KENR9550

Harness And Wire Electrical Schematic Symbols

July 2009 Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

920, 930, 930T and 930T Series II Sender: A component that is used with a temperature or pressure gauge. The sender

Wheel Loaders
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

Electrical System
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

920: 930: Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
62K1-UP 41K1-UP can open or close a valve or move a piece of metal that can do work.

75J1-UP 73U1-UP Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

© 2009 Caterpillar, All Rights Reserved Printed in U.S.A.

(Dimensions: 39 inches x 28 inches)

KENR9550
30 Page,
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STOP LAMP
PRESSURE SWITCH TO POWER SUPPLY O O O INDICATOR LAMP (RH)
FLASHER UNIT

DK BL
TURN SIGNAL and
BRAKE INDICATOR GY/B HAZARD WARNING SWITCH LT O B
PARKING BRAKE AIR PRESSURE LOW AIR
SWITCH
INDICATOR SWITCH PRESSURE SWITCH TO POWER SUPPLY W B
BUZZER O
F O O B/W GY/B F
T
LAMP (LH)
DISCONNECT SWITCH 1
BR PU STOP TAIL TURN T/W T/W

2 3 INDICATOR LAMP (LH)

ENGINE OIL W/O W/O
O
PRESSURE ATTACHMENT: Y O/B
5 6
LAMP (RH) 4
SWITCH FUSE HOLDER FRONT:
O STOP TAIL TURN
BRAKE INDICATOR R GY GY GY TURN SIGNAL (LH)

W/O
W/O
T/W
BR SWITCH BATTERY 12 VOLT HOUR
GY/B
PU O
METER

O/B
ATTACHMENT:
AIR CONDITIONER ATTACHMENT: Y
O FUSE HOLDER
PU GY
O ST

BR
TEST CIRCUIT M HEAT START
B HT W/O
O/B FRONT:
TURN SIGNAL (RH)
PRESSURE SWITCH SWITCH PU
W R R AMP
60 A R METER O ATTACHMENT:
STARTING
PU W W/O TURN SIGNAL (LH)
TO POWER SUPPLY
MOTOR
BR O
GLOW PLUGS O
ATTACHMENT - TURN SIGNAL
E E
R R
G DK GR W DK BL
10 AMP
GY B
ALT R STOP LAMP
PRESSURE SWITCH PU W DASH LAMPS DK BL

(+) FRONT FLOOD LAMP HEATER SWITCH BLOWER MOTOR

DK GR
BRAKE LAMP
INDICATOR 3.5 AMP B
REAR FLOOD LAMP T O W R B
LT GR
DK BL TO POWER SUPPLY W W
O O O WIPER SWITCH WIPER MOTOR
FRONT FLOOD LAMP W
B
PU O DK GR O O O
W
ATTACHMENT: 15 AMP
GY GY LIGHT SWITCH
STOP - TAIL BR BR BR SUPPLEMENTAL STEERING CAB:
LAMP (LH) INDICATOR LAMP FLOOD LAMPS
D T T O
D
FD
LIGHT HT TO SPARE
O O SWITCH B 15 A FUSE HOLDER
R
O O BR ATTACHMENT:
10 AMP TURN SIGNAL (RH)
Y O O
Y T
15 AMP
ATTACHMENT (CAB) - WIPER, HEATER and FLOOD LAMPS
F PU Y Y
Y 15 AMP
W W DK BL DK BL

DK GR

DK GR
15 AMP

W/O

O/B
Y Y R R ENGINE OIL
FUSE BLOCK PRESSURE SWITCH
T T R R ELECTRIC CLUTCH
(Dimensions: 39 inches x 28 inches)

TO HOUR METER PU O TO AMMETER (+)

B
COMPRESSOR
DK BL DK BL DK BL DK BL HEATER

B/W
PU
START SWITCH
Y Y O GY
ATTACHMENT:
STOP - TURN - TAIL
GY GY AIR CONDITIONER
KENR9550

C O B/W R UNIT C
BR BR BR A
20 AMP
RELAY
E
BACKUP ALARM
SWITCH C
BACKUP ALARM B/GY
ATTACHMENT:
TURN SIGNAL
ATTACHMENT - AIR CONDITIONER
T/W
ATTACHMENT:
W/O TURN SIGNAL
SWITCH STEERING INDICATOR LAMP

GY
B R/Y LT-BL/BR O TO LIGHT SWITCH
30 Page,

TERMINAL “B”

LT-BL/BR
O/B
D
B FLOW INDICATOR SWITCH B
BR
DK GR
TO BRAKE LAMP
INDICATOR
W/O
O/B
DK GR ATTACHMENT - SUPPLEMENTAL STEERING
(INDICATOR LAMP)

WIRE COLORS
(R) RED
(O) ORANGE
SCAVENGE PUMP
(DK BL) DARK BLUE
SYMBOL DESCRIPTION
(PU) PURPLE
CIRCUIT CONNECTED (DK GR) DARK GREEN
(B) BLACK
CIRCUIT NOT CONNECTED
(W/O) WHITE / ORANGE
ELECTRICAL CONNECTION TO (T/W) TAN / WHITE
MACHINE STRUCTURE
(B/W) BLACK WHITE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT (W) WHITE
(Y) YELLOW
CONNECTOR
(T) TAN
A
Connector Pins H# CIRCUIT GROUPING DESIGNATION

ATCH WIRE, CABLE, COMPONENT

(BR) BROWN
(GY) GRAY
(O/B) ORANGE / BLACK
A
SPLICE (GY/B) GRAY / BLACK
BR GY BR Y BLADE, SPADE, RING OR SCREW
(R/Y) RED / YELLOW
(LT-BL/B) Lt BLUE / BROWN
O/B GY/B DK GR GY T
TERMINAL

Y T
R R O O W/O T/W Y DK BL THIS ELECTRICAL SCHEMATIC IS FOR THE:
PU W 920, 930, 930T and 930T SERIES II WHEEL LOADERS
W/O MEDIA NUMBER: KENR9550
DK BL GY O/B
Components are shown installed on a fully operable machine.

A B C D E F Refer to the appropriate Service Manual for Troubleshooting, Specifications.

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