = 𝑓 (𝑠) , 𝑦 (𝑠) = 𝑠 ⋅ 𝑓 (𝑠) − ∫ 𝑓 (𝑠 ) 𝑑𝑠 . (A.5) We note that the derivative −𝑑𝑝 /𝑑𝑟 is given by 𝑠:
𝑑𝑝
We have to show that this is indeed the solution. We have 𝑠=− . (A.15)
𝑑𝑟
𝑑𝑥 𝑑𝑓 𝑑𝑦 𝑑𝑓 𝑑𝑓
= , = 1 ⋅ 𝑓 (𝑠) + 𝑠 ⋅ − 𝑓 (𝑠) = 𝑠 ⋅ . The pressure derivative is equal to –1 for zero flux, (21) and
𝑑𝑠 𝑑𝑠 𝑑𝑠 𝑑𝑠 𝑑𝑠
(A.6) (25), in the final stagnant position 𝐼 = 𝛾. The magnitude
of this derivative is larger than 1 for all preceding positions
The ratio between these equations gives that 𝑠 is equal to the 𝐼 < 𝛾. This means that 𝑠 is larger than (or equal to) 1 in the
derivative 𝑑𝑦/𝑑𝑥. We have solution.
𝑑𝑦 𝑑𝑦/𝑑𝑠 𝑑𝑦 The Function 𝐺(𝑠). The solution (A.13) and the composite
= = 𝑠 ⇒ 𝑓 ( ) = 𝑓 (𝑠) = 𝑥. (A.7)
𝑑𝑥 𝑑𝑥/𝑑𝑠 𝑑𝑥 function (A.12) involve the function 𝐺(𝑠) defined in (A.10)
8 Journal of Applied Mathematics
and (A.1). The integral of 𝑔(𝑠) is obtained from an expansion On the third line we use a well-known trigonometric formula
in partial fractions. We have relating sin(𝜙/3) to sin(𝜙). We have shown that (A.19) is the
inverse.
3𝑠2 3𝑠2
𝑔 (𝑠) = =
2𝑠3 − 3𝑠 + 1 (2𝑠 + 1) (𝑠 − 1)2
2
(A.16) Symbols and Units
1 1 4 1 1
= ⋅ + ⋅ + . 𝑏 (m):
3 2𝑠 + 1 3 𝑠 − 1 (𝑠 − 1)2 Fracture aperture
𝐼 (m): Penetration length of injected grout
The integral of 𝑔(𝑠) is readily determined. The function 𝐺(𝑠) 𝐼max (m): Maximum penetration length of grout
becomes from (A.10) and (A.16) 𝐼max,𝑝 (m): Maximum penetration length of grout in a
1 4 1 pipe
𝐺 (𝑠) = ⋅ ln (2𝑠 + 1) + ⋅ ln (𝑠 − 1) − 𝐼 (—): Ratio between penetration and borehole
6 3 𝑠−1
(A.17) radius
3𝑠3 𝐼𝐷 (—): Relative penetration length
− 3 , 𝑠 > 1. 𝐼𝐷,𝑝 (—): Relative penetration length in a pipe
2𝑠 − 3𝑠2 + 1
𝐿 (m): Distance between grouting boreholes
We will use the function for 1 < 𝑠 < ∞. 𝑝 (Pa): Pressure
𝑝𝐷 (—): Dimensionless pressure
The Inverse 𝑠̃(𝑞). The inverse (A.9) is, for any 𝑞 ≥ 0, the
𝑝𝑔 (Pa): Grout pressure
solution of the cubic equation
𝑝𝑤 (Pa): Water pressure
2𝑠3 − 3𝑠2 + 1 = 3𝑞𝑠2 . (A.18) 𝑄 (m3 /s): Grout injection flow rate
𝑟 (m): Pipe radius, radial distance from borehole
The solution is reported in detail in [14]. The cubic equation centre
has three real-valued solutions for positive 𝑞-values, one of 𝑟𝑏 (m): Borehole radius
which is larger than 1 (for 𝑞 = 0 there is a double root 𝑠 = 1 𝑟𝐷 (—): Dimensionless radius
and a third root 𝑠 = −0.5, (A.16)). We need the solution 𝑠 > 1. 𝑟𝑝 (m): Grout plug radius
It is given by 𝑟0 (m): Pipe radius
1 𝑟 (—): Ratio between distance from borehole centre
𝑠̃ (𝑞) = −1.5
, 𝑞 ≥ 0. and borehole radius
2√1 + 𝑞 ⋅ sin {(1/3) ⋅ arcsin [(1 + 𝑞) ]} 𝑇 (m2 /s): Transmissivity
(A.19) 𝑡 (s): Grouting time
𝑡0 (s): Characteristic grouting time
A plot shows that 𝑠̃(𝑞) is an increasing function from 𝑠̃(0) = 1
𝑡𝐷 (—): Dimensionless grouting time
for 𝑞 ≥ 0. It has the asymptote 1.5 ⋅ (1 + 𝑞) for large 𝑞.
We will show that (A.19) is the inverse. We use the 𝑉𝑔 (m3 ): Injected volume of grout
notations 𝑉max (m3 ): Maximum grout volume in a fracture
𝑉𝐷 (—): Dimensionless grout volume
1 𝑥 (m):
𝑠̃ (𝑞) = 𝑠 = , Length coordinate
2√1 + 𝑞 ⋅ sin (𝜙/3) 𝑍 (—): Bingham half-plug thickness
(A.20)
−1.5 𝛾 (—): Ratio between maximum penetration and
𝜙 = arcsin [(1 + 𝑞) ]. borehole radius
Δ𝑝 (Pa): Driving pressure for grout
In (A.18), we put 3𝑞𝑠2 on the left-hand side, divide by 𝑠3 , and 𝜇𝑔 (Pas): Plastic viscosity of grout
insert 𝑠 = 𝑠̃(𝑞) from (A.20). Then we have 𝜇𝑤 (Pas): Viscosity of water
1 3 1 𝜌𝑤 (kg/m3 ): Density of water
( ) − 3 (1 + 𝑞) ⋅ + 2 𝜏0 (Pa): Yield strength of grout.
𝑠 𝑠
𝜙 3 𝜙
= (2√1 + 𝑞 ⋅ sin ( )) − 3 (1 + 𝑞) ⋅ 2√1 + 𝑞 ⋅ sin ( ) + 2 Acknowledgments
3 3
The authors would like to acknowledge the effort of Gunnar
1.5 𝜙 𝜙
= 2 − 2 ⋅ (1 + 𝑞) ⋅ [3 ⋅ sin ( ) − 4 ⋅ sin3 ( )] Gustafson who deceased during the study.
3 3
1.5
= 2 − 2 ⋅ (1 + 𝑞) ⋅ sin (𝜙) References
1.5 −1.5
= 2 − 2 ⋅ (1 + 𝑞) ⋅ (1 + 𝑞) [1] J. D. Osnes, A. Winberg, and J. E. Andersson, “Analysis of well
test data—application of probabilistic models to infer hydraulic
= 0. properties of fractures,” Topical Report RSI-0338, RE/SPEC,
(A.21) Rapid City, Dakota, 1988.
Journal of Applied Mathematics 9
International
Journal of Journal of
Mathematics and
Mathematical
Discrete Mathematics
Sciences