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11 43
10
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49 50
32 7 51
52 48
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RESC
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TO JETTISON DOOR
TURN HANDLE
TO JETTISON DOOR
TURN HANDLE
2
RESCUE
RESCUE
TO OPEN
TURN HANDLE DOWN
24
1
30a
31a
30b 31b
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85 86 83
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17 87 27
37d 38a
37 21 20
16
35
60
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34
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40c
54 6
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18 25
36b
65
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42
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1/48 SCALE USCG HH-65A "DOLPHIN"
PAGE 3/10
55g
55e
56c 55k
55j
57b 55c
61c
56b 55l
55a
57a 55n
55 61a
56a
55m
57 55b 55i 61b
56 55d 55h
55f 76
69
70b
64 64c
72
70 71
65 66
64b 68
63 67 73
74
75
62
61
54c
54b
54d
54
54a
78 79 80 81
53a
53
53d
53b
53c
78d 78e 79d 79e 80d 80e 81d 81e
1/48 SCALE HEMS DAUPHIN PAGE 4/10
10b 38e
78c 79c 80c 81c
37b
9b 38d
37c
7c 12b
38c
7d
13b
6c
78b 79b 80b 91b
21a 20a
6b
17c
14b
23b 22b
2b
16b
26a
15f
27b
15e
1c
15g
18d
1b
40b 18e
18f
39a
19b 41
9a
7a
5a 6a
7b
3a 4a
2a
1a
12a
13a
14a
33g
33b
25a 17a
27a 17b
33c 16a
15a
33d 25b 15c
33a 25c
33e 33f 15b
15d
35a 37e
18b
38g 18c
18a
42a 38b 37a
19a
83a
43a
22a
40a 34a
75a
1/48 SCALE HEMS DAUPHIN PAGE 6/10
1c 1a 1 1b 2b 2a 2 A
6c 4a 4 3a 3
7c 7a 7 7b 7d 6b 5a 5 B
14a 14 14b
18,18b,18c 18a
17c 17,17a,17b 16b 16a 16 15e 21a 21 15g 18d 18e 33f 33a 33 35a 34a 34 35
25 25b,25c 62
25a 63
22b 22,22a
26 64
27 37b 37a 37 64a
23b 23,23a 24 F
27a 64b
27b 64c
26a 65
E 66
29 66a
29a 67
37c 68
69
70b
28 28a E 36 36a 36b 37e 37d 74 70
74a 70a
77 71
76 72
75 73
83,83a 82a 82 H I
78b 78c 78d
79b 79c 79d
80b 80c 80d
81b 81c 81d
78a
79a
80a
81a
78e 78
79e 79 61a 61,61b 61c 76
80e 80
81e 81
G
85 38d
86 38
84 38a,38b
38c
38e
38f
54
54c
54b
56-56c
54d 60 46
54a 55
31 55c
31a 55b
31b 55d
32 55a
52 56-56c 39 39c 39a 39b 42,42a 44
48 K
51
50
49
Accurately recreating the complex and elegant shapes of the HH-65A Dolphin requires some
modeling skills to assembling the scale model. But you can achieve excellent results by
following these instructions, cutting and shaping the parts accurately, and positioning and gluing
them with care.
Before beginning read the instructions carefully and look at the detailed diagrams carefully. Try
to picture the assembly sequence and the purpose of each part. The diagrams are drawn to show
both details of the assembly process and a view of the completed part.
The structures with complex shapes - the fuselage and engine cowling - are separated into
segments, each of which can be formed using only simply curved pieces and gluing.
Strengthening elements (formers) prepared from thicker cardboard must be applied to keep the
segments in their exact shape. To join the separate segments, connecting strips must be fixed to
the inside.
Assembling each segment requires the following sequence of operations:
Cut out the segment and glue the corresponding connecting strips to its back. Carefully curve
and form the segment and connect its edges together using the connecting strip. The exact shape
will be obtained after inserting and gluing the formers. Each finished segment should be glued to
its predecessor. Obviously the first segment is built using two formers.
During assembly, take care to line up the details and the centerline markings.
Each segment is numbered, according to its order in the assembly sequence. All the parts of the
segment are denoted with the same number and a letter corresponding to the assembly sequence
of the segment.
Do not cut all parts at once or you may lose them - there are a lot of them, including many small
detail parts.
Cut out the parts along the center of the outline.
Careful and precise gluing of the separate segments is vital if the model is to look correct. Keep
your hands clean as you build, and do not allow the glue to smear.
Before beginning, you will need the following tools and materials:
Preparing to build
Start with fuselage section 1. Glue connecting strip 1a onto the back and carefully form it,
referring to view A of the instruction diagram. Glue the corresponding edge of the segment to the
connecting strip and insert the formers1b and 1c.
In the same way, prepare fuselage segment 2 and glue it to 1 as shown in view B. Continue with
the cockpit and the nose of the helicopter (parts 3-11), following view C. Do not forget to add
some weight in the nose so the model will stand on its undercarriage. Complete the fuselage,
adding segments 12-14, using view D.
The engine cowling assembly sequence is shown in view E. Start with part 15. Carefully glue
and form it to obtain the correct shape. Glue all 3 formers 15e, 15f and 15g on the inside of the
part, ensuring symmetry throughout. In the same way, prepare segments 16 and 17 and glue
them in place. Ensure accurate alignment of the segments' edges during gluing, and periodically
test the fit of the cowling to its place on the fuselage. Form part 18 so the black area behind the
engine exhausts is concave. Score bending lines along the edges of the area before forming it.
Glue formers 18d and 18e together before fixing them to part 18. After adding segment 19 and
the air intakes 20-21, glue the completed engine cowling to the fuselage, as shown in view G
Glue the rotor shaft cowling 25-26 and engine exhausts 22-23 to the engine cowling. Fix the
landing gear cowlings 28-29 to both sides of the fuselage.
Assemble the fenestron cowling 33-35, insert the fenestron base 36-37 and glue it to the fuselage,
together with fenestron shaft cowling 24. The assembly sequence is shown in views F and G.
Next, assemble the rotor (view H) Carefully cut out the parts and assemble it by stringing them
on a pin that will be used as a rotor shaft. Do NOT glue together 64b to 66 and 66a to 70b. The
blades' bases will be inserted there later. Adjust the rotor height using the requisite number of
part 76.
Assemble the four blades (view I). Prepare the rotor bearing 61 and insert the rotor shaft. Glue
76 to the shaft so that the rotor can rotate freely. Glue the blades to the rotor, ensuring exactly a
90-degree angle between them. Note the color code of each blade, which must correspond with
those on the blade's holder on the rotor. Fix the rotor cowling 82-83 on the top of the rotor. Glue
the rotor to the model at the end of assembly.
Now continue with detailing, shown in view K. Assemble the fenestron 38, using a pin 38e as
shaft. Insert the fenestron shaft into the fenestron base 37c so that the fenestron can rotate freely.
Assembly the horizontal and vertical stabilizers. Note that vertical stabilizers are asymmetrical,
due to their nonzero angle of attack. This feature is intended to unload the fenestron during
straight and level flight.
Begin the undercarriage with by constructing the wheels. Cut parts 56-57 from thick card and
glue them to each other, stringing them on a pin. After the glue is dry some sanding with
appropriate sandpaper and painting with black ink or paint is needed. The landing gear contains
many small details and requires accuracy during assembly.
After adding the remaining small details and gluing the rotor-bearing base on its place according
to view K and L, your model is ready.